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Whereas the Parliament of India has set out to provide a practical regime of right to
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in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
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1 +, 1 + 01 ' 5
Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
The Right to Information, The Right to Live Step Out From the Old to the New

IS 10577 (1982): Lancing pipes [MTD 19: Steel Tubes, Pipes

abd Fittings]

! $ ' +-
Satyanarayan Gangaram Pitroda
Invent a New India Using Knowledge

! > 0 B


BharthariNtiatakam
Knowledge is such a treasure which cannot be stolen
( Reaffirmed 1998 )
 IS:10577 - 1982

Indian Standard
SPECIFICATION FOR
LANCING PIPES
Steel Tubes, Pipes and Fittings Sectional Committee, SMDC 22

Chairman Representing
SBRI S. C. DBINCJRA Ministry of Industry

Members
SHRI A. S. AGARWAL Steel Tubes of India Ltd, Dewas
SHRI R. S. PATHAK ( Alternate )
SHRI K. N. AH~JA Federation of Engineering Industries of India,
New Delhi
SHRI A. S. SHARMA ( Alternate )
SHRI S. C. ANAND Bharat Steel Tubes Ltd, New Delhi
SHRI R. K. ABROL ( Alternate)
SHRI S. N. BASJ Directorate General of Supplies & Disposals
( Inspection Wing ), New Delhi
SHRI T. N. UBOVEJA ( Afternate )
SHRI H. S. BEDI Steel Authority of India Ltd ( Rourkela Steel
Plant ), Rourkela
SRRI P. K. MOHAPATRA ( Alternate )
CDR D. N. BERI Engineers-in-Chiefs Branch, Army Headquarters, .
New Delhi
LCDR R. K. SURI ( Alternate )
SHRI D. P. BHATTACHARJEE Export Inspection Council, Calcutta
SHRI S. C. ARORA ( Alternote )
SHRI B. B. CHAICRA~ERTI Superintendence Co of India (P) Ltd, Calcutta
SHRI A. K. SHOME ( All&ate )
SHRI L. M. CHAUDHRI Public Works Department ( Public Health Branch ),
Chandigarh
SHRI K. K. GANDEI ( Alternate )
DEPUTY DIRECTOR STANDARDS Research, Designs & Standards Organization,
( Loco ) Ministry of Railways, Lucknow
CHEMIST M METALLURGIST-I
( RDSO ) ( Alternate )
SRRI S. GOWRISANKARAN Bharat Heavy Electricals Ltd, Tiruchchirappalli
SHRI RAJ JASWANT SINGH Directorate General of Technical Development,
New Delhi
SHRI S. C. NA~PAL ( Alternaie )
SERI ONRAR S. KANWAR Association of Indian Engineering Industry, New
Delhi
SHRI P. R. GUPTA ( Alternate )

( Continued on baee 2 )

@ Copyright 1983
INDIAN STANDARDS INSTITUTION
This publication ts protected under the Indian Copyright Act ( XIV of 1957 ) and
reproduction in whole or in part by any meana except with written permission of the
publiaber shall be deemed to be an infringement of copyright under the said Act.
IS : 10577- 1982

( Continued from page 1 )

Members Representing
SHRI H. M. KAUL Ministry of Agriculture
SHRI M. C. KESAVA RAO Hindustan Shipyard Ltd, Vishakhapatnam
SHRI P. L. NARASIMHAM ( Alternate )
SHRI B. KUMAR Stewarts & Lloyds of India Ltd, Calcutta
SHRI T. K. BASU ( Alternate )
SERI S. KUM~R Indian Register of Shipping, Bombay
SHRI S. CHANURA ( Alternate )
SHRI M. C. KUMARASWAMY Indian Tube Co Ltd, Jamshedpur
SHRI D. DU~TA ( Alternate )
SHRI K. MUEHERJEX The Fertilizer ( Planning & Development) India
Ltd, Sindri
SHRI R. K. SINHA ( Alternate )
SHRI S. NEELAKANTAN Zenith Steel Pipes & Industries Ltd, Khopoli
DR A. R. K~SKAR ( Alternate )
SHRI G. P. SARABHAI Oil & Natural Gas Commission, Dehra Dun
SHRI V. K. CHATURVEDI ( Alternate )
SHR~ APOORVA SHAH Gujarat Steel Tubes Ltd, Ahmadabad
SHRI H. J. TEAKER ( Alternate )
SHRI P. T. SHANKARAN NAYAR Central Boilers Board, New Delhi
SHRI G. S. GOSAL i AZternate )
SHRI E. SUBBA RAO ' ' Indian Oil Corporation Ltd, Bombay
SHRI P. C. JOHARI ( Alternate )
SHRI B. R. TANEJA The Indian Seamless Metal Tubes Ltd, Bombay
SKRI 0. P. KAKKAR ( Alternate )
SHRI C. R. RAMA RAO, Director General, IS1 ( Ex-o$icio Member )
Director ( Strut & Met )
( Secretary )

