Parts Manual TL943 PDF

Parts Manual
Model
TL943
S/N TBL00100 & After
P/N - 31200256
Revised
February 26, 2014
EFFECTIVITY PAGE
September 29, 2006 - A - Original Issue of Manual

November 10, 2006 - B - Revised Manual
February 23, 2007 - C - Revised Manual
June 29, 2007 - D - Revised Manual
November 1, 2007 - E - Revised Manual
April 25, 2008 - F - Revised Manual
October 24, 2008 - G - Revised Manual
February 6, 2009 - H - Revised Manual
September 18, 2009 - I - Revised Manual
January 8, 2010 - J - Revised Manual
November 12, 2010 - K - Revised Manual
November 4, 2011 - L - Revised Manual
July 18, 2012 - M - Revised Manual
February 26, 2014 - N - Revised Manual
TL943 31200256 i
EFFECTIVITY PAGE
-ii 31200256 TL943

TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Axle Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-3 Outrigger Mounting, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
SECTION 2
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Bearing Pads, Spacers & Shims, (First Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-5 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-6 Bearing Pads, Spacers & Shims, (Third Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-7 Push Beam/Extend Chain & Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-8 Quick Coupling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-9 Hydraulic Quick Coupling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
SECTION 3
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Winch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-4 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-5 Side Tilt Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-6 Fork Clamp Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-7 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-8 100 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-9 48 Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-10 Dual Fork Positioning Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
SECTION 4
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Assembly, LH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Engine Assembly, RH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-4 Cat Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-5 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-6 Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-7 Air Cleaner & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4-8 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4-9 Transmission - ZF Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
4-10 ZF Transmission - Transmission Converter & Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4-11 ZF Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
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4-12 ZF Transmission - Reversing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

4-13 ZF Transmission - Reverse Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
4-14 ZF Transmission - 1st Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
4-15 ZF Transmission - 2nd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
4-16 ZF Transmission - 3rd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
4-17 ZF Transmission - 4th Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
4-18 ZF Transmission - Power Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
4-19 ZF Transmission - Control Unit & Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50
4-20 ZF Transmission - Gearshift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
4-21 ZF Transmission - Oil Pump, Filter & Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54
4-22 ZF Transmission - Transfer Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56
SECTION 5
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Front Axle Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 Front Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 Front Gear Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-6 Front Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-7 Front Double Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-8 Front Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-9 Front Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-10 Front Reduction Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-11 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-12 Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-13 Rear Axle Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5-14 Rear Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5-15 Rear Gear Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5-16 Rear Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5-17 Rear Double Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5-18 Rear Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
5-19 Rear Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5-20 Rear Reduction Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5-21 Drive Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
5-22 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
SECTION 6
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-3 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-4 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-5 Heating Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-6 Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
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6-7 Air Conditioning Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
SECTION 7
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-3 Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7-4 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7-5 Hydraulic Controller-Outrigger & Sway/Aux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
7-6 Frame Level Joystick Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
7-7 Auxiliary Hydraulic Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
SECTION 8
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Priority Valve Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8-3 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-4 Service/Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-5 Boom Joystick Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8-6 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
8-7 Crowd Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8-8 Tilt & Tilt Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
8-9 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
8-10 Outrigger Cylinders, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
8-11 Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
8-12 Outrigger Joysticks, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44
SECTION 9
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Crowd Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9-3 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9-4 Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-5 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9-6 Outrigger Cylinder, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
9-7 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
9-8 Outrigger Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9-9 Implement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
9-10 Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44
9-11 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-48
9-12 Brake Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-56
9-13 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-58
9-14 Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-60
9-15 Outrigger Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-62
31200256 TL943 v
TABLE OF CONTENTS
9-16 Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-66

9-17 Side Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-68
9-18 Hydraulic Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-70
9-19 Divertor Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-72
9-20 Dual Fork Positioning Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-76
SECTION 10
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Battery & Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Battery Disconnect Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10-3 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10-4 Transmission Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
10-5 Transmission Harness - ZF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10-6 Boom Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
10-7 Cab Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10-8 Work Light Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
10-9 Work Light Cab Harness, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
10-10 Frame Road Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10-11 Cab Road Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
10-12 Auxiliary Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
10-13 A/C Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34
10-14 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
10-15 Power Distribution Box Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
10-16 Transmission Relay Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
10-17 Cab Road Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
10-18 Tilt On Joystick Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44
10-19 Tilt & Aux Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
10-20 Accessory Module Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
10-21 Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
10-22 Cab Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
10-23 VEC Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
SECTION 11
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
SECTION 12
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12-1 Block Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
12-2 8 Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
12-3 Winch Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
12-4 Pressure Reducer Valve, 1360 PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10
12-5 Pintle Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
vi TL943 31200256
TABLE OF CONTENTS
12-6 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14

12-7 Work Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16
12-8 Beacon Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28
12-9 Boom Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-32
12-10 Skylight Wiper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-34
12-11 Road Lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-36
12-12 Cold Weather Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-42
12-13 Arctic Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-44
12-14 Top Cab Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-48
12-15 Front Cab Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-50
12-16 Hydraulic Cooler Bypass Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-52
12-17 Beacon Light Mount With AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-54
12-18 Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-56
SECTION 13
MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
SECTION 14 PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
31200256 TL943 vii

TABLE OF CONTENTS
viii TL943 31200256

SMCS CODES - TELEHANDLER
1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE

1351 RADIATOR & OIL COOLER 3013 AXLE ARRANGEMENT
1353 RADIATOR 3020 DRIVE & STEERING AXLE
1354 EXPANSION TANK 3061 TRANSMISSION GEARS
1360 FAN GUARD 3063 TRANSMISSION SHAFT
1374 HYDRAULIC OIL COOLER 3064 TRANSMISSION CASE
1375 TORQUE CONVERTER / TRANSMISSION OIL 3065 TRANSMISSION CONTROL
COOLER
3066 TRANSMISSION OIL PUMP
1380 COOLANT HOSE / LINES
3067 TRANSMISSION OIL FILTER
1381 RADIATOR AND GUARD
3068 TRANSMISSION OIL FILTER BASE
1382 RADIATOR CAP
3075 TRANSMISSION OUTPUT GEARS
1384 ENGINE COOLANT HEATER
3080 TRANSMISSION OIL
1386 HYDRAULIC FAN MOTOR
3081 TRANSMISSION OIL LEVEL
1387 HYDRAULIC FAN PUMP
3082 TRANSMISSION MOUNT
1395 ENGINE COOLANT
3100 TORQUE CONVERTER, TORQUE DIVIDER,

1400 ELECTRICAL SYSTEM RETARDER
1401 BATTERY 3101 TORQUE CONVERTER
1402 BATTERY CABLE 3115 TORQUE CONVERTER/TRANSMISSION SCAVENGE
PUMP
1408 WIRING HARNESS
3133 TORQUE CONVERTER RELIEF VALVE
1416 START SWITCH
3139 MODULATING VALVE
1417 FUSE / CIRCUIT BREAKER PANEL
3141 TORQUE CONVERTER SPEED SENSOR
1428 BACKUP LIGHT(S)
1429 LIGHT(S)
3030 POWER SHIFT / HYDROSTATIC TRANSMISSION
1430 DIRECTIONAL LIGHT
3063 TRANSMISSION SHAFT
1431 BEACON LIGHT(S)
3064 TRANSMISSION CASE
1432 STOP /LIGHT / TAILLIGHT
3065 HYDROSTATIC CONTROL LINKAGE (EXTERNAL)
1434 CAB LIGHT
3066 POWER SHIFT TRANSMISSION OIL PUMP
1434 FLOODLIGHT
3067 HYDROSTATIC TRANSMISSION OIL FILTER
3073 HYDROSTATIC MAIN CONTROL VALVE
OTHER ENGINE COMPONENTS
3151 TRANSMISSION GOVERNOR
1801 ENGINE SOUND SUPPRESSION
3154 TRANSMISSION LINES/HOSES
1802 REFRIGERANT COMPRESSOR
3155 TRANSMISSION CLUTCH
1805 REFRIGERANT CONDENSER
3157 TRANSMISSION SELECTOR VALVE
1807 AIR CONDITIONER COMPRESSOR DRIVE
3159 TRANSFER GEARS
1808 AIR CONDITIONER LINES
3160 TRANSMISSION PLANETARY
1810 RADIATOR & REFRIGERANT CONDENSER
3167 TRANSMISSION HYDRAULIC CONTROL
1812 HEATER / HOSE LINES
3168 TRANSMISSION ELECTRONIC CONTROL
1813 RADIATOR HOSE
3174 SHIFT SOLENOID
3175 TRANSMISSION SPEED SENSOR
ix
3181 TRANSMISSION NEUTRALIZER CONTROL VALVE 3269 PINION HOUSING
3182 TRANSMISSION LUBRICATION RELIEF VALVE 3274 CONSTANT VELOCITY UNIVERSAL JOINT
3184 TRANSMISSION OIL COOLER BYPASS VALVE 3275 DRIVE LINE BRAKE
3186 TRANSMISSION PLANET CARRIER 3276 DRIVE LINE BRAKE DISC
3187 TRANSMISSION CARRIER THRUST DISC/PLATE 3278 DRIVE AXLE
3190 TRANSMISSION CLUTCH PLATE 3281 BEVEL GEAR CASE
3191 TRANSMISSION NEUTRALIZER 3282 AXLE
3194 TRANSMISSION TEMPERATURE SENSOR 3283 DIFFERENTIAL CASE
3202 TRANSMISSION FLOW CONTROL VALVE 3284 DIFFERENTIAL CARRIER
3203 DRIVE PUMP
3204 CHARGE PUMP 4000 DRIVE TRAIN
3205 SERVO CONTROL VALVE 4004 BRAKE & AXLE
3206 MANIFOLD/METERING VALVE 4005 STEERING & BRAKING SYSTEM
3207 SERVO CYLINDER
3210 HIGH PRESSURE RELIEF VALVE 4050 FINAL DRIVE
3213 CHARGE & MAIN RELIEF VALVE 4051 FINAL DRIVE & WHEEL
3214 SYNCHRONIZING VALVE 4052 FINAL DRIVE SEAL
3215 POWER UNIT CONTROL LINKAGE 4053 DRIVE AXLE HUB/GEAR ASSEMBLY
3216 TRANSMISSION UNDERSPEED/OVERSPEEDVALVE 4054 FINAL DRIVE HUB
3219 TRANSMISSION PILOT OVERSPEED VALVE 4055 FINAL DRIVE GEARS
3220 TRAVEL SPEED CONTROL VALVE 4056 FINAL DRIVE - DRIVE SHAFT
3221 HYDROSTATIC POWER CASE 4057 FINAL DRIVE PINION FLANGE
3222 PUMP HEAD 4059 FINAL DRIVE CASE/BORE
3223 TRANSMISSION UNDERSPEED OVERRIDE VALVE 4084 FINAL DRIVE PLANETARY CARRIERS, HUB & RING
GEAR
3225 TRAVEL ELECTRONIC CONTROL
4091 FINAL DRIVE PINION
3226 DOWNSHIFT INHIBITOR
4092 PLANETARY FINAL DRIVE CARRIER
4093 FINAL DRIVE PLANETARY CARRIER THRUST
3250 DRIVE LINE/DRIVE AXLE
SURFACE
3251 UNIVERSAL JOINT
4094 FINAL DRIVE PINION & FLANGE
3252 FLEXIBLE COUPLING
3253 DRIVE SHAFT
4200 WHEEL & TIRE
3254 DRIVE LINE PINION
4201 WHEEL
3256 BEVEL GEAR/SHAFT
4202 RIM & TIRE
3257 BEVEL GEAR SHAFT BEARING
4203 TIRE
3258 DIFFERENTIAL
4208 WHEEL ASSEMBLY
3259 AXLE SHAFT
4209 WHEEL RIM
3260 AXLE HOUSING ASSEMBLY
4210 WHEEL STUD/BOLT/NUT
3263 LIMITED SLIP DIFFERENTIAL
4220 MUD GUARD
3267 DRIVE SHAFT SUPPORT
4233 STEER TIRE, PNEUMATIC
3268 AXLE HOUSING SUPPORT/TRUNNION
x
4250 BRAKING SYSTEM 5000 IMPLEMENT CONTROLS
4251 SERVICE BRAKE 5001 IMPLEMENT CONTROL LOCK
4255 BRAKE DISC 5002 HYDRAULIC & FUEL TANK
4256 BRAKE CALIPER, HEAD ASSEMBLY 5004 RIDE CONTROL SYSTEM
4257 BRAKE LINES 5005 AUXILIARY HYDRAULIC CIRCUIT
4258 BRAKE MASTER CYLINDER
4262 BRAKE ACTUATOR 5050 HYDRAULIC SYSTEM
4265 SERVICE BRAKE CONTROL VALVE 5051 HYDRAULIC CONTROL VALVE
4267 PARKING BRAKE 5056 HYDRAULIC TANK
4269 SERVICE BRAKE CONTROL 5057 HYDRAULIC HOSES/LINES
4273 FRICTION PADS 5059 PILOT CONTROL VALVE
4282 PARKING/SECONDARY BRAKE CONTROL VALVE 505C PISTON CYLINDER
4284 PARKING BRAKE CONTROL 5063 IMPLEMENT CONTROL
4291 BRAKE HYDRAULIC RESERVOIR 5068 HYDRAULIC OIL FILTER
5069 MAIN SYSTEM RELIEF VALVE
4300 STEERING SYSTEM 506P IMPLEMENT PRIORITY VALVE
4301 STEERING GEAR 5070 PISTON PUMP
4303 STEERING CYLINDER 5071 HYDRAULIC OIL COOLER BYPASS VALVE
4307 STEERING VALVE 5072 PILOT SYSTEM RELIEF VALVE
4309 STEERING WHEEL 5084 IMPLEMENT PUMP
430S STEERING SENSOR 5086 COMPENSATOR VALVE
4310 STEERING COLUMN 5093 HYDRAULIC FILTER BYPASS VALVE
4312 STEERING METERING PUMP 5095 HYDRAULIC OIL
4313 STEERING AXLE 509T HYDRAULIC OIL TEMPERATURE SENSOR
4314 KINGPIN
4318 TIE ROD 5100 LIFT, TILT, TIP & OTHER CONTROLS
4321 STEERING KNUCKLE 5102 LIFT/HOIST CYLINDER
4322 STEERING RELIEF VALVE 5103 LIFT CYLINDER TRUNNION
4329 TIE ROD END 5104 TILT CYLINDER
4338 ADJUSTABLE STEERING COLUMN 5106 TIP CYLINDER
4349 STEERING SELECTOR & PRESSURE CONTROL 5116 ATTACHMENT CYLINDER
VALVE
5130 LOCK VALVE
5141 HITCH LIFT CYLINDER
4350 HYDROSTATIC DRIVE
5144 FRAME LEVEL VALVE
4351 HYDRAULIC PROPEL/DRIVE MOTOR
5486 EXTENSION CYLINDER
4352 DRIVE CONTROL VALVE
4267 HYDROSTATIC DRIVE PARKING BRAKE
4354 BRAKE RELEASE PUMP
4355 HYDROSTATIC DRIVE GEAR REDUCER
4356 BRAKE & SHIFT VALVE
xi
5700 IMPLEMENT ELECTRONIC CONTROLS 7165 CAB/CANOPY SCREEN
5701 IMPLEMENT ELECTRONIC CONTROL MODULE 7170 RADIATOR GRILLE
(PREPROGRAMMED)
7177 ROPS ROLL BAR
5702 IMPLEMENT HYDRAULIC ELECTRONIC CONTROL
7192 WHEEL CHOCK
5705 JOYSTICK
5734 HYDRAULIC SYSTEM WIRING HARNESS
7200 SUSPENSION
5735 FRAME LEVEL CONTROL
7221 OUTRIGGER
5800 OTHER CONTROLS

7250 BODY
5804 SIDESHIFT CYLINDER
7251 HOOD
5811 LOAD CONTROL VALVE
7252 FENDER
5816 COMPENSATING CYLINDER
7253 PLATFORM/DECK
5823 FORK LEVEL CYLINDER
7257 BATTERY BOX/SUPPORT
7261 PLATFORM SOUND SUPPRESSION
6400 MATERIAL HANDLING ATTACHMENTS
7262 FIREWALL
6402 STANDARD CARRIAGE
7263 ENGINE ENCLOSURE
6404 LIFT CHAIN
7264 ROPS MOUNT REAR SUPPORT
6405 LIFT FORK
7265 FLOORPLATE
6408 ROTATING CARRIAGE
7266 ROPS MOUNT
6409 WIDE CARRIAGE
7267 BODY PANEL
6416 BALE CLAMP
726A ACCESS PANEL
6425 SIDESHIFT CARRIAGE
726M FLOORMAT
6459 LIFTING HOOK
7272 RADIATOR ENCLOSURE/SHROUD
6460 TELESCOPING BOOM
7273 COMPARTMENT DOOR
6461 MAN BASKET
7276 MACHINE ENCLOSURE
7050 FRAME
7300 OPERATOR STATION
7051 MAIN FRAME
7301 CAB
7056 COUNTERWEIGHT
7302 CANOPY
7059 FUEL TANK, SEAT & FRAME
7304 CAB HEATER
7078 FRAME LEVEL CYLINDER
7305 WINDSHIELD WIPER
7306 WINDSHIELD WASHER
7100 HITCH
7307 SEAT/ARM CUSHION
7105 FIXED DRAWBAR
7308 CAB DOOR
7116 HITCH/TOW PIN
7309 HEATER & AIR CONDITIONER
7310 WINDOW GLASS
7150 GUARD
7312 SEAT ASSEMBLY
7151 CRANKCASE GUARD
7314 DASH
7154 ENGINE GUARD
7316 CAB AIR FAN
7155 RADIATOR GUARD
7319 MIRROR
7159 OVERHEAD GUARD
xii
731S SEAT AIR COMPRESSOR 7481 FUEL LEVEL GAUGE
7320 AIR CONDITIONER 7483 LOW FUEL LEVEL INDICATOR
7321 SEAT FRAME 7485 ENGINE LOW OIL PRESSURE INDICATOR
7322 AIR CONDITIONER RECEIVER/DRYER 7486 PARKING BRAKE INDICATOR LIGHT
7323 ROPS/FOPS CANOPY 7488 HYDRAULIC OIL TEMPERATURE GAUGE
7324 SUSPENSION SEAT 7490 ELECTRONIC MONITORING SYSTEM/PANEL
7325 ROPS/FOPS CAB 7493 GROUND SPEED SENSOR
7327 SEAT BELT 7496 ALTERNATOR INDICATOR
7329 CAB LINER/SOUND SUPPRESSION
7330 CANOPY SOUND SUPPRESSION 7500 MAINTENANCE
7332 ELECTRIC SWITCH (MANUAL) 7501 FIRST SERVICE INTERVAL
7338 RADIO 7502 SECOND SERVICCE INTERVAL
7340 WINDSHIELD 7503 THIRD SERVICE INTERVAL
7342 CAB AIR FILTER 7504 FOURTH SERVICE INTERVAL
7507 LIFT ARM SUPPORT
7400 PROTECTION DEVICES, ALARMS & INDICATORS 751B BATTERY CHARGER
7402 WARNING HORN 7524 250 SERVICE HOUR MAINTENANCE
7405 INSTRUCTION/WARNING PLATE/FILM 7525 500 SERVICE HOUR MAINTENANCE
7406 BACK-UP ALARM 7526 1000 SERVICE HOUR MAINTENANCE
7407 ACTION ALARM 7527 2000 SERVICE HOUR MAINTENANCE
7420 LOW COOLANT TEMPERATURE ALARM 7534 750 SERVICE HOUR MAINTENANCE
7421 LOW ENGINE OIL PRESSURE SHUTOFF 7542 SOS
7431 WARNING/INDICATOR LIGHT
7550 COMMON SUBJECTS
7450 GAUGES & INDICATORS 7551 BEARINGS
7451 INSTRUMENT PANEL/CONTROL PANEL 7552 GEARS
7452 AIR FILTER INDICATOR 7553 FASTENERS, CONNECTORS & HARDWARE
7453 ENGINE COOLANT TEMPERATURE GAUGE 7554 HOSES & LINES
7455 ENGINE OIL PRESSURE GAUGE 7555 SEALS & GASKETS
7459 TRANSMISSION GEAR/SHIFT INDICATOR 7556 WIRE
7462 TACHOMETER 7557 INFORMATION/IDENTIFICATION PLATES &
TRANSFERS
7463 SPEEDOMETER
7558 WEAR SLEEVES
7464 ODOMETER
7559 PAINTED SURFACES
7467 AMMETER
755R RETAINER SYSTEM
7470 COOLANT LEVEL GAUGE
7560 COMPARTMENT FLUID LEVEL
7475 OIL FILTER INDICATOR
7561 DUO-CONE SEAL
7477 TRANSMISSION/TORQUE CONVERTER
TEMPERATURE GAUGE 7562 HYDRAULIC CYLINDERS
7478 SERVICE METER 7569 TROUBLESHOOTING PROCEDURE
7479 SIGHT GAUGE 756P MAINTENANCE PARTS
7480 ELECTRIC HOUR METER 7570 PRODUCT UPDATE PROGRAM
xiii
7571 SOS ENGINE PRODUCT INFORMATION 7771 SOS "URGENT" REPORTS
7573 SOS TRANSMISSION PRODUCT INFORMATION 7851 FUEL FILTER INDICATOR
7574 SOS DRIVE TRAIN PRODUCT INFORMATION 7856 STABILITY INDICATOR
7575 SOS HYDRAULIC PRODUCT INFORMATION 7858 ANGLE INDICATOR
7576 SOS OTHER PRODUCT INFORMATION 7859 ENGINE OIL TEMPERATURE GAUGE
7577 SOS FLUID INFORMATION 7942 PERSONALITY MODULE - UPDATE ELECTRONIC
COMPONENTS
7578 SOS FILTER INFORMATION
7950 MISCELLANEOUS
7579 FLUID
79M4 OTHER ADJUSTMENTS
7581 PAINTING & LUBRICATION
7588 PRE-DELIVERY INSPECTION
7589 PRE-DELIVERY WARRANTY
7590 DELIVERY
7591 FIRST REVISIT
7592 SECOND REVISIT
7593 USER ACCEPTANCE/FIELD FOLLOW
7594 CONTRACT FIELD FOLLOW RECORDS
7595 GENERAL OVERHAUL (NO FAILURE)
7600 MACHINE ELECTRONIC CONTROLS & DATA

MANAGEMENT SYSTEMS
7606 PRODUCT LINK SYSTEM
7610 PROGRAMMABLE CONTROL
7620 SOFTWARE
7630 INTERLOCK ELECTRONIC CONTROL MODULE
7631 MACHINE SECURITY SYSTEM
7700 SERVICE CLAIM CATEGORIES
7714 ROLL OVER PROTECTION STRUCTURE
DECERTIFIED
7715 ROLL OVER PROTECTION STRUCTURE
RECERTIFIED
7729 HEUI ACTUATION (OIL)
7730 REPAIR PROCEDURE (RP) PROGRAM
7750 DEFECTIVE PARTS STOCK
7751 PRODUCT IMPROVEMENT PROGRAM (PIP)
7752 PARTS STOCK CLAIM
7754 REMANUFACTURED COMPONENT
7755 PRODUCT SUPPORT PROGRAM (PSP)
7756 SERVICE ENGINEERING REQUESTED WORK
7760 INFORMATION RECORD ONLY
7762 DELIVERY DATE/SERVICE FEE
7770 SOS GENERAL INFORMATION
xiv
SECTION 1
FRAME & ATTACHING PARTS
31200256 TL943
Before S/N TBL01599
FRAME & ATTACHING PARTS excluding TBL01551 & TBL01585
Figure 1-1 Frame Shrouding & Trim
11
65
95
94
50 67
83
51
52
53
105
54 106
107
48 110
111 MACHINES EQUIPPED
WITH OUTRIGGERS
39 42 104
38
10
26 9 75
FRAME 87
MOUNT 108
WELDMENT 109 18 82
CAB
12
WALL 103 8
27 101
28 102
SHOWN WITH 77
31 5
WORK LIGHT
3
30 4
29 1
6 76
UPPER CAB MOUNT 4 2
41
CAB
75 59
32 MOUNT 7 88 60
78 WELDMENT
75 11 36
88 33 46
34 65
11 15
66 67 18 14
FRAME MOUNT 46
35 44 WELDMENT 67 67
18
LOWER CAB MOUNT 46 81
11
13
63 25
68 96 78
202 93 80
203 15 25 20 91
205 68 80 93 44
206 37 78 16 78
14 64
204 24
92 17
25 18
19
203 44
202 89
21 79 90
206 22 64
23 PAP14030
1-2 TL943 31200256

Before S/N TBL01599
excluding TBL01551 & TBL01585 FRAME & ATTACHING PARTS

Item Part Number Qty. Description Rev.
1 298-1536 1 ENGINE COVER, (includes items 2, 3, 4, 6, 7, 8, 9, 33, 36, 37, 59, 60, 75 thru 77 I
& 87)
2 303-8660 23 HEX HD CAPSCREW, 8X3/4
3 303-8669 2 PROP BRACKETS
4 303-8567 4 PROP CLIPS
5 305-5500 2 MIRROR MOUNT BACK PLATE
6 303-8661 2 GAS PROP
7 303-4981 2 BALL STUD, 13mm
8 305-5497 1 HINGE, 34 IN
9 6 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4
10 299-0334 1 MIRROR
11 297-7032 5 HEX HD CAPSCREW, 3/8-16 X 1-1/4, GR5
12 298-8641 1 MIRROR BRACKET WELDMENT
13 298-6870 1 HORN
14 298-1586 3 LOCKWASHER, 5/16
15 298-7991 3 HEX HD CAPSCREW, 5/16-18X3/4, GR5
16 298-8205 1 LATCH CATCH BRACKET
17 298-8124 1 LATCH MOUNTING BRACKET
18 305-6019 18 FLAT WASHER, 3/8
19 298-8049 4 HEX NUT, 3/8-16
20 298-7897 4 WHIZ-LOCK SCREW, 3/8-16X1-1/2
21 298-7923 4 HEX HD CAPSCREW, 1/8X8-1/2
22 298-7875 4 WASHER
23 303-4989 1 COUNTERWEIGHT, (without pintle hook)
308-7035 1 COUNTERWEIGHT, (with pintle hook)
24 298-7293 1 BACK-UP ALARM
25 298-8048 6 HEX NUT, 5/16-18
26 298-8034 6 SOCKET BUTTON HD CAPSCREW, 3/8-16X3/4
27 298-1746 2 REBOUND WASHER
28 298-8053 2 HEX NUT, 7/8-9
29 298-8581 4 SHOCK MOUNT
30 352-4588 2 TAIL WASHER
31 309-6238 2 HEX HD CAPSCREW, 7/8-9X5, (torque to 530-565 lb-ft)
32 303-4744 4 HEX HD CAPSCREW, 3/4-10X3-3/4, (torque to 340-365 lb-ft)
33 305-6030 6 ft BULB SEAL
34 298-7030 4 CAB ISOLATOR MOUNT
35 298-1740 4 TAIL WASHER
36 303-8654 13 ft BULB SEAL
37 298-7993 3 HEX HD CAPSCREW, 5/16-18X1, GR5
38 299-0402 1 CAB FENDER
39 298-7840 4 WHIZ-LOCK BOLT, 3/8-16X1
41 298-7363 10 LOCKWASHER, 1/4
42 299-0549 1 ACCESS COVER
44 298-8052 8 HEX LOCKNUT, 3/4-10
46 303-4798 5 LOCKWASHER, 3/8
48 300-6118 1 RISER WELDMENT, (Before S/N TBL01518)
350-2521 1 RISER WELDMENT, (S/N TBL01518 & After)
50 Ref SUSPENSION SEAT WITH 2 IN SEAT BELT, (see Figure 6-3 for details)
51 298-7372 10 FLAT WASHER, 1/4
31200256 TL943 1-3

Before S/N TBL01599
FRAME & ATTACHING PARTS excluding TBL01551 & TBL01585
Figure 1-1 Frame Shrouding & Trim (Continued)

53 304-2566 1 MANUAL CASE
54 Ref CAB ASSY, (see Figure 6-1 for details)
59 303-4836 1 LATCH ASSY, (includes items 41 & 60)
5P-8500 1 KEY
60 303-4779 4 LOCKNUT
63 303-8670 1 FRAME WELDMENT, (without outriggers)
305-2021 1 FRAME WELDMENT, (with outriggers)
64 298-8011 4 HEX HD CAPSCREW, 3/4-10X4-1/2, (torque to 240-255 lb-ft)
65 298-8267 1 FRONT COVER, (without outriggers)
303-4890 1 FRONT COVER, (with outriggers)
66 298-8268 1 MAIN VALVE COVER
67 298-1609 9 TINNERMAN NUT
68 298-7363 9 FLAT WASHER, 5/16
75 305-5499 1 3 PC SCREEN KIT, (adhesive not included)
76 305-5498 1 6 PC SCREEN KIT, (adhesive not included)
77 298-7905 2 LOCKWASHER, M6
78 298-7976 20 HARDENED WASHER, 3/4
79 303-4965 1 ENGINE POD WELDMENT
80 297-7084 8 HEX HD CAPSCREW, 3/4-10X2, (torque to 240-255 lb-ft)
81 298-8797 1 COVER PLATE
82 6V-7357 2 HEX HD CAPSCREW, M6X1X20, GR8
83 299-0354 1 TILT GAUGE, (with adhesive)
88 304-2618 1 ADHESIVE KIT, (includes 3 tubes & applicator), (enough to do 6 pc screen kit)
89 298-8241 1 OIL PAN COVER
90 297-7040 8 HEX HD CAPSCREW, 1/2-13X1-1/8
91 299-0387 60 in TRIM-LOCK
92 298-8281 1.8 ft BULB SEAL
93 AR LOCTITE 242TM
94 298-7374 4 FLATWASHER, 3/8
95 298-7380 4 LOCKWASHER, 3/8
96 298-1360 2 WHIZ-LOCK SCREW, 3/8-16X1-1/4
315-3423 Ref LH MIRROR INSTALLATION, (Before S/N TBL00911), (not available to order, B
see items 101 thru 111 for service)
323-1647 Ref LH MIRROR INSTALLATION, (S/N TBL00911 thru TBL01599 excluding B
TBL01551 & TBL01585), (not available to order, see items 102, 103, 108 & 109
for service)
101 315-3422 1 MIRROR BRACKET
102 395-2648 1 MIRROR MOUNT ARM ASSY
103 317-0089 1 MIRROR HEAD
104 317-0090 AR DOUBLE SIDED TAPE
105 315-3424 1 BOLT, 1/2-13
106 298-7375 1 WASHER, 1/2
107 298-7382 1 LOCKWASHER, 1/2
108 8T-4970 2 HEX HD CAPSCREW, M6X1X14mm, GR8.8
109 2Y-6141 2 LOCKWASHER, M6
110 298-8050 1 HEX NUT, 1/2-13
1-4 TL943 31200256

Before S/N TBL01599
excluding TBL01551 & TBL01585 FRAME & ATTACHING PARTS

111 298-1755 1 SPACER
331-2459 Ref SKID PLATE INSTALLATION, (not available to order, see items 202 thru 206 for B
service)
202 298-7380 6 LOCKWASHER, 3/8
204 331-2456 1 SKID PLATE
205 331-2457 3 SKID PLATE CLAMP
206 303-4743 6 HEX HD CAPSCREW, 3/8-16X1-1/4
31200256 TL943 1-5

FRAME & ATTACHING PARTS including TBL01551 & TBL01585
1404 1405
1409 19
103
105
744 102
757 1001 745 104
801 746 101
802 104
803 103
804 106
1
713 1403
714 1402
715
1125
1103 1401
1124 1410
901
716
741 717 1123 1122
902
742 718
719 OUTRIGGER
743 720 COVER
701
740 721
748
749
424
426 425
1126
1111 1301
1127
1123 25
1124 29 1407
4 24
1103 2 15
1129 1128 16 28 1406
1125
15
420 1408 11
422 421 10
428 16 27
423 8
9
12
13
412
411 1206
419
418 604
1301 78
575
200 577
307
306 308
309
305
310
311
304 312
303
UPPER CAB LOWER CAB
MOUNT MOUNT PAP14041
1-6 TL943 31200256

including TBL01551 & TBL01585 FRAME & ATTACHING PARTS

364-5671 Ref HOOD INSTALLATION, (not available to order, see items 1 thru 29 for service) I
1 364-5674 1 ENGINE COVER, (includes items 1401 thru 1410) L
2 298-7365 10 WASHER, 3/8
8 364-5679 1 LATCH MOUNT BRACKET
9 303-4751 4 SCREW, 3/8-16X1-1/2
10 364-5678 1 LATCH CATCH BRACKET
11 298-1360 2 WHIZ-LOCK SCREW, 3/8-16X1-1/4
12 298-7374 2 WASHER, 3/8
13 298-8049 2 HEX NUT, 3/8-16
15 298-7378 8 LOCKWASHER, 1/4
16 0S-1616 8 HEX HD CAPSCREW, 1/4-20X1-1/8, GR5
19 364-5698 1 RH MIRROR INSTALLATION, (includes items 101 thru 106) A
24 3 ENGINE HOOD SHIM
25 1 HOOD HINGE SUPPORT PLATE
27 1 GAS STRUT REAR BRACKET
28 1 GAS STRUT FRONT BRACKET
29 384-3145 1 HOOD HINGE MOUNT PLATE
101 0S-1616 2 HEX HD CAPSCREW, 1/4-20X1-1/8, GR5
102 298-0549 2 HEX LOCKNUT, 1/4-20
103 298-0565 2 PLUG
104 298-7372 4 WASHER
105 309-2991 1 MIRROR ASSY
106 364-5697 1 MIRROR BRACKET
200 303-4989 1 COUNTERWEIGHT, (without pintle hook)
308-7035 1 COUNTERWEIGHT, (with pintle hook)
364-5703 Ref CAB INSTALLATION, (not available to order, see items 303 thru 312 for service) D
303 2 HEX HD CAPSCREW, 7/8-9X5, GR8
304 352-4588 2 TAIL WASHER
305 298-8581 4 SHOCK MOUNT
307 298-8053 2 HEX NUT, 7/8-9
308 303-4744 4 HEX HD CAPSCREW, 3/4-10X3-3/4, GR8
309 298-1631 4 WASHER, 3/4
310 298-7030 4 CENTER BONDED MOUNT
311 298-1740 4 TAIL WASHER
312 298-8052 4 HEX NUT, 3/4-10
411 8 HEX HD CAPSCREW, 7/8-9X2-1/2, GR8
412 298-7395 8 WASHER, 7/8
418 298-7875 4 SPECIAL WASHER
419 298-7923 4 HEX HD CAPSCREW, 1-8X9-1/2
421 298-7363 2 WASHER, 1/4
422 298-7293 1 BACK-UP ALARM
423 298-7900 2 HEX NUT, 1/4-20
425 298-7379 1 LOCKWASHER, 5/16
426 298-6870 1 HORN
31200256 TL943 1-7

FRAME & ATTACHING PARTS including TBL01551 & TBL01585

428 367-4967 1 MOLDED RESISTOR
575 298-7342 6 WHIZ-LOCK SCREW, 416-18X3/4
577 360-6618 1 ENGINE DRAIN COVER
578 360-6619 1 COOLER HOSES COVER
604 384-0204 1 FILTER COVER PLATE
701 Ref CAB ASSY, (see Figure 6-1 for details)
713 298-7036 1 MANUAL STORAGE BOX
714 298-7372 4 WASHER, 1/4
716 332-3847 1 CUP HOLDER MOUNT
717 298-7362 2 WASHER, #10
718 298-7377 2 LOCKWASHER, #10
719 298-0546 2 HEX NUT, #10-24
720 333-2416 2 FLAT HD SCREW, #10-24X1
721 332-3846 1 CUP HOLDER TRAY
740 344-7161 1 SEAT RISER ACCESS PANEL
741 350-2521 1 SEAT RISER WELDMENT
742 350-2526 1 SEAT RISER SIDE PANEL
743 298-1770 4 SELF-TAPPING SCREW
744 Ref SUSPENSION SEAT, (see Figure 6-3 for details)
745 298-7364 4 WASHER, 5/16
746 298-0552 4 HEX LOCKNUT, 5/16-18
748 298-7363 4 WASHER, 1/4
749 297-7008 4 BUTTON HD CAPSCREW, 1/4-20X5/8
757 418-3398 1 LH CAB MIRROR INSTALLATION, (includes items 801 thru 804) C
801 8T-4138 2 HEX HD CAPSCREW, 6X20mm, GR8.8
802 441-6962 1 RECTANGULAR MIRROR
803 2Y-6141 2 LOCKWASHER, 6mm
804 418-3397 1 MIRROR ARM
901 299-0402 1 CAB FENDER
902 298-7840 4 WHIZ-LOCK BOLT, 3/8-16X1
1001 299-0354 1 TILT ANGLE GAUGE
1103 298-7380 9 LOCKWASHER, 3/8
1122 360-7796 1 FRONT COVER, (without outriggers)
360-7813 1 FRONT COVER, (with outriggers)
1124 298-7374 9 WASHER, 3/8
1126 298-8268 1 MAIN VALVE COVER
1127 420-0495 1 VALVE COVER PANEL
1128 298-7373 3 WASHER, 5/16
1129 298-8048 3 HEX NUT, 5/16-18
1206 360-6624 1 ENGINE POD
1301 360-7323 1 FRAME, (without outriggers)
360-7322 1 FRAME, (with outriggers)
1401 303-4836 1 COMPRESSION LATCH
1402 4Y-4667 4 WASHER, 6mm
1403 303-4779 4 HEX LOCKNUT, 6X1mm
1404 298-7365 8 WASHER, 3/8
1-8 TL943 31200256

including TBL01551 & TBL01585 FRAME & ATTACHING PARTS

1405 298-0570 8 BUTTON HD SCREW, 3/8-16X1
1406 364-5685 2 GAS SPRING
1407 364-5686 1 ENGINE COVER FRONT HINGE
1408 364-5687 1 ENGINE COVER REAR HINGE
1409 364-5688 1 ENGINE COVER SUPPORT BAR
1410 385-2629 AR BULB SEAL
31200256 TL943 1-9

Figure 1-2 Axle Mounting
3 PAL2330
1-10 TL943 31200256

Figure 1-2 Axle Mounting

1 Ref FRONT AXLE ASSY, (see Figure 5-1 for details)
2 Ref REAR AXLE ASSY, (see Figure 5-11 for details)
3 297-7085 16 HEX HD CAPSCREW, 7/8-9X5-1/2
4 298-7852 16 WASHER, 7/8
31200256 TL943 1-11

Figure 1-3 Outrigger Mounting, (if equipped)
12
13
15
16
5
15
16 7
5
14
11 4
8 12 15
16
15 10
16
PAL3390
1-12 TL943 31200256

Figure 1-3 Outrigger Mounting, (if equipped)

345-2161 1 OUTRIGGER ASSY, (includes all items) D
2 299-0277 2 ARM WELDMENT
3 299-0278 2 OUTRIGGER SHOE
4 Ref OUTRIGGER CYLINDER & VALVE, (see Figure 9-6 for details)
5 298-6891 4 BUSHING
6 298-8429 2 OUTRIGGER CYLINDER PIN
7 298-8430 2 ARM PIN
8 298-8431 2 SHOE PIN
9 298-6849 2 KEEPER
12 298-0541 4 HEX LOCKNUT, 3/8-16
13 298-0574 2 SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8
14 298-7382 4 LOCKWASHER, 1/2
15 298-1612 4 LUBE FITTING, STRAIGHT, 1/8
16 AR LOCTITE 242TM
17 Ref HOSE ASSY, (not shown), (see Figure 8-10 for details)
31200256 TL943 1-13

This Page Intentionally Left Blank
1-14 TL943 31200256

SECTION 2
BOOM
31200256 TL943
BOOM
Figure 2-1 First Boom Section
6
26
28
27
4 5
3 7
1 2
8
23
9
29 10
22
1
21
24
11
20
25
1
19 12
18
SERVICE NOTE:
16 13 COAT ANCHOR ROD BOLT THREADS ON ITEMS 2 & 12 WITH
MOLYBDENUM. TIGHTEN TO COLLAPSE WASHERS.
15
17
14
PAL1881
2-2 TL943 31200256

BOOM
Figure 2-1 First Boom Section

1 303-4809 1 FIRST BOOM SECTION
2 Ref CHAIN CLEVIS ROD, (see Figure 2-7, item 4 for details)
3 298-8619 1 STRONG BACK
4 298-1843 6 BELLEVILLE WASHER, 1-1/4
5 298-8055 1 HEX NUT, 1-1/4-7, (torque to 100-110 lb-ft)
7 331-3811 1 REAR COVER
8 Ref CYLINDER PIN, (see Figure 9-2 for details)
9 298-1593 8 FLAT WASHER, 3/4
10 298-8010 8 HEX HD CAPSCREW, 3/4-10X2, GR5, (torque to 240-265 lb-ft)
11 298-8259 1 BOOM PIVOT PIN
12 Ref CHAIN ANCHOR, (see Figure 2-3, item 12 for details)
13 298-8234 1 ANCHOR PLATE
15 298-1630 4 FLAT WASHER, 1/2
16 298-8064 1 HEX JAM NUT, 3/4-16, (torque to 100-110 lb-ft)
17 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
18 298-8060 1 HEX NUT, 3/4-16
19 298-1842 14 BELLEVILLE WASHER, 3/4
20 298-8263 2 BOOM PIVOT BUSHING
22 Ref PUSH BEAM, (see Figure 2-7 for details)
23 Ref RETAINING RING, (see Figure 9-2 for details)
24 298-8028 1 HEX HD CAPSCREW, 3/4-10X6.5
25 298-1577 1 STOVER NUT, 3/4-10
26 298-7380 2 LOCKWASHER, 3/8
27 298-8058 1 HEAVY HEX JAM NUT, 1-1/4-7
28 298-7374 2 WIDE WASHER, 3/8
29 331-1596 2 FLANGE HD SCREW, 3/8-20NCX1.25, GR5
31200256 TL943 2-3

BOOM
Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)
16
20
13
14
11 15
5
12
10
9
8
17
1
7 19
2
18
2 3 4
PAL1890
SERVICE NOTES:
1. ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO WITHIN 1/16 IN OF A TIGHT
FIT. WHENEVER A SHIM IS USED WITH A PAD, A SPACER MUST BE INSERTED BETWEEN PAD &
SHIM. NO PADS SHALL SIT DIRECTLY ON SLOTTED SURFACE OF SHIMS.
2. THE LENGTH OF PAD BOLTS DEPEND ON THE AMOUNT OF SHIMS USED. BOLT CANNOT EXTEND
PAST CHAMFER ON BEARING PAD.
3. ADD GREASE TO ALL BEARING PAD SLIDE AREAS.
4. USE LOCTITE 242TM ON ALL BOLT THREADS.
2-4 TL943 31200256

BOOM
Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)
1 Ref FIRST BOOM SECTION, (see Figure 2-1 for details)
3 297-7070 AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft)
297-7071 AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft)
6 364-1065 2 BEARING PAD
7 298-8230 1 MOUNT PLATE
8 298-1732 2 SPACER
9 298-1736 AR SHIM
298-1737 AR SHIM
11 298-8014 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 28-30 lb-ft)
298-8015 AR HEX HD CAPSCREW, 3/8-24X1, GR5, (torque to 28-30 lb-ft)
297-7056 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 28-30 lb-ft)
12 297-7068 AR HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft)
297-7069 AR HEX HD CAPSCREW,1/2-20X1-1/4, GR5, (torque to76-86 lb-ft)
13 298-1787 AR SHIM
298-1788 AR SHIM
14 298-1728 4 SPACER
18 298-1840 AR SHIM
298-1841 AR SHIM
19 298-1839 2 SPACER
20 298-1592 4 FLAT WASHER, 7/16
31200256 TL943 2-5

BOOM
Figure 2-3 Second Boom Section
SERVICE NOTE:
USE LOCTITE 277TM ON ALL FASTENERS.
3
2
21
5
20
22 19
20
23
19
18
17 6
9 7
10 8
11
16 1
15
9
14
13
K1
12 10
11
NOTE:
NOTE: THRUST WASHERS, (ITEM 19), ARE TO BE USED AS REQD TO
FOR PART NUMBER AND MOUNTING SHIM THE HOSE SHEAVE & RETRACT CHAIN SHEAVE WITHIN
HARDWARE OF ITEM 13 REFER TO 1/16 OF A TIGHT FIT. AT LEAST (1) THRUST WASHER IS TO
FIGURE 2-1, ITEMS 13, 14 & 15. BE USED AT EACH AREA INDICATED. CHAIN SHEAVE IS TO
BE CENTERED BETWEEN MOUNTING PLATES.
PAP14230
2-6 TL943 31200256

BOOM
Figure 2-3 Second Boom Section

1 303-4810 Ref SECOND BOOM SECTION, (Before S/N TBL01475), (no longer available,
order Kit K1 for replacement)
342-1238 1 SECOND BOOM SECTION, (S/N TBL01475 & After)
2 298-6862 2 PUSH BEAM PIN
4 298-7382 2 LOCKWASHER, 1/2
5 299-6680 1 HOSE RETAINER, (includes the following items)
298-8235 1 LH HOSE RETAINER
298-8256 1 PAD
298-8030 4 SOCKET FLAT HD CAPSCREW, #10-24X5/8
298-8067 4 HEX NUT, #10-24
6 298-8252 1 RETRACTION SHEAVE PIN
8 298-6830 1 RETAINING RING
9 298-8623 1 LEAF CHAIN 834
10 298-8279 2 CHAIN PIN
11 298-7312 4 COTTER PIN, 1/16X3/4
12 303-4932 1 CHAIN ANCHOR
13 Ref ANCHOR PLATE, (see Figure 2-1, item 13 for details)
14 Ref THIRD BOOM SECTION, (see Figure 2-5 for details)
15 Ref EXTENSION CHAIN 1066, (see Figure 2-7, item 101 for details)
16 Ref CLEVIS, 1066-834, (see Figure 2-7, item 102 for details)
17 298-7380 1 LOCKWASHER, 3/8
18 298-7930 1 HEX HD CAPSCREW, 3/8-16X4-1/4
19 298-1741 AR THRUST WASHER
298-1742 AR THRUST WASHER
20 298-8576 2 SEAL
21 298-8809 1 RETRACT ROLLER ASSY, (includes items 20 & 22)
22 298-8251 1 BUSHING
23 298-7245 1 HOSE SHEAVE
K1 348-1613 1 BOOM REPLACEMENT KIT, SECOND AND THIRD SECTION
31200256 TL943 2-7

BOOM
Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)
11
12 13
8 9
10
5
2 6
3
7
18
20
13
5
6
14
19
18
3
25 18 3
23 25
21
4 8 9
1 2
12
3
24
22 17
18 16 10
25 15
PAP14240
SERVICE NOTES:
1. ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM
BOOM TO WITHIN 1/16 OF A TIGHT FIT. WHENEVER A SHIM IS
USED WITH A PAD, A SPACER MUST BE INSERTED BETWEEN PAD
& SHIM. NO PADS SHALL SIT DIRECTLY ON SLOTTED SURFACE OF
SHIMS.
2. THE LENGTH OF PAD BOLTS DEPEND ON THE AMOUNT OF SHIMS
USED. BOLT CANNOT EXTEND PAST CHAMFER ON BEARING PAD.
2-8 TL943 31200256

BOOM
Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)
1 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
3 298-1628 AR HARDENED WASHER, 3/8
5 298-1839 4 SPACER
6 298-1840 AR SHIM
298-1841 AR SHIM
7 298-8212 1 MOUNT PLATE, (Before S/N TBL01478)
348-1621 1 MOUNT PLATE, (S/N TBL01478 & After)
8 298-1787 AR SHIM
298-1788 AR SHIM
9 298-1728 6 SPACER
11 297-7038 4 HEX HD CAPSCREW, 1/2-13X7/8, GR5, (torque to 76-86 lb-ft)
12 298-7367 8 FLAT WASHER, 1/2
14 297-7059 AR HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft)
16 298-1834 2 SPACER
17 298-1724 AR SHIM
298-1835 AR SHIM
20 297-7069 AR HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to76-86 lb-ft)
21 298-1729 2 SPACER
23 298-1726 AR SHIM
298-1727 AR SHIM
31200256 TL943 2-9

BOOM
Figure 2-5 Third Boom Section
11
10
9
15
2
11
3 6
7
17
5
8
13
12
11
1
101
102
103
104 K1
201
202
SERVICE NOTES:
BOOM TO WITHIN 1/16 IN. OF A TIGHT FIT. WHENEVER A SHIM IS
SHIMS.
16
PAP14110
2-10 TL943 31200256

BOOM
Figure 2-5 Third Boom Section

1 298-8720 Ref THIRD BOOM SECTION, (Before S/N TBL01475), (no longer available, use Kit
K1 for replacement)
342-1240 1 THIRD BOOM SECTION, (S/N TBL01475 & After)
2 297-7032 2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (torque to 28-30 lb-ft)
3 298-7365 4 FLAT WASHER, 3/8
4 298-8232 1 GUIDE BAR
5 298-8254 1 PUSH BEAM BEARING PAD, (Before S/N TBL01475)
348-1638 1 PUSH BEAM BEARING PAD, (S/N TBL01475 & After)
6 298-8233 1 CHAIN RETAINER
8 Ref CLEVIS 1066-834, (see Figure 2-7, item 102 for details)
10 Ref PUSH BEAM ASSY, (see Figure 2-7 for details)
11 Ref EXTEND CHAIN, (see Figure 2-7, item 101 for details) B
12 298-8621 1 ANCHOR PIN
15 298-1628 2 HARD WASHER, 3/8
298-7380 2 LOCKWASHER, 3/8
16 298-7054 4 BUSHING
17 298-7365 4 FLAT WASHER, 3/8
340-4187 Ref FRONT BOOM COVER INSTALLATION, (if equipped), (not available to order, A
101 AR LOCTITE 242TM
102 442-0467 1 CABLE LANYARD
103 340-4180 1 COMPRESSION LATCH
104 340-4186 1 FRONT BOOM COVER ASSY, (includes items 201 & 202)
201 340-4185 1 FRONT BOOM COVER
202 298-6833 3.8 ft GASKA-TAPE
K1 348-1613 1 BOOM REPLACEMENT KIT, SECOND AND THIRD SECTION
31200256 TL943 2-11

BOOM
Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)
12
11
5
15
7
14
13
2 8
9
10
PAL2390
SERVICE NOTES:
BOOM TO WITHIN 1/16 OF A TIGHT FIT. WHENEVER A SHIM IS
SHIMS.
2-12 TL943 31200256

BOOM
Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)
3 298-1839 2 SPACER
4 298-1840 AR SHIM
298-1841 AR SHIM
6 297-7069 AR HEX HD CAPSCREW, 1/2-20X1-1/4, (torque to 76-86 lb-ft)
4K-7502 AR HEX HD CAPSCREW, 1/2-20X1-3/8, GR5, (torque to 76-86 lb-ft)
8 298-1789 AR SHIM
298-1790 AR SHIM
9 298-1730 2 SPACER
13 298-1836 4 SPACER
15 298-1837 AR SHIM
298-1838 AR SHIM
31200256 TL943 2-13

BOOM
Figure 2-7 Push Beam/Extend Chain & Roller Assembly
17
NOTE: THE CHAIN CLEVIS ROD (ITEM 4)

ATTACHES TO THE STRONG
BACK (ITEM 3), ON FIGURE 2-1. 20
4
21
10 301 102
NOTE: SEE FIGURE 2-5 FOR PUSH
BEAM, CHAIN RETAINER &
BEARING PADS.
3
101
12
15 3 103
16 22 101 104
9 7
6
203 14 1 NOTE: THE CLEVIS (ITEM 8), SEATS IN THE

5 REAR OF THE THIRD BOOM SECTION,
ILLUSTRATED ON FIGURE 2-5.
18
201
202
203 8 NOTE: ADD ITEMS 21 & 22 TO AS NECESSARY TO SHIM EXTEND CHAIN

13 19 ROLLER WITHIN 1/16 OF A TIGHT FIT. EXTENDED CHAIN ROLLER IS
TO BE CENTERED BETWEEN PUSH BEAM PLATES. AT LEAST (1)
WASHER IS TO BE USED ON EACH SIDE OF CHAIN SHEAVE.
11 COAT ITEM 21 WITH ANTI-SEIZE LUBE (8522012).
PAP14090
2-14 TL943 31200256

BOOM
Figure 2-7 Push Beam/Extend Chain & Roller Assembly

305-3765 1 PUSH BEAM ASSY, (includes items 1 thru 22) C
1 AR LOCTITE 242TM
3 304-3167 Ref EXTEND CHAIN INSTALLATION, (not available to order, see items 101 thru C
105 for service)
4 305-3764 1 CHAIN CLEVIS BAR INSTALLATION
6 298-7382 2 LOCKWASHER, 1/2
7 AR NEVER SEIZE LUBE
8 AR MYSTIK TETRIMOLY GREASE
9 298-8056 1 HEX NUT, 1-3/8-6, (torque to 155-195 ft. lbs.)
10 298-7313 2 SNAP RING
12 298-1650 AR WASHER, (shim)
13 298-1651 AR WASHER, (shim)
14 298-6920 1 KEEPER
15 298-1739 1 HARDENED WASHER
16 304-3823 1 TAB WASHER
17 Ref CROWD CYLINDER, (see Figure 9-2 for details)
18 298-8620 1 EXTEND CHAIN ROLLER ASSY, (includes items 201 thru 203) B
19 298-8253 1 EXTEND SHEAVE PIN
20 298-8257 160 in UHMW TAPE
21 298-8278 1 CHAIN PIN
22 299-0535 1 PUSH BEAM WELDMENT
101 298-8622 1 EXTEND CHAIN
102 303-4938 1 CHAIN CLEVIS
103 298-8278 1 CHAIN PIN
104 298-7313 2 SNAP RING
105 AR ANTI-SEIZE LUBE
201 305-2117 1 EXTEND CHAIN ROLLER
202 344-7170 1 BUSHING
203 298-7032 2 SEAL
301 Ref ANCHOR PIN, (see Figure 2-5 for details)
31200256 TL943 2-15

BOOM
Figure 2-8 Quick Coupling Assembly
7 6
9 101
8
5
102
3
1
8
7
9
3
14
4
11
12
10
13
SERVICE NOTE:
USE LOCTITE 242TM ON ALL BOLT THREADS.
PAL1251
2-16 TL943 31200256

BOOM
Figure 2-8 Quick Coupling Assembly

304-3176 1 QUICK COUPLER INSTALLATION, (includes items 1 thru 14) C
1 303-4926 1 QUICK ATTACH COUPLER ASSY, (Before S/N TBL01554)
365-9208 1 QUICK ATTACH COUPLER ASSY, (S/N TBL01554 & After)
2 298-8734 1 HEAD PIN ASSY
3 298-8724 1 PIN ASSY
4 299-0305 1 PIN
5 298-7057 1 PIN WELDMENT
6 298-1612 2 GREASE FITTING, STRAIGHT
7 297-7039 2 HEX HD CAPSCREW, 1/2-13X1
9 AR LOCTITE 242TM
10 300-6103 1 DUST CAP
11 300-6078 1 QUICK DISCONNECT COUPLING, FEMALE
12 300-6084 1 DUST PLUG
13 300-6079 1 QUICK DISCONNECT COUPLING, MALE
14 300-6095 2 FITTING
102 Ref TILT CYLINDER, (see Figure 9-3 for details)
31200256 TL943 2-17

BOOM
Figure 2-9 Hydraulic Quick Coupling Assembly
14
102
105
105
111 19
S/N TBL01554 & AFTER
2
13
8
12
15 102
105
9
1
4
19
103 101
104
106
108
109
15
106 8 17
107 10 11 18
110 12 20
15 21
16 6
5 202 201 7
PAL1201
2-18 TL943 31200256

BOOM
Figure 2-9 Hydraulic Quick Coupling Assembly

304-2595 1 HYDRAULIC QUICK COUPLER ASSY, (Before S/N TBL01554), (includes F
items 1 thru 21)
365-9209 1 HYDRAULIC QUICK COUPLER ASSY, (S/N TBL01554 & After), (includes A
items 1 thru 10 & 12 thru 21)
1 303-4926 1 QUICK COUPLER ASSY, (Before S/N TBL01554)
365-9208 1 QUICK COUPLER ASSY, (S/N TBL01554 & After)
2 298-8734 1 HEAD PIN ASSY
4 298-7228 1 CYLINDER COVER, (Before S/N TBL01554)
365-9207 1 CYLINDER COVER, (S/N TBL01554 & After)
5 298-7356 2 CONNECTOR
6 308-0608 2 DOWEL PIN
7 298-0407 2 QUICK ATTACH PIN
9 298-1358 2 SERRATED HEX HD SCREW, 3/8-16X3/4
10 298-7057 1 WELDMENT PIN
11 299-6623 AR FLEX TRIM SHIELD, (Before S/N TBL01554)
13 298-1612 2 GREASE FITTING, (straight), 1/8
14 299-1349 1 QUICK COUPLER VALVE ASSY, (includes items 101 thru 111) G
15 AR LOCTITE 242TM
16 299-1351 1 QUICK COUPLER CYLINDER ASSY, (includes items 201 & 202) B
17 298-7437 1 CLAMP SET
19 298-0413 2 HOSE ASSY, (Before S/N TBL01554)
365-9211 2 HOSE ASSY, (S/N TBL01554 & After)
21 299-6624 AR FLEX TRIM SHIELD
101 Ref DIVERTOR VALVE, (see Figure 9-19 for details)
102 298-7355 2 CONNECTOR, (Before S/N TBL01554)
298-0471 1 CONNECTOR, (S/N TBL01554 & After)
103 298-0466 2 CONNECTOR
104 298-0414 2 SWIVEL ADAPTER
105 298-0416 2 STRAIGHT THREAD REDUCER/EXPANDER
106 300-6095 2 ELBOW, 90 DEGREES
109 300-6103 1 DUST CAP
110 300-6084 1 DUST PLUG
111 309-6353 1 FITTING, 90 DEG LONG ELBOW ORFS/ORB 6-4
201 Ref QUICK COUPLER CYLINDER, (see Figure 9-14 for details)
202 299-0308 1 CHECK PILOT VALVE
299-0285 1 SEAL KIT
31200256 TL943 2-19

BOOM
2-20 TL943 31200256

SECTION 3
ATTACHMENTS
31200256 TL943
ATTACHMENTS
Figure 3-1 Carriage Assembly
1 3
4
5
101
1 3
4
5
PAP13220
3-2 TL943 31200256

ATTACHMENTS
Figure 3-1 Carriage Assembly

301-9757 1 50 IN CARRIAGE ASSY, (includes items 1 thru 6) B
301-9758 1 72 IN CARRIAGE ASSY, (includes items 1 thru 6) A
2 303-4782 2 LOCKNUT, 5/8
3 303-4957 1 FORK PIN, (50 in carriage)
303-4958 1 FORK PIN, (72 in carriage)
4 303-4988 2 COLLAR
5 NSS 1 CARRIAGE WELDMENT
6 NSS 1 S/N PLATE
101 Ref FORK, (see Figure 3-2 for details)
31200256 TL943 3-3

ATTACHMENTS
Figure 3-2 Forks
PAL1210
3-4 TL943 31200256

ATTACHMENTS
Figure 3-2 Forks

301-9752 2 48 IN CUBING FORK, 2X2, 3,880 lbs. A
301-9755 2 48 IN PALLET FORK, 2.36X4, 10,950 lbs. A
301-9753 2 48 IN PALLET FORK, 2.36X5, 13,700 lbs. A
301-9754 2 60 IN LUMBER FORK, 2.36X6, 16,300 lbs. A
301-9756 2 60 IN LUMBER FORK, 1-3/4X7, 10,800 lbs. A
324-5262 2 60 IN LUMBER FORK, 2X7, 13,700 lbs. A
311-2854 2 DUAL TAPER FORKS, 2X6X72, 11,300 lbs. A
397-6114 2 90 IN FORK EXTENSION, (not shown), (includes items 101 & 102) A
101 1 PIN, (not shown)
102 1 CLIP, (not shown)
N1 Note Ref FORKS RATED LESS THAN THE ATTACHMENT OR MACHINES CAPACITY
DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF
THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINES CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINES
CAPACITY.
N2 Note Ref PLEASE CONSULT THE LOCAL CATERPILLAR DEALER TO DETERMINE
THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE
ASSEMBLY AND APPLICATION.
31200256 TL943 3-5

ATTACHMENTS
Figure 3-3 Winch Installation
1 9
8 11
9 12
11 9
11
13
20
B B
A
3
17 10
19 14
21 15
5 19
27
28 24
18 29
6 19 19
2
4
A VIEW A-A
7
AUXILIARY LINE
AUXILIARY LINE
"DOWN/LEFT"
"UP/RIGHT"
NOTE: USE LOCTITE 242TM ON ALL BOLT THREADS.
21 10 25 26 24
22
20 PAL0740
VIEW B-B
3-6 TL943 31200256

ATTACHMENTS
Figure 3-3 Winch Installation

305-3768 1 WINCH INSTALLATION, (includes all items) B, 4
1 303-4999 1 WINCH MOUNTING PLATE
2 303-4898 1 WINCH HOOK STOWAGE
3 Ref WINCH WITH MOTOR, (see Figures 12-2 & 12-3 for details)
4 299-0362 1 HOOK & BALL
5 298-7055 1 CABLE
6 298-6832 1 WIRE ROPE CLIP, 7/16
7 298-1660 1 CAUTION DECAL
9 298-1630 6 HARDENED WASHER
10 Ref PRESSURE REDUCER VALVE, 1360 PSI, (see Figure 12-4 for details)
11 298-8051 6 HEX NUT, 5/8-11
15 298-1586 2 FLAT WASHER, 5/16
19 304-2581 2 HOSE ASSY
20 304-2582 1 HOSE ASSY
21 350-0995 1 HOSE ASSY
22 298-0475 2 ELBOW, 90 DEGREES, (includes o-ring)
26 298-0497 1 SWIVEL NUT RUN TEE, 1/2 TUBE
28 298-7365 4 FLAT WASHER, 3/8
29 298-8049 4 HEX NUT, 3/8-16
30 AR LOCTITE 242TM
31200256 TL943 3-7

ATTACHMENTS
Figure 3-4 Fork Mounted Platform
BEFORE S/N 2009005-1

101
102
1
107
110
109
111
11
4 114
17
2 10
112
113
3
105
103
106
108
104
106
S/N 2009005-1 & AFTER
101
1 201
110 214
111 209
11 4
17
203 2 218
210
212
3
10
103
211 306
108
104
106 PAL3232
3-8 TL943 31200256

ATTACHMENTS
Figure 3-4 Fork Mounted Platform

314-9439 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (no longer available, D
order 343-9736, 343-9737 or 343-9738 for replacement or see items 1 thru 17
for service)
343-9736 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME) B
(includes items 1, 4, 10, 11 & 17)
343-9737 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ISO), B
(includes items 1, 4, 10, 11 & 17)
343-9738 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME - FRENCH), B
(includes items 1, 4, 10, 11 & 17)
1 NSS 1 FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (includes items 101 B
thru 114 for service)
NSS 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), I
(includes items 2, 3, 101, 103, 104, 106, 108, 110, 111, 201 thru 218 & 306)
2 338-9997 1 MANUAL DECAL
3 335-8059 8 LANYARD ATTACH DECAL, (Before S/N 2009005-1)
335-8059 3 LANYARD ATTACH DECAL, (S/N 2009005-1 & After)
4 338-9998 1 MANUAL DECAL, (ASME)
328-7293 1 MANUAL DECAL, (ISO)
328-7292 1 MANUAL DECAL, (ASME - FRENCH)
17 NSS 1 S/N PLATE
102 4 RIVNUT, 1/4-20, (Before S/N 2009005-1)
103 335-8066 2 HINGE
104 336-2804 1 LATCH
105 335-8078 21 PLUG, (Before S/N 2009005-1)
106 335-8080 20 RIVET, (Before S/N 2009005-1)
335-8080 4 RIVET, (S/N 2009005-1 & After)
107 298-7372 4 WASHER, 1/4
108 335-8098 1 GATE
109 4 WHIZ-LOCK SCREW, 1/4-20X0.5
110 339-0003 1 WORK PLATFORM GATE, (Before S/N 2009005-1)
340-8975 1 WORK PLATFORM GATE, (S/N 2009005-1 & After)
111 339-0004 1 PLATFORM BASE, (Before S/N 2009005-1)
340-8974 1 PLATFORM BASE, (S/N 2009005-1 & After)
112 327-6271 2 SUPPORT PIN
113 2 SAFETY SNAP PIN WITH LANYARD
114 2 LYNCH PIN WITH LANYARD, 3/16
203 340-8977 2 LANYARD CABLE, 6 IN
209 298-0549 4 HEX NUT, 1/4-20, GR2
210 340-8978 2 PIN
211 335-8077 10 PLUG
212 4 RING
214 298-7363 8 WASHER, 1/4
31200256 TL943 3-9

ATTACHMENTS
Figure 3-4 Fork Mounted Platform (Continued)

218 340-8979 2 HITCH PIN
306 335-8065 16 FASTENER, (S/N 2009005-1 & After)
3-10 TL943 31200256

ATTACHMENTS
Figure 3-4 Fork Mounted Platform (Continued)

31200256 TL943 3-11

ATTACHMENTS
Figure 3-5 Side Tilt Carriage Assembly
22
15
18
24
5
11
14
2
3
7
8
23
21
19
20 12
13
1
25
3 26
9 27
10 28
22 16 29
FRONT VIEW
17 OF CARRIAGE
15 4
18
24
2
11
5
14
3
7
8
23
21
19
20 PAP9760
3-12 TL943 31200256

