ALIMAK-Scando 650 Tech Desc 9104228-107 US
ALIMAK-Scando 650 Tech Desc 9104228-107 US
ALIMAK-Scando 650 Tech Desc 9104228-107 US
This manual is only applicable if the manufacturing number indicated below corresponds to the manufacturing number stamped on the identification
sign of the equipment. Where there is a conflict contact your ALIMAK representative.
If the bottom right corner of this book is cut, the book is only valid for illustrative use!
Photographs and drawings are illustrative only and do not necessarily show the design of the products on the market at any given point in time.
The products must be used in conformity with applicable practice and safety regulations. Specifications of the products and equipment
presented herein are subject to change without notice.
CONTENTS
TECHNICAL DESCRIPTION
A
TECHNICAL DATA & SPECIFICATIONS
B
IMPORTANT SAFETY INSTRUCTIONS
C
OPERATING INSTRUCTIONS
D
SERVICE AND MAINTENANCE
E
ELECTRIC TROUBLESHOOTING
F
FOUNDATION
G
HOIST MAST
H
PREPARATIONS BEFORE INSTALLATION
General ............................................................ A1
Regulations...................................................... A1
Foundation ...................................................... A2
Base frame....................................................... A2
Ground enclosure ........................................... A3
Hoist mast........................................................ A4
Car ................................................................... A6
Drive unit......................................................... A9
Cable guiding device ...................................... A 11
Control systems............................................... A 12
Landing equipment ........................................ A 14
Safety equipment ............................................ A 16
Optional equipment........................................ A 18
The purchasers / users
own protective measures ................................ A 24
Load signs........................................................ A 25
Regulations
The hoist and its mechanical and electrical components are
designed and dimensioned to conform to operating condi-
tions on contruction sites and fulfil demands according to EN
12159 and ANSI/ASME. The hoists and its components have
been thoroughly tested and conform to one or several of the
following international/national standards: IEC, CEE, EN,
DIN, UL, CSA, SS etc.
Necessary documents such as operators manual, wiring
diagrams, circuit diagrams and spare parts lists are delivered
with the hoist.
ALIMAK 34739 - 1/02
A2 Foundation
The foundation is a reinforced concrete slab and cast in place
in accordance with instructions given under Preparations
before installation and Concrete slab dimensions in this
manual.
A transportable sheet steel foundation or a precast concrete slab
can also be used.
Base frame
The bottom mast section is bolted to the base frame, which
incorporates 3 buffer positions, channels for fork lifting and 2
boltable outriggers to support the enclosure. Minimum fork lift
length required is 1200 mm (3 - 11).
The hoist can be used freestanding, bolted to the transportable
sheet steel foundation or the concrete slab.
With an additional buffer support the base frame also incorpo-
rates a dual car set up.
Corresponding wall
bracket can be installed
either on slab ...
a 210
Final limit
switch up
& down
A 2.5 m (8- 2 1/2) wide full height entrance door with C-side
location can be furnished for the 2.8 m car base structure and a
3.2 m (10- 6) wide full height entrance door with C-side
location for the 3.5 m car base structure. Doors of C-location
are always of type vertical sliding.
Payload capacity 250 kg (550 lbs.) = jib radius 570 1060 mm.
(1- 10 1/2 3- 5 3/4)
Payload capacity 170 kg (370 lbs.) = jib radius 350 1700 mm.
(1- 1 3/4 5- 7)
Weight approx. 40 kg (88 lbs.), exclusive of electric winch.
Electric winch, 3 phase 440V, weight 13 kg (29 lbs.).
Pulse encoder
on gearbox
FC vs DOL
Frequency controlled electric motors give:
better (softer) riding comfort when starting and stopping.
better stopping accuracy.
less brake wear.
hoist speed can be reduced during installation and inspection
procedures, which is not possible with direct on line (DOL)
started electric motors.
d 74
a 143
a 143
Heels
Safety hooks
To prevent the hoist from climbing off the mast during erection
or dismantling, or to prevent the pinions from disengaging the
rack in case a counter roller or guide roller comes off, safety
hooks are mounted on the drive unit and on the car. The safety
hooks are placed underneath the drive pinion of the machinery,
preventing the hoist from falling off the mast should the drive
pinion run off the top rack.
Cam on car
Safety device
The hoist has a unique well proven safety device which
smoothly stops the hoist on the mast should normal
driving speed be exceeded.
The safety device has a shaft with a centrifugal
weight and a pinion constantly engaged with the
rack on the hoist mast. When the centrifugal
weight activates, the brake cone is screwed in
against a brake lining inside the safety housing.
The hoist is brought to a smooth stop, and
simultaneously the power to the drive motor is
cut off.
In case of guide roller failure there are separate
safety hooks provided which prevent the pinion of
the safety device from disengagement with the rack.
Brake lining
Pull rod
Load cell
Set the sheet steel plate onto the prepared gravel bed at its
proper location.