Panel for Lancing Pipes, SMDC 22 : P33

Convener
SHRI 0. P. SHINGLA Steel Krafts, Panipat

Members
SHRI D. P. BHATTACHARJEE Export Inspection Council of India, Calcutta
SHRI V. K. GOEL The Steel Fittings Manufacturing Co Ltd, Calcutta
SHRI S. GUHA The Tata Iron and Steel Co Ltd, Jamshedpur
DR A. R. KESKAR Zenith Steel Pipes & Industries Ltd, Khopoli
SHRI A. K. SINHA Steel Authority of India Ltd, New Delhi
SHRI B. P. SINHA Indian Tube Co Ltd, Jamshedpur
SHRI M. C. AGARWAL ( Alternate j
SHRI J. R. D. SONI Metalman Pipe Manufacturing Co Pvt Ltd, Indore
SHRI RAJI~ LOCHAN SONI ( Alternate )
COL K. TYAGARAJAN Steel Authority of India Ltd ( Bokaro Steel Plant )
SHRI SASHIKANT ( Alternate )
 IS : 10577 - 1982

Indian Standard
SPECIFICATION FOR
LANCING PIPES

0. FOREWORD
0.1 This Indian Standard was adopted by the Indian Standards
Institution on 30 November 1982, after the draft finalized by the Steel -
Tubes, Pipes and Fittings Sectional Committee had been approved by
the Structural and Metals Division Council.

0.2 This Indian Standard has been prepared to meet the requirements of
lancing pipes used by steel industry.
0.3 Requirements for ceramic and other special coatings to enhance the
life of the pipes will be added in due course after collecting the necessary
data.
0.4 This standard contains clauses 2.4, 11.1 and 12.1 which call for
agreement between the purchaser and the manufacturer.
0.5 For the purpose of deciding whether a particular requirement of
this standard is complied with, the final value, observed or calculated,
expressing the result of a test or analysis, shall be rounded off in accor-
dance with IS : 2-1960. The number of significant places retained in the
rounded off value should be the same as that of the specified value in
this standard.

1. SCOPE
1.1 This standard covers the requirements of butt-welded, screwed and
socketed and plain end mild steel pipes intended for use on oxygen
lancing.

2. TERMINOLOGY
2.0 For the purpose of this standard, the following definitions shall
apply.
2.1 Black Pipe - Pipe as manufactured, but without any subsequent
surface treatment.

*Rules for rounding off numerical values ( revised ).

3
IS: 10577- 1982

2.2 Length of Screwed and Socketed Pipe - The length of the pipe
inclusive of the socket.
NOTE 1 - The length of the pipe inclusive of the socket means the pipe length
measured with socket fitted at one end to handling-tight.
NOTE 2 - Handling-tight means that the socket is so tight fitted that it should not
fall down during handling or transit.

2.3 Nominal Bore - A size reference denoting the approximate bore

of the pipe. For each size of pipe, the outside diameter is fixed by the
corresponding screw thread dimensions of IS : 554-1975* and therefore,
the actual bore of each size of pipe will vary according to the thickness.

2.4 Random Length - Normal manufacturing lengths which may

vary over a range of several metres. Alternatively, a length range
agreed to between the purchaser and the manufacturer.

2.5 Socket - The screwed coupling utilized in jointing the pipes

together.
NOTE - The term socket is synonymous with the term coupler.

2.6 Pipe ( Tube ) - A long, hollow, open-ended object of circular or

other cross-section. The term pipe is synonymous with the term tube.