ATTACHMENTS
Figure 3-5 Side Tilt Carriage Assembly

309-4315 1 50 IN ROTATE/SIDE TILT CARRIAGE ASSEMBLY, (ANSI), (includes items 1 J
thru 29)
309-4316 1 72 IN ROTATE/SIDE TILT CARRIAGE ASSEMBLY, (ANSI), (includes items 1 J
thru 29)
4 NSS 1 CARRIAGE WELDMENT
5 303-4782 2 NYLON COLLAR LOCKNUT, 5/8-11
6 303-4957 1 FORK PIN, (50 in carriage)
303-4958 1 FORK PIN, (72 in carriage)
7 309-4322 2 CYLINDER PIN
8 309-4323 2 KEEPER, 1/2
9 298-7392 1 FLAT WASHER, 1/2
11 303-4988 2 FORK COLLAR
12 309-4311 2 WEAR PAD ASSEMBLY
13 309-4312 AR SHIM
14 375-2016 1 CARRIAGE PIVOT BASE
15 309-4317 1 HYDRAULIC CYLINDER
16 309-4318 1 BEARING
17 339-4396 1 PIN
18 298-7358 2 CONNECTOR, (includes o-ring)
19 313-3349 2 HOSE ASSEMBLY
20 300-6078 1 QUICK DISCONNECT, (female)
21 300-6079 1 QUICK DISCONNECT, (male)
22 NSS 1 S/N PLATE
23 330-8325 2 CONNECTOR
25 339-4397 2 SLEEVE, TILT BEARING SPACER
26 AR LOCTITE 243TM
27 375-0099 6 HD SOC SCREW,3/8-16 X 1.25 LG
28 374-7352 1 SHIM
29 374-7353 1 BEARING RETAINER PLATE
31200256 TL943 3-13

ATTACHMENTS
Figure 3-6 Fork Clamp Installation
PAL3210
3-14 TL943 31200256

ATTACHMENTS
Figure 3-6 Fork Clamp Installation

310-6250 1 FORK CLAMP INSTALLATION, (includes all items) A
1 310-6251 4 FORK CLAMP
2 4 HEX HD CAPSCREW, 5/8-18X1-1/2
31200256 TL943 3-15

ATTACHMENTS
Figure 3-7 Fork Mounted Hook
7
4
PAL3450
3-16 TL943 31200256

ATTACHMENTS
Figure 3-7 Fork Mounted Hook

321-0556 1 FORK MOUNTED HOOK, (includes all items) D
1 NSS 1 FORK MOUNTED HOOK WELDMENT
2 327-6335 1 HOOK
3 327-6317 2 COTTER PIN
4 327-6271 2 PIN WELDMENT
5 327-6272 1 SPRING BUSHING
6 327-6318 1 CHAIN SHACKLE
7 NSS 1 S/N PLATE
31200256 TL943 3-17

ATTACHMENTS
Figure 3-8 100 Degree Swing Carriage
3-18 TL943 31200256

ATTACHMENTS
Figure 3-8 100 Degree Swing Carriage

318-9222 1 100 DEGREE SWING CARRIAGE, (includes all items) D
1 NSS 1 SWING CARRIAGE
2 375-4992 1 SWING WELDMENT
3 375-4995 1 FORK PIN
4 327-6320 2 FORK PIN RETAINER
5 327-6329 4 LOCKWASHER, 1/2
6 327-6321 4 HEX HD CAPSCREW, 1/2X1-1/4
7 375-4994 1 SWING POST
8 327-6327 2 LUBE FITTING, 1/8
9 375-4998 2 BEARING
10 375-4997 2 THRUST WASHER
11 327-6326 1 CASTLE NUT
12 327-6323 1 COTTER PIN
13 375-4974 5 HEX HD CAPSCREW, 3/4-3
14 375-4987 5 HEX LOCKNUT, 3/4-16
15 Ref CYLINDER, (see Figure 9-16 for details)
16 375-4996 2 SPACER
17 375-4990 4 LOCKING PIN
18 375-4983 4 FLAT WASHER, 3/8
19 327-6330 4 LOCKWASHER, 3/8
20 375-4973 4 HEX HD CAPSCREW, 3/8X1
21 327-6324 2 ELBOW, 90 DEGREES
22 327-6333 2 ELBOW, 90 DEGREES
23 327-6273 2 HOSE ASSY
24 375-5000 2 HOSE ASSY
25 327-6274 2 RUN TEE
26 375-4999 2 HOSE ASSY
27 362-2111 2 CONNECTOR
28 300-6078 1 FEMALE QUICK COUPLER
29 300-6079 1 MALE QUICK COUPLER
30 327-6325 1 HIGH PRESSURE WARNING DECAL
31 362-2106 1 USA DECAL
32 327-6328 2 PINCH POINT DECAL
33 NSS 1 S/N PLATE
34 2 STOP BLOCK
35 4 HEX HD CAPSCREW, 3/4X2-1/4, GR8
4 LOCKWASHER, 3/4
31200256 TL943 3-19

ATTACHMENTS
Figure 3-9 48 Side Shift Carriage
3-20 TL943 31200256

ATTACHMENTS
Figure 3-9 48 Side Shift Carriage

314-8479 1 48 IN SIDE SHIFT CARRIAGE, (includes items 1 thru 29) C
1 300-6079 1 MALE QUICK COUPLER
2 300-6078 1 FEMALE QUICK COUPLER
4 362-2119 2 HOSE ASSY
5 362-2104 2 BULKHEAD STRAIGHT CONNECTOR
6 362-2118 1 HOSE ASSY
7 362-2117 1 HOSE ASSY
8 327-6333 2 ELBOW, 90 DEGREES
9 Ref CYLINDER, (see Figure 9-17 for details)
10 327-6287 1 PIN
11 362-2122 1 PIN
12 362-2108 2 HEX HD CAPSCREW, 0.3X1
13 362-2116 1 RIGHT PIN RETAINER
14 362-2114 1 LEFT PIN RETAINER
15 362-2100 6 HEX HD CAPSCREW, 0.5X1.5
16 362-2115 1 SIDE SHIFT PIN
17 327-6277 1 FORK PIN
18 NSS 1 S/N PLATE
19 362-2112 1 REAR FRAME
20 NSS 1 FRONT FRAME
21 327-6305 1 HOSE CLAMP
22 362-2101 1 HEX HD CAPSCREW, 0.31X1.75
23 327-6325 1 HIGH PRESSURE WARNING DECAL
24 362-2106 1 USA DECAL
25 327-6328 2 PINCH POINT DANGER DECAL
26 362-2107 2 GREASE ZERK
27 362-2103 2 FLAT WASHER, 0.31
28 362-2102 3 LOCKWASHER, 0.31
29 327-6329 6 LOCKWASHER, 0.5
31200256 TL943 3-21

ATTACHMENTS
Figure 3-10 Dual Fork Positioning Carriage
17
18
20
16 16
24 18
21
19 15
17
13 14
22 16
23 13
10
1 10
2
6
7
9 9
8 8 3
11 7
2
10 10 9
8 1
5
4
12
7
8
9
7 PAL6300
3-22 TL943 31200256

ATTACHMENTS
Figure 3-10 Dual Fork Positioning Carriage

397-6838 1 50 IN (1270 mm) FORK POSITIONING CARRIAGE, (includes all items) A
1 417-9861 4 HEX HD CAPSCREW, M12X35
2 417-9862 2 PLATE
3 417-9863 2 PIN
4 417-9864 2 COTTER PIN
5 Ref 50 IN (1270 mm) FORK POSITIONING CARRIAGE CYLINDER,
(see Figure 9-20 for details)
6 417-9865 1 SHAFT
7 417-9866 4 ADAPTER, 90 DEGREES
8 417-9867 2 HOSE ASSY
9 417-9868 2 HOSE ASSY
10 417-9869 2 HOSE ASSY
12 NSS 1 WELDMENT
14 300-6078 1 FEMALE QUICK DISCONNECT
15 300-6079 1 MALE QUICK DISCONNECT
16 417-9872 6 PLUG
17 417-9873 4 STRAIGHT ADAPTER
18 417-9874 2 CARTRIDGE
19 417-9875 1 CARTRIDGE
20 417-9876 1 VALVE
21 417-9877 2 CARTRIDGE
22 417-9878 1 CARTRIDGE
23 417-9879 1 CARTRIDGE
24 417-9880 3 SOCKET HD CAPSCREW, M6X75
31200256 TL943 3-23

ATTACHMENTS
3-24 TL943 31200256

SECTION 4
ENGINE & ATTACHING PARTS
31200256 TL943
Before S/N TBL01599
ENGINE & ATTACHING PARTS excluding TBL01551 & TBL01585
Figure 4-1 Engine Assembly, LH View
287 A A
209
244 210 216
275 243
6 280
1
105
205
259 260
238 232 306
280
315
305
251 250 301

322
325
226 327
209 102
251 408
278 104
279 402 107
109 305 204
405 231
414 288
290
412 291
413
403 204
231
288
290
201 291
227
277
264 3 216
280 4
101
110 237
111 258
103
106
115
109 108
116
117 238
STARTER
219
202 208 224 239
226 235
280 211 226 207
214 217 231 233
215 278 276
501 280
252 279 502
280 503
GLOW PLUG
VIEW A-A 246

212
203
218
SERVICE NOTES: 234
1) USE LOCTITE 242TM ON ALL BOLT THREADS.
2) USE LOCTITE 545TM ON ALL FITTINGS. 254
280 213
253 PAP14190
4-2 TL943 31200256

Before S/N TBL01599
excluding TBL01551 & TBL01585 ENGINE & ATTACHING PARTS
Figure 4-1 Engine Assembly, LH View

1 331-2460 1 ZF TRANSMISSION, (includes items 101 thru 117) B
3 Ref ENGINE, (see Figure 4-4 for details) B
4 300-6082 1 ENGINE ASSY, (includes items 201 thru 280 on figure 4-1 & all items on figure J
4-2)
6 Ref RADIATOR ASSY, (see Figure 4-6 for details) C
102 8T-4136 4 HEX HD CAPSCREW, 10-1.50X25mm, GR8.8, (torque to 26-29 lb-ft)
103 303-8559 6 HEX HD CAPSCREW, 16-2.00X45mm, GR8.8, (torque to 125-140 lb-ft)
104 297-7098 12 HEX HD CAPSCREW, 10-1.50X35mm, GR10.9, (torque to 53-58 lb-ft)
105 Ref ZF AUTOMATIC TRANSMISSION, (see Figure 4-9 for details)
106 298-7368 6 FLAT WASHER, 5/8
107 8T-4121 12 FLAT WASHER, 10mm
108 299-0271 1 TRANSMISSION BRACKET
110 298-8410 1 FITTING
111 298-8412 1 TRANSMISSION TEMPERATURE SENSOR
112 Ref TRANSMISSION HARNESS, (see Figure 10-4 for details)
115 331-2385 1 OIL DRAIN VALVE
116 341-2966 1 HOSE
117 303-8599 1 CLAMP
204 7X-2537 2 HEX HD CAPSCREW, 8X35mm, GR8.8
205 8T-4136 2 HEX HD CAPSCREW, 10-1.50X25mm, GR8.8
208 304-2567 1 ELECTRIC RELAY BRACKET
209 299-0309 4 BAND CLAMP
210 298-1633 1 LAMP CLAMP
211 303-4769 1 HOSE FITTING
212 298-0516 1 FITTING
213 298-0517 1 FITTING TEE
214 303-4951 1 FUSE HOLDER
215 303-4952 1 FUSE, 50 AMP
216 298-0532 128 in FUEL LINE
217 303-4953 1 HOSE
218 298-0555 1 HEX NUT, 3/8-16, GR2
219 303-4776 2 HEX LOCKNUT, 3mm-1/2
224 303-4785 2 POZIDRIVEN PAN HD SCREW, 3X16
226 298-7364 4 FLAT WASHER, 5/16
227 298-7378 2 LOCKWASHER, 1/4
231 298-7387 4 SPRING LOCKWASHER, 8mm
234 303-4789 2 WASHER, 3/8
235 303-4790 5 RIPPBOLT, 6-36X10mm
237 303-4753 1 LOCKWASHER, 0.500
238 Ref EXHAUST CLAMP, (see Figure 4-7 for details)
239 299-0326 2 RELAY
31200256 TL943 4-3

Before S/N TBL01599
Figure 4-1 Engine Assembly, LH View (Continued)

243 299-0378 1 FUEL STRAINER
244 298-1666 1 SUPPORT CLAMP
246 299-0390 1 OIL PRESSURE SENSOR
250 298-8732 1 RH ENGINE MOUNT
251 298-8733 1 LH ENGINE MOUNT
252 Ref RELAY, (fuel pump), (see Figure 10-3 for details)
253 298-0402 1 OIL PRESSURE SENDER
254 303-4821 1 BRACKET MOUNT PLATE
258 303-4826 1 CAB GROUND CABLE
259 Ref AIR INTAKE TUBE, (see Figure 4-7 for details)
260 298-0419 1 TURBO INTAKE BRACKET
264 298-0425 1 THROTTLE INTAKE BRACKET
287 298-0533 96 in FUEL HOSE, 3/8 ID
288 353-4858 2 STARTER TERMINAL
289 5C-7261 2 HEX NUT, 8X1-1/4mm, (not shown)
301 AR DIELECTRIC GREASE
305 298-0467 5 CONNECTOR
306 Ref IMPLEMENT PUMP, (see Figure 9-9 for details)
315 303-4758 1 ELBOW, 90 DEGREES
325 298-7392 3 WASHER, 1/2
327 298-7890 1 O-RING, (located between pump & transmission)
403 298-0559 4 HEX LOCKNUT, 1/2-13
405 298-7375 4 FLAT WASHER, 1/2
408 Ref BATTERY, (see Figure 10-1 for details)
412 298-8379 4 ENGINE MOUNT SHIM
413 298-8380 4 ENGINE MOUNT WASHER
414 298-8435 4 ENGINE MOUNT RUBBER
310-8508 1 OIL DRAIN INSTALLATION, (includes items 501 thru 503) B

501 303-8599 1 CLAMP
503 341-1835 AR HOSE
4-4 TL943 31200256

Before S/N TBL01599
Figure 4-1 Engine Assembly, LH View (Continued)

31200256 TL943 4-5

Before S/N TBL01599
Figure 4-2 Engine Assembly, RH View
20
21
70 29
76 47 30
71
72
57
74 65
55
49
48
81 31
56 82 85
73 7 89
83 33
67
32
85
6 84 86
5
28
66
45
62
5
32
85
86
63
68
HEAT SHIELD
SHOWN TRANSPARENT
FOR CLARITY
PAP14300
SERVICE NOTE:
1) USE LOCTITE 242TM ON ALL BOLT THREADS.
4-6 TL943 31200256

Before S/N TBL01599
Figure 4-2 Engine Assembly, RH View

300-6082 1 ENGINE ASSY, (includes items 201 thru 280 on Figure 4-1 & all items on F
Figure 4-2)
5 8T-4136 8 HEX HD CAPSCREW, 10X25, GR8.8
20 303-4777 1 HEX NUT, M5X0.8
21 5C-2890 1 HEX NUT, M6X1
45 303-4827 1 WATER TEMPERATURE SENSOR, 1/2-14NPT
47 Ref BAND CLAMP, (see Figure 4-7 for details)
48 Ref CLAMP PIPE, (see Figure 4-8 for details)
49 Ref FLEX TUBE, (see Figure 4-8 for details)
55 Ref NEGATIVE BATTERY CABLE, (see Figure 10-1 for details)
57 Ref POSITIVE BATTERY CABLE, (see Figure 10-1 for details)
61 Ref EXHAUST INSTALLATION, (see Figure 4-8 for details)
62 302-0581 1 OUTLET ADAPTER
63 299-0303 1 ELBOW
65 Ref MUFFLER TUBE, (see Figure 4-8 for details)
66 298-8737 1 MOUNTING BRACKET
67 298-8738 1 EXHAUST HEAT SHIELD
68 Ref METAL GASKET, (see Figure 4-8 for details)
70 298-8740 1 HEAT SHIELD
71 Ref AIR CLEANER, (see Figure 4-7 for details)
72 Ref BAND CLAMP, (see Figure 4-7 for details)
73 Ref WHIZ-LOCK NUT, 3/8-16, (see Figure 10-1 for details)
74 Ref TERMINAL NUT, (see Figure 10-1 for details)
80 AR LOCTITE 242TM
81 8T-4139 1 HEX HD CAPSCREW, M12X30
83 298-7904 1 LOCKWASHER, M12
84 8T-4186 2 HEX HD CAPSCREW, M10X40
85 298-7365 3 FLAT WASHER, 3/8
86 8T-4133 3 HEX NUT, M10X1.5
31200256 TL943 4-7

ENGINE & ATTACHING PARTS including TBL01551 & TBL01585
Figure 4-3 Engine Assembly
206
228 231
206
229
256
257 232 232
271 272
423 272
424
425
250 426
427
428
237
262
151 401
152 15 402
153 403
156 404
159
225 405
263 406
311 407
261 151 304
234 205
268 258 227 152 207
153 313
230 306
156
309
159 303
307 209
308
215
211
301
305
314
208
301
312 238
151
152
151 153
152 156
204
153 159
207
156
230 PAP14120
159
4-8 TL943 31200256

including TBL01551 & TBL01585 ENGINE & ATTACHING PARTS
Figure 4-3 Engine Assembly

1 364-5668 Ref ENGINE POD COMMON HARDWARE INSTALLATION, (not available to order, O
2 360-6616 Ref ENGINE COMPONENTS INSTALLATION, (not available to order, see items 204 S
3 Ref ENGINE, (see Figure 4-4 for details)
4 364-5702 Ref ZF TRANSMISSION INSTALLATION, (not available to order, see items 301 thru H
315 for service)
152 4 WASHER, 7/8
153 4 HEX LOCKNUT, 7/8-9
159 364-5699 4 LORD MOUNT
204 360-6613 1 ENGINE MOUNT SUPPORT, RH
205 360-6614 1 ENGINE MOUNT SUPPORT, LH
206 298-7365 4 WASHER, 3/8
208 Ref RADIATOR HOSE, LOWER, (see Figure 4-6 for details)
209 Ref UPPER RADIATOR HOSE, (see Figure 4-6 for details)
211 Ref AIR INTAKE PIPE, (see Figure 4-7 for details)
215 Ref EXHAUST TUBE, (see Figure 4-8 for details)
227 Ref POSITIVE BATTERY CABLE, (see Figure 10-1 for details)
228 4L-6459 2 HEX HD CAPSCREW, 3/8-16X2-1/2, GR5
229 298-0555 2 HEX LOCKNUT, 13/8-16
230 8T-4223 8 WASHER, 12mm
231 361-2868 1 FUEL/WATER SEPARATOR MOUNT
232 303-8599 4 GEAR CLAMP
234 298-7980 2 HOSE CLAMP
237 360-6610 1 ENGINE MOUNT SUPPORT, LH
238 360-6612 1 ENGINE MOUNT SUPPORT, RH
250 Ref ENGINE HARNESS, (see Figure 10-1 for details)
256 360-6625 1 FUEL HOSE
257 340-3225 1 FUEL HOSE
258 298-0532 AR FUEL LINE
261 Ref GROUND WIRE, ENGINE BLOCK, (see Figure 10-1 for details)
262 Ref VEC HARNESS, (see Figure 10-1 for details)
263 Ref GROUND WIRE, CAB, (see Figure 10-1 for details)
268 Ref NEGATIVE CABLE, (see Figure 10-1 for details)
271 307-9602 1 QUICK CONNECT, FEMALE
272 307-9603 2 QUICK CONNECT, FEMALE
304 Ref TRANSMISSION, (see Figure 4-9 for details)
305 8T-4121 12 WASHER, 10mm
306 303-8599 1 GEAR CLAMP
307 298-8410 1 CONNECTOR
308 298-8412 1 TRANSMISSION OIL TEMPERATURE SWITCH
311 6V-8776 1 RUN TEE, (includes o-ring)
31200256 TL943 4-9

Figure 4-3 Engine Assembly (Continued)

312 8T-4137 4 HEX HD CAPSCREW, 10X20mm, GR8.8, (torque to 26-23 lb-ft)
313 341-2966 1 DRAIN HOSE
314 297-7097 12 HEX HD CAPSCREW, 10X30mm, GR10.9
315 Ref ZF TRANSMISSION HARNESS, (see Figure 10-5 for details)
401 Ref TANDEM IMPLEMENT PUMP, (see Figure 9-9 for details)
402 1 O-RING
403 298-7392 4 WASHER, 1/2
405 Ref HYDRAULIC MANIFOLD, (see Figure 9-18 for details)
406 298-1655 1 O-RING
407 299-0472 4 SOCKET HD CAPSCREW, 3/8-16X3
423 298-0427 1 SUPPORT CLAMP BAR
425 6A-3335 1 LOCKNUT, 5/16-18
427 298-7364 2 WASHER, 5/16
4-10 TL943 31200256

Figure 4-3 Engine Assembly (Continued)

31200256 TL943 4-11

Before S/N TBL01599
Figure 4-4 Cat Engine
PAL0980
4-12 TL943 31200256

Before S/N TBL01599

284-4636 1 CAT ENGINE, 99HP, (Before S/N TBL01377), (includes all items) E
268-0867 1 SHORT BLOCK
1R-1804 1 FUEL FILTER KIT
130-1161 1 DIPSTICK
124-7702 1 DIPSTICK TUBE
7W-2326 1 OIL FILTER
268-3633 1 STARTER MOTOR
303-4891 1 ALTERNATOR
254-2267 1 THERMOSTAT
9L-0895 1 FAN BELT
103-5916 1 FAN
330-3035 1 CAT ENGINE, 99HP, (S/N TBL01377 & After), (includes all items) G
1R-1804 1 FUEL FILTER KIT
130-1161 1 DIPSTICK
124-7702 1 DIPSTICK TUBE
7W-2326 1 OIL FILTER
254-2267 1 THERMOSTAT
9L-0895 1 FAN BELT
103-5916 1 FAN
FOR ADDITIONAL ENGINE INFORMATION REFER TO THE FOLLOWING:

SEBU7655 OPERATION & MAINTENANCE MANUAL (O&MM)
RENR2437 SPECIFICATIONS MANUAL (SPEC)
RENR2438 SYSTEMS OPERATION TEST & ADJUST (SOTA)
RENR2433 DISASSEMBLY & ASSEMBLY (D&A)
31200256 TL943 4-13

PAL5460
4-14 TL943 31200256


335-1530 1 CAT ENGINE, 99 HP, (includes all items) F
311-2376 1 SECONDARY FUEL FILTER
299-8229 1 PRIMARY FUEL FILTER
335-2204 1 DIPSTICK
230-8218 1 DIPSTICK TUBE ASSY
285-2040 1 FAN BELT
114-2474 1 FAN
FOR ADDITIONAL ENGINE INFORMATION REFER TO THE FOLLOWING:

SEBU8180 OPERATION & MAINTENANCE MANUAL (O&MM)
RENR9961 SPECIFICATIONS MANUAL (SPEC)
RENR9965 SYSTEMS OPERATION TEST & ADJUST (SOTA)
KENR6216 DISASSEMBLY & ASSEMBLY (D&A)
31200256 TL943 4-15

Figure 4-5 Fuel Tank & Lines
8 1
4 3
9
7
301
302
6
303
204 402 401 202 7 204 402 401 202

RETURN LINE RETURN LINE
402 401 211 (FROM RH SIDE OF ENGINE) 402 401 203 201 (FROM RH SIDE OF ENGINE)
RETURN LINE RETURN LINE
(FROM LH SIDE OF ENGINE) (FROM LH SIDE OF ENGINE)
S/N TBL01907 & AFTER BEFORE S/N TBL01907
NOTE:
USE LOCTITE 30512TM GASKET SEALANT ON ALL PIPE THREADS EXCEPT FILLER CAP OR AS NOTED.
PAP9443
4-16 TL943 31200256

Figure 4-5 Fuel Tank & Lines

299-1340 1 FUEL TANK ASSY, (Before S/N TBL01907), (includes items 1 thru 9) G
307-9601 1 FUEL TANK ASSY, (S/N TBL01907 & After), (includes items 1 thru 9, 202 & B
211)
1 298-1540 1 FILLER NECK TANK ADAPTER
2 142-8828 1 LOCKING DIESEL FUEL CAP
4 298-7243 1 FUEL SENDER COVER
6 298-7251 1 FUEL TANK, (Before S/N TBL01907), (includes items 201 thru 203) D
437-2650 1 FUEL TANK, (S/N TBL01907 & After) A
7 298-7254 1 FUEL SENDER HARNESS
8 298-8042 5 SLOTTED ROUND HD SCREW, 10-32X7/16
9 310-7936 1 FUEL SENDER
201 365-2816 2 ELBOW, (Before S/N TBL01907)
202 304-3810 1 HOSE BARB, (Before S/N TBL01907)
307-9605 1 HOSE BARB, (S/N TBL01907 & After)
203 304-2652 1 HOSE BARB, (Before S/N TBL01907)
204 303-4805 1 HEX SOCKET PIPE PLUG, 1/2
211 1 FITTING, HOSE BARB, (S/N TBL01907 & After)
302 298-7365 3 FLAT WASHER, 3/8
303 299-0400 Ref FUEL TANK HOLD DOWN, (no longer available, replace with qty 3 of
1001150364)
457-7672 3 FUEL TANK HOLD DOWN
401 298-7980 2 HOSE CLAMP
402 Ref FUEL LINE, 5/16 ID, (see Figure 4-1 for details)
31200256 TL943 4-17

Before S/N TBL01599
Figure 4-6 Radiator Assembly
16
9
19
22
11
103
104
13 7
102 6
14
7
21
14
101 6
8
12
10
20 9 PY0861
4-18 TL943 31200256

Before S/N TBL01599

300-6090 1 RADIATOR ASSY, (includes items 1 thru 22) H
1 AR LOCTITE 242TM
6 298-7840 12 WHIZ-LOCK SCREW, 5/16-18X.625
7 298-7841 2 WHIZ-LOCKNUT, 5/16-18
8 299-0353 2 MOUNTING PAD
9 298-7981 4 HOSE CLAMP
10 298-1579 2 LOCKNUT, 3/8-16, (torque to 26-31 lb-ft)
11 298-6833 54 in GASKA-TAPE
12 3P-8517 2 FLAT WASHER, REBOUND
14 298-1674 12 BAR CLAMP
16 298-8642 1 RADIATOR, (S/N TBL00100 thru TBL01054) C
372-4079 1 RADIATOR, (S/N TBL01055 & After) A
299-0912 1 RADIATOR CAP, 10 PSI, (S/N TBL00100 thru TBL01054)
351-6189 1 RADIATOR CAP, 14 PSI, (S/N TBL01055 & After)
NSS 41 in OVERFLOW HOSE
299-7177 1 DRAIN COCK, (not shown)
19 303-4844 1 UPPER RADIATOR HOSE
20 298-0421 1 LOWER RADIATOR HOSE
21 303-4845 1 OIL COOLER
22 303-4846 1 FAN SHROUD
331-0795 Ref FAN GUARD INSTALLATION, (not available to order, see items 101 thru 104 for A
service)
101 298-8603 1 FAN GUARD
103 298-7374 3 WASHER, 3/8
104 298-7380 3 LOCKWASHER, 3/8
31200256 TL943 4-19

260
26
30
26
30
5
101 275
116 123
107 108
118
9 276
310
36
309
28 103 24
401
336 116
105
336
102
34
336
308
33 299
18
293
31 17 27
35
25
18
1
294
18
32
17
PAP14340
4-20 TL943 31200256


364-5667 Ref RADIATOR INSTALLATION, (not available to order, see items 1 thru 34 for K
service)
1 364-5690 2 ISOLATOR MOUNT
5 298-7841 1 WHIZ-LOCK NUT, 5/16-18
10 364-5700 1 RADIATOR ASSY, (includes items 101 thru 136) C
17 298-0557 4 HEX NUT, 1/2-13
18 098-0241 6 SPECIAL WASHER
24 457-1229 1 AIR DAM
25 368-0511 1 RADIATOR MOUNT BRACKET
30 298-7364 4 WASHER, 5/16
32 298-7375 2 WASHER, 1/2
33 367-4055 2 SHIM, 5/64
34 367-4056 2 SHIM, 3/16
101 370-8961 1 RADIATOR
102 370-8960 1 HYDRAULIC/TRANSMISSION OIL COOLER
103 299-3308 2 MOUNTING ANGLE
105 370-8964 1 PETCOCK
107 287-4790 1 SIGHT GAUGE
108 370-8963 1 RADIATOR CAP, (16 psi)
116 287-4796 AR HOSE
118 370-8962 1 SHROUD ASSY
123 370-8965 3 FOAM RUBBER
260 371-0855 69 in BULB SEAL
275 298-7342 2 SCREW, 5/16-18X3/4
276 368-0510 1 ISOLATOR MOUNT SUPPORT
293 360-6617 1 FOAM GASKET SEAL
308 361-2861 1 RADIATOR HOSE, LOWER
309 361-2863 1 RADIATOR HOSE, UPPER
310 298-7884 1 HEAVY DUTY BAND CLAMP
336 457-1255 3 T-BOLT CLAMP
401 364-5689 1 FAN GUARD D
31200256 TL943 4-21

Before S/N TBL01599
Figure 4-7 Air Cleaner & Installation
506
102 507
4
7 8 6
9 5
203 201
101
202
3
204
1 2
103
503
502
504
506
507
505 515
305 638
659
304
305
647
672
671
PAP14000
4-22 TL943 31200256

Before S/N TBL01599

299-1345 Ref AIR CLEANER ASSY, (includes items 1 thru 9) A, 2
1 299-1344 1 AIR FILTER ASSY, (includes items 101 thru 103) D
3 298-7854 1 BAND CLAMP
5 298-7364 4 FLAT WASHER, 5/16
6 298-7841 4 WHIZ-LOCKNUT, 5/16-18
8 298-1586 4 LOCKWASHER, 5/16
9 AR LOCTITE 242TM
101 299-7099 1 SERVICE INDICATOR
102 299-0352 1 AIR INLET HOOD, (includes clamp)
103 298-8729 1 AIR CLEANER, (includes items 201 thru 204) B, 2
201 206-5234 1 ELEMENT, (outer)
202 206-5235 1 ELEMENT, (inner)
203 298-8728 1 COVER ASSY
299-0842 1 VACTUATOR
204 298-0435 2 MOUNTING BAND
304 298-7037 1 STRAIGHT HUMP
305 298-1696 2 BAND CLAMP
502 298-8282 1 AIR INTAKE TUBE
503 298-1697 1 BAND CLAMP
504 298-8122 1 INTAKE SUPPORT BRACKET
505 298-0530 2 CLAMP
507 298-7380 4 LOCKWASHER, 3/8
515 298-7374 2 FLAT WASHER, 3/8
638 298-0530 1 MUFFLER CLAMP
647 298-1696 1 BAND CLAMP
659 298-0418 1 AIR INTAKE TUBE
671 298-7229 1 AIR INTAKE ELBOW
672 298-7343 1 BAND CLAMP
31200256 TL943 4-23

201
421
420
5
422
204
202
501 500
203
502
102
103
3
101
303
311
313 PAL5360
4-24 TL943 31200256


360-6608 1 AIR CLEANER ASSY, (includes items 2 thru 5) D
2 360-6609 1 BRACKET
3 360-6607 Ref AIR CLEANER INSTALLATION, (not available to order, see items 101 thru 103 A
for service)
5 4 RIPP BOLT, 8X30mm
101 360-6606 1 AIR CLEANER, 11 IN, (includes items 201 thru 204) D
102 1 RESTRICTION INDICATOR
103 1 ELBOW, 90 DEGREES
201 1 COVER ASSY
202 299-6634 1 PRIMARY ELEMENT
203 299-6633 1 SAFETY ELEMENT
204 1 VACUATOR VALVE
303 298-7855 1 BAND CLAMP
311 360-6611 1 AIR INTAKE PIPE
313 1 T-BOLT CLAMP
420 364-5676 1 AIR FILTER INTAKE ADAPTER
421 364-5675 1 FOAM SEAL
422 299-0557 1 BAND CLAMP
500 4Y-4667 1 WASHER, 6mm
501 1 AIR FILTER SUPPLY
502 5C-9553 1 HEX HD CAPSCREW, 6X16mm, GR8.8
31200256 TL943 4-25

Before S/N TBL01599
Figure 4-8 Exhaust Installation
6 7 5
168
7
4 132
7 105
15
16
202 161
201 7
149
148
165 148
138
PAL0691
4-26 TL943 31200256

Before S/N TBL01599

4 298-8156 1 MUFFLER TUBE
5 299-0392 1 MUFFLER
6 298-7066 1 TAIL PIPE
15 298-8789 1 HEAT SHIELD
16 298-7374 4 FLAT WASHER, 3/8
105 8T-4136 3 HEX HD CAPSCREW, 10X25
132 298-7388 3 LOCKWASHER, 10mm
148 298-1758 2 CLAMP PIPE
149 298-8145 1 FLEX TUBE
161 298-0422 1 EXHAUST TUBE
165 298-0426 1 MUFFLER TUBE
168 299-0304 1 METAL GASKET
325-1345 1 MUFFLER COVER INSTALLATION, (includes items 201 & 202) A

201 325-1351 1 MUFFLER COVER
202 325-1352 2 WORM CLAMP
31200256 TL943 4-27

318
315 317
321
320
321
314
2 364
4
4
379
101
102
4
3
5
PAP14520
4-28 TL943 31200256


361-2857 Ref EXHAUST INSTALLATION, (not available to order, see items 1 thru 5 for service) B
1 444-9684 1 HEAVY DUTY MUFFLER CLAMP
2 298-7066 1 TAIL PIPE TUBE
3 361-2858 1 EXHAUST PIPE
4 298-0530 5 EXHAUST CLAMP
5 361-2859 1 EXHAUST PIPE SHIELD
201 299-1265 1 PURI MUFFLER
314 299-0304 1 EXHAUST JOINT
315 361-2831 1 EXHAUST TUBE WITH FLANGE
317 298-7388 3 LOCKWASHER, 10mm
320 360-6615 1 FLEX TUBE
321 298-1758 2 FLEX PIPE CLAMP
379 371-4529 1 EXHAUST PIPE
31200256 TL943 4-29

Figure 4-9 Transmission - ZF Transmission
13 1
11
12
3
4
11
10
5
6
7
K1 8
PAL1750
4-30 TL943 31200256

Figure 4-9 Transmission - ZF Transmission

299-0321 1 ZF TRANSMISSION, (includes all items) C
1 Ref TORQUE CONVERTER & INPUT, (see Figure 4-10 for details)
2 Ref GEARBOX HOUSING, (see Figure 4-11 for details)
3 Ref FORWARD GEAR GROUP, (see Figure 4-12 for details)
4 Ref REVERSE GEAR GROUP, (see Figure 4-13 for details)
5 Ref 1ST SHAFT GROUP, (see Figure 4-14 for details)
6 Ref 2ND SHAFT GROUP, (see Figure 4-15 for details)
7 Ref 3RD SHAFT GROUP, (see Figure 4-16 for details)
8 Ref 4TH SHAFT GROUP, (see Figure 4-17 for details)
9 Ref POWER TAKE-OFF, (see Figure 4-18 for details)
10 Ref CONTROL UNIT & PRESSURE REGULATOR, (see Figure 4-19 for details)
11 Ref GEARSHIFT SYSTEM, (see Figure 4-20 for details)
12 Ref OIL PUMP, FILTER & DIPSTICK, (see Figure 4-21 for details)
13 Ref TRANSFER BOX, (see Figure 4-22 for details)
K1 299-0479 1 SEAL KIT, (includes all seals required for rebuild)
31200256 TL943 4-31

Figure 4-10 ZF Transmission - Transmission Converter & Input
4-32 TL943 31200256

Figure 4-10 ZF Transmission - Transmission Converter & Input

1 298-7410 4 HEX HD CAPSCREW, M10X16, GR8.8
2 298-7411 8 WASHER
3 299-0899 2 DIAPHRAGM
4 299-0918 1 CONVERTER
5 299-0638 1 STATOR SHAFT
6 299-0592 1 BEARING BUSHING
7 299-0637 1 TURBINE SHAFT
8 NSS 2 CAPSCREW, M8X16, GR8.8
9 NSS 2 SHACKLE
11 299-0639 1 PISTON RING
12 299-0593 1 BALL BEARING
31200256 TL943 4-33

Figure 4-11 ZF Transmission - Gearbox Housing
4-34 TL943 31200256

Figure 4-11 ZF Transmission - Gearbox Housing

1 298-7257 1 PIPE
3 298-7881 8 O-RING
4 298-7256 1 PIPE
5 298-7258 1 PIPE
6 298-7239 7 PLUG
7 298-7876 7 O-RING
8 NSS 1 ORIFICE
9 NSS 1 HOUSING
10 298-7237 1 BRACKET
11 NSS 6 HEX HD CAPSCREW, M10X50, GR8.8
12 NSS 1 PLUG
13 298-7235 4 PIN
15 298-7349 5 HEX HD CAPSCREW
16 299-7091 1 SCREEN SHEET
19 298-7259 1 SUCTION TUBE
20 298-7346 2 O-RING
21 298-7260 1 PIPE
22 NSS 1 HOUSING
23 NSS 2 O-RING
24 NSS 1 HOUSING
26 299-0896 1 BREATHER
27 NSS 4 GROOVED STUD, 3X5
28 NSS 1 TYPE PLATE
29 299-0469 1 SHAFT SEAL
31200256 TL943 4-35

Figure 4-12 ZF Transmission - Reversing Gear
4-36 TL943 31200256

Figure 4-12 ZF Transmission - Reversing Gear

2 299-0598 1 ROLLER BEARING
3 299-0640 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 7 CUP SPRING
6 299-0599 1 SUPPORT SHIM
9 299-0641 11 FRICTION DISC
10 299-0642 11 STATIC DISC
11 298-7412 1 END SHIM
12 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0442 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
13 299-0605 1 DISC CARRIER
14 298-0444 AR RETAINING RING, 3.20
298-0445 AR RETAINING RING, 3.10
31200256 TL943 4-37

Figure 4-13 ZF Transmission - Reverse Gear Group
4-38 TL943 31200256

Figure 4-13 ZF Transmission - Reverse Gear Group

3 299-0644 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 7 CUP SPRING
6 299-0599 1 SUPPORT SHIM
9 299-0642 11 STATIC DISC
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0442 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
14 298-0444 AR RETAINING RING, 3.20
31200256 TL943 4-39

Figure 4-14 ZF Transmission - 1st Shaft Group
4-40 TL943 31200256

Figure 4-14 ZF Transmission - 1st Shaft Group

3 298-7238 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 5 CUP SPRING
6 298-7348 1 SHIM
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0442 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
12 299-6620 2 ROLLER CAGE
14 304-2621 1 ROLLER BEARING, OUTER
304-2622 1 ROLLER BEARING, INNER
31200256 TL943 4-41

Figure 4-15 ZF Transmission - 2nd Shaft Group
4-42 TL943 31200256

Figure 4-15 ZF Transmission - 2nd Shaft Group

3 299-0645 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 5 CUP SPRING
6 298-7348 1 SHIM
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0442 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
14 304-2621 1 ROLLER BEARING, OUTER
15 304-2622 1 ROLLER BEARING, INNER
31200256 TL943 4-43

Figure 4-16 ZF Transmission - 3rd Shaft Group
4-44 TL943 31200256

Figure 4-16 ZF Transmission - 3rd Shaft Group

4 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0442 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
5 298-7412 1 END SHIM
9 298-7413 1 WASHER
10 299-0647 7 CUP SPRING
11 299-0841 1 PISTON
12 299-0646 1 COUPLING
14 299-0643 2 PISTON BEARING
31200256 TL943 4-45

Figure 4-17 ZF Transmission - 4th Shaft Group
4-46 TL943 31200256

Figure 4-17 ZF Transmission - 4th Shaft Group

3 299-0651 1 COUPLING
4 299-0841 1 PISTON
5 299-0594 5 CUP SPRING
6 298-7348 1 SHIM
10 298-7412 1 END SHIM
11 298-0439 AR SNAP RING, 4.0
304-2633 AR SNAP RING, 3.75
298-0440 AR SNAP RING, 3.5
304-2632 AR SNAP RING, 3.25
298-0441 AR SNAP RING, 3.0
304-2635 AR SNAP RING, 2.75
298-0442 AR SNAP RING, 2.5
304-2634 AR SNAP RING, 2.25
298-0443 AR SNAP RING, 2.0
31200256 TL943 4-47

Figure 4-18 ZF Transmission - Power Take-Off
4-48 TL943 31200256

Figure 4-18 ZF Transmission - Power Take-Off

1 299-0468 1 SHAFT SEAL
2 331-0104 1 HOUSING
3 298-7235 2 CYLINDRICAL PIN
6 299-0655 1 GASKET
8 299-0652 1 SHAFT
11 299-0654 1 SHAFT
31200256 TL943 4-49

Figure 4-19 ZF Transmission - Control Unit & Pressure Regulator
Y6
Y4
Y5
Y3
4-50 TL943 31200256

Figure 4-19 ZF Transmission - Control Unit & Pressure Regulator

1 299-0658 1 VALVE
2 Ref HOUSING, (see Figure 4-11 for details)
3 299-0840 3 SOLENOID VALVE
5 NSS 4 BRACKET
6 299-0660 1 COMPRESSED SPRING
7 299-0659 1 PISTON
8 299-0656 1 GASKET
9 299-6635 1 PLATE
11 299-7092 1 INTERMEDIATE SHEET
13 299-0897 1 BALL
14 Ref VALVE HOUSING, (see Figure 4-20 for details)
15 298-7344 16 WASHER
31200256 TL943 4-51

Figure 4-20 ZF Transmission - Gearshift System
Y1
Y2
4-52 TL943 31200256

Figure 4-20 ZF Transmission - Gearshift System

2 298-7351 6 WASHER
4 299-0919 1 COVER
5 299-0662 1 GASKET
6 298-7417 1 SPACER
7 299-0606 1 VALVE ASSY, (includes items 8 thru 11)
8 NSS 2 SNAP RING
9 NSS 2 SPRING SLEEVE
10 NSS 2 COMPRESSED SPRING
11 NSS 1 PISTON
12 299-0663 1 PISTON
13 298-0451 AR WASHER, 2.0
298-0452 AR WASHER, 1.0
298-0453 AR WASHER, 0.5
298-0454 AR WASHER, 0.3
298-0455 AR WASHER, 0.2
16 299-6636 1 SLEEVE
17 299-0661 1 CONTROL PISTON
20 NSS 2 BRACKET
21 298-7239 2 PLUG, M10
22 298-7876 2 O-RING
23 NSS 2 PLUG, M24
24 304-2605 2 O-RING
26 299-0898 2 BALL
27 348-2862 1 VALVE HOUSING
28 299-6621 1 ORIFICE
31200256 TL943 4-53

Figure 4-21 ZF Transmission - Oil Pump, Filter & Dipstick
4-54 TL943 31200256

Figure 4-21 ZF Transmission - Oil Pump, Filter & Dipstick

1 298-7239 2 PLUG, M10X1
2 298-7876 2 O-RING
5 298-7418 4 CAPSCREW, M12X80, GR10.9
6 299-0920 1 PUMP
7 298-7261 3 O-RING
8 298-7352 1 O-RING
9 299-0900 1 FILTER
10 299-0359 1 DIPSTICK
11 335-3833 1 DIPSTICK TUBE
12 298-7347 2 CAPSCREW, M8X16, GR8.8
13 298-7346 1 O-RING
14 Ref O-RING, (see Figure 4-1 for details)
15 418-6344 1 O-RING, (located between oil pump & transmission)
31200256 TL943 4-55

Figure 4-22 ZF Transmission - Transfer Box
4-56 TL943 31200256

Figure 4-22 ZF Transmission - Transfer Box

315-2004 1 TRANSFER BOX, (includes all items)
2 361-9156 2 TAB WASHER
3 298-7350 2 WASHER
4 303-8568 2 FLANGE
6 299-0470 3 SHAFT SEAL
7 298-7235 2 CYLINDRICAL PIN
9 303-8561 2 PLUG
10 304-2596 4 STUD, 3X5
11 NSS 1 PLATE
12 299-0591 1 BREATHER
14 361-9161 1 HOUSING
16 304-2631 1 OUTPUT SHAFT
17 4 TAPERED ROLLER BEARING
311-9612 1 CUP
311-9613 1 CONE
19 304-2617 1 IDLER GEAR
20 1 INPUT SHAFT
314-7795 1 INPUT GEAR
314-7798 1 SEAL
21 361-9160 1 HOUSING
22 304-2615 1 HEX NUT, M16
23 304-2614 1 SLEEVE
31200256 TL943 4-57

4-58 TL943 31200256

SECTION 5
DRIVE TRAIN
31200256 TL943
DRIVE TRAIN
Figure 5-1 Front Axle Assembly
5-2 TL943 31200256

DRIVE TRAIN
Figure 5-1 Front Axle Assembly

299-1334 Ref FRONT AXLE ASSY, (not available to order, see items 1 thru 13 for service) A, 2
1 Ref FRONT AXLE, (see Figure 5-2 for details)
2 298-8813 1 SWAY PIVOT ASSY, (includes item 8)
3 298-8237 2 RETAINER PLATE
5 298-7432 4 HEX HD CAPSCREW, 1-8X10, (torque to 545-595 lb-ft)
6 298-1632 7 HARDENED FLAT WASHER, 1 IN
7 298-0463 2 CONNECTOR, (includes item 9)
8 298-6865 2 BUSHING
9 298-1596 2 O-RING
10 298-0498 2 SWIVEL NUT BRANCH TEE, 3/8 TUBE
11 298-1393 2 HOSE ASSY
12 AR LOCTITE 242TM
13 AR LOCTITE 545TM
31200256 TL943 5-3

DRIVE TRAIN
Figure 5-2 Front Axle
4 3
2
1 6
5
7
PAL2410
5-4 TL943 31200256

DRIVE TRAIN
Figure 5-2 Front Axle

298-8624 1 FRONT AXLE, (includes all items)
1 Ref AXLE HOUSING ASSY, (see Figure 5-3 for details)
2 Ref STEERING COMPONENTS, (see Figure 5-4 for details)
3 Ref BEVEL GEAR SET, (see Figure 5-5 for details)
4 Ref DIFFERENTIAL, (see Figure 5-6 for details)
5 Ref DOUBLE JOINT, (see Figure 5-7 for details)
6 Ref BRAKES, (see Figure 5-8 for details)
7 Ref WHEEL HUB, (see Figure 5-9 for details)
8 Ref REDUCTION GEARS, (see Figure 5-10 for details)
31200256 TL943 5-5

DRIVE TRAIN
Figure 5-3 Front Axle Housing Assembly
NOTE: ITEM 11 IS TO BE
POSITIONED WITH
HOLES FACING UP.
5-6 TL943 31200256

DRIVE TRAIN
Figure 5-3 Front Axle Housing Assembly

1 299-0219 2 AXLE CASE A
2 304-3230 2 BOLT
3 298-1853 2 NUT
4 298-1854 32 NUT
5 304-3231 32 WASHER
6 305-6027 24 STUD
7 299-7156 3 PLUG
8 322-0771 3 MAGNET PLUG
9 298-8289 8 STUD
10 298-1855 4 O-RING
11 299-0221 2 THRUST BUSHING
12 299-0801 2 SUPPORT
13 305-6028 4 BOLT
14 299-7103 2 PLUG
15 299-0800 4 REDUCTION BUSHING
16 299-0799 1 HOUSING
17 Ref INTERMEDIATE COVER, (see Figure 5-8 for details)
18 299-7134 1 VENT
19 299-0941 1 INTERMEDIATE COVER
20 298-7857 1 O-RING
21 299-0821 1 CIRCLIP
22 299-7161 1 PLUG
23 298-1857 2 GREASE FITTING
K1 299-0802 2 SUPPORT ASSY, (includes items 11, 12, 14, 15 & 23)
31200256 TL943 5-7

DRIVE TRAIN
Figure 5-4 Front Steering Components
28 3 29
1
5
2
2 13
14
4
3 15
16
18
26
9 27
10
22
K1
21
28
19
16
20
5
13 PY4580
5-8 TL943 31200256

DRIVE TRAIN
Figure 5-4 Front Steering Components

1 305-2050 1 CYLINDER A
304-4561 1 SEAL KIT
2 298-7871 2 O-RING
3 299-7093 2 TIE ROD, (includes item 28)
4 298-7872 5 CYLINDER BOLT
5 298-1865 24 BOLT
9 303-8573 2 SEAL
14 299-0228 2 PIVOT PIN, (includes item 13)
15 298-1860 2 SHIM
298-1861 2 SHIM
298-1862 2 SHIM
16 303-8572 4 DUST EXCLUDER
18 303-8570 2 OUTER RACE
19 299-0223 2 BEARING
20 303-8571 2 PIVOT PIN, (includes items 16 & 19)
21 Use Kit K1 4 NUT
22 Use Kit K1 4 BOLT
26 299-0816 1 STEERING CASE ASSY, RH
27 299-0804 1 STEERING CASE ASSY, LH
28 357-7672 2 LOCKNUT
29 299-7137 2 COVER
K1 305-5426 4 STEERING ADJUST BOLT KIT, (includes items 21 & 22)
31200256 TL943 5-9

DRIVE TRAIN
Figure 5-5 Front Gear Components
10
11
1
3
12
5 PY3380
5-10 TL943 31200256

DRIVE TRAIN
Figure 5-5 Front Gear Components

1 299-0980 1 BEVEL GEAR SET
2 299-0825 1 TAPER ROLLER BEARING
3 298-7863 1 SHIM
298-7864 1 SHIM
298-7865 1 SHIM
298-7866 1 SHIM
4 371-2499 1 SPACER, 5.000mm, (as required), (Before Axle S/N KITA723237), (replace
items 4, 5 and 12 together as they are not interchangeable with prior design)
371-2500 1 SPACER, 5.025mm, (as required)
5 371-2503 1 SPACER, (Before Axle S/N KITA723237), (replace items 4, 5 and 12 together
as they are not interchangeable with prior design)
7 299-0488 1 SEAL
9 299-7163 1 FLANGE
10 298-7862 1 O-RING
11 298-7861 1 NUT
12 371-2489 1 SPACER, 60.5X50X11.8mm, (as required)
371-2490 1 SPACER, 60.5X50X11.9mm, (as required)
31200256 TL943 5-11

DRIVE TRAIN
Figure 5-6 Front Differential
4
5
6 7
10
3
8 11
2
1 12
15
14 7
8
9
6
11 5
10 9 13
14
K1
1 3
2 PY4860
5-12 TL943 31200256

DRIVE TRAIN
Figure 5-6 Front Differential

2 298-1872 2 RING NUT
4 298-1865 16 BOLT
5 299-0981 Ref DIFFERENTIAL CARRIER, (Before Axle S/N NITA738304), (no longer
available, order items 5, 6, 7, 12 & 13 for replacement)
1 DIFFERENTIAL CARRIER, (Axle S/N NITA738304 & After)
6 298-1873 2 SHIM, (Before Axle S/N NITA738304)
298-1874 2 SHIM, (Before Axle S/N NITA738304)
298-1875 2 SHIM, (Before Axle S/N NITA738304)
399-1185 2 CLUTCH DISC, (Axle S/N NITA738304 & After)
7 299-0230 10 DISC
8 299-0231 2 DISC
9 299-0982 2 DIFFERENTIAL SIDE GEAR
10 298-7859 4 FRICTION WASHER
11 299-0822 4 DIFFERENTIAL PINION
12 299-0232 Ref PIN, (Before Axle S/N NITA738304), (no longer available, order items 5, 6, 7, 12
& 13 for replacement)
399-1152 2 DIFFERENTIAL SHAFT, (Axle S/N NITA738304 & After)
13 298-1876 16 BOLT
14 299-0233 8 DISC
15 Ref BEVEL GEAR, (see Figure 5-5 for details)
K1 299-0234 Ref DIFFERENTIAL KIT, (Before Axle S/N NITA738304), (includes items 5 thru 14)
1 DIFFERENTIAL KIT, (Axle S/N NITA738304 & After), (includes Items 5 thru 14)
31200256 TL943 5-13

DRIVE TRAIN
Figure 5-7 Front Double Joint
2
5
3
4
K1
PY4870
5-14 TL943 31200256

DRIVE TRAIN
Figure 5-7 Front Double Joint

1 299-0827 2 CIRCLIP
2 299-0821 2 CIRCLIP
4 299-0520 2 SEAL
5 298-1877 2 O-RING
6 299-0236 2 REDUCTION BUSHING, (includes items 2, 3, 4 & 5)
7 299-0805 2 JOINT & SHAFT ASSY
K1 360-2845 2 CROSS KIT, (includes circlips)
31200256 TL943 5-15

DRIVE TRAIN
Figure 5-8 Front Brakes
22
1
2
6
3
5
4 7
8
9 10
11
21 19
12
13
14
20 15
23 27
16
18
17
25 26
24
5-16 TL943 31200256

DRIVE TRAIN
Figure 5-8 Front Brakes

1 299-0237 2 SPRING A
2 298-1855 2 O-RING
3 299-0238 2 PISTON
4 299-7165 4 BACK-UP RING
5 298-7873 4 BLEEDING BOLT
6 299-7103 4 PLUG
7 298-1878 4 BOLT
8 298-1879 4 SEAL WASHER
9 298-1880 2 O-RING
10 299-0983 2 BACK-UP RING
11 299-0239 2 PISTON
12 299-0240 6 SPRING
13 298-1881 6 ADJUSTING BOLT
14 299-7166 6 INTERMEDIATE BRAKE DISC
15 299-0812 6 BRAKE DISC
18 299-0241 6 SPRING
21 298-1883 4 O-RING
22 298-1884 2 SPACER
23 298-7429 2 SPACER
24 298-8291 4 BOLT
25 298-7870 4 LOCK WASHER
26 298-7867 4 NUT
27 298-8292 2 SHIM, 0.2mm
298-8293 2 SHIM, 0.3mm
298-8294 2 SHIM, 0.5mm
31200256 TL943 5-17

DRIVE TRAIN
Figure 5-9 Front Wheel Hub
2
3
10
2
4
12 5
8
9
5-18 TL943 31200256

DRIVE TRAIN
Figure 5-9 Front Wheel Hub

1 299-0485 2 SEAL
2 299-0828 4 BEARING
3 299-7168 2 WHEEL HUB
4 299-0243 2 CIRCLIP
5 299-0244 2 RING GEAR
6 299-0245 2 GEAR SUPPORT
7 299-7169 2 LOCKING PLATE
8 298-8295 16 NUT
9 298-8296 16 STUD
10 298-8297 2 O-RING
12 298-7274 20 WHEEL STUD
31200256 TL943 5-19

DRIVE TRAIN
Figure 5-10 Front Reduction Gears
1
3
5
K1
K2
6
PY4880
5-20 TL943 31200256

DRIVE TRAIN
Figure 5-10 Front Reduction Gears

1 299-0246 6 CIRCLIP A
2 299-0247 6 PLANETARY GEAR
3 299-0248 6 BEARING
4 305-5419 2 PLANETARY GEAR CARRIER
5 299-7170 2 PLUG
6 298-8300 4 COUNTERSUNK BOLT
K1 299-0810 1 PLANETARY CARRIER KIT, (includes items 1 thru 4)

K2 299-0809 1 RING GEAR SUPPORT, (includes items 4, 5 & 6 on Figure 5-9)
31200256 TL943 5-21

DRIVE TRAIN
Figure 5-11 Rear Axle Assembly
5-22 TL943 31200256

DRIVE TRAIN
Figure 5-11 Rear Axle Assembly

299-1335 1 REAR AXLE ASSY, (includes items 1 thru 7) C, 4
1 Ref REAR AXLE, (see Figure 5-12 for details)
3 298-1596 2 O-RING
6 298-1393 1 HOSE ASSY, (Before S/N TBL01197)
331-4369 1 HOSE ASSY, (S/N TBL01197 & After)
7 AR LOCTITE 545TM
31200256 TL943 5-23

DRIVE TRAIN
Figure 5-12 Rear Axle
4 3
2
1 6
5
7
PAL2480
5-24 TL943 31200256

DRIVE TRAIN
Figure 5-12 Rear Axle

298-8625 1 REAR AXLE, (includes all items), (Before S/N TBL01194)
331-3990 1 REAR AXLE, (includes all items), (S/N TBL01194 & After)
1 Ref AXLE HOUSING ASSY, (see Figure 5-13 for details)
3 Ref BEVEL GEAR SET, (see Figure 5-15 for details)
4 Ref DIFFERENTIAL, (see Figure 5-16 for details)
5 Ref DOUBLE JOINT, (see Figure 5-17 for details)
6 Ref BRAKES, (see Figure 5-18 for details)
7 Ref WHEEL HUB, (see Figure 5-19 for details)
8 Ref REDUCTION GEARS, (see Figure 5-20 for details)
31200256 TL943 5-25

DRIVE TRAIN
Figure 5-13 Rear Axle Housing Assembly
NOTE: ITEM 11 IS TO BE
POSITIONED WITH
HOLES FACING UP.
10
K1 PAP14380
5-26 TL943 31200256

DRIVE TRAIN
Figure 5-13 Rear Axle Housing Assembly

1 299-0219 2 AXLE CASE, (Before S/N TBL01194)
349-8585 2 AXLE CASE, (S/N TBL01194 & After)
2 304-3230 2 BOLT
3 298-1853 2 NUT
4 298-1854 32 NUT, (Before S/N TBL01194)
5 304-3231 32 WASHER, (Before S/N TBL01194)
6 305-6027 24 STUD, (Before S/N TBL01194)
349-8587 8 HEX BOLT, (S/N TBL01194 & After)
7 322-0771 3 MAGNET PLUG
8 299-7156 3 PLUG
9 298-8289 8 STUD, (Before S/N TBL01194)
10 298-1855 4 O-RING
12 299-0801 2 SUPPORT
13 305-6028 4 BOLT
14 299-7103 2 PLUG
16 299-0799 1 HOUSING
17 Ref INTERMEDIATE COVER, (see Figure 5-18 for details)
18 299-7134 1 VENT
20 1 O-RING
21 299-0821 1 CIRCLIP
22 299-7161 1 PLUG
K1 299-0802 2 SUPPORT ASSY, (includes items 11, 12, 14, 15 & 23)
31200256 TL943 5-27

DRIVE TRAIN
Figure 5-14 Rear Steering Components
5-28 TL943 31200256

DRIVE TRAIN
Figure 5-14 Rear Steering Components

1 305-2050 1 CYLINDER
304-4561 1 SEAL KIT
2 298-7871 2 O-RING
3 299-7093 2 TIE ROD, (Before S/N TBL01194), (includes item 28)
349-8593 2 TIE ROD, (S/N TBL01194 & After), (includes item 28)
5 298-1865 24 BOLT
14 299-0228 2 PIVOT PIN, (includes item 13)
15 298-1860 2 SHIM
298-1861 2 SHIM
298-1862 2 SHIM
16 303-8572 4 DUST EXCLUDER
18 303-8570 2 BUSHING
19 299-0223 2 BEARING
20 303-8571 2 PIVOT PIN, (includes items 16 & 19)
21 298-7868 4 NUT
22 298-1863 4 BOLT
26 299-0816 STEERING CASE ASSY, LH, (includes item 9 on Figure 5-17)
27 299-0817 STEERING CASE ASSY, RH, (includes item 9 on Figure 5-17)
28 357-7672 2 LOCKNUT, M27X1.5
29 299-7137 2 COVER
K1 305-5426 4 STEERING ADJUST BOLT KIT, (includes items 21 & 22)
31200256 TL943 5-29

DRIVE TRAIN
Figure 5-15 Rear Gear Components
5-30 TL943 31200256

DRIVE TRAIN
Figure 5-15 Rear Gear Components

1 299-0984 1 BEVEL GEAR SET
3 298-1866 1 SHIM
298-1867 1 SHIM
298-1868 1 SHIM
298-1869 1 SHIM
298-1870 1 SHIM
4 298-1871 1 SPACER
5 299-0488 1 SEAL
6 299-7163 1 FLANGE
7 298-7861 1 NUT
10 298-7862 1 O-RING
11 298-7863 1 SHIM
298-7864 1 SHIM
298-7865 1 SHIM
298-7866 1 SHIM
31200256 TL943 5-31

DRIVE TRAIN
Figure 5-16 Rear Differential
K1
PAP14390
5-32 TL943 31200256

DRIVE TRAIN
Figure 5-16 Rear Differential

2 298-1872 2 RING NUT
4 298-1865 16 BOLT
5 299-0807 1 DIFFERENTIAL
7 299-0823 2 DIFFERENTIAL SIDE GEAR
9 299-0822 4 DIFFERENTIAL PINION
10 299-0232 2 PIN
11 298-8301 15 BOLT
12 Ref BEVEL GEAR, (see Figure 5-15 for details)
K1 299-0818 1 DIFFERENTIAL KIT, (includes items 5 thru 11)
31200256 TL943 5-33

DRIVE TRAIN
Figure 5-17 Rear Double Joint
K1
PAP14400
5-34 TL943 31200256

DRIVE TRAIN
Figure 5-17 Rear Double Joint

1 299-0827 2 CIRCLIP
2 299-0821 2 CIRCLIP
4 299-0520 2 SEAL
5 299-0236 2 REDUCTION BUSHING, (includes items 2, 3, 4 & 6)
6 298-1877 2 O-RING
7 299-0805 2 JOINT & SHAFT ASSY, (Before S/N TBL01194)
349-8594 Ref JOINT & SHAFT ASSY, (S/N TBL01194 & After; Before Axle S/N
RITA 706070), (no longer available, use quantity 2 of 444-0991 as replacement)
444-0991 2 JOINT & SHAFT ASSY, (S/N TBL01194 & After; Axle S/N RITA 706070 &
After)
2 CROSS KIT, (includes circlips)
8 303-8573 2 SEAL
K1 360-2845 2 CROSS KIT, (includes circlips)
31200256 TL943 5-35

Before S/N TBL01194
DRIVE TRAIN
Figure 5-18 Rear Brakes
5-36 TL943 31200256

Before S/N TBL01194
DRIVE TRAIN

2 299-7103 2 PLUG
3 298-1878 2 BOLT
5 298-1883 2 O-RING
6 299-0250 2 PISTON
7 298-1880 2 O-RING
8 299-0240 6 SPRING
11 299-0812 6 BRAKE DISC
13 298-7429 2 SPACER
15 299-0241 6 SPRING
17 299-0983 2 BACK-UP RING
18 299-7165 2 BACK-UP RING
31200256 TL943 5-37

DRIVE TRAIN
13
12
10
9
11 8 18
4 16
3 15
17 14
2
1
7
6
5
PY3800
5-38 TL943 31200256

DRIVE TRAIN

2 349-8596 2 O-RING
4 349-8599 2 O-RING
5 349-8600 2 PISTON
6 299-0241 6 TUBE
8 299-0240 6 SPRING
11 299-0812 6 BRAKE DISC
13 349-8602 2 SPACER
15 299-7103 2 PLUG
16 298-1878 2 BOLT
18 350-2524 2 PILOT BOLT
31200256 TL943 5-39

DRIVE TRAIN
Figure 5-19 Rear Wheel Hub
K1
PAP16930
5-40 TL943 31200256

DRIVE TRAIN
Figure 5-19 Rear Wheel Hub

1 299-0485 2 SEAL
2 299-0828 4 BEARING
3 299-7168 2 WHEEL HUB
4 298-8297 2 O-RING
5 299-0243 2 CIRCLIP
6 299-0244 2 RING GEAR, (Before S/N TBL01194)
350-2527 2 RING GEAR, (S/N TBL01194 & After)
7 299-0245 2 GEAR SUPPORT
8 299-7169 2 LOCKING PLATE
9 298-8295 16 NUT
10 298-8296 16 STUD
12 298-7274 20 WHEEL STUD
K1 299-0809 2 RING GEAR SUPPORT, (includes items 5 thru 7)
31200256 TL943 5-41

DRIVE TRAIN
Figure 5-20 Rear Reduction Gears
K1
K2
PAP14410
5-42 TL943 31200256

DRIVE TRAIN
Figure 5-20 Rear Reduction Gears

1 299-0246 6 CIRCLIP
2 299-0247 6 PLANETARY GEAR
3 299-0248 6 BEARING
4 305-5419 2 PLANETARY GEAR CARRIER
6 299-7170 2 PLUG
7 298-8300 4 COUNTERSUNK BOLT
K1 299-0810 1 PLANETARY CARRIER KIT, (includes items 1 thru 4)

K2 299-0809 1 RING GEAR SUPPORT, (includes items 4, 5 & 6 on Figure 5-19)
31200256 TL943 5-43

DRIVE TRAIN
Figure 5-21 Drive Shaft Assembly
2 6
2 7
PAL0380
5-44 TL943 31200256

DRIVE TRAIN
Figure 5-21 Drive Shaft Assembly

1 299-0315 1 DRIVESHAFT, (front), (Before S/N TBL01599 excluding TBL01551 &
TBL01585), (includes qty 2 of item 2)
371-6713 1 DRIVESHAFT, (front), (S/N TBL01599 & After including TBL01551 &
2 298-8173 4 UNIVERSAL JOINT KIT, (Before S/N TBL01599 excluding TBL01551 &
TBL01585)
303-8584 4 UNIVERSAL JOINT KIT, (S/N TBL01599 & After including TBL01551 &
TBL01585)
3 299-0314 1 DRIVESHAFT, (rear), (Before S/N TBL01599 excluding TBL01551 &
364-5670 1 DRIVESHAFT, (rear), (S/N TBL01599 & After including TBL01551 &
4 Ref FLANGE, (see Figure 5-15 for details)
5 Ref AXLE ASSY, (see Figure 5-11 for details)
6 298-8599 8 BEARING STRAP
7 298-1791 16 STRAP BOLT
31200256 TL943 5-45

DRIVE TRAIN
Figure 5-22 Tires & Rims
8 5
7
101
9 102
1
6 53
3
10
52
4
PAL3582
5-46 TL943 31200256

DRIVE TRAIN
Figure 5-22 Tires & Rims

4520368CP 1 TIRE SET, 13.00-24 BIAS, G-2 B
91405035CP 2 RH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, (includes items 1 thru 3) I
91405036CP 2 LH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, (includes items 1 thru 3) I
4520369 1 TIRE SET, 13.00-24 BIAS, ROCK TREAD A

91535017 4 TIRE & WHEEL ASSY, 13.00-24 BIAS, ROCK TREAD, C
(includes items 2, 3 & 5)
4520455CP 1 TIRE SET, 15.50-25 BIAS, G-2 B