Alimak can supply manufacturing Using a spirit level to locate the highest level guide pin.
drawings of appropriate steel
sheet foundation free of charge. From the highest level guide pin use shim washers or pair of
slotted shims to level remaining pins. Using slotted shims in
pairs are more desireable than shim washers as adjustments
can be made after the base is installed, allowing the mast
Note; Hoist components such as ground enclosure not shown for clarity.
* Maximum allowed freestanding with load reduced to maximum 8 pcs mast sections and 2 people in the car
v (1160 kg) and wind speed less than 12.5 m/s (28 mph).
Example:
For a single 3.2 m (10- 6) car with allowable payload capacity
2000 kg (4400 lbs.) the maximum freestanding mast height of 30
meter (100 ft.) can be reached with 2nd mast tower 20 meter (60
ft.) in height;
Estimated concrete slab dimensions:
3.5 x 2.5 meter (11- 5 x 8- 5).
Concrete volume: 15 m3 (20 cu.yds).
Please contact Alimak Calculation Department for advice.
Illumination of landings
Adequate site lighting shall be provided to illuminate the
landings over the full height of travel of the hoist.
Product range;
Car length 9 - 2 to 10 - 6 ..............B 1
Car extended, length 11 - 6 to 12 - 9 ..............B 2
Car length 11 - 6 to 12 - 9 ..............B 3
Car extended, length 12 - 9 to 15 - 1 ..............B 4
Technical data sheet .....................................................B 6
Dimensions ....................................................................B 7
Tie distance and overhang.........................................B 14
Lubrication and lubrication quantities ....................B 14
Electric circuit diagram .............................................B 14
Location of landing door/gate ...................................B 15
Tightening torque .......................................................B 17
A A B
C C
Vertical full height Vertical slim full Vertical slim exit door Exit door combined with optional
entrance door or height entrance door, in two parts, width 4 - 11 electric / hydraulic or manual
exit door in two parts width 8- 2 1/2 (2.5 m) (1.5 m) possible location operated load ramp.
possible location A, B or C possible location C CA, CB or CC possible location A, B or C
NA NA NA NA 7100 lbs. NA
or 35 pers.
car length No. 1213 US
C42 12- 9 1/2
NA NA NA NA 7100 lbs. NA
car length or 35 pers.
C43 12- 9 1/2 No. 1213 US
NA NA NA NA 7100 lbs. NA
car length or 35 pers.
C45 12- 9 1/2 No. 1213 US
NA NA NA NA 7100 lbs. NA
car length or 35 pers.
12- 9 1/2 No. 1213 US
C46
Additional section
to increase car length
1 - 1 3/4 (0.35 m)
in one or two sides
j:\Order\430\43015\Prestanda\PrestandaScando650_Rev_J_xls.
NA NA NA NA 7100 lbs. NA
car length or 35 pers.
C52 12- 9 1/2 No. 1218 US A
NA NA NA NA 7100 lbs. NA
car length or 35 pers.
C53 12- 9 1/2 No. 1218 US
NA NA NA NA 7100 lbs. NA
car length or 35 pers.
C55 12- 9 1/2 No. 1218 US
NA NA NA NA 7100 lbs. NA
car length or 35 pers.
12- 9 1/2 No. 1218 US
C56
Click applicable datasheet No. above
A B
Vertical full height Vertical slim full Vertical slim exit Exit door combined with optional
entrance door or height entrance door door in two parts, electric / hydraulic or manual
exit door in two parts width 10- 6 (3.2 m) width 4 - 11 (1.5 m) operated load ramp.
possible location A, B or C possible location A pos. location CA, CB or CC possible location A, B or C
ALIMAK 34891 - 1/06
Product range, extended car length 12 - 9 to 15 - 1
B4
Car configuration 50 Hz 60 Hz Power / Speed
2 x 11 kW 2 x 11 kW 2 x 11 kW 2 x 11 kW 3 x 11 kW 3 x 11 kW
DOL 125 fpm DOL 125 fpm FC 135 fpm FC 175 fpm FC 175 fpm FC 215 fpm
NA NA NA NA NA NA
car length
C62 15- 1
NA NA NA NA NA NA
car length
C63 15- 1
NA NA NA NA NA NA
car length
C65 15- 1
NA NA NA NA NA NA
car length
15- 1
C66
Note: the doors can be located to meet site requirements.
Additional section
to increase car length
1 - 1 3/4 (0.35 m)
in one or two sides
j:\Order\430\43015\Prestanda\PrestandaScando650_Rev_J_xls.
Mast expansion/contraction
650 (2'- 1 1/2)
The expansion/contraction of the mast is: 0.012 mm/m and
764 (2- 6)
degree C ( or 0.000008 in./ft. and degree F).
Base frame
Scale 1 : 40
L3
1492
(4- 10 3/4)
Door unit
Car length
Internal L1 External L2 Weight *
Trap door
2800 mm (9- 2 1/4) car base structure
900 x 800
3.0 m (9- 10) 3100 mm (10- 2) eccentric 852 kg (-100 mm
3.2 m (10- 6) 3300 mm (10- 10) 1420 kg (3150 lbs.)
