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    Revised PWPS 001

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    stdshop
    This document provides a pre-welding procedure specification for welding a glycol reboiler still made of carbon steel pipes and plates. It specifies the welding and joint details, base metal and filler metal specifications, welding positions, parameters for gas tungsten arc welding and shielded metal arc welding, and run sequence. The joint design involves a single-V groove weld with specified root face and throat dimensions. Welding will be done in all positions using multiple passes, with gas tungsten arc welding for the root and hot passes and shielded metal arc welding for remaining passes. Post-weld heat treatment is not required for carbon steel up to 19mm thickness.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Revised PWPS 001

    Uploaded by

    stdshop
    499 views2 pages
    This document provides a pre-welding procedure specification for welding a glycol reboiler still made of carbon steel pipes and plates. It specifies the welding and joint details, base metal and filler metal specifications, welding positions, parameters for gas tungsten arc welding and shielded metal arc welding, and run sequence. The joint design involves a single-V groove weld with specified root face and throat dimensions. Welding will be done in all positions using multiple passes, with gas tungsten arc welding for the root and hot passes and shielded metal arc welding for remaining passes. Post-weld heat treatment is not required for carbon steel up to 19mm thickness.

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    Revised PWPS 001

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    This document provides a pre-welding procedure specification for welding a glycol reboiler still made of carbon steel pipes and plates. It specifies the welding and joint details, base metal and filler metal specifications, welding positions, parameters for gas tungsten arc welding and shielded metal arc welding, and run sequence. The joint design involves a single-V groove weld with specified root face and throat dimensions. Welding will be done in all positions using multiple passes, with gas tungsten arc welding for the root and hot passes and shielded metal arc welding for remaining passes. Post-weld heat treatment is not required for carbon steel up to 19mm thickness.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    499 views2 pages

    Revised PWPS 001

    Uploaded by

    stdshop
    This document provides a pre-welding procedure specification for welding a glycol reboiler still made of carbon steel pipes and plates. It specifies the welding and joint details, base metal and filler metal specifications, welding positions, parameters for gas tungsten arc welding and shielded metal arc welding, and run sequence. The joint design involves a single-V groove weld with specified root face and throat dimensions. Welding will be done in all positions using multiple passes, with gas tungsten arc welding for the root and hot passes and shielded metal arc welding for remaining passes. Post-weld heat treatment is not required for carbon steel up to 19mm thickness.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    GLYCOL REBOILER STILL

    NGL400A-MAROON

    PRE WELDING PROCEDURE SPECIFICATION


    ( PWPS ) N.I.S.O.C
    as per ASME Sec.IX
    WPS NO. :PWPS-001 REV. : 1 DATE : 08 JUN 2017 page :1 of 2 SUPPORTING PQR :

    WELDING PROCESS : GTAW+SMAW TYPE(S) : MANUAL

    JOINT(S) (QW-402) PREHEAT (QW-406)


    Joint Design see page 2 of 2 Preheat Temp. Min. 10 C

    Backing Yes No Interpass Temp. Max. 250 C

    Backing Material Type Preheat Maintenance N/A

    Metal Nonfusing Metal Nonmetallic Other POST WELD HEAT TREATMENT :(QW-407)
    BASE METALS (QW-403) Heating Rate N/A

    P-No. 1 Group No. 1 Or 2 TO P-NO 1 Group No 1 Or 2 Holding Temperature N/A

    Diameter Of Test Coupon:Pipe:10" Holding Time N/A

    Thickness Of Test Coupon :pipe: 9.27 mm / plate : 10 mm GAS (QW-408)


    Specification type and grade pipe:A-106 Gr.B / plate:A515 GR70 Gas(es) (Mixture) Flow Rate

    to Specification type and grade pipe:A-106 Gr.B / plate:A515 GR70 Shielding Argon 99.99% 6~12 Lit/Min

    Chem. Analyses and Mech. Prop. CARBON STEEL Trailing N/A N/A N/A

    to Chem. Analyses and Mech.Prop. CARBON STEEL Backing N/A N/A N/A

    Thickness Range : ELECTRICAL CHARACTERISTICS: (QW-409)


    Base Metal : Groove 3.2~19 mm Fillet : Min 3.2 mm Current AC or DC DC
    GTAW: UP TO 5mm
    Weld Metal : Groove Fillet : ALL Polarity: GTAW DCSP SMAW DCRP
    SMAW:up to 14mm
    Pipe Dia. Range : Groove/Fillet : 1" & ABOVE
    Tungsten Electrode Size and Type : (2.4 & EWTH-2)
    Other :N/A

    FILLER METALS (QW-404) Mode of Metal Transfer for GTAW N/A

    GTAW SMAW Electrode Wire feed speed range N/A

    Spec No. (SFA) SFA 5.18 SFA 5.1 TECHNIQUE :(QW-410)


    String or Weave Bead : Root&Hot pass String bead & other passes Weave
    AWS No. (Class) ER 70S-2 E 7018
    Bead
    F-No. 6 4 Orifice or Gas Cup Size N/A

    A-No. 1 1 Initial and Interpass Cleaning (Brushing, Grinding, etc. )

    Size of Filler Metals (mm) 1.6,2.4 2.5,3.25,4 BRUSHING AND GRINDING

    Electrode-Flux (Class) N/A N/A Method of Back Gouging N/A

    Flux Trade Name N/A N/A Oscillation Max 3 Time of electrode dia.

    Consumable Insert N/A N/A Contact Tube to work Distance N/A


    Trade Name ESAB OK TIGROD
    ESAB OK 48.18
    12.62
    Multiple or Single Pass (Per side ) Multiple
    Other : Baking / Storage : As per Manuf. Std.

    POSITION (QW-405) Multiple or Single Electrodes Single

    Position(s) of Groove : ALL Travel Speed (Range ) 4-10 CM / Min

    Welding Progression : UP HILL Peening NONE

    Position(s) of Fillet : ALL Other --------


    Preliminary Welding Pocedure Specification
    ( P.W.P.S )
    WPS NO. : PWPS-001 DATE : 08 JUN 2017 PAGE : 2 of 2
    JOINT DESIGN :

    37.5 2.5

    2.50.5 MM 1.60.8 MM

    RUN SEQUENCE
    EDGE PREPARATION : NDT ( RT)
    FIT-UP
    WELDING ( First Side )
    BACK WELDING ( IF REQUIRED )
    CHIPPING (Grinding )

    NOTE :
    RT AS PER SPEC.

    FILLER METAL CURRENT TRAVEL SPEED


    VOLT.(V)
    WELD LAYER(S) PROCESS OTHER
    DIA POLAR. AMP.(A) RANGE
    CLASS (CM. / MIN.)
    (mm) TYPE RANGE
    1 ST GTAW ER 70S-2 2.4 DCSP 80 - 120 6-12 4-10
    2 ND GTAW ER 70S-2 2.4 DCSP 80 - 120 7-14 5-10

    OTHER PASSES SMAW E7018 2.5,3.25,4 DCRP 90 - 140 15-25 6-12 NOTE2
    NOTE1 : Normal Carbon Steel up to 19 mm thickness , No PWHT
    NOTE2: The Use Of 4.0 mm ElectrodeIs Not An Obligation

    PREPARED BY :M.m.Eydipour APPROVED BY :


    N.I.S.O.C. REP.

    NAME: NAME:

    SIGN : SIGN :

    DATE : DATE :

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