91475031CP 2 RH TIRE & WHEEL ASSY, 15.50-25 BIAS, G-2, (includes items 2, 6 & 10) D
91475032CP 2 LH TIRE & WHEEL ASSY, 15.50-25 BIAS, G-2, (includes items 2, 6 & 10) D
4520458 1 TIRE SET, 15.50-25 BIAS A

4520451 4 TIRE & WHEEL ASSY, 15.50-25 BIAS, ROCK TREAD, A
4520374 1 TIRE SET, 13.00-24 RADIAL A

91515056 4 TIRE & WHEEL ASSY, 13.00-24 RADIAL, (includes items 2, 3 & 8) C
4520461 1 TIRE SET, 15.50-25 RADIAL A

4520453 4 TIRE & WHEEL ASSY, 15.50-25, RADIAL, (includes items 2, 9 & 10) A
4520370CP 1 TIRE SET, 13.00-24 BIAS, G-2, FOAM FILLED B

91475054CP 2 RH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, FOAM FILLED, 542 lb, E
(includes items 1 thru 3)
91475055CP 2 LH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, FOAM FILLED, 542 lb, E
4520375 1 TIRE SET, 13.00-24 RADIAL, FOAM FILLED A

91475093 4 TIRE & WHEEL ASSY, 13.00-24 RADIAL, FOAM FILLED, 542 lb, F
4520371 1 TIRE SET, 13.00-24 BIAS, ROCK TREAD, FOAM FILLED A

91535019 4 TIRE & WHEEL ASSY, 13.00-24 BIAS, ROCK TREAD, FOAM FILLED, E
542 lb, (includes items 2, 3 & 5)
4520459 1 TIRE SET, 15.50-25, FOAM FILLED A

91475105 4 TIRE & WHEEL ASSY, 15.50-25, ROCK TREAD, FOAM FILLED, 600 lb, B
4520456CP 1 TIRE SET, 15.50-25, G-2, FOAM FILLED B

4520449CP 2 RH TIRE & WHEEL ASSY, 15.50-25, FOAM FILLED, G-2, 600 lb B
4520450CP 2 LH TIRE & WHEEL ASSY, 15.50-25, FOAM FILLED, G-2, 600 lb B
4520462 1 TIRE SET, 15.50-25, FOAM FILLED A

91515066 4 TIRE & WHEEL ASSY, 15.50-25, RADIAL, FOAM FILLED, 600 lb, D
31200256 TL943 5-47

DRIVE TRAIN
Figure 5-22 Tires & Rims (Continued)

1001120963CP 1 TIRE SET, 370/75-28, 14 PLY B
1001100323CP 4 TIRE & WHEEL ASSY, 370/75-28, 14 PLY, (includes items 2, 52 & 53) D
1001121519CP 1 TIRE SET, 370/75-28, 14 PLY, FOAM FILLED B

1001121101CP 4 TIRE & WHEEL ASSY, 370/75-28, 14 PLY, FOAM FILLED, 464 lb, B
1 8780031 1 TIRE, 13.00-24 BIAS, DIRECTIONAL
2 298-7311 1 VALVE STEM
3 298-8780 1 WHEEL, 24X9, 0.219 OFFSET
4 298-1744 10 WHEEL NUT
5 8780045 1 TIRE, 13.00-24 BIAS, ROCK TREAD, NON-DIRECTIONAL
6 8780036 1 TIRE, 15.50-25 BIAS, DIRECTIONAL
7 8780050 1 TIRE, 15.50-25 BIAS, ROCK TREAD, NON-DIRECTIONAL
8 8780264 1 TIRE, 13.00-24 RADIAL, NON-DIRECTIONAL
9 8780048 1 TIRE, 15.50-25 RADIAL, L-2
10 298-8781 1 WHEEL, 25X13, 0.219 OFFSET
52 370-7769 1 WHEEL, 28X11, 0.219 OFFSET, (if equipped with Firestone 370/75-28)
53 1001100284 1 TIRE, 370/75-28, 14 PLY
4520645 1 SOLID TIRE SET, 13.00-24, (includes items 101 & 102) A
101 4520646 1 RH SOLID TIRE & WHEEL ASSY B
102 4520647 1 LH SOLID TIRE & WHEEL ASSY B
5-48 TL943 31200256

DRIVE TRAIN
Figure 5-22 Tires & Rims (Continued)

31200256 TL943 5-49

DRIVE TRAIN
5-50 TL943 31200256

SECTION 6
CAB
31200256 TL943
CAB
Figure 6-1 Cab Assembly
4 41
14
46
47
75
222
4
13 14
17
2
301
7 6
106 44
62
54 53
63
52 12
6 64
27
30 27 CLAMP MOUNT
28 BEHIND SEAT
29 28
26
27 3 45
28 32 49
61
33
28
34 35 36
56 59 39
25
60 40
41
101 42 28
112 43 55
37 27
57 16
58 104 38
9 106
10 15 113
31 102
K1 42 76
105
K2 107
108 BEFORE S/N TBL01521
107
108 110
111
18 4
19 24
A A 23
21
22
51 VIEW A-A
59
48 110
11 111
SIDE VIEW OF CAB 14 S/N TBL01521 & AFTER
38 PAP14280
6-2 TL943 31200256

CAB
Figure 6-1 Cab Assembly (Continued)
48
48
66 11
68
65
67
48 11
66 68
51
65 B
69
70
71
11
14
65
72
73
74
VIEW B-B
B PAP14320
31200256 TL943 6-3

CAB
Figure 6-1 Cab Assembly

Ref OPEN CAB ASSY, (includes items 1 thru 43, 45, 48, 49, 51 thru 61 & items 65
thru 73)
Ref ENCLOSED CAB ASSY, (includes items 1 thru 76)
1 Ref CAB WELDMENT, (see Figure 6-2 for details)
2 299-0549 1 ACCESS COVER PLATE, (Before S/N TBL01518)
344-7161 1 ACCESS COVER PLATE, (S/N TBL01518 & After)
3 298-8041 2 MACHINE HD SCREW, 1/4-20X5/8
4 298-7372 11 FLAT WASHER, 1/4
5 298-8266 1 TILT ON JOYSTICK CAB HARNESS, (not shown), (Before S/N TBL01055)
328-7824 1 TILT ON JOYSTICK CAB HARNESS, (not shown), (S/N TBL01055 & After)
6 298-1770 4 SELF-TAPPING SCREW, #6X1/2, (open cab)
298-1770 10 SELF-TAPPING SCREW, #6X1/2, (enclosed cab)
7 300-6125 1 VENT COVER PLATE, (open cab), (Before S/N TBL01518)
1 VENT COVER PLATE, (open cab), (S/N TBL01518 & After)
298-7102 1 VENT COVER PLATE, (enclosed cab), (Before S/N TBL01518)
350-2507 1 VENT COVER PLATE, (enclosed cab), (S/N TBL01518 & After)
9 298-8141 1 CABLE
10 305-2028 1 LH BRACKET
11 298-1772 8 FENDER WASHER
12 298-0552 4 LOCKNUT, 5/16-18
13 Ref SUSPENSION SEAT, (see Figure 6-3 for details)
14 297-7012 7 HEX HD CAPSCREW, 1/4-20X1, GR5, (open cab)
297-7012 10 HEX HD CAPSCREW, 1/4-20X1, GR5, (enclosed cab)
15 Ref BRAKE PEDAL ASSY, (see Figure 7-3 for details)
16 Ref ACCELERATOR PEDAL ASSY, (see Figure 7-1 for details)
18 298-1738 1 DASH CLAMP
19 298-1359 2 SCREW, 3/8-16X1
21 298-1659 2 FENDER WASHER, 5/16
23 298-8761 1 DASH BRACE
25 298-8608 1 DASH, (open cab), (Before S/N TBL01599 excluding TBL01551 &
TBL01585)
1 DASH, (open cab), (S/N TBL01599 & After including TBL01551 &
TBL01585)
298-8609 1 DASH, (enclosed cab), (Before S/N TBL01518)
350-2519 1 DASH, (enclosed cab), (S/N TBL01518 & After)
26 323-3877 1 LH VERTICAL DASH PANEL
27 298-7879 16 FLAT HD CAPSCREW, #10-24X1, (Before S/N TBL01599 excluding
TBL01551 & TBL01585)
6V-7978 12 PAN HD CAPSCREW, #10, (S/N TBL01599 & After including TBL01551 &
TBL01585)
28 298-7880 26 TINNERMAN NUT, #10-24
29 Ref INSTRUMENT PANEL, (see Figure 6-4 for details)
31 298-7989 3 HEX HD CAPSCREW, 1/4-20X2-1/2
32 299-0395 2 LOAD CHART BRACKET
33 Ref BOOM JOYSTICK WITH TILT, (see Figure 7-4 for details)
6-4 TL943 31200256

CAB

34 303-4865 1 CONTROL PANEL, (sway), (Before S/N TBL01599 excluding TBL01551 &
TBL01585)
451-6804 1 CONTROL PANEL, (sway), (without outriggers), (S/N TBL01599 & After
including TBL01551 & TBL01585)
1 CONTROL PANEL, (sway), (with outriggers), (S/N TBL01599 & After
including TBL01551 & TBL01585)
35 298-8644 1 SINGLE VALVE CONTROL
36 298-8149 1 CABLE
37 298-7039 1 JOYSTICK
38 298-7042 1 RH CONSOLE, (Before S/N TBL01518)
350-2520 1 RH CONSOLE, (S/N TBL01518 & After)
39 315-5502 1 RH SWAY BRACKET
40 297-7014 3 HEX HD CAPSCREW, 1/4-20X2
41 298-1585 6 LOCKWASHER, 1/4
42 298-8047 6 HEX NUT, 1/4-20
43 AR LOCTITE 242TM
44 Ref HEATING COMPONENTS, (see Figure 6-5 for details)
45 298-8043 4 PAN HD SCREW, 6-32X1/2, (self tap)
46 349-6874 1 WINDOW WASHER FLUID TANK
47 298-7292 AR WASHER FLUID HOSE
48 299-0370 AR TRIM-LOCK
49 298-7017 1 MOUNTING PLATE
51 298-7373 2 FLAT WASHER, 5/16
52 298-1362 1 FLOOR MAT
53 298-7364 4 FLAT WASHER, 5/16
55 298-8133 1 COVER PANEL, (Before S/N TBL01521)
56 6V-7978 10 SELF-TAPPING SCREW, 10X3/4
58 298-7367 2 FLAT WASHER, 1/2
60 298-1586 3 WASHER, 5/16
61 298-7286 1 RHEOSTAT, (Before S/N TBL01053)
328-7822 1 RHEOSTAT, (TBL01053 thru TBL01598)
62 298-1770 2 SELF-TAP SCREW, #6
64 298-1591 2 FLAT WASHER, #10
65 298-1643 4 FENDER WASHER
66 298-8606 2 HOSE GUARD
67 298-8069 1 STOVER LOCK NUT, 5/16-18
68 298-8068 7 STOVER LOCK NUT, 1/4-20
73 299-0369 13 in TRIM-LOCK
74 Ref ACCESSORY MODULE HARNESS, (see Figure 10-20 for details)
75 1 STAR WASHER, 1/4
76 384-0206 1 THICK PANEL HOLE PLUG
31200256 TL943 6-5

CAB

101 334-3559 1 LOWER CONSOLE, RH
102 334-3558 1 LOWER CONSOLE MOUNTING BRACKET
104 297-7009 2 SOCKET BUTTON HD CAPSCREW, 1/4-20X1
106 298-7363 6 FLAT WASHER, 1/4
107 298-7372 4 FLAT WASHER, WIDE, 1/4, (Before S/N TBL01521)
298-7372 2 FLAT WASHER, WIDE, 1/4, (S/N TBL01521 & After)
108 298-1585 3 LOCKWASHER, 1/4, (Before S/N TBL01521)
298-1585 2 LOCKWASHER, 1/4, (S/N TBL01521 & After)
110 298-7989 1 HEX HD CAPSCREW, 1/4-20X2-1/2, GR5, (Before S/N TBL01521)
421-3801 2 CLIP PANEL RETAINER, (S/N TBL01521 & After)
111 298-7050 1 HEATER PLENUM, (Before S/N TBL01521)
1 RIGHT HAND DASH COVER, (S/N TBL01521 & After)
112 299-6623 14 in TRIM-LOCK, 3/16
113 334-3560 1 RETAINER NUT, 0.25-20
222 298-8047 1 HEAVY HEX NUT, 1/2-20
301 1 OUTRIGGERS DECAL
K1 305-6010 1 OPEN CAB HEATER OPTION, (includes items 108 thru 111)
K2 314-6130 1 CAB ENCLOSURE KIT, (Before S/N TBL01518), (includes items 4, 14, 41, 46, A, 1
62 thru 64, 107 thru 111 & 222)
Ref CAB ENCLOSURE, (see Figure 6-2 for details)
367-7194 1 CAB ENCLOSURE KIT, (S/N TBL01518 thru TBL01598 excluding TBL01551 B, 1
& TBL01585), (includes items 4, 6, 7, 22, 24, 25, 46, 47, 105, 106 & 110)
389-9221 1 CAB ENCLOSURE KIT, (S/N TBL01599 & After including TBL01551 & B, 1
TBL01585), (includes items 6, 7, 14, 24, 25, 46, 47, 51, 62, 76, 106, 107 & 110)
6-6 TL943 31200256

CAB

31200256 TL943 6-7

CAB
Figure 6-2 Cab
78
70
76
NOTE: APPLY LOCTITE ITEM 68, TO
ALL HARDWARE THAT REQUIRE LOCKNUTS.
77
PAP14510
6-8 TL943 31200256

CAB
Figure 6-2 Cab (Continued)
K1
PAP14250
31200256 TL943 6-9

CAB
Figure 6-2 Cab

299-7148 1 OPEN CAB, (includes items 1 thru 11,70 thru 73, 77 & 78) R
298-7225 1 ENCLOSED CAB, (includes items 1 thru 78) I
308-6651 1 CAB ENCLOSURE, (includes items 14, 16 thru 18, 24 thru 26, 31 & 32)
1 303-8618 1 RH WINDOW WITH BORDER
2 320-0534 AR URETHANE
3 304-2656 AR ACTIVATOR
4 303-8579 13 SETTING BLOCK
5 NSS 1 S/N TAG, (open cab)
NSS 1 S/N TAG, (enclosed cab)
6 303-8619 1 REAR WINDOW
8 303-8612 1 ROPS WARNING DECAL
10 304-3181 1 PLUG, (open cab)
303-8615 1 SPACER, (enclosed cab)
11 303-8585 3 PLUG, (open cab)
303-8592 2 SCREW, 1/4-28X3/4, (enclosed cab)
12 336-7171 1 WET ARM ADAPTER
13 336-7168 1 ADAPTER KIT
14 304-3799 1 WIPER SYSTEM ASSY
15 339-9567 1 WET ARM KIT
16 336-7169 1 WIPER ARM
17 1 WIPER BLADE, 28 IN
18 303-8625 1 FRONT WINDOW
19 303-8628 2 PLUG, 1-1/4
20 AR CLEAR SEALANT
21 303-8624 1 SKY LIGHT WINDOW
22 303-8627 1 HEADLINER
23 303-8630 3 RIVET, 1/8
24 303-8632 1 EXIT HAMMER WITH CABLE
25 303-8631 1 EMERGENCY EXIT DECAL
26 303-4978 1 LH SIDE REAR WINDOW
27 303-8626 1 FOAM, LH SIDE PANEL
28 303-8634 1 HEX BOLT, 3/8-16X6-1/2
29 303-8590 2 HEX BOLT, 3/8-16X4-1/2
30 303-8635 3 HEX NUT, 3/8-16
31 304-2638 1 LOWER DOOR ASSY, (includes items 44 thru 66 & items 68 and 69)
32 304-2639 1 UPPER DOOR ASSY, (includes items 2, 3, 38 thru 43 & item 68)
33 303-8597 1 DOOR STRAP
34 303-8613 1 HEX BOLT, 3/8-16X7/8
35 303-8629 2 WASHER
36 303-8582 1 STRIKER
37 303-8633 1 DOOR HOLD-OPEN, FEMALE
38 303-8581 11 BULB SEAL
39 304-2301 2 HEX BOLT, 5/16-18X5/8
40 303-8614 2 WASHER
41 303-8649 1 SLAM LATCH
42 303-8667 1 DOOR HOLD-OPEN, MALE
43 303-8648 1 UPPER DOOR GLASS
44 2 FLAT HD SCREW, 1/4-20X1-1/4
45 303-8642 1 GRAB HANDLE
6-10 TL943 31200256

CAB
Figure 6-2 Cab (Continued)

46 303-8578 3 SCREW, M6X1X12
47 303-8638 1 PLASTIC DOOR COVER
48 303-8587 6 WHIZ-LOCK SCREW, #10-24X0.5
49 303-8588 1 INSIDE HANDLE ASSY, LH
50 303-8641 1 RELEASE LEVER, RH WINDOW/LH DOOR
51 303-8643 1 SOCKET HD SCREW, #8-32X1.12
52 303-8644 1 NUT, #8-32
53 303-8640 6 LOCKNUT, #10-24
54 303-8646 1 SLAM LATCH STIFFENER
55 303-8645 1 SLAM LATCH, LH
56 331-6125 2 RIVNUT, 1/4-20
57 303-8647 1 LOWER DOOR DRIVE BAR WELDMENT
58 304-2649 4 HEX SCREW, 1/4-20X3/4
59 363-7725 1 PADDLE LATCH, LH
5P-8500 1 KEY
60 303-8581 8 ft BULB SEAL
61 303-8583 1 CAM LATCH, RH
62 303-8636 1 EXTERIOR RELEASE DOOR ROD
63 303-8586 3 ROD END RETAINER CLIP
64 303-8637 1 INTERIOR RELEASE DOOR ROD
65 303-8639 1 FOAM, LOWER DOOR
67 NSS 1 S/N TAG, (cab enclosure kit)
68 AR LOCTITE
69 304-2640 AR BLACK VINYL TAPE, 2 IN
70 300-6118 Ref SEAT RISER WELDMENT, (Before S/N TBL01518), (no longer available, use
350-2521 for replacement)
350-2521 1 SEAT RISER WELDMENT, (S/N TBL01518 & After)
71 298-7365 4 FLAT WASHER, 3/8
73 298-7380 4 LOCKWASHER, 3/8
74 303-8589 1 WIPER ARM DRIVE
75 303-8611 1 WIPER PIVOT SHAFT, 2 IN
76 362-8039 1 INSULATE, CAB RIGHT SIDE, (S/N TBL01554 & After)
77 303-4749 3 FLANGE HEX HD SCREW, 1/4-20 X.750, (S/N TBL01518 & After)
78 1 ACCESS PANEL, (S/N TBL01518 & After)
K1 1 SKYLIGHT WINDOW KIT, (includes items 2 & 21)
31200256 TL943 6-11

CAB
Figure 6-3 Suspension Seat
5
1
2 3 4
6
7
K1 9
10 PAP5050
6-12 TL943 31200256

CAB
Figure 6-3 Suspension Seat

298-8722 1 SUSPENSION SEAT, (includes all items) E
1 299-0927 1 ARMREST ASSY RH KIT, (includes items 2 & 3)
2 NSS 1 ARMREST, MOLDED KIT
3 NSS 1 ARMREST STOP ASSY
4 304-2626 1 BACK CUSHION KIT
5 299-0925 1 BACK PANEL KIT
6 299-0928 1 SEAT BELT KIT
298-8669 1 SEAT BELT, 3 IN, (California Only), (not included with 298-8722)
7 299-6637 1 TETHER KIT
8 299-0924 1 SEAT CUSHION KIT
9 299-0922 1 KNOB KIT
10 299-0921 1 SLIDE KIT
11 1 SHOCK ABSORBER KIT, (not shown), (includes one shock absorber, two
shock pins & two hex nuts)
12 1 SPRING & SADDLE KIT, (not shown)
K1 1 SEAT BELT KIT, 3 IN, (California only), (includes retractor & female ends)
31200256 TL943 6-13

Before S/N TBL01599
CAB excluding TBL01551 & TBL01585
Figure 6-4 Instrument Panel
7
1 BAT-1
18
2 HR MTR
6 8
3 HORN
4 FUL GAG
5 ST RLY
6 BAT-2
7 SP-1
WIRE DESIGNATION
PIN DESIGNATION
8 SP-2
9 ALT EXC
10 SP-3
11 STR AW
12 STR CRB
13 TRANS-B
14 TRANS-A
15 TRANS-C
16 TRANS-D 9
11
17 TRANS-E
15 18
1 18
18 REV AL
17 DEUTSCH 8 PIN
RECEPTACLE
1 SHFT PWR 1
WIRING SPECIFICATIONS TRANS-A
2
WIRE DESIGNATION
PIN DESIGNATION
KEY KEY KEY
WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE WIRE 3 SHIFT-B
DESIGNATION COLOR/STRIPE
KEY GAGE DESIGNATION COLOR/STRIPE GAGE DESIGNATION COLOR/STRIPE GAGE
ALT EXC VIOLET/RED 16 INST GND BLACK 16 SHFT PWR 1 ORANGE/RED 16
BACK LT YELLOW/ORANGE 16 KEY ACC ORANGE/GRAY 16 SHFT PWR 2 ORANGE/BLACK 16 4 SHIFT STRT
BRK SOL BLUE/TAN 16 KEY STRT RED/BROWN 16 GP SW WHITE/BLUE 16
BRK SW RED/TAN 14 KEY PWR RED 12 SHIFT-B VIOLET/TAN 16
BAT-1 RED 8 OIL GAG BLUE/BROWN 16 GP SIG WHITE/GREEN 16
5 TRANS-C
BAT-2 RED 12 PS IGN ORANGE/DK GREEN 16 SHIFT STRT RED/WHITE 16
BR SW PWR ORANGE/BLUE 16 PB LT GND BLACK 16 TR LT BLUE/WHITE 16
6 TRANS-E
CLT TMP BLUE/VIOLET 16 REV AL BLUE 16 TR LT SW BLUE/WHITE 16
FUL GAG BLUE/BLACK 16 STOP LT YELLOW/RED 12 TRANS-A VIOLET/WHITE 16
GND-1 BLACK 8 ST RLY VIOLET/ORANGE 16 TRANS-B VIOLET/TAN 16 7 TRANS-D
GND-2
GAG PWR
BLACK
ORANGE/TAN
12
16
SP-1
SP-2
GRAY/ORANGE
GRAY/YELLOW
12
12
TRANS-C
TRANS-D
VIOLET/GRAY
VIOLET/DK GREEN
16
16 13
8 SHFT PWR 2
HMTR GND
HR MTR
BLACK
BLUE/RED
16
16
SP-3
STR AW
GRAY/BLUE
VIOLET/LT GREEN
16
16
TRANS-E
WORK LT
VIOLET/BLUE
YELLOW/BLUE
16
12 14
HORN
HRN PWR
ORANGE/YELLOW
ORANGE/VIOLET
16
16
STR CRB
STR PWR
VIOLET/YELLOW
ORANGE/WHITE
16
16
16
1
1
221
SPARE_BAT SL_SWA WL_SWA W/W_SW
220
SPARE_BAT
OPT_PWR
FAN/HTR
LIGHTS
GAUGES
RELAYS
STEER
HORN
30A
10A
15A
25A
10A
10A
10A
25A
25A
25A
KEY
W/W
1 GND-1
GND3
GND2
GND1
OPT3
OPT2
OPT1
FAN_SW
2 BACK LT
HTR_SW
OPT2
OPT1
OPT3
WL2
15A
15A
10A
ACC LIGHTS W/W FAN/HTR

SL_SWB
WL_SWB
3 PLUG
4 PLUG 5 OPT
SPARE_COIL
AUX_ELEC2
GND85 SW1-87A
AUX_ELEC1
SW2-86 SW2-87A SW1-86

WARN_LT_CK REV_ALARM
5 PLUG
6 WORK LT
WIRE DESIGNATION
7 GND-2
PIN DESIGNATION
8 STOP LT
9 PS IGN
10 OIL GAG
11 CLT TMP
12
12 PRK SOL
13 TR LT SW
14 GP SW
2 10
15 GP SIG
3
16 PLUG
PLUG
N
17
CO
3
T
BA
ST
C
AC
L
18 PLUG
RE
4
NOTE: BLACK PLASTIC PANEL NOT AVAILABLE FOR
SERVICE. MUST ORDER COMPLETE INSTRUMENT
PANEL, 298-7222, FOR REPLACEMENT.
PAP14460
6-14 TL943 31200256

Before S/N TBL01599
excluding TBL01551 & TBL01585 CAB

1 298-7222 1 INSTRUMENT PANEL, (includes all items) M
3 299-7132 2 STRAIN RELIEF, 90 DEGREES
5 299-0325 AR RELAY
6 299-0363 1 HOURMETER
7 303-8662 1 PARK BRAKE SWITCH, (includes item 18)
8 320-8390 1 4 IN 1 GAUGE
9 304-2613 1 HORN SWITCH, (includes item 18)
10 333-2415 1 IGNITION SWITCH
5P-8500 1 KEY
11 298-7048 1 STEER SELECT SWITCH, (includes item 18)
12 346-2984 1 RECEPTACLE
13 298-7093 1 SMALL GAUGE BRACKET
14 298-7092 1 LARGE GAUGE BRACKET
15 304-2641 1 PRE HEAT SWITCH, (includes item 17)
16 299-0860 4 BULB
17 304-2642 1 ACTUATOR
18 304-2612 3 ACTUATOR
220 298-7849 1 15A FUSE
221 298-7850 1 30A FUSE
31200256 TL943 6-15

CAB including TBL01551 & TBL01585
4
3
2
286
287
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
1 GAUGE PWR 2 18 GXL

C 2 YEL/CAN HI 18 STP
3 GRN/CAN LO 18 STP
4 DASH GND --
5 FUL LVL --
6 PLUGGED --
6 4
108
1
109
3
110
WIRE
LOADING VIEW 111
112
113
114 101
115
CONN
POS H-WIRE DESIGNATION WIRE GA
& TYPE
1 WAIT TO START LT 18 GXL 102

103
H WAIT TO START 6 104 A
CONN
POS G-WIRE DESIGNATION WIRE GA
& TYPE
G ENG. WARN.
1 ENG WARN LT 18 GXL
2 GAUGE PWR 5 18 GXL TRANS TEMP WARN
F ENG. STOP
CONN
POS F-WIRE DESIGNATION WIRE GA
& TYPE
E CONN
WIRE DESIGNATION WIRE GA
POS & TYPE
1 TRANS TEMP SW 18 GXL
1 FUL LVL 18 GXL
CONN
E-WIRE DESIGNATION WIRE GA 2 DASH GND 18 GXL
POS & TYPE
1 ENG STOP LT 18 GXL
4 ENG STOP LT --
5 TRANS TMP SW --
6 ENG WARN LT --
105 7 WAIT TO START LT 18 GXL
106 C BA
8 PLUGGED --
107
B CONN
& TYPE
A YEL CAN H 18 STP

B GRN CAN L 18 STP
C SHIELD 18 STP PAP4930
6-16 TL943 31200256

including TBL01551 & TBL01585 CAB

333-1338 1 INSTRUMENT PANEL, (includes items 1 thru 7) M
1 NSS 6 BULB HOUSING
2 298-8147 1 STEER SELECT SWITCH
3 303-8662 1 PARK BRAKE SWITCH
4 304-2613 1 HORN SWITCH
5 334-0787 1 3-IN-1 GAUGE
6 334-0789 1 INSTRUMENT PANEL HARNESS, (includes items 101 thru 115) B
7 334-0788 1 DASH PANEL
101 346-2984 1 8 PIN RECEPTACLE
102 334-5962 1 WEDGE LOCK
103 298-7268 7 TERMINAL
104 456-2250 1 PLUG
105 236-7206 1 CONNECTOR
106 1 WEDGE LOCK
107 356-2911 3 CONTACT
108 NSS 1 CONNECTOR
109 NSS 1 DOUBLE LOCK PLATE
110 NSS 1 SOCKET
111 NSS 1 WIRE SEAL
112 NSS 1 PLUG
113 4 BULB BASE
114 8 TERMINAL
115 305-5448 4 BULB
286 333-2415 1 IGNITION SWITCH
287 5P-8500 1 KEY
31200256 TL943 6-17

Before S/N TBL01549
CAB
Figure 6-5 Heating Components
LOW
HSW BAT
MED
HSW
HSW
31 39
HIG 32 40
HSW NOT USED
33 423 5
34 36 18
35
20
19
20 HOSE VIEW
524
12
38 19
6
15
16 11 13 14
21
22
23
17 24
RETURN 3
21
SUPPLY 25
VIEW OF RH CONSOLE RETURN
TO SHOW HEATER VALVE MTG 26
27
SUPPLY
201 203
205
209
207
201
205
NOTE:
APPLY SEALANT TO ALL PIPE FITTINGS.
PAP14060
6-18 TL943 31200256

Before S/N TBL01549
CAB
Figure 6-5 Heating Components (Continued)
SW1-86 SW2-87A SW2-86 SW1-87A GND85 SPARE_COIL
REV_ALARM WARN_LT_CK AUX_ELEC1 AUX_ELEC2 OPT
F
E
D C
WL_SWB
SL_SWB
A B
FAN/HTR W/W LIGHTS ACC
OPT1
OPT2
OPT3
10A
15A
15A
HTR_SW
WL2
OPT1
OPT2
OPT3
328
GND1
GND2
GND3
SPARE_BAT
OPT_PWR
GAUGES
FAN/HTR
RELAYS
LIGHTS
STEER
HORN
W/W
10A
25A
25A
25A
25A
10A
10A
KEY
15A
10A
30A
W/W_SW WL_SWA SL_SWA SPARE_BAT
111
12+
OIL FUEL
LT GND TEMP
104
GND HSW
BAT HSW
BAT WSW
F
E
D
C
HIG WSW
B
A
LOW WSW BAT HSW

GND HSW
WAS WSW PAR WSW
PAR WSW 102 WAS WSW
LOW WSW
BAT WSW HIG WSW
FAN WIRING
HIG HWS
MED HWS
LOW HWS HIG HWS
BAT FAN
GND HWS MED HSW
LOW HWS
GND FAN
PAR
HIGH
GND HWS 109
WSW
3 1 WSW 103 112
LOW 2 B W WAS 113
WSW WSW
BAT WEATHER PACK CONNECTOR
WSW WIRING CHART
"A" GND FAN
"B" BAT FAN
BAT HSW
GND HSW GND HSW
BAT HSW
101 PAR WSW
WAS WSW
LOW WSW
PAR WSW HIG WSW
HIG WSW
LOW WSW
GND FAN
A B
BAT FAN
WAS WSW PAL2101
31200256 TL943 6-19

Before S/N TBL01549
CAB

299-6616 1 OPEN CAB HEATER, (includes items 3, 6, 11 thru 17, 19 thru 27, 38, 101 thru E
103, 111, 328 & 524)
3 353-5231 1 HEATER UNIT
5 299-0333 2 AIR DIFFUSER VENT
6 350-2507 1 RECTANGULAR VENT
7 298-7077 2 3-WAY CONNECTOR
11 298-7098 1 HEATER CONTROL CABLE
12 298-8584 1 HEATER CONTROL PANEL
13 298-7285 1 HEATER SWITCH
14 299-0331 1 ROTARY CONTROL
15 350-2515 1 KNOB
16 298-7296 1 HOT WATER VALVE
17 298-7290 2 HEATER HOSE
18 298-7262 AR DUCT HOSE, 2 IN
19 350-2511 AR AIR HOSE, 2-1/2 IN
20 298-7931 18 HOSE CLAMP
21 298-7977 4 HOSE CLAMP
22 298-7834 1 CLAMP HALVES SET
26 298-1588 4 FLAT WASHER, 1/4
27 298-1585 4 LOCKWASHER, 1/4
31 298-8590 1 DEFROST FAN
32 298-7013 1 FAN BASE PLATE
33 298-6843 1 RUBBER GROMMET
34 297-7100 4 FLAT HD CAPSCREW, #10-24X.75
35 298-0547 4 HEX LOCK NUT, 10-24
36 298-8589 2 VENT REDUCER
38 299-6646 1 KNOB
39 298-7102 2 RECTANGULAR VENT
40 298-1770 2 SELF-TAP SCREW, #6
101 298-7051 1 WIPER/HEATER HARNESS
102 298-7052 1 WIPER/WASHER HARNESS
103 298-7053 1 HEATER HARNESS
104 298-7283 1 WIPER/WASHER SWITCH
109 299-0341 1 SHROUD CONNECTOR
111 298-7896 2 FUSE
112 298-7282 2 MALE PIN TERMINAL
113 299-0346 2 CABLE SEAL
304-2565 1 HEATER ENGINE PARTS, (includes items 201 thru 209) F

201 303-8599 2 GEAR CLAMP
203 299-0328 1 COOLANT RESTRICTOR ORIFICE
205 298-7290 25 ft HEATER HOSE, 5/8 IN
207 298-1633 1 LOOP CLAMP
209 318-4732 1 BRASS ELBOW
328 299-0325 2 RELAY
6-20 TL943 31200256

Before S/N TBL01549
CAB

423 298-6833 AR WEATHER STRIP TAPE
524 303-4807 2 VENT WELDMENT
31200256 TL943 6-21

S/N TBL01549 thru TBL01598
118
109
116
119
106
110
111
115
112
107
121
113
121 118
110
114
108 120
101
104
105
117
PAP14480
6-22 TL943 31200256

E F
D C
B A
203
209
209
107 202
201 204
205
121
206
207
208
GND HSW
BAT HSW
BAT WSW
F
E
D
C
B
HIG WSW
A
LOW WSW BAT HSW

GND HSW
WAS WSW PAR WSW
WAS WSW
PAR WSW LOW WSW
BAT WSW HIG WSW
211
HIG HWS
MED HWS
LOW HWS
212 HIG HWS SW1-86 SW2-87A SW2-86 SW1-87A GND85 SPARE_COIL
GND HWS MED HSW REV_ALARM WARN_LT_CK AUX_ELEC1 AUX_ELEC2 OPT

LOW HWS
GND HWS
WL_SWB
SL_SWB

OPT1
OPT2
OPT3
10A
15A
15A
HTR_SW
WL2
OPT1
OPT2
OPT3
213
GND1
GND2
GND3
SPARE_BAT
OPT_PWR
GAUGES
FAN/HTR
LIGHTS
RELAYS
STEER
HORN
10A
W/W
25A
25A
25A
25A
10A
10A
15A
10A
30A
KEY
W/W_SW WL_SWA SL_SWA SPARE_BAT
BAT HSW 214

GND HSW GND HSW
PAR WSW
BAT HSW WAS WSW
LOW WSW
PAR WSW HIG WSW
HIG WSW
LOW WSW
B A
GND FAN
BAT FAN
210
WAS WSW
PAP14530
31200256 TL943 6-23


367-7191 1 OPEN CAB HEATER, (includes items 101 thru 214) B
101 297-7008 4 BUTTON HD SCREW, 1/4-20 X 5/8 LG
104 298-7363 4 PLAIN WASHER, 1/4
105 298-7378 4 LOCK WASHER, 1/4
106 421-3800 8 HOSE CLAMP
107 298-7977 4 HOSE CLAMP
108 353-5231 1 HEATER, UNIT 3 SPEED, SEALED MOTOR
109 350-2517 1 CONDUIT, 3-WAY 2.5X3
110 298-1770 8 SELF-TAPPING SCREW, #6 X 1/2
111 350-2507 1 DEFROST VENT
112 298-7263 2.5 ft FLEXIBLE DUCT AIR HOSE, 2.5 IN
113 350-2506 1 ROUND VENT
114 350-2510 1 BLOWER UNIT COVER
115 350-2515 1 DEFROST BASE VENT
116 350-2518 1 CONDUIT
117 350-2525 1 RETURN AIR VENT
118 350-2511 0.9 ft VENT HOSE, 2.5 IN DIA
119 358-3070 1.4 ft AIR & MULTI-PURPOSE HOSE, 3 IN
120 303-4911 2.7 ft NEOPRENE TAPE
121 298-7290 26.5 ft HEATER HOSE, 5/8 ID
201 298-7296 1 VALVE-HOT WATER RANCO CONTROLS
202 298-7098 1 HEATER CONTROL CABLE
203 298-8584 1 HEATER CONTROL PANEL
204 298-7285 1 HEATER SWITCH
205 299-0331 1 ROTARY CONTROL
206 298-7834 1 SET OF CLAMP HALVES
207 299-0949 1 COVER PLATE
208 298-7995 1 HEX HD CAPSCREW, 5/16-18 X 1-3/4
209 299-6646 2 KNOB
210 298-7051 1 WIPER/HEATER OPTION HARNESS
211 298-7052 1 WIPER/HEATER/DASH HARNESS
212 298-7053 1 HEATER HARNESS
213 299-0325 1 RELAY-BOSCH
214 298-7896 1 FUSE, 25A
6-24 TL943 31200256


31200256 TL943 6-25

3
4
27
30
9
11
29
20
13 21 SUPPLY
17 28
19 25
12
16
26
2 RETURN
7
8
SUPPLY 10
12
24 29
RETURN
28 13
15
23 18
1
5
6
22
PAP14490
6-26 TL943 31200256


384-0205 Ref HEATER OPTION INSTALLATION, (not available to order, see items 1 thru 30 B
for service)
1 297-7008 4 BUTTON HD CAPSCREW, 1/4-20X5/8
3 297-7099 2 FLAT HD CAPSCREW, #6-32X0.62
4 298-0544 2 HEX NUT, #6-32, GR2
5 298-7363 2 WASHER, 1/4
6 298-7378 4 LOCKWASHER, 1/4
7 299-0949 1 TWIN CLAMP COVER PLATE
8 298-7834 1 CLAMP SET
9 299-6646 2 KNOB
10 299-0337 1 HEATER CONTROL VALVE
11 298-7285 1 BLOWER SWITCH
12 6 HOSE CLAMP
13 298-1770 8 SELF-TAPPING SCREW, #6X1/2
14 Ref CAB OPTIONS HARNESS, (not shown), (see Figure 10-22 for details)
15 303-4911 2.7 ft NEOPRENE TAPE, 1/16X1/2
16 350-2506 1 ROUND VENT
18 350-2510 1 BLOWER UNIT COVER
19 350-2515 1 DEFROST BASE VENT
20 350-2517 1 3-WAY CONDUIT
21 350-2518 1 3 IN CONDUIT
22 350-2525 1 RETURN AIR VENT
23 353-5231 1 3 SPEED HEATER ASSY
24 350-2511 0.9 ft HOSE
25 358-3070 1.4 ft HOSE
26 298-7263 2.5 ft HOSE
27 299-1352 1 POTENTIOMETER ASSY
28 298-7290 17 ft HEATER HOSE
29 421-3800 8 HOSE CLAMP
30 298-7319 1 TUBING CLIP
31200256 TL943 6-27

Before S/N TBL01599
Figure 6-6 Air Conditioning
STARTER
STARTER
110
113
114
GROUND
GROUND
TO
CIRCUIT BOARD COMPRESSOR
IN DASH COMPRESSOR
C
A/ E
111
SI
D
112
R
AT
HE E
E
105
D
SI
106
107
104 108
109 K1
4
5
19
20
2
14 3
22
201
202
203
204
26
7 21
23
4 25
5
5 12
19 4 1 19
5 24
19 PAP14100
6-28 TL943 31200256

Before S/N TBL01599

309-6823 1 AIR CONDITIONING INSTALLATION, ENGINE PARTS, (not available to order, K
1 313-5257 1 A/C COMPRESSOR BRACKET
2 305-2023 1 ADJUSTMENT ARM BRACKET
3 322-9668 1 FRONT ADJUSTMENT BRACKET
4 298-0573 7 SOCKET HD CAPSCREW, 3/8-16X1-1/2
5 298-0555 8 NUT, 3/8-16, GR2
6 313-5259 Ref A/C DRIVE PULLEY, (Before S/N TBL01518), (no longer available, order Kit
K1 for replacement)
355-5429 1 PULLEY, (S/N TBL01518 & After)
7 355-5430 1 SPACER, A/C PULLEY, (S/N TBL01518 & After)
12 7X-3359 1 SOCKET HD CAPSCREW, 3/8-16X1-1/4
14 325-1433 1 A/C BELT SHIELD
19 298-7365 14 WASHER, 3/8
20 298-7374 2 WASHER, 3/8
21 298-1633 1 P-CLAMP, 1-3/4 ID
22 314-2893 1 A/C REFRIGERANT DECAL
23 309-6819 AR A/C SHIM
24 349-6876 1 A/C COMPRESSOR CLUTCH
25 355-5428 1 A/C CLUTCH BELT
26 1 STUD, M8X90
304-3171 1 AIR CONDITIONING ASSY, (includes items 104 thru 114) I

104 298-7846 1 HALF CLAMP SET
105 298-7834 1 CLAMP HALVES
106 298-7835 1 STACK BOLT
107 298-7837 1 SAFETY WASHER
108 299-0949 1 COVER PLATE
110 Ref A/C WIRE HARNESS, (see Figure 10-13 for details)
111 299-0327 1 RELAY
113 298-1359 1 SCREW, 3/8-16X1
114 303-4795 1 WHIZ-LOCK NUT, 3/8-16
331-0101 Ref FAN GUARD INSTALLATION, (not available to order, see items 201 thru 204 for A
service)
201 311-0660 1 FAN GUARD
203 298-7374 3 WASHER, 3/8
204 298-7380 3 LOCKWASHER, 3/8
K1 364-8077 1 PULLEY REPLACEMENT KIT, (includes items 6 & 7)
31200256 TL943 6-29

1
2
3
4
9
10 1
5 2
1 3
2 4
3
18
19
20
21 1 8
2
3
13
14
12
16
11
15
PAP14360
6-30 TL943 31200256


364-5672 1 AIR CONDITIONING INSTALLATION, ENGINE PARTS, (not available to order, C
1 298-0555 7 HEX LOCK NUT, 3/8-16
2 298-0573 6 SOC HD CAPSCREW, 3/8-16X1, 1/2 LG
3 298-7365 12 PLAIN WASHER, 3/8
4 298-7374 2 PLAIN WASHER, 3/8
5 314-2893 1 A/C REFRIGERANT DECAL
6 421-2913 1 COMPRESSOR COVER
7 309-6403 1 HEX HD CAPSCREW, 3/8-16X5 LG
8 364-5673 1 A/C COMPRESSOR BRACKET
9 364-5683 1 ADJUSTMENT BRACKET
10 364-5682 1 FRONT ADJUSTMENT BRACKET
11 364-5681 1 A/C CLUTCH BELT
12 355-5429 1 A/C DRIVE PULLEY
13 329-2475 2 SCREW, 3/8-16X7/8 LG
14 003-6271 2 CLAMP
15 349-6876 1 A/C COMPRESSOR CLUTCH
16 355-5430 1 A/C PULLEY ADAPTER
18 297-7011 3 HEX HD CAP SCREW, 1/4-20X3/4 LG
19 298-0549 3 HEX LOCK NUT, 1/4-20
20 298-7363 3 PLAIN WASHER, 1/4
21 421-2912 1 A/C COVER SUPPORT
31200256 TL943 6-31

Before S/N TBL01599
Figure 6-7 Air Conditioning Components
215
214
201
216
204
203
218 204
206 207
213 217
205
209
211
212 208
210
104
112 103
202
104
102
114 106
113 107
108
110 105
110
101
111
109 PAL3650
6-32 TL943 31200256

Before S/N TBL01599
Figure 6-7 Air Conditioning Components (Continued)
2 302
STARTER
GROUND
3
TO
CIRCUIT BOARD 4
ON DASH
303
COMPRESSOR
6
5
C
A/ E
D
SI
ER
AT
HE E
301 SI
D
501
K1
401
402
PAP14330
31200256 TL943 6-33

Before S/N TBL01599

313-5260 Ref AIR CONDITIONING KIT, (no longer available, see items 1 thru 6 for service) E
1 350-2529 Ref EVAPORATOR/HEATER UNIT, (no longer available, order 353-5230 for B
replacement or see items 101 thru 121 for service)
353-5230 1 EVAPORATOR/HEATER UNIT, (includes items 101 thru 121) A
299-7178 1 POWER HEAD ONLY, (includes items 101 thru 105, 109 and 110)
2 350-2528 1 CONDENSOR, (includes items 201 thru 225) A
3 318-9230 1 HOSE KIT, (includes items 301 thru 303)
4 318-9232 1 COMPRESSOR KIT, (includes items 401 thru 405)
5 1 THERMOSTAT SWITCH
6 1 A/C SWITCH
101 355-4764 1 CASE TOP
102 355-4765 1 CASE BOTTOM
103 NSS Ref BLOWER MOTOR, (no longer available, for initial replacement order Kit K1)
355-4771 1 BLOWER MOTOR
104 299-0972 1 BLOWER WHEEL
105 1 HEATER/COOLER COIL
106 299-7182 1 VALVE
107 1 BULB CLAMP
108 318-9246 1 O-RING, #8
109 NSS 1 3 HOLE DEFROST TOP
110 2 LEG
111 299-7179 1 THERMOSTAT
112 318-9233 2 HEATER HOSE
113 NSS 2 HEATER SPLICE
114 4 WORM GEAR CLAMP
115 355-4767 1 AIR RESTRICTER, (not illustrated)
116 298-8317 1 METRO SWITCH, (not illustrated)
117 318-9234 1 12 VOLT RELAY, (not illustrated)
118 358-3071 3 ft DRAIN HOSE, 3/8, (not illustrated)
119 355-4769 1 DRAIN ELBOW, 3/8, (not illustrated)
120 355-4770 1 DRAIN TEE, 3/8, (not illustrated)
121 298-7278 1 PRESSURE SWITCH, (not illustrated)
201 318-9237 1 CASE TOP
202 1 CASE BOTTOM
203 318-9238 1 OVERHEAD CONDENSER COIL
204 2 MOUNTING BRACKET
205 298-8313 1 TUBE ASSY
206 299-7180 1 DRIER
207 1 DRIER MOUNT
208 318-9245 1 O-RING
209 1 HOSE CLAMP
210 318-9239 1 TUBE ASSY
211 318-9240 1 TUBE ASSY
212 4 HOSE CLAMP
213 3 CUSHION CLAMP
214 1 HOLE PLUG
215 299-7184 2 CONDENSER FAN
216 318-9241 1 HARNESS PIGTAIL
217 318-9246 1 O-RING, #8
6-34 TL943 31200256

Before S/N TBL01599

218 2 ft CLOSED CELL FOAM
219 318-9242 4 WELL NUT, (not illustrated)
220 8 NYLON INSERT NUT, 1/4-20, (not illustrated)
221 318-9243 1 RELAY, (not illustrated)
222 4 HEX HD CAPSCREW
223 318-9244 1 HARNESS, (not illustrated)
224 4 FLAT WASHER, 3/8, (not illustrated)
225 4 LOCKWASHER, 3/8, (not illustrated)
301 350-2530 1 HOSE ASSY
302 350-2531 1 HOSE ASSY
303 318-9236 1 HOSE ASSY
401 349-6876 1 COMPRESSOR
402 299-7181 1 BELT
403 318-9245 2 O-RING, #6, (not illustrated)
501 364-5695 1 FAN GUARD
601 356-3236 1 WHITE MOTOR GASKET, (not illustrated)
602 Use Kit K1 2 BLACK FOAM, (not illustrated)
603 356-3238 1 RESISTOR, (not illustrated)
604 Use Kit K1 1 BOLT, (not illustrated)
605 Use Kit K1 1 NUT, (not illustrated)
606 Use Kit K1 1 CORK TAPE, (not illustrated)
607 Use Kit K1 2 CORK TAPE, (not illustrated)
K1 355-4772 1 BLOWER MOTOR KIT, (includes items 103 & 601 thru 607)
31200256 TL943 6-35

31
30
29
32
24
5 15 3
11
12
25
18 21
18 27
11
26
7 14
16 19
8 13 10
22
19 2
1
10
6 13
20
28 20 23
20
34
35
31
35 4
17
32
PY5790
6-36 TL943 31200256

215
214
201
216
204
203
218 204
206 207
213 217
205
209
211
212 208
210
104
112 103
202
104
102
114 106
113 107
108
110 105
110
101
111
K1 109 PY4041
31200256 TL943 6-37


389-9215 Ref AIR CONDITIONING COMPONENTS INSTALLATION, (not available to order, A
2 7X-0266 1 HEX HD CAPSCREW, 1/4-20X3, GR5
3 8T-9043 2 HEX HD CAPSCREW, 5/16-18X7/8, GR5
6 421-3801 4 RETAINER CLIP
7 421-3802 2 NYLON LOCK NUT, 1/4-20
8 299-0312 1 RELAY
9 300-6101 5 WIRE TIE, (not shown)
10 298-7363 2 WASHER, 1/4
11 298-7373 4 WASHER, 5/16
12 298-7374 2 WASHER, 3/8
13 298-7378 2 LOCKWASHER, 1/4
14 298-7379 2 LOCKWASHER, 5/16
15 298-7380 2 LOCKWASHER, 3/8
16 1 MALE TERMINAL
17 298-7846 1 CLAMP SET
18 298-1770 10 SELF TAPPING SCREW, #6X1/2
19 298-8453 1 A/C HARNESS
20 303-4911 28 in NEOPRENE TAPE
22 350-2509 1 MAIN SUCTION VENT
23 350-2511 21 in HOSE
24 350-2513 1 TUBE ASSY
25 350-2514 1 BRACKET
26 350-2516 1 TUBE ASSY
27 349-6875 1 SUCTION VENT FILTER
28 350-2522 1 A/C DECAL
29 350-2528 1 CONDESER, (includes items 201 thru 225) A
30 350-2530 1 HOSE ASSY
31 350-2531 1 HOSE ASSY
32 350-2532 1 HOSE ASSY
33 Ref ENCLOSED CAB, (not shown), (see Figure 6-2 for details)
34 353-5230 1 EVAPORATOR/HEATER UNIT, (includes items 101 thru 121) A
35 298-7290 32 in HOSE
101 355-4764 1 CASE TOP
102 355-4765 1 CASE BOTTOM
103 355-4771 1 BLOWER MOTOR
104 299-0972 1 BLOWER WHEEL
105 1 HEATER/COOLER COIL
106 299-7182 1 VALVE
107 1 BULB CLAMP
108 318-9246 1 O-RING, #8
109 NSS 1 3 HOLE DEFROST TOP
110 2 LEG
111 299-7179 1 THERMOSTAT
112 318-9233 2 HEATER HOSE
6-38 TL943 31200256


113 NSS 2 HEATER SPLICE
114 4 WORM GEAR CLAMP
115 355-4767 1 AIR RESTRICTOR, (not shown)
116 298-8317 1 METRO SWITCH, (not shown)
117 318-9234 1 12 VOLT RELAY, (not shown)
118 358-3071 3 ft DRAIN HOSE, 3/8, (not shown)
119 355-4769 1 DRAIN ELBOW, 3/8, (not shown)
120 355-4770 1 DRAIN TEE, 3/8, (not shown)
121 298-7278 1 PRESSURE SWITCH, (not shown)
201 318-9237 1 CASE TOP
202 1 CASE BOTTOM
203 318-9238 1 OVERHEAD CONDENSER COIL
204 2 MOUNTING BRACKET
205 298-8313 1 TUBE ASSY
206 299-7180 1 DRIER
207 1 DRIER MOUNT
208 318-9245 1 O-RING
209 1 HOSE CLAMP
210 318-9239 1 TUBE ASSY
211 318-9240 1 TUBE ASSY
212 4 HOSE CLAMP
213 3 CUSHION CLAMP
214 1 HOLE PLUG
215 299-7184 2 CONDENSER FAN
216 318-9241 1 HARNESS PIGTAIL
217 318-9246 1 O-RING, #8
218 2 ft CLOSED CELL FOAM
219 318-9242 4 WELL NUT, (not shown)
220 8 NYLON INSERT NUT, 1/4-20, (not shown)
221 318-9243 1 RELAY, (not shown)
222 4 HEX HD CAPSCREW, 3/8-16X3, (not shown)
223 318-9244 1 HARNESS, (not shown)
224 4 FLAT WASHER, 3/8, (not shown)
225 4 LOCKWASHER, 3/8, (not shown)
301 356-3236 1 WHITE MOTOR GASKET, (not shown)
302 NSS 2 BLACK FOAM, (not shown)
303 356-3238 1 RESISTOR, (not shown)
304 NSS 1 BOLT, (not shown)
305 NSS 1 NUT, (not shown)
306 NSS 1 CORK TAPE, (not shown)
307 NSS 2 CORK TAPE, (not shown)
K1 1 BLOWER MOTOR KIT, (includes items 103 & 301 thru 307)
31200256 TL943 6-39

CAB
6-40 TL943 31200256

SECTION 7
CONTROLS
31200256 TL943
Before S/N TBL01518
CONTROLS
Figure 7-1 Accelerator Pedal Assembly
11
1 26
27
25
18 24
14
19
6
28
9 3
10 7
29
16
1 17 8
12
21
22
20 4
23 5
2
15
13
PAP18380
7-2 TL943 31200256

Before S/N TBL01518
CONTROLS

299-6669 Ref ACCELERATOR PEDAL INSTALLATION, (not available to order, see items 1 D
1 298-8790 1 ACCELERATOR PEDAL BRACKET
2 298-8593 1 ACCELERATOR PEDAL ARM
3 298-8592 1 ACCELERATOR BELL CRANK
4 298-7010 1 PEDAL
5 298-7275 1 PEDAL PAD
6 298-7064 1 FLANGE BUSHING
7 298-1753 1 TEFLON WASHER
8 298-7250 1 EXTENSION SPRING
9 298-7065 1 STUD, 10-32X1-1/4
10 298-7071 2 BALL JOINT, 1/4-28
11 298-8031 1 SOCKET BOLT, 3/8X5/8
12 298-8774 1 PIVOT PIN
13 297-7012 1 HEX HD CAPSCREW, 1/4-20X1
14 298-8164 1 ACCELERATOR CABLE
15 298-1581 1 LOCKNUT, 1/4-20
16 298-8049 1 HEX NUT, 3/8-16
17 298-8024 1 SOCKET HD CAPSCREW, 3/8-16X1-1/2
18 298-1634 1 WAVE WASHER, 3/8
19 303-4801 1 WASHER, 3/8
20 298-7991 1 HEX HD CAPSCREW, 5/16-18X3/4
21 298-1586 1 LOCKWASHER, 5/16
22 300-6108 1 FLAT WASHER, 5/16
23 298-6852 2 BUSHING
25 298-1586 2 LOCKWASHER, 5/16
26 298-7373 2 FLAT WASHER, 5/16
27 304-2297 1 U-BOLT
28 304-4572 1 SADDLE
29 304-2298 2 HEX NUT
31200256 TL943 7-3

CONTROLS excluding TBL01551 & TBL01585
214 11 112
212
211
6
115
113
9 3
10 114
7
16
17
16
20
21
20
19
2
18
23
4
5
22 PY6020
7-4 TL943 31200256

excluding TBL01551 & TBL01585 CONTROLS

1 ACCELERATOR PEDAL INSTALLATION, (not available to order, see items 1 A
thru 23 service)
1 1 ACCELERATOR PEDAL BRACKET
2 1 ACCELERATOR PEDAL ARM
3 1 ACCELERATOR BELL CRANK
4 1 PEDAL
5 1 PEDAL PAD
6 1 FLANGE BUSHING
7 1 TEFLON WASHER
8 2 EXTENSION SPRING
9 1 STUD, 10-32X1-1/4
10 2 BALL JOINT, 1/4-28
11 1 SOCKET HD SHOULDER SCREW
16 2 HEX NUT, 3/8-16
17 1 SOCKET HD CAPSCREW, 3/8-16X1-1/2
18 1 SOCKET HD SHOULDER SCREW
19 1 MACHINE BUSHING
20 2 NYLON WASHER
21 1 BUSHING
22 1 STOP HEX NUT, 5/16-18
23 1 HEX HD CAPSCREW, 5/16-18X7/8
112 304-2297 1 U-BOLT
113 304-4572 1 SADDLE
114 304-2298 2 STOP HEX NUT
115 298-8164 1 ACCELERATOR CABLE, (includes items 112 thru 114) B
212 298-7379 2 LOCKWASHER, 5/16
214 298-7373 2 FLAT WASHER, 5/16
31200256 TL943 7-5

CONTROLS including TBL01551 & TBL01585
61
6
5
48
15
65
101
103
102
PAL5430
7-6 TL943 31200256

including TBL01551 & TBL01585 CONTROLS

2 298-0433 1 ACCELERATOR PEDAL, (includes items 101 thru 103) C
5 298-7373 2 WASHER, 5/16
6 298-7379 2 LOCKWASHER, 5/16
48 298-7363 2 WASHER, 1/4
61 298-8378 1 BRACKET
65 Ref TRANSMISSION RELAY HARNESS, (see Figure 10-16 for details)
101 305-2101 1 SENSOR KIT, (includes screws)
102 364-9559 PEDAL KIT, (includes hardware)
103 304-4558 PEDAL ARM
31200256 TL943 7-7

CONTROLS
Figure 7-2 Steering Column & Attaching Parts
401
402
305
201
304
801
502
501
2
601
6 111
120
735
K1
1
PAP14590
7-8 TL943 31200256

CONTROLS
Figure 7-2 Steering Column & Attaching Parts

299-1339 1 STEERING CONTROL ASSY, (Before S/N TBL01599 excluding TBL01551 & A
TBL01585), (includes items 1 thru 6)
299-1324 1 STEERING CONTROL ASSY, (S/N TBL01599 & After including TBL01551 & A
TBL01585), (includes items 1 thru 6)
1 298-8745 1 STEERING CONTROL UNIT
2 298-8637 1 STEERING COLUMN, (includes item 201)
4 298-0463 4 STRAIGHT ADAPTER, (Before S/N TBL01599 excluding TBL01551 &
TBL01585)
4 ELBOW, 45 DEGREES, (S/N TBL01599 & After including TBL01551 &
TBL01585)
5 298-7380 4 LOCKWASHER, 3/8
120 298-7380 2 LOCKWASHER, 3/8
201 319-7692 1 STEERING WHEEL NUT, (torque to 29-34 lb-ft)
304 299-0562 1 SHIFTER, 4-SPEED, (includes items 501 & 502)
305 299-0560 1 STEERING WHEEL, (includes items 401 & 402)
401 299-0913 1 CENTER CAP
402 299-6632 1 SPINNER KNOB
501 NSS 2 HEX HD CAPSCREW, (torque to 30-35 lb-ft)
502 NSS 1 CLAMP SET
601 Ref INSTRUMENT PANEL HARNESS, (see Figure 10-3 for details)
735 298-0403 1 SHIFTER ADAPTER HARNESS
801 Ref SHIFTER DECAL, (see Figure 11-1 for details)
K1 303-8610 Ref STEERING CONTROL UNIT SEAL KIT
31200256 TL943 7-9

CONTROLS
Figure 7-3 Brake Pedal Assembly
20
1
20
15
14
12
18
11
16
19
7
4
21
6
5
121 3
119 9
114
10
PAP14290
7-10 TL943 31200256

CONTROLS
Figure 7-3 Brake Pedal Assembly

299-1298 Ref POWER BRAKE ASSY, (Before S/N TBL00160 excluding TBL00119, C
TBL00146, TBL00148 & TBL00153), (not available to order, see items 1 thru 20
for service)
305-6011 Ref POWER BRAKE ASSY, (S/N TBL00160 thru TBL00220 including TBL00222 F
excluding TBL00189 thru TBL00194 & TBL00202 thru TBL00206),
(not available to order, see items 1 thru 8, 11, 12, 15, 16 & 18 thru 21 for service)
307-9870 Ref POWER BRAKE ASSY, (S/N TBL00223 & After including TBL00119, C
TBL00146, TBL00148, TBL00153, TBL00169, TBL00189 thru TBL00194,
TBL00202 thru TBL00206 & TBL00221), (not available to order, see items 1
thru 8, 11, 12, 15, 16 & 18 thru 21 for service)
1 Ref POWER BRAKE VALVE, (see Figure 9-11 for details)
2 299-0541 1 BRAKE PEDAL BRACKET, (Before S/N TBL00160 excluding TBL00119,
TBL00146, TBL00148 & TBL00153)
305-2026 1 BRAKE PEDAL BRACKET, (S/N TBL00160 & After including TBL00119,
TBL00146, TBL00148 & TBL00153)
3 299-0542 1 BRAKE PEDAL WITH TAB, (Before S/N TBL00160 excluding TBL00119,
TBL00146, TBL00148 & TBL00153)
305-2025 1 BRAKE PEDAL WITH TAB, (S/N TBL00160 & After including TBL00119,
TBL00146, TBL00148 & TBL00153)
4 299-0208 1 PIVOT PIN
6 298-7380 1 LOCKWASHER, 3/8
7 8T-4195 4 HEX HD CAPSCREW, 10X1.5X30mm, (Before S/N TBL00160 excluding
TBL00119, TBL00146, TBL00148 & TBL00153)
8T-4195 4 HEX HD CAPSCREW, 10X30mm, (S/N TBL00160 & After including
TBL00119, TBL00146, TBL00148 & TBL00153)
8 298-7906 4 LOCKWASHER, 10mm, (Before S/N TBL00160 excluding TBL00119,
TBL00146, TBL00148 & TBL00153)
298-7388 4 SPRING LOCKWASHER, 10mm, (S/N TBL00160 & After including
TBL00119, TBL00146, TBL00148 & TBL00153)
9 298-7038 2 BUSHING, (Before S/N TBL00160 excluding TBL00119, TBL00146,
TBL00148 & TBL00153)
10 298-7275 1 PEDAL PAD, (Before S/N TBL00160 excluding TBL00119, TBL00146,
TBL00148 & TBL00153)
11 298-0522 1 CONNECTOR
12 300-6104 1 CONNECTOR
14 298-0500 1 CAP, (Before S/N TBL00160 excluding TBL00119, TBL00146, TBL00148 &
TBL00153)
15 298-0507 2 SWIVEL NUT ELBOW
16 300-6099 1 REDUCER FITTING
18 298-8280 2 ACTUATOR
19 298-8244 1 TIE BAR
20 298-1610 3 ADAPTER, M14-60, (Before S/N TBL00222 excluding TBL00119,
TBL00202 thru TBL00206 & TBL00221)
298-1610 2 ADAPTER, M14-60, (S/N TBL00223 & After including TBL00119,
TBL00202 thru TBL00206 & TBL00221)
21 AR MOLY PASTE, (S/N TBL00160 & After including TBL00119, TBL00146,
TBL00148 & TBL00153)
119 298-1586 4 LOCKWASHER, 5/16
31200256 TL943 7-11

CONTROLS
Figure 7-3 Brake Pedal Assembly (Continued)

121 298-7373 4 FLAT WASHER, 5/16
7-12 TL943 31200256

CONTROLS
Figure 7-3 Brake Pedal Assembly (Continued)

31200256 TL943 7-13

Before S/N TBL01599
CONTROLS excluding TBL01551 & TBL01585
Figure 7-4 Boom Joystick
2
3
18
18
2&4
4
1&3
19
9 3 2
6
4 1
11 13
7
12
10 8
15 16
14
17
K1
PAP16910
7-14 TL943 31200256

Before S/N TBL01599
excluding TBL01551 & TBL01585 CONTROLS

298-8645 1 BOOM JOYSTICK WITH ADJ. TILT, (includes all items) A
1 299-0970 1 GRIP ASSY
2 299-0966 1 BENT LEVER KIT, (includes items 3 & 4)
3 NSS 1 SPRING PIN
4 NSS 1 HEX NUT
5 299-0954 1 BOOT
6 299-0953 1 CARDON KIT, (includes item 7)
7 NSS AR SHIM
8 298-7082 1 RETAINING PLATE
9 299-0967 1 UPPER BODY, (includes item 10)
10 NSS 1 LOWER BODY
11 Use Kit K1 1 O-RING
12 Use Kit K1 2 DOWEL PIN
14 Use Kit K1 1 SCREW ASSY
16 299-0960 4 PLUNGER & GUIDE KIT
17 299-0986 4 REGULATING UNIT
18 299-0209 1 SPRING, (ports 1 & 3), (pack of two)
299-0210 1 SPRING, (ports 2 & 4), (pack of two)
19 299-0834 1 GROMMET WITH CABLE TIE KIT
K1 299-0498 AR SEAL KIT, (includes items 11 thru 15)
31200256 TL943 7-15

CONTROLS including TBL01551 & TBL01585
1
2
3
4
3
4
5
6 PAL5580
7-16 TL943 31200256

including TBL01551 & TBL01585 CONTROLS

359-9002 1 BOOM JOYSTICK, (includes all items) E
1 456-1545 1 RECEPTACLE
2 1 WEDGE LOCK
3 2 CONTACT
4 305-5438 2 PLUG
5 1 WEDGE LOCK
6 1 RECEPTACLE
31200256 TL943 7-17

CONTROLS
Figure 7-5 Hydraulic Controller-Outrigger & Sway/Aux
3
4
7
6
8
7
10
9
10
PAL1720
7-18 TL943 31200256

CONTROLS
Figure 7-5 Hydraulic Controller-Outrigger & Sway/Aux

299-0558 1 HYDRAULIC CONTROLLER - OUTRIGGER & SWAY/AUX, (includes all items) A
1 299-0559 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
2 299-0917 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
3 299-7144 2 GRIP
4 299-0976 2 RUBBER BOOT
5 299-0915 2 LEVER OPERATION KIT
6 299-0960 2 PLUNGER KIT
7 299-0916 2 REGULATING UNIT KIT
8 299-0210 2 RETURN SPRING
9 299-0635 2 O-RING
10 299-0636 1 BOLT & NUT KIT
31200256 TL943 7-19

CONTROLS
Figure 7-6 Frame Level Joystick Assembly
4
7
5
6
102
101
229
PAP18400
7-20 TL943 31200256

CONTROLS
Figure 7-6 Frame Level Joystick Assembly

299-6693 1 FRAME LEVEL JOYSTICK ASSY, (if equipped), (includes items 1 thru 7) E
1 298-8644 1 SINGLE VALVE CONTROL
2 298-8149 1 CABLE
3 315-5502 1 BRACKET
4 297-7014 3 HEX HD CAPSCREW, 1/4-20X2
5 298-7378 3 LOCKWASHER, 1/4
6 298-0548 3 HEX NUT, 1/4-20, GR2
7 AR LOCTITE 242TM
102 298-7379 3 WASHER, 5/16
229 299-0383 1 CABLE ADAPTER BONNET
31200256 TL943 7-21