3.55 m (11- 7 3/4) 3650 mm (11- 11 3/4) eccentric
3.9 m (12- 9 1/2) 4000 mm (13- 1 1/2) 1152 (+200)
L2
3500 mm (11- 5 3/4) car base structure L1
3.7 m (12- 1 3/4) 3800 mm (12- 5 1/2) eccentric
3.9 m (12- 9 1/2) 4000 mm (13- 1 1/2) 1600 kg (3530 lbs.)
4.25 m (13- 11 1/4) 4350 mm (14- 3 1/4) eccentric
4.6 m (15- 1) 4700 mm (15- 5)
b 61
2336
Minimum shaft dimensions: (7- 8)
2550 Door
(8- 4 1/2) opening
L5 1500 mm (4- 11)
* Add additional 0.1 m (4) where accessories for pipe support equipment
are added to the ground enclosure. Add 0.1 + 0.1 m if added on both sides.
Door
opening
1500 mm (4- 11)
4280
(14- 0 1/2)
Door
opening
1500 mm (4- 11)
(4) 100 L4
2835 Door
(9- 3 1/2) opening
L5 1500 mm
* Add additional 0.1 m (4) where accessories for pipe support equipment
are added to the ground enclosure. Add 0.1 + 0.1 m if added on both sides.
h H
1100
(3- 7 1/4)
b 76
F
Opening G
1100
(3- 7 1/4)
b 75
Slab
625 (2- 0 1/2)
Scale 1 : 40
2027
(6- 7 3/4)
1100
(3- 7 1/4)
b 78
737 (2- 5)
1000 (3- 3 1/4)
Scale 1 : 40
1100
(3- 7 1/4)
b 77
737 (2- 5)
1000 (3- 3 1/4)
Scale 1 : 20
525
(1- 8 3/4)
(7 1/4) 187
687
(2- 3)
CL mast
(1- 1)
330
(3- 11 1/4)
Building structure
(2- 10 1/4)
Door type alt. 1 = 1750 mm (5 9)
1200
L mast
870
L mast
L mast
C
C
b 83 b 84
Alt. 3 Alt. 4
Exit door with Exit door with
el./hydraulic operated manually operated
load ramp combined load ramp
with sliding gate
CL mast
CL mast
Maximum load
150 kg (330 lbs.)
on sill
b 85 b 86
50
Spanner size : 28 mm
Pictures are illustrative only and do not necessarily show the configuration of products on the market at the given point in time. Products must be used in conformity with safe
practice and applicable statues, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice.
Printed in Sweden
No 1204 US Mars -06.
S C A N D O 650 D O L /32 6 0 Hz
10 - 6 car with two 1) vertical doors X (C22)
10 - 6 car with three vertical doors X (C23)
10 - 6 car with one load ramp and one 1) vertical door X (C25)
10 - 6 car with one load ramp and two vertical doors X (C26)
12 - 6 1/2
CAR DIMENSIONS
Internal width 4 - 11
Internal length 10 - 6
External length ( E ) add 4 3/4 to internal length above
Internal height 7 - 6 1/2
Door opening W x H all equal 4 - 11 x 6 - 6 3/4
* 6 - 6 3/4
ELECTRICAL DATA
2) 2) 2)
Base unit weight approx. lbs. 6175
Mast section with one rack lbs. 254
Mast section with two racks lbs. 298
Mast section length 4 -11 3/8
TRANSPORT DIMENSIONS
machinery excl.
1)
A slim 3rd exit door also possible.
2)
Weights indicated for base model including standard entrance and exit door. Add trailing power cable approximately
0.73 lbs./feet where cable basket occurs. Add additional 325 lbs. or 258 lbs. respectively, where optional load ramp occurs.
3)
Add additional 4 in. where accessories for pipe support equipment are added to the ground enclosure.
ALIMAK AB, P O Box 720, SE-931 27 Skellefte, Sweden. Tel. +46 910 87000.
Fax +46 910 56690. E-mail: [email protected]. Web site: www.alimak.com.
No 1206 US Febr. -07.
Pictures are illustrative only and do not necessarily show the configuration of products on the market at the given point in time. Products must be used in conformity with safe
practice and applicable statues, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice.
Printed in Sweden
No 1206 US Mars -06.
12 - 6 1/2
CAR DIMENSIONS
Internal width 4 - 11
Internal length 10 - 6
External length ( E ) add 4 3/4 to internal length above
Internal height 7 - 6 1/2
Door opening W x H all equal 4 - 11 x 6 - 6 3/4
* 6 - 6 3/4
ELECTRICAL DATA
2) 2) 2)
Base unit weight approx. lbs. 6285
Mast section with one rack lbs. 254
Mast section with two racks lbs. 298
Mast section length 4 -11 3/8
TRANSPORT DIMENSIONS
machinery excl.
