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    Control Valves

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    Fabinho Garcia
    Control valves are remotely operated valves that help maintain flow rate, level, pressure, and temperature according to requirements. They are used for flow control, level control, pressure control, and temperature control. Control valves work with a controller and actuator to open and close based on feedback from instruments like flow meters and pressure transmitters. The major components of a control valve system include the valve, actuator, and controller.

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    Control Valves

    Uploaded by

    Fabinho Garcia
    359 views24 pages
    Control valves are remotely operated valves that help maintain flow rate, level, pressure, and temperature according to requirements. They are used for flow control, level control, pressure control, and temperature control. Control valves work with a controller and actuator to open and close based on feedback from instruments like flow meters and pressure transmitters. The major components of a control valve system include the valve, actuator, and controller.

    Original Description:

    Apresentação em Power Point de válvulas de controle (control valves)

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    Control Valves Ppt

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    Control valves are remotely operated valves that help maintain flow rate, level, pressure, and temperature according to requirements. They are used for flow control, level control, pressure control, and temperature control. Control valves work with a controller and actuator to open and close based on feedback from instruments like flow meters and pressure transmitters. The major components of a control valve system include the valve, actuator, and controller.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    359 views24 pages

    Control Valves

    Uploaded by

    Fabinho Garcia
    Control valves are remotely operated valves that help maintain flow rate, level, pressure, and temperature according to requirements. They are used for flow control, level control, pressure control, and temperature control. Control valves work with a controller and actuator to open and close based on feedback from instruments like flow meters and pressure transmitters. The major components of a control valve system include the valve, actuator, and controller.

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    of 24

    TODAYS TOPIC

    CONTROL VALVE
    controller

    Inst Air
    What is control valve?
    Control valves are such type of valves which are controlled remotely to maintain
    flow rate, Level, pressure and temperature directly or indirectly as per requirement.

    Application of CONTROL VALVE:


    Flow rate control
    Level control
    Pressure control
    Temperature control
    Control valve in FLOW CONTROL

    controller

    Inst Air

    dP Flow measurement
    Control valve in LEVEL CONTROL

    controller

    Inst Air
    Control valve in PRESSURE CONTROL

    controller

    Inst Air

    Pressurized vessel
    Control valve in Temperature Control

    controller

    Inst Air

    Super heated Steam in Hot water out

    Cold water in
    Steam out
    Relationship of major components of a control valve

    Control valve
    Classification of control valve on the basis of actuator action
    Classification of control valve on the basis of valve action
    Failure mode

    Actuator Valve body Control valve Failure mode Valve Color


    action action action

    Direct Direct Air to close FAIL OPEN Green

    Direct Reverse Air to open FAIL CLOSE Red

    Reverse Direct Air to open FAIL CLOSE Red

    Reverse Reverse Air to close FAIL OPEN Green


    Characteristic of control valve
    Characterized valve plugs
    Characterized cages for glove style valve bodies
    Pictures of
    Few typical valves
    Glove valve
    Angle valve and two port valve
    Cage valve and aerodynamic noise reduction
    Butter fly valve
    Ball valve
    Control valve used as a shutdown valve
    .and same arrangement with redundant.
    Valve leakage

    Valve leakage refers to flow through a valve which is set in the 'off' state

    In the United States, the American National Standards Institute specifies six different
    leakage classes, with "leakage" defined in terms of the full open valve capacity:

    Class I, or 'dust-tight' valves, are intended to work but have not been tested

    Class II valves have no more than 0.5% leakage with 50psi (or less if operating
    pressure is less) of air pressure at the operating temperature

    Class III valves have no more than 0.1% leakage under those conditions; this may
    require soft valve seats, or lapped metal surfaces

    Class IV valves have no more than 0.01% leakage under those conditions; this
    tends to require multiple graphite piston rings or a single Teflon piston ring, and lapped
    metal seats.

    Class V valves leak less than 5/10^12 cubic meters, per second, per bar of
    pressure differential, per millimeter of port diameter, of water when tested at the service
    pressure.
    Valve leakage

    Class VI valves are slightly different in that they , and are required (at 50psi or operating
    pressure, whichever is less) to have less than a specified leakage rate in milliliters of air per minute:

    1 inch 0.15 ml/min


    1.5 inch 0.30 ml/min
    2 inch 0.45 ml/min
    2.5 inch 0.60 ml/min
    3 inch 0.90 ml/min
    4 inch 1.70 ml/min
    6 inch 4.00 ml/min
    8 inch 6.75 ml/min
    10 inch 9 ml/min
    12 inch 11.5 ml/min

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