CONTROLS
Figure 7-7 Auxiliary Hydraulic Joystick
204
301
302
203
201
205
202
329
PAP14470
7-22 TL943 31200256

CONTROLS
Figure 7-7 Auxiliary Hydraulic Joystick

299-6667 Ref AUXILIARY HYDRAULIC JOYSTICK INSTALLATION, (not available to order, B
201 298-7039 1 SINGLE VALVE CONTROL JOYSTICK ASSY
202 298-8141 1 CABLE
203 305-2028 1 BRACKET
204 298-7989 3 HEX HD CAPSCREW, 1/4-20X2-1/2
205 298-8047 3 HEX NUT, 1/4-20
302 298-7367 2 FLAT WASHER, 1/2
329 298-8636 1 CABLE ADAPTER BONNET
31200256 TL943 7-23

CONTROLS
7-24 TL943 31200256

SECTION 8
HYDRAULIC CIRCUITS
31200256 TL943
Before S/N TBL01599
HYDRAULIC CIRCUITS excluding TBL01551 & TBL01585
Figure 8-1 Priority Valve Circuit
14 38
6 35
9
5
2 35
FROM
TRANSMISSION 4
29
37 12
123 28 15 34
3 10 35
124 39
27
11
36
21 TO BOOM
JOYSTICK
TO TRANSMISSION 17
40
16
18
22
19 22
33
25
31
30
20 26
TO STEERING
24 CONTROL UNIT
PAP14180
8-2 TL943 31200256

Before S/N TBL01599
excluding TBL01551 & TBL01585 HYDRAULIC CIRCUITS

2 324-4606 1 TUBE ASSY
3 324-7404 1 HOSE ASSY
4 324-4605 1 TUBE ASSY
5 304-2588 1 TUBE ASSY
6 304-2587 1 TUBE ASSY
8 Ref OIL COOLER, (see Figure 4-6 for details)
9 304-2589 1 HOSE ASSY
10 304-2584 1 TUBE ASSY
11 298-1462 1 TUBE ASSY
303-4907 1 OUTRIGGER TUBE ASSY
14 Ref MAIN CONTROL VALVE, (see Figure 9-7 for details)
15 Ref CONNECTOR, (see Figure 4-6 for details)
17 298-0492 1 SWIVEL NUT RUN TEE, (includes o-ring)
18 Ref PRIORITY VALVE, (see Figure 9-12 for details)
21 Ref HOSE ASSY, (see Figure 8-5 for details)
22 298-1432 1 HOSE ASSY
24 298-1438 1 HOSE ASSY
27 303-4796 1 CLAMP SET
30 298-1439 1 HOSE ASSY
33 298-1595 2 O-RING
34 298-1425 1 HOSE ASSY
35 298-1652 3 CUSHION CLAMP
36 298-1427 1 HOSE ASSY
37 298-1483 1 STR THREAD BRANCH TEE, (includes o-ring)
39 298-1428 1 HOSE ASSY
40 298-0467 2 CONNECTOR
41 298-7364 1 FLAT WASHER, 5/16
42 324-7403 1 TUBE ASSY
123 298-1483 1 FLAT WASHER, 5/16
124 298-1484 1 TUBE ASSY
31200256 TL943 8-3

HYDRAULIC CIRCUITS including TBL01551 & TBL01585
301
TO
TRANSMISSION
89
85
86
68 69
FROM
TRANSMISSION
211
203 79
80 70
88 84
83
82
92
87
91 81
90
81
815
752
906 401
610
752 416
905 415
903 411
615 546
908 613
904 406
802 601
605 614 747
616
617 716
1008 747 1010
812
746
TO
HYDRAULIC 703
CONTROLLER 733
734 735
818
TO HYDRAULIC
819 CONTROLLER
715 TO
STEERING
CONTROLLER
815
101 812 PAP16940
8-4 TL943 31200256

including TBL01551 & TBL01585 HYDRAULIC CIRCUITS

68 430-5175 1 HOSE ASSY
69 367-4057 1 PIPE
70 430-5174 1 HOSE ASSY
80 7X-0290 2 HEX HD CAPSCREW, 3/8-16X3-1/2, GR5
83 298-7365 2 WASHER, 3/8
84 298-7380 2 LOCKWASHER, 3/8
85 1 COVER PLATE
86 1 CLAMP SET
87 1 CLAMP SET
88 1 COVER PLATE
90 368-0512 1 THERMAL BYPASS VALVE
91 1 HOSE ASSY
92 1 HOSE ASSY
101 Ref POWER BRAKE ASSY, (see Figure 7-3 for details)
211 6V-8776 1 RUN TEE, (includes o-ring)
301 Ref RADIATOR ASSY, (see Figure 4-6 for details)
406 1 ELBOW, 90 DEGREES, (includes o-ring)
601 Ref VARIABLE DISPLACEMENT PUMP, (see Figure 9-9 for details)
610 361-2835 1 HOSE ASSY
613 361-2839 1 PIPE
614 1 O-RING
615 2 FLANGE HALF
616 298-7382 4 LOCKWASHER, 1/2
703 361-2870 1 PIPE
715 361-2873 1 HOSE ASSY
716 298-1652 1 CUSHION CLAMP
733 1 CLAMP SET
734 1 COVER PLATE
746 361-2856 1 SUCTION HOSE
747 2 BAND CLAMP
752 361-2834 1 HOSE ASSY
802 303-4759 1 ADAPTER, 90 DEGREES, (includes o-ring)
812 360-7771 1 HOSE ASSY
815 360-7772 1 HOSE ASSY
818 360-7773 1 HOSE ASSY
819 360-7774 1 HOSE ASSY
31200256 TL943 8-5

Figure 8-1 Priority Valve Circuit (Continued)

906 298-0489 1 ELBOW, 90 DEGREES, LONG, (includes o-ring)
1008 360-7787 1 HOSE ASSY
8-6 TL943 31200256

Figure 8-1 Priority Valve Circuit (Continued)

31200256 TL943 8-7

Before S/N TBL01599
Figure 8-2 Dump Circuit
3
32
31
25
4
5 30
24 6 29
19 18
7
23 28
27
20
22 10
21
FROM STEERING
CONTROL UNIT
17
26
11 8
12
15
FROM BOOM
JOYSTICK
16
14
13
PAL2810
8-8 TL943 31200256

Before S/N TBL01599

1 Ref OIL COOLER, (see Figure 4-6 for details)
3 298-1426 1 HOSE ASSY
4 298-1461 1 TUBE ASSY
5 298-1367 1 HOSE ASSY
6 298-1457 1 TUBE ASSY
7 298-1456 1 TUBE ASSY
12 298-1381 1 HOSE ASSY
15 298-1463 1 HOSE ASSY
16 305-2031 1 FITTING
17 298-1421 1 HOSE ASSY
20 299-0356 2 SPLIT CLAMP
21 298-7382 4 LOCKWASHER, 1/2
22 297-7042 4 HEX HD CAPSCREW, 1/2-13X1-1/2
23 298-7929 1 O-RING
24 314-7718 1 HOSE ASSY
25 298-0508 1 ELBOW, 90 DEGREES, (swivel nut)
27 298-7436 1 CLAMP
29 297-7013 1 HEX HD CAPSCREW,1/4-20X1-1/2
30 298-7834 1 CLAMP
32 298-7995 1 HEX HD CAPSCREW, 5/16-18X1-3/4
31200256 TL943 8-9

900
267 266
95 266 265 269
96
97
71
98
271
62
900
264
268
95
98 266
96
97 270
71
62 272
611
601
258
229
243 230
231 254
260 256
257
711 259 615
322
322
712
805 709 245
801
403
FROM
311 BOOM
JOYSTICK
701 320
403
311
110 114 FROM
101 STEERING
CONTROLLER
PAP16950
8-10 TL943 31200256


62 2 ELBOW, 90 DEGREES, (bulkhead)
71 360-6620 2 STEM FITTING, (straight)
95 367-3289 2 STEM FITTING, 90 DEGREES
96 298-1579 8 LOCKNUT, 3/8-16
97 367-3290 4 DOUBLE BOLT HOSE CLAMP
98 367-3292 2 COOLER HOSE
229 331-2387 1 ADAPTER
231 303-8599 1 GEAR CLAMP
256 1 COVER PLATE
257 1 CLAMP SET
258 361-2845 1 PIPE
260 298-0492 1 RUN TEE, (includes o-ring)
264 1 CAP
265 361-2844 1 CHECK VALVE
266 303-4762 3 RUN TEE, (includes o-ring)
268 430-5176 1 PIPE
269 1 HOSE ASSY
270 371-4531 1 HOSE ASSY
271 1 HOSE ASSY
311 371-4528 1 HOSE ASSY
320 360-7798 1 HOSE ASSY
322 360-7795 1 HOSE ASSY
403 360-7799 1 HOSE ASSY
711 361-2836 1 HOSE ASSY
712 361-2837 1 HOSE ASSY
900 Ref RADIATOR ASSY, (see Figure 4-6 for details)
31200256 TL943 8-11

HYDRAULIC CIRCUITS
Figure 8-3 Steer Select Valve
13
11
12
4
4
TO REAR STEERING
CYLINDER
13
11
12
10
13
6 11
7
5 12
5 6
7 1
14
16
15
5
6
7
9
13
11 2 2
8
12
13
11
3 TO STEERING
CONTROL UNIT
12 PAL2631
TO FRONT STEERING
CYLINDER
8-12 TL943 31200256

HYDRAULIC CIRCUITS

1 Ref STEER SELECT VALVE, (see Figure 9-13 for details)
2 324-4610 2 HOSE ASSY
3 298-1371 2 HOSE ASSY, (Before S/N TBL01599 excluding TBL01551 & TBL01585)
360-7766 2 HOSE ASSY, (S/N TBL01599 & After including TBL01551 & TBL01585)
4 324-4609 2 HOSE ASSY
6 8M-0505 4 CONNECTOR, (includes o-ring)
7 NSS 3 O-RING
10 NSS 2 O-RING
10 298-7834 1 CLAMP, (Before S/N TBL01599 excluding TBL01551 & TBL01585)
11 299-0949 5 COVER
13 298-7892 4 CLAMP, (Before S/N TBL01599 excluding TBL01551 & TBL01585)
298-7892 5 CLAMP, (S/N TBL01599 & After including TBL01551 & TBL01585)
15 298-7364 4 WASHER, 5/16
16 298-7379 4 LOCKWASHER, 5/16
31200256 TL943 8-13

HYDRAULIC CIRCUITS
Figure 8-4 Service/Parking Brake
107
106 101
107
9
9
6 INCLUDING TBL01551 & TBL01585
5
3 4
8 17 2
12
1
10
14
11
13
13 16
14
18
15 PAL2652
8-14 TL943 31200256

HYDRAULIC CIRCUITS
Figure 8-4 Service/Parking Brake

3 298-7266 2 TEST COUPLING
4 303-4798 4 LOCKWASHER
9 298-1433 1 HOSE ASSY, (Before S/N TBL01599 excluding TBL01551 & TBL01585)
387-8165 1 HOSE ASSY, (S/N TBL01599 & After including TBL01551 & TBL01585)
11 Ref FRONT AXLE ASSY, (see Figure 5-1 for details)
12 Ref REAR AXLE ASSY, (see Figure 5-11 for details)
13 298-1434 1 HOSE ASSY
14 298-1435 1 HOSE ASSY
15 Ref ELBOW, 90 DEGREES, (see Figure 7-3 for details)
18 298-1610 2 CONNECTOR
31200256 TL943 8-15

Before S/N TBL01599
Figure 8-5 Boom Joystick Circuit
WITH
OUTRIGGERS
TO
OUTRIGGER
15 CONTROLLER, 1
(see Figure 8-12)
3
2
7
6 15
9
11
3
2
12 3
2
13 TO
14 HYDRAULIC WITHOUT
RESERVOIR, OUTRIGGERS
(see Figure 8-2)
SUPPORT
IN CAB
3 4
5
3 9
10 10
FROM
6 OUTRIGGER
CONTROLLER,
FROM PRIORITY (see Figure 8-12)
4 VALVE,
(see Figure 8-1)
7
16
8
9
WITHOUT
OUTRIGGERS PAL3371
WITH
OUTRIGGERS
8-16 TL943 31200256

Before S/N TBL01599

3 NSS 10 O-RING
4 298-1464 1 HOSE ASSY
5 298-1437 1 HOSE ASSY
6 298-1444 1 HOSE ASSY
7 300-6080 1 HOSE ASSY
8 298-1436 1 HOSE ASSY, (without outrigger)
398-9886 1 HOSE ASSY, (with outriggers)
9 298-1366 1 HOSE ASSY, (without outrigger)
310-1392 2 HOSE ASSY, (with outriggers)
11 Ref BOOM JOYSTICK, (see Figure 7-4 for details)
13 298-1585 4 LOCKWASHER, 1/4
14 305-6018 4 FLAT WASHER, 1/4
15 Ref SWIVEL NUT RUN TEE, (with outriggers), (see Figure 8-12 for details)
16 Ref RUN TEE, (with outriggers), (swivel nut), (see Figure 8-12 for details)
31200256 TL943 8-17

208
1 207
206
2
2
2
2 4
114
3
114
TO TANK 101
8 114 114
2 6
5
FROM
HYDRAULIC 7
MANIFOLD 11
8
9
10
WITH OUTRIGGER
7
3
9
11
14
9 15
13
12
PAP14210
8-18 TL943 31200256


1 Ref BOOM JOYSTICK, (see Figure 7-4 for details)
3 360-7799 1 HOSE ASSY
4 360-7802 1 HOSE ASSY
5 360-7803 1 HOSE ASSY
6 360-7804 1 HOSE ASSY
7 360-7769 1 HOSE ASSY
8 360-7787 1 HOSE ASSY
9 298-0494 1 RUN TEE, (includes o-ring), (without outriggers)
298-0494 2 RUN TEE, (includes o-ring), (with outriggers)
10 430-5179 1 HOSE ASSY
11 298-1524 1 HOSE ASSY
12 398-9885 1 HOSE ASSY
13 298-0498 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE
14 430-5177 1 HOSE ASSY
15 430-5178 1 HOSE ASSY
206 298-7372 4 WASHER, 1/4
207 298-7378 4 LOCKWASHER, 1/4
31200256 TL943 8-19

Before S/N TBL01599
Figure 8-6 Lift Cylinder
15
17
15
14 14
1
11 14
2
6 14
15 15
12
12
2
12
7
16
8
6
7
9 8
5 4
10
2 2
PAL2670
8-20 TL943 31200256

Before S/N TBL01599

1 Ref LIFT CYLINDER, (see Figure 9-1 for details)
4 324-4602 1 TUBE ASSY
5 324-4601 1 TUBE ASSY
6 298-1485 2 HOSE ASSY
9 298-7436 2 CLAMP SET
11 298-7298 2 HOSE ASSY
12 298-1598 4 ELBOW, 90 DEGREES, 3/16X1/8 TUBE
14 298-1612 4 LUBE FITTING, STRAIGHT, 3/16X1/8 TUBE
15 298-1597 4 MALE CONNECTOR, 3/16X1/8 TUBE
16 298-7300 2 HOSE ASSY, GREASE
17 298-7305 AR TIE WRAP
31200256 TL943 8-21

92
40 215 214
86 216
318
318
473 317
474
316 475
437
478
476
418
477
406
104
101 405
PAP16970
8-22 TL943 31200256


40 298-1612 2 GREASE FITTING, (straight)
86 298-7298 2 HOSE ASSY
92 298-1597 2 CONNECTOR
215 298-1597 2 CONNECTOR
216 298-7300 2 GREASE HOSE
316 Ref LIFT CYLINDER, (see Figure 9-1 for details)
317 361-2841 2 HOSE ASSY
405 361-2847 1 PIPE ASSY
406 361-2848 1 PIPE ASSY
418 298-7372 8 WASHER, 1/4
437 298-7378 4 LOCKWASHER, 1/4
473 299-0949 1 COVER PLATE
474 298-7436 1 TWIN CLAMP
476 384-3149 1 TUBE CLAMP
478 298-0548 4 HEX NUT, 1/4-20
31200256 TL943 8-23

Before S/N TBL01599
Figure 8-7 Crowd Cylinder
5
2
6
1 6
7
101
11 102
12
13 7
8
11
12
13
9
10
2 PAL2680
8-24 TL943 31200256

Before S/N TBL01599

4 298-1448 1 TUBE ASSY, (Before S/N TBL01198 excluding TBL00104)
331-1594 1 TUBE ASSY, (S/N TBL01198 thru TBL01377)
335-3058 1 TUBE ASSY, (S/N TBL01378 & After including TBL00104)
5 298-1449 1 TUBE ASSY, (Before S/N TBL01196)
331-1595 1 TUBE ASSY, (S/N TBL01196 & After)
6 298-1638 2 CLAMP
7 298-1441 2 HOSE ASSY
8 324-4603 1 TUBE ASSY
9 324-4604 1 TUBE ASSY
11 Ref HEX HD CAPSCREW, 5/16-18X1-3/4, GR5, (see Figure 8-6 for details)
12 Ref COVER PLATE, (see Figure 8-6 for details)
13 Ref CLAMP SET, (see Figure 8-6 for details)
101 298-7249 AR NYLON HOSE SHEAVE
102 300-6101 2 TIE-STRAP
31200256 TL943 8-25

116 9
104
317
103
116
411
507
537
573
574
575
578
576
518
204
508
577
204
201 PAL5400
8-26 TL943 31200256


103 335-3058 1 TUBE ASSY, (left)
104 298-1638 2 CLAMP
116 331-1595 1 TUBE ASSY, (right)
411 324-4611 2 HOSE ASSY
507 361-2849 1 PIPE ASSY
508 361-2850 1 PIPE ASSY
518 298-7372 8 WASHER, 1/4
537 298-7378 4 LOCKWASHER, 1/4
573 299-0949 1 COVER PLATE
574 298-7436 1 TWIN CLAMP
576 384-3149 1 TUBE CLAMP
578 298-0548 4 HEX NUT, 1/4-20
31200256 TL943 8-27

Before S/N TBL01599
Figure 8-8 Tilt & Tilt Compensating Cylinder
26
37
16
17
27
30 22 12 12
23 19
28 18
25
29
24 20
21
31 11
35
31
14 36
35
34
15
9
8
32 34
33 15
32
13
20 18
19 6 8 9
19
1
101
5
2
4
PAP14010
2
8-28 TL943 31200256

Before S/N TBL01599

4 324-4608 1 TUBE ASSY
5 324-4607 1 TUBE ASSY
6 298-1486 2 HOSE ASSY
11 Ref COMPENSATING CYLINDER, (see Figure 9-4 for details)
12 298-1657 2 CLAMP
14 298-1442 1 HOSE ASSY
15 298-1482 1 HOSE ASSY
16 298-1479 1 TUBE ASSY
17 298-1478 1 TUBE ASSY
19 298-7437 5 CLAMP SET
20 305-2110 5 HEX BOLT, 5/16X1-3/8
21 298-0520 2 FITTING, 90 DEGREES
22 298-0505 2 BULKHEAD FITTING, 90 DEGREES
23 303-4899 1 HOSE BRACKET
25 298-7365 2 FLAT WASHER, 3/8
26 298-1475 1 HOSE ASSY
27 299-0539 1 HOSE RETAINER
28 298-7380 2 LOCKWASHER, 3/8
29 298-8049 2 HEX NUT, 3/8-16
30 298-0502 2 BULKHEAD UNION, 9/16-16X1/2, TUBE
31 298-1476 2 HOSE ASSY
33 298-1598 2 MALE ELBOW, 90 DEGREES, 3/16X1/8 TUBE
34 298-7300 2 HOSE ASSY, GREASE
35 298-1597 2 MALE CONNECTOR, 3/16X1/8 TUBE
36 298-1612 2 LUBE FITTING, STRAIGHT, 1/8X27
37 Ref HOSE SHEAVE, (see Figure 2-3 for details)
101 Ref HOSE CLAMP, (see Figure 8-11 for details)
31200256 TL943 8-29

13
90
119
118
73
14 87
212
16
88
75
89
26
478 476 304
15 315
76 437
71 12 418
74 477 214
215
72
71
304
72 501 503
409 315
410 216
66
K1
PAP14140
8-30 TL943 31200256


13 298-1475 1 TWINLINE HOSE
14 358-2294 1 HOSE SUPPORT
15 298-8049 2 HEX NUT, 3/8-16
16 298-0502 2 BULKHEAD
26 298-7380 2 LOCKWASHER, 3/8
71 298-1476 2 HOSE ASSY
73 298-0505 2 BULKHEAD, 90 DEGREES
74 298-0520 2 BULKHEAD, 90 DEGREES, (swivel nut)
76 298-7365 2 FLAT WASHER, 3/8
87 298-7437 4 CLAMP SET
89 305-2110 4 HEX BOLT, 5/16X1-3/8
90 298-1657 2 CLAMP
118 298-1478 1 TUBE ASSY
119 298-1479 1 TUBE ASSY
212 324-4612 2 HOSE ASSY
215 298-1597 2 CONNECTOR
216 298-7300 2 GREASE HOSE
315 327-9018 2 HOSE ASSY
409 361-2851 Ref PIPE ASSY, (Before S/N TBL01669), (no longer available, use Kit K1 for the
replacement)
390-7505 1 PIPE ASSY, (S/N TBL01669 & After)
410 361-2852 Ref PIPE ASSY, (Before S/N TBL01669), (no longer available, use Kit K1 for the
replacement)
390-7506 1 PIPE ASSY, (S/N TBL01669 & After)
418 298-7372 8 WASHER, 1/4
437 298-7378 4 LOCKWASHER, 1/4
476 384-3149 1 TUBE CLAMP
478 298-0548 4 HEX NUT, 1/4-20
K1 1 TUBE REPLACEMENT KIT
31200256 TL943 8-31

HYDRAULIC CIRCUITS
Figure 8-9 Sway Cylinder
14
15
9
15 10
5 15 12
3 8
4 7 13 9
15
12
8
13
2
1
PAP16960
8-32 TL943 31200256

HYDRAULIC CIRCUITS

1 Ref SWAY CYLINDER, (see Figure 9-5 for details)
2 298-8157 1 SWAY CYLINDER VALVE
4 298-7378 3 LOCKWASHER, 1/4
7 298-1443 2 HOSE ASSY
8 298-1447 1 TUBE ASSY, (Before S/N TBL01599 excluding TBL01551 & TBL01585)
361-2872 1 TUBE ASSY, (S/N TBL01599 & After including TBL01551 & TBL01585)
9 298-1446 1 TUBE ASSY, (Before S/N TBL01599 excluding TBL01551 & TBL01585)
361-2871 1 TUBE ASSY, (S/N TBL01599 & After including TBL01551 & TBL01585)
10 298-0466 2 CONNECTOR, (includes o-ring), (Before S/N TBL01599 excluding TBL01551
& TBL01585)
2 CONNECTOR, (includes o-ring), (S/N TBL01599 & After including TBL01551
& TBL01585)
12 298-7372 4 FLAT WASHER, 1/4
15 298-7833 4 CLAMP SET
31200256 TL943 8-33

Before S/N TBL01599
Figure 8-10 Outrigger Cylinders, (if equipped)
TO
18 HYDRAULIC
RESERVOIR,
(see Figure 8-2)
17 16
24 23 22 13
21
20
13
23 15
14
7 6 12
3
4
3 5
4
5 11
2 19
8
9
3
2 2 4
5
1
PAL1511
8-34 TL943 31200256

Before S/N TBL01599

1 Ref OUTRIGGER CYLINDER, (see Figure 9-6 for details)
2 298-1499 4 HOSE ASSY
3 297-7019 4 HEX HD CAPSCREW, 5/16-18X1-3/8
5 298-7438 4 CLAMP
6 303-4878 1 TUBE ASSY
7 303-4875 1 TUBE ASSY
8 303-4876 1 TUBE ASSY
9 303-4877 1 TUBE ASSY
11 303-4872 1 TUBE ASSY
12 312-2685 1 TUBE ASSY
13 304-4553 2 BULKHEAD FITTING
14 303-4871 1 TUBE ASSY
15 303-4907 1 HYDRAULIC RETURN TUBE
16 303-4873 1 TUBE ASSY
17 303-4762 1 SWIVEL RUN TEE
18 Ref OUTRIGGER MAIN CONTROL VALVE, (see Figure 9-8 for details)
19 305-3787 1 OUTRIGGER VALVE ASSY, (includes items 20 thru 24)
20 Ref OUTRIGGER CONTROL VALVE, (see Figure 9-15 for details)
31200256 TL943 8-35

56
3
55
54
53
13
302 1
2
68 3 9
4 211 10
16 26
25 304
21 6
22
306 303 12
24 9
20
115
17 307 303
24 23 11
25 26
115
114
114
PY5410
8-36 TL943 31200256


1 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-7 for details)
2 4 CARRIAGE BOLT, 3/8-16X1-1/2, GR2
3 298-7380 8 LOCKWASHER, 3/8
4 298-8049 4 HEX NUT, 3/8-16
6 298-0499 1 ADAPTER, BRANCH TEE, (includes o-ring)
9 304-4553 2 FITTING, BULKHEAD UNION
10 360-7775 1 HYDRAULIC PIPE
16 1 HOSE ASSY
17 Ref OUTRIGGER CONTROL VALVE ASSY, (see Figure 9-15 for details)
24 298-7438 4 CLAMP SET
53 Ref OUTRIGGER VALVE COVER, (see Figure 1-1 for details)
54 298-1609 4 TINNERMAN NUT
55 298-7374 4 WASHER, 3/8
114 Ref OUTRIGGER CYLINDER, (see Figure 9-6 for details)
115 298-1499 4 HOSE ASSY
211 298-0470 1 ADAPTER, STRAIGHT, (includes o-ring)
303 2 ADAPTER, STRAIGHT, (includes o-ring)
307 148-8408 3 ADAPTER, PLUG
31200256 TL943 8-37

Before S/N TBL01599
Figure 8-11 Auxiliary Hydraulics
302
604 601 104
103
101
113 126
603
605 602
102
202
201
111
114 116 124
120
121
124
106
122
128
112 105
123
110
115
411 412 115

414
410 313
413 318
109 317
414
109
316
503
505
506 506 503 505
507 504
504
508 501
307 502
308
1 PAP14020
8
8-38 TL943 31200256

Before S/N TBL01599

1 Ref MAIN CONTROL VALVEMain Control Valve on page 9-28
8 298-0466 2 STRAIGHT THREAD CONNECTOR, (includes o-ring)
299-1327 1 AUX HYDRAULICS ASSY, (includes items 101 thru 202) D, 7

103 298-7245 1 HOSE SHEAVE PULLEY
104 299-6683 Ref HOSE RETAINER ASSY, (not available to order, see items 601 thru 605 for D
service)
106 298-7365 2 FLAT WASHER, 3/8
110 298-0520 2 ELBOW, 90 DEGREES
112 298-8049 2 HEX NUT, 3/8-16
113 298-1475 1 HOSE ASSY
114 298-0502 2 BULKHEAD UNION, 9/16-16X1/2, TUBE
115 298-1477 2 HOSE ASSY
116 298-0505 4 BULKHEAD FITTING, 90 DEGREES, (includes o-ring)
121 298-7437 4 CLAMP
122 299-6644 4 COVER PLATE
123 305-2110 4 HEX BOLT, 5/16X1-3/8
124 298-1657 2 HOSE CLAMP
126 298-8264 1 RETRACT SHEAVE PIN
128 298-7380 2 SPRING LOCKWASHER, 3/8
201 298-1481 1 HYDRAULIC TUBE
202 298-1480 1 HYDRAULIC TUBE
302 Ref PIN, (see Figure 2-3 for details)
307 298-1560 1 TUBE ASSY
308 298-1559 1 TUBE ASSY
313 324-4615 2 HOSE ASSY
316 298-7437 1 CLAMP
317 299-6644 1 COVER PLATE
318 305-2110 1 HEX BOLT, 5/16X1-3/8
410 300-6103 1 DUST CAP
412 300-6084 1 DUST PLUG
414 300-6095 2 ELBOW, 90 DEGREES
501 297-7013 3 BOLT, 1/4-20X1.5
502 325-5901 1 CLAMP
503 298-0548 6 HEX NUT, 1/4-20
504 298-7372 6 FLAT WASHER, 1/4
505 298-7378 6 LOCKWASHER, 1/4
506 298-7363 6 FLAT WASHER, 1/4-20
507 3 HEX HD CAPSCREW, 0.25-20X3.25, G5
508 351-0418 1 CLAMP
601 298-8239 1 HOSE RETAINER, RH
31200256 TL943 8-39

Before S/N TBL01599
Figure 8-11 Auxiliary Hydraulics (Continued)

602 298-8256 1 PAD
603 298-8030 4 SOCKET FLAT HD CAPSCREW, #10-24X5/8
604 298-8067 4 HEX NUT, #10-24
8-40 TL943 31200256

Before S/N TBL01599
Figure 8-11 Auxiliary Hydraulics (Continued)

31200256 TL943 8-41

304
104 302
301 303
305
102 103
126
121
122
123
124
201
120 101
113 202
116
714
413
114
106
105 110
726
715
520
521
513 522
13 10 514
14
578 576
115
12 537
11 518
518
109
577
14 601
109
603
514
513 PAL5490
8-42 TL943 31200256


10 300-6103 1 DUST CAP
12 300-6084 1 DUST PLUG
14 300-6095 2 ELBOW, 90 DEGREES, (swivel nut), (includes o-ring)
299-1327 1 AUX HYDRAULICS ASSY, (includes items 101 thru 202) E, 8

103 298-7245 1 HOSE PULLEY
104 299-6683 1 HOSE RETAINER ASSY, (includes items 301 thru 305) D
106 298-7365 2 FLAT WASHER, 3/8
110 298-0520 2 ELBOW, 90 DEGREES, (swivel nut)
113 298-1475 1 TWINLINE HOSE
115 298-1477 2 HYDRAULIC HOSE
121 298-7437 4 CLAMP SET
122 299-6644 4 COVER PLATE
123 305-2110 4 HEX BOLT, 5/16X1-3/8
124 298-1657 2 CLAMP
126 298-8264 1 RETAINER SHEAVE PIN
201 298-1481 1 TUBE ASSY
202 298-1480 1 TUBE ASSY
302 298-8256 1 PAD
303 298-8030 4 FLAT HD SCREW, #10-24X5/8
304 298-8067 4 HEX NUT, #10-24
413 324-4615 2 HOSE ASSY
513 361-2854 1 PIPE ASSY
514 361-2853 1 PIPE ASSY
518 298-7372 8 WASHER, 1/4
520 298-7437 1 CLAMP SET
521 299-6644 1 COVER PLATE
537 298-7378 4 LOCKWASHER, 1/4
576 384-3149 1 TUBE CLAMP
578 298-0548 4 HEX NUT, 1/4-20
714 358-2294 1 HOSE SUPPORT
715 298-8049 2 HEAVY HEX NUT, 3/8-16
726 298-7380 2 LOCKWASHER, 3/8
31200256 TL943 8-43

Before S/N TBL01599
Figure 8-12 Outrigger Joysticks, (if equipped)
4
16
16
13 9
2
5 8
17
FROM 17
JOYSTICK,
(see Figure 8-5) TO
JOYSTICK,
(see Figure 8-5)
14 10
FROM
PRIORITY 1
15 VALVE, 6
19 (see Figure 8-1)
7
TO
HYDRAULIC
RESERVOIR,
20 (see Figure 8-2)
3
12
18
11
PAL3310
8-44 TL943 31200256

Before S/N TBL01599

1 297-7012 4 HEX HD CAPSCREW, 1/4-20X1.00, GR5
5 298-0498 1 CONNECTOR, BRANCH TEE, (swivel nut), (includes o-ring)
6 298-0549 4 NUT, 1/4-20, GR2
7 298-7363 4 FLAT WASHER, 1/4
8 298-7364 3 FLAT WASHER, 5/16
9 Ref CONTROLLER, (see Figure 7-5 for details)
10 303-4866 1 CONTROLLER BRACKET
11 Ref OUTRIGGER CONTROL VALVE, (see Figure 9-15 for details)
12 303-4879 4 HOSE ASSY
13 298-0493 1 CONNECTOR, BRANCH TEE, (includes o-ring)
16 298-0507 2 ELBOW, 90 DEGREES, (swivel nut), (includes o-ring)
20 298-7364 3 FLAT WASHER, 5/16
31200256 TL943 8-45

84 35
47
30
34
19 18
101 33
18 36
37
46
45
17
46
PY5390
8-46 TL943 31200256


17 Ref OUTRIGGER VALVE ASSY, (see Figure 9-15 for details)
18 298-7364 6 WASHER, 5/16
34 303-4866 1 BRACKET
35 Ref CONTROLLER, (see Figure 7-7 for details)
36 298-7363 4 WASHER, 1/4
37 298-0549 4 HEX LOCKNUT, 1/4-20
46 326-2026 4 HOSE ASSY
31200256 TL943 8-47

HYDRAULIC CIRCUITS
8-48 TL943 31200256

SECTION 9
HYDRAULIC COMPONENTS
31200256 TL943
Before S/N TBL00970
20
2
19
21
3
4
3
23 9 6
24
7
10 8
5 7
11
12
13
14
1
15 16
3 4 17
18
2 18
22
K1 20
SERVICE NOTES:
PISTON TORQUE FOR ITEMS 5.
1. TORQUE ITEM 5 IN SEQUENCE SHOWN AT 150 LB-FT
4. CHECK TORQUE IN CIRCULAR PATTERN. (MIN 2 TIMES)
23
24
PAP14540
9-2 TL943 31200256

Before S/N TBL00970

298-8627 1 LIFT CYLINDER, (includes items 1 thru 18)
2 423-4572 1 HOLDING VALVE CARTRIDGE, (includes item 19), (torque to 44 lb-ft)
3 Use Kit K1 2 WEAR RING
4 Use Kit K1 1 PISTON SEAL
5 305-5474 4 CAPSCREW, (torque to 460 lb-ft)
6 305-5475 1 PISTON
7 Use Kit K1 2 BACK-UP RING
9 299-0212 1 CASE ASSY
10 Use Kit K1 1 SEAL
12 Use Kit K1 1 STEP SEAL
13 Use Kit K1 1 U-CUP
15 299-0211 1 HEAD
16 298-1663 1 SETSCREW
17 Use Kit K1 1 CANNED WIPER
18 305-5479 1 SHAFT ASSY
19 299-0528 1 SEAL KIT, CARTRIDGE
20 299-0251 2 BUSHING
21 298-8810 1 PIN
22 337-7994 1 PIN
23 298-7393 2 HARD WASHER, 5/8
K1 299-0515 1 SEAL KIT, (includes items 3, 4, 7, 8, 10 thru 14 & 17)
31200256 TL943 9-3

HYDRAULIC COMPONENTS excluding TBL01551 & TBL01585
20 2
19
21
4
3
5
9
23 6
24
10
7
8
11 25 7
12
13
14
15 16
17
18
22
K1
20
23
24
PY2031
9-4 TL943 31200256

excluding TBL01551 & TBL01585 HYDRAULIC COMPONENTS

324-9540 1 LIFT CYLINDER, (includes items 1 thru 18) B
1 2 GREASE FITTING
2 423-4572 1 HOLDING VALVE CARTRIDGE, (includes item 19), (torque to 44 lb-ft)
5 363-1200 1 CAPSCREW, (torque to 4000 lb-ft)
6 363-1198 1 PISTON ASSY
9 363-1196 1 BARREL ASSY, (includes item 20)
12 Use Kit K1 1 BUFFER SEAL
13 Use Kit K1 1 ROD SEAL
15 363-1199 1 ROD BEARING ASSY, (torque to 700 lb-ft)
16 305-5431 1 CAPSCREW
17 Use Kit K1 1 WIPER
18 363-1197 1 ROD ASSY, (includes item 20)
19 299-0528 1 SEAL KIT
20 4 BUSHING
21 298-8810 1 PIN
22 337-7994 1 PIN
23 298-7393 2 HARD WASHER, 5/8
25 363-1201 1 WASHER
K1 363-1202 1 SEAL KIT, (includes items 3, 4, 7, 8, 10 thru 14 & 17)
31200256 TL943 9-5

HYDRAULIC COMPONENTS including TBL01551 & TBL01585
2
20 26
27
21
4
3
5
9
23 6
24
10
7
8
11 25 7
12
13
14
15 16
17
18
K1
22
20 1
23
24
PAP14270
9-6 TL943 31200256

including TBL01551 & TBL01585 HYDRAULIC COMPONENTS

361-2843 Ref LIFT CYLINDER, (includes 361-2867, item 2 & item 2 from Figure 8-6) E
361-2867 1 LIFT CYLINDER, (no longer available, use 361-2843 for replacement or items E
1, 3 thru 18 & 25)
2 373-3613 1 HOLDING VALVE CARTRIDGE
5 363-1200 1 CAPSCREW
9 Use Kit K1 1 BARREL ASSY
15 363-1199 1 ROD BEARING ASSY
16 305-5431 1 CAPSCREW
18 363-1197 1 ROD ASSY, (includes item 20)
20 4 BUSHING
21 298-8810 1 PIN
22 337-7994 1 PIN
23 298-7393 2 HARD WASHER, 5/8
25 363-1201 1 WASHER
26 8T-0338 4 HEX SOC HD SCR, M8X45 LG
27 AR LOCTITE 242TM
K1 363-1202 1 SEAL KIT, (includes items 3, 4, 7 thru 14 & 17)
31200256 TL943 9-7

Before S/N TBL01001
1
2
3
4
5
20
4
21
1
19 6
18 7
17
16 8
15
14
13
12
11
K1
10 9
PY4640
9-8 TL943 31200256

Before S/N TBL01001

298-8618 1 CROWD CYLINDER, (includes items 1 thru 19) C
1 299-0215 1 CASE ASSY
2 423-4572 1 HOLDING VALVE CARTRIDGE, (torque to 44 lb-ft)
299-0528 1 SEAL KIT
3 298-1647 1 LOCK NUT, (torque to 1000 lb-ft)
6 299-0213 1 PISTON
8 305-5488 1 SPACER
9 299-0214 1 SHAFT
10 298-1851 1 SET SCREW, (torque to 11 lb-ft)
12 299-0216 1 HEAD, (torque to 100 lb-ft)
19 299-7150 1 WEAR BAND
K1 299-0516 1 SEAL KIT, (includes items 4, 5, 7, 11 & 13 thru 18)
31200256 TL943 9-9

1
8
7
18
15
20
18
21
1
2 3
10 9
12
17 5
14
13
11
4
16
19 6
K1
PAL2262
9-10 TL943 31200256


324-8347 1 CROWD CYLINDER, (includes items 1 thru 19) B
1 385-8051 1 CASE ASSY
2 385-8052 1 WEAR WASHER
3 385-8053 1 PISTON
4 385-8054 2 HEAD GLAND, (torque to 300-400 lb-ft)
5 385-8055 1 ROD SPACER
6 385-8056 1 SHAFT ASSY
7 417-5004 1 LOCK NUT, (torque to 745-825 lb-ft)
8 423-4572 1 HOLDING VALVE, (torque to 105-115 lb-ft)
299-0528 1 SEAL KIT
15 Use Kit K1 1 T-SEAL
17 Use Kit K1 1 WEARBAND
19 Use Kit K1 1 LOCKING INSERT
K1 385-8057 1 SEAL KIT, (includes items 9 thru 19)
31200256 TL943 9-11

Before S/N TBL00970
Figure 9-3 Tilt Cylinder
1
23
19
18 3
7
28
25 6
2 7
24 4
5
8
2
12
16
14
13
17
10
11
15
22
21 18
9
K1
20
PAP14550
9-12 TL943 31200256

Before S/N TBL00970

298-8648 1 TILT CYLINDER, (includes items 1 thru 23)
1 354-5048 1 CARTRIDGE VALVE, (torque to 44 lb-ft)
299-0499 1 SEAL KIT
2 NSS 1 CASE ASSY
3 298-7422 1 LOCKNUT, (torque to 2025-2075 lb-ft)
4 299-0686 1 PISTON ASSY, (includes items 5 thru 8)
5 299-0765 1 PISTON
9 298-1663 1 SET SCREW
10 299-0254 1 HEAD ASSY, (includes items 11 thru 17)
11 1 HEAD, (torque to 550-600 lb-ft)
15 299-0977 1 CANNED WIPER
19 299-0861 2 BUSHING, (manganese phosphate coating)
21 299-0255 1 SHAFT ASSY, (includes item 20)
22 298-8316 1 O-RING
23 299-7183 2 PLUG, (torque to 10-15 lb-ft)
24 297-7077 1 HEX HD CAPSCREW, 1/2-13X1.25, GR8, (hand torque to 100-110 lb-ft)
25 298-7392 1 WASHER, 1/2
28 298-8651 1 PIN
K1 299-0529 1 SEAL KIT, (includes items 6, 7, 8, 12, 13, 14, 16 & 17)
31200256 TL943 9-13

28
18
1
25 18
24 23
19
3
72 7
6
2 7
73
4
5
73
8
2
12
16
14
13
17
10
11
15
24
K1
21 18
22
PY2022
9-14 TL943 31200256


324-9541 1 TILT CYLINDER, (includes items 1 thru 23) B
1 354-5048 1 RELIEF VALVE, (torque to 44 lb-ft)
299-0499 1 SEAL KIT
2 1 BARREL ASSY, (includes item 19)
3 1 LOCKNUT, (torque to 2025-2075 lb-ft)
4 1 PISTON ASSY, (includes items 5 thru 8)
5 NSS 1 PISTON
9 305-5431 1 CAPSCREW
10 1 ROD BEARING ASSY, (includes items 11 thru 17)
11 NSS 1 ROD BEARING
15 NSS 1 WIPER
20 1 PLUG, (torque to 10-15 lb-ft)
21 1 ROD ASSY
23 1 PLUG, (torque to 10-15 lb-ft)
25 298-7392 1 WASHER, 1/2
28 298-8651 1 PIN
72 1 PIN
118 309-6302 AR WASHER, SHIM, (not shown)
119 323-7264 AR WASHER, SHIM, (not shown)
120 AR WASHER, SHIM, (not shown)
K1 1 SEAL KIT, (includes items 6, 7, 8, 12, 13, 14, 16 & 17)
31200256 TL943 9-15

Before S/N TBL00990
Figure 9-4 Compensating Cylinder
21
20
1
22
2
6
5
23 3
24 1 4
7
16
15
11
15
12
13
9
10
14
17
18
8
25
K1
26 19 21
23
24
PAP14560
9-16 TL943 31200256

Before S/N TBL00990

298-8649 1 COMPENSATING CYLINDER, (includes items 1 thru 21)
1 299-0256 1 CASE ASSY, (includes item 20)
3 299-0257 1 PISTON ASSY, (includes items 4 thru 7)
4 1 PISTON
8 298-1663 1 SET SCREW
9 299-0254 1 HEAD ASSY, (includes items 10 thru 16)
10 1 HEAD, (torque to 550-600 lb-ft)
17 298-7409 1 O-RING
18 1 SHAFT ASSY, (includes item 19)
20 2 BUSHING, (manganese phosphate coating)
22 298-8650 1 PIN
23 298-7392 2 HARD WASHER, 1/2
25 298-8287 1 PIN
26 298-8131 1 KEEPER PLATE
K1 299-0530 1 SEAL KIT, (includes items 5, 6, 7 & 11 thru 16)
31200256 TL943 9-17

21
20
1
22
2
6
5
23 3
1 4
24
16 7
15
11
15
12
13
9
10
14
18
8
K1
25
26 21
19
23
24 PY3771
9-18 TL943 31200256


324-9539 1 COMPENSATING CYLINDER, (includes items 1 thru 21) B
1 1 BARREL ASSY, (includes item 20)
2 1 LOCKNUT, (torque to 2025-2075 lb-ft)
3 1 PISTON ASSY, (includes items 4 thru 7)
4 NSS 1 PISTON
8 305-5431 1 CAPSCREW
9 1 ROD BEARING ASSY, (includes items 10 thru 16)
10 NSS 1 ROD BEARING, (torque to 550-600 lb-ft)
18 1 ROD ASSY, (includes item 19)
22 298-8650 1 PIN
23 298-7392 1 HARD WASHER, 1/2
25 298-8287 1 PIN
26 298-8131 1 KEEPER PLATE
K1 1 SEAL KIT, (includes items 5, 6, 7 & 11 thru 16)
31200256 TL943 9-19

Before S/N TBL00944
17
17
1
4
19
3
18
5
1
15 6
13
14
13 16
12
11
10
8
9 7
17
K1
20
19
PAP14570
9-20 TL943 31200256

Before S/N TBL00944

298-8626 1 SWAY CYLINDER, (includes items 1 thru 17) C
1 305-5491 1 CASE ASSY
2 298-1653 1 LOCK NUT, (torque to 400 lb-ft)
5 299-0672 1 PISTON
8 299-0217 1 SHAFT ASSY
9 298-1663 1 SET SCREW
11 299-0218 1 HEAD
17 3 BUSHING
18 298-7035 1 SWAY CYLINDER PIN
20 298-7034 1 SWAY PIN
K1 299-0517 1 SEAL KIT, (includes items 3, 4, 6, 10 & 12 thru 16)
31200256 TL943 9-21

10
1 3 1
8
105
19
16
107
19
5
11
13
20
12
6
18
15
14 10
17
K1
1
106
107 PY1101
9-22 TL943 31200256


324-8346 1 SWAY CYLINDER, (includes items 1 thru 20) A
1 3 BEARING
2 1 CASE ASSY
3 NSS 1 GASKET
5 417-5000 1 PISTON
6 1 HEAD GLAND
7 1 SHAFT ASSY
13 Use Kit K1 1 POLYPAK
16 Use Kit K1 1 T-SEAL
17 Use Kit K1 1 SCRAPER
20 Use Kit K1 2 LOCKING INSERT
105 298-7035 1 SWAY CYLINDER PIN
K1 1 SEAL KIT, (includes items 11 thru 20)
31200256 TL943 9-23

Before S/N TBL01591 excluding TBL01585
Figure 9-6 Outrigger Cylinder, (if equipped)
26
24
25
27
21
22
22
23 19
28
17 20
20
1
2
3
4
18
5
6
4
7
2
9 8
10
11
12
29
13
14
15
16 17
K1
18 PY0891
9-24 TL943 31200256

Before S/N TBL01591 excluding TBL01585

299-1323 1 OUTRIGGER CYLINDER ASSY, (includes all items) A
1 298-6909 1 OUTRIGGER CYLINDER, (includes items 2 thru 18 & 29)
2 305-2106 1 BARREL, (includes item 18)
6 Use Kit K1 1 EXPANDER
7 305-2088 1 PISTON
11 305-5431 1 CAPSCREW
12 305-2089 1 HEAD
16 305-2087 1 SHAFT ASSY, (includes item 18)
18 305-2090 2 BUSHING
19 298-6906 1 OUTRIGGER CYLINDER VALVE, (includes items 20 thru 23)
20 298-1645 2 O-RING
21 298-6844 1 THERMAL RELIEF VALVE
22 299-7116 2 VALVE SEAL KIT
23 299-0852 1 CHECK CARTRIDGE
25 305-6020 2 O-RING
27 298-7380 3 LOCKWASHER, 3/8
28 299-0396 1 ORIFICE, (C2 port)
K1 1 SEAL KIT, (includes items 4, 5, 6, 8, 9, 10, 13, 14, 15 & 29)
31200256 TL943 9-25

S/N TBL01591 & After including TBL01585
11
12
22 8
1
10 B
A
9
2
B 19
SECTION B-B
A 6
7 21 4 13 5 20 16 18 SECTION A-A
17 3 14 15
K1
PAP2620
9-26 TL943 31200256

S/N TBL01591 & After including TBL01585

299-1323 1 OUTRIGGER CYLINDER ASSY, (includes all items) B
1 380-8343 2 OUTRIGGER CYLINDER, (includes items 2 thru 21), (included item quantities C
are per single cylinder)
2 315-4248 4 BUSHING
3 417-6008 1 TUBE WELDMENT
4 417-6009 1 PISTON, (torque to 2350-2600 lb-ft)
5 417-6015 1 HEAD GLAND, (torque to 300-400 lb-ft)
6 417-6022 1 ROD WELDMENT
7 315-4278 1 SET SCREW, 3/8-16x3/4, (torque to 16-18 lb-ft)
8 417-5005 1 TAPPING SCREW
9 1 LUBE FITTING
10 1 LUBE FITTING, 90 DEGREES
11 417-6024 1 PO CHECK VALVE, (torque to 30-35 lb-ft)
12 417-6025 1 PO CHECK VALVE WITH THERMAL RELIEF, (torque to 30-35 lb-ft)
17 Use Kit K1 1 PAC SEAL
19 Use Kit K1 1 ROD WIPER
22 2 ADAPTOR, (includes o-ring)
31200256 TL943 9-27

Before S/N TBL01599
Figure 9-7 Main Control Valve
56
55
54
52
46 51 48
32 45
19
49 20
44 35 51
40 50
41 23
42 15 29 25
31 9 14 23
10 18
54 16
27
30
28
38 40 8
37 43
39 26
34 41 42 950
58 21
47
56 36 59 16 23 29 60
43 26
10 6 17 2223
53 58 14
55
54 2
16
15 4 3
10 5
25 14
9
49 2217 24
23 11 7
21
12
51 23 33
52 14
57 54 20
18 1
13
19
K1
K2
K3 61
K4 62
PAL2851
9-28 TL943 31200256

Before S/N TBL01599

298-1363 1 MAIN HYDRAULIC CONTROL VALVE, (includes items 1 thru 59) C
1 305-5434 1 INLET COVER ASSY, (includes items 2 & 24, one of item 6 & three of item 7)
2 299-0987 1 MAIN RELIEF VALVE, (includes items 3, 4 & 5)
3 Use Kit K2 1 GASKET WASHER
5 NSS 1 BACK-UP RING
6 Use Kit K1, K3 6 O-RING
or K4
or K4
8 299-0988 1 VALVE SECTION ASSY, (lift), (includes one of items 6, 9, 11 thru 15 &
25 thru 28, two of items 17, 18, 20, 21, 22 & 29, three of item 7 &
four of items 19 & 23)
9 299-0525 6 PORT RELIEF VALVE, (includes one of items 10, 14 & 16)
11 NSS 5 TRANSITION CHECK POPPET
12 NSS 5 CHECK SPRING
13 NSS 5 CHECK CAP
14 Use Kit K3 or K4 11 O-RING
15 305-5495 2 PORT PLUG, (includes one of items 10, 14 &16)
16 NSS 6 O-RING
18 NSS 4 PLUG
19 NSS 8 HEX SOCKET CAPSCREW
20 NSS 4 VALVE CAP
21 NSS 4 END CAP TUBE
22 NSS 4 TUBE
24 NSS 1 PLUG
25 NSS 3 SHOULDER BOLT
26 NSS 3 STOP TUBE
27 NSS 2 INNER SPRING
28 NSS 2 OUTER SPRING
29 NSS 4 WASHER
30 299-0989 1 VALVE SECTION ASSY, (crowd), (includes one of items 6, 9, 11 thru 15 &
31 299-0992 1 VALVE SECTION ASSY, (tilt), (includes items 41, 48 & 57, one of items 6 &
11 thru 14, two of item 9 & three of item 7)
32 305-2104 4 STUD ASSY, (includes item 33)
33 NSS 4 HEX NUT
34 NSS 4 SCREW
35 NSS 4 SCREW
36 NSS 1 SPACER
37 NSS 2 VALVE CAP
38 NSS 2 STRIPPER BOLT
39 NSS 2 RETURN SPRING
40 NSS 6 RETAINING PLATE
41 Use Kit K3 6 BACK-UP RING, (teflon)
42 Use Kit K3 4 QUAD SEAL
31200256 TL943 9-29

Before S/N TBL01599
Figure 9-7 Main Control Valve (Continued)

43 NSS 4 SPRING GUIDE
44 305-5435 1 VALVE SECTION ASSY, (sway), (includes one of items 6, 11 thru 14 &
36 thru 39, two of items 34, 35, 41, 42 & 43 & three of items 7 & 40)
45 305-5436 1 VALVE SECTION ASSY, (aux), (includes one of items 6, 11 thru 14 &
46 305-5496 1 OUTLET COVER ASSY
47 NSS 1 SPRING
48 299-0993 1 END CAP ASSY, (includes one of items 23, 49, 50, 53 & 55,
two of items 51, 52 & 56 & four of item 54)
49 NSS 2 END CAP
50 NSS 2 RETAINER SEAL
51 NSS 4 LOCKWASHER
52 NSS 4 CAPSCREW, 1/4-20X.88
53 NSS 2 O-RING
54 NSS 8 EXPANDER PLUG
55 350-5238 2 SOLENOID
56 NSS 4 CAPSCREW
57 299-0994 1 END CAP ASSY, (includes items 47,58 & 59, one of items 23, 25, 26, 49, 50,
53 & 55, two of items 51, 52 & 56 & four of item 54)
59 NSS 1 SPRING
60 298-8046 3 ROUND HD CARRIAGE BOLT, #3/8-16X4
61 298-7380 3 LOCKWASHER, 3/8
62 298-8049 3 HEX NUT, 3/8-16
K1 299-0523 6 VALVE SECTION SEAL KIT, (includes one of item 6 & three of item 7)
K2 299-0524 1 RELIEF SEAL KIT, (includes items 3, 4 & 5)
K3 299-0526 2 SPOOL SEAL KIT, (includes one of items 6 & 14, two of items 41 & 42 & three of
item 7)
K4 299-0527 2 REMOTE SEAL KIT, (includes one of items 6 & 14, two of item 17, three of
item 7 & four of item 23)
9-30 TL943 31200256

Before S/N TBL01599
Figure 9-7 Main Control Valve (Continued)

31200256 TL943 9-31

9
11
8
25 21
28 15
9
21 26 15
22
19
21 22
22 28
21 22
21
22
1
22 22
15 22
2
15
3
13
12
12 13
8
27
23 27
26
14
17 9
10 14
24
28
23
16 28
23
24 14
24 23 14
23
23
4
23 18
19
5
6 7
PAL5601
9-32 TL943 31200256


360-7788 1 MAIN CONTROL VALVE, (includes all items) B
1 1 INLET SECTION ASSY
2 1 SPOOL SECTION ASSY, LIFT
3 1 SPOOL SECTION ASSY, CROWD
4 1 SPOOL SECTION ASSY, SWAY
5 1 SPOOL SECTION ASSY, TILT
6 1 SPOOL SECTION ASSY, AUX
7 336-3686 1 OUTLET SECTION ASSY
8 336-3687 3 SHUT-OFF PLUG ASSY
9 336-3689 5 RELIEF VALVE, 280 BAR
10 336-3690 2 RELIEF VALVE, 185 BAR
11 1 DRAIN REGULATOR ASSY
12 336-3692 4 SOLENOID-CARTRIDGE VALVE
13 336-3695 8 SOCKET HD CAPSCREW
14 336-3696 4 END MECHANISM KIT
15 336-3697 4 END MECHANISM KIT, PO
16 1 SEAL PLATE GROUP
17 1 SPOOL END GROUP
18 3 TIE ROD
19 336-3700 6 TIE ROD NUT
20 2 CHECK VALVE ASSY
21 336-3701 1 INLET SEAL KIT
22 336-3702 1 PILOT OPERATED SECTION SEAL KIT
23 336-3703 1 ELECTRO HYDRAULIC SECTION SEAL KIT
24 1 MANUAL SECTION SEAL KIT
25 336-3704 1 DRAIN REGULATOR SEAL KIT
26 336-3705 1 SHUT-OFF PLUG & FULL FLOW RV SEAL KIT
27 336-3707 1 PROPORTIONAL PRESSURE REDUCING VALVE SEAL KIT
28 1 O-RING
31200256 TL943 9-33

Figure 9-8 Outrigger Main Control Valve
56
55
54
46 52
32 51 48
49 19
45 20
35 51
40 50
44 23
41 15 29 25
42 23
31 9 14
10 18
54 16
27
30
28
40 8
38
37 39 43 26
34 9
41 42 50 21
58
47
36 59 23 29 60
56
43 26 16 23
6 17 22
55 53
58 14 10
2
54
15 16
10 4 3
25 14 5
9 17
49 22 24
23 11 7
21 12
51 33
52 23
14
57 54 20
18 1
13
19
K1 61
K2 62
K3
K4
PAL2821
9-34 TL943 31200256

Figure 9-8 Outrigger Main Control Valve

304-2572 1 MAIN HYDRAULIC CONTROL VALVE, (includes items 1 thru 45) C
1 305-5434 1 INLET COVER ASSY, (includes items 2 & 24, one of item 6 &
three of item 7)
2 299-0987 1 MAIN RELIEF VALVE, (includes items 3, 4 & 5)
3 Use Kit K2 1 GASKET WASHER
or K4
or K4
8 299-0988 1 VALVE SECTION ASSY, (lift), (includes one of items 6, 9, 11 thru 15 &
9 299-0525 4 PORT RELIEF VALVE, (includes one of items 10, 14 & 16)
11 NSS 5 TRANSITION CHECK POPPET
12 NSS 5 CHECK SPRING
13 NSS 5 CHECK CAP
14 Use K3 or K4 11 O-RING
15 305-5495 2 PORT PLUG, (includes one of items 10, 14 &16)
16 NSS 6 O-RING
17 Use K3 or K4 4 SEAL
18 NSS 4 PLUG
19 NSS 8 HEX SOCKET CAPSCREW
20 NSS 4 VALVE CAP
21 NSS 4 END CAP TUBE
22 NSS 4 TUBE
24 NSS 1 PLUG
25 NSS 3 SHOULDER BOLT
26 NSS 3 STOP TUBE
27 NSS 2 INNER SPRING
28 NSS 2 OUTER SPRING
29 NSS 4 WASHER
30 299-0989 1 VALVE SECTION ASSY, (crowd), (includes one of items 6, 9, 11 thru 15 &
31 299-0992 1 VALVE SECTION ASSY, (tilt), (includes items 41, 48 & 57, one of items 6 &
11 thru 14, two of item 9 & three of item 7)
32 305-2104 4 STUD ASSY, (includes item 33)
33 NSS 4 HEX NUT
34 NSS 4 SCREW
35 NSS 4 SCREW
36 NSS 1 SPACER
37 NSS 2 VALVE CAP
38 NSS 2 STRIPPER BOLT
39 NSS 2 RETURN SPRING
40 NSS 6 RETAINING PLATE
41 Use Kit K3 6 BACK-UP RING, (teflon)
31200256 TL943 9-35

Figure 9-8 Outrigger Main Control Valve (Continued)

42 Use Kit K3 4 QUAD SEAL
44 305-5435 1 VALVE SECTION ASSY, (sway), (includes one of items 6, 11 thru 14 &
45 305-5436 1 VALVE SECTION ASSY, (aux), (includes one of items 6, 11 thru 14 &
46 305-2105 1 OUTLET COVER ASSY
47 NSS 1 SPRING
48 299-0993 1 END CAP ASSY, (includes one of items 23, 49, 50, 53 & 55,
two of items 51, 52 & 56 & four of item 54)
49 NSS 2 END CAP
50 NSS 2 RETAINER SEAL
51 NSS 4 LOCKWASHER
52 NSS 4 CAPSCREW, 1/4-20X.88
53 NSS 2 O-RING, 0.25 IDX0.38 OD
54 NSS 8 EXPANDER PLUG
55 350-5238 2 SOLENOID
56 NSS 4 CAPSCREW
57 299-0994 1 END CAP ASSY, (includes items 47,58 & 59, one of items 23, 25, 26, 49, 50, 53
& 55, two of items 51, 52 & 56 & four of item 54)
59 NSS 1 SPRING
60 4 ROUND HD CARRIAGE BOLT, #3/8-16X4
61 298-7380 4 LOCKWASHER, 3/8
62 298-8049 4 HEX NUT, 3/8-16
K1 299-0523 6 VALVE SECTION SEAL KIT, (includes one of item 6 & three of item 7)
K2 299-0524 1 RELIEF SEAL KIT, (includes items 3, 4 & 5)
K3 299-0526 2 SPOOL SEAL KIT, (includes one of items 6 & 14, two of items 41 & 42 & three of
item 7)
K4 299-0527 2 REMOTE SEAL KIT, (includes one of items 6 & 14, two of item 17, three of
item 7 & four of item 23)
9-36 TL943 31200256

Figure 9-8 Outrigger Main Control Valve (Continued)

31200256 TL943 9-37

Before S/N TBL01599
Figure 9-9 Implement Pump
13
9
19
18
17
11 2
5 9
11
1 17
18
16
20
39
38
37 10
8 7
34 36
33 21
35
32
31
30
29
28
27
26
25 40
13
14
15
9 22
12 23
24
4
12
15
14
PAP14150
9-38 TL943 31200256

Before S/N TBL01599

299-0311 1 IMPLEMENT PUMP, GEAR, (includes all items) B
1 NSS 1 SECTION HOUSING
2 298-6846 1 GEAR HOUSING
3 NSS 1 BEARING CARRIER HOUSING
4 299-0964 1 GEAR SET
5 299-7155 1 GEAR SHAFT SET
8 304-2246 2 DRIVE SCREW
9 NSS 6 DOWEL PIN
10 304-2628 1 NAME PLATE
11 298-7294 2 THRUST PLATE
12 305-2036 2 THRUST PLATE
13 298-8304 2 SEAL
14 299-0522 2 BACK-UP SEAL
15 299-0521 2 SEAL
16 299-0487 1 LIP SEAL
17 299-0507 2 SEAL
18 299-0500 2 BACK-UP SEAL
19 298-8310 1 SQUARE SEAL
20 304-3807 1 SPLINE ADAPTER
21 304-3806 4 WASHER
22 299-7154 1 PRIORITY VALVE ASSY, (includes items 23 thru 40)
23 NSS 1 PRIORITY PORT END
24 299-0848 2 BUSHING
25 298-8305 1 O-RING
26 NSS 1 PRIMARY GAUGE PORT PLUG
27 299-7098 1 PLUG
28 299-7172 1 RELIEF VALVE SPRING
29 299-7173 1 FLOATING POPPET
30 299-7174 1 BACK-UP RING
31 298-8306 1 O-RING
32 298-8307 1 SCREW WITH SCREEN
33 298-8308 1 O-RING
34 298-8309 1 HEX NUT
35 NSS 1 SPOOL
36 305-5493 1 OUTER SPRING, 100PSI
37 NSS 1 INNER SPRING, 50PSI
38 305-6029 1 O-RING
39 NSS 1 SPOOL SPRING END CAP
40 305-5494 1 HEX SOCKET PLUG
31200256 TL943 9-39

37
36
33
34
35
27
2 37
36
6
3
49
5
4
50
18
16
17
22 15
11 25
23 48
20 21 12
19 13 14 47
12 46
45
13
13
12 40
24 13 41
14 42
30 43
12 44
26
38
28
7
29
8
9 K1
K2
K3
31 32 PAP2530
9-40 TL943 31200256


361-2500 1 HYDRAULIC PUMP, (includes all items) C
1 1 FRONT BEARING KIT
2 1 SWASHPLATE BEARING KIT
3 392-1301 1 SPRING
4 260-3416 1 SWASHPLATE
5 392-1425 1 RETAINER SHAFT
7 1 LH VALVE PLATE
8 392-1429 1 CHECK VALVE POPPET
9 392-1302 1 SPRING
11 392-1303 2 SET SCREW
12 5E-8775 4 PLUG
13 077-3100 8 O-RING
14 392-1536 2 SPOOL
15 392-1999 1 SPRING GUIDE, LS
16 248-1257 1 OUTER SPRING, LS
17 248-1259 1 INNER SPRING, LS
18 2 ADJUSTING PLUG, LS
19 392-2000 1 SPRING GUIDE, PC
20 248-1260 1 OUTER SPRING, PC
21 248-1261 1 INNER SPRING, PC
22 1 ADJUSTING PLUG, PC
23 392-0697 2 O-RING
24 234-4173 8 SEAL RING
25 392-0696 4 SCREW
26 1 REAR BEARING KIT
27 263-5514 1 SHAFT
28 1 RADIAL END CAP
29 392-0695 4 SCREW
30 231-7260 1 SLOTTED PIN
31 392-2001 1 LIFTING BRACKET
32 122-8716 1 SCREW
34 317-5891 2 LIP SEAL
35 392-2002 1 HOUSING
36 7R-3417 2 PLUG
37 077-3234 4 O-RING
38 351-6018 2 END CAP SEAL
40 1 CYLINDER BLOCK
41 1 SPRING SEAT
42 1 SPRING
43 1 SPRING SEAT
44 1 RETAINING RING
45 165-9762 3 HOLD DOWN PIN
46 392-2004 1 SLIPPER RETAINER GUIDE
47 392-2005 1 SLIPPER RETAINER
49 1 SERVO PISTON ASSY
50 6 PISTON RING
31200256 TL943 9-41

Figure 9-9 Implement Pump (Continued)

K1 1 CONTROL KIT, (includes items 11 thru 25)
K2 1 CYLINDER BLOCK KIT, (includes items 40 thru 48)
K3 1 OVERHAUL SEAL KIT
9-42 TL943 31200256

Figure 9-9 Implement Pump (Continued)

31200256 TL943 9-43

Before S/N TBL01599
Figure 9-10 Hydraulic Tank Assembly
103
102
16
17
7 9 20
101 4
18
2 19
15
10
1
14 3
21
6
109
108 13
5
108 12
11
110
107
204
203
202
201
PAP14160
9-44 TL943 31200256