1)
A slim 3rd exit door also possible.
2)
Weights indicated for base model including standard entrance and exit door. Add trailing power cable approximately
0.73 lbs./feet where cable basket occurs. Add additional 325 lbs. or 258 lbs. respectively, where optional load ramp occurs.
3)
Add additional 4 in. where accessories for pipe support equipment are added to the ground enclosure.
ALIMAK AB, P O Box 720, SE-931 27 Skellefte, Sweden. Tel. +46 910 87000.
Fax +46 910 56690. E-mail: [email protected]. Web site: www.alimak.com.
No 1212 US Febr. -07.
Pictures are illustrative only and do not necessarily show the configuration of products on the market at the given point in time. Products must be used in conformity with safe
practice and applicable statues, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice.
Printed in Sweden
No 1212 US Mars -06.
12 - 6 1/2
CAR DIMENSIONS
Internal width 4 - 11
Internal length 10 - 6
External length ( E ) add 4 3/4 to internal length above
Internal height 7 - 6 1/2
Door opening W x H all equal 4 - 11 x 6 - 6 3/4
* 6 - 6 3/4
ELECTRICAL DATA
WEIGHTS
2) 2) 2)
Base unit weight approx. lbs. 7165
Mast section with one rack lbs. 254
Mast section with two racks lbs. 298
Mast section length 4 -11 3/8
TRANSPORT DIMENSIONS
Maximum height: 10 - 2
machinery excl.
1)
A slim 3rd exit door also possible.
2)
Weights indicated for base model including standard entrance and exit door.
Add additional 325 lbs. or 258 lbs. respectively, where optional load ramp occurs.
3)
Add additional 4 in. where accessories for pipe support equipment are added to the ground enclosure.
ALIMAK AB, P O Box 720, SE-931 27 Skellefte, Sweden. Tel. +46 910 87000.
Fax +46 910 56690. E-mail: [email protected]. Web site: www.alimak.com.
No 1213 US Febr. -07.
Pictures are illustrative only and do not necessarily show the configuration of products on the market at the given point in time. Products must be used in conformity with safe
practice and applicable statues, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice.
Printed in Sweden
No 1213 US Mars -06.
S CAN D O 650 F C /3 9
Ext. 12 - 9 car with two 1) vertical doors X (C42)
Extended 12 - 9 car with three vertical doors X (C43)
Ext. 12 - 9 car with one load ramp and one 1) vertical door X (C45)
Extended 12 - 9 car with one load ramp and two vertical doors X (C46)
Pay-load capacity (fuse 100 A) lbs. 7100 7100 7100 7100
* Maximum height
Speed 50 Hz / 60 Hz fpm. 0 175 0 175 0 175 0 175 7 - 6 1/2 possible
Max. lifting height feet 660 660 660 660 with all 4- 11
Increased lifting height on request wide doors
No. of buffer springs pcs. 3 3 3 3
Safety device type GFD P/no. 9099255-1212
12 - 6 1/2
CAR DIMENSIONS
Internal width 4 - 11
Internal length 12 - 9
External length ( E ) add 4 3/4 to internal length above
Internal height 7 - 6 1/2
Door opening W x H all equal 4 - 11 x 6 - 6 3/4
* 6 - 6 3/4
ELECTRICAL DATA
WEIGHTS
2) 2) 2)
Base unit weight approx. lbs. 7610
Mast section with one rack lbs. 254
Mast section with two racks lbs. 298
Mast section length 4 -11 3/8
TRANSPORT DIMENSIONS
ALIMAK AB, P O Box 720, SE-931 27 Skellefte, Sweden. Tel. +46 910 87000.
Fax +46 910 56690. E-mail: [email protected]. Web site: www.alimak.com.
No 1214 US Febr. -07.
Pictures are illustrative only and do not necessarily show the configuration of products on the market at the given point in time. Products must be used in conformity with safe
practice and applicable statues, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice.
Printed in Sweden
No 1214 US Mars -06.
12 - 6 1/2
CAR DIMENSIONS
Internal width 4 - 11
Internal length 10 - 6
External length ( E ) add 4 3/4 to internal length above
Internal height 7 - 6 1/2
Door opening W x H all equal 4 - 11 x 6 - 6 3/4
* 6 - 6 3/4
ELECTRICAL DATA
WEIGHTS
2) 2) 2)
Base unit weight approx. lbs. 7165
Mast section with one rack lbs. 254
Mast section with two racks lbs. 298
Mast section length 4 -11 3/8
TRANSPORT DIMENSIONS
ALIMAK AB, P O Box 720, SE-931 27 Skellefte, Sweden. Tel. +46 910 87000.
Fax +46 910 56690. E-mail: [email protected]. Web site: www.alimak.com.
No 1218 US Febr. -07.