3. DESIGNATION
3.1 Mild steel pipes covered by this standard shall be designated by
their nominal bore, and shall be further classified as light, medium
and heavy depending on the wall thickness.

3.2 Mild steel socket shall be designated by the respective nominal bore
of the pipe for which it is intended.

4. SUPPLY OF MATERIAL

4-l General requirements relating to the supply of mild steel pipes and
sockets shall conform to IS : 1387-1967t.
4.2 Lancing pipes shall be supplied with any of the following combina-
tions as specified by the consumer:

a) Plain end, and

b) Both ends screwed and one end socketed ( see also 10.2 ).

5. MANUFACTURE

5.1 Pipes shall be manufactured from mild steel made by open hearth,
electric or any of the oxygen processes.

*Dimensions for pipe threads where pressure-tight joints are required on the
threads ( second revision ).
tGenera1 requirements for the supply of metallurgical materials (Jirst rev&ion ).
4
 IS : 10577 - 1982

5.2 Steel pipes and sockets shall be manufactured by one of the following
processes:

a) Continuous oxy-acetylene gas welded pipes ( OAW ),

b) Electric resistance welded ( ERW ),
c) High frequency induction welded ( HFIW ), and
d) Hot-finished welded ( HFW ).
NOTE 1 - Pipes made by manual welding are not covered by this specification.

NOTE 2 - Hand welding of sockets may be permitted provided the test require-
menas for the sockets covered by the standard are complied with.

NOTE 3 - Sockets may also be manufactured from rods provided the test require-
ments for the sockets covered by the standard are complied with.

6. DIMENSIONS

6.1 The dimensions of pipes shall be in accordance with Tables 1, 2 and

3 subject to the tolerances permitted in 8. Dimensions of sockets shall be
in accordance with Table 4.

7. MASS

7.1 Nominal masses of light, medium and heavy black pipes shall be
as specified in Tables 1, 2 and 3 respectively.

TABLE I DIMENSIONS AND NOMINAL MASSES OF BLACK

STEEL PIPES ( LIGHT )
( Clauses 6.1 and 7.1 )

NOMINAL OUTSIDE DIAMETER THICKNESS MASS OF BLACK PIPE

BORE ~_--_--h---~ _-_-_---h-__--__
MU Min Plain End Screwed and
Socketed

(1) (2) (3) (4) (5) (6)

mm mm mm mm kg/m kg/m
6 10.1 9.7 1.8 0.361 0.364
8 13.6 13.2 1.8 o-517 0.52 1
10 171 16.7 l-8 0.674 0.680
15 21.4 21.0 2.0 0.952 0.961
20 269 26.4 2.35 141 I.42
25 33.8 33.2 265 201 2.03
NOTE -Dimensions and masses are in accordance with IS0 65-1981.

*Carbon steel tubes suitable for screwing in accordance with IS0 7/l.

5
IS:10577- 1982

TABLE 2 DIMENSIONS AND NOMINAL MASSES OF

BLACK STEEL PIPES ( MEDIUM )
( Clauses 6.1 and 7.1 )

NOMINAL OUTSIDE DIAMETER THICKNESS MASS OF BLACK TUBE

BORE _---h---~ y----- h--_--y
Max Min Plain End Screwed and
Socketed

(1) (2) (3) (4) (5) (6)

mm mm mm mm kg/m kg/m
6 10.6 9.8 2.0 0.407 0.410
8 140 13.2 2.35 0.650 0.654
10 17.5 16.7 2.35 0.852 0.858
15 21.8 21.0 2.65 I.22 1.23
20 27 3 265 2.65 I.58 1.59
25 342 33.3 3.25 2.44 2.46

NOTE - Dimensions and masses are in accordance with IS0 65-1981*.

*Carbon steel tubes suitable for screwing in accordance with IS0 7/l.