Before S/N TBL01599

299-1336 Ref HYDRAULIC TANK ASSY, (includes items 1 thru 21) B, 5
1 298-8631 1 HYDRAULIC RESERVOIR
2 299-0376 1 FLUID LEVEL GAUGE, (includes mounting hardware)
3 108-1153 1 HYDRAULIC OIL FILTER
108-1153 1 FILTER ELEMENT
303-8617 1 BAR GAUGE
4 298-8588 1 FILLER CAP
6 298-8633 1 SUCTION SCREEN
7 305-2032 1 ELBOW, 90 DEGREES, (includes 0-ring)
10 298-0486 1 ELBOW, 90 DEGREES
12 303-4765 1 HEX HD PLUG, (includes o-ring)
13 303-4766 1 HEX HD PLUG, (includes o-ring)
15 298-8245 1 FILTER BRACKET
17 298-7374 6 FLAT WASHER, 5/16
19 298-7380 2 LOCKWASHER, 3/8
20 303-4795 2 WHIZ-LOCK NUT, 3/8
101 298-1370 1 BREATHER HOSE
103 299-0310 1 BREATHER
108 298-7367 6 FLAT WASHER, 1/2
109 298-8050 3 HEX NUT, 1/2-13
110 298-7382 3 LOCKWASHER, 1/2
201 305-5501 1 STRUT MOUNTING BRACKET
202 297-7031 2 HEX HD CAPSCREW, 3/8-16, GR5
203 298-7365 2 FLAT WASHER, 3/8-16
204 2 NYLOK NUT, 3/8-16
31200256 TL943 9-45

258
259
3
151 1
260
128
126 143
124
125 PAL5590
9-46 TL943 31200256


361-2832 Ref HYDRAULIC TANK ASSY, (Before S/N TBL01642), (includes items 1 & 2) K
399-5369 Ref HYDRAULIC TANK ASSY, (S/N TBL01642 & After), (includes items 1 & 2) A
1 389-2587 1 FILTER
2 298-8668 1 FLUID LEVEL GAUGE
3 1 ELBOW, 90 DEGREES
124 298-7367 3 WASHER, 1/2
125 298-7382 3 LOCKWASHER, 1/2
128 298-8588 1 BREATHER CAP
143 Ref HYDRAULIC FITTINGS, (see Figure 8-2 for details)
258 299-0310 1 AIR BREATHER
259 298-1695 1 BULKHEAD CONNECTOR, FEMALE
260 298-1370 1 HOSE ASSY
31200256 TL943 9-47

Before S/N TBL01599
Figure 9-11 Brake Valve
CHECK BRAKE VALVE PART NUMBER PRIOR

21 22 TO ORDERING REPLACEMENT PARTS.
20
19
18 17
16
23
14 24
49
13
50
25
15
26 14
15
17 27
28
15 30
31 32 33
16
14
22 29
51 48
47
46 32
52
41 34
35
45 43 40
39
44 42 38
37
36
1
2
3
4
6
5
8
7 9
11
10 12
55
K1
K2
K3
K4
K5
K6
K7
PAP14420
9-48 TL943 31200256

Before S/N TBL01599

298-8632 Ref POWER BRAKE VALVE, (check brake valve part number prior to ordering
replacement parts), (no longer available, order 344-0924 for replacement or
see items 1 thru 48)
see items 1 thru 48 & 55 for service)
344-1586 1 POWER BRAKE VALVE, (check brake valve part number prior to ordering
replacement parts), (includes items 1 thru 41 & 43 thru 53)
1 304-3213 1 SCREW
2 299-0192 2 PIN
3 317-0601 2 SPRING
4 299-7131 2 WIPER
5 317-0602 1 COVER
6 299-7130 2 WIPER
7 317-0603 1 COVER
8 299-0191 2 QUAD RING
9 317-0604 2 PISTON
11 317-0606 2 PIN, (Before S/N TBL01484)
385-8773 2 PIN, (S/N TBL01484 & After)
12 304-3211 2 SPRING
13 298-8175 1 BALL
14 304-3212 4 PLUG
15 298-1796 4 O-RING
16 298-1797 2 O-RING
17 299-0985 2 BACK-UP RING
18 304-3214 1 DUMP PISTON
19 304-3215 1 DUMP SPOOL
20 317-0607 1 SPRING
21 304-3216 1 PLUG
22 298-8303 2 O-RING
23 317-0608 1 INLET SEAT
24 317-0609 1 O-RING
25 317-0610 1 RETAINER
26 317-0611 1 SPRING
27 299-0194 1 PISTON
28 299-0193 1 SEAT
29 317-0612 1 BALL
30 317-0613 1 SPRING
31 317-0614 1 SPRING
32 298-8302 3 O-RING
33 317-0615 1 PLUG
34 317-0616 2 NEEDLE ROLLER
35 317-0617 2 MAKE-UP CHECK
36 304-3209 2 PLUG
37 298-1794 2 O-RING
38 317-0618 2 SPRING
31200256 TL943 9-49

Before S/N TBL01599
Figure 9-11 Brake Valve (Continued)

39 317-0619 2 SPRING GUIDE
40 317-0620 2 SPRING
41 317-0621 2 ORIFICE
42 304-3233 2 FITTING, (Before S/N TBL01484)
43 317-0622 2 SPRING
44 317-0623 1 PLUG
45 317-0624 1 O-RING
46 317-0625 1 PLUG
47 317-0626 1 O-RING
48 317-0627 1 ORIFICE
49 317-0628 1 PLUG
50 317-0629 1 PLUG
51 NSS 1 HOUSING
52 NSS 2 SPOOL
53 385-8774 2 POPPET, (not shown)
54 317-0630 1 ORIFICE, (not shown)
55 298-8175 2 BALL
K1 1 PREFILL PISTON KIT, (Before S/N TBL01484), (includes quantity one of items
9 thru 11)
K2 1 COVER KIT, (includes items 5 & 7)
K3 1 SEAL KIT, (includes items 4, 6, 8, 10, 15, 16, 17, 22, 23, 24, 32, 37, 45, 47 & 48)
K4 1 MAKE-UP CHECK KIT, (includes items 34, 35, 39 & 40)
K5 1 INLET CHECK KIT, (includes items 13, 23, 24, 25 & 26)
K6 1 HARDWARE KIT, (includes items 3, 12, qty 3 of item 13, 29, 30, 31, 38, 40 & 50)
K7 1 WORKPORT ORIFICE KIT, (includes qty 1 of items 41 & 43)
9-50 TL943 31200256

Before S/N TBL01599

31200256 TL943 9-51

21 22
20
19
18 17
16
23
14 24
13
49
25
15
26 14
15
17 27
28
30
31 32 33
16
22 29
50 48
47
46 32
51
41 34
35
45 43 40
39
44 38
37
36
1
2
3
4
6
5
8
7 9
11
10 12 52
K1
K2
K3
K4
K5
PAP14450
9-52 TL943 31200256


344-0924 1 BRAKE VALVE, (includes items 1 thru 52) A
1 304-3213 1 SCREW
2 299-0192 2 PIN
3 317-0601 2 SPRING
4 299-7131 2 WIPER
5 317-0602 1 COVER
6 299-7130 2 WIPER
7 317-0603 1 COVER
8 299-0191 2 QUAD RING
9 317-0604 2 PISTON
11 385-8773 2 PIN
12 304-3211 2 SPRING
13 298-8175 1 BALL
14 304-3212 4 PLUG
15 298-1796 4 O-RING
16 298-1797 2 O-RING
17 299-0985 2 BACK-UP RING
18 304-3214 1 DUMP PISTON
19 304-3215 1 DUMP SPOOL
20 317-0607 1 SPRING
21 304-3216 1 PLUG
22 298-8303 2 O-RING
23 317-0608 1 INLET SEAT
24 317-0609 1 O-RING
25 317-0610 1 RETAINER
26 317-0611 1 SPRING
27 299-0194 1 PISTON
28 299-0193 1 SEAT
29 317-0612 1 BALL
30 317-0613 1 SPRING
31 317-0614 1 SPRING
32 298-8302 3 O-RING
33 317-0615 1 PLUG
34 317-0616 2 NEEDLE ROLLER
35 317-0617 2 MAKE-UP CHECK
36 304-3209 2 PLUG
37 298-1794 2 O-RING
38 317-0618 2 SPRING
39 317-0619 2 SPRING GUIDE
40 317-0620 2 SPRING
41 317-0621 2 ORIFICE
43 317-0622 2 SPRING
44 317-0623 1 PLUG
45 317-0624 1 O-RING
46 317-0625 1 PLUG
47 317-0626 1 O-RING
48 317-0627 1 ORIFICE
49 385-8775 1 ORIFICE
31200256 TL943 9-53


50 NSS 1 HOUSING
51 NSS 2 SPOOL
52 385-8774 2 POPPET, (not shown)
K1 1 COVER KIT, (includes items 5 & 7)

K2 1 SEAL KIT, (includes items 4, 6, 8, 10, 15, 16, 17, 22, 23, 24, 32, 37, 45, 47 & 48)
K3 1 MAKE-UP CHECK KIT, (includes items 34, 35, 39 & 40)
K4 1 INLET CHECK KIT, (includes items 13, 23, 24, 25 & 26)
K5 1 WORKPORT ORIFICE KIT, (includes qty 1 of items 41 & 43)
9-54 TL943 31200256


31200256 TL943 9-55

Before S/N TBL01599
Figure 9-12 Brake Control Valve
2 3
1
4
6 5
8
7
PAL3020
9-56 TL943 31200256

Before S/N TBL01599
Figure 9-12 Brake Control Valve

1 303-4974 1 BRAKE CONTROL VALVE, (includes all items) B
2 298-8170 1 CHECK VALVE
4 304-2260 1 COIL ASSY
5 299-7152 1 RELIEF VALVE
6 304-2261 1 REDUCING VALVE
7 304-2263 1 RELIEF VALVE
8 NSS 1 CAP
31200256 TL943 9-57

3
4
5
6
2
1
8
7
PAL0900
9-58 TL943 31200256


298-1361 1 STEERING SELECT VALVE, (includes all items) C
1 305-2102 1 STEERING MANIFOLD
3 304-2657 1 DIRECTIONAL CONTROL VALVE, (includes items 4 thru 6)
4 303-8658 2 COIL
5 305-5433 2 NUT
6 303-8565 1 SEAL KIT
31200256 TL943 9-59

Figure 9-14 Quick Coupler Cylinder
11
13
14
12
10
8
K1
PAL2841
9-60 TL943 31200256

Figure 9-14 Quick Coupler Cylinder

295-3419 1 QUICK COUPLER CYLINDER, (includes all items)
1 315-3678 1 CASE ASSY
6 315-3680 2 ROD ASSY
8 315-3679 2 BEARING
9 Use Kit K1 2 WIPER RING
31200256 TL943 9-61

Before S/N TBL01599
Figure 9-15 Outrigger Control Valve
18
17
11 10 20
5 15
14
21
24 6
6 13
15 12
9
8
16
11
4 5
2
26 25
3 27
7
8 28
9
15
16 19 23
15 1
17
20
18
K1
K2
K3
K4 PAL3491
9-62 TL943 31200256

Before S/N TBL01599

304-2573 1 OUTRIGGER CONTROL VALVE, (includes all items) B
1 1 INLET COVER ASSY, (includes items 2 thru 5)
2 1 PLUG
3 Use Kit K1 or K4 3 SQUARE SEAL
5 2 PLUG
6 2 VALVE SECTION ASSY, (outriggers), (includes two of item 3, six of item 4 &
items 7 thru 20)
7 NSS 2 SPOOL
9 4 SEAL RETAINER
10 2 STRIPPER BOLT
11 4 WASHER
12 2 TUBE
13 2 SPRING
14 2 SPRING
16 4 TUBE
17 4 END CAP
18 8 SOCKET HD CAPSCREW, 4-1/2
19 2 PLUG
20 4 PLUG
21 1 OUTLET COVER ASSY, (includes one of item 5)
22 4 STUD ASSY, (includes items 23 & 24)
23 NSS 8 HEX NUT
24 NSS 4 STUD
27 Use Kit K2 1 GASKET
29 Use Kit K4 1 O-RING, (not shown)
K1 299-0523 1 VALVE SECTION SEAL KIT, (includes items 3 & 4)

K2 1 R/V SEAL KIT, (includes items 25 thru 27)
K3 1 REMOTE SEAL KIT, (includes two of item 8 & four of item 15)
K4 1 WORK VALVE SEAL KIT, (includes three of item 3, two of item 8, four of item 15,
item 28 & 29)
31200256 TL943 9-63

2 3 PY5370
9-64 TL943 31200256


360-7789 1 OUTRIGGER CONTROL VALVE, (includes all items) A
1 1 INLET SECTION
2 2 WORK SECTIONS
3 1 OUTLET SECTION
4 1 MAIN RV PLUG
5 1 STUD KIT
31200256 TL943 9-65

Figure 9-16 Swing Carriage Cylinder
4
10
5
13
14
11
16
6
12
15
17
18
K1 PAL6190
9-66 TL943 31200256

Figure 9-16 Swing Carriage Cylinder

375-5001 2 SWING CARRIAGE CYLINDER, (includes all items)
1 450-5971 2 VALVE CARTRIDGE, COUNTERBALANCE
3 327-6316 1 BARREL, (valve block included)
4 327-6307 1 HEX NUT, (torque to 311-338 Nm)
5 327-6313 2 PISTON
6 327-6310 1 GLAND
7 327-6309 1 ROD
8 327-6312 2 BUSHING
10 Use Kit K1 1 PISTON RING
12 327-6308 1 WASHER
17 Use Kit K1 1 ROD WIPER
18 327-6311 1 BUSHING
K1 327-6314 1 SEAL KIT, (includes items 9, 10, 11 & 13 thru 17)
31200256 TL943 9-67

Figure 9-17 Side Shift Carriage Cylinder
9-68 TL943 31200256

Figure 9-17 Side Shift Carriage Cylinder

362-2120 1 SIDE SHIFT CYLINDER ASSY, (includes items 1 thru 17)
1 362-2121 1 BARREL
2 327-6312 2 BUSHING
3 327-6307 1 HEX NUT
4 Use Kit K1 1 PISTON RING
6 327-6313 1 PISTON
8 327-6308 1 WASHER
12 327-6310 1 CYLINDER GLAND
13 Use Kit K1 1 POLY-PAK SEAL
14 Use Kit K1 1 ROD WASHER
15 327-6309 1 PISTON ROD
16 327-6311 1 BUSHING
17 327-6331 1 GREASE ZERK
K1 327-6314 1 SEAL KIT, (includes items 4, 5, 7, 9 thru 11, 13 & 14)
31200256 TL943 9-69

Figure 9-18 Hydraulic Manifold
9-70 TL943 31200256

Figure 9-18 Hydraulic Manifold

298-8672 1 HYDRAULIC MANIFOLD, (includes all items) C
1 1 SOLENOID VALVE WITHOUT COIL
2 1 O-RING, POLE TUBE
3 1 SEAL KIT, SOLENOID VALVE
4 299-0613 1 SHUTTLE VALVE
5 299-0783 1 PRESSURE REDUCING VALVE
7 299-0785 1 PRESSURE REDUCING VALVE
8 1 COIL, 12V
9 1 COIL NUT
31200256 TL943 9-71

Before S/N TBL1480
Figure 9-19 Divertor Valve
1
4
2
K1
PAP14260
9-72 TL943 31200256

Before S/N TBL1480

226-6494 Ref DIVERTOR VALVE, (no longer available, use 226-6494 or see items 1 thru 4 for
service)
1 319-7658 1 COIL
3 319-7660 1 RETAINER KIT, (includes o-ring & nut)
K1 319-7659 1 SEAL KIT, (includes items 2 & 4)
31200256 TL943 9-73

S/N TBL1480 & After
PZ2780
9-74 TL943 31200256

S/N TBL1480 & After

226-6494 1 DIVERTOR VALVE, (includes all items) B
1 319-7658 1 COIL
2 450-0307 1 RETAINER KIT, (includes o-rings & nut)
31200256 TL943 9-75

Figure 9-20 Dual Fork Positioning Carriage Cylinder
9
10
4
11
5
6
12 7
8
13
K1
PAL6200
9-76 TL943 31200256

Figure 9-20 Dual Fork Positioning Carriage Cylinder

417-9881 2 50 IN (1270 mm) DUAL FORK POSITIONING CARRIAGE CYLINDER, A
(includes all items)
1 417-9882 1 COTTER PIN
2 417-9883 1 RETAINER
3 417-9884 1 ROD
4 417-9885 1 GLAND
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 BU RING
11 417-9886 1 PISTON
12 417-9887 1 HEX NUT
13 417-9888 1 BARREL
31200256 TL943 9-77

9-78 TL943 31200256

SECTION 10
ELECTRICAL
31200256 TL943
Before S/N TBL01599
ELECTRICAL excluding TBL01551 & TBL01585
Figure 10-1 Battery & Cables
157
156
6
7
156
10 173
157 6
174
155
174
7
PAL1450
10-2 TL943 31200256

Before S/N TBL01599
excluding TBL01551 & TBL01585 ELECTRICAL

6 298-7841 2 WHIZ-LOCK NUT, 5/16-18
7 298-6850 2 HOLD DOWN STUD, 5/16-18
8 175-4390 1 BATTERY, (12 volt, 750 amps), TOP STUD,
3/8-16 UNC THREAD, BCI GROUP 31
10 298-6925 1 BATTERY HOLD DOWN
155 298-0404 1 NEGATIVE BATTERY CABLE, (battery to frame)
156 298-0405 1 NEGATIVE BATTERY CABLE, (frame to starter)
157 298-0406 1 POSITIVE BATTERY CABLE
173 303-4795 1 WHIZ-LOCK NUT, 3/8-16
174 298-7853 2 TERMINAL NUT
31200256 TL943 10-3

ELECTRICAL including TBL01551 & TBL01585
173
176
174
175
150
161
127
125 150
163 140
141
145
160 165 139 146
166 144
170
161
152
150 143 142
160
85 145 145
146 146
150
125 150
168 84
6
19 177
127
178
168
159
18 1
PAP14370
10-4 TL943 31200256

including TBL01551 & TBL01585 ELECTRICAL

1 175-4390 1 BATTERY, 12V
6 298-0553 2 HEX NUT, 5/16-18
18 298-6850 2 BATTERY HOLD DOWN BOLT
19 298-6925 1 BATTERY HOLD DOWN BRACKET
84 393-1424 1 BATTERY TO VEC HARNESS
85 393-1425 1 VEC POWER HARNESS
125 360-0052 1 NEGATIVE BATTERY CABLE
139 360-0048 1 VEC CONTROL MODULE
140 298-7364 4 WASHER, 5/16
142 1 CONTINUOUS DUTY RELAY
143 299-0326 1 STARTER RELAY
144 1 FUSE HOLDER
145 4Y-4667 6 WASHER, 6mm
146 5C-9553 6 HEX HD CAPSCREW, 6X16mm, GR8.8
150 Ref ENGINE HARNESS, (see Figure 10-3 for details)
152 1 GRID HEATER FUSE RELAY CABLE
159 298-7842 2 WHIZ-LOCK NUT, 1/4-20
160 2 SCREW, 1/4-20X1
161 360-0051 1 ENGINE BLOCK GROUND CABLE
163 360-0053 1 CAB GROUND CABLE
165 298-7388 1 LOCKWASHER, 10mm
166 297-7097 1 SCREW, 10X30mm
170 1 FUSE, 60 AMP
173 303-4777 1 HEX NUT, 5X0.8mm
174 5C-2890 2 HEX NUT, 6X1mm
176 304-2604 1 LOCKWASHER, 5mm
177 303-4774 2 HEX NUT, 3/8-16
178 298-7380 2 LOCKWASHER, 3/8
31200256 TL943 10-5

Before S/N TBL01599
Figure 10-2 Battery Disconnect Installation
EXISTING NUT, WASHER, &

GROUND STUD.
155
156
1
3
2
4
PAL1490
10-6 TL943 31200256

Before S/N TBL01599

304-2592 1 BATTERY DISCONNECT OPTION, (includes items 1 thru 6) A
1 303-4749 2 SCREW, 1/4-20X3/4
2 298-0549 2 HEX LOCKNUT, 1/4-20
3 298-7363 2 FLAT WASHER, 1/4
4 303-4828 1 BATTERY DISCONNECT SWITCH
304-4563 1 REPLACEMENT KEY
5 303-4829 1 BATTERY DISCONNECT BAR, (Before S/N TBL01835)
398-2399 1 BATTERY DISCONNECT BAR, (S/N TBL01835 & After)
6 303-4831 1 BATTERY DISCONNECT MOUNT
31200256 TL943 10-7

7
2
4
9
K1
PAP7031
10-8 TL943 31200256


383-7332 1 BATTERY DISCONNECT INSTALLATION, (includes items 2 thru 9) B
2 398-2428 2 SCREW, 5/16-18X1 1-1/4 LG
4 298-0552 2 HEX LOCKNUT, 5/16-18
6 295-3466 1 BATTERY DISCONNECT SWITCH
8H-5306 1 REPLACEMENT KEY
7 398-2396 1 BATTERY DISCONNECT MOUNT
8 398-2397 1 BATTERY DISCONNECT BAR
9 298-7364 2 WASHER, 5/16
K1 1 BATTERY DISCONNECT KIT, (includes items 2 thru 9) A
31200256 TL943 10-9

Before S/N TBL01599
Figure 10-3 Engine Harness
16
X16 20
21 15
22 16
B A
SP1 SP2 17
16 AWG "PS IGN" TO X2 "PS IGN" TO X21 16 AWG "BRK SOL" TO X5 16 AWG
16 AWG "BRK SOL" TO X2
16 AWG "PS IGN" TO X8 "PS IGN" TO X25 16 AWG "BRK SOL" TO X12 16 AWG
C
B
A
SPLICE INFORMATION
X15
X14
1
2 X5 14
18 14 15
3 19 15
4 X12 16
16
X1
A B
B A
DIODE
X13
X2
SP2 SP1
2
3
4 DIODE
5
6
X1
CONN WIRE
COLOR GAUGE TYPE TO X6
POS
1
DESIGNATION
BAT-1 RED 8 AWG GXL X19 X3 X4
2 HR MTR BLU/RED 16 AWG GXL X21
3
4
HORN
FUL GAG
ORA/YEL
BLU/BLK
16 AWG
16 AWG
GXL
GXL
X6
X13
7 7 9
5 ST RLY VIL/ORA 16 AWG GXL X9 8 8 10
6
7
BAT-2
SP-1
RED
GRY/ORA
12 AWG
12 AWG
GXL
GXL
X19
X14 28 28 11
8 SP-2 GRY/YEL 12 AWG GXL X14
9 ALT EXC VIL/RED 16 AWG GXL X27
10 SP-3 GRY/BLU 16 AWG GXL X14
11 STR AW VIL/GRN 16 AWG GXL X4
12 STR CRB VIL/YEL 16 AWG GXL X3 X10 X11
13 TRANS-B VIL/TAN 16 AWG GXL X5 X7 10 X9
14 TRANS-A VIL/WHT 16 AWG GXL X5
12
15
16
TRANS-C
TRANS-D
VIL/GRY
VIL/DGN
16 AWG
16 AWG
GXL
GXL
X5
X5 X8 13
17 TRANS-E VIL/BLU 16 AWG GXL X5
18 REV AL BLUE 16 AWG GXL X16 X5
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
X2 1 TRANS-A VIL/WHT 16 AWG GXL X1
CONN WIRE 2 TRANS-B VIL/TAN 16 AWG GXL X1
COLOR GAUGE TYPE TO
POS DESIGNATION 3 TRANS-C VIL/GRY 16 AWG GXL X1
1
2
GND-1
BACK LT
BLACK
YRL/ORN
8 AWG
16 AWG
GXL
GXL
X17
X15
4 TRANS-D VIL/DGN 16 AWG GXL X1 X9
5 TRANS-E VIL/BLU 16 AWG GXL X1 TERM WIRE
3 PLUG - - - - COLOR GAUGE TYPE TO
6 BRK SOL BLU/TAN 16 AWG GXL SP2 # DESIGNATION
4 PLUG - - - - 7 TR LT SW BLU/WHT 16 AWG GXL X2 1 ST RLY VIL/ORA 16 AWG GXL X1 X13
5 PLUG - - - - 8 GND-9 BLACK 16 AWG GXL X17 GND-6 BLACK 16 AWG GXL X10 CONN WIRE
2 COLOR GAUGE TYPE TO
6 WORK LT YEL/BLU 16 AWG GXL X15 POS DESIGNATION
9 GND-10 BLACK 16 AWG GXL X17 GND-6 BLACK 16 AWG GXL X8
7 GND-2 BLACK 12 AWG GXL X17 A FUL GAG BLU/BLK 16 AWG GXL X1
10 GND-11 BLACK 16 AWG GXL X17 3 START SOL RED/VIL 10 AWG GXL X18
8 STOP LT YEL/RED 16 AWG GXL X15 B GND-4 BLACK 16 AWG GXL X17
11 GND-12 BLACK 16 AWG GXL X17 4 ST RLY PWR ORANGE 10 AWG GXL X19
9 PS IGN ORN/DGN 16 AWG GXL SP1 12 GND-13 BLACK 16 AWG GXL X17
10
11
OIL GAG
CLT TMP
BLU/BRN
BLU/VIL
16 AWG
16 AWG
GXL
GXL
X20
X26 X10 X14
CONN WIRE
12
13
BRK SOL
TR LT SW
BLU/TAN
BLU/WHT
16 AWG
16 AWG
GXL
GXL
SP2
X5
X6 TERM
#
WIRE
DESIGNATION
COLOR GAUGE TYPE TO POS DESIGNATION
COLOR GAUGE TYPE TO
TERM WIRE - SP-1 GRY/ORA 12 AWG GXL X1

COLOR GAUGE TYPE TO 1 GP SIG WHT/GRN 16 AWG GXL X2
14 GP SW WHT/BLU 16 AWG GXL X21 # DESIGNATION - SP-2 GRY/YEL 12 AWG GXL X1
GND-6 BLACK 16 AWG GXL X17
15 GP SIG WHT/GRN 16 AWG GXL X10 1 HORN ORA/YEL 16 AWG GXL X1 2 - SP-3 GRY/BLU 16 AWG GXL X1
16 PLUG - - - -
3 GLOW PLG ORN/RED 8 AWG GXL X24
17 PLUG - - - -
18 PLUG - - - - X7 4 GP RLY ORN/BLU 8 AWG GXL X11 X15
CONN WIRE
CONN WIRE COLOR GAUGE TYPE TO
POS DESIGNATION
X3
POS DESIGNATION
COLOR GAUGE TYPE TO
X11 A BACK LT YRL/ORN 16 AWG GXL X2
A FP PWR RED/GRN 16 AWG GXL X11 TERM WIRE
COLOR GAUGE TYPE TO B STOP LT YEL/RED 16 AWG GXL X2
CONN WIRE B FP RLY WHT/GRN 16 AWG GXL X8 # DESIGNATION
COLOR GAUGE TYPE TO C WORK LT YEL/BLU 16 AWG GXL X2
POS DESIGNATION GP PWR RED/GRN 8 AWG GXL X19
1 STR CRB VIL/YEL 16 AWG GXL X1 1 D GND-16 BLK 16AWG GXL X17
FP PWR RED/GRN 16 AWG GXL X7
2 GND-7 BLACK 16 AWG GXL X17 X8 2 GP RLY ORN/BLU 8 AWG GXL X10 X16
CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE TO CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
X4 1 (30)
2 (85)
FP RLY
GND-6
WHT/GRN
BLACK
16 AWG
16 AWG
GXL
GXL
X7
X9
X12 A REV AL BLUE 16 AWG GXL X1
CONN WIRE CONN WIRE B GND-5 BLACK 16 AWG GXL X17
COLOR GAUGE TYPE TO 3 (87A) - - - - - COLOR GAUGE TYPE TO
POS DESIGNATION POS DESIGNATION
1 STR AW VIL/GRN 16 AWG GXL X1 4 (87) FUEL PUMP WHT/VIL 16 AWG GXL X22 A BRK SOL BLU/TAN 16 AWG GXL SP2
5 (86) PS IGN ORN/DGN 16 AWG GXL SP1
2 GND-8 BLACK 16 AWG GXL X17 B GND-3 BLACK 16 AWG GXL X17 PAL1031
10-10 TL943 31200256

Before S/N TBL01599
Figure 10-3 Engine Harness (Continued)
GND POWER
MOLDED
TWO POSITION
CONNECTOR
TIE WRAP
MOLDED DIODE
16 DIODE
22 INSTALLATION
X21 24 (TYP) 3-PLCS
X20
25
32
X24 29
X26 X27
X28
X17
X23 X25
30 7
31 X22 8
28
X18
X19 X21
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
A HR MTR BLU/RED 16 AWG SXL X1
B PS IGN ORN/DGN 16 AWG SXL SP1
C GP SW WHT/BLU 16 AWG SXL X2
X17 X22
TERM WIRE CONN WIRE
COLOR GAUGE TYPE TO COLOR GAUGE TYPE TO
# DESIGNATION POS DESIGNATION
1 GND-1 BLACK 8 AWG GXL X2 1 FUEL PUMP WHT/VIL 16 AWG GXL X8
GND-3 BLACK 16 AWG GXL X12 2 GND-15 BLACK 16 AWG GXL X17
2
3
GND-5
GND-6
BLACK
BLACK
16 AWG
16 AWG
GXL X16
GXL X10
X23
GND-7 BLACK 16 AWG GXL X3 CONN WIRE
COLOR GAUGE TYPE TO
4 POS DESIGNATION
1 PS IGN ORN/DGN 16 AWG GXL X25
5 2 GND-14 BLACK 16 AWG GXL X17
6
GND-12 BLACK 16 AWG GXL X5 X24
GND-13 BLACK 16 AWG GXL X5 CONN WIRE
GND-14 BLACK 16 AWG GXL X23 POS DESIGNATION
GND-15 BLACK 16 AWG GXL X22 1 GLOW PLG ORN/RED 8 AWG GXL X10
8
9 GND-16 BLACK 16AWG GXL X15 X25
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
X18 PS IGN ORN/DGN 16 AWG GXL SP1
TERM WIRE 1
COLOR GAUGE TYPE TO PS IGN ORN/DGN 16 AWG GXL X23
# DESIGNATION
1 START SOL RED/VIL 10 AWG GXL X9
X26
X19 TERM
#
WIRE
DESIGNATION
COLOR GAUGE TYPE TO
TERM WIRE 1 CLT TMP BLU/VIL 16 AWG GXL X2
COLOR GAUGE TYPE TO
# DESIGNATION
ALT BAT 1 RED/WHT 8 AWG GXL X28
1
ALT BAT 2 RED/WHT 8 AWG GXL X28 X27
BAT-1 RED 8 AWG GXL X1 TERM WIRE
BAT-2 RED 12 AWG GXL X1 # DESIGNATION
ST RLY PWR ORANGE 10 AWG GXL X9 1 ALT EXC VIL/RED 16 AWG GXL X1
3
GP PWR RED/GRN 8 AWG GXL X11
X28
X20 TERM WIRE
COLOR GAUGE TYPE TO
TERM WIRE # DESIGNATION
COLOR GAUGE TYPE TO ALT BAT 1 RED/WHT 8 AWG GXL X19
# DESIGNATION
1 OIL GAG BLU/BRN 16 AWG GXL X2
1
ALT BAT 2 RED/WHT 8 AWG GXL X19 PAL1041
31200256 TL943 10-11

Before S/N TBL01599

298-0400 1 ENGINE HARNESS, (includes all items) D
1 1 CONNECTOR
2 303-4983 2 NUT
3 303-4982 2 LOCKWASHER
4 303-8663 2 STRAIN RELIEF
5 1 CONNECTOR
6 456-2250 1 PLUG
8 3 TERMINAL
9 1 CONNECTOR ASSY, (includes 7.5 amp fuse)
362-6358 1 CONNECTOR
10 196-2413 2 TERMINAL
11 299-0944 1 COVER
12 362-7670 1 CONNECTOR
13 299-0312 1 RELAY, (Fuel Pump)
14 299-0340 2 CONNECTOR
15 299-0349 3 TERMINAL
16 299-0346 5 SEAL
17 305-2115 1 CONNECTOR
18 299-0908 1 CONNECTOR
19 299-7106 1 LOCK CONNECTOR
20 362-6360 1 CONNECTOR
21 304-2623 1 TPA
22 196-2412 2 TERMINAL
24 362-6359 1 CONNECTOR
25 299-7096 1 TPA
28 362-3261 3 SEAL
29 362-4916 1 CONNECTOR
30 304-2606 1 CONNECTOR
31 305-5449 1 WEDGE
32 303-4997 1 DIODE
10-12 TL943 31200256

Before S/N TBL01599
Figure 10-3 Engine Harness (Continued)

31200256 TL943 10-13

CONN WIRE GA
WIRE DESIGNATION
POS TYPE
1 TRANS SOL Y1 16 GXL
2 REVERSE SOL 16 GXL
4 TRANS SOL 16 GXL
5 TRANS SOL Y5 16 GXL 1
7 PLUGGED 16 GXL 2
8 PRK BRK SOL 16 GXL
9 PLUGGED 16 GXL 3
10 TRANS TMP SW 16 GXL
11 ENG GND 16 GXL A 4
12 ENG GND 16 GXL
5
2 CONN
10
POS & TYPE
1 ECU IGN/012 12 GXL

CONN WIRE GA
WIRE DESIGNATION 2
POS TYPE
PLUGGED ---
2 11 A AMB SNR PWR +5 V 18 GXL 3 PLUGGED ---
B AMB SNR RTN 18 GXL 4 ENG GND 12 GXL
13 12 2 C AMB SNR SIG 18 GXL 5 PLUGGED --
14 D 6
6
7
PK BRK SOL
ENG WARN LT
16 GXL
18 GXL
7 P
9
10
ALT EXC 16 GXL
THR SUP/911 18 GXL
C 11 THR SGN/915 18 GXL
CONN
POS
& TYPE 12 THR RTN/914 18 GXL
STRT SOL 10 GA SXL 13 ST RLY 16 GXL
1 PK BRK SOL 16 GXL
(#10 FORK TERMINAL) 14 YEL CAN H/904 *
2 ENG GND 16 GXL
15 GRN CAN L/905 *
N CONN
WIRE DESIGNATION WIRE GA 16 BRN/BLK SHIELD /020 *
85 POS TYPE
85 ENG GND 16 GXL
86 18 IVS 18 GXL
86 ST RLY 16 GXL
20 WAIT TO START LT 18 GXL
GLOW PLUG PWR 6 GA SXL 21 REVERSE SOL 16 GXL
(5/16" RING TERMINAL)
8 22 TRANS SOL Y3 16 GXL
23 ON-IDLE 18 GXL
9 24
M ECU IGN/012 18 GA GXL
25
PLUGGED
TRANS SOL
--
16 GXL
(#10 RING TERMINAL)
COLD START AID 18 GA GXL 27 PLUGGED --
(#10 RING TERMINAL) 28 TRANS SOL Y6 16 GXL
29 PLUGGED --
CONN
& TYPE
1 ECU GND/050 18 GXL

4 PLUGGED --
5
6
PLUGGED
PLUGGED
--
--
22 5
7
8
ECU BAT/022
ECU BAT/022
18 GXL
18 GXL
23 18
9
10
ECU GND/050
ECU GND/050
18 GXL
18 GXL
24 19
11 PLUGGED --
12 PLUGGED --
25 20
13 PLUGGED --
14 PLUGGED --
26 21
15 ECU BAT/022 18 GXL
16
17
ECU BAT/022
PLUGGED
18 GXL
--
F
18 PLUGGED --
19 PLUGGED --
20 YEL CAN H/904 *
21 GRN CAN L/905 *
22 BRN/BLK SHIELD /020 *
23 PLUGGED -- CONN
TYPE
E
24 PLUGGED -- A YEL (CAN H/904) *
25
26
PLUGGED -- B GRN (CAN L/905) * B
PLUGGED -- C BRN/BLK SHIELD /020 *
27 PLUGGED --
28 PLUGGED --
GLOW PLUG PWR 6 GA SXL
29 PLUGGED --
(M6 RING TERMINAL)
30 PLUGGED --
31 PLUGGED -- CONN
& TYPE
32 PLUGGED --
33 1 ECU BAT 1 12 GXL
RTN 18 GXL
34 2 ECU BAT/022 12 GXL
PLUGGED --
35
36
ON-IDLE
PLUGGED
18 GXL
-- G 15
37
38
PLUGGED
PLUGGED
--
--
16
39
40
PLUGGED
ECU IGN/012
--
18 GXL
ALT EXC 16 GA GXL
(M5 RING TERMINAL)
17
41 THR SUP/911 18 GXL
42
43
AMB SNR PWR +5V
PLUGGED
18 GXL
--
K
44 PLUGGED --
45 IVS 18 GXL
46 PLUGGED --
47 ALT PWR 4 GA GXL
PLUGGED --
48 (M6 RING TERMINAL)
PLUGGED --
49 PLUGGED -- ALT PWR 4 GA SXL
50 PLUGGED -- (M8 RING TERMINAL)
51 PLUGGED --
52 PLUGGED -- ECU BAT 1 12 GA GXL
53 PLUGGED -- (M8 RING TERMINAL)
54
55
THR SGN/915
PLUGGED
18 GXL
-- H STRT SOL 10 GA SXL
56 AMB SNR SIG 18 GXL ECU GND/050 12 GA GXL
(M6 FORK TERMINAL)
57 COLD START AID 18 GXL (3/8 RING TERMINAL)
58 PLUGGED --
61 PLUGGED --
62 PLUGGED --
64 PLUGGED --
PAL5480
10-14 TL943 31200256


344-2646 1 ENGINE HARNESS, (includes all items) E
2 298-7269 6 CONTACT
3 305-5437 1 CONTACT
4 305-5438 1 PLUG
5 456-2250 2 PLUG
6 1 CONNECTOR
7 1 WEDGE LOCK
8 1 CONNECTOR
9 390-0057 1 FEMALE FASTON
10 299-0908 1 PLUG CONNECTOR
12 1 HOUSING
13 304-2606 1 CONNECTOR
15 362-6358 1 CONNECTOR
16 1 TERMINAL
17 299-0944 1 COVER
18 305-6035 1 CONNECTOR
20 356-2911 1 CONTACT
21 1 TERMINATOR
22 305-2095 1 PLUG
23 305-2096 1 COVER
24 305-2097 1 LOCK
25 9X-1056 1 CONTACT
26 368-3140 1 SEAL
31200256 TL943 10-15

ELECTRICAL
Figure 10-4 Transmission Harness
SP3 "GND-9" TO Y1 16 AWG

16 AWG "GND-9" TO X5
"GND-9" TO Y2 16 AWG
8 3
SP4 4
Y5
16 AWG "GND-11" TO X5
Y4
3
4
Y6
3
8 4
1
2
8 3
4
X5
Y2
SP3 SP4 5
6
7
X29
8 3
4
Y1
3
4
Y3
8
Y4
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
A TRANS-D VIL/DGN 16 AWG GXL X5
B GND-11 BLACK 16 AWG GXL SP4
GND POWER
MOLDED
TWO POSITION
Y5 Y1 TIE WRAP
CONNECTOR
CONN WIRE
POS DESIGNATION COLOR GAUGE TYPE TO
POS DESIGNATION
A TRANS-E VIL/BLU 16 AWG GXL X5 DIODE
A TRANS-A VIL/WHT 16 AWG GXL X5
B GND-11 BLACK 16 AWG GXL SP4 INSTALLATION
B GND-9 BLACK 16 AWG GXL SP3 (TYP) 6-PLCS
Y6 X5
CONN WIRE
Y2 CONN WIRE
COLOR GAUGE TYPE TO
COLOR GAUGE TYPE TO CONN WIRE POS DESIGNATION
POS DESIGNATION COLOR GAUGE TYPE TO 1 TRANS-A VIL/WHT 16 AWG GXL Y1
POS DESIGNATION
A BRK SOL BLU/TAN 16 AWG GXL X5
A TRANS-B VIL/TAN 16 AWG GXL X5 2 TRANS-B VIL/TAN 16 AWG GXL Y2
B GND-12 BLACK 16 AWG GXL X5
B GND-9 BLACK 16 AWG GXL SP3 3 TRANS-C VIL/GRY 16 AWG GXL Y3
4 TRANS-D VIL/DGN 16 AWG GXL Y4
5 TRANS-E VIL/BLU 16 AWG GXL Y5
6 BRK SOL BLU/TAN 16 AWG GXL Y6
7 TR LT SW BLU/WHT 16 AWG GXL X29
X29 Y3 8 GND-9 BLACK 16 AWG GXL SP3
CONN WIRE 9 GND-10 BLACK 16 AWG GXL Y3
POS DESIGNATION COLOR GAUGE TYPE TO 10 GND-11 BLACK 16 AWG GXL SP4
POS DESIGNATION
A TR LT SW BLU/WHT 16 AWG GXL X5
A TRANS-C VIL/GRY 16 AWG GXL X5 11 GND-12 BLACK 16 AWG GXL Y6
B GND-13 BLACK 16 AWG GXL X5
B GND-10 BLACK 16 AWG GXL X5 12 GND-13 BLACK 16 AWG GXL X29
PAL1050
10-16 TL943 31200256

ELECTRICAL
Figure 10-4 Transmission Harness

303-4752 1 TRANSMISSION HARNESS, (includes all items) A
2 304-2647 1 CONNECTOR LOCK
4 303-8672 5 TERMINAL
6 1 TERMINAL
7 1 SEAL
8 303-4997 6 MOLDED DIODE
31200256 TL943 10-17

ELECTRICAL
Figure 10-5 Transmission Harness - ZF
10-18 TL943 31200256

ELECTRICAL
Figure 10-5 Transmission Harness - ZF

384-3126 1 TRANSMISSION HARNESS, (includes all items) C
1 102-8801 1 FEMALE RECEPTACLE, (includes rear seal)
304-2647 1 SECONDARY WEDGE LOCK
303-4970 9 TERMINAL
3 PLUG
2 TERMINAL
3 303-4997 6 MOLDED DIODE
1 WEDGE LOCK
31200256 TL943 10-19

ELECTRICAL
Figure 10-6 Boom Work Light Harness
X3
X3
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 WORK LT YEL 14 AWG GXL SP3
2 LT GND BLK 14 AWG GXL SP4
2
X1
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
A PLUG - - - -
B PLUG - - - -
C WORK LT YEL 14 AWG GXL SP1
D LT GND BLK 14 AWG GXL SP2
X1
X2 X4
TERM WIRE TERM WIRE
COLOR GAUGE TYPE TO COLOR GAUGE TYPE TO
# DESIGNATION # DESIGNATION
1 WORK LT YEL 14 AWG GXL SP1 1 WORK LT YEL 14 AWG GXL SP3
2 LT GND BLK 14 AWG GXL SP2 2 LT GND BLK 14 AWG GXL SP4
2 2
X2 X4
PAP2790
10-20 TL943 31200256

ELECTRICAL
Figure 10-6 Boom Work Light Harness

303-4914 Ref BOOM WORK LIGHT HARNESS, (S/N TBL00566 thru TBL01918), (no longer B
available, order 375-3913 for service)
375-3913 1 BOOM WORK LIGHT HARNESS, (S/N TBL01919 & After), (includes all items) A
305-5503 2 TERMINAL
2 SEAL
2 PLUG
2 334-5871 3 PLUG CONNECTOR, (includes rear seal)
305-5449 1 WEDGE LOCK
456-1539 2 TERMINAL
31200256 TL943 10-21

ELECTRICAL
Figure 10-7 Cab Work Light Harness
5 1
4
2
3
PY1770
10-22 TL943 31200256

ELECTRICAL
Figure 10-7 Cab Work Light Harness

328-1548 1 CAB WORK LIGHT HARNESS, (includes all items) A
1 303-4969 2 TERMINAL
2 303-4970 2 TERMINAL
3 334-5871 1 TERMINAL
4 323-7236 1 TERMINAL
5 298-7252 2 WIRE, 16 GA, BLACK
31200256 TL943 10-23

ELECTRICAL
Figure 10-8 Work Light Cab Harness
X1 1
TERM WIRE
# DESIGNATION
COLOR GAUGE TYPE TO
2
1
2
PLUG
WORK LT PWR
-
ORN
-
16 AWG
-
GXL
-
X2
3
3 BCN PWR ORN 16 AWG GXL X3
X1 4
4 PLUG - - - -
5 BCN GND BLK 16 AWG GXL X7
6 CAB LT PWR ORN 16 AWG GXL X2
7 CAB LT GND BLK 16 AWG GXL SP2 X2
8 WORK LT YEL 16 AWG GXL X2 TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 EMPTY - - - -
2 CAB LT PWR ORN 16 AWG GXL X1
3 CAB LT YEL 16 AWG GXL SP1
4 EMPTY - - - -
5 WORK LT PWR ORN 16 AWG GXL X1
6 WORK LT YEL 16 AWG GXL X1
7 CAB LT GND BLK 16 AWG GXL SP2
8 EMPTY - - - -
5
X2 6
X3
TERM WIRE
COLOR GAUGE TYPE TO
X3 # DESIGNATION
1 EMPTY - - - -
5 2
3
BCN PWR
BEACON
ORN
YEL
16 AWG
16 AWG
GXL
GXL
X1
X7
6 4 EMPTY - - - -
5 EMPTY - - - -
6 EMPTY - - - -
8 EMPTY - - - -
7
8
9
X4
X4 TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
7
8
9
X5
X5 TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
7
7 8
8 9
9
X7 X7
X6 X6
TERM
#
WIRE
DESIGNATION
COLOR GAUGE TYPE TO
TERM WIRE 1 BEACON YEL 16 AWG GXL X3
COLOR GAUGE TYPE TO
# DESIGNATION 2 BCN GND BLK 16 AWG GXL X1
1 CAB LT YEL 16 AWG GXL SP3 PY1980
10-24 TL943 31200256

ELECTRICAL
Figure 10-8 Work Light Cab Harness

303-4915 Ref CAB WORK LIGHT HARNESS, (S/N TBL00566 thru TBL01918), (no longer D
available, use 375-3915 for replacement or 1 thru 9 for service)
375-3915 1 CAB WORK LIGHT HARNESS, (S/N TBL01919 & After), A
1 346-2984 1 HOUSING
2 6 WEDGE LOCK
3 303-4969 6 TERMINAL
4 456-2250 2 PLUG
5 304-2612 2 HOUSING
6 8 TERMINAL
7 304-2606 4 HOUSING
8 305-5449 8 WEDGE LOCK
9 303-4970 8 TERMINAL
31200256 TL943 10-25

ELECTRICAL
Figure 10-9 Work Light Cab Harness, (if equipped)
X2
4
X2
X2 1
2
3
X2
X1
X2
X2 PY6030
10-26 TL943 31200256

ELECTRICAL
Figure 10-9 Work Light Cab Harness, (if equipped)

303-4916 Ref CAB WORK LIGHT HARNESS, (S/N TBL00566 thru TBL01918), (includes all B
items)
2 NSS 7 TERMINAL
3 456-2250 1 PLUG
4 NSS 6 TERMINAL, 1/4 FULLY INSULATED
31200256 TL943 10-27

ELECTRICAL
Figure 10-10 Frame Road Lights Harness
X4
1 2
X5
X1
X3
X2
6
7
8
9
X7
3
4 PY6130
5
X6
6
10-28 TL943 31200256

ELECTRICAL
Figure 10-10 Frame Road Lights Harness

303-4917 Ref FRAME ROAD LIGHTS HARNESS, (Before S/N TBL01518), (no longer C
available, order 375-3916 for service)
375-3916 1 FRAME ROAD LIGHTS HARNESS, (S/N TBL01518 & After), (if equipped), A
(includes all items)
4 7R-2750 3 TERMINAL
5 1 SEAL
6 299-0350 4 PLUG
8 299-0349 2 TERMINAL
9 128-5016 1 SEAL
31200256 TL943 10-29

ELECTRICAL
Figure 10-11 Cab Road Lights Harness
X3 11
12 X6
5
6
X8
X1
1
14 X8
13
X7
10
2 X5
3
4 X9
X2
14
7
8
X4 9
PY6140
10-30 TL943 31200256

ELECTRICAL

303-4918 1 CAB ROAD LIGHTS HARNESS, (if equipped), (includes all items) C
3 2 TERMINAL
4 1 SEAL
5 1 CONNECTOR
6 344-7165 2 TERMINAL
7 1 CONNECTOR, (includes 15 amp fuse)
8 196-2413 2 TERMINAL
9 299-0944 1 COVER
10 456-1514 1 CONNECTOR
11 362-8011 1 CONNECTOR
12 7 TERMINAL
13 NSS 1 1/4 SPADE TERMINAL
14 NSS 3 1/4 FEMALE TERMINAL
31200256 TL943 10-31

ELECTRICAL
Figure 10-12 Auxiliary Electrics
204
205
C
202
A B
QC VALVE HARN. TO BOOM HARN

QC VALVE HARNESS WIRE WIRE
C
203
WIRE COLOR COLOR DESIGNATION
BLACK QC PWR
YELLOW
RED QC PWR
YELLOW NO CONN
BLUE QC GND
BROWN
ORANGE QC GND
VIEW C-C
B
206
202
QC PWR QC PWR
YELLOW YELLOW
PLUG EXTRA
F B
BLACK
A
E C
D
PLUG
QC GND
BROWN QC GND
BROWN
202
VIEW E-E
E E
105 101
104
SPARE_BAT
OPT_PWR
FAN/HTR
GAUGES
RELAYS
LIGHTS
STEER
HORN
30A
10A
15A
25A
10A
10A
10A
25A
25A
25A
KEY
W/W
GND3
GND2
GND1
1 2
OPT3
OPT2
OPT1
FAN_SW
OIL
12+
B+ FUEL
HTR_SW
OPT3
OPT2
OPT1
WL2
15A
15A
10A
ACC LIGHTS W/W FAN/HTR +

SL_SWB
WL_SWB
GRD
LT GND
G TEMP
OPT AUX_ELEC2 AUX_ELEC1 WARN_LT_CK REV_ALARM 4 3

SPARE_COIL GND85 SW1-87A SW2-86 SW2-87A SW1-86
VIEW A-A BAT

ACC
BAT
ST
IGN
IGN
IGN QA
VALVE
103
202 PACKARD METRI-PAK
TIE WRAP TO CONNECTION #1
8 NO CONN.
EXISTING 7 GND
DASH HARNESS 6
DESIGNATION
DESIGNATION
QC GND
TERMINAL #
WIRE
5 GND
VIEW D-D 4 QC GND
3 QC PWR
2 PWR
1 QC PWR
1
2
D
** unknown **
** unknown **
4
YES
D
1
9112-5077
12-5077
PAL2832
VIEW B-B
10-32 TL943 31200256

ELECTRICAL
Figure 10-12 Auxiliary Electrics

299-1328 1 AUXILIARY ELECTRICS, (Before S/N TBL01599 excluding TBL01551 & D
TBL01585), (includes all items)
374-9168 1 AUXILIARY ELECTRICS, (S/N TBL01599 & After including TBL01551 & A
TBL01585), (includes all items)
1 298-8274 1 AUXILIARY FRAME WIRING HARNESS, (Before S/N TBL01599 excluding
TBL01551 & TBL01585)
374-9167 1 AUXILIARY FRAME WIRING HARNESS, (S/N TBL01599 & After including
TBL01551 & TBL01585)
2 298-6828 7 TIE STRAP
101 300-6092 1 DASH HARNESS, (Before S/N TBL01599 excluding TBL01551 &
TBL01585)
103 298-7221 1 CONTURA SWITCH
104 299-0325 1 RELAY, (Before S/N TBL01599 excluding TBL01551 & TBL01585)
105 9W-1442 1 FUSE, 10A, (Before S/N TBL01599 excluding TBL01551 & TBL01585)
202 298-8269 1 AUXILIARY WIRING HARNESS
203 298-0434 1 QUICK CHANGE HARNESS
204 298-8265 1 FRONT AUXILIARY ELECTRIC TUBE
205 305-2034 1 FITTING
206 298-0577 1 TUBE ASSY
31200256 TL943 10-33

ELECTRICAL
Figure 10-13 A/C Harness
GND
1
GND
RLY 87
3
5 H A
GND GND 4
RLY 85 AC SW GND 5
RLY 85 6
E B
RLY 30 RLY 87 FAN SW C
RLY 30 FAN SW C
PRS SW
AC SW
C
PRS SW RLY 85 PAL3461
WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END
DESIGNATION COLOR/STRIPE GAGE G H REMARKS
A B C D E F
RLY 87 ORANGE 16 WEATHER PACK 1/4 FEMALE SPADE CONDENSOR TO RELAY
RLY 30 RED 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE DASH CIRCUIT BOARD TO RELAY
RLY 85 BLUE 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE WEATHER PACK RELAY TO PRESSURE SWITCH TO COMP. CLUTCH
PRS SW VIOLET 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PRESSURE SWITCH TO THERMOSTATIC SWITCH
AC SW YELLOW 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE AC SWITCH TO THERMOSTATIC SWITCH
1/4 FEMALE SPADE
FAN SW C GREEN 16 AC SWITCH TO FAN C
1/4 FEMALE SPADE
GND BLACK 16 WEATHER PACK 1/4 FEMALE SPADE 1/4 FEMALE SPADE RING 3/8 SCREW RING 3/8 SCREW GROUND
10-34 TL943 31200256

ELECTRICAL
Figure 10-13 A/C Harness

298-8285 1 A/C HARNESS, (includes items 1 thru 6) F
1 299-0339 1 SHROUD
3 299-0346 1 CABLE SEAL
4 299-0341 1 SHROUD
5 298-7282 2 TERMINAL
6 299-0347 1 CABLE SEAL
31200256 TL943 10-35

ELECTRICAL
Figure 10-14 Cab Harness
5
7
4 17
5 8
6 9
10
11
A B C D E F
1
2
3
12
13
14
15
16
SP-3
SP-2
SP-1
SP BAT PWR
SP ACCY PWR
SP CAB GND 1
SP CAB GND 2
A/C CLUTCH
PY5480
10-36 TL943 31200256

ELECTRICAL
Figure 10-14 Cab Harness

344-3273 1 CAB HARNESS, (includes all items) C
1 1 PLUG
2 305-5502 TERMINAL
4 NSS 1 BOOT
5 303-4970 2 CONTACT
6 1 CONNECTOR
1 WEDGE LOCK
9 299-0312 2 RELAY
10 196-2413 2 TERMINAL
11 305-5507 2 PLUG
12 331-9918 1 CONNECTOR
13 303-4969 1 CONTACT
14 456-2250 1 PLUG
15 303-4983 1 NUT
16 303-4982 1 WASHER
17 1 BOOT
31200256 TL943 10-37

ELECTRICAL
Figure 10-15 Power Distribution Box Installation
1
5
2
3
4
PAP14350
10-38 TL943 31200256

ELECTRICAL
Figure 10-15 Power Distribution Box Installation

364-5693 1 POWER DISTRIBUTION BOX INSTALLATION, (includes all items) B
1 375-3920 1 POWER DISTRIBUTION BOX
328-6707 1 COVER
328-6711 1 LABEL
328-6710 8 MICRO-RELAY, 5 PIN
141-2759 1 MINI FUSE, 5 AMP
113-8491 2 MINI FUSE, 10 AMP
344-2628 1 MINI FUSE, 15 AMP
344-2629 1 MINI FUSE, 25 AMP
2 Ref VEC OPTIONS HARNESS, (see Figure 10-23 for details)
3 297-7013 4 HEX HD CAPSCREW, 1/4-20X1.5
4 298-7371 4 FLAT WASHER, 1/4
5 300-6101 AR TIE WRAP
6 298-0548 4 NUT, 1/4-20
31200256 TL943 10-39

Figure 10-16 Transmission Relay Harness
CONN WIRE GA
POS WIRE DESIGNATION TYPE
A THR SGN/915 18 GXL

D
A B C D E F
B THR RTN/914 18 GXL
C THR SUP/911 18 GXL
D IVS 18 GXL
E ON-IDLE 18 GXL 8
F IVR 18 GXL
CONN WIRE GA
POS WIRE DESIGNATION & TYPE

I G 3 TRANS SOL Y5 16 GXL
4 TRANS SOL 16 GXL
5 SHIFT PWR 1 16 GXL
CONN WIRE GA
6 KEY START 16 GXL
POS
WIRE DESIGNATION & TYPE
1 STD JOY PWR 16 GXL 8 PRK BRK SOL 16 GXL
2 STABTILT/PWR 16 GXL
7 5
WIRE GA
CONN POS WIRE DESIGNATION & TYPE
1 (30) TRANS/BRK PWR 16 GXL

2 (85) SHIFTER GND 16 GXL
A 3 (87A) PLUGGED --
4 (87) REVERSE 16 GXL
5 (86) REVERSE SOL 16 GXL
B 1
CONN WIRE GA
1 TI LT UP 16 GXL
2 STD JOY PWR 16 GXL
3 STD JOY PWR 16 GXL 6 CONN POS WIRE DESIGNATION WIRE GA
& TYPE
4 TILT DN 16 GXL 1 (30) SHIFTER GND 16 GXL

5 PLUGGED --
2 2 (85) SHIFTER GND 16 GXL
6 PLUGGED -- 3 (87A) PLUGGED --
C
4 (87) TRANSTMP SW 16 GXL
5 (86) KEY START 16 GXL
H
SP-3 16 GA GXL
SP-2 16 GA GXL
CONN
CONN WIRE GA
& TYPE SP-1 16 GA GXL
POS
WIRE DESIGNATION & TYPE
1 TRANS SOL Y1 16 GXL SP BAT PWR 12 GA GXL
1 STAB/TILT PWR 16 GXL
2 REVERSE SOL 16 GXL SP ACCY PWR 16 GA GXL
SP GND 1 16 GA GXL 2 SHIFTER GND 16 GXL
SP GND 2 16 GA GXL 3 TILT UP 16 GXL
4 TRANS SOL 16 GXL AC CLUTCH 16 GA GXL
4 TILT DN 16 GXL
7 KEY START 16 GXL
9 PRK BRK SOL 16 GXL
10 REVERSE 16 GXL
11 TRAN/BRK PWR 16 GXL
12 SHIFTER GND 16 GXL
13 THR SUP/911 18 GXL F 4
14 THR SGN/915 18 GXL
15 THRRTN/914 18 GXL
16 SP BAT PWR 16 GXL
17 SPACCY PWR 16 GXL
18 REGEN FORCE SW 16 GXL
19 REGEN INH SW 16 GXL
20 REGEN DIS LAMP 16 GXL
21 DPF SOOT LAMP 16 GXL
22 HEST L AMP 16 GXL
23 TRANSTMP SW 16 GXL
24 AC CLUTCH 16 GXL
26 TILT UP 16 GXL
27 TILT DN 16 GXL
28 REGEN PWR 16 GXL
29 IVS 18 GXL
30 ON-IDLE 18 GXL
31 IVR 18 GXL
PAP3681
10-40 TL943 31200256

Figure 10-16 Transmission Relay Harness

328-7823 1 TRANSMISSION RELAY HARNESS, (includes all items) I
1 299-0312 2 RELAY
196-2413 4 TERMINAL
305-5507 1 PLUG
2 334-5870 1 CONNECTOR KIT, (includes rear seal)
303-4970 4 SOCKET TERMINAL
305-5502 6 TERMINAL
303-4969 31 TERMINAL
180-9214 1 NUT
128-4249 1 LOCKWASHER
5 334-5874 1 CONNECTOR KIT, (includes rear seal)
1 WEDGE LOCK
303-4970 8 CONTACT
1 BOOT
6 334-5872 1 CONNECTOR KIT, (includes locking seal)
303-4970 4 CONTACT
456-2250 2 PLUG
7 334-5871 1 RELAY
303-4970 2 SOCKET TERMINAL
8 NSS 1 CONNECTOR, (not used)
31200256 TL943 10-41

ELECTRICAL
X3 11
12 X6
5
6
X8
X1
1
14 X8
13
X7
10
2 X5
3
4 X9
X2
14
7
8
X4 9
PY6140
10-42 TL943 31200256

ELECTRICAL

303-4918 1 CAB ROAD LIGHTS HARNESS, (if equipped), (includes all items) C
3 2 TERMINAL
4 1 SEAL
5 1 CONNECTOR
6 344-7165 2 TERMINAL
7 1 CONNECTOR, (includes 15 amp fuse)
8 196-2413 2 TERMINAL
9 299-0944 1 COVER
10 456-1514 1 CONNECTOR
11 362-8011 1 CONNECTOR
12 7 TERMINAL
13 NSS 1 1/4 SPADE TERMINAL
14 NSS 3 1/4 FEMALE TERMINAL
31200256 TL943 10-43

ELECTRICAL
Figure 10-18 Tilt On Joystick Harness
2
3
5
6
D
B
PY6000
10-44 TL943 31200256

ELECTRICAL
Figure 10-18 Tilt On Joystick Harness

328-7824 1 TILT ON JOYSTICK HARNESS, (includes all items) A
1 303-4997 2 DIODE
3 303-8665 4 TERMINAL
6 303-4970 2 TERMINAL
31200256 TL943 10-45

Figure 10-19 Tilt & Aux Control Module
35
16
259
101
18 102
103
104
21
12
258
17
PY5900
10-46 TL943 31200256

Figure 10-19 Tilt & Aux Control Module

12 298-7378 2 LOCKWASHER, 1/4
16 2 BUTTON HD CAPSCREW, 1/4-20X1-1/2
17 2 HEX NUT, 1/4-20
18 360-7783 1 TILT & AUX CONTROL MODULE, (includes items 101 thru 104) D
21 298-7363 3 WASHER, 1/4
35 Ref ACCESSORY MODULE HARNESS, (see Figure 10-20 for details)
101 371-6711 1 ACCESSORY MODULE PC BOARD
2 MATING CONNECTOR
2 TERMINAL
2 PLUG
102 432-5954 1 CIRCUIT CARD BOX
103 371-6712 1 TILT & AUX DECAL
104 1 SOFTWARE
258 Ref ACCELERATOR BRACKET, (see Figure 7-3 for details)
259 Ref VEC BOX ASSY, (see Figure 10-15 for details)
31200256 TL943 10-47

Figure 10-20 Accessory Module Harness
15
16
17
G
CONN
& TYPE
1 KEY IGN 18 GXL

2 RX 18 GXL
3 TX 18 GXL
4 ACC MOD GND 18 GXL
F
CONN
& TYPE
A CAN H/904 SEE NOTE

12 B
C
CAN L/905
SHIELD /020
SEE NOTE
--
13
14
E
CONN
& TYPE
1 5 EXC TILT 18 GXL

2 2
3
TILT SIG A
TILT GND
18 GXL
18 GXL
10 4
5
5 EXC AUX
AUX SIG A
18 GXL
18 GXL
6 AUX GND 18 GXL
11 7
8
TILT SIG B
AUX SIG B
18 GXL
18 GXL
9 CAN H/904 **
10 CAN L/905 **
11 TX 18 GXL
12 RX 18 GXL
D
CONN
& TYPE
1 KEY IGN 18 GXL

3 TRIG 18 GXL
2 4 DCLUTCH IN
PLUGGED
18 GXL
5 --
4 6
7
ROLLER SEL
TILT UP
18 GXL
18 GXL
8 TILT DN 18 GXL
9 9
10
AUX A
AUX B
18 GXL
18 GXL
10 11
12
DCLUTCH
GND FAULT
18 GXL
18 GXL
5
6
7
8 C
CONN
& TYPE
1 DCLUTCH IN 18 GXL
2 KEY IGN 16 GXL
3 TILT UP 18 GXL
4 TILT DN 18 GXL
5 DCLUTCH 18 GXL
6 AUX A 18 GXL
7 AUX B 18 GXL
9 PLUGGED --
10 PLUGGED --
11 GND FAULT 18 GXL
3 12 PLUGGED --
B
CONN
& TYPE
1 5 EXC TILT 18 GXL

2 TILT GND 18 GXL
3 TILT SIG A 18 GXL
4 TILT SIG B 18 GXL
5 KEY IGN 18 GXL
6 TRIG 18 GXL
7 PLUGGED --
8 PLUGGED --
1
2 A
CONN
& TYPE
1 5 EXC AUX 18 GXL

2 AUX GND 18 GXL
3 AUX SIG A 18 GXL
4 AUX SIG B 18 GXL
5 KEY IGN 18 GXL
6 ROLLER SEL 18 GXL PY5890
10-48 TL943 31200256

Figure 10-20 Accessory Module Harness

346-9672 1 ACCESSORY MODULE HARNESS, (includes all items) D
1 1 CONNECTOR
NSS 1 LOCK
NSS REAR SEAL
2 4 TERMINAL
3 1 CONNECTOR
NSS 1 LOCK
NSS REAR SEAL
4 169-0705 2 TERMINAL
5 1 CONNECTOR
6 304-2647 1 SECONDARY WEDGE LOCK
8 456-2250 1 TERMINAL
9 1 CONNECTOR
10 2 WEDGELOCK
11 1 CONNECTOR, DTM SERIES PLUG
12 1 CONNECTOR, DTM SERIES PLUG
13 305-5503 1 SECONDARY WEDGE LOCK
14 356-2911 1 TERMINAL
15 456-1591 1 CONNECTOR
16 335-8096 1 CONNECTOR
17 456-1517 1 TERMINAL
31200256 TL943 10-49

ELECTRICAL
Figure 10-21 Chassis Harness
CONN
& TYPE
1 KEY BAT PWR 16 GXL

2 KEY IGN 16 GXL
3 KEY ACC 16 GXL
4 KEY START 16 GXL
5 DASH GND 16 GXL
6 GAGE PWR 16 GXL
CONN
7 HORN PWR 16 GXL
& TYPE
8 STEER/SWAY PWR 16 GXL
1 ECU IGN/012 12 GXL
9 STR AW 16 GXL
2 ECU BAT/022 12 GXL
10 STR CAB 16 GXL
11 HORN 16 GXL
4 ENG GND 12 GXL
12 FUL LVL 16 GXL
5 PLUGGED --
6 PK BRK SOL 16 GXL
14 ST RLY 16 GXL
16 PK BRK SOL 16 GXL
9 ALT EXC 16 GXL
17 GND FAULT 16 GXL
10 THR SUP/911 18 GXL
18 AUX A 16 GXL
11 THR SGN/915 18 GXL
19 AUX B 16 GXL
12 THR RTN/914 18 GXL
13 ST RLY 16 GXL
14 YEL CAN H/904 * 22 ENG STOP LT 18 GXL
15 GRN CAN L/905 * 23 TRAN/BRK PWR 16 GXL
16 BRN/BLK SHIELD /020 * 24 ACC MOD GND 16 GXL
25 TILT UP 16 GXL
18 IVS 18 GXL
26 TILT DN 16 GXL
27 DCLUTCH 16 GXL
28 PLUGGED --
29 YEL CAN H/904 *
30 GRN CAN L/905 *
23 ON-IDLE 18 GXL
31 BRN/BLK SHIELD /020 *
24 IVR 18 GXL
25
26
TRANS SOL
TRANS SOL Y5
16 GXL
16 GXL
2
27
28
PLUGGED
TRANS SOL Y6
--
16 GXL 3
29 PLUGGED --
7
8
11
HD
36-2
1
4-31
12
PT
13 2
3 3
4
HD36-24-31ST
5
WIRE GA
CONN POS WIRE DESIGNATION & TYPE
1(30) PK BRK SOL 16 GXL