Pictures are illustrative only and do not necessarily show the configuration of products on the market at the given point in time. Products must be used in conformity with safe
practice and applicable statues, regulations, codes and ordinances. Specifications of products and equipment shown herein are subject to change without notice.
Printed in Sweden
No 1218 US Mars -06.
S CAN D O 650 F C /3 9
12 - 9 car with two 1) vertical doors X (C52)
12 - 9 car car with three vertical doors X (C53)
12 - 9 car car with one load ramp and one 1) vertical door X (C55)
12 - 9 car car with one load ramp and two vertical doors X (C56)
Pay-load capacity (fuse 100 A) lbs. 7100 7100 7100 7100
* Maximum height
Speed 50 Hz / 60 Hz fpm. 0 175 0 175 0 175 0 175 7 - 6 1/2 possible
Max. lifting height feet 660 660 660 660 with all 4- 11
Increased lifting height on request wide doors
No. of buffer springs pcs. 3 3 3 3
Safety device type GFD P/no. 90099255-1212
12 - 6 1/2
CAR DIMENSIONS
Internal width 4 - 11
Internal length 12 - 9
External length ( E ) add 4 3/4 to internal length above
Internal height 7 - 6 1/2
Door opening W x H all equal 4 - 11 x 6 - 6 3/4
* 6 - 6 3/4
ELECTRICAL DATA
WEIGHTS
2) 2) 2)
Base unit weight approx. lbs. 7605
Mast section with one rack lbs. 254
Mast section with two racks lbs. 298
Mast section length 4 -11 3/8
TRANSPORT DIMENSIONS
ALIMAK AB, P O Box 720, SE-931 27 Skellefte, Sweden. Tel. +46 910 87000.
Fax +46 910 56690. E-mail: [email protected]. Web site: www.alimak.com.
FOUNDATION G0
Foundation ...................................................... G1
Concrete slab................................................... G1
Foundation pit................................................. G7
Concrete slab without foundation frame...... G8
Transportable foundation .............................. G8
Load on the foundation .................................. G9
Ground pressure ............................................. G 10
Concrete slab
A concrete slab is to be made according to the following instruc-
tions, and according to the actual model of hoist.
It is important that the mounting holes of the foundation frame
are brought in level with the completed concrete surface, and
that the concrete is vibrated thoroughly especially around the
foundation frame.
It is also important that the finished surface is plane and
horizontal.
Foundation frame:
part no. 9025 751-000 for mast
g1
section c/c 650 x 650
(2-1 5/8 x 2-1 5/8)
part no. 9021 586-000 for mast
section c/c 650 x 900
(2-1 5/8 x 2-11 7/16)
(10 3/4)
Disadvantage: High sill.
Ground
level To lower edge of
270
reinforcement
A concrete slab level with the ground is the most common type
of foundation. A ramp up to the level of the sill is usually made
of fill, wood or steel.
Ground Enclosure/ Advantage: No sill between ground level and hoist car.
level Car sill
Disadvantage: Corrosion if water remains on the foundation
and does not drain.
Hole 50 mm in slab add concrete pit
400
height when
(dia. 2) applicable
20 mm (.8 in)
The concrete slab must have additional reinforcement in order to
carry the extra load due to the vertical pipes, landing equipment
and the extra load, due to the landings (people, buggies, materials,
etc).
The extra reinforcement is only necessary within the areas shown
in the picture below. The layer of reinforcement should be placed g6
50 1800
(2) (5- 10 3/4)
50
C3
50
10 s 200
dual cars
single car
C2
10 s 200
B1
50
B1
(8 3/4)
220
C2
SCANDO single car
C3
g7
SCANDO dual cars
Extra reinforcement
Normal reinforcement
g8
Conversion table:
10 mm dia. 3/8 in.
16 mm dia. 5/8 in.
g9
Lifting height lower than 150 m (500 ft). 150 250 m (500 820 ft.)
Car dimension Reinforcement Reinforcement
meter x y x y
SCANDO dual
Single car
SCANDO single
50
x 1.5 x 3.2 10 s 300 16 s 300 10 s 230 16 s 210
1.5 x 3.9 10 s 250 16 s 180 10 s 180 16 s 140
1.5 x 4.6 10 s 250 16 s 180 10 s 180 16 s 140
y Dual cars
1.5 x 3.2 16 s 250 16 s 250 16 s 180 16 s 180
g 10 1.5 x 3.9 16 s 300 16 s 300 16 s 220 16 s 220
(2 in.) 50
1.5 x 4.6 16 s 300 16 s 300 16 s 220 16 s 220
Concrete quality:
minimum K 25 (25 N/mm2 or 3625 psi) at 28 days.
The concrete must reach 70% of the required compressive
strength before the installation of the hoist may start.
This is usually obtained 7 days after placing the concrete.
If a shorter time is needed, higher strength concrete may be
used.
