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Ex. No. 1 Date

This manual part program performs several machining operations including: 1. End milling using a canned cycle at coordinates X37.5 Y17.5. 2. Drilling using canned cycles G81 and G83 at coordinates X57.5 Y37.5, X37.5 Y57.5, and X17.5 Y37.5 with drill tools of various diameters. 3. Contour milling using circular interpolation at coordinates starting at X5.0 Y37.5 forming a pocket shape. The program defines tool offsets and spindle speeds for the different tools used in the operations.

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Bharat Darsi
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133 views14 pages

Ex. No. 1 Date

This manual part program performs several machining operations including: 1. End milling using a canned cycle at coordinates X37.5 Y17.5. 2. Drilling using canned cycles G81 and G83 at coordinates X57.5 Y37.5, X37.5 Y57.5, and X17.5 Y37.5 with drill tools of various diameters. 3. Contour milling using circular interpolation at coordinates starting at X5.0 Y37.5 forming a pocket shape. The program defines tool offsets and spindle speeds for the different tools used in the operations.

Uploaded by

Bharat Darsi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Ex. No.

1 Date:

Manual Part Program for Facing, Step turning, Taper


And Finish Turning using ordinary cycle
Program:
USING ORDINARY CYCLE.
O1234 G00 X38 G01 X23 Z-25
G21 G01 Z-50 F.1 G00 Z1
G99 G01 X39 Z-50 G00 X20
G28 U0 W0 G00 Z1 G01 Z-25 F.1
M06 T0101 G00 X36 G01 X21 Z-25
M03 S1200 G01 Z-50 F.1 G00 Z1
G00 X55 Z5 G01 X37 Z-50 G00 X28 Z-24
Z0 G00 Z1 G01 X30 Z-40 F.1
G01 X-1 F.1 G00 X34 G01 X31 Z-40
G01 Z1 G01 Z-50 F.1 G00 Z-24
G00 X50 G01 X35 Z-50 G00 X26
G01 Z-100 F.1 G00 Z1 G01 X30 Z-40 F.1
G01 X51 Z-100 G00 X32 G01 X31 Z-40
G00 Z1 G01 Z-50 F.1 G00 Z-24
G00 X48 G01 X33 Z-50 G00 X24
G01 Z-75 F.1 G00 Z1 G01 X30 Z-40 F.1
G01 X49 Z-75 G00 X30 G01 X31 Z-40
G00 Z1 G01 Z-50 F.1 G00 Z-24
G00 X46 G01 X31 Z-50 G00 X22
G01 Z-75 F.1 G00 Z1 G01 X30 Z-40 F.1
G01 X47 Z-75 G00 X28 G01 X31 Z-40
G00 Z1 G01 Z-25 F.1 G00 Z-24
G00 X44 G01 X29 Z-25 G00 X20
G01 Z-75 F.1 G00 Z1 G01 Z-25 F.1
G01 X45 Z-75 G00 X26 G01 X30 Z-40
G00 Z1 G01 Z-25 F.1 G01 X31 Z-40
G00 X42 G01 X27 Z-25 G00 Z-24
G01 Z-75 F.1 G00 Z1 G00 Z1
G01 X43 Z-75 G00 X24 G28 U0 W0
G00 Z1 G01 Z-25 F.1 M05
G00 X40 G01 X25 Z-25 M30
G01 Z-75 F.1 G00 Z1
G01 X41 Z-75 G00 X22
G00 Z1 G01 Z-25 F.1
Ex. No. 2 Date:

Manual Part Program for Facing, Step turning, Taper And Finish Turning using ca

O1234 N40 Z-50


G21 N50 X40
G99 N60 Z-75
G28 U0 W0 N70 X50
M06 T0101 N80 Z-100
M03 S1200 N90 X55
G00 X55 Z5 G28 U0 W0
Z0 M05
G01 X-1 F.1 M06 T0202
G01 Z1 M03 S2000
G00 X52 G00 X55 Z5

G71 U0.5 R1 G70 P10 Q90 F0.05


G71 P10 Q90 U.1 W.1 F.1 G28 U0 W0
N10 G01 X20 Z0 F.1 M05
N20 Z-25 M30
N30 X30 Z-40
Ex. No. 3 Date:

Manual Part Program for Radial Grooving, Threading and Axial

Blank size: 102X120 All dimensions are in mm


Axial Drilling Operation.
O1238 M06 T0303
G21 M03 S800
G99 G00 X105 Z-40
G28 U0 W0 G00 X41
M06 T0101 G75 R1
M03 S1200 G75 X30 Z-38 P1000 Q500 R0 F0.1
G00 X105 Z5 G00 X105
Z0 G28 U0 W0
G01 X-1 F0.1 M05
Z2 M06 T0404
G00 X105 M03 S500
G71 U0.5 R1.0 G00 X40 Z50
G71 P10 Q20 U0.1 W0.1 F0.1 G00 Z2
N10 G01 X36 Z0 G76 P031560 Q100 R0.1
N20 X40 Z-2 G76 X36.93 Z-37 P1533 Q200 F2.5
N30 Z-40 G00 X105
N40 G03 X60 Z-50 R10 G28 U0 W0
N50 G01 Z-65 M05
N60 G02 X80 Z-75 R10 M06 T0505
N70 G01 X100 M03 S700
N80 Z-100 G00 X0 Z50
N90 X105 Z2
G28 U0 W0 G74 R1.0
M05 G74 Z-30 Q1000 F0.1
M06 T0202 G01 Z2
M03 S2000 G28 U0 W0
G00 X105 Z5 M05
G70 P10 Q90 F0.05 M30
G28 U0 W0
M05
Ex. No. 5 Date:

Manual part program for Surface milling, Linear and Circular Interpolation

O1234 G01 X25.0 Y15.85


G21 G02 X12.5 Y37.5 R12.5
G98 G02 X25.0 Y59.15 R12.5
G91 G28 Z0 G02 X50.0 Y59.15 R12.5
G91 G28 X0 Y0 G02 X62.5 Y37.5 R12.5
M06 T01 G02 X50.0 Y15.85 R12.5
M03 S1200 G02 X25.0 Y15.85 R12.5
G00 G55 G90 X0 Y0 G01 Z2
G43 H1 Z100 G00 X22.5 Y37.5
Z2 G01 Z-2 F20
G40 G00 X25 Y15.85 G02 X22.5 Y37.5 I15 J0
G01 Z-2.0 F20 G01 Z2
G01 X12.5 Y37.5 F100 G00 Z100
G01 X25.0 Y59.15 G91 G28 Z0
G01 X50.0 Y59.15 G91 G28 X0 Y0
G01 X62.25 Y37.5 M05
G01 X50.0 Y15.85 M30
Ex. No. 6 Date:

Manual part program for Mirroring Operation.


M98 Sub-Program Call M71 Y-Mirror ON
M99 Sub-Program End M80 X- Mirror Cancel
M70 X-Mirror ON M81 Y- Mirror Cancel

O1234 G00 G91 G28 Z0


G21 G00 G91 G28 X0 Y0
G98 M05
G00 G91 G28 Z0 M30
G00 G91 G28 X0 Y0 O4000
M06 T01 G00 G90 X5 Y5
G00 G90 G55 X0 Y0 G01 G91 Z-0.5 F100
G43 H1 Z100 G01 G90 X5 Y15
M03 S1500 G02 X15 Y25 R10
Z5 G01 X35
G01 Z0.0 F100 G03 X30 Y30 R5
M98 P0014000 G03 X25 Y35 R5
M70 G01 Y15
M98 P0014000 G02 X15 Y5 R10
M80 G01 X5 Y5
M71 G01 X15 Y5
M98 P0014000 G01 Y15
M81 G01 X5
M70 G00 Z0
M71 G00 X10 Y10
M98 P0014000 G01 G91 Z-0.5 F100
M80 G00 G90 Z0
M81 M99
G00 G90 Z5
Ex. No. 7 Date:
Manual part program for End milling and Drilling operation
using canned cycle
O2000 G00 G90 G55 X-10.0 Y37.5
G21 G98 G43 H3 Z100.0
G91 G28 Z0 M03 S1000
G91 G28 X0 Z0 Z5.0
M06 T1(Centre Bit) G01 Z0.0 F100
G00 G90 G55 X37.5 Y17.5 M98P0102001
G43 H1 Z100.0 G00 G90 Z100.0
M03 S2000 M05
Z3.0 M30
G99 G81 R3.0 Z-2.0 F100 O2001
X57.5 Y37.5 G01 G91 Z-0.5 F100
X37.5 Y57.5 G01 G90 G41 D3 X5.0 Y37.5
X17.5 Y37.5 Y65.0
G00 G80 Z100.0 G02 X10.0 Y70.0 R5.0
M06 T2 (8 Twist drill) G01 X65.0
G00 G90 G55 X37.5 Y17.5 G02 X70.0 Y65.0 R5.0
G43 H2 Z100.0 G01 Y10.0
M03 S500 G02 X65.0 Y5.0 R5.0
Z3.0 G01 X10.0
G99 G83 R3.0 Z-10.0 Q0.4 F30 G02 X5.0 Y10.0 R5.0
X57.5 Y37.5 G01 Y46.0
X37.5 Y57.5 G01 G40 X-10.0
X17.5 Y37.5 G00 Y37.5
G00 G80 Z100.0 M99
M06 T3(12 Flat End Mill)

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