2(85) STR/FUL GND 16 GXL
3(87A) PLUGGED 16 GXL
41 4(87) SHIFT PWR 2

5(86) DCLUTCH
16
16
GXL
GXL
CONN
POS
A
WIRE DESIGNATION
DASH GND
WIRE GA
& TYPE
16 GXL
42 B ALT EXC 16 GXL
HD
C SP ACCY PWR 16 GXL
14
CONN
36-2
16
POS & TYPE
D AUX RLYS PWR 16 GXL
43
4-19
E 1 TRANS SOL Y1 16 GXL
OPT GND 1 12 GXL
SE
2
15 F
G
KEY ACC
TRAN/BRK PWR
16
16
GXL
GXL 17 3
4
REVERSE SOL
TRANS SOL Y3
TRANS SOL
16 GXL
16 GXL
16 GXL
H OPT GND 2 12 GXL
16 18 3
5
6
TRANS SOL Y5
TRANS SOL Y6
16 GXL
16 GXL
SP-3 16 GA GXL
7 KEY START 16 GXL
SP-2 16 GA GXL 19 5 8
9
SHIFT PWR 1
SHIFT PWR 2
16 GXL
16 GXL
SP-1 16 GA GXL
SP BAT PWR 12 GA GXL 20 6 10
11
REVERSE
TRAN/BRK PWR
16 GXL
16 GXL
SP ACCY PWR 16 GA GXL
SP GND 1 12 GA GXL
CONN
POS
A
WIRE DESIGNATION
SP CAB GND 1
WIRE GA
& TYPE
16 GXL
21 7 12
13
SHIFTER GND
THR SUP/911
16 GXL
18 GXL
14
CONN
POS
WIRE DESIGNATION
WIRE GA
& TYPE
B
C
SP CAB GND 2
SP GND 1
16
12
GXL
GXL 24 8 15
16
THR SGN/915
THR RTN/914
SP BAT PWR
18 GXL
18 GXL
16 GXL
D AC CLUTCH GND 16 GXL
A AC CLUTCH PWR 16 GXL E
F
AUX ELEC GND
LT GND
16
16
GXL
GXL
9 17
18
SP ACCY PWR
SP CAB GND 1
16 GXL
16 GXL
3/8"
G
H
STR/FUL GND
ACC MOD GND
16
16
GXL
GXL 10 19
20
21
SP CAB GND 2
SP-1
16 GXL
16 GXL
SP-2 16 GXL
RING AC CLUTCH GND 16 GXL
TERM 22 SP-3 16 GXL
CONN WIRE GA
24 AC CLUTCH PWR 16 GXL
A
B
ECU BAT/022
GAGE PWR
12
16
GXL
GXL
CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE 16 26
27
TILT UP
TILT DN
16 GXL
16 GXL
C OPT PWR 1 A ECU GND/050 12 GXL
D
E
ECU IGN/012
SP BAT PWR
12
12
12
GXL
GXL
GXL
B
C
KEY BAT PWR
STAB/TILT PWR
16 GXL
16 GXL
17 28
29
SP BAT PWR
IVS
16 GXL
18 GXL
F KEY IGN 16 GXL D OPT PWR 4 12 GXL
18 30
31
ON-IDLE
IVR
18 GXL
18 GXL
G OPT PWR 2 12 GXL
16 E
F
STEER/SWAY PWR
HORN PWR
16 GXL
16 GXL
H SHIFTER GND 16 GXL
G OPT PWR 3 12 GXL 19
17 H ENG GND 12 GXL
20 CONN
& TYPE
16 18 1 KEY ACC 16 GXL
21 2
3
AUX RLYS PWR
STOP LT
16
16
GXL
GXL
17 19 4 WORK LT 16 GXL
23 5 EXTRA 16 GXL
18 20 6
7
SWING
QC PWR 1
16
16
GXL
GXL
19 21 8
9
OPT PWR 1
QC PWR 2
12
16
GXL
GXL
10 OPT PWR 2 12 GXL
20 22 11
12
QC GND 5
OPT PWR 3
16
12
GXL
GXL
13 QC GND 7 16 GXL
21 14
15
OPT PWR 4
AUX ELEC GND
12
16
GXL
GXL
16 OPT GND 1 12 GXL
17 SIDE SHIFT 16 GXL
18 OPT GND 2 12 GXL
19 MAST 16 GXL
PAP11240
10-50 TL943 31200256

ELECTRICAL
Figure 10-21 Chassis Harness (Continued)
AUX ELECTRIC
QUICK CONNECT CONN
POS WIRE DESIGNATION
WIRE GA
& TYPE
CONN WIRE GA
A PLUGGED --
A QC PWR 1 16 GXL B MAST 16 GXL
B
C
QC PWR 2
AUX ELEC GND
16 GXL
16 GXL
2 C
D
SIDE SHIFT
AUX ELEC GND
16 GXL
16 GXL
D
E
F
QC GND 5
QC GND 7
16 GXL
16 GXL 3 E
F
SWING
EXTRA
16 GXL
16 GXL
PLUGGED --
GA
IR
E
E
W TYP
& L
30 2
GX L
NA
TIO
N
16 GX
16
31 3
SIG
&
GA
IR
E
E
W TYP
GX L
L W
IR
E
DE
RS
VE D
E 30 5
RE GN
NN
N CO S
16 GX
NA
SIG
T IO
16
6
1 GX
L
GX L
PO
A
B
LT 31 28
DE
CONN WIRE GA
CONN WIRE GA POS WIRE DESIGNATION & TYPE
E E WIRE DESIGNATION
16
POS & TYPE
IR ERS
NN
CO S
PO
A
W
S
V
RE OP
T
LT
K
LT
1
2
AUX. B
VLV GND
16 GXL
16 GXL
29 1
2
TILT DN
VLV GND
16 GXL
16 GXL
OR ND
B W G
A
B
L T
C
19 D 5
32
CONN
POS
1
WIRE DESIGNATION
TILT UP
WIRE GA
& TYPE
16 GXL
28
33
2 VLV GND 16 GXL
29
34 5
16 28
35 29
36 16
36
CONN WIRE GA
WIRE DESIGNATION
37
POS & TYPE
A FUL LVL 16 GXL CONN

& TYPE
B STR/FUL GND 16 GXL
38 39 5
1 AUX. A 16 GXL
B
2 VLV GND 16 GXL

A
28 CONN WIRE
GAUGE
POS DESIGNATION
CONN WIRE Q
29 85 GND FAULT 16 GXL
GAUGE 86 ACC MOD GND 16 GXL
POS DESIGNATION
1 STR AW 16 GXL 30 ACC MOD GND 16 GXL
2 STR/FUL GND 16 GXL 87 VLV GND 16 GXL
42 CONN WIRE
GAUGE
POS DESIGNATION
43 1 STR CRB 16 GXL
25 2 STR/FUL GND 16 GXL
26
40 25
26
27
PAP18430
31200256 TL943 10-51

ELECTRICAL
Figure 10-21 Chassis Harness

344-3254 1 CHASSIS HARNESS, (includes all items) E
2 298-7268 4 TERMINAL
3 456-2250 6 PLUG
5 298-7269 3 CONTACT
7 303-4983 2 NUT
8 303-4982 2 LOCK WASHER
9 305-5437 1 CONTACT
10 293-9310 1 CAP
11 362-4934 1 CONNECTOR
12 303-4971 1 CONTACT
13 1 PLUG
14 299-0339 1 CONNECTOR
15 298-7282 1 TERMINAL
16 299-0346 4 SEAL
17 299-0959 1 CONNECTOR
18 299-6629 1 LOCK
19 196-2412 2 TERMINAL
20 267-9572 1 TERMINAL
21 299-0348 1 SEAL
22 299-0958 1 CONNECTOR
23 299-0957 1 CONNECTOR
24 299-0956 1 CONNECTOR
25 176-1477 2 CONNECTOR
26 2 TERMINAL
27 362-3261 1 SEAL
28 304-2606 1 CONNECTOR
29 305-5449 1 LOCK
30 305-2038 1 CONNECTOR
31 305-2043 1 CAP
32 362-6360 1 CONNECTOR
33 1 LOCK
34 7R-2750 1 SEAL
35 305-2115 1 CONNECTOR
36 299-0349 2 TERMINAL
37 299-0343 1 CONNECTOR
38 299-0350 1 DUST CAP
39 299-0340 1 CONNECTOR
40 362-3261 1 SEAL
41 299-0312 1 RELAY
42 362-7670 2 CONNECTOR
43 196-2413 2 TERMINAL
10-52 TL943 31200256

ELECTRICAL
Figure 10-21 Chassis Harness (Continued)

31200256 TL943 10-53

Figure 10-22 Cab Options Harness
HEATER PWR
HEATER MED
HEATER LOW
WIPER PARK
WIPER PWR
HEATER HI
WIPER LO
WIPER HI
WASHER
C
I CONN
& TYPE
CONN
& TYPE A HEATER GND 18 GXL
A D FAN PWR 16 GXL B HTR CNTRL A 18 GXL
B D FAN GND 16 GXL A B C HEATER PWR 18 GXL
I C
4
C
5
B
A
2
A B
3 6
4
4
7
8
1 9
WIPER LO 10
WIPER HI D 11
WIPER PARK
H
D
CONN
& TYPE
A D FAN PWR 16 GXL
B HEATER PWR 12 GXL
C WIPER PWR 12 GXL
D HEATER GND 12 GXL
E D FAN GND 16 GXL
F PLUGGED --
12
13
E
E
CONN
& TYPE
1 EMPTY --
2 EMPTY --
WASHER G 3 EMPTY --
4 EMPTY --
5 EMPTY --
6 EMPTY --
7 HEATER GND 18 GXL
8 HTR CNTRL B 18 GXL
9 EMPTY --
10 HEATER PWR 18 GXL
F 4
CONN
& TYPE
8
1 HEATER HI 16 GXL 14
2 HEATER MED 16 GXL F
3 HEATER LOW 16 GXL
4 HEATER GND 16 GXL PY0610
10-54 TL943 31200256

Figure 10-22 Cab Options Harness

298-8426 1 CAB OPTIONS HARNESS, (if equipped), (includes all items) B
3 299-0349 1 TERMINAL
4 299-0346 4 SEAL
6 456-5420 1 TERMINAL
7 299-0345 1 SHROUD
8 298-7282 2 TERMINAL
9 305-5503 1 TERMINAL
10 299-0348 1 SEAL
11 299-0350 1 DUST CAP PLUG
12 299-0909 1 CONNECTOR
13 299-6630 1 TERMINAL
14 299-0343 1 CONNECTOR
31200256 TL943 10-55

ELECTRICAL
Figure 10-23 VEC Options Harness
TO VEC OPTIONS, (BLACK) TO ROOF WIPER MOTOR TO CHASSIS OPTIONS HARNESS

A K M H
CONN
WIRE DESIGNATION WIRE GA CONN
WIRE DESIGNATION WIRE GA WIRE GA CONN
POS & TYPE POS & TYPE CONN POS WIRE DESIGNATION & TYPE POS & TYPE
A OPT PWR 4 12 GXL A 5A ROOF WIPER PWR 16 GXL 1 (30) 1 KEY ACC 16 GXL
AUX RLYS PWR 14 SXL
B OPT PWR 3 12 GXL B 5A ROOF WIPER GND 16 GXL 2 AUX RLYS PWR 16 GXL
2 (85) QC PWR 1 16 GXL
C OPT PWR 2 12 GXL 3 STOP LT 14 GXL
D 5A ROOF WIPER PWR 16 GXL 3 (87A) AUX ELEC PWR 14 SXL 4 WORKLT 14 GXL
E AUX SW GND 16 GXL 4 (87) PLUGGED -- 5 EXTRA 16 GXL
F OPT PWR 1 12 GXL 5 (86) QC GND 16 GXL 6 SWING 16 GXL
G 15A OPT 2 16 GXL 7 QC PWR 1 16 GXL
H 25A OPT 12 GXL 8 OPT PWR 1 12 GXL
9 QC PWR 2 16 GXL
10 OPT PWR 2 12 GXL
11 QC GND 5 16 GXL
12 OPT PWR 3 12 GXL
10 13 QC GND 7 16 GXL
14 OPT PWR 4 12 GXL
15 PLUGGED --
16 OPT GND 1 12 GXL
17 SIDESHIFT 16 GXL
K 18 OPT GND 2 12 GXL
TO VEC OPTIONS, (GRAY) 19 MAST 16 GXL
B
CONN
& TYPE
11
A D FAN GND 16 GXL
B OPT GND 2 12 GXL
C OPT GND 1 12 GXL
TO WORKLIGHT/BEA CON
D 5A ROOF WIPER GND 16 GXL L
E 15A OPT 2 GND 16 GXL
OPTION HARNESS
F 25A OPT GND 12 GXL G
CONN WIRE GA
G QC GND 16 GXL POS WIRE DESIGNATION & TYPE
H PLUGGED -- 1 STOP LT 14 GXL

2 S/W LT PWR 14 GXL
3 BCN PWR 16 GXL
4 DOME LT 14 GXL
5 DOME/BCN GND 14 GXL
6 CAB LT PWR 14 GXL
7 CAB LT GND 14 GXL
8 8 WORKLT 14 GXL
J M
9
CONN WIRE GA
WIRE DESIGNATION TO AUX ELECTRIC OPTION
POS & TYPE
12 3
A 15A OPT 2 16 GXL 7 I
B 15A OPT 2 GND 16 GXL
CONN WIRE GA
WIRE DESIGNATION
J D
POS & TYPE
1 SWING 16 GXL
13 B C
5 2 EXTRA 16 GXL
3 SW2 87A 16 GXL
2 6
4 SW2 86 16 GXL
5 MAST 16 GXL
F 6 SW1 87A 16 GXL
G 7 SIDESHIFT 16 GXL
8 SW1 86 16 GXL
I 9 AUX SW GND 16 GXL
10 PLUGGED --
11 PLUGGED --
12 PLUGGED --
E 4
TO AC RELAY
F
1 CONN
& TYPE
A 25A OPT 12 GXL

B 25A OPT GND 12 GXL
H
TO VEC OPTIONS, (BLUE) TO VEC OPTIONS, (GREEN) TO ENCLOSED CAB HARNESS

C D E L
CONN WIRE GA
CONN
& TYPE
CONN
& TYPE
CONN
& TYPE POS WIRE DESIGNATION & TYPE
A SW1 86 16 GXL A WIPER PWR 12 GXL A D FAN PWR 16 GXL 1 QC PWR 1 16 GXL
B HEATER GND 12 GXL B HEATER PWR 12 GXL B HEATER PWR 12 GXL 2 AUX RLYS PWR 16 GXL
C CAB LT GND 14 GXL C KEY ACC 16 GXL C WIPER PWR 12 GXL 3 QC PWR 2 16 GXL
D DOME/BCN GND 14 GXL D BCN PWR 16 GXL D HEATER GND 12 GXL 4 QC GND 5 16 GXL
E AUX ELEC PWR 14 SXL E D FAN PWR 16 GXL E D FAN GND 16 GXL 5 QC GND 16 GXL
F SW1 87A 16 GXL F DOME LT 14 GXL F PLUGGED -- 6 QC GND 7 16 GXL
G SW2 86 16 GXL G CAB LT PWR 14 GXL 7 QC GND 16 GXL
H SW2 87A 16 GXL H S/W LT PWR 14 GXL 8 EMPTY --
PAP30870
10-56 TL943 31200256

ELECTRICAL
Figure 10-23 VEC Options Harness

359-8938 1 VEC BOX HARNESS, (includes all items) E
303-4969 10 CONTACT
303-4971 8 CONTACT
456-2250 1 PLUG
303-4970 8 TERMINAL
3 1 CONNECTOR
2 TERMINAL
2 SEAL
4 1 CONNECTOR
2 TERMINAL
3 TERMINAL
128-5016 2 SEAL
3 SEAL
1 PLUG
5 299-0956 1 GREEN CONNECTOR
299-6629 1 CONNECTOR LOCK
196-2412 3 TERMINAL
1 PLUG
128-5016 3 SEAL
267-9572 5 TERMINAL
5 SEAL
6 299-0957 1 BLUE CONNECTOR
196-2412 4 TERMINAL
1 PLUG
128-5016 4 SEAL
267-9572 4 TERMINAL
4 SEAL
7 299-0312 1 RELAY
196-2413 4 TERMINAL
1 PLUG
8 1 BLACK CONNECTOR
196-2412 3 TERMINAL
1 PLUG
128-5016 3 SEAL
267-9572 5 TERMINAL
5 SEAL
9 299-0958 1 GRAY CONNECTOR
196-2412 4 TERMINAL
1 PLUG
128-5016 4 SEAL
267-9572 3 TERMINAL
3 SEAL
31200256 TL943 10-57

ELECTRICAL
Figure 10-23 VEC Options Harness (Continued)

10 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
11 304-2612 1 HOUSING
344-7165 7 TERMINAL
12 1 CONNECTOR
2 TERMINAL
128-5016 2 SEAL
13 1 CONNECTOR
303-4970 9 TERMINAL
456-2250 3 PLUG
10-58 TL943 31200256

ELECTRICAL
Figure 10-23 VEC Options Harness (Continued)

31200256 TL943 10-59

ELECTRICAL
10-60 TL943 31200256

SECTION 11
DECALS
31200256 TL943
Before S/N TBL01599
DECALS excluding TBL01551 & TBL01585
Figure 11-1 Cab & Frame Decals
23
19 7
17 39 18
VIEW D-D
4
VIEW E-E 5
VIEW OF
16 LOAD CHART
BOOKLET
24 13
VIEW B-B 14
E E
8 A B 9156-3220 REV A
F C
VIEW A-A A B F C
46 101 G
D
34
D
42
G
VIEW G-G
16
31
20
VIEW C-C
20 (WITHOUT OUTRIGGERS)
33
28 32 30 16
VIEW F-F
OPEN CAB ENCLOSED CAB (WITH OUTRIGGERS)
PAP16980
11-2 TL943 31200256

Before S/N TBL01599
excluding TBL01551 & TBL01585 DECALS

305-3770 Ref DECAL INSTALLATION, ENGLISH, (not available to order, see items 3 thru 46 9, D
on Figure 11-1 and all items on Figure 11-2 for service)
314-6037 Ref DECAL INSTALLATION, ISO, (not available to order, see items 3 thru 46 on 6, D
Figure 11-1 and all items on Figure 11-2 for service)
314-2352 Ref DECAL INSTALLATION, FRENCH, (not available to order, see items 3 thru 46 6, D
3 NSS 1 S/N PLATE
4 313-6241 1 LUBRICATION CHART DECAL
5 313-6242 1 MAINTENANCE CHART DECAL
7 314-6698 1 LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, ENGLISH UNIT H
313-9315 1 COVER, ENGLISH UNIT F
315-7753 1 STANDARD CARRIAGE, ENGLISH UNIT B
315-8110 1 SIDE-TILT, ENGLISH UNIT B
313-9313 1 SIDE-SWING, ENGLISH UNIT B
314-6699 1 SIDE-SHIFT, ENGLISH UNIT C
312-2603 1 TRUSS BOOM, ENGLISH UNIT B
313-5457 1 STANDARD BUCKETS, ENGLISH UNIT B
313-9314 1 MULTI-PURPOSE, ENGLISH UNIT B
339-9597 1 LIFTING HOOK, ENGLISH UNIT B
314-6038 1 LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, METRIC UNIT D
314-6039 1 COVER, METRIC UNIT C
314-6040 1 STANDARD CARRIAGE, METRIC UNIT B
314-6041 1 SIDE-TILT, METRIC UNIT B
314-6042 1 SIDE-SWING, METRIC UNIT C
314-6043 1 SIDE-SHIFT, METRIC UNIT C
314-6044 1 TRUSS BOOM, METRIC UNIT B
314-6045 1 STANDARD BUCKETS, METRIC UNIT B
314-6046 1 MULTI-PURPOSE, METRIC UNIT C
339-9599 1 LIFTING HOOK, METRIC UNIT B
313-1738 1 LOAD CHART BOOKLET, WITH OUTRIGGERS, ENGLISH UNIT F
313-1739 1 COVER, ENGLISH UNIT D
313-1741 1 SIDE-TILT, ENGLISH UNIT C
313-1742 1 SIDE-SWING, ENGLISH UNIT D
313-1743 1 SIDE-SHIFT, ENGLISH UNIT C
313-1744 1 TRUSS BOOM, ENGLISH UNIT C
313-9316 1 STANDARD BUCKETS, ENGLISH UNIT C
339-9598 1 LIFTING HOOK, ENGLISH UNIT B
314-6048 1 LOAD CHART BOOKLET, WITH OUTRIGGERS, METRIC UNIT E
314-6049 1 COVER, METRIC UNIT C
314-6051 1 SIDE-TILT, METRIC UNIT C
314-6052 1 SIDE-SWING, METRIC UNIT C
314-6053 1 SIDE-SHIFT, METRIC UNIT C
314-6055 1 STANDARD BUCKETS, METRIC UNIT C
339-9606 1 MULTI-PURPOSE, METRIC UNIT B
339-9600 1 LIFTING HOOK, METRIC UNIT B
31200256 TL943 11-3

Before S/N TBL01599
Figure 11-1 Cab & Frame Decals (Continued)

322-9982 1 LOAD CHART BOOKLET, WITH WINCH, ENGLISH UNIT B
322-9983 1 COVER, ENGLISH UNIT B
322-9985 1 SIDE TILT, ENGLISH UNIT B
322-9987 1 SIDE SHIFT, ENGLISH UNIT B
322-9991 1 WINCH, ENGLISH UNIT B
323-0003 1 LOAD CHART BOOKLET, WITH WINCH, METRIC UNIT B
323-0004 1 COVER, METRIC UNIT B
323-0006 1 SIDE TILT, METRIC UNIT B
323-0007 1 SIDE SWING, METRIC UNIT B
323-0008 1 SIDE SHIFT, METRIC UNIT B
323-0010 1 STANDARD BUCKET, METRIC UNIT B
323-0012 1 WINCH, METRIC UNIT B
322-9992 1 LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, ENGLISH B
UNIT
322-9994 1 COVER, ENGLISH UNIT B
322-9996 1 SIDE TILT, ENGLISH UNIT B
322-9998 1 SIDE SHIFT, ENGLISH UNIT B
323-0002 1 WINCH, ENGLISH UNIT B
323-0013 1 LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, METRIC B
UNIT
323-0014 1 COVER, METRIC UNIT B
323-0016 1 SIDE TILT, METRIC UNIT B
323-0017 1 SIDE SWING, METRIC UNIT B
323-0018 1 SIDE SHIFT, METRIC UNIT B
323-0020 1 STANDARD BUCKET, METRIC UNIT B
323-0022 1 WINCH, METRIC UNIT B
390-7600 1 SUPPLEMENTAL LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH A
WINCH, ENGLISH UNIT
390-7504 1 LOAD CHART
390-7387 1 SUPPLEMENTAL LOAD CHART BOOKLET, WITH WINCH, METRIC UNIT A
11-4 TL943 31200256

Before S/N TBL01599

390-7336 1 SUPPLEMENTAL LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, A
ENGLISH UNIT
WINCH, METRIC UNIT
390-8101 1 SUPPLEMENTAL LOAD CHART BOOKLET, WITH OUTRIGGERS, ENGLISH B
UNIT
390-7338 1 SUPPLEMENTAL LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, B
METRIC UNIT
390-8140 1 SUPPLEMENTAL LOAD CHARTS BOOKLET, WITH OUTRIGGERS, B
METRIC UNIT
390-7343 1 SUPPLEMENTAL LOAD CHART BOOKLET, WITH WINCH, ENGLISH UNIT B
8 303-4906 1 REAR PANEL CAT DECAL
13 298-8438 1 OIL LEVEL DECAL
14 303-4962 1 HYDRAULIC OIL DECAL
16 303-4963 4 TIE-DOWN DECAL
17 303-4946 1 TIP OVER DECAL, ENGLISH
314-5324 1 TIP OVER DECAL, ISO
314-2338 1 TIP OVER DECAL, FRENCH
18 303-4941 1 ELECTROCUTION HAZARD DECAL, ENGLISH
314-5321 1 ELECTROCUTION HAZARD DECAL, ISO
314-2339 1 ELECTROCUTION HAZARD DECAL, FRENCH
19 303-4949 1 CRUSH HAZARD WARNING DECAL, ENGLISH
314-5315 1 CRUSH HAZARD WARNING DECAL, ISO
314-2340 1 CRUSH HAZARD WARNING DECAL, FRENCH
20 303-4948 1 NO RIDERS DECAL, ENGLISH
314-5316 1 NO RIDERS DECAL, ISO
314-2341 1 NO RIDERS DECAL, FRENCH
23 303-4939 1 BATTERY DECAL, ENGLISH
314-5318 1 BATTERY DECAL, ISO
314-2343 1 BATTERY DECAL, FRENCH
24 303-4942 1 ROTATING PARTS DECAL, ENGLISH
314-5322 1 ROTATING PARTS DECAL, ISO
314-2344 1 ROTATING PARTS DECAL, FRENCH
27 305-3791 1 DASH DECAL KIT, RH, (includes items 28 thru 33), ENGLISH 2
314-5317 1 DASH DECAL KIT, RH, (includes items 28 thru 33), ISO 1
314-2350 1 DASH DECAL KIT, RH, (includes items 28 thru 33), FRENCH 1
31200256 TL943 11-5

Before S/N TBL01599

30 303-4945 1 RUN OVER DECAL, ENGLISH
314-5327 1 RUN OVER DECAL, ISO
314-2346 1 RUN OVER DECAL, FRENCH
31 303-4944 1 READ MANUAL DECAL, ENGLISH
314-5323 1 READ MANUAL DECAL, ISO
314-2347 1 READ MANUAL DECAL, FRENCH
32 303-4947 1 MACHINE ROLL DECAL, ENGLISH
314-5325 1 MACHINE ROLL DECAL, ISO
314-2348 1 MACHINE ROLL DECAL, FRENCH
33 298-1844 1 BOOM OPERATION DECAL
34 303-4909 1 CAT IGNITION SWITCH DECAL
42 303-4819 1 CAT LOGO DECAL
46 330-4923 1 ETHER START WARNING DECAL, ENGLISH
323-5615 1 ETHER START WARNING DECAL, ISO & FRENCH
101 298-1694 1 SHIFTER DECAL
201 350-2522 1 A/C TEMPERATURE CONTROL DECAL, (S/N TBL01518 & After)
11-6 TL943 31200256

Before S/N TBL01599

31200256 TL943 11-7

DECALS including TBL01551 & TBL01585
23
19 7
17 39 18
VIEW D-D
4
VIEW E-E 5
24 14 VIEW OF
16 LOAD CHART
BOOKLET
13
46
VIEW B-B A B F C
8
A B F C
D
VIEW A-A
42
48
3 49
201
16
20
101 28 32
33 20
34 30 VIEW C-C
(WITHOUT OUTRIGGERS)
16
31
OPEN CAB ENCLOSED CAB
VIEW F-F
(WITH OUTRIGGERS)
277
278
PAP14500
11-8 TL943 31200256

including TBL01551 & TBL01585 DECALS

3 NSS 1 S/N PLATE
4 394-2328 1 LUBRICATION CHART DECAL
5 394-2327 1 MAINTENANCE CHART DECAL
7 1 LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, ENGLISH UNIT A
1 COVER, ENGLISH UNIT A
1 STANDARD CARRIAGE, ENGLISH UNIT A
1 SIDE-TILT, ENGLISH UNIT A
1 SIDE-SWING, ENGLISH UNIT A
1 SIDE-SHIFT, ENGLISH UNIT A
1 TRUSS BOOM, ENGLISH UNIT A
1 STANDARD BUCKETS, ENGLISH UNIT A
1 MULTI-PURPOSE, ENGLISH UNIT A
1 LIFTING HOOK, ENGLISH UNIT A
1 LOAD CHART BOOKLET, WITHOUT OUTRIGGERS, METRIC UNIT A
1 COVER, METRIC UNIT A
1 STANDARD CARRIAGE, METRIC UNIT A
1 SIDE-TILT, METRIC UNIT A
1 SIDE-SWING, METRIC UNIT A
1 SIDE-SHIFT, METRIC UNIT A
1 TRUSS BOOM, METRIC UNIT A
1 STANDARD BUCKETS, METRIC UNIT A
1 MULTI-PURPOSE, METRIC UNIT A
1 LIFTING HOOK, METRIC UNIT A
1 LOAD CHART BOOKLET, WITH OUTRIGGERS, ENGLISH UNIT A
1 SIDE-TILT, ENGLISH UNIT A
1 SIDE-SHIFT, ENGLISH UNIT A
1 LIFTING HOOK, ENGLISH UNIT A
1 LOAD CHART BOOKLET, WITH OUTRIGGERS, METRIC UNIT A
1 SIDE-TILT, METRIC UNIT A
1 SIDE-SWING, METRIC UNIT A
1 SIDE-SHIFT, METRIC UNIT A
1 STANDARD BUCKETS, METRIC UNIT A
1 LIFTING HOOK, METRIC UNIT A
31200256 TL943 11-9


1 LOAD CHART BOOKLET, WITH WINCH, ENGLISH UNIT B
1 SIDE TILT, ENGLISH UNIT A
1 SIDE SHIFT, ENGLISH UNIT A
1 WINCH, ENGLISH UNIT A
1 LOAD CHART BOOKLET, WITH WINCH, METRIC UNIT A
1 SIDE TILT, METRIC UNIT A
1 SIDE SWING, METRIC UNIT A
1 SIDE SHIFT, METRIC UNIT A
1 STANDARD BUCKET, METRIC UNIT A
1 WINCH, METRIC UNIT A
1 LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, ENGLISH A
UNIT
1 SIDE TILT, ENGLISH UNIT A
1 SIDE SHIFT, ENGLISH UNIT A
1 WINCH, ENGLISH UNIT A
1 LOAD CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, METRIC A
UNIT
1 SIDE TILT, METRIC UNIT A
1 SIDE SWING, METRIC UNIT A
1 SIDE SHIFT, METRIC UNIT A
1 STANDARD BUCKET, METRIC UNIT A
1 WINCH, METRIC UNIT A
WINCH, ENGLISH UNIT
397-9318 1 SUPPLEMENTAL LOAD CHART BOOKLET, WITH WINCH, METRIC UNIT A
11-10 TL943 31200256


ENGLISH UNIT
WINCH, METRIC UNIT
397-9203 1 SUPPLEMENTAL LOAD CHART BOOKLET, WITH OUTRIGGERS, ENGLISH A
UNIT
METRIC UNIT
397-9325 1 SUPPLEMENTAL LOAD CHARTS BOOKLET, WITH OUTRIGGERS, A
METRIC UNIT
397-9131 1 SUPPLEMENTAL LOAD CHARTS BOOKLET, WITH WINCH, ENGLISH UNIT A
8 303-4906 1 REAR PANEL CAT DECAL
13 298-8438 1 OIL LEVEL DECAL
14 303-4962 1 HYDRAULIC OIL DECAL
16 303-4963 4 TIE-DOWN DECAL
18 303-4941 1 ELECTROCUTION HAZARD DECAL, ENGLISH
314-5321 1 ELECTROCUTION HAZARD DECAL, ISO
314-2339 1 ELECTROCUTION HAZARD DECAL, FRENCH
19 303-4949 1 CRUSH HAZARD WARNING DECAL, ENGLISH
314-5315 1 CRUSH HAZARD WARNING DECAL, ISO
314-2340 1 CRUSH HAZARD WARNING DECAL, FRENCH
20 303-4948 1 NO RIDERS DECAL, ENGLISH
314-5316 1 NO RIDERS DECAL, ISO
314-2341 1 NO RIDERS DECAL, FRENCH
23 303-4939 1 BATTERY DECAL, ENGLISH
314-5318 1 BATTERY DECAL, ISO
314-2343 1 BATTERY DECAL, FRENCH
31200256 TL943 11-11


24 303-4942 1 ROTATING PARTS DECAL, ENGLISH
314-5322 1 ROTATING PARTS DECAL, ISO
314-2344 1 ROTATING PARTS DECAL, FRENCH
27 1 DASH DECAL KIT, RH, (not shown), (includes items 28 thru 33), ENGLISH A
1 DASH DECAL KIT, RH, (not shown), (includes items 28 thru 33), ISO A
1 DASH DECAL KIT, RH, (not shown), (includes items 28 thru 33), FRENCH A
30 303-4945 1 RUN OVER DECAL, ENGLISH
314-5327 1 RUN OVER DECAL, ISO
314-2346 1 RUN OVER DECAL, FRENCH
31 303-4944 1 READ MANUAL DECAL, ENGLISH
314-5323 1 READ MANUAL DECAL, ISO
314-2347 1 READ MANUAL DECAL, FRENCH
32 303-4947 1 MACHINE ROLL DECAL, ENGLISH
314-5325 1 MACHINE ROLL DECAL, ISO
314-2348 1 MACHINE ROLL DECAL, FRENCH
33 323-7388 1 NACD JOYSTICK DECAL
34 303-4909 1 CAT IGNITION SWITCH DECAL
42 303-4819 1 CAT LOGO DECAL
46 330-4923 1 ETHER START WARNING DECAL, ENGLISH
323-5615 1 ETHER START WARNING DECAL, ISO & FRENCH
48 335-8056 1 MANUAL DECAL
49 421-2306 1 PATENT TELEHANDLERS DECAL
101 298-1694 1 SHIFTER DECAL
201 350-2522 1 A/C TEMPERATURE CONTROL DECAL
277 360-7793 1 SWAY DECAL
278 1 OUTRIGGERS DECAL, (if equipped with outriggers)
11-12 TL943 31200256


31200256 TL943 11-13

DECALS
Figure 11-2 Boom Decals
47
29
36
47 E E
29
12 1
38 43
37 44
VIEW E-E
22
45 29
29
PAP16900
11-14 TL943 31200256

DECALS
Figure 11-2 Boom Decals

1 303-4885 1 TL943 CAT LH BOOM DECAL
2 303-4886 1 TL943 CAT RH BOOM DECAL
9 303-4964 1 BOOM EXTEND DECAL
12 298-0576 1 BOOM ANGLE DECAL
22 303-4940 1 CARRY PERSONNEL DECAL, ENGLISH
314-5319 1 CARRY PERSONNEL DECAL, ISO
314-2342 1 CARRY PERSONNEL DECAL, FRENCH
29 303-4943 5 PINCH POINT DECAL, ENGLISH
314-5326 5 PINCH POINT DECAL, ISO
314-2349 5 PINCH POINT DECAL, FRENCH
36 298-8743 1 PENDULUM, (Before S/N TBL00999)
320-7883 1 PENDULUM, (S/N TBL00999 & After)
37 298-7901 1 HEX NUT, (Before S/N TBL00999)
38 298-7902 3 WASHER, (Before S/N TBL00999)
43 320-7882 1 SPACER, (S/N TBL00999 & After)
44 298-7365 1 WASHER, 3/8, (S/N TBL00999 & After)
45 309-6301 1 NUT, 3/8-16, (S/N TBL00999 & After)
47 330-5286 2 GOOSENECK DECAL, 6
31200256 TL943 11-15

DECALS
11-16 TL943 31200256

SECTION 12
OPTIONS
31200256 TL943
OPTIONS
Figure 12-1 Block Heater Installation
BEFORE S/N TBL01642
S/N TBL01642 & AFTER 1
103
2
3 102
101
PAP14050
12-2 TL943 31200256

OPTIONS
Figure 12-1 Block Heater Installation

299-6648 Ref BLOCK HEATER INSTALLATION, (Before S/N TBL01642), (includes item 1) D
384-2283 1 BLOCK HEATER INSTALLATION, (S/N TBL01642 & After), (includes items 1 B
thru 3)
1 303-4841 1 BLOCK HEATER, (Before S/N TBL01629) B
384-2284 1 BLOCK HEATER, (S/N TBL01637 & After) A
2 329-2475 1 WHIZ-LOCK SCREW, 3/8-16X7/8
3 310-9975 1 AMBIENT TEMPERATURE SENSOR ASSY, (includes items 101 thru 103) A
101 310-9978 1 LOCKNUT, 3/4-16
102 106-0735 1 AMBIENT TEMPERATURE SENSOR
103 310-9974 1 AMBIENT TEMPERATURE SENSOR BRACKET
31200256 TL943 12-3

OPTIONS
Figure 12-2 8 Winch
12-4 TL943 31200256

OPTIONS
Figure 12-2 8 Winch

350-0994 Ref WINCH, 8 IN DRUM, (no longer available, use 350-0994 on Figure 12-18 for B
replacement), (includes all items on this page and on Figure 12-3)
1 304-2302 1 GEAR CASE
2 NSS 1 LOCK SET A
3 304-3182 1 LOCK SET B
4 304-4577 1 CABLE DRUM, 8 IN
5 Use Kit K1 1 BRAKE DRUM
6 304-2304 1 GEAR CASE COVER
7 304-4578 1 CABLE DRUM SHAFT, 8 IN
8 304-2305 1 WORM SHAFT, (includes item 10)
9 NSS 1 WORM GEAR
10 NSS 1 WORM
11 350-0994 6 CABLE DRUM SHAFT KEY
12 NSS 1 LOCK SEAT A BUSHING
13 304-2307 2 BUSHING
14 304-2308 4 STUD BOLT, 1/2X1-1/2
15 304-2309 2 COLLAR
16 Use Kit K1 1 BRAKE PLATE
17 Use Kit K1 1 BRAKE HOUSING
18 Use Kit K1 1 BRAKE DRUM
19 Use Kit K1 1 ADJUSTING BOLT
20 Use Kit K1 1 ADJUSTING NUT
21 Use Kit K1 1 SPRING SEAT
22 Use Kit K1 1 ROLLER
23 Use Kit K1 2 BRAKE LINING
24 Use Kit K1 1 BRAKE PLATE A
25 Use Kit K1 2 BRAKE PLATE B
26 Use Kit K1 1 FIXING PLATE
27 NSS 1 OIL FILL PLUG
28 NSS 1 BEARING SHIM
29 303-8650 2 BEARING HUB GASKET
30 304-2320 1 GEAR CASE GASKET
32 304-2322 2 WASHER
33 304-2323 1 BUSHING
35 304-2324 2 WORM SHAFT KEY
36 NSS 1 WORM SHAFT KEY
37 Use Kit K1 1 SPRING
38 Use Kit K1 1 BRAKE DRUM SPRING
39 NSS 1 MOTOR MOUNT ADAPTER
40 304-3812 1 COUPLER, WINCH SHAFT
42 303-8651 2 BEARING
43 Use Kit K1 2 V.C. TYPE LOCK RING
44 304-2328 1 OIL LEVEL PLUG
45 304-2329 1 OIL DRAIN PLUG
46 NSS 1 COUPLER SPACER
47 303-8652 2 BEARING HUB
48 303-8653 2 OIL SEAL
31200256 TL943 12-5

OPTIONS
Figure 12-2 8 Winch (Continued)

49 Use Kit K1 8 CAPSCREW, 3/8X1-1/2
50 Use Kit K1 8 LOCK WASHER
51 NSS 1 GREASE FITTING
52 Use Kit K1 5 NUT
53 304-3184 1 HEX HD CAPSCREW, 3/8X1
54 NSS 1 LOCK WASHER
55 NSS 1 HEX HD CAPSCREW, 3/8X1
56 Use Kit K1 1 BRAKE COVER GASKET
57 304-2334 2 OIL SEAL
58 NSS 1 LOCK SEAT GASKET
K1 320-4875 1 BRAKE LINING ASSY, (includes items 5, 16 thru 26, 31, 34, 37, 38, 43, 49, 50,
52 & 56)
12-6 TL943 31200256

OPTIONS
Figure 12-2 8 Winch (Continued)

31200256 TL943 12-7

OPTIONS
Figure 12-3 Winch Motor
12-8 TL943 31200256

OPTIONS
Figure 12-3 Winch Motor

303-8656 1 WINCH MOTOR, (includes all items) C
1 304-3192 1 DUST SEAL
2 Use Kit K1 or K2 1 SPLIT WIRE RING
3 Use Kit K1 or K2 1 METAL BACKUP SHIM
4 Use Kit K1 or K2 1 HIGH PRESSURE SEAL
5 Use Kit K1 or K2 1 METAL BACK-UP SHIM
6 Use Kit K1 or K2 1 TEFLON BACK-UP SHIM
7 Use Kit K1 or K2 1 SHAFT SEAL
8 304-3193 1 BODY SEAL
9 Use Kit K1 or K3 1 SEAL CARRIER
10 Use Kit K1 or K3 1 THRUST WASHER
11 304-3194 1 THRUST BEARING
12 304-3195 1 DRIVE LINK
13 304-3196 1 MID MOUNT WEAR PLATE
14 304-3197 1 ROTOR KIT
15 304-3198 1 DRIVE LINK PIN
16 304-3199 1 END COVER
17 304-3200 1 BOLT SET
18 304-3201 1 HOUSING
19 304-3202 1 COOLING PLUG
20 304-3203 1 SHAFT, (includes item 21)
21 304-3204 1 KEY

K3 304-2268 1 SEAL KIT, (includes items 9 & 10)
31200256 TL943 12-9

OPTIONS
Figure 12-4 Pressure Reducer Valve, 1360 PSI
K1
PY4950
12-10 TL943 31200256

OPTIONS
Figure 12-4 Pressure Reducer Valve, 1360 PSI

298-7099 1 TRUSS BOOM PRESSURE REDUCER VALVE, 1360 PSI, (includes all items)
1 304-3189 1 PRESSURE REDUCING CARTRIDGE
2 304-3188 1 CHECK CARTRIDGE
K1 304-3187 1 SEAL KIT, (includes items 3, 4 & 5)
31200256 TL943 12-11

OPTIONS
Figure 12-5 Pintle Hook
1
2
3
4
PAL2170
12-12 TL943 31200256

OPTIONS
Figure 12-5 Pintle Hook

304-2660 1 PINTLE HOOK INSTALLATION, (includes all items) B
1 299-0361 1 PINTLE HOOK
3 298-7382 4 LOCKWASHER, 1/2
4 Ref COUNTERWEIGHT, (see Figure 1-1 for details)
31200256 TL943 12-13

OPTIONS
Figure 12-6 Fender Installation
1
2
1
5 1
3
1
4
6
8 9 8 7
10 10 10 14
13
11 11 11
12 12 12
PAL1560
FENDER INSTALLATION BRACKET INSTALLATION
12-14 TL943 31200256

OPTIONS
Figure 12-6 Fender Installation

305-6032 1 FENDER INSTALLATION, (includes all items) A
1 298-8604 4 ROTOMOLD FENDER
2 299-0547 1 RIGHT REAR FENDER BRACKET
3 299-0545 1 LEFT REAR FENDER BRACKET
4 299-0544 1 LEFT FRONT FENDER BRACKET
5 299-0546 1 RIGHT FRONT FENDER BRACKET
6 298-8290 16 FENDER STUD, (torque to 94-104 lb-ft)
7 298-1849 16 HEX NUT, M12X1.25
10 298-7364 24 WASHER, 5/16
11 298-7373 24 FLAT WASHER, 5/16
12 6A-3335 24 LOCKNUT, 5/16-18
13 298-0565 8 PLUG
14 298-7382 16 LOCKWASHER, 1/2
31200256 TL943 12-15

Before S/N TBL00566
OPTIONS
Figure 12-7 Work Light Package
LIGHT-1
GND L
B A
1 6 A
1 17 A
4 4 B A
9
11 GND L
11 10
GND L1 LIGHT-2
15 STOP SW
15 GND L
DOME LT
STOP LT
WORK LT
LIGHT-1
WORK LT
LIGHT SW
17 17
LIGHT SW GND LT
IND LT
12
STOP LT
STOP SW
7
5 9
11 10
STOP LT
16
STOP SW
3 DOME LT
115 GND DL MOUNTED

2
108 8
11
VIEW A-A 13
STOPLIGHT SWITCH
MOUNTING ON 14
BRAKE ASSEMBLY
A BACK-LT
101
B
C
STOP-LT
WORK-LT/TAIL-LT 102
A MIRROR-LT 103
B GND GND 2
104
105
112 106
B A
116
401
C
B A
GND 1
402
403
404
405
406
109 407
A BACK-LT
B
C
STOP-LT
TAIL-LT
110
111
TERMINAL A GREEN
NOTE: TERMINAL B
TERMINAL C
RED
BLACK
PAP14430
USE LOCTITE 545TM ON ALL HYDRAULIC FITTING THREADS.
12-16 TL943 31200256

Before S/N TBL00566
OPTIONS
Figure 12-7 Work Light Package (Continued)
301 305
WORK
LIGHTS
GND DL DOME LT LIGHT-1

GND L
B A
LIGHT-2
GND L
B A
GND L1
LIGHT SW
WORK LT IND LT
12+ SW1-86 SW2-87A SW2-86 SW1-87A GND85 SPARE_COIL

OIL FUEL
+
D
GR
GND
REV_ALARM WARN_LT_CK AUX_ELEC1 AUX_ELEC2 OPT
LT TEMP
W/W_SW
SPARE_BAT
SL_SWA WL_SWA
STOP LT
SPARE_BAT
OPT_PWR
GAUGES
FAN/HTR
RELAYS
LIGHTS
STEER
HORN
W/W
KEY
25A
10A
10A
30A
10A
15A
10A
25A
25A
25A
LIGHT-1
LIGHT SW
WL_SWB
SL_SWB
GND3
GND2
GND1

OPT3
OPT2
OPT1
302
OPT1
OPT2
OPT3
FAN_SW
10A
15A
15A
HTR_SW
WL2
HTR_SW
OPT3
OPT2
OPT1
WL2
15A
15A
10A

SL_SWB
WL_SWB
FAN_SW
303
OPT1
OPT2
OPT3
OPT AUX_ELEC2 AUX_ELEC1 WARN_LT_CK REV_ALARM
GND1
GND2
GND3
STOP LT
SPARE_COIL GND85 SW1-87A SW2-86 SW2-87A SW1-86
GND-L
GND-L1
SPARE_BAT
OPT_PWR
FAN/HTR
GAUGES
RELAYS
LIGHTS
STEER
HORN
25A
25A
W/W
25A
30A
10A
25A
10A
KEY
10A
15A
10A
STOP SW WL_SWA SL_SWA
W/W_SW SPARE_BAT
STOP SW
WORK LT
DOME LT
A MIRROR-LT CIRCUIT BOARD

B GND
B A
A BACK-LT
STOP-LT A BACK-LT
B
WORK-LT/TAIL-LT B STOP-LT
C
C TAIL-LT
C
C
B
B
GND-1
A
GND-2
BACK-LT
STOP-LT
TAIL-LT
GND-1
203 201
208
GND-2
209 202
204
210 205
206
A
B
C
A
B
B
C
A MIRROR-LT
112 B GND
A BACK-LT
B STOP-LT
C WORK-LT/TAIL-LT PAL3110
31200256 TL943 12-17

Before S/N TBL00566
OPTIONS

305-6031 1 WORK LIGHT PACKAGE, (includes all items) F
1 299-0338 2 UTILITY FLOOD LIGHT A, 1
299-0849 2 BULB
2 298-0528 1 INTERIOR LIGHT
4 298-1773 2 WORK LIGHT MOUNTING BOLT
5 298-8045 2 SELF TAPPING SCREW, #8-32X3/8
6 299-0341 2 WEATHER PACK, SHROUD
8 298-1583 3 LOCKWASHER, #8
10 299-0347 5 CABLE SEAL
11 AR LOCTITE 242TM
12 298-7044 1 LIGHT HARNESS
13 298-1627 3 PAN HD SCREW, #8-32X3/8
14 298-8066 3 HEX NUT, #8
15 298-1755 2 SPACER
16 299-0850 1 RUBBER GROMMET
17 298-8744 3 ECONOMY WIRING DUCT
18 AR SILICONE SEALANT, (not shown)
101 298-6857 1 TAIL LIGHT HOUSING
102 298-6858 1 TAIL LIGHT BRACKET
103 299-6654 1 TAIL LIGHT ASSY, (includes items 401 thru 407)
104 305-5454 1 HEX HD CAPSCREW, 3/4-10X1-1/4
105 298-1593 1 WASHER, 3/4
106 298-7383 1 LOCKWASHER, 3/4
108 298-8614 1 STOPLIGHT SW MOUNTING TAB
110 299-0347 3 CABLE SEAL
112 298-7045 1 TAIL LIGHT HARNESS
115 298-6866 1 STOPLIGHT SWITCH
299-0849 1 BULB
202 298-8240 1 FLOOD LIGHT BRACKET
205 299-0349 2 FEMALE PIN TERMINAL
206 299-0347 2 CABLE SEAL
209 298-8049 2 HEX NUT, 3/8-16
210 303-4798 2 LOCKWASHER, 3/8
301 298-8766 1 TOGGLE SWITCH
302 298-7896 1 25 AMP FUSE
303 299-0325 1 RELAY
305 298-1761 1 WORK LIGHT DECAL
401 298-6860 1 TAIL LIGHT
402 298-7302 38 in 16 GA. BLACK WIRE
12-18 TL943 31200256

Before S/N TBL00566
OPTIONS

403 298-7303 38 in 16 GA. GREEN WIRE
404 298-7304 38 in 16 GA. RED WIRE
405 298-7306 3 BUTT CONNECTOR
406 298-7291 45 in WIRE LOOM
407 298-7305 2 TIE WRAP
31200256 TL943 12-19

OPTIONS
11 301
1 302
23 6 303
201 305
202 304 306
15 203
15 204
205
15
15
307
308
A 309
4
14 311 13 310
23
A
8
17 16 26 27
5
F 80
7
28
QUARTZ FUEL OI
E 0
240
SPARE_BAT
16
OPT_PWR
FAN/HTR
TEMP
LIGHTS
GAUGES
RELAYS
VOLTS
STEER
HORN
0 0 0 0 0 0
30A
10A
15A
25A
10A
10A
10A
25A
25A
25A
KEY
W/W
- +
100 10
GND3
GND2
GND1
OPT3
OPT2
OPT1
FAN_SW
4X4
HTR_SW
OPT2
OPT1
OPT3
WL2
15A
15A
10A

SL_SWB
WL_SWB
4X2
OPT
SPARE_COIL
AUX_ELEC2
GND85 SW1-87A
AUX_ELEC1
SW2-86 SW2-87A SW1-86

WARN_LT_CK REV_ALARM
3
2
7
VIEW A-A VIEW B-B
18
101
102
103 8
21 9
22 25
20 19
VIEW OF RH CONSOLE
10
24
B
1
4
B 6
9
14 PAP14440
12-20 TL943 31200256

OPTIONS
BEACON WORK LIGHT

SWITCH SWITCH
X3 X2
1
2
3
7
8
2
3
7
8
4
6
BEACON
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
BCN PWR
WORK LT
CAB LT
WORK LT PWR
CAB LT PWR
X7
BEACON 1 BEACON
2 BCN GND
X5
1 CAB LT CAB LT 1
REAR CAB CAB LT GND CAB LT GND
2 2
WORK LIGHT
FRONT CAB
X6 WORK LIGHTS
CAB LT 1
CAB LT GND 2
X4
"SL_SWA" ON CIRCUIT BOARD G6/G9 WORK LT PWR

PLUG 1 1 PLUG
"OPT1" ON CIRCUIT BOARD G6/G9 BCN PWR WORK LT PWR 2 2 WORK LT PWR
BCN PWR 3 3 BCN PWR
"GND1" ON CIRCUIT BOARD G6/G9 BCN GND PLUG 4 4 PLUG
BCN GND 5 5 BCN GND
"WL_SWA" ON CIRCUIT BOARD G6/G9 CAB LT PWR CAB LT PWR 6 6 CAB LT PWR
CAB LT GND 7 7 CAB LT GND
"GND3" ON CIRCUIT BOARD G6/G9 CAB LT GND WORK LT 8 8 WORK LT
"WL_SWB" ON CIRCUIT BOARD G6/G9 WORK LT
X1 X1
19 18
X2 (6 PLACES)
X3
X1
17
1 WORK LT WORK LT 1
REAR WORK LT GND LT GND
2 2
LIGHT
BOOM WORK
LIGHTS
WORK LT 1
LT GND 2
X4
WORK LT
LT GND
PLUG
PLUG
X2
C
A
D
B
REVERSE
WORK LT
LT GND
STOP LT
CURRENT
ENGINE HARNESS G6/G9 PAL2720
31200256 TL943 12-21

OPTIONS

305-3789 1 WORK LIGHT PACKAGE, (includes items 1 thru 28) H
2 08T-8919 2 HEX HD CAPSCREW, 1/2-13X1-3/4, GR5
3 304-2569 1 BOOM LIGHT MOUNTING BRACKET
4 298-0548 5 HEX NUT, 1/4-20
5 298-0557 2 HEX NUT, 1/2-13
6 298-7363 8 FLAT WASHER, 1/4
7 298-7367 8 FLAT WASHER, 1/2
8 315-2027 3 UTILITY FLOOD LIGHT, (includes items 101 thru 103) B
299-0849 3 BULB
9 298-7971 4 CLAMP
10 Ref BOOM WORK LIGHTS HARNESS, (see Figure 10-6 for details)
11 303-4924 2 FLOOD LIGHT ASSY, (includes items 201 thru 205) B
13 303-4925 1 BEACON/FLOODLIGHT INSTALLATION, (includes items 301 thru 311) D
14 298-7378 5 LOCKWASHER, 1/4
15 298-7281 8.3 ft WIRING DUCT
16 304-4551 1 WORK LIGHTS SWITCH
17 304-4552 1 BEACON SWITCH
18 Ref WORK LIGHT CAB HARNESS, (see Figure 10-8 for details)
19 Ref WORK LIGHT CAB HARNESS, (if equipped), (see Figure 10-9 for details)
20 303-4923 1 BACK-UP LIGHT MOUNTING BRACKET
22 298-7369 1 WASHER, 3/4
23 AR SILICONE SEALANT
24 317-5987 1 CLIP
26 299-0325 1 RELAY
27 1 FUSE
28 298-7382 2 LOCKWASHER, 1/2
101 303-4969 2 PIN TERMINAL
102 323-7236 1 2 POSITION TERMINAL
299-0849 2 BULB
299-0849 1 BULB
204 298-1755 1 SPACER
301 304-2571 1 BEACON BRACKET
299-0849 1 BULB
305 299-0398 1 ROTATING BEACON
298-6910 1 BULB
306 303-4927 1 GROMMET
307 332-1348 3 INDENTED HEX HD MACHINE SCREW, #10-24X0.75
308 298-0546 3 NUT, #10-24, GR2
12-22 TL943 31200256

OPTIONS

309 5W-8686 3 WASHER, #10
310 298-7377 3 LOCKWASHER, #10
311 2.3 ft INSULATE, 0.25 EXPANSION TUBING
31200256 TL943 12-23

OPTIONS
301
1 302
7 6
23 303
305
304 306
11
201 15
202 15
203
204 15
205
15
307
308
4 309
14 13 310
23 311
101 8
102
103 21
16 17 22
20
29
10
24
8 B
1
4
6
12
14
2
18 5
CONNECT TO 7
CURRENT OPTION
VEC HARNESS 3 28
VIEW OF R.H. CONSOLE
PAP13210
12-24 TL943 31200256

OPTIONS
BEACON WORK LIGHT

SWITCH SWITCH
X3 X2
1
2
3
7
8
2
3
7
8
4
6
EMPTY
EMPTY
BEACON
WORK LT PWR
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
CAB LT GND
WORK LT
CAB LT GND
CAB LT PWR
CAB LT
BCN PWR
X7
BEACON 1 BEACON
2 BCN GND
X5
1 CAB LT CAB LT 1
REAR CAB CAB LT GND CAB LT GND
2 2
WORK LIGHT
FRONT CAB
X6 WORK LIGHTS
CAB LT 1
CAB LT GND 2
X4
STOP LT 1 PLUG
1
S/W LT PWR 2 WORK LT PWR
2
BCN PWR 3 BCN PWR
3
CURRENT DOME LT PLUG
OPTION VEC 4 4
HARNESS DOME BCN GND 5 BCN GND
5
CAB LT PWR 6 CAB LT PWR
6
CAB LT GND 7 CAB LT GND
7
WORK LT 8 WORK LT
8
X1 X1
18
10 X3
X1
1 WORK LT WORK LT 1
REAR WORK LT GND LT GND
2 2
LIGHT
BOOM WORK
LIGHTS
WORK LT 1
LT GND 2
X4
WORK LT
LT GND
PLUG
PLUG
X2
C
A
D
B
REVERSE
WORK LT
LT GND
STOP LT
CURRENT PAL3570
CHASSIS/BOOM HARNESS
31200256 TL943 12-25

OPTIONS

375-3905 Ref WORK LIGHT PACKAGE, (not available to order, see items 1 thru 29 for service) B
2 08T-8919 2 HEX HD CAPSCREW, 1/2-13X1-3/4, GR5
4 298-0548 5 HEX NUT, 1/4-20
5 298-0557 2 HEX NUT, 1/2-13
6 298-7363 8 FLAT WASHER, 1/4
7 298-7367 8 FLAT WASHER, 1/2
8 315-2027 3 UTILITY FLOOD LIGHT, (includes items 101 thru 103) B
299-0849 3 BULB
10 Ref BOOM WORK LIGHTS HARNESS, (see Figure 10-6 for details)
11 303-4924 2 FLOOD LIGHT ASSEMBLY, (includes items 201 thru 205) B
12 3 CLAMP, 3/8
13 303-4925 1 BEACON/FLOODLIGHT INSTALLATION, (includes items 301 thru 311) D
14 298-7378 5 LOCKWASHER, 1/4
15 298-7281 7.3 ft WIRING DUCT
16 304-4551 1 WORK LIGHTS SWITCH
18 Ref WORK LIGHTS CAB HARNESS, (see Figure 10-8 for details)
20 303-4923 1 BACK-UP LIGHT MOUNTING BRACKET
22 298-7369 1 WASHER, 3/4
24 317-5987 1 CLIP
28 298-7382 2 LOCKWASHER, 1/2
29 3 SUPPORT CLAMP
103 299-0338 1 UTILITY FLOOD LIGHT A
299-0849 2 BULB
299-0849 1 BULB
204 298-1755 1 SPACER
299-0849 1 BULB
298-6910 1 BULB
306 303-4927 1 GROMMET
307 332-1348 3 INDENTED HEX HEAD MACHINE SCREW, #10-24X3/4
308 298-0546 3 NUT, #10-24, GR2
309 5W-8686 3 WASHER, #10
310 298-7377 3 LOCKWASHER, #10
311 2.3 ft INSULATE, 0.25 EXPANSION TUBING
12-26 TL943 31200256

OPTIONS

31200256 TL943 12-27

OPTIONS
Figure 12-8 Beacon Light Package
16
21
7
8 1
3
5
10
1 11
2
6 13
9 20
12
17
19
PAP18340
12-28 TL943 31200256

OPTIONS

323-0994 Ref BEACON LIGHT INSTALLATION, (if equipped), (not available to order, see C
items 1 thru 21 for service)
1 AR LOCTITE 242TM
3 332-1348 3 INDENTED HEX HD MACHINE SCREW, #10-24X3/4
5 298-0546 3 HEX NUT, #10-24, GR2
6 298-0548 2 HEX NUT, 1/4-20, GR2
7 303-4971 2 TERMINAL
9 298-7363 2 WASHER, 1/4
10 5W-8686 3 WASHER, #10
11 298-7377 3 LOCKWASHER, #10
12 298-7378 2 LOCKWASHER, 1/4
298-6910 1 BULB
18 Ref CAB WORK LIGHT HARNESS, (not shown), (see Figure 10-7 for details)
19 Ref WORK LIGHT CAB HARNESS, (if equipped), (see Figure 10-9 for details)
20 303-4927 1 GROMMET
21 298-7281 72 in ECONOMY WIRING DUCT
31200256 TL943 12-29

OPTIONS
15
1
3
7
8
4
11
10
12 6 5
20
20
16
20
17
13
9 19
1
2
PAP18331
12-30 TL943 31200256

OPTIONS

375-3908 Ref BEACON LIGHT INSTALLATION, (if equipped), (not available to order, see A, 3
items 1 thru 20 for service)
1 AR LOCTITE 242TM
3 332-1348 3 INDENTED HEX HD MACHINE SCREW, #10-24X3/4
5 298-0546 3 HEX NUT, #10-24, GR2
6 298-0548 2 HEX NUT, 1/4-20, GR2
7 303-4971 2 TERMINAL
9 298-7363 2 WASHER, 1/4
10 5W-8686 3 WASHER, #10
11 298-7377 3 LOCKWASHER, #10
12 298-7378 2 LOCKWASHER, 1/4
14 299-0325 1 RELAY, (not shown)
298-6910 1 BULB
17 Ref CAB WORK LIGHT HARNESS, (see Figure 10-7 for details)
18 Ref WORK LIGHTS CAB HARNESS, (see Figure 10-8 for details)
19 303-4927 1 GROMMET
20 298-7281 6 ft ECONOMY WIRING DUCT
21 298-7848 1 FUSE, 10A, (not shown)
22 298-7850 1 FUSE, 30A, (not shown)
31200256 TL943 12-31

Before S/N TBL00566
OPTIONS
Figure 12-9 Boom Lights Installation
6 6
A
VIEW A-A
4
5
9
2 3
5
1
4
5
REPLACE EXISTING SCREW
7 8 7 AND USE EXISTING WASHER
11 TO MOUNT CLAMP
1
4
5
7
10
ROUTE WIRE HARNESS
1 THRU EXISTING CLAMPS
4 AS SHOWN
5
7 PAL3271
BOOM HARNESS ROUTING
12-32 TL943 31200256

Before S/N TBL00566
OPTIONS
Figure 12-9 Boom Lights Installation

315-2025 1 BOOM LIGHTS INSTALLATION, (includes all items) A
2 297-7033 2 HEX HD CAPSCREW, 3/8-16X1.5, GR5
4 298-8049 5 HEX NUT, 3/8-16, GR5
5 298-7365 10 FLAT WASHER, 1/4
6 315-2027 2 UTILITY FLOOD LIGHT
303-4969 2 TERMINAL
323-7236 1 TERMINAL, RECEPTACLE
299-0338 1 FLOOD LIGHT
299-0849 1 BULB
7 298-7971 4 CLAMP, 1/2
8 315-2024 1 WIRE, BOOM LIGHTS
305-5503 1 TERMINAL
299-0348 1 SEAL
299-0350 1 PLUG
305-5449 2 LOCK
9 315-2023 1 WIRE, JUMPER HARNESS
299-0349 2 TERMINAL
2 SEAL
299-0342 1 SHROUD
298-7282 1 TERMINAL
299-0346 1 SEAL
10 317-5987 1 CLIP TUBE .75 IN
31200256 TL943 12-33

OPTIONS
Figure 12-10 Skylight Wiper Assembly
103
101
104
107
109
105
108
102
106
107
2
3
4
5
PAL3340
12-34 TL943 31200256

OPTIONS
Figure 12-10 Skylight Wiper Assembly

314-8489 1 SKYLIGHT WIPER ASSY, (Before S/N TBL01818), (includes items 1 thru 5) D
417-4883 1 SKYLIGHT WIPER ASSY, (S/N TBL01818 & After), (includes items 1 thru 4) A
1 AR LOCTITE 242TM
2 343-7820 1 SKYLIGHT WIPER MOTOR ASSY, (includes items 101 thru 109) A
3 AR SEALANT
4 298-7281 53 in WIRING DUCT
5 314-7754 1 WIPER MOTOR JUMPER HARNESS
304-2606 1 HOUSING
305-5449 1 LOCK
101 339-0837 1 FLAT WASHER, 1/4
102 339-1711 1 FLAT WASHER, 1/4
103 339-1712 1 NUT, #10-24
104 320-0525 1 WIPER ARM
105 320-0529 1 WIPER BLADE
106 339-1713 1 HEX BOLT, #10-24X3/4
107 339-1714 1 WIPER COVER
108 343-7819 1 WIPER MOTOR
109 325-1068 1 HARNESS
31200256 TL943 12-35

Before S/N TBL01518
OPTIONS
Figure 12-11 Road Lights Installation
24
9 25
9
4 4
8 8
10 23 10
14 14
16 16
VIEW A-A
1 4
4 8
8 10 A
10 14
16 16
2
5
9
1
USE EXISTING HARDWARE
TO MOUNT CLAMP ON
FAR SIDE OF FRAME.
ROUTE HARNESS THRU
THIS CLAMP
4
8
4 4 10
8 8 13
10 10 16
16 16
27 26
3
9
28
29
4
8
10
16
PAL3240
TAIL LIGHT VIEW
12-36 TL943 31200256

Before S/N TBL01518
OPTIONS
Figure 12-11 Road Lights Installation (Continued)
19
12
22
15
7
20 11
21
INSTRUMENT PANEL
17
18 USE BRAKE VALVE

MOUNTING SCREW TO
ATTACH TAB
HAZARD
LIGHTS
BEACON
LIGHT
WORK
LIGHTS
F 80
QUARTZ FUEL OI
E 0
240 16
TEMP VOLTS
0 0 0 0 0 0
- +
100 10
CONNECT TO CURRENT 4X4
CHASSIS/BOOM HARNESS
4X2
CONNECT TO WORK LIGHT