W3
W0
W2
W1 = = C =
Lm =
D ast ast
2 CL m
D
0
g 70
D
1
al
Du
gle
Sin
Horizontal section
(10 3/4)
270
g 12
Minimum 30 mm concrete
cover or according to local
regulations
Single car
1.5 x 3.2 960 3950 1495 380 2035 2800 3.32
(4-11 x 10-6) (3-1 3/4) (12-11 1/2) (4-10 3/4) (1- 3) (6- 8) (9- 2 1/4) (4.34 cu.yds)
1.5 x 3.9 960 4650 1845 380 2035 2800 3.91
(4-11 x 12-9 1/2) (3-1 3/4) (15- 3) (6- 0 3/4) (1- 3) (6- 8) (9- 2 1/4) (5.11 cu.yds)
1.5 x 4.6 960 5350 2195 380 2035 2800 4.50
(4-11 x 15-1) (3-1 3/4) (17- 6 3/4) (7- 2 1/2) (1- 3) (6- 8) (9- 2 1/4) (5.88 cu.yds)
Dual cars
1.5 x 3.2 960 3950 1495 380 2035 4530 5.37
(4-11 x 10-6) (3-1 3/4) (12-11 1/2) (4-10 3/4) (1- 3) (6- 8) (14- 10 1/4) (6.83 cu.yds)
1.5 x 3.9 960 4650 1845 380 2035 4530 6.32
(4-11 x 12-9 1/2) (3-1 3/4) (15- 3) (6- 0 3/4) (1- 3) (6- 8) (14- 10 1/4) (7.02 cu.yds)
1.5 x 4.6 960 5350 2195 380 2035 4530 7.27
(4-11 x 15-1) (3-1 3/4) (17- 6 3/4) (7- 2 1/2) (1- 3) (6- 8) (14- 10 1/4) (9.51 cu.yds)
Ground level
H
75
75
75
.)
(3 in
75
2. When the base slab has cured, add the horizontal reinforce-
ment, followed by formwork and completion of the walls of
the foundation pit.
Transportable foundation
In order to use a transportable steel foundation, the following
requirements must be met:
The steel foundation must conform to all of Alimaks specifi-
cations. (These can be ordered separately from an Alimak
representative).
The type of installation must be approved by the local gover-
ning authorities.
Example:
Static and dynamic load on the foundation (approx.)
Calculation of static load on the foundation for a dual car hoist
SCANDO 650 DOL 22/32 with pipe support. Mast height 150
m (492 ft.), equivalent to 100 mast sections. Weights according
to specifications in the data sheets.
Payload = 2200 kg (4850 lbs.)
2200 kg (2 pcs.) 4400 kg 9700 lbs.
Base unit dead weight = 2775 kg (6118 lbs.)
+ 2050 kg for the 2nd car 4825 kg 10637 lbs.
Hoist mast 98 sections, 135 kg/each 12825 kg 28274 lbs.
(298 lbs.) (2 sections included in the
base unit) = 22050 kg 48611 lbs.
Mast ties and cable guides
Add 10% load 2205 kg 4861 lbs.
= 24255 kg 53472 lbs.
Vertical support and landing
equipment. Add 25% load 6064 kg 13368 lbs.
= 30319 kg 66840 lbs
Dynamic load approx. 2 x 2200 kg
+ 2/3 x (2775 + 2050)kg 7617 kg 16792 lbs.
= 37936 kg 83632 lbs.
37936 x 9.81 = 372152 N.
In round figures = 372 kN (83632 lbs.)
3.5 x Pv
with pipe support : ground = (MPa)
D1 x W2 x 1000
1.6 x Pv
with pipe support : ground = (MPa)
D1 x W3 x 1000
1.6 x Pv
ground = (MPa)
D1 x W3 x 1000
1.6 x 509
ground = =
3.95 x 4.53 x 1000
h2
Mast tie
Type S1A X
Type S2A NA NA NA NA
Type S3A X X X X
Type R2A X
X = Possible combinations
The selection of ties depends also on the length of tie required tie distance.
For detailed specifications see heading Mast ties.
Blue No marking
Yellow Blue
Weld marked 8 6 Weld marked 6
IMPORTANT:
A transition section or a reinforced mast section must always be
used for connection against bottom frame.
A transition section must always be used between mast
sections with different tube thicknesses.
Reinforced mast sections must always be placed at the bottom
of a mast installation.
SINGLE CAR
3.2 meter up to 2600 kg 12.0 m 12.0 m 12.0 m
(10- 6) (5735 lbs.) (40 ft.) (40 ft.) (40 ft.)
2601 3200 kg 12.0 m 12.0 m 12.0 m
(5736 7055 lbs.) (40 ft.) (40 ft.) (40 ft.)
b
3.9 meter up to 2400 kg 12.0 m 12.0 m 12.0 m
(12- 9) (5290 lbs.) (40 ft.) (40 ft.) (40 ft.)
2401 3200 kg 12.0 m 12.0 m 12.0 m
(5291 7055 lbs.) (40 ft.) (40 ft.) (40 ft.)