TABLE 3 DIMENSIONS AND NOMINAL MASSES OF

BLACK STEEL PIPES ( HEAVY )
( Clauses 6.1 and 7.1 )

NOMINAL OUTSIZE DIAMETER THICKNESS MAES OF BLACK TUBES

BORE ~___h___~ ~_---_A_-_--~
MUX Min Plain End Screwed and
Socketed

(1) (2) (3) (4) (5) (6)

mm mm mm mm kg/m kg/m
6 10.6 9.8 265 0.493 0.496
8 140 13.2 2.9 0.769 0.773
10 175 16.7 2.9 1.02 1.03
15 21.8 21.0 3.25 1.45 146
20 27.3 265 3.25 1.90 1.91
25 342 33.3 405 2.97 2.99

NOTE - Dimensions and masses are in accordance with IS0 65-1981*.

*Carbon steel tubes suitable for screwing in accordance with IS0 7/l.

6
 IS:10577- 1982
- .m_-

TABLE 4 DIMENSIONS OF SOCKETS

\
( Clause6.1 )

NOMINAL OUTSIDE DIAMETER, A LENQTH, B

BORE Mifl MUl

(1) (2) (3)

6 15 19
8 18 27
10 22 28
15 27 37
20 325 39
25 39.5 46

8. TOLERANCES ON THICKNESS AND MASS

8.1 The following manufacturing tolerances shall be permitted on the
pipes and sockets:

1. Thickness

a) Light pipes + Not limited

- 8 percent
b) Medium and heavy pipes + Not limited
- 10 percent
2. Masses ( No limit on + side )

a) Single pipe ( light series ) - 8 percent

b) Single pipe ( medium and heavy - 10 percent
series) .

7
IS : 10577- 1982

c) For quantities per load of -- 5 percent

10 tonnes, Min ( light series )
d) For quantities per load of - 7.5 percent
10 tonnes, Min ( medium and
heavy series )
NOTE - For the purpose of weighing lots of 10 tonnes or more, the material may
be divided into convenient sub-lots and weighed separately. Finally the tolerance
may be applied to the total weight of the lot.

10. JOINTS
10.1 All screwed tubes and sockets shall be supplied with pipe threads
conforming to IS : 554-1975*. Gauging practice shall be in accordance
with IS : 8999-1979t.

10.1.1 Unless specified otherwise, pipes shall be supplied screwed with

taper threads and sockets with parallel threads.

10.1.1.1 However, in the case of .light tubes, the application of

taper pipe threads may be modified by permitting the outside diameter
of the pipes to be within the limits shown in co1 2 and 3 of Table 1.
Where the pipe approaches the lower limit of outside diameter, some
incomplete threads ( perfect at root and imperfect at the crest ) may be
expected from and beyond the gauge plane. Such incomplete threads
shall not be regarded as justification for rejection of the pipes. Also the
minimum length of threads in light pipes shall be 80 percent of that
specified in IS : 554-1975.

10.2 Each pipe shall be supplied with one socket and one plastic protec-
tive ring. The ends of sockets shall be chamfered internally to prevent
damage to the Lading thread. Tapping of sockets shall be done from
one end only.

11. LENGTHS
11.1 Random Length - The pipes shall be supplied in random lengths
from 4 to 8 metres, unless otherwise agreed to between the manufacturer
and the purchaser.

12. HYDRAULIC TEST

12.1 Each pipe shall be hydraulically tested at the manufacturers
works or as mutually agreed to between the manufacturer and the
purchaser.

*Dimensions for pipe threads where pressure-tight joints are required on the
threads ( second revision ).
tGauging practice for pipe threads where pressure-tight joints are required on the
threads. .

8
 IS : 10577 - 1982

12.2 Pipes shall withstand a test pressure of 5 MPa ( see Note ) without
showing defects of any kind. The pressure shall be applied by approved
means and maintained sufficiently long for proof and inspection. The
testing apparatus shall be fitted with an accurate pressure indicator, and
provision shall be made for its accuracy to be verified by the purchaser,
if required.
NOTE - 1 MPa = 0.102 kgf/mm2 = IO.2 kgf/cm*.

13. TEST ON FINISHED PIPES AND SOCKETS

13.1 The following tests shall be conducted by the manufacturer on
finished pipes and sockets.

13.2 The tensile strength of lengh, cut from selected pipes when tested
in accordance with IS : 1894-1972 shall be at least 320 MPa
( 320 N/mm2 ).

13.2.1 The elongation percentage on a gauge length of 5.65Jg

( where & is the original cross-sectional area of the test specimen ) shall
be not less than 12 percent.