BOOM HARNESS 31 30

SPARE_BAT
OPT_PWR
GAUGES
FAN/HTR
RELAYS
HORN
LIGHTS
STEER
W/W
KEY
30A
10A
15A
25A
10A
10A
10A
25A
25A
25A
GND3
GND2
GND1
OPT3
OPT2
OPT1
FAN_SW
HTR_SW
OPT2
OPT1
OPT3
WL2
15A
15A
10A

WL_SWB
SL_SWB
1 OPT AUX_ELEC2 AUX_ELEC1 WARN_LT_CK REV_ALARM
6 SPARE_COIL GND85 SW1-87A SW2-86 SW2-87A SW1-86
33 32
PAP11390
31200256 TL943 12-37

Before S/N TBL01518
OPTIONS
Figure 12-11 Road Lights Installation (Continued)
CURRENT
ENGINE HARNESS
REVERSE
WORK LT
STOP LT
LT GND
X6 X7
C
C
A
A
D
D
B
B
REVERSE
PLUG
PLUG
PLUG
WORK LT
WORK LT
LT GND
LT GND
20 X2
X4 LOW
TAIL GND2 1
1 GND1 LO BEAM 2
PARK LT HI BEAM HIGH
2 3
BACK REVERSE PARK LT LEFT HEAD
3 4
LEFT TAIL LT TURN LT TURN LIGHT
4 5
LIGHT STOP LT PLUG SIDE
5 6
TURN PLUG
6
TURN
STOP
LO BEAM
RT TURN
LT TURN
HI BEAM
STOP LT
PARK LT
GND1
GND2
X1
LOW
1
2
3
7
8
4
TAIL GND2 1
GND1 LO BEAM
1
X1 2
GND1
HIGH
GND2
PARK LT HI BEAM
LO BEAM
RT TURN
HI BEAM
LT TURN
STOP LT
PARK LT
2 3
BACK REVERSE PARK LT RIGHT HEAD
3 4
RIGHT TAIL RT TURN RT TURN LIGHT
4 5
LIGHT STOP LT PLUG SIDE
5 6
TURN
6 PLUG
X5
15A BAT PWR 1
FLASH PWR
X3 TURN
STOP PLUG NC
2
X5 HI BEAM 3
HIGH HD
PLUG 4
NC
LO BEAM 5
LOW HD
PARK LT 6
SIDE LT
HEADLIGHT/TURN
PLUG 7
NC
SIGNAL SWITCH
15A OPT 2 8
LIGHT PWR
21 LT TURN
RT TURN
9
10
LEFT
RIGHT
FLASHER OUT 11
TURN PWR
PLUG 12
NC
EMPTY
FLASHER PWR X L
X
EMPTY P FLASHER FLASHER
FLASHER OUT L
EMPTY
X3 FLASHER
15A OPT 2 1
BRAKE PEDAL STOP LT FLASHER PWR 2
SWITCH 15A BAT PWR 15A BAT PWR 3
EMPTY 4
FLASHER OUT
X8 EMPTY
5
HAZARD SWITCH
6
LT TURN 7
RT TURN 8
EMPTY 9
GND1 10
X6
15A
FUSE
15A OPT 2 15A OPT 2 15A OPT 2

GND2 ON CIRCUIT BOARD A
15A OPT 2 GND GND2
15A OPT 2 GND
B X4
OPT2 ON CIRCUIT BOARD
15A BAT PWR SP BAT PWR "SPARE BAT" ON CIRCUIT BOARD

X1 X2
X2 (2 PLACES)
GND1 "GND 1" ON CIRCUIT BOARD
X7 (2 PLACES)
PAL3500
12-38 TL943 31200256

Before S/N TBL01518
OPTIONS

305-3790 1 ROAD LIGHTS INSTALLATION, (includes all items) F
1 324-9527 2 CLAMP, 1/2
2 297-7044 2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5, (torque to 75 lb-ft)
3 303-4740 1 HEX HD CAPSCREW, 1/2-13X2-3/4, GR5, (torque to 80 lb-ft)
4 298-0546 27 HEX NUT, 10-24
5 298-0559 2 HEX LOCKNUT, 1/2-13
6 2 TAP SCREW
7 303-4973 1 FASTON TERMINAL
8 298-7362 30 FLAT WASHER, #10
9 298-7375 7 FLAT WASHER, 1/2
10 298-7377 27 LOCKWASHER, #10
11 303-4979 1 CONNECT TERMINAL, MALE
12 303-4980 1 TURN SIGNAL SELECTOR
13 324-9529 2 REFLECTOR, RED
14 324-9530 4 REFLECTOR, YELLOW
15 298-7289 1 VARIABLE LOAD FLASHER
16 324-9531 27 SOCKET BUTTON HD CAPSCREW, #10-24X3/4
18 298-8614 1 MOUNTING TAB
19 304-2594 1 SWITCH
20 Ref FRAME ROAD LIGHTS HARNESS, (see Figure 10-10 for details)
21 Ref CAB ROAD LIGHTS HARNESS, (see Figure 10-11 for details)
22 303-4922 1 ROAD LIGHTS HARNESS
23 315-5795 1 FRONT ROAD LIGHTS BRACKET
24 315-5797 1 FRONT ROAD LIGHTS, RH, (torque to 50 lb-ft)
25 315-5798 1 FRONT ROAD LIGHTS, LH, (torque to 50 lb-ft)
26 315-5799 1 TAIL LIGHT, RH
27 315-5800 1 TAIL LIGHT, LH
29 315-5806 2 TAIL LIGHT COVER
30 299-0325 1 RELAY
31 8U-6380 1 25A FUSE
32 8U-6379 1 15A FUSE
31200256 TL943 12-39

OPTIONS
4 9
8 24
10 14
16
4 25
8 21
10
14
16 5
9
9 36
1
2
9
37 14
14 16
19
20
12 4 4
101 8 8
10 10
7 16 13
11 16
15 26
21 27
29
102
3
17 35
18
28
4
29
10
8
16
4 6
13
10 33
8
16
27
16
PY6110
12-40 TL943 31200256

OPTIONS

375-3906 Ref ROAD LIGHTS INSTALLATION, (if equipped), (not available to order, see items A, 3
1 thru 37 for service)
1 298-7971 1 1/2 IN CLAMP
3 Ref HEX HD CAPSCREW, 3/4-10X2-3/4, GR5, (see Figure 12-7 for details)
4 298-0546 26 HEX NUT, #10-24, GR2
5 298-0559 2 HEX LOCKNUT, 1/2-13, GR2
6 2 SELF-TAPPING MACHINE SCREW, 5/16X3/4
8 298-7362 28 WASHER, #10
9 298-7375 6 WASHER, 1/2
10 298-7377 26 LOCKWASHER, #10
11 303-4979 1 CONNECTOR
12 303-4980 1 TURN SIGNAL SELECTOR
13 324-9529 2 RED REFLECTOR
14 324-9530 4 YELLOW REFLECTOR
15 1 VARIABLE LOAD FLASHER, (mounted under right dash panel)
16 324-9531 26 BUTTON HD CAPSCREW, #10-24X3/4
18 298-8614 1 STOPLIGHT SWITCH MOUNTING TAB
19 304-2594 1 HAZARD SWITCH
20 Ref FRAME ROAD LIGHTS HARNESS, (see Figure 10-10 for details)
21 Ref CAB ROAD LIGHTS HARNESS, (see Figure 10-17 for details)
23 315-5795 1 FRONT ROAD LIGHTS BRACKET
24 315-5797 1 RH FORWARD ROAD LIGHT ASSY, (torque to 50 lb-ft)
25 315-5798 1 LH FORWARD ROAD LIGHT ASSY, (torque to 50 lb-ft)
26 315-5799 1 RH TAIL LIGHT ASSY
27 315-5800 1 LH TAIL LIGHT ASSY
29 315-5806 2 TAIL LIGHT COVER
30 299-0325 1 RELAY, (not shown), (see Figure 6-4 for details)
31 298-7896 1 25A AUTOMOTIVE FUSE, (not shown), (see Figure 6-5 for details)
32 298-7849 1 15A AUTOMOTIVE FUSE, (not shown), (see Figure 6-4 for details)
33 2 3/8 IN CLAMP
35 Ref WASHER, 3/4, , (see Figure 12-7 for details)
36 1 SERRATED FLANGE HEX HD CAPSCREW, 1/4-20X1
37 211-0089 1 FLANGE NUT, 1/4-20, GRADE F
101 Ref STEERING COLUMN, (see Figure 7-2 for details)
102 Ref BRAKE PEDAL INSTALLATION, (see Figure 7-3 for details)
31200256 TL943 12-41

S/N TBL01599 & After including
OPTIONS TBL01551 & TBL01585
Figure 12-12 Cold Weather Package
POWER CORD FROM

ENGINE BLOCK HEATER
107
5
6 1 4 3 2
ATTACH TO 115 201
ENGINE POD
FRAME PLUG END CONNECTS TO PLUG FROM ENGINE BLOCK HEATER
(NOT SHOWN OPERATOR SUPPLIED 120V
FOR CLARITY) POWER SOURCE
PLUG FROM BATTERY HEATER
PAP14130
12-42 TL943 31200256

S/N TBL01599 & After including
TBL01551 & TBL01585 OPTIONS
Figure 12-12 Cold Weather Package

311-0680 1 COLD WEATHER PACKAGE, (includes items 1 thru 6) B
1 1 3-WAY EXTENSION CORD
2 345-1922 1 BATTERY HEATER DECAL
3 344-7176 1 ENGINE BLOCK HEATER DECAL
4 344-7179 1 HEATER CORD DECAL
5 346-2986 AR 11 IN WIRE TIE
6 335-8093 6 CABLE TIE MOUNT TERMINAL
107 346-4742 2 HOLD DOWN STUD, 11-1/2
115 311-0684 1 BATTERY INSULATE
311-0685 1 BATTERY HEATER INSTALLATION, (includes item 201) A

201 311-0679 1 BATTERY HEATER
301 Ref BLOCK HEATER INSTALLATION, (not shown), (see Figure 12-1 for details)
31200256 TL943 12-43

OPTIONS excluding TBL01551 &TBL01585
Figure 12-13 Arctic Package
107
5
102 6
101
103
105
104
106
301
305 303
304 2
23
1
302 10 3
306 55 4 56
57
307
PAP14170
12-44 TL943 31200256

excluding TBL01551 &TBL01585 OPTIONS

331-4684 Ref ARCTIC PACKAGE, (includes items 1 thru 10) A, 2
1 1 STARTER MOTOR, (12V, 4.2KW)
2 331-4665 1 HEATER, SILICONE LAMINATE
3 1 OIL PAN HEATER
4 2 EXTENSION CORD, 3 WAY
5 331-4660 1 TILT RECIRCULATION INSTALLATION, (includes items 101 thru 107) B
6 331-4658 2 HOSE
10 331-4661 1 NEGATIVE BATTERY CABLE JUMPER
23 331-4661 1 NEGATIVE BATTERY CABLE JUMPER
56 341-1343 1 NEGATIVE BATTERY CABLE, (frame to starter)
102 331-4672 2 ADAPTER
103 300-6103 1 DUST CAP
106 300-6084 1 DUST PLUG
107 298-0497 2 ADAPTER
201 Ref BLOCK HEATER INSTALLATION, (not shown), (see Figure 12-1 for details)
331-4664 1 ARCTIC DUAL BATTERY, (includes items 301 thru 307) A

301 298-7841 2 WHIZ-LOCK NUT, 5/16-18
303 331-4489 1 BRACKET
304 331-4651 1 DUAL BATTERY INSULATE
305 115-2422 2 BATTERY, EV12A 1375 CCA
306 331-7310 2 BATTERY HOLD DOWN BOLT
307 331-4667 1 DUAL BATTERY MOUNT
31200256 TL943 12-45

OPTIONS including TBL01551 &TBL01585
201
204
203 206
205
202
207
3 208
301
9 12
11
10 2
5 7
6
8
106
104
105 101
102
103
PAP14310
12-46 TL943 31200256

including TBL01551 &TBL01585 OPTIONS

399-5366 1 ARCTIC PACKAGE, (includes all items) C
1 1 ARCTIC BATTERIES INSTALLATION, (includes items 101 thru 106) A
2 1 STARTER MOTOR, (12V, 4.2 KW)
3 418-6392 1 ARCTIC TILT RECIRCULATION INSTALLATION, (includes items 201 thru B
208)
5 1 OIL PAN HEATER
8 2 3 WAY EXTENSION CORD
9 2 STARTER ADAPTER PLATE
10 8T-4196 2 HEX HD CAPSCREW, M10X1.5X35, GR8.8
11 8T-4133 2 HEX NUT, M10X1.5
12 1 IMMERSION HYDRAULIC HEATER
101 115-2422 2 BATTERY, EV12A 1375 CCA
103 2 BATTERY BASE INSULATE
104 298-6925 1 BATTERY HOLD DOWN BRACKET
105 331-7310 2 HOLD DOWN STUD
106 298-0553 2 HEX NUT, 5/16-18
201 298-0475 2 ELBOW, 90 DEGREES
202 331-4672 2 FITTING, 8-8 FG
203 300-6103 1 DUST CAP
206 300-6084 1 PLUG
208 331-4658 2 ARCTIC RECIRCULATION HOSE ASSY, (includes item 203 thru 206 & 301) B
301 331-4657 1 HOSE ASSY
31200256 TL943 12-47

OPTIONS
Figure 12-14 Top Cab Glass Shield
11
3 1
3 7 2
6 9 4
8 10 5
12
PY1270
12-48 TL943 31200256

OPTIONS
Figure 12-14 Top Cab Glass Shield

328-1546 1 TOP CAB GLASS SHIELD, (includes items 1 thru 11) B
1 297-7031 2 HEX HD CAPSCREW, 3/8-16X1
2 303-4774 2 HEX NUT, 3/8-16, GR8
3 303-4961 4 SHIM
4 298-7365 4 WASHER, 3/8
5 298-7380 2 LOCKWASHER, 3/8
6 298-7382 2 LOCKWASHER, 1/2
8 298-8050 2 HEX NUT, 1/2-13
9 298-1755 2 SPACER
10 315-3424 2 BOLT, 1/2-13 HOLLOW
11 328-1545 1 SHIELD
31200256 TL943 12-49

OPTIONS
Figure 12-15 Front Cab Glass Shield
1
3
5
9
1
6
7
10
PY1280
12-50 TL943 31200256

OPTIONS
Figure 12-15 Front Cab Glass Shield

328-1547 1 FRONT CAB GLASS SHIELD, (includes items 1 thru 8 & 10) B
1 303-4961 4 SHIM
2 317-0090 1 TAPE
3 298-7382 2 LOCKWASHER, 1/2
4 298-7840 4 WHIZ LOCK SCREW, 5/16-18X.625
5 298-8050 2 HEX NUT, 1/2-13
6 298-1755 2 SPACER
7 315-3424 2 BOLT, 1/2-13 HOLLOW
8 328-1544 1 SHIELD
31200256 TL943 12-51

OPTIONS
Figure 12-16 Hydraulic Cooler Bypass Installation
101
PAP16920
12-52 TL943 31200256

OPTIONS
Figure 12-16 Hydraulic Cooler Bypass Installation

340-0980 1 HYDRAULIC COOLER BYPASS INSTALLATION, (includes items 4 thru 8) A
5 340-0981 1 HYDRAULIC COOLER BYPASS HOSE ASSY
6 340-0982 1 HYDRAULIC COOLER OUTLET HOSE ASSY
7 340-0983 1 HYDRAULIC RETURN TUBE
8 340-0984 1 HYDRAULIC RETURN TANK TUBE
101 Ref TUBE ASSY, (see Figure 8-1 for details)
31200256 TL943 12-53

OPTIONS
Figure 12-17 Beacon Light Mount With AC
5
3
4
2
PAL5200
12-54 TL943 31200256

OPTIONS
Figure 12-17 Beacon Light Mount With AC

323-0971 1 BEACON LIGHT MOUNT WITH AC, (includes items 1 thru 5) A
1 332-1348 3 INDENTED MACHINE HD CAPSCREW, #10-24X3/4
2 298-0546 3 HEX NUT, #10-24
3 5W-8686 3 WASHER, #10
4 298-7377 3 LOCKWASHER, #10
5 323-0972 1 BEACON MOUNT PLATE
31200256 TL943 12-55

OPTIONS
Figure 12-18 Winch
6
5
3 1
11 10 9 8 7 2
33 38 31 43
34 35 37 39 40
36 41
42
16
14
15 13 12
19
18 17
20
26
25
31
27 32
24
30
21 23 28
22 29
PAP2630
12-56 TL943 31200256

OPTIONS
Figure 12-18 Winch

350-0994 1 WINCH WITH MOTOR, (includes all items) A
1 1 MOTOR ADAPTER
2 5 PAPER MAT
3 1 COUPLING SHAFT
4 2 BEARING HOUSING
5 1 WORM
6 1 GEAR HOUSING
7 2 FRICTION PLATE
8 1 OVERRUNNING CLUTCH
9 1 FRICTION DISK
10 1 BRAKE
11 1 BRAKE SHELL
12 2 PAPER MAT
13 1 END CAP
14 1 WORM GEAR
15 1 PAPER MAT2
16 1 CENTER BRACKET
17 1 WINCH DRUM
18 1 WORM GEAR SHAFT
19 1 END BRACKET
20 1 LEFT END CAP
21 4 END CAP BOLT
22 4 END CAP WASHER
23 3 SELF LUBRICATING BEARING
24 4 THRUST WASHER
25 1 SHAFT BOLT
26 4 DRUM SHAFT KEY
27 1 CENTER BRACKET SEAL
28 18 SPRING WASHER
29 6 CENTER BRACKET BOLT
30 2 DRUM SHAFT KEY
31 10 GEAR COVER WASHER
32 4 GEAR COVER BOLT
33 1 WORM SHAFT KEY1
34 2 WORM SHAFT SEAL
35 3 GEAR HOUSING BOLT
36 3 GEAR HOUSING WASHER
37 2 TAPERED ROLLER BEARING
38 3 MOTOR COUPLER SCREW
39 8 MOTOR ADAPTER BOLT
40 1 MOTOR COUPLER KEY
41 2 MOTOR BOLT
42 2 MOTOR WASHER
43 1 MOTOR
31200256 TL943 12-57

OPTIONS
12-58 TL943 31200256

SECTION 13
MAINTENANCE PARTS LIST
Part Number Description Qty./Machine

BOOM ASSEMBLY
298-1476 Tilt Cyl Hose, (see Figure 8-8) 2
298-1475 Boom Hose, (see Figure 8-8) 2
298-7245 Hose Sheave, (see Figure 2-3) 1
298-7073 Bearing Pad, (see Section 2) 10
298-1787 Shim, .0598, (see Section 2) AR
298-1728 Spacer, .0598, (see Section 2) 10
298-8254 Bearing Pad, Push Beam, (see Figure 2-5) 1
298-8724 Quick Switch Pin, (see Figure 2-8) 1
174-2844 Quick Release Pin, (see Figure 2-8) 1
ENGINE
1R-1804 Fuel Filter Kit, (see Figure 4-4), (Before S/N TBL01599 excluding TBL01551 & 1
TBL01585)
299-8229 Primary Fuel Filter, (see Figure 4-4), (S/N TBL01599 & After including TBL01551 & 1
TBL01585)
311-2376 Secondary Fuel Filter, (see Figure 4-4), (S/N TBL01599 & After including TBL01551 & 1
TBL01585)
7W-2326 Oil Filter, (see Figure 4-4) 1
206-5234 Air Filter Element, (see Figure 4-7), (Before S/N TBL01599 excluding TBL01551 & 1
TBL01585)
299-6634 Air Filter Element, (see Figure 4-7), (S/N TBL01599 & After including TBL01551 & 1
TBL01585)
206-5235 Safety Filter Element, (see Figure 4-7), (Before S/N TBL01599 excluding TBL01551 & 1
TBL01585)
31200256 TL943 13-1


299-6633 Safety Filter Element, (see Figure 4-7), (S/N TBL01599 & After including TBL01551 & 1
TBL01585)
142-8828 Locking Fuel Tank Cap, (see Figure 4-5) 1
103-5916 Fan, (see Figure 4-4) 1
9L-0895 Fan Belt, (see Figure 4-4), (Before S/N TBL01599 excluding TBL01551 & TBL01585) 1
285-2040 Fan Belt, (see Figure 4-4), (S/N TBL01599 & After including TBL01551 & TBL01585) 1
130-1161 Dipstick, (see Figure 4-4), (Before S/N TBL01599 excluding TBL01551 & TBL01585) 1
335-2204 Dipstick, (see Figure 4-4), (S/N TBL01599 & After including TBL01551 & TBL01585) 1
DRIVE TRAIN
299-0562 FNR Shifter, 4-Speed, (see Figure 7-2) 1
303-8573 Wheel End Seal, (see Section 5) 4
299-0227 Wheel End Bushing, (see Section 5) 4
299-0485 Wheel Hub Seal, (see Section 5) 2
298-8173 Universal Joint Kit, (see Figure 5-21) 4
HYDRAULIC SYSTEM
298-8645 Boom Joystick Assy, (see Figure 7-4), (Before S/N TBL01599 excluding TBL01551 & 1
TBL01585)
359-9002 Boom Joystick Assy, (see Figure 7-4), (S/N TBL01599 & After including TBL01551 & 1
TBL01585)
299-0970 Boom Joystick Handle Assy, (see Figure 7-4), (Before S/N TBL01599 excluding 1
TBL01551 & TBL01585)
299-0515 Lift Cylinder Seal Kit, (see Figure 9-1), (Before S/N TBL00970) 1
363-1202 Lift Cylinder Seal Kit, (see Figure 9-1), (S/N TBL00970 thru TBL01598 excluding 1
TBL01551 & TBL01585)
363-1202 Lift Cylinder Seal Kit, (see Figure 9-1), (S/N TBL01599 & After including TBL01551 & 1
TBL01585)
299-0516 Crowd Cylinder Seal Kit, (see Figure 9-2), (Before S/N TBL01001) 1
385-8057 Crowd Cylinder Seal Kit, (see Figure 9-2), (S/N TBL01001 & After) 1
299-0529 Tilt Cylinder Seal Kit, (see Figure 9-3), (Before S/N TBL00970) 1
Tilt Cylinder Seal Kit, (see Figure 9-3), (S/N TBL00970 & After) 1
299-0530 Compensating Cylinder Seal Kit, (see Figure 9-4), (Before S/N TBL00990) 1
Compensating Cylinder Seal Kit, (see Figure 9-4), (S/N TBL00990 & After) 1
299-0517 Sway Cylinder Seal Kit, (see Figure 9-5), (Before S/N TBL00944) 1
Sway Cylinder Seal Kit, (see Figure 9-5), (S/N TBL00944 & After) 1
Outrigger Cylinder Seal Kit, (see Figure 9-6), (Before S/N TBL01591 excluding 1
TBL01585)
417-6026 Outrigger Cylinder Seal Kit, (see Figure 9-6), (S/N TBL01591 & After including 1
TBL01585)
108-1153 Hydraulic Filter Element, (see Figure 9-10), (Before S/N TBL01599 excluding 1
TBL01551 & TBL01585)
389-2587 Hydraulic Filter Element, (see Figure 9-10), (S/N TBL01599 & After including 1
TBL01551 & TBL01585)
298-8633 Tank Filter, (see Figure 9-10), (Before S/N TBL01599 excluding TBL01551 & 1
TBL01585)
Breather, (see Figure 9-10), (Before S/N TBL01599 excluding TBL01551 & TBL01585) 1
299-0310 Breather, (see Figure 9-10), (S/N TBL01599 & After including TBL01551 & TBL01585) 1
13-2 TL943 31200256


299-0376 Fluid Level Gauge, (see Figure 9-10), (Before S/N TBL01599 excluding TBL01551 & 1
TBL01585)
298-8668 Fluid Level Gauge, (see Figure 9-10), (S/N TBL01599 & After including TBL01551 & 1
TBL01585)
303-8617 Bar Gauge, (see Figure 9-10), (Before S/N TBL01599 excluding TBL01551 & 1
TBL01585)
ELECTRICAL
303-4827 Water Temp. Sender, (see Figure 4-2) 1
298-8412 Transmission Temp Switch, (see Figure 4-1) 1
298-0402 Oil Press Switch, (see Figure 4-1) 1
299-0390 Oil Press Sender, (see Figure 4-1) 1
310-7936 Fuel Level Sender, (see Figure 4-5) 1
299-0326 Starter Relay, (see Figure 4-1) 1
298-7293 Back-up Alarm, (see Figure 1-1) 1
163-2660 Ignition Switch, (see Figure 6-4) 1
298-6870 Horn, (see Figure 1-1) 1
268-3633 Starter, (see Figure 4-4), (Before S/N TBL01377) 1
329-0290 Starter, (see Figure 4-4), (S/N TBL01377 & After) 1
303-4891 Alternator, (see Figure 4-4), (Before S/N TBL01377) 1
339-7766 Alternator, (see Figure 4-4), (S/N TBL01377 & After) 1
MISC.
5P-8500 Key 1
304-4563 Battery Disconnect Key 1
305-6012 ORS O-Ring Kit 1
305-6021 O-Ring Kit 1
31200247 Operation & Maintenance Manual, (Before S/N TBL01599 excluding TBL01551 & 1
TBL01585)
31200701 Operation & Maintenance Manual, (S/N TBL01599 & After including TBL01551 & 1
TBL01585)
31200292 Service Manual 1
31200256 Parts Manual 1
SPECIAL TOOLS
336-1959 Gauge, T11, Drive Axle 1
Forcing Insert, Transmission 1
Internal Extractor 45-58 mm, Transmission 1
Counter Support, Transmission 1
Grip, Transmission 1
Seal Driver Tool, Transmission 1
Seal Installer, Transmission 1
Support, Transmission 1
31200256 TL943 13-3

13-4 TL943 31200256

SECTION 14 PART NUMBER INDEX
PART NUMBER INDEX
Part Number Page Part Number Page Part Number Page Part Number Page
003-6271 ........................ 6-31 287-4796........................ 4-21 297-7071 ...................2-5, 2-9 298-0467................... 4-4, 8-3
077-3100 ........................ 9-41 293-9310...................... 10-52 297-7077 .... 3-13, 9-13, 9-15, 298-0468..... 4-21, 8-23, 8-25,
077-3234 ........................ 9-41 295-3419........................ 9-61 9-17, 9-19 8-27
098-0241 ........................ 4-21 295-3466........................ 10-9 297-7078 ........... 9-3, 9-5, 9-7 298-0470..8-3, 8-5, 8-9, 8-11,
0S-1616............................ 1-7 297-7008. 1-8, 6-5, 6-24, 6-27 297-7084 .......................... 1-4 8-35, 8-37
1001100284 ................... 5-48 297-7009.......................... 6-6 297-7085 ........................ 1-11 298-0471.......... 2-19, 7-9, 8-3
1001100323CP .............. 5-48 297-7010................... 3-9, 6-4 297-7097 ........................ 10-5 298-0473 8-3, 8-6, 8-11, 8-15,
1001120963CP .............. 5-48 297-7011.......... 1-7, 4-3, 6-31 297-7097 ........................ 4-10 8-17, 8-19, 8-47,
1001121101CP .............. 5-48 297-7012.... 1-4, 1-8, 6-4, 6-6, 297-7098 .......................... 4-3 9-45
1001121519CP .............. 5-48 6-38, 7-3, 7-7, 297-7099 ........................ 6-27 298-0474................. 3-7, 8-11
102-8801 ...................... 10-19 8-17, 8-19, 8-33, 297-7100 ........................ 6-20 298-0475........... 12-45, 12-47
103-5916 ........................ 4-13 8-45, 8-47 298-0400 ...................... 10-12 298-04753-7, 8-29, 8-31, 8-37
106-0735 ........................ 12-3 297-7013...... 8-9, 8-39, 10-39 298-0402 .......................... 4-4 298-0476...... 8-11, 8-21, 8-23
108-1153 ........................ 9-45 297-7014................. 6-5, 7-21 298-0403 .......................... 7-9 298-0486........................ 9-45
108-1153 ........................ 9-45 297-70164-21, 6-5, 8-13, 10-5 298-0404 ........................ 10-3 298-0489 8-5, 8-6, 8-11, 8-15,
113-8491 ...................... 10-39 297-7017.. 1-8, 6-5, 7-7, 7-21, 298-0405 ........................ 10-3 8-45, 8-47
114-2474 ........................ 4-15 8-45, 8-47 298-0406 ........................ 10-3 298-0492................. 8-3, 8-11
115-2422 ........... 12-45, 12-47 297-7018................. 4-10, 6-5 298-0407 ........................ 2-19 298-0493........................ 8-45
122-4382 ........... 10-31, 10-43 297-7019...... 8-35, 8-37, 8-43 298-0413 ........................ 2-19 298-0494........................ 8-19
122-4388 ........... 10-17, 10-19 297-7020........................ 2-19 298-0414 ........................ 2-19 298-0497........... 12-45, 12-47
122-8716 ........................ 9-41 297-70216-5, 8-13, 8-23, 8-27 298-0416 ........................ 2-19 298-0497................. 3-7, 8-29
124-7702 ........................ 4-13 297-7022.......................... 8-3 298-0418 ........................ 4-23 298-04985-3, 5-23, 8-19, 8-45
128-4249 ...................... 10-41 297-7023........................ 6-27 298-0419 .......................... 4-4 298-0499........................ 8-37
128-5016 10-29, 10-57, 10-58 297-7024...................... 12-15 298-0421 ........................ 4-19 298-0500........................ 7-11
130-1161 ........................ 4-13 297-7025........................ 8-45 298-0422 ........................ 4-27 298-0502..... 8-29, 8-31, 8-39,
141-2759 ...................... 10-39 297-7027........................ 6-38 298-0425 .......................... 4-4 8-43
142-8828 ........................ 4-17 297-7029.......... 2-3, 4-23, 7-9 298-0426 ........................ 4-27 298-0505..... 8-29, 8-31, 8-39,
148-8408 ........................ 8-37 297-7030..... 2-11, 4-19, 6-29, 298-0427 ........................ 4-10 8-43
165-9762 ........................ 9-41 8-29, 8-31, 8-39, 298-0433 .......................... 7-7 298-0506............... 8-39, 8-43
169-0705 ...................... 10-49 8-43 298-0434 ...................... 10-33 298-0507...... 3-13, 7-11, 8-45
175-4390 ........................ 10-3 297-7031 12-22, 12-33, 12-49 298-0435 ........................ 4-23 298-0508.......................... 8-9
175-4390 ........................ 10-5 297-7031 1-7, 4-17, 6-11, 7-9, 298-0439 .... 4-37, 4-39, 4-41, 298-0509................. 8-5, 8-11
176-1477 ........... 10-12, 10-52 7-11, 9-45 4-43, 4-45, 4-47 298-0516.......................... 4-3
180-9214 ...................... 10-41 297-7032.......................... 1-3 298-0440 .... 4-37, 4-39, 4-41, 298-0517.......................... 4-3
196-2412 10-12, 10-52, 10-57 297-7032........ 1-8, 2-11, 8-37 4-43, 4-45, 4-47 298-0520..... 8-29, 8-31, 8-39,
196-241310-12, 10-31, 10-37, 297-7033...................... 12-33 298-0441 .... 4-37, 4-39, 4-41, 8-43
10-41, 10-43, 297-7033........................ 3-13 4-43, 4-45, 4-47 298-0522............... 7-11, 8-11
10-52, 10-57 297-7036........................ 1-13 298-0442 .... 4-37, 4-39, 4-41, 298-0526................... 4-4, 4-7
1R-1804 ......................... 4-13 297-7038.......................... 2-9 4-43, 4-45, 4-47 298-0528...................... 12-18
206-5234 ........................ 4-23 297-7039..... 1-13, 2-15, 2-17, 298-0443 .... 4-37, 4-39, 4-41, 298-0529.......................... 6-5
206-5235 ........................ 4-23 2-19, 6-5, 7-23, 4-43, 4-45, 4-47 298-0530...... 4-23, 4-27, 4-29
211-0089 ...................... 12-41 9-47 298-0444 ...............4-37, 4-39 298-0532................... 4-3, 4-9
226-6494 ............... 9-73, 9-75 297-7040.......................... 1-4 298-0445 ...............4-37, 4-39 298-0533.......................... 4-4
230-8218 ........................ 4-15 297-7042................... 8-5, 8-9 298-0446 ...............4-37, 4-39 298-0541........................ 1-13
231-7260 ........................ 9-41 297-7044........... 12-39, 12-41 298-0447 ...............4-37, 4-39 298-0544........................ 6-27
234-4173 ........................ 9-41 297-7045........................ 4-21 298-0448 ...............4-37, 4-39 298-054612-22, 12-26, 12-29,
236-7206 ........................ 6-17 297-7048.......................... 4-4 298-0449 ...............4-37, 4-39 12-31, 12-39,
248-1257 ........................ 9-41 297-7052........... 12-22, 12-26 298-0450 ...............4-37, 4-39 12-41, 12-55
248-1259 ........................ 9-41 297-7055................. 2-9, 2-13 298-0451 ........................ 4-53 298-0546.......................... 1-8
248-1260 ........................ 9-41 297-7056.......... 2-5, 2-9, 2-13 298-0452 ........................ 4-53 298-0547........................ 6-20
248-1261 ........................ 9-41 297-7057................. 2-9, 2-13 298-0453 ........................ 4-53 298-054812-22, 12-26, 12-29,
254-2267 ........................ 4-13 297-7059.......................... 2-9 298-0454 ........................ 4-53 12-31
260-3416 ........................ 9-41 297-7060.......................... 2-9 298-0455 ........................ 4-53 298-0548..... 7-21, 8-23, 8-27,
263-5514 ........................ 9-41 297-7065........................ 2-11 298-0456 ........................ 4-53 8-31, 8-39, 8-43,
267-9572 ........... 10-52, 10-57 297-7066................. 2-9, 2-13 298-0463 ......... 5-3, 5-23, 7-9 10-39
268-3633 ........................ 4-13 297-7067................. 2-9, 2-13 298-0464 .................8-3, 8-37 298-0549 1-7, 3-9, 6-31, 8-45,
284-4636 ........................ 4-13 297-7068.......... 2-5, 2-9, 2-13 298-0465 ........................ 8-35 8-47, 10-7
285-2040 ........................ 4-15 297-7069.......... 2-5, 2-9, 2-13 298-0466 .... 2-19, 8-29, 8-33, 298-0552.......... 1-8, 6-4, 10-9
287-4790 ........................ 4-21 297-7070.......... 2-5, 2-9, 2-13 8-39 298-0553...................... 12-47
31200256 TL943 14-1

PART NUMBER INDEX
298-0553 ........................ 10-5 298-1481 .............. 8-39, 8-43 298-1659 .......................... 6-4 298-1853................. 5-7, 5-27
298-0555 .4-3, 4-9, 6-29, 6-31 298-1482 ........................8-29 298-1660 .......................... 3-7 298-1854................. 5-7, 5-27
298-0557 ........... 12-22, 12-26 298-1483 ..........................8-3 298-16639-3, 9-13, 9-17, 9-21 298-1855........ 5-7, 5-17, 5-27
298-0557 ........................ 4-21 298-1484 ..........................8-3 298-1666 ................. 4-4, 4-10 298-1857. 5-7, 5-9, 5-27, 5-29
298-0559 ........... 12-39, 12-41 298-1485 ........................8-21 298-1674 ........................ 4-19 298-1860................. 5-9, 5-29
298-0559 .......................... 4-4 298-1486 ........................8-29 298-16829-3, 9-13, 9-17, 9-21 298-1861................. 5-9, 5-29
298-0565 ...................... 12-15 298-1499 .............. 8-35, 8-37 298-1684 ........................ 4-23 298-1862................. 5-9, 5-29
298-0565 .......................... 1-7 298-1524 ........................8-19 298-1694 ............. 11-6, 11-12 298-1863........................ 5-29
298-0570 ................. 1-9, 9-45 298-1536 ..........................1-3 298-1695 ............... 9-45, 9-47 298-18655-9, 5-13, 5-29, 5-33
298-0573 ............... 6-29, 6-31 298-1540 ........................4-17 298-1696 ........................ 4-23 298-1866........................ 5-31
298-0574 ........................ 1-13 298-1541 ........................4-13 298-1697 ........................ 4-23 298-1867........................ 5-31
298-0576 ...................... 11-15 298-1559 ........................8-39 298-1724 .......................... 2-9 298-1868........................ 5-31
298-0577 ...................... 10-33 298-1560 ........................8-39 298-1726 .......................... 2-9 298-1869........................ 5-31
298-1358 ........................ 2-19 298-1577 ..........................2-3 298-1727 .......................... 2-9 298-1870........................ 5-31
298-1359 ................. 6-4, 6-29 298-1579 .............. 4-19, 8-11 298-1728 ................... 2-5, 2-9 298-1871........................ 5-31
298-1360 ................... 1-4, 1-7 298-1581 ..........................7-3 298-1729 .......................... 2-9 298-1872............... 5-13, 5-33
298-1361 ........................ 9-59 298-1583 ......................12-18 298-1730 ........................ 2-13 298-1873........................ 5-13
298-1362 .......................... 6-5 298-1585 6-5, 6-6, 6-20, 8-17 298-1732 .......................... 2-5 298-1874........................ 5-13
298-1363 ........................ 9-29 298-1586 . 1-3, 3-7, 4-23, 6-5, 298-1736 .......................... 2-5 298-1875........................ 5-13
298-1366 ........................ 8-17 7-3, 7-11 298-1737 .......................... 2-5 298-1876........................ 5-13
298-1367 .......................... 8-9 298-1588 ........................6-20 298-1738 .......................... 6-4 298-1877............... 5-15, 5-35
298-1370 ............... 9-45, 9-47 298-1591 ..........................6-5 298-1739 ........................ 2-15 298-1878...... 5-17, 5-37, 5-39
298-1371 ........................ 8-13 298-1592 ..........................2-5 298-1740 ................... 1-3, 1-7 298-1879...... 5-17, 5-37, 5-39
298-1381 .......................... 8-9 298-1593 ......................12-18 298-1741 .......................... 2-7 298-1880............... 5-17, 5-37
298-1393 ................. 5-3, 5-23 298-1593 ..........................2-3 298-1742 ........2-7, 8-39, 8-43 298-1881...... 5-17, 5-37, 5-39
298-1421 .......................... 8-9 298-1595 ..........................8-3 298-1744 ........................ 5-48 298-1883............... 5-17, 5-37
298-1425 .......................... 8-3 298-1596 ................ 5-3, 5-23 298-1744 ........................ 5-48 298-1884........................ 5-17
298-1426 .......................... 8-9 298-1597 .... 8-21, 8-23, 8-29, 298-1746 ................... 1-3, 1-7 298-5894........................ 4-15
298-1427 .......................... 8-3 8-31 298-1753 .......................... 7-3 298-6828...................... 10-33
298-1428 .......................... 8-3 298-1598 .............. 8-21, 8-29 298-175512-18, 12-22, 12-26, 298-6830........ 2-7, 8-39, 8-43
298-1432 .......................... 8-3 298-1601 ........................8-15 12-49, 12-51 298-6831............... 9-21, 9-23
298-1433 ........................ 8-15 298-1602 ........................9-59 298-1755 .......................... 1-5 298-6832.......................... 3-7
298-1434 ........................ 8-15 298-1609 ................ 1-4, 8-37 298-1758 ............... 4-27, 4-29 298-6833...... 2-11, 4-19, 6-21
298-1435 ........................ 8-15 298-16105-3, 5-23, 7-11, 8-15 298-1761 ...................... 12-18 298-6843........................ 6-20
298-1436 ........................ 8-17 298-1612 1-13, 2-3, 2-7, 2-15, 298-1770 . 1-8, 6-4, 6-5, 6-20, 298-6844........................ 9-25
298-1437 ........................ 8-17 2-17, 2-19, 3-13, 6-24, 6-27, 6-38 298-6846........................ 9-39
298-1438 .......................... 8-3 8-21, 8-23, 8-29, 298-1772 .......................... 6-4 298-6848........................ 8-15
298-1439 .......................... 8-3 8-31 298-1773 12-18, 12-22, 12-26 298-6849........................ 1-13
298-1441 ........................ 8-25 298-1627 ......................12-18 298-1787 ................... 2-5, 2-9 298-6850............... 10-3, 10-5
298-1442 ........................ 8-29 298-1628 . 1-4, 2-5, 2-9, 2-11, 298-1788 ................... 2-5, 2-9 298-6852.......................... 7-3
298-1443 ........................ 8-33 2-13 298-1789 ........................ 2-13 298-6857...................... 12-18
298-1444 ........................ 8-17 298-1629 ......... 2-5, 2-9, 2-13 298-1790 ........................ 2-13 298-6858...................... 12-18
298-1446 ........................ 8-33 298-1630 .................. 2-3, 3-7 298-1791 ........................ 5-45 298-6860...................... 12-18
298-1447 ........................ 8-33 298-1631 ..........................1-7 298-1794 ............... 9-49, 9-53 298-6861................. 9-9, 9-11
298-1448 ........................ 8-25 298-1632 ..........................5-3 298-1796 ............... 9-49, 9-53 298-6862.......................... 2-7
298-1449 ........................ 8-25 298-1633 ....... 4-3, 6-20, 6-29 298-1797 ............... 9-49, 9-53 298-6865.......................... 5-3
298-1456 .......................... 8-9 298-1634 ..........................7-3 298-1834 .......................... 2-9 298-6866 12-18, 12-39, 12-41
298-1457 .......................... 8-9 298-1638 .............. 8-25, 8-27 298-1835 .......................... 2-9 298-6868........................ 8-15
298-1461 .......................... 8-9 298-1643 ..........................6-5 298-1836 ........................ 2-13 298-6870................... 1-3, 1-7
298-1462 .......................... 8-3 298-1645 ........................9-25 298-1837 ........................ 2-13 298-6891........................ 1-13
298-1463 .......................... 8-9 298-1646 ........................9-17 298-1838 ........................ 2-13 298-6906........................ 9-25
298-1464 ........................ 8-17 298-1647 ..........................9-9 298-1839 ..........2-5, 2-9, 2-13 298-6907........................ 6-15
298-1475 .....8-29, 8-31, 8-39, 298-1650 ........................2-15 298-1840 ..........2-5, 2-9, 2-13 298-6909........................ 9-25
8-43 298-1651 ........................2-15 298-1841 ..........2-5, 2-9, 2-13 298-691012-22, 12-26, 12-29,
298-1476 ............... 8-29, 8-31 298-1652 .................. 8-3, 8-5 298-1842 .......................... 2-3 12-31
298-1477 ............... 8-39, 8-43 298-1653 ........................9-21 298-1843 .......................... 2-3 298-6911...................... 12-18
298-1478 ............... 8-29, 8-31 298-1655 ........................4-10 298-1844 ........................ 11-6 298-6920........................ 2-15
298-1479 ............... 8-29, 8-31 298-1657 .... 8-29, 8-31, 8-39, 298-1849 ...................... 12-15 298-6925...................... 12-47
298-1480 ............... 8-39, 8-43 8-43 298-1851 .......................... 9-9 298-6925............... 10-3, 10-5
14-2 TL943 31200256

PART NUMBER INDEX
298-7010 .......................... 7-3 298-7258........................ 4-35 298-7362 ...........12-39, 12-41 8-5, 8-29, 8-31,
298-7013 ........................ 6-20 298-7259........................ 4-35 298-7362 .......................... 1-8 8-37, 8-39, 8-43,
298-7017 .......................... 6-5 298-7260........................ 4-35 298-736312-22, 12-26, 12-29, 9-25, 9-30, 9-36,
298-7030 ................... 1-3, 1-7 298-7261........................ 4-55 12-31 9-45, 10-5
298-7032 ........................ 2-15 298-7262........................ 6-20 298-7363 ... 1-3, 1-4, 1-7, 1-8, 298-738212-13, 12-15, 12-22,
298-7034 ............... 9-21, 9-23 298-7263............... 6-24, 6-27 3-9, 6-6, 6-24, 12-26, 12-49,
298-7035 ............... 9-21, 9-23 298-7266........................ 8-15 6-27, 6-31, 6-38, 12-51
298-7036 .......................... 1-8 298-7268............. 6-17, 10-52 7-7, 8-39, 8-45, 298-7382 1-4, 1-13, 2-7, 2-15,
298-7037 ........................ 4-23 298-7269........... 10-15, 10-52 8-47, 10-7, 8-5, 8-9, 9-45,
298-7038 ........................ 7-11 298-7274............... 5-19, 5-41 10-47 9-47
298-7039 ................. 6-5, 7-23 298-7275................. 7-3, 7-11 298-7364 ...................... 12-15 298-7383...................... 12-18
298-7042 .......................... 6-5 298-7278............... 6-34, 6-39 298-7364 1-8, 4-3, 4-10, 4-21, 298-7387................... 4-3, 4-7
298-7044 ...................... 12-18 298-728112-22, 12-26, 12-29, 4-23, 6-5, 8-3, 298-7388........................ 10-5
298-7045 ...................... 12-18 12-31, 12-35 8-13, 8-45, 8-47, 298-7388 4-3, 4-7, 4-27, 4-29,
298-7048 ........................ 6-15 298-7282........... 12-18, 12-33 10-5, 10-9 7-11
298-7050 .......................... 6-6 298-7282. 6-20, 10-35, 10-52, 298-7365 ...........12-33, 12-49 298-7389................... 4-3, 4-7
298-7051 ............... 6-20, 6-24 10-55 298-7365 . 1-7, 1-8, 2-11, 3-7, 298-7392....... 3-13, 4-4, 4-10,
298-7052 ............... 6-20, 6-24 298-7283........................ 6-20 4-7, 4-9, 4-17, 9-13, 9-15, 9-17,
298-7053 ............... 6-20, 6-24 298-7285...... 6-20, 6-24, 6-27 6-11, 6-29, 6-31, 9-19
298-7054 ........................ 2-11 298-7286.......................... 6-5 8-5, 8-29, 8-31, 298-7393............ 9-3, 9-5, 9-7
298-7055 .......................... 3-7 298-7289...................... 12-39 8-39, 8-43, 9-45, 298-7395.......................... 1-7
298-7057 ............... 2-17, 2-19 298-7290..... 6-20, 6-24, 6-27, 11-15 298-7409........................ 9-17
298-7064 .......................... 7-3 6-38 298-7367 ...........12-22, 12-26 298-7410........................ 4-33
298-7065 .......................... 7-3 298-7291...................... 12-19 298-7367 2-9, 6-5, 7-23, 9-45, 298-7411........................ 4-33
298-7066 ............... 4-27, 4-29 298-7292.......................... 6-5 9-47 298-7412..... 4-37, 4-39, 4-41,
298-7071 .......................... 7-3 298-7293................... 1-3, 1-7 298-7368 .......................... 4-3 4-43, 4-45, 4-47
298-7073 ................... 2-5, 2-9 298-7294........................ 9-39 298-7369 ...........12-22, 12-26 298-7413........................ 4-45
298-7074 ........................ 2-13 298-7296............... 6-20, 6-24 298-7371 ...................... 10-39 298-7414........................ 4-49
298-7075 .......................... 2-9 298-7298............... 8-21, 8-23 298-7372 ... 1-3, 1-7, 1-8, 3-9, 298-7415........................ 4-51
298-7077 ........................ 6-20 298-7300..... 8-21, 8-23, 8-29, 6-4, 6-6, 8-19, 298-7416........................ 4-51
298-7082 ........................ 7-15 8-31 8-23, 8-27, 8-31, 298-7417........................ 4-53
298-7091 ........................ 6-15 298-7302...................... 12-18 8-33, 8-39, 8-43 298-7418........................ 4-55
298-7092 ........................ 6-15 298-7303...................... 12-19 298-7373 ...................... 12-15 298-7419........................ 4-55
298-7093 ........................ 6-15 298-7304...................... 12-19 298-7373 . 1-8, 6-5, 6-38, 7-3, 298-7422........................ 9-13
298-7098 ............... 6-20, 6-24 298-7305...................... 12-19 7-5, 7-7, 7-12 298-7429............... 5-17, 5-37
298-7099 ...................... 12-11 298-7305........................ 8-21 298-7374 ... 1-4, 1-7, 1-8, 2-3, 298-7431............... 5-17, 5-37
298-7102 ................. 6-4, 6-20 298-7306...................... 12-19 4-19, 4-23, 4-27, 298-7432.......................... 5-3
298-7221 ...................... 10-33 298-7311........................ 5-48 6-29, 6-31, 6-38, 298-74368-9, 8-21, 8-23, 8-27
298-7222 ............... 6-14, 6-15 298-7312.......................... 2-7 8-37, 9-45 298-7437..... 2-19, 8-29, 8-31,
298-7225 ........................ 6-10 298-7313........................ 2-15 298-7375 ...........12-39, 12-41 8-39, 8-43
298-7228 ........................ 2-19 298-7314........ 9-9, 9-11, 9-15 298-7375 ......... 1-4, 4-4, 4-21 298-7438............... 8-35, 8-37
298-7229 ........................ 4-23 298-7319........................ 6-27 298-737712-23, 12-26, 12-29, 298-7833........................ 8-33
298-7233 ......4-41, 4-43, 4-47 298-7342................. 1-8, 4-21 12-31, 12-39, 298-7834..... 6-20, 6-24, 6-27,
298-7234 ........................ 4-53 298-7343........................ 4-23 12-41, 12-55 6-29, 8-9, 8-13
298-7235 ......4-35, 4-49, 4-57 298-7344........................ 4-51 298-7377 .......................... 1-8 298-7835........................ 6-29
298-7237 ........................ 4-35 298-7345........................ 4-57 298-737812-22, 12-26, 12-29, 298-7837........................ 6-29
298-7238 ........................ 4-41 298-7346............... 4-35, 4-55 12-31 298-7840...................... 12-51
298-7239 ......4-35, 4-53, 4-55 298-7347............... 4-35, 4-55 298-7378 1-7, 4-3, 6-24, 6-27, 298-7840.......... 1-3, 1-8, 4-19
298-7240 ........................ 4-53 298-7348...... 4-41, 4-43, 4-47 6-38, 7-21, 8-19, 298-7841...................... 12-45
298-7241 ........................ 4-53 298-7349........................ 4-35 8-23, 8-27, 8-31, 298-7841..... 4-19, 4-21, 4-23,
298-7243 ........................ 4-17 298-7350........................ 4-57 8-33, 8-39, 8-43, 10-3
298-7245 ........2-7, 8-39, 8-43 298-7351........................ 4-53 10-47 298-7842........................ 10-5
298-7249 ........................ 8-25 298-7352........................ 4-55 298-7379 . 1-7, 6-38, 7-5, 7-7, 298-7846............... 6-29, 6-38
298-7250 .......................... 7-3 298-7354........................ 4-53 7-21, 8-13 298-7848...................... 12-31
298-7251 ........................ 4-17 298-7355........ 2-19, 8-5, 8-37 298-7380 ...................... 12-49 298-7849...................... 12-41
298-7252 ...................... 10-23 298-7356..... 2-19, 8-35, 8-45, 298-7380 ... 1-4, 1-5, 1-8, 2-3, 298-7849........................ 6-15
298-7254 ........................ 4-17 8-47 2-7, 2-11, 4-19, 298-7850...................... 12-31
298-7256 ........................ 4-35 298-7358....... 3-13, 8-6, 8-17, 4-23, 6-11, 6-29, 298-7850........................ 6-15
298-7257 ........................ 4-35 8-19, 8-33, 9-25 6-38, 7-9, 7-11, 298-7852........................ 1-11
31200256 TL943 14-3

PART NUMBER INDEX
298-7853 ........................ 10-3 6-29, 8-9, 8-21 298-8164 ................... 7-3, 7-5 298-8307........................ 9-39
298-7854 ........................ 4-23 298-7996 ........................12-9 298-8170 ........................ 9-57 298-8308........................ 9-39
298-7855 ........................ 4-25 298-7998 ......................12-15 298-8173 ........................ 5-45 298-8309........................ 9-39
298-7857 .......................... 5-7 298-7999 ........................6-38 298-8175 ......9-49, 9-50, 9-53 298-8310........................ 9-39
298-7859 ............... 5-13, 5-33 298-8000 ......................12-18 298-8205 .......................... 1-3 298-8313............... 6-34, 6-39
298-7860 ........................ 5-33 298-8002 ........................9-25 298-8211 .......................... 2-9 298-8316........................ 9-13
298-7861 ............... 5-11, 5-31 298-8004 ..........................2-5 298-8212 .......................... 2-9 298-8317............... 6-34, 6-39
298-7862 ............... 5-11, 5-31 298-8005 ..........................2-9 298-8229 .......................... 2-5 298-8378.......................... 7-7
298-7863 ............... 5-11, 5-31 298-8006 ..........................2-5 298-8230 .......................... 2-5 298-8379.......................... 4-4
298-7864 ............... 5-11, 5-31 298-8007 ........................9-45 298-8232 ........................ 2-11 298-8380.......................... 4-4
298-7865 ............... 5-11, 5-31 298-8008 ..........................2-7 298-8233 ........................ 2-11 298-8410................... 4-3, 4-9
298-7866 ............... 5-11, 5-31 298-8009 ..........................2-3 298-8234 .......................... 2-3 298-8412................... 4-3, 4-9
298-7867 ........................ 5-17 298-8010 ..........................2-3 298-8235 .......................... 2-7 298-8426...................... 10-55
298-7868 ........................ 5-29 298-8011 ..........................1-4 298-8237 .......................... 5-3 298-8429........................ 1-13
298-7870 ........................ 5-17 298-8014 ..........................2-5 298-8239 ............... 8-39, 8-43 298-8430........................ 1-13
298-7871 ................. 5-9, 5-29 298-8015 .................. 2-5, 2-9 298-8240 ...................... 12-18 298-8431........................ 1-13
298-7872 ................. 5-9, 5-29 298-8024 ..........................7-3 298-8241 .......................... 1-4 298-8435.......................... 4-4
298-7873 ...... 5-17, 5-37, 5-39 298-8028 ..........................2-3 298-8243 ........................ 4-23 298-8438............. 11-5, 11-11
298-7875 ................... 1-3, 1-7 298-8030 ....... 2-7, 8-40, 8-43 298-8244 ........................ 7-11 298-8453........................ 6-38
298-7876 ...... 4-35, 4-53, 4-55 298-8031 ..........................7-3 298-8245 ........................ 9-45 298-8576.......................... 2-7
298-7877 ...... 4-35, 4-49, 4-55 298-8032 ........................6-20 298-8251 .......................... 2-7 298-8581................... 1-3, 1-7
298-7879 .......................... 6-4 298-8034 ..........................1-3 298-8252 .......................... 2-7 298-8584............... 6-20, 6-24
298-7880 .......................... 6-4 298-8035 ........................9-45 298-8253 ........................ 2-15 298-8588............... 9-45, 9-47
298-7881 ........................ 4-35 298-8041 ..........................6-4 298-8254 ........................ 2-11 298-8589........................ 6-20
298-7884 ........................ 4-21 298-8042 ........................4-17 298-8256 ........2-7, 8-40, 8-43 298-8590........................ 6-20
298-7890 .......................... 4-4 298-8043 ..........................6-5 298-8257 ........................ 2-15 298-8592.......................... 7-3
298-7892 ........................ 8-13 298-8045 ......................12-18 298-8259 .......................... 2-3 298-8593.......................... 7-3
298-7896 ........... 12-18, 12-41 298-8046 ........................9-30 298-8260 .......................... 2-9 298-8599........................ 5-45
298-7896 ............... 6-20, 6-24 298-8047 ......... 6-5, 6-6, 7-23 298-8263 .......................... 2-3 298-8603........................ 4-19
298-7897 .......................... 1-3 298-8048 .................. 1-3, 1-8 298-8264 ............... 8-39, 8-43 298-8604...................... 12-15
298-7900 .......................... 1-7 298-8049 .......... 12-18, 12-33 298-8265 ...................... 10-33 298-8606.......................... 6-5
298-7901 ...................... 11-15 298-8049 ... 1-3, 1-7, 3-7, 7-3, 298-8266 .......................... 6-4 298-8608.......................... 6-4
298-7902 ...................... 11-15 8-29, 8-31, 8-37, 298-8267 .......................... 1-4 298-8609.......................... 6-4
298-7904 .......................... 4-7 8-39, 8-43, 9-30, 298-8268 ................... 1-4, 1-8 298-8614 12-18, 12-39, 12-41
298-7905 .......................... 1-4 9-36 298-8269 ...................... 10-33 298-8618.......................... 9-9
298-7906 ........................ 7-11 298-8050 .......... 12-49, 12-51 298-8274 ...................... 10-33 298-8619.......................... 2-3
298-7916 .......................... 3-7 298-8050 ................ 1-4, 9-45 298-8278 ........................ 2-15 298-8620........................ 2-15
298-7918 .......................... 3-7 298-8051 ..........................3-7 298-8279 .......................... 2-7 298-8621........................ 2-11
298-7919 .......................... 3-7 298-8052 .................. 1-3, 1-7 298-8280 ........................ 7-11 298-8622........................ 2-15
298-7922 ...................... 12-13 298-8053 .................. 1-3, 1-7 298-8281 .......................... 1-4 298-8623.......................... 2-7
298-7923 ................... 1-3, 1-7 298-8055 ..........................2-3 298-8282 ........................ 4-23 298-8624.......................... 5-5
298-7929 .......................... 8-9 298-8056 ........................2-15 298-8285 ...................... 10-35 298-8625........................ 5-25
298-7930 .......................... 2-7 298-8058 ..........................2-3 298-8287 ............... 9-17, 9-19 298-8626........................ 9-21
298-7931 ........................ 6-20 298-8060 ..........................2-3 298-8289 ................. 5-7, 5-27 298-8627.......................... 9-3
298-7971 12-22, 12-33, 12-41 298-8064 ..........................2-3 298-8290 ...................... 12-15 298-8631........................ 9-45
298-7974 ...................... 12-39 298-8066 ......................12-18 298-8291 ........................ 5-17 298-8632........................ 9-49
298-7974 .......................... 4-4 298-8067 ....... 2-7, 8-40, 8-43 298-8292 ........................ 5-17 298-8633........................ 9-45
298-7976 .......................... 1-4 298-8068 ..........................6-5 298-8293 ........................ 5-17 298-8636........................ 7-23
298-7977 ............... 6-20, 6-24 298-8069 ..........................6-5 298-8294 ........................ 5-17 298-8637.......................... 7-9
298-7980 ................. 4-9, 4-17 298-8122 ........................4-23 298-8295 ............... 5-19, 5-41 298-8641.......................... 1-3
298-7981 ........................ 4-19 298-8124 ..........................1-3 298-8296 ............... 5-19, 5-41 298-8642........................ 4-19
298-7988 ........................ 8-33 298-8131 .............. 9-17, 9-19 298-8297 ............... 5-19, 5-41 298-8644................. 6-5, 7-21
298-7989 .......... 6-4, 6-6, 7-23 298-8133 ..........................6-5 298-8300 ............... 5-21, 5-43 298-8645........................ 7-15
298-7990 ........................ 6-29 298-8141 ................ 6-4, 7-23 298-8301 ........................ 5-33 298-8648........................ 9-13
298-7991 ................... 1-3, 7-3 298-8145 ........................4-27 298-8302 ............... 9-49, 9-53 298-8649........................ 9-17
298-7993 ....1-3, 6-5, 7-3, 7-5, 298-8147 ........................6-17 298-8303 ............... 9-49, 9-53 298-8650............... 9-17, 9-19
7-11 298-8149 ................ 6-5, 7-21 298-8304 ........................ 9-39 298-8651............... 9-13, 9-15
298-7994 ........................ 4-23 298-8156 ........................4-27 298-8305 ........................ 9-39 298-8668........................ 9-47
298-7995 3-7, 6-4, 6-20, 6-24, 298-8157 ........................8-33 298-8306 ........................ 9-39 298-8669........................ 6-13
14-4 TL943 31200256

PART NUMBER INDEX
298-8672 ........................ 9-71 299-0241...... 5-17, 5-37, 5-39 299-0348 ...................... 12-33 299-0541........................ 7-11
298-8720 ........................ 2-11 299-0242............... 5-17, 5-37 299-0348 ...........10-52, 10-55 299-0542........................ 7-11
298-8722 ........................ 6-13 299-0243............... 5-19, 5-41 299-0349 ...........12-18, 12-33 299-0544...................... 12-15
298-8724 ........................ 2-17 299-0244............... 5-19, 5-41 299-034910-12, 10-29, 10-52, 299-0545...................... 12-15
298-8728 ........................ 4-23 299-0245............... 5-19, 5-41 10-55 299-0546...................... 12-15
298-8729 ........................ 4-23 299-0246............... 5-21, 5-43 299-0350 ...................... 12-33 299-0547...................... 12-15
298-8732 .......................... 4-4 299-0247............... 5-21, 5-43 299-0350 10-29, 10-52, 10-55 299-0549................... 1-3, 6-4
298-8733 .......................... 4-4 299-0248............... 5-21, 5-43 299-0352 ........................ 4-23 299-0557........................ 4-25
298-8734 ............... 2-17, 2-19 299-0250........................ 5-37 299-0353 ........................ 4-19 299-0558........................ 7-19
298-8737 .......................... 4-7 299-0251.......................... 9-3 299-03541-4, 1-8, 11-6, 11-12 299-0559........................ 7-19
298-8738 .......................... 4-7 299-0254............... 9-13, 9-17 299-0356 .......................... 8-9 299-0560.......................... 7-9
298-8740 .......................... 4-7 299-0255........................ 9-13 299-0359 ........................ 4-55 299-0562.......................... 7-9
298-8743 ...................... 11-15 299-0256........................ 9-17 299-0361 ...................... 12-13 299-0591........................ 4-57
298-8744 ...................... 12-18 299-0257........................ 9-17 299-0362 .......................... 3-7 299-0592........................ 4-33
298-8745 .......................... 7-9 299-0271.......................... 4-3 299-0363 ........................ 6-15 299-0593........................ 4-33
298-8761 .......................... 6-4 299-0277........................ 1-13 299-0369 .......................... 6-5 299-0594..... 4-37, 4-39, 4-41,
298-8766 ...................... 12-18 299-0278........................ 1-13 299-0370 .......................... 6-5 4-43, 4-47
298-8774 .......................... 7-3 299-0285........................ 2-19 299-0373 ...............4-19, 4-21 299-0595........................ 4-41
298-8780 ........................ 5-48 299-0303.......................... 4-7 299-0376 ........................ 9-45 299-0596............... 4-41, 4-49
298-8780 ........................ 5-48 299-0304............... 4-27, 4-29 299-0378 .......................... 4-4 299-0597........................ 4-43
298-8781 ........................ 5-48 299-0305........................ 2-17 299-0383 ........................ 7-21 299-0598..... 4-37, 4-39, 4-43,
298-8781 ........................ 5-48 299-0308........................ 2-19 299-0387 .......................... 1-4 4-47
298-8789 ........................ 4-27 299-0309.......................... 4-3 299-0390 .......................... 4-4 299-0599............... 4-37, 4-39
298-8790 .......................... 7-3 299-0310............... 9-45, 9-47 299-0392 ...............4-27, 4-29 299-0600............... 4-37, 4-39
298-8797 .......................... 1-4 299-0311........................ 9-39 299-0395 .......................... 6-4 299-0601........................ 4-45
298-8809 .......................... 2-7 299-0312. 6-38, 10-12, 10-37, 299-0396 ........................ 9-25 299-0602............... 4-37, 4-39
298-8810 ............9-3, 9-5, 9-7 10-41, 10-52, 299-039812-22, 12-26, 12-29, 299-0603........................ 4-47
298-8813 .......................... 5-3 10-57 12-31 299-0604...... 4-37, 4-39, 4-47
299-0191 ............... 9-49, 9-53 299-0314........................ 5-45 299-0400 ........................ 4-17 299-0605............... 4-37, 4-39
299-0192 ............... 9-49, 9-53 299-0315........................ 5-45 299-0402 ...................1-3, 1-8 299-0606........................ 4-53
299-0193 ............... 9-49, 9-53 299-0321........................ 4-31 299-0468 ........................ 4-49 299-0613........................ 9-71
299-0194 ............... 9-49, 9-53 299-032512-18, 12-22, 12-31, 299-0469 ........................ 4-35 299-0635........................ 7-19
299-0208 ........................ 7-11 12-39, 12-41 299-0470 ........................ 4-57 299-0636........................ 7-19
299-0209 ........................ 7-15 299-0325..... 6-15, 6-20, 6-24, 299-0472 ........................ 4-10 299-0637........................ 4-33
299-0210 ............... 7-15, 7-19 10-33 299-0479 ........................ 4-31 299-0638........................ 4-33
299-0211 .......................... 9-3 299-0326................. 4-3, 10-5 299-0485 ...............5-19, 5-41 299-0639........................ 4-33
299-0212 .......................... 9-3 299-0327........................ 6-29 299-0487 ........................ 9-39 299-0640........................ 4-37
299-0213 .......................... 9-9 299-0328........................ 6-20 299-0488 ...............5-11, 5-31 299-0641..... 4-37, 4-39, 4-41,
299-0214 .......................... 9-9 299-0331............... 6-20, 6-24 299-0498 ........................ 7-15 4-43, 4-45, 4-47
299-0215 .......................... 9-9 299-0333........................ 6-20 299-0499 ...............9-13, 9-15 299-0642..... 4-37, 4-39, 4-41,
299-0216 .......................... 9-9 299-0334.......................... 1-3 299-0500 ........................ 9-39 4-43, 4-45, 4-47
299-0217 ........................ 9-21 299-0337........................ 6-27 299-0507 ........................ 9-39 299-0643..... 4-37, 4-39, 4-41,
299-0218 ........................ 9-21 299-033812-18, 12-22, 12-26, 299-0515 .......................... 9-3 4-43, 4-45, 4-47
299-0219 ................. 5-7, 5-27 12-33 299-0516 .......................... 9-9 299-0644........................ 4-39
299-0221 ................. 5-7, 5-27 299-0339...................... 12-18 299-0517 ........................ 9-21 299-0645........................ 4-43
299-0223 ................. 5-9, 5-29 299-0339........... 10-35, 10-52 299-0520 ...............5-15, 5-35 299-0646........................ 4-45
299-0227 ................. 5-9, 5-35 299-0340 10-12, 10-52, 10-55 299-0521 ........................ 9-39 299-0647........................ 4-45
299-0228 ................. 5-9, 5-29 299-0341...................... 12-18 299-0522 ........................ 9-39 299-0648........................ 4-45
299-0230 ........................ 5-13 299-0341............. 6-20, 10-35 299-0523 ..... 9-30, 9-36, 9-63 299-0649........................ 4-45
299-0231 ........................ 5-13 299-0342........... 12-18, 12-33 299-0524 ...............9-30, 9-36 299-0650...... 4-45, 4-49, 4-57
299-0232 ............... 5-13, 5-33 299-0343...................... 12-33 299-0525 ...............9-29, 9-35 299-0651........................ 4-47
299-0233 ........................ 5-13 299-034310-21, 10-29, 10-52, 299-0526 ...............9-30, 9-36 299-0652........................ 4-49
299-0234 ........................ 5-13 10-55 299-0527 ...............9-30, 9-36 299-0653........................ 4-49
299-0235 ............... 5-15, 5-35 299-0345...................... 10-55 299-0528 .. 9-3, 9-5, 9-9, 9-11 299-0654........................ 4-49
299-0236 ............... 5-15, 5-35 299-0346...................... 12-33 299-0529 ........................ 9-13 299-0655........................ 4-49
299-0237 ........................ 5-17 299-0346. 6-20, 10-12, 10-35, 299-0530 ........................ 9-17 299-0656........................ 4-51
299-0238 ........................ 5-17 10-52, 10-55 299-0535 ........................ 2-15 299-0657........................ 4-51
299-0239 ........................ 5-17 299-0347...................... 12-18 299-0537 ........................ 8-39 299-0658........................ 4-51
299-0240 ......5-17, 5-37, 5-39 299-0347...................... 10-35 299-0539 ........................ 8-29 299-0659........................ 4-51
31200256 TL943 14-5