4.6 meter NA
(15- 1)
DUAL CARS
3.2 meter up to 2600 kg 10.5 m 10.5 m 12.0 m b
(10- 6) (5735 lbs.) (35 ft.) (35 ft.) (40 ft.)
2601 3200 kg 10.5 m 10.5 m 12.0 m
(5736 7055 lbs.) (35 ft.) (35 ft.) (40 ft.)
3.9 meter up to 2400 kg 10.5 m 10.5 m 12.0 m
(12- 9) (5290 lbs.) (35 ft.) (35 ft.) (40 ft.) h 66
4.6 meter NA
Increased mast tie distances are possible especially at low lifting heights.
Kindly ask Alimak for information.mum 800 kg load and a wind speed
IMPORTANT:
Placing of landings must be avoided at max. free top and
right between tie with long distances due to the deflection of
the mast. If this is not possible an extra tie should be instal-
led at the landing.
In cases where required lifting height exceeds the max.
allowable mast height, we kindly ask you to contact Alimak
for advice.
ALIMAK 34879 - 1/05
H6 Reaction forces
Reaction forces can be calculated by using various formulas
depending on the type of mast tie selected:
Values for Rx and Ry according to the following.
Hoist in Service, single car
METRIC
Distans ver sista
Overhang a 12.0 m (50 ft.) 10.5 m (45 ft.) 9.0 m (40 ft.) 7.5 m (30 ft.) 6.0 m (20
Mast tie intervals b 12.0 m (50 ft.) 10.5 m (50 ft.) 9.0 m (40 ft.) 7.5 m (30 ft.) 6.0 m (20
ft.)
Rx Ry Rx Ry Rx Ry Rx Ry Rx Ry
kN kN kN kN kN kN kN kN kN kN
... between 2601 3200 kg 21.6 8.0 23.1 7.4 25.1 6.9 28.1 6.3
( If, a = b / 2 18.5 4.9 20.2 4.5 22.4 4.1 23.5 4.3
(5276 6600 lbs)
... between 2401 3200 kg 22.6 8.3 24.1 7.7 26.3 7.1 29.5 6.5
( If, a = b / 2 19.4 5.0 21.1 4.7 23.3 4.3 24.0 4.6
IMPERIAL
Distans ver sista
Overhang a 40 ft. 35 ft. 30 ft. 25 ft. (30 ft.) 20 ft. (20
Mast tie intervals b 40 ft. 35 ft. 30 ft. 25 ft. (30 ft.) 20 ft. (20
ft.)
Rx Ry Rx Ry Rx Ry Rx Ry Rx Ry
lbf. lbf. lbf. lbf. lbf. lbf. lbf. lbf. lbf. lbf.
... between 5736 7055 lbs. 4860 1800 5197 1665 5647 1552 6322 1417
( If, a = b / 2 4162 1102 4545 1012 5040 922 5287 9675 )
(5276 6600 lbs)
... between 5291 7055 lbs. 5085 1867 5422 1732 5917 1597 6637 1462
( If, a = b / 2 4365 1125 4747 1057 5242 967 5400 1035 )
... between 2601 3200 kg 20.7 12.4 22.5 13.0 25.4 7.1 28.4 6.4
( If, a = b / 2 18.4 4.6 20.3 4.6 22.5 4.2 28.6 4.4
(5276 6600 lbs)
... between 2401 3200 kg 21.4 13.1 23.2 13.8 26.5 7.3 29.7 6.6
( If, a = b / 2 19.2 4.8 21.3 4.8 23.6 4.3 24.2 4.8
IMPERIAL
Distans ver sista
Overhang a 40 ft. 35 ft. 30 ft. 25 ft. (30 ft.) 20 ft. (20
Mast tie intervals b 40 ft. 35 ft. 30 ft. 25 ft. (30 ft.) 20 ft. (20
ft.)
Rx Ry Rx Ry Rx Ry Rx Ry Rx Ry
lbf. lbf. lbf. lbf. lbf. lbf. lbf. lbf. lbf. lbf.
... between 5736 7055 lbs. 4654 2788 5058 2923 5710 1596 6385 1439
( If, a = b / 2 4136 1034 4564 1034 5058 944 6430 989 )
(5276 6600 lbs)
... between 5291 7055 lbs. 4811 2945 5216 3102 5957 1641 6677 1484
( If, a = b / 2 4316 1079 4788 1079 5305 967 5440 1079 )
Example:
Exposure C
Actual wind speed 100 mph (45 m/s).
Lifting height: 325 ft. (100 meter),
determine factor w = 1.0 according to diagram on the next page.