13.3 Bend Test on Pipes - When tested in accordance with IS : 2329-

19637, the finished pipes shall be capable of withstanding the bend test
without showing any signs of fracture or failure. The pipes shall be bent
with the weld at 90 to the plane of bending. The pipes shall not be
filled for this test.
13.3.1 Pipes shall be capable of being bent cold, without cracking,
through 180 round a former having a radius at the bottom of groove,
in the plane of bending, equal to six times the outside diameter of the
pipe.

13.4 Expansion Test on Sockets - At the option of the manufacturer

any one of the tests described in 13.4.1 and 13.4.2 shall be carried out.
13.4.1 Drift Expanding Test - It shall be carried out on sockets, blanks
for sockets in accordance with IS : 2335-19635 on a conical mandrel
having an included taper on diameter 1 in 16 and the minimum
increase in outside diameter after expansion shall be 2 percent.

13.4.2 Taper Screw Plug irest - Sockets shall be capable of withstanding

the expansion test as described below without showing any sign of
fracture or failure.

13.4.2.1 The test shall consist of screwing the selected socket on a

taper screw plug.

* Method for tensile testing of steel tube (Jirst revtsion ).

*Method for bending test on steel tubes.
$-Method for drift expanding test on steel tubes.

9
IS : 10577- 1982

13.4.2.2 The threads of the socket shall be thoroughly clean and

free from foreign matter. Should the threads show sign of burr, this.
shall be removed by means of a pipe thread tap. The threads of the
socket and the end of the test plug shail be lubricated with oil, and the
socket shall then be screwed on to the test plug to the extent of extreme
hand tightness by holding the head of the plug between the jaws of a
vice, or other suitable fixtures, and by rotating the socket with both
hands. The socket shall then be further rotated five complete turns
beyond hand tightness, either by means of a pipe wrench of an adequate
length to operate the test with gradual turning or by a power machine
giving an appropriate leverage. The wrench shall not be hammered
( see Fig. 1 ).

FIG. 1 MECHANICAL EXPANSION TEST ON SOCKETS

13.4.2.3 The plugs shall be manufactured from steel and shall be

hardened to give a Vickers hardness between 700 and 800 HV when
determined by applying a load of 30 kgf in accordance with IS : 1501-
1968*.

13.4.2.4 The plugs shall be in accordance with the dimensions given

in Table 5. The thread shall be ground after the plugs are case
hardened, and the thread form and angle of taper shall be in accord-
ance with the appropriate dimensions and tolerances specified in IS : 554-
19757.

*Method for Vickers hardness test for steel ( jnt reuision ).

tDimensions for pipe threads where pressure-tight joints are required on the
threads ( second revision ) .

10
 IS :10577 - 1982

13.4.2.5 For routine testing, use may be made, if so desired, of

unhardened steel plugs in accordance with the dimensions given in
Table 5 and having machined threads, the thread form and angle of
taper being in accordance with the appropriate dimensions and tolerances
specified in IS : 554-1975.

13.4.2.6 In cases of dispute, however, the test shall be carried out

with the hardened plugs specified in 13.4.2.3 and 13.4.2.4.

14. WORKMANSHIP

14.1 The pipes shall be cleanly finished and reasonably free from scale.
They shall be reasonably straight, free from cracks, surface flaws, lami-
nations and other defects. The screw threads of screwed pipes and
sockets shall be clean and well cut. The ends shall be cut cleanly and
square with the axis of the pipe.

15. SAMPLING OF TUBES AND SOCKETS

15.1 Lot - For the purpose of drawing samples, all lancing pipes
bearing the same designation and weight classification and also manu-
factured under a single process shall be grouped together to constitute a
lot. Each lot shall be sampled separately and assessed for conformity to
this specification.

15.2 Sampling and Criterion for Conformity - Unless otherwise

agreed to between the manufacturer and the purchaser the procedure
for sampling of pipes for various tests and criteria for conformity shall be
as given in IS : 4711-1974t.

16. MARKING

16.1 Each pipe or each bundle of pipes shall carry legibly the manufac-
turers name or trade-mark.

16.2 The different classes of pipes shall be distinguished by colour bands

which shall be applied as follows before the pipes leave the manufac-
turers works:

Light pipes Yellow

Medium pipes Blue
Heavy pipes Red

*Dimensions for pipe threads where pressure-tight joints are required on the
threads ( second revision ) .
tMethods for sampling of steel pipes, tubes and fittings (Jirst revision ).