PART NUMBER INDEX
299-0660 ........................ 4-51 299-0916 ........................7-19 299-1345 ........................ 4-23 299-7162............... 5-11, 5-31
299-0661 ........................ 4-53 299-0917 ........................7-19 299-1349 ........................ 2-19 299-7163............... 5-11, 5-31
299-0662 ........................ 4-53 299-0918 ........................4-33 299-1351 ........................ 2-19 299-7165............... 5-17, 5-37
299-0663 ........................ 4-53 299-0919 ........................4-53 299-1352 ........................ 6-27 299-7166...... 5-17, 5-37, 5-39
299-0672 ........................ 9-21 299-0920 ........................4-55 299-3308 ........................ 4-21 299-7168............... 5-19, 5-41
299-0686 ........................ 9-13 299-0921 ........................6-13 299-6616 ........................ 6-20 299-7169............... 5-19, 5-41
299-0765 ........................ 9-13 299-0922 ........................6-13 299-6620 ......4-41, 4-43, 4-47 299-7170............... 5-21, 5-43
299-0783 ........................ 9-71 299-0924 ........................6-13 299-6621 ........................ 4-53 299-7171........................ 5-37
299-0784 ........................ 9-71 299-0925 ........................6-13 299-6623 ................. 2-19, 6-6 299-7172........................ 9-39
299-0785 ........................ 9-71 299-0927 ........................6-13 299-6624 ........................ 2-19 299-7173........................ 9-39
299-0799 ................. 5-7, 5-27 299-0928 ........................6-13 299-6629 ........... 10-52, 10-57 299-7174........................ 9-39
299-0800 ................. 5-7, 5-27 299-0929 ......................10-29 299-6630 ...................... 10-55 299-7177........................ 4-19
299-0801 ................. 5-7, 5-27 299-0941 ................ 5-7, 5-27 299-6632 .......................... 7-9 299-7178........................ 6-34
299-0802 ................. 5-7, 5-27 299-094410-12, 10-15, 10-31, 299-6633 ........................ 4-25 299-7179............... 6-34, 6-38
299-0804 .......................... 5-9 10-43 299-6634 ........................ 4-25 299-7180............... 6-34, 6-39
299-0805 ............... 5-15, 5-35 299-0946 ..........................8-9 299-6635 ........................ 4-51 299-7181........................ 6-35
299-0807 ........................ 5-33 299-0949 .... 6-20, 6-24, 6-27, 299-6636 ........................ 4-53 299-7182............... 6-34, 6-38
299-0809 ...... 5-21, 5-41, 5-43 6-29, 8-3, 8-9, 299-6637 ........................ 6-13 299-7183........................ 9-13
299-0810 ............... 5-21, 5-43 8-13, 8-21, 8-23, 299-6644 .....2-19, 8-29, 8-31, 299-7184............... 6-34, 6-39
299-0811 ...... 5-17, 5-37, 5-39 8-27 8-35, 8-37, 8-39, 299-8229........................ 4-15
299-0812 ...... 5-17, 5-37, 5-39 299-0953 ........................7-15 8-43 2Y-6141 .................... 1-4, 1-8
299-0816 ................. 5-9, 5-29 299-0954 ........................7-15 299-6646 ......6-20, 6-24, 6-27 300-6074.......................... 1-7
299-0817 ........................ 5-29 299-0956 .......... 10-52, 10-57 299-6648 ........................ 12-3 300-6078........... 12-45, 12-47
299-0818 ........................ 5-33 299-0957 .......... 10-52, 10-57 299-6654 ...................... 12-18 300-6078....... 2-17, 2-19, 3-7,
299-08215-7, 5-15, 5-27, 5-35 299-0958 .......... 10-52, 10-57 299-6667 ........................ 7-23 3-13, 3-23, 8-39,
299-0822 ............... 5-13, 5-33 299-0959 ......................10-52 299-6669 .......................... 7-3 8-43
299-0823 ........................ 5-33 299-0960 .............. 7-15, 7-19 299-6680 .......................... 2-7 300-6079........... 12-45, 12-47
299-0824 ............... 5-13, 5-33 299-0964 ........................9-39 299-6683 ............... 8-39, 8-43 300-6079....... 2-17, 2-19, 3-7,
299-0825 ............... 5-11, 5-31 299-0966 ........................7-15 299-6693 ........................ 7-21 3-13, 3-23, 8-39,
299-0826 ............... 5-11, 5-31 299-0967 ........................7-15 299-7086 ........................ 4-57 8-43
299-0827 ............... 5-15, 5-35 299-0970 ........................7-15 299-7090 ........................ 4-35 300-6080........................ 8-17
299-0828 ............... 5-19, 5-41 299-0972 .............. 6-34, 6-38 299-7091 ........................ 4-35 300-6082................... 4-3, 4-7
299-0834 ........................ 7-15 299-0976 ........................7-19 299-7092 ........................ 4-51 300-6084........... 12-45, 12-47
299-0835 ........................ 4-45 299-0977 ........................9-13 299-7093 ................. 5-9, 5-29 300-6084..... 2-17, 2-19, 8-39,
299-0836 ........................ 4-33 299-0980 ........................5-11 299-7096 ...................... 10-12 8-43
299-0839 ............... 4-51, 4-53 299-0981 ........................5-13 299-7098 ........................ 9-39 300-6090........................ 4-19
299-0840 ........................ 4-51 299-0982 ........................5-13 299-7099 ........................ 4-23 300-6092...................... 10-33
299-0841 .....4-37, 4-39, 4-41, 299-0983 .............. 5-17, 5-37 299-7103 .......5-7, 5-17, 5-27, 300-6095..... 2-17, 2-19, 8-39,
4-43, 4-45, 4-47 299-0984 ........................5-31 5-37, 5-39 8-43
299-0842 ........................ 4-23 299-0985 .............. 9-49, 9-53 299-710610-12, 10-15, 10-31, 300-6096........................ 8-11
299-0848 ........................ 9-39 299-0986 ........................7-15 10-37, 10-43, 300-6097........................ 9-45
299-084912-18, 12-22, 12-26, 299-0987 .............. 9-29, 9-35 10-58 300-6099............... 7-11, 8-11
12-33 299-0988 .............. 9-29, 9-35 299-710710-27, 10-31, 10-43, 300-6101.... 6-38, 8-25, 10-39
299-0850 ...................... 12-18 299-0989 .............. 9-29, 9-35 10-57 300-6103........... 12-45, 12-47
299-0852 ........................ 9-25 299-0992 .............. 9-29, 9-35 299-7116 ........................ 9-25 300-6103..... 2-17, 2-19, 8-39,
299-0859 ............... 9-13, 9-17 299-0993 .............. 9-30, 9-36 299-7130 ............... 9-49, 9-53 8-43
299-0860 ........................ 6-15 299-0994 .............. 9-30, 9-36 299-7131 ............... 9-49, 9-53 300-6104........................ 7-11
299-0861 ........................ 9-13 299-1265 ........................4-29 299-7132 ........................ 6-15 300-6108.......................... 7-3
299-0896 ........................ 4-35 299-1298 ........................7-11 299-7134 ................. 5-7, 5-27 300-6118................. 1-3, 6-11
299-0897 ........................ 4-51 299-1323 .............. 9-25, 9-27 299-7137 ................. 5-9, 5-29 300-6125.......................... 6-4
299-0898 ........................ 4-53 299-1324 ..........................7-9 299-7144 ........................ 7-19 301-9752.......................... 3-5
299-0899 ........................ 4-33 299-1327 .............. 8-39, 8-43 299-7148 ........................ 6-10 301-9753.......................... 3-5
299-0900 ........................ 4-55 299-1328 ......................10-33 299-7150 .......................... 9-9 301-9754.......................... 3-5
299-0908 ........... 10-12, 10-15 299-1334 ..........................5-3 299-7152 ........................ 9-57 301-9755.......................... 3-5
299-0909 ...................... 10-55 299-1335 ........................5-23 299-7154 ........................ 9-39 301-9756.......................... 3-5
299-0910 ...................... 10-55 299-1336 ........................9-45 299-7155 ........................ 9-39 301-9757.......................... 3-3
299-0912 ........................ 4-19 299-1339 ..........................7-9 299-7156 ................. 5-7, 5-27 301-9758.......................... 3-3
299-0913 .......................... 7-9 299-1340 ........................4-17 299-7159 ........................ 5-17 302-0581.......................... 4-7
299-0915 ........................ 7-19 299-1344 ........................4-23 299-7161 ................. 5-7, 5-27 303-473512-22, 12-26, 12-29,
14-6 TL943 31200256

PART NUMBER INDEX
12-31, 12-33 303-4871........................ 8-35 303-497010-19, 10-23, 10-25, 303-8627........................ 6-10
303-4737 .......................... 3-7 303-4872........................ 8-35 10-37, 10-41, 303-8628........................ 6-10
303-4738 ........................ 8-15 303-4873........................ 8-35 10-45, 10-57, 303-8629........................ 6-10
303-4740 ...................... 12-39 303-4875........................ 8-35 10-58 303-8630........................ 6-10
303-4741 ................. 3-3, 3-13 303-4876........................ 8-35 303-4971 ...........12-29, 12-31 303-8631........................ 6-10
303-4742 .......................... 4-3 303-4877........................ 8-35 303-4971 ...........10-52, 10-57 303-8632........................ 6-10
303-4743 ................... 1-5, 4-3 303-4878........................ 8-35 303-4972 ...........12-29, 12-31 303-8633........................ 6-10
303-4744 ................... 1-3, 1-7 303-4879........................ 8-45 303-4973 ...........12-39, 12-41 303-8634........................ 6-10
303-4749 ............... 6-11, 10-7 303-4885...................... 11-15 303-4974 ........................ 9-57 303-8635........................ 6-10
303-4751 .......................... 1-7 303-4886...................... 11-15 303-4978 ........................ 6-10 303-8636........................ 6-11
303-4752 ...................... 10-17 303-4890.......................... 1-4 303-4979 ...........12-39, 12-41 303-8637........................ 6-11
303-4753 .......................... 4-3 303-4891........................ 4-13 303-4980 ...........12-39, 12-41 303-8638........................ 6-11
303-4754 .......................... 8-6 303-4898.......................... 3-7 303-4981 .......................... 1-3 303-8639........................ 6-11
303-4755 .......................... 3-7 303-4899............... 8-29, 8-31 303-4982 10-12, 10-37, 10-52 303-8640........................ 6-11
303-4756 ........................ 8-35 303-4900............... 8-39, 8-43 303-4983 10-12, 10-37, 10-52 303-8641........................ 6-11
303-4757 ................... 4-9, 8-5 303-4906............. 11-5, 11-11 303-4988 .................3-3, 3-13 303-8642........................ 6-10
303-4758 ................... 4-4, 8-5 303-4907................. 8-3, 8-35 303-4989 ...................1-3, 1-7 303-8643........................ 6-11
303-4759 ..........4-21, 8-5, 8-9 303-4909............. 11-6, 11-12 303-499710-12, 10-17, 10-19, 303-8644........................ 6-11
303-4760 ................. 8-6, 8-11 303-4911...... 6-24, 6-27, 6-38 10-45 303-8645........................ 6-11
303-4761 ........................ 4-21 303-4914...................... 10-21 303-4999 .......................... 3-7 303-8646........................ 6-11
303-4762 ............... 8-11, 8-35 303-4915...................... 10-25 303-8559 .......................... 4-3 303-8647........................ 6-11
303-4765 ........................ 9-45 303-4916...................... 10-27 303-8561 ........................ 4-57 303-8648........................ 6-10
303-4766 ........................ 9-45 303-4917...................... 10-29 303-8562 ...............4-37, 4-39 303-8649........................ 6-10
303-4769 .......................... 4-3 303-4918........... 10-31, 10-43 303-8563 ...............4-37, 4-39 303-8650........................ 12-5
303-4774 ...................... 12-49 303-4922...................... 12-39 303-8565 ........................ 9-59 303-8651........................ 12-5
303-4774 ........................ 10-5 303-4923........... 12-22, 12-26 303-8567 .......................... 1-3 303-8652........................ 12-5
303-4776 .......................... 4-3 303-4924........... 12-22, 12-26 303-8568 ........................ 4-57 303-8653........................ 12-5
303-4777 ................. 4-7, 10-5 303-4925........... 12-22, 12-26 303-8570 .................5-9, 5-29 303-8654.......................... 1-3
303-4779 ................... 1-4, 1-8 303-4926............... 2-17, 2-19 303-8571 .................5-9, 5-29 303-8656........................ 12-9
303-4782 ................. 3-3, 3-13 303-492712-22, 12-26, 12-29, 303-8572 .................5-9, 5-29 303-8658........................ 9-59
303-4785 .......................... 4-3 12-31 303-8573 .................5-9, 5-35 303-8660.......................... 1-3
303-4787 ................. 4-7, 10-5 303-4932.......................... 2-7 303-8578 ........................ 6-11 303-8661.......................... 1-3
303-4789 ................... 1-5, 4-3 303-4938........................ 2-15 303-8579 ........................ 6-10 303-8662............... 6-15, 6-17
303-4790 .......................... 4-3 303-4939............. 11-5, 11-11 303-8581 ...............6-10, 6-11 303-8663...................... 10-12
303-4792 ................. 4-4, 4-10 303-4940...................... 11-15 303-8582 ........................ 6-10 303-8664...................... 10-45
303-4795 ......6-29, 9-45, 10-3 303-4941............. 11-5, 11-11 303-8583 ........................ 6-11 303-8665...................... 10-45
303-4796 .......................... 8-3 303-4942............. 11-5, 11-12 303-8584 ........................ 5-45 303-8667........................ 6-10
303-4798 ......1-3, 8-15, 12-18 303-4943...................... 11-15 303-8585 ........................ 6-10 303-8669.......................... 1-3
303-4801 .......................... 7-3 303-4944............. 11-6, 11-12 303-8586 ........................ 6-11 303-8670.......................... 1-4
303-4804 ........................ 8-13 303-4945............. 11-6, 11-12 303-8587 ........................ 6-11 303-8672...................... 10-17
303-4805 ........................ 4-17 303-4946............. 11-5, 11-11 303-8588 ........................ 6-11 304-2246........................ 9-39
303-4807 ........................ 6-21 303-4947............. 11-6, 11-12 303-8589 ........................ 6-11 304-2255............... 9-15, 9-19
303-4809 .......................... 2-3 303-4948............. 11-5, 11-11 303-8590 ........................ 6-10 304-2256............... 9-15, 9-19
303-4810 .......................... 2-7 303-4949............. 11-5, 11-11 303-8592 ........................ 6-10 304-2259........................ 9-57
303-4819 ............. 11-6, 11-12 303-4950............. 11-5, 11-12 303-8597 ........................ 6-10 304-2260........................ 9-57
303-4821 .......................... 4-4 303-4951.......................... 4-3 303-8599 . 4-3, 4-4, 4-9, 6-20, 304-2261........................ 9-57
303-4826 .......................... 4-4 303-4952.......................... 4-3 8-11 304-2263........................ 9-57
303-4827 .......................... 4-7 303-4953.......................... 4-3 303-8610 .......................... 7-9 304-2268........................ 12-9
303-4828 ........................ 10-7 303-4957................. 3-3, 3-13 303-8611 ........................ 6-11 304-2297................... 7-3, 7-5
303-4829 ........................ 10-7 303-4958................. 3-3, 3-13 303-8612 ........................ 6-10 304-2298................... 7-3, 7-5
303-4831 ........................ 10-7 303-4961........... 12-49, 12-51 303-8613 ........................ 6-10 304-2301........................ 6-10
303-4836 ................... 1-4, 1-8 303-4962............. 11-5, 11-11 303-8614 ........................ 6-10 304-2302........................ 12-5
303-4839 ...................... 12-45 303-4963............. 11-5, 11-11 303-8615 ........................ 6-10 304-2304........................ 12-5
303-4841 ........................ 12-3 303-4964...................... 11-15 303-8617 ........................ 9-45 304-2305........................ 12-5
303-4844 ........................ 4-19 303-4965.......................... 1-4 303-8618 ........................ 6-10 304-2307........................ 12-5
303-4845 ........................ 4-19 303-4969 12-22, 12-26, 12-33 303-8619 ........................ 6-10 304-2308........................ 12-5
303-4846 ........................ 4-19 303-496910-23, 10-25, 10-37, 303-8624 ........................ 6-10 304-2309........................ 12-5
303-4865 .......................... 6-5 10-41, 10-49, 303-8625 ........................ 6-10 304-2320........................ 12-5
303-4866 ............... 8-45, 8-47 10-57 303-8626 ........................ 6-10 304-2322........................ 12-5
31200256 TL943 14-7

PART NUMBER INDEX
304-2323 ........................ 12-5 304-2656 ........................6-10 305-2028 ................. 6-4, 7-23 305-5474.......................... 9-3
304-2324 ........................ 12-5 304-2657 ........................9-59 305-2031 .......................... 8-9 305-5475.......................... 9-3
304-2328 ........................ 12-5 304-2660 ......................12-13 305-2032 ............... 9-45, 9-47 305-5479.......................... 9-3
304-2329 ........................ 12-5 304-3167 ........................2-15 305-2033 ........................ 9-45 305-5488.......................... 9-9
304-2334 ........................ 12-6 304-3171 ........................6-29 305-2034 ...................... 10-33 305-5491........................ 9-21
304-2565 ........................ 6-20 304-3176 ........................2-17 305-2036 ........................ 9-39 305-5493........................ 9-39
304-2566 ............ 1-4, 3-9, 6-4 304-3181 ........................6-10 305-2038 ...................... 10-52 305-5494........................ 9-39
304-2567 .......................... 4-3 304-3182 ........................12-5 305-2039 ...................... 10-52 305-5495............... 9-29, 9-35
304-2569 ........... 12-22, 12-26 304-3184 ........................12-6 305-2043 ...................... 10-52 305-5496........................ 9-30
304-257112-22, 12-26, 12-29, 304-3187 ......................12-11 305-2050 ................. 5-9, 5-29 305-5497.......................... 1-3
12-31 304-3188 ......................12-11 305-2087 ........................ 9-25 305-5498.......................... 1-4
304-2572 ........................ 9-35 304-3189 ......................12-11 305-2088 ........................ 9-25 305-5499.......................... 1-4
304-2573 ........................ 9-63 304-3190 ........................12-9 305-2089 ........................ 9-25 305-5500.......................... 1-3
304-2581 .......................... 3-7 304-3191 ........................12-9 305-2090 ........................ 9-25 305-5501........................ 9-45
304-2582 .......................... 3-7 304-3192 ........................12-9 305-2095 ...................... 10-15 305-5502........... 10-37, 10-41
304-2584 .......................... 8-3 304-3193 ........................12-9 305-2096 ...................... 10-15 305-550310-15, 10-21, 10-49,
304-2587 .......................... 8-3 304-3194 ........................12-9 305-2097 ...................... 10-15 10-55, 12-33
304-2588 .......................... 8-3 304-3195 ........................12-9 305-2101 .......................... 7-7 305-5507........... 10-37, 10-41
304-2589 .......................... 8-3 304-3196 ........................12-9 305-2102 ........................ 9-59 305-6010.......................... 6-6
304-2592 ........................ 10-7 304-3197 ........................12-9 305-2103 ........................ 9-59 305-6011........................ 7-11
304-2594 ........... 12-39, 12-41 304-3198 ........................12-9 305-2104 ............... 9-29, 9-35 305-6015........................ 9-61
304-2595 ........................ 2-19 304-3199 ........................12-9 305-2105 ........................ 9-36 305-6018........................ 8-17
304-2596 ........................ 4-57 304-3200 ........................12-9 305-2106 ........................ 9-25 305-6019.......................... 1-3
304-2597 ............... 4-37, 4-39 304-3201 ........................12-9 305-2110 .....8-29, 8-31, 8-39, 305-6020........................ 9-25
304-2598 ............... 4-37, 4-39 304-3202 ........................12-9 8-43 305-6026........................ 9-39
304-2599 ............... 4-37, 4-39 304-3203 ........................12-9 305-2115 ...................... 12-33 305-6027................. 5-7, 5-27
304-2604 ................. 4-7, 10-5 304-3204 ........................12-9 305-2115 10-12, 10-29, 10-52 305-6028................. 5-7, 5-27
304-2605 ........................ 4-53 304-3209 .............. 9-49, 9-53 305-2117 ........................ 2-15 305-6029........................ 9-39
304-2606 ........... 12-33, 12-35 304-3211 .............. 9-49, 9-53 305-3764 ........................ 2-15 305-6030.......................... 1-3
304-260610-12, 10-15, 10-25, 304-3212 .............. 9-49, 9-53 305-3765 ........................ 2-15 305-6031...................... 12-18
10-52 304-3213 .............. 9-49, 9-53 305-3768 .......................... 3-7 305-6032...................... 12-15
304-2612 .. 6-15, 10-25, 10-58 304-3214 .............. 9-49, 9-53 305-3770 ....11-3, 11-9, 11-15 305-6035...................... 10-15
304-2613 ............... 6-15, 6-17 304-3215 .............. 9-49, 9-53 305-3787 ........................ 8-35 307-9601........................ 4-17
304-2614 ........................ 4-57 304-3216 .............. 9-49, 9-53 305-3789 ...................... 12-22 307-9602.......................... 4-9
304-2615 ........................ 4-57 304-3230 ................ 5-7, 5-27 305-3790 ...................... 12-39 307-9603.......................... 4-9
304-2617 ........................ 4-57 304-3231 ................ 5-7, 5-27 305-3791 ........................ 11-5 307-9605........................ 4-17
304-2618 .......................... 1-4 304-3232 .............. 5-13, 5-33 305-5419 ............... 5-21, 5-43 307-9869........................ 9-49
304-2621 ............... 4-41, 4-43 304-3233 ........................9-50 305-5423 ...................... 10-52 307-9870........................ 7-11
304-2622 ............... 4-41, 4-43 304-3799 ........................6-10 305-5426 ................. 5-9, 5-29 308-0608........................ 2-19
304-2623 ...................... 10-12 304-3806 ........................9-39 305-5431 9-5, 9-7, 9-15, 9-19, 308-6651........................ 6-10
304-2626 ........................ 6-13 304-3807 ........................9-39 9-25 308-7035................... 1-3, 1-7
304-2628 ........................ 9-39 304-3810 ........................4-17 305-5433 ........................ 9-59 309-2963............... 8-31, 8-43
304-2631 ........................ 4-57 304-3812 ........................12-5 305-5434 ............... 9-29, 9-35 309-2991.......................... 1-7
304-2632 .....4-37, 4-39, 4-41, 304-3823 ........................2-15 305-5435 ............... 9-30, 9-36 309-4311........................ 3-13
4-43, 4-45, 4-47 304-4551 .......... 12-22, 12-26 305-5436 ............... 9-30, 9-36 309-4312........................ 3-13
304-2633 .....4-37, 4-39, 4-41, 304-455212-22, 12-26, 12-29, 305-5437 ........... 10-15, 10-52 309-4315........................ 3-13
4-43, 4-45, 4-47 12-31 305-5438 ............. 7-17, 10-15 309-4316........................ 3-13
304-2634 .....4-37, 4-39, 4-41, 304-4553 .............. 8-35, 8-37 305-5448 ........................ 6-17 309-4317........................ 3-13
4-43, 4-45, 4-47 304-4558 ..........................7-7 305-5449 ........... 12-33, 12-35 309-4318........................ 3-13
304-2635 .....4-37, 4-39, 4-41, 304-4561 ................ 5-9, 5-29 305-544910-12, 10-15, 10-21, 309-4322........................ 3-13
4-43, 4-45, 4-47 304-4563 ........................10-7 10-25, 10-41, 309-4323........................ 3-13
304-2638 ........................ 6-10 304-4572 .................. 7-3, 7-5 10-45, 10-52 309-6238................... 1-3, 4-9
304-2639 ........................ 6-10 304-4577 ........................12-5 305-5450 ...................... 10-41 309-6301...................... 11-15
304-2640 ........................ 6-11 304-4578 ........................12-5 305-5454 ...................... 12-18 309-6302........................ 9-15
304-2641 ........................ 6-15 305-2021 ..........................1-4 305-5459 ........................ 9-25 309-6321................. 8-5, 8-11
304-2642 ........................ 6-15 305-2023 ........................6-29 305-54609-7, 9-15, 9-19, 9-25 309-6332...................... 12-53
304-2647 10-17, 10-19, 10-49 305-2025 ........................7-11 305-5466 ...................... 10-57 309-6351.......................... 8-5
304-2649 ........................ 6-11 305-2026 ........................7-11 305-5467 ...................... 12-39 309-6353........................ 2-19
304-2652 ........................ 4-17 305-2027 ........................9-49 305-5467 ...................... 10-41 309-6403........................ 6-31
14-8 TL943 31200256

PART NUMBER INDEX
309-6819 ........................ 6-29 314-5319...................... 11-15 315-5802 ...........12-39, 12-41 319-7659........................ 9-73
309-6823 ........................ 6-29 314-5320............. 11-5, 11-12 315-5806 ...........12-39, 12-41 319-7660........................ 9-73
310-1392 ........................ 8-17 314-5321............. 11-5, 11-11 315-7753 ........................ 11-3 319-7692.......................... 7-9
310-6250 ........................ 3-15 314-5322............. 11-5, 11-12 315-8110 ........................ 11-3 320-0525...................... 12-35
310-6251 ........................ 3-15 314-5323............. 11-6, 11-12 317-0089 .......................... 1-4 320-0529...................... 12-35
310-7936 ........................ 4-17 314-5324............. 11-5, 11-11 317-0090 ...................... 12-51 320-0534........................ 6-10
310-8507 ........4-4, 8-11, 9-45 314-5325............. 11-6, 11-12 317-0090 .......................... 1-4 320-4875........................ 12-6
310-8508 .......................... 4-4 314-5326...................... 11-15 317-0601 ...............9-49, 9-53 320-7882...................... 11-15
310-9974 ........................ 12-3 314-5327............. 11-6, 11-12 317-0602 ...............9-49, 9-53 320-7883...................... 11-15
310-9975 ........................ 12-3 314-6037.... 11-3, 11-9, 11-15 317-0603 ...............9-49, 9-53 320-8390........................ 6-15
310-9978 ........................ 12-3 314-6038........................ 11-3 317-0604 ...............9-49, 9-53 320-8435........... 12-22, 12-26
311-0660 ........................ 6-29 314-6039........................ 11-3 317-0605 ...............9-49, 9-53 321-0556........................ 3-17
311-0679 ........... 12-43, 12-47 314-6040........................ 11-3 317-0606 ........................ 9-49 322-0771................. 5-7, 5-27
311-0680 ...................... 12-43 314-6041........................ 11-3 317-0607 ...............9-49, 9-53 322-9668........................ 6-29
311-0684 ...................... 12-43 314-6042........................ 11-3 317-0608 ...............9-49, 9-53 322-9982........................ 11-4
311-0685 ...................... 12-43 314-6043........................ 11-3 317-0609 ...............9-49, 9-53 322-9983........................ 11-4
311-2376 ........................ 4-15 314-6044........................ 11-3 317-0610 ...............9-49, 9-53 322-9984........................ 11-4
311-2854 .......................... 3-5 314-6045........................ 11-3 317-0611 ...............9-49, 9-53 322-9985........................ 11-4
311-9612 ........................ 4-57 314-6046........................ 11-3 317-0612 ...............9-49, 9-53 322-9986........................ 11-4
311-9613 ........................ 4-57 314-6048........................ 11-3 317-0613 ...............9-49, 9-53 322-9987........................ 11-4
312-2603 ........................ 11-3 314-6049........................ 11-3 317-0614 ...............9-49, 9-53 322-9988........................ 11-4
312-2685 ........................ 8-35 314-6050........................ 11-3 317-0615 ...............9-49, 9-53 322-9989........................ 11-4
313-1738 ........................ 11-3 314-6051........................ 11-3 317-0616 ...............9-49, 9-53 322-9990........................ 11-4
313-1739 ........................ 11-3 314-6052........................ 11-3 317-0617 ...............9-49, 9-53 322-9991........................ 11-4
313-1740 ........................ 11-3 314-6053........................ 11-3 317-0618 ...............9-49, 9-53 322-9992........................ 11-4
313-1741 ........................ 11-3 314-6054........................ 11-3 317-0619 ...............9-50, 9-53 322-9994........................ 11-4
313-1742 ........................ 11-3 314-6055........................ 11-3 317-0620 ...............9-50, 9-53 322-9995........................ 11-4
313-1743 ........................ 11-3 314-6130.......................... 6-6 317-0621 ...............9-50, 9-53 322-9996........................ 11-4
313-1744 ........................ 11-3 314-6698........................ 11-3 317-0622 ...............9-50, 9-53 322-9997........................ 11-4
313-3349 ........................ 3-13 314-6699........................ 11-3 317-0623 ...............9-50, 9-53 322-9998........................ 11-4
313-5257 ........................ 6-29 314-7718.......................... 8-9 317-0624 ...............9-50, 9-53 322-9999........................ 11-4
313-5259 ........................ 6-29 314-7754...................... 12-35 317-0625 ...............9-50, 9-53 323-0000........................ 11-4
313-5260 ........................ 6-34 314-7795........................ 4-57 317-0626 ...............9-50, 9-53 323-0001........................ 11-4
313-5457 ........................ 11-3 314-7798........................ 4-57 317-0627 ...............9-50, 9-53 323-0002........................ 11-4
313-6241 ........................ 11-3 314-8479........................ 3-21 317-0628 ........................ 9-50 323-0003........................ 11-4
313-6242 ........................ 11-3 314-8489...................... 12-35 317-0629 ........................ 9-50 323-0004........................ 11-4
313-9313 ........................ 11-3 314-9439.......................... 3-9 317-0630 ........................ 9-50 323-0005........................ 11-4
313-9314 ........................ 11-3 315-2004........................ 4-57 317-5891 ........................ 9-41 323-0006........................ 11-4
313-9315 ........................ 11-3 315-2023...................... 12-33 317-5987 12-22, 12-26, 12-33 323-0007........................ 11-4
313-9316 ........................ 11-3 315-2024...................... 12-33 318-4732 ........................ 6-20 323-0008........................ 11-4
314-2338 ............. 11-5, 11-11 315-2025...................... 12-33 318-9222 ........................ 3-19 323-0009........................ 11-4
314-2339 ............. 11-5, 11-11 315-2026...................... 12-33 318-9230 ........................ 6-34 323-0010........................ 11-4
314-2340 ............. 11-5, 11-11 315-2027 12-22, 12-26, 12-33 318-9232 ........................ 6-34 323-0011........................ 11-4
314-2341 ............. 11-5, 11-11 315-3422.......................... 1-4 318-9233 ...............6-34, 6-38 323-0012........................ 11-4
314-2342 ...................... 11-15 315-3423.......................... 1-4 318-9234 ...............6-34, 6-39 323-0013........................ 11-4
314-2343 ............. 11-5, 11-11 315-3424........... 12-49, 12-51 318-9236 ........................ 6-35 323-0014........................ 11-4
314-2344 ............. 11-5, 11-12 315-3424.......................... 1-4 318-9237 ...............6-34, 6-39 323-0015........................ 11-4
314-2345 ............. 11-6, 11-12 315-3678........................ 9-61 318-9238 ...............6-34, 6-39 323-0016........................ 11-4
314-2346 ............. 11-6, 11-12 315-3679........................ 9-61 318-9239 ...............6-34, 6-39 323-0017........................ 11-4
314-2347 ............. 11-6, 11-12 315-3680........................ 9-61 318-9240 ...............6-34, 6-39 323-0018........................ 11-4
314-2348 ............. 11-6, 11-12 315-4248........................ 9-27 318-9241 ...............6-34, 6-39 323-0019........................ 11-4
314-2349 ...................... 11-15 315-4253........................ 9-23 318-9242 ...............6-35, 6-39 323-0020........................ 11-4
314-2350 ........................ 11-5 315-4278........................ 9-27 318-9243 ...............6-35, 6-39 323-0021........................ 11-4
314-2352 ....11-3, 11-9, 11-15 315-5502................. 6-5, 7-21 318-9244 ...............6-35, 6-39 323-0022........................ 11-4
314-2893 ............... 6-29, 6-31 315-5795........... 12-39, 12-41 318-9245 ..... 6-34, 6-35, 6-39 323-0971...................... 12-55
314-5315 ............. 11-5, 11-11 315-5797........... 12-39, 12-41 318-9246 .... 6-34, 6-35, 6-38, 323-0972...................... 12-55
314-5316 ............. 11-5, 11-11 315-5798........... 12-39, 12-41 6-39 323-0994...................... 12-29
314-5317 ........................ 11-5 315-5799........... 12-39, 12-41 318-9247 ........................ 6-35 323-1647.......................... 1-4
314-5318 ............. 11-5, 11-11 315-5800........... 12-39, 12-41 319-7658 ...............9-73, 9-75 323-3877.......................... 6-4
31200256 TL943 14-9

PART NUMBER INDEX
323-5615 ............. 11-6, 11-12 327-6325 .............. 3-19, 3-21 331-4667 ...................... 12-45 336-3707........................ 9-33
323-7236 12-22, 12-26, 12-33 327-6326 ........................3-19 331-4672 ........... 12-45, 12-47 336-7168........................ 6-10
323-7236 ...................... 10-23 327-6327 ........................3-19 331-4684 ...................... 12-45 336-7169........................ 6-10
323-7264 ........................ 9-15 327-6328 .............. 3-19, 3-21 331-6125 ........................ 6-11 336-7171........................ 6-10
323-7388 ...................... 11-12 327-6329 .............. 3-19, 3-21 331-7310 ........... 12-45, 12-47 337-7994............ 9-3, 9-5, 9-7
324-4601 ........................ 8-21 327-6330 ........................3-19 331-9918 ........... 10-37, 10-41 338-9997.......................... 3-9
324-4602 ........................ 8-21 327-6331 .............. 9-67, 9-69 332-134812-22, 12-26, 12-29, 338-9998.......................... 3-9
324-4603 ........................ 8-25 327-6333 .............. 3-19, 3-21 12-31, 12-55 338-9999.......................... 3-9
324-4604 ........................ 8-25 327-6335 ........................3-17 332-3846 .......................... 1-8 339-0000.......................... 3-9
324-4605 .......................... 8-3 327-9018 ........................8-31 332-3847 .......................... 1-8 339-0003.......................... 3-9
324-4606 .......................... 8-3 328-1544 ......................12-51 333-1338 ........................ 6-17 339-0004.......................... 3-9
324-4607 ........................ 8-29 328-1545 ......................12-49 333-2415 ............... 6-15, 6-17 339-0837...................... 12-35
324-4608 ........................ 8-29 328-1546 ......................12-49 333-2416 .......................... 1-8 339-1711...................... 12-35
324-4609 ........................ 8-13 328-1547 ......................12-51 334-0787 ........................ 6-17 339-1712...................... 12-35
324-4610 ........................ 8-13 328-1548 ......................10-23 334-0788 ........................ 6-17 339-1713...................... 12-35
324-4611 ........................ 8-27 328-6707 ......................10-39 334-0789 ........................ 6-17 339-1714...................... 12-35
324-4612 ........................ 8-31 328-6710 ......................10-39 334-3558 .......................... 6-6 339-4396........................ 3-13
324-4615 ............... 8-39, 8-43 328-6711 ......................10-39 334-3559 .......................... 6-6 339-4397........................ 3-13
324-5262 .......................... 3-5 328-7288 ..........................3-9 334-3560 .......................... 6-6 339-9567........................ 6-10
324-7403 .......................... 8-3 328-7289 ..........................3-9 334-4101 ........... 10-29, 10-45 339-9597........................ 11-3
324-7404 .......................... 8-3 328-7290 ..........................3-9 334-5868 ...................... 10-41 339-9598........................ 11-3
324-8346 ........................ 9-23 328-7291 ..........................3-9 334-5869 ........... 10-31, 10-43 339-9599........................ 11-3
324-8347 ........................ 9-11 328-7292 ..........................3-9 334-5870 ...................... 10-41 339-9600........................ 11-3
324-9527 ...................... 12-39 328-7293 ..........................3-9 334-587110-21, 10-23, 10-41, 339-9605........................ 11-3
324-9529 ........... 12-39, 12-41 328-7822 ..........................6-5 10-45, 10-58 339-9606........................ 11-3
324-9530 ........... 12-39, 12-41 328-7823 ......................10-41 334-5872 ........... 10-41, 10-45 340-0980...................... 12-53
324-9531 ........... 12-39, 12-41 328-7824 .............. 6-4, 10-45 334-587410-27, 10-37, 10-41, 340-0981...................... 12-53
324-9539 ........................ 9-19 329-0290 ........................4-15 10-57 340-0982...................... 12-53
324-9540 .......................... 9-5 329-2475 ........................12-3 334-5962 ............. 6-17, 10-29 340-0983...................... 12-53
324-9541 ........................ 9-15 329-2475 ........................6-31 335-1530 ........................ 4-15 340-0984...................... 12-53
325-1068 ...................... 12-35 330-3035 ........................4-13 335-2204 ........................ 4-15 340-3225.......................... 4-9
325-1345 ........................ 4-27 330-4923 ............ 11-6, 11-12 335-3058 ............... 8-25, 8-27 340-4180........................ 2-11
325-1351 ........................ 4-27 330-5286 ......................11-15 335-3833 ........................ 4-55 340-4185........................ 2-11
325-1352 ........................ 4-27 330-8325 ........................3-13 335-8056 ...................... 11-12 340-4186........................ 2-11
325-1433 ........................ 6-29 331-0101 ........................6-29 335-8059 .......................... 3-9 340-4187........................ 2-11
325-5901 ........................ 8-39 331-0104 ........................4-49 335-8065 ........................ 3-10 340-8974.......................... 3-9
326-2026 ........................ 8-47 331-0795 ........................4-19 335-8066 .......................... 3-9 340-8975.......................... 3-9
327-6271 ................. 3-9, 3-17 331-0934 ..........................4-7 335-8077 .......................... 3-9 340-8977.......................... 3-9
327-6272 ........................ 3-17 331-1594 ........................8-25 335-8078 .......................... 3-9 340-8978.......................... 3-9
327-6273 ........................ 3-19 331-1595 .............. 8-25, 8-27 335-8080 .......................... 3-9 340-8979........................ 3-10
327-6274 ........................ 3-19 331-1596 ..........................2-3 335-8093 ...................... 12-43 341-1343...................... 12-45
327-6277 ........................ 3-21 331-2385 .................. 4-3, 4-9 335-8096 ...................... 10-49 341-1344...................... 12-45
327-6287 ........................ 3-21 331-2387 .............. 8-11, 9-45 335-8098 .......................... 3-9 341-1835.......................... 4-4
327-6305 ........................ 3-21 331-2456 ..........................1-5 336-1959 ........................ 13-3 341-2966................. 4-3, 4-10
327-6307 ............... 9-67, 9-69 331-2457 ..........................1-5 336-2804 .......................... 3-9 342-1238.......................... 2-7
327-6308 ............... 9-67, 9-69 331-2459 ..........................1-5 336-3686 ........................ 9-33 342-1240........................ 2-11
327-6309 ............... 9-67, 9-69 331-2460 ..........................4-3 336-3687 ........................ 9-33 343-7819...................... 12-35
327-6310 ............... 9-67, 9-69 331-3811 ..........................2-3 336-3689 ........................ 9-33 343-7820...................... 12-35
327-6311 ............... 9-67, 9-69 331-3990 ........................5-25 336-3690 ........................ 9-33 343-9736.......................... 3-9
327-6312 ............... 9-67, 9-69 331-4369 ........................5-23 336-3692 ........................ 9-33 343-9737.......................... 3-9
327-6313 ............... 9-67, 9-69 331-4487 ......................12-45 336-3695 ........................ 9-33 343-9738.......................... 3-9
327-6314 ............... 9-67, 9-69 331-4489 ......................12-45 336-3696 ........................ 9-33 344-0924............... 9-49, 9-53
327-6316 ........................ 9-67 331-4651 ......................12-45 336-3697 ........................ 9-33 344-1586........................ 9-49
327-6317 ........................ 3-17 331-4657 ......................12-47 336-3700 ........................ 9-33 344-2628...................... 10-39
327-6318 ........................ 3-17 331-4658 .......... 12-45, 12-47 336-3701 ........................ 9-33 344-2629...................... 10-39
327-6320 ........................ 3-19 331-4660 ......................12-45 336-3702 ........................ 9-33 344-2646...................... 10-15
327-6321 ........................ 3-19 331-4661 ......................12-45 336-3703 ........................ 9-33 344-3254...................... 10-52
327-6323 ........................ 3-19 331-4664 ......................12-45 336-3704 ........................ 9-33 344-3273...................... 10-37
327-6324 ........................ 3-19 331-4665 ......................12-45 336-3705 ........................ 9-33 344-7161................... 1-8, 6-4
14-10 TL943 31200256

PART NUMBER INDEX
344-7163 ...................... 10-17 350-2531............... 6-35, 6-38 360-7769 ........................ 8-19 361-9156........................ 4-57
344-7165 10-31, 10-43, 10-58 350-2532........................ 6-38 360-7771 .......................... 8-5 361-9160........................ 4-57
344-7170 ........................ 2-15 350-5238............... 9-30, 9-36 360-7772 .......................... 8-5 361-9161........................ 4-57
344-7176 ...................... 12-43 351-0418........................ 8-39 360-7773 .......................... 8-5 362-2100........................ 3-21
344-7179 ...................... 12-43 351-6018........................ 9-41 360-7774 .......................... 8-5 362-2101........................ 3-21
345-1922 ...................... 12-43 351-6033........................ 9-41 360-7775 ........................ 8-37 362-2102........................ 3-21
345-2161 ........................ 1-13 351-6189........................ 4-19 360-7776 ........................ 8-37 362-2103........................ 3-21
346-2984 ...6-15, 6-17, 10-25, 352-4588................... 1-3, 1-7 360-7777 ........................ 8-37 362-2104........................ 3-21
10-29 353-4858.......................... 4-4 360-7779 ........................ 8-37 362-2106............... 3-19, 3-21
346-2985 ...................... 12-39 353-5230............... 6-34, 6-38 360-7780 ........................ 8-37 362-2107........................ 3-21
346-2986 ...................... 12-43 353-5231...... 6-20, 6-24, 6-27 360-7781 ........................ 8-37 362-2108........................ 3-21
346-4742 ...................... 12-43 354-5048............... 9-13, 9-15 360-7782 ........................ 8-37 362-2109............... 3-19, 3-21
346-9672 ...................... 10-49 355-4764............... 6-34, 6-38 360-7783 ...................... 10-47 362-2110............... 3-19, 3-21
346-9824 ........................ 4-15 355-4765............... 6-34, 6-38 360-7787 .................8-6, 8-19 362-2111............... 3-19, 3-21
348-1613 ................. 2-7, 2-11 355-4767............... 6-34, 6-39 360-7788 ........................ 9-33 362-2112........................ 3-21
348-1621 .......................... 2-9 355-4769............... 6-34, 6-39 360-7789 ........................ 9-65 362-2114........................ 3-21
348-1638 ........................ 2-11 355-4770............... 6-34, 6-39 360-7791 ........................ 8-37 362-2115........................ 3-21
348-2862 ........................ 4-53 355-4771............... 6-34, 6-38 360-7793 ...................... 11-12 362-2116........................ 3-21
349-6874 .......................... 6-5 355-4772........................ 6-35 360-7795 ........................ 8-11 362-2117........................ 3-21
349-6875 ........................ 6-38 355-5428........................ 6-29 360-7796 .......................... 1-8 362-2118........................ 3-21
349-6876 ......6-29, 6-31, 6-35 355-5429............... 6-29, 6-31 360-7797 ........................ 8-37 362-2119........................ 3-21
349-8585 ........................ 5-27 355-5430............... 6-29, 6-31 360-7798 ........................ 8-11 362-2120........................ 9-69
349-8587 ........................ 5-27 356-2911.. 6-17, 10-15, 10-49 360-7799 ...............8-11, 8-19 362-2121........................ 9-69
349-8593 ........................ 5-29 356-2912...................... 10-52 360-7802 ........................ 8-19 362-2122........................ 3-21
349-8594 ........................ 5-35 356-3236............... 6-35, 6-39 360-7803 ........................ 8-19 362-3261........... 10-12, 10-52
349-8595 ........................ 5-39 356-3238............... 6-35, 6-39 360-7804 ........................ 8-19 362-4916...................... 10-12
349-8596 ........................ 5-39 357-6165........... 10-55, 12-33 360-7813 .......................... 1-8 362-4933...................... 10-15
349-8597 ........................ 5-39 357-7672................. 5-9, 5-29 361-2500 ........................ 9-41 362-4934...................... 10-52
349-8599 ........................ 5-39 358-2294............... 8-31, 8-43 361-2831 ........................ 4-29 362-6358........... 10-12, 10-15
349-8600 ........................ 5-39 358-3070............... 6-24, 6-27 361-2832 ........................ 9-47 362-6359...................... 10-12
349-8601 ........................ 5-39 358-3071............... 6-34, 6-39 361-2834 .......................... 8-5 362-6360........... 10-12, 10-52
349-8602 ........................ 5-39 359-8938...................... 10-57 361-2835 .......................... 8-5 362-6742........... 10-37, 10-41
350-0994 ........................ 12-5 359-9002........................ 7-17 361-2836 ........................ 8-11 362-6743........... 10-17, 10-19
350-0994 ............. 12-5, 12-57 359-9986...................... 12-47 361-2837 ........................ 8-11 362-7670........... 10-12, 10-52
350-0995 .......................... 3-7 360-0048........................ 10-5 361-2839 .......................... 8-5 362-8011........... 10-31, 10-43
350-2506 ............... 6-24, 6-27 360-0051........................ 10-5 361-2841 ........................ 8-23 362-8039........................ 6-11
350-2507 .......6-4, 6-20, 6-24, 360-0052........................ 10-5 361-2843 .......................... 9-7 363-1196.......................... 9-5
6-27, 6-38 360-0053........................ 10-5 361-2844 ........................ 8-11 363-1197................... 9-5, 9-7
350-2509 ........................ 6-38 360-2845............... 5-15, 5-35 361-2845 ........................ 8-11 363-1198................... 9-5, 9-7
350-2510 ............... 6-24, 6-27 360-6606........................ 4-25 361-2847 ........................ 8-23 363-1199................... 9-5, 9-7
350-2511 .....6-20, 6-24, 6-27, 360-6607........................ 4-25 361-2848 ........................ 8-23 363-1200................... 9-5, 9-7
6-38 360-6608........................ 4-25 361-2849 ........................ 8-27 363-1201................... 9-5, 9-7
350-2513 ........................ 6-38 360-6609........................ 4-25 361-2850 ........................ 8-27 363-1202................... 9-5, 9-7
350-2514 ........................ 6-38 360-6610.......................... 4-9 361-2851 ........................ 8-31 363-7725........................ 6-11
350-2515 ......6-20, 6-24, 6-27 360-6611........................ 4-25 361-2852 ........................ 8-31 364-1064.......................... 2-5
350-2516 ........................ 6-38 360-6612.......................... 4-9 361-2853 ........................ 8-43 364-1065.......... 2-5, 2-9, 2-13
350-2517 ............... 6-24, 6-27 360-6613.......................... 4-9 361-2854 ........................ 8-43 364-1066........................ 2-13
350-2518 ............... 6-24, 6-27 360-6614.......................... 4-9 361-2856 .......................... 8-5 364-5667........................ 4-21
350-2519 .......................... 6-4 360-6615........................ 4-29 361-2857 ........................ 4-29 364-5668.......................... 4-9
350-2520 .......................... 6-5 360-6616.......................... 4-9 361-2858 ........................ 4-29 364-5670........................ 5-45
350-2521 ..........1-3, 1-8, 6-11 360-6617........................ 4-21 361-2859 ........................ 4-29 364-5671.......................... 1-7
350-2522 ....6-38, 11-6, 11-12 360-6618.......................... 1-8 361-2861 ........................ 4-21 364-5672........................ 6-31
350-2524 ........................ 5-39 360-6619.......................... 1-8 361-2863 ........................ 4-21 364-5673........................ 6-31
350-2525 ............... 6-24, 6-27 360-6620........................ 8-11 361-2867 .......................... 9-7 364-5674.......................... 1-7
350-2526 .......................... 1-8 360-6624.......................... 1-8 361-2868 .......................... 4-9 364-5675........................ 4-25
350-2527 ........................ 5-41 360-6625.......................... 4-9 361-2870 .......................... 8-5 364-5676........................ 4-25
350-2528 ............... 6-34, 6-38 360-7322.......................... 1-8 361-2871 ........................ 8-33 364-5678.......................... 1-7
350-2529 ........................ 6-34 360-7323.......................... 1-8 361-2872 ........................ 8-33 364-5679.......................... 1-7
350-2530 ............... 6-35, 6-38 360-7766........................ 8-13 361-2873 .......................... 8-5 364-5681........................ 6-31
31200256 TL943 14-11

PART NUMBER INDEX
364-5682 ........................ 6-31 371-2500 ........................5-11 385-8774 ............... 9-50, 9-54 397-9131...................... 11-11
364-5683 ........................ 6-31 371-2501 ........................5-11 385-8775 ........................ 9-53 397-9132...................... 11-11
364-5685 .......................... 1-9 371-2502 ........................5-11 387-8165 ........................ 8-15 397-9133...................... 11-11
364-5686 .......................... 1-9 371-2503 ........................5-11 389-2587 ........................ 9-47 397-9203...................... 11-11
364-5687 .......................... 1-9 371-4528 ........................8-11 389-9215 ........................ 6-38 397-9204...................... 11-11
364-5688 .......................... 1-9 371-4529 ........................4-29 389-9221 .......................... 6-6 397-9205...................... 11-11
364-5689 ........................ 4-21 371-4531 ........................8-11 390-0057 ...................... 10-15 397-9206...................... 11-11
364-5690 ........................ 4-21 371-6711 ......................10-47 390-7336 ........................ 11-5 397-9209...................... 11-10
364-5693 ...................... 10-39 371-6712 ......................10-47 390-7338 ........................ 11-5 397-9210...................... 11-10
364-5695 ........................ 6-35 371-6713 ........................5-45 390-7343 ........................ 11-5 397-9211...................... 11-10
364-5697 .......................... 1-7 372-4079 ........................4-19 390-7387 ........................ 11-4 397-9212...................... 11-10
364-5698 .......................... 1-7 373-3613 ..........................9-7 390-7503 ............. 11-5, 11-11 397-9315...................... 11-11
364-5699 .......................... 4-9 374-7352 ........................3-13 390-7504 ........................ 11-4 397-9316...................... 11-11
364-5700 ........................ 4-21 374-7353 ........................3-13 390-7505 ........................ 8-31 397-9317...................... 11-11
364-5702 .......................... 4-9 374-9167 ......................10-33 390-7506 ........................ 8-31 397-9318...................... 11-10
364-5703 .......................... 1-7 374-9168 ......................10-33 390-7520 ............. 11-5, 11-11 397-9319...................... 11-10
364-8077 ........................ 6-29 375-0099 ........................3-13 390-7522 ........................ 11-5 397-9320...................... 11-11
364-9559 .......................... 7-7 375-2016 ........................3-13 390-7541 ........................ 11-5 397-9325...................... 11-11
365-2816 ........................ 4-17 375-3905 ......................12-26 390-7564 ........................ 11-5 397-9326...................... 11-11
365-9207 ........................ 2-19 375-3906 ......................12-41 390-7571 ........................ 11-4 397-9327...................... 11-11
365-9208 ............... 2-17, 2-19 375-3908 ......................12-31 390-7599 ........................ 11-5 397-9328...................... 11-11
365-9209 ........................ 2-19 375-3913 ......................10-21 390-7600 ........................ 11-4 397-9329...................... 11-11
365-9211 ........................ 2-19 375-3915 ......................10-25 390-8096 ........................ 11-5 397-9330...................... 11-11
367-3289 ........................ 8-11 375-3916 ......................10-29 390-8101 ........................ 11-5 397-9331...................... 11-11
367-3290 ........................ 8-11 375-3920 ......................10-39 390-8140 ........................ 11-5 397-9332...................... 11-11
367-3292 ........................ 8-11 375-4973 ........................3-19 390-8141 ........................ 11-5 397-9992...................... 11-11
367-4055 ........................ 4-21 375-4974 ........................3-19 390-8331 ........................ 11-5 398-2396........................ 10-9
367-4056 ........................ 4-21 375-4983 ........................3-19 390-9490 ........................ 11-5 398-2397........................ 10-9
367-4057 .......................... 8-5 375-4987 ........................3-19 390-9498 ........................ 11-5 398-2399........................ 10-7
367-4087 ........................ 4-21 375-4990 ........................3-19 390-9499 ............. 11-5, 11-11 398-2428........................ 10-9
367-4967 .......................... 1-8 375-4992 ........................3-19 390-9500 ............. 11-4, 11-11 398-9885........................ 8-19
367-7191 ........................ 6-24 375-4994 ........................3-19 390-9508 ........................ 11-4 398-9886........................ 8-17
367-7194 .......................... 6-6 375-4995 ........................3-19 390-9734 ........................ 11-5 399-1152........................ 5-13
368-0506 ........................ 8-11 375-4996 ........................3-19 392-0695 ........................ 9-41 399-1185........................ 5-13
368-0510 ........................ 4-21 375-4997 ........................3-19 392-0696 ........................ 9-41 399-5366...................... 12-47
368-0511 ........................ 4-21 375-4998 ........................3-19 392-0697 ........................ 9-41 399-5369........................ 9-47
368-0512 .......................... 8-5 375-4999 ........................3-19 392-1301 ........................ 9-41 3P-8517 ......................... 4-19
368-3140 ...................... 10-15 375-5000 ........................3-19 392-1302 ........................ 9-41 416-6934...................... 12-47
370-1095 ........................ 10-5 375-5001 ........................9-67 392-1303 ........................ 9-41 417-4883...................... 12-35
370-1096 ........................ 10-5 380-8343 ........................9-27 392-1425 ........................ 9-41 417-5000........................ 9-23
370-7769 ........................ 5-48 383-7332 ........................10-9 392-1428 ........................ 9-41 417-5004............... 9-11, 9-23
370-8960 ........................ 4-21 384-0204 ..........................1-8 392-1429 ........................ 9-41 417-5005........................ 9-27
370-8961 ........................ 4-21 384-0205 ........................6-27 392-1536 ........................ 9-41 417-6008........................ 9-27
370-8962 ........................ 4-21 384-0206 ..........................6-5 392-1999 ........................ 9-41 417-6009........................ 9-27
370-8963 ........................ 4-21 384-2283 ........................12-3 392-2000 ........................ 9-41 417-6015........................ 9-27
370-8964 ........................ 4-21 384-2284 ........................12-3 392-2001 ........................ 9-41 417-6022........................ 9-27
370-8965 ........................ 4-21 384-3126 ......................10-19 392-2002 ........................ 9-41 417-6024........................ 9-27
371-0855 ........................ 4-21 384-3145 ..........................1-7 392-2004 ........................ 9-41 417-6025........................ 9-27
371-2489 ........................ 5-11 384-3149 .... 8-23, 8-27, 8-31, 392-2005 ........................ 9-41 417-6026........................ 9-27
371-2490 ........................ 5-11 8-43 392-2006 ........................ 9-41 417-9861........................ 3-23
371-2491 ........................ 5-11 385-2629 ..........................1-9 393-1424 ........................ 10-5 417-9862........................ 3-23
371-2492 ........................ 5-11 385-8051 ........................9-11 393-1425 ........................ 10-5 417-9863........................ 3-23
371-2493 ........................ 5-11 385-8052 ........................9-11 394-2327 ........................ 11-9 417-9864........................ 3-23
371-2494 ........................ 5-11 385-8053 ........................9-11 394-2328 ........................ 11-9 417-9865........................ 3-23
371-2495 ........................ 5-11 385-8054 ........................9-11 395-2648 .......................... 1-4 417-9866........................ 3-23
371-2496 ........................ 5-11 385-8055 ........................9-11 397-6114 .......................... 3-5 417-9867........................ 3-23
371-2497 ........................ 5-11 385-8056 ........................9-11 397-6838 ........................ 3-23 417-9868........................ 3-23
371-2498 ........................ 5-11 385-8057 ........................9-11 397-9129 ...................... 11-11 417-9869........................ 3-23
371-2499 ........................ 5-11 385-8773 .............. 9-49, 9-53 397-9130 ...................... 11-11 417-9870........................ 3-23
14-12 TL943 31200256

PART NUMBER INDEX
417-9871 ........................ 3-23 4520456CP.................... 5-47 8T-4137 .......................... 4-10
417-9872 ........................ 3-23 4520458 ......................... 5-47 8T-4138 ............................ 1-8
417-9873 ........................ 3-23 4520459 ......................... 5-47 8T-4139 ............................ 4-7
417-9874 ........................ 3-23 4520461 ......................... 5-47 8T-4186 ............................ 4-7
417-9875 ........................ 3-23 4520462 ......................... 5-47 8T-4189 ............................ 4-4
417-9876 ........................ 3-23 4520645 ......................... 5-48 8T-4195 .......................... 7-11
417-9877 ........................ 3-23 4520646 ......................... 5-48 8T-4195 .......................... 7-11
417-9878 ........................ 3-23 4520647 ......................... 5-48 8T-4196 ........................ 12-47
417-9879 ........................ 3-23 456-1514........... 10-31, 10-43 8T-4196 ............................ 4-7
417-9880 ........................ 3-23 456-1517...................... 10-49 8T-4200 ............................ 4-4
417-9881 ........................ 9-77 456-1539...................... 10-21 8T-4223 ............................ 4-9
417-9882 ........................ 9-77 456-1545........................ 7-17 8T-4224 ............................ 4-4
417-9883 ........................ 9-77 456-1572........... 10-37, 10-57 8T-4908 ............................ 4-7
417-9884 ........................ 9-77 456-1591...................... 10-49 8T-4956 ..... 4-3, 4-4, 4-7, 4-9,
417-9885 ........................ 9-77 456-2250. 6-17, 10-12, 10-15, 4-10
417-9886 ........................ 9-77 10-25, 10-27, 8T-4970 ............................ 1-4
417-9887 ........................ 9-77 10-37, 10-41, 8T-7547 ............................ 4-4
417-9888 ........................ 9-77 10-49, 10-52, 8T-8919 .............12-22, 12-26
417-9889 ........................ 9-77 10-57, 10-58 8T-9043 .......................... 6-38
418-0027 ............... 2-17, 2-19 456-5420...................... 10-55 8U-6379........................ 12-39
418-3397 .......................... 1-8 457-1229........................ 4-21 8U-6380........................ 12-39
418-3398 .......................... 1-8 457-1230........................ 4-21 91405035CP .................. 5-47
418-6344 ........................ 4-55 457-1255........................ 4-21 91405036CP .................. 5-47
418-6392 ...................... 12-47 457-1432........................ 4-21 91475031CP .................. 5-47
420-0495 .......................... 1-8 457-7672........................ 4-17 91475032CP .................. 5-47
421-2306 ...................... 11-12 4K-7502 ......................... 2-13 91475054CP .................. 5-47
421-2912 ........................ 6-31 4L-6459............................ 4-9 91475055CP .................. 5-47
421-2913 ........................ 6-31 4Y-4667 ......... 1-8, 4-25, 10-5 91475093 ....................... 5-47
421-3800 ............... 6-24, 6-27 5C-2890 .................. 4-7, 10-5 91475105 ....................... 5-47
421-3801 ................. 6-6, 6-38 5C-7261 ........................... 4-4 91515056 ....................... 5-47
421-3802 ........................ 6-38 5C-9553 ................ 4-25, 10-5 91515066 ....................... 5-47
423-0609 .......................... 4-9 5E-8775 ......................... 9-41 91535017 ....................... 5-47
423-4572 .. 9-3, 9-5, 9-9, 9-11 5P-8500 ....... 6-11, 6-15, 6-17 91535019 ....................... 5-47
430-5174 .......................... 8-5 5W-868612-23, 12-26, 12-29, 9L-0895 .......................... 4-13
430-5175 .......................... 8-5 12-31, 12-55 9M-4584 ................8-13, 9-59
430-5176 ........................ 8-11 6A-3335 ....................... 12-15 9W-1442 ....................... 10-33
430-5177 ........................ 8-19 6A-3335 ......................... 4-10 9X-1056........................ 10-15
430-5178 ........................ 8-19 6V-7357 ........................... 1-4 KENR6216 ..................... 4-15
430-5179 ........................ 8-19 6V-7978 .................... 6-4, 6-5 RENR9961 ..................... 4-15
432-5954 ...................... 10-47 6V-8776 .................... 4-9, 8-5 RENR9965 ..................... 4-15
437-2650 ........................ 4-17 7R-2750 ............ 10-29, 10-52 SEBU8180...................... 4-15
441-6962 .......................... 1-8 7R-3417 ......................... 9-41
442-0467 ........................ 2-11 7W-2326 ........................ 4-13
444-0991 ........................ 5-35 7X-0266 ......................... 6-38
444-9684 ........................ 4-29 7X-0290 ........................... 8-5
450-0307 ........................ 9-75 7X-2537 ........................... 4-3
450-5971 ........................ 9-67 7X-3359 ......................... 6-29
451-6804 .......................... 6-5 8780031 ......................... 5-48
4520368CP .................... 5-47 8780036 ......................... 5-48
4520369 ......................... 5-47 8780045 ......................... 5-48
4520370CP .................... 5-47 8780048 ......................... 5-48
4520371 ......................... 5-47 8780050 ......................... 5-48
4520374 ......................... 5-47 8780264 ......................... 5-48
4520375 ......................... 5-47 8H-5306 ......................... 10-9
4520449CP .................... 5-47 8M-0505......................... 8-13
4520450CP .................... 5-47 8T-0338 ........................... 9-7
4520451 ......................... 5-47 8T-4121 ............. 4-3, 4-7, 4-9
4520453 ......................... 5-47 8T-4133 ................ 4-7, 12-47
4520455CP .................... 5-47 8T-4136 .. 4-3, 4-7, 4-27, 4-29
31200256 TL943 14-13

PART NUMBER INDEX
14-14 TL943 31200256

31200256

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Parts Manual

September 29, 2006 - A - Original Issue of Manual

-ii 31200256 TL943

31200256 TL943 iii

FIGURE NO. TITLE PAGE NO.

4-12 ZF Transmission - Reversing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

6-7 Air Conditioning Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32

FIGURE NO. TITLE PAGE NO.

9-16 Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-66

12-6 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14

SECTION 14 PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

31200256 TL943 vii

FIGURE NO. TITLE PAGE NO.

viii TL943 31200256

1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE

3100 TORQUE CONVERTER, TORQUE DIVIDER,

5800 OTHER CONTROLS

7600 MACHINE ELECTRONIC CONTROLS & DATA

Figure 1-1 Frame Shrouding & Trim

1-2 TL943 31200256

Figure 1-1 Frame Shrouding & Trim

31200256 TL943 1-3

Figure 1-1 Frame Shrouding & Trim (Continued)

1-4 TL943 31200256

Figure 1-1 Frame Shrouding & Trim (Continued)

31200256 TL943 1-5

Figure 1-1 Frame Shrouding & Trim

1-6 TL943 31200256

Figure 1-1 Frame Shrouding & Trim

31200256 TL943 1-7

Figure 1-1 Frame Shrouding & Trim (Continued)

1-8 TL943 31200256

Figure 1-1 Frame Shrouding & Trim (Continued)

31200256 TL943 1-9

Figure 1-2 Axle Mounting

1-10 TL943 31200256

Figure 1-2 Axle Mounting

31200256 TL943 1-11

Figure 1-3 Outrigger Mounting, (if equipped)

1-12 TL943 31200256

Figure 1-3 Outrigger Mounting, (if equipped)

31200256 TL943 1-13

This Page Intentionally Left Blank

1-14 TL943 31200256

Figure 2-1 First Boom Section

2-2 TL943 31200256

Figure 2-1 First Boom Section

31200256 TL943 2-3

2-4 TL943 31200256

31200256 TL943 2-5

Figure 2-3 Second Boom Section

2-6 TL943 31200256

Figure 2-3 Second Boom Section

K1 348-1613 1 BOOM REPLACEMENT KIT, SECOND AND THIRD SECTION

31200256 TL943 2-7

2-8 TL943 31200256

31200256 TL943 2-9

Figure 2-5 Third Boom Section

2-10 TL943 31200256