11
IS : 10577 - 1982

TABLE 5 DIMENSIONS OF TAPER SCREW PLUGS

FOR EXPANSION TEST
( Clauses 13.4.2.4 and 13.4.2.5 )

TAPER PIPE THREADS

NOMINAL GAUZE THREADS TOLERANCE A R C D

BORE DIAMETER PER ON TOTAL
25.4 mm NUMBEB OF
THREADS

(1) (2) (3) (4) (5) (6) (7) CS?

mm mm mm mm mm mm
6 9728 2% 2 1.8 13 11 7
8 13157 19 2 2.8 19 13 10
10 16.662 19 2 2.8 19 16 13
15 20.955 !4 2 3.6 25 19 14
20 26.441 14 2 3.6 25 29 17
25 33.249 11 2 46 32 29 21

16.2.1 The pipes or each bundle of pipes may also be marked with the
IS1 Certification Mark.
NOTE - The use of the IS1 Certification Mark is governed by the provisions of the
Indian Standards Institution ( Certification Marks ) Act and the Rules and Regu-
lations made thereunder. The IS1 Mark on products covered by an Indian Standard
conveys the assurance that they have been produced to comply with the requirements
of that standard under a well-defined system of inspection, testing and quality control
which is devised and supervised by IS1 and operated by the producer. IS1 marked
products are also continuously checked by IS1 for conformity to that standard as a
further safeguard. Details of conditions under which a licence for the use of the ISI
Certification Mark may be granted to manufacturers or processors, may be obtained
from the Indian Standards Institution.

12
 IS:10577- 1982

17. PACKING
17.1 Unless otherwise agreed to between the manufacturer and the
purchaser, the pipes shall be bundled for transport and packed in
accordance with IS : 4740 1979*. However, the pipes of same size and
class shall be bundled together and the capped ends shall be protected by
gunny cloth. Each smallest bundle shall contain preferably not more
than 20 pipes.

18. COATING

18.1 The lancing pipes:

a) shall have no internal coating,

b) shall be free from grease and oil, and
c) may be externally coated ai specified by the purchaser.

19. ENQUIRY AND ORDER

19.1 The following information shall be furnished by the consumer while
ordering the pipes:

a) Class of pipe ( see 3.1 ),

b) Nominal bore ( see Tables 1, 2 and 3 ),
c) Length ( see 11.1 ),
d) End condition ( see 4.2 ), and
e) Packaging requirements ( se6 17.1 ).

*Code of practice for packaging of steel tubes (Jirst revision).

13
 DFTERNATEONAL SYSTEM OF UNITS ( SI UNITS )
Base Units

QUANTITY UNIT SYMBOL

Length metre m

Mass kilogram kg
Tlrne second s
Electric current ampere A
Thermodynamic kelvin K
temperature
Luminous intensity candela cd
Amount of substance mole mol
Supplementary Units

QUANTITY UNIT SY!dPOL

Plane angle radian rad

Solid angle nttradian sr

Derived Units

QUAHTlTI UNIT SYrnm3L

Force newton N 1 N = 1 kg.m/s

Energy joule J 1 J = 1 N.m
Power watt W 1 W=lJi<
Flux weber Wb lWb= 1 V..*
Flux density tesla T 1 T = 1 Wb/m*
Frequency hertz HZ 1 Hz = 1 c/s (s 1)
Electric conductance siemens S 1 S = 1 A/V
Electromotive force volt V I V=IW/A
Pressure, 8tre.w Pascal Pa 1 Pa = 1 N/m
 AMENDMENT NO. 1 MARCH 2000
TO
IS 10577 : 1982 SPECIFICATION FOR LANCING PIPES
(Page 11, clause 16.2 ) - Su bstitute the following for the existing clause:

The different class of pipes shall be distinguished by three closely placed

colour bands of appropriate colour as given below. The bands shall be applied
before the pipes leaving the manufacturers works:

Light Yellow

Medium Blue

Heavy Red

(MTD19)
Reprography Unit, BIS, New Delhi, India