METRIC
Distans ver sista
Overhang a 12.0 m 10.5 m (40 ft.) 9.0 m (30 ft.) 7.5 m 6.0 m
Tie intervals b 12.0 m (50 ft.) 10.5 m (40 ft.) 9.0 m (30 ft.) 7.5 m 6.0 m
Rx0 Ry0 Rx0 Ry0 Rx0 Ry0 Rx0 Ry0 Rx0 Ry0
kN kN kN kN kN kN kN kN kN kN
Single car 23.6 23.6 20.6 20.6 17.7 17.7 14.7 14.7 11.8 11.8
a=b/2* 12.1 12.1 10.6 10.6 9.1 9.1 7.6 7.6 6.1 6.1
kN
Dual cars 22.6 22.6 19.4 19.4 16.5 16.5 12.9 12.9
IMPERIAL
Distans ver sista
Overhang a 40 ft. 35 ft. (40 ft.) 30 ft. (30 ft.) 25 ft. 20 ft.
Tie intervals b 40 ft. (50 ft.) 35 ft. (40 ft.) 30 ft. (30 ft.) 25 ft. 20 ft.
Rx0 Ry0 Rx0 Ry0 Rx0 Ry0 Rx0 Ry0 Rx0 Ry0
lbf. lbf. lbf. lbf. lbf. lbf. lbf. lbf. lbf. lbf.
Single car 5310 5310 4635 4635 3982 3982 3307 3307 2655 2655
a=b/2* 2722 2722 2385 2385 2047 2047 1710 1710 1372 1372
kN
Dual cars 5085 5085 4365 4365 3712 3712 2902 2902
* If overhang equal or less than half the tie distances the reaction forces in the remaining mast ties will ALWAYS be
the same. They can never be less.
Values for distances above last mast tie larger than b / 2 can be interpolated.
mm x 0.03937 = inches
Wall bracket part. no. 9100631-000.
kN x 225 = pound force, lbf.
METRIC
Mast tie Lmin. Lmax.* Bmin. Bmax. Pmax
Part No. mm mm mm In service / Out of serv.
* Note: Wall bracket turned for installation towards face of structure will give
additional 75 mm (3 in.).
ALIMAK 34882 - 1/02
Reaction forces
H9
Maximum reaction force P in the wall anchorage of the tie can P B min. B max. P
be calculated as follows:
see table
L Rx Ry
P = Ry . + F
L min. L max.
B 2
see table
Rx and Ry according to the table on page H6.
P must never exceed Pmax stated for each size of mast tie Ry
according to table above.
Rx
IMPERIAL
Lmin. Lmax.* Bmin. Bmax. Pmax
In service / Out of serv.
* Note: Wall bracket turned for installation towards face of structure will give
additional 75 mm (3 in.).
ALIMAK 347883 - 1/02
H 14 Mast tie type S1A-76 (tube dia, 76 mm or 3 in.)
(for single car installation)
The tie is telescopic variable in horizontal direction. The tie
width B varies depending on the length of the tie selected.
The distance L between the wall and the mast center for this tie
type is variable from a minimum of 1000 mm (3- 3 1/4) to a
maximum of 4900 mm (16- 1).
This mast tie may be inclined between 15 (270 mm/m or
3.35 in./ft.) from the horizontal.
mm x 0.03937 = inches
kN x 225 = pound force, lbf.
METRIC
Mast tie Lmin. Lmax.* Bmin. Bmax. Pmax
Part No. mm mm mm In service / Out of serv.
L min. L max.
see table
Rx and Ry according to the table on page H6.
B min. B max.
see table
P P
IMPERIAL
Lmin. Lmax.* Bmin. Bmax. Pmax
In service / Out of serv.
The reinforcement
profiles forming a cross
for this tie type differ
from former design of
this tie type.
METRIC
4.6 m NA NA
L Ry
P = Rx . +
B 2
P must never exceed Pmax indicated for each size of mast tie
according to table on previous page.
P
B min. B max.
see table
Ry
L min. L max.
see table
Rx
IMPERIAL
Car Lmin. Lmax.* B Pmax
length mm mm mm In service / Out of serv.
Reduced
overhang
meter
(50 ft.) 15
Pre
(40 ft.) 12 vio
us o
ver 15
han me
(35 ft.) 10.5 g e 13. ter
xam 5 (50
ple (45 ft.)
12 ft.)
(30 ft.) 9
10.
5
(25 ft.) 7.5 9
7.5
(20 ft.) 6 % of the forces
P and F
Example:
h 15 (78%)
Calculation of100
tie forces. 90 80 70 60 50 40
Geographical region according to European Stormwind map.
Conclusion:
Forces in top tie do normally increase when free, untied mast
top is increased.
Table shows that the reaction forces generally increase when
recommended tie intervals decrease.
General ............................................................ I1
Permission ....................................................... I1
Erection place.................................................. I1
Foundation ...................................................... I1
Delivery check-up ........................................... I1
Arrangement of power supply...................... I2
Clients power supply..................................... I2
Power supply from generator set at jobsite I4
Voltage drop in the power supply ................. I4
Dimensioning hoist cables.............................. I6
Permission
Make sure the chosen site of erection meets the requirements set
out by local authorities for safety and inspection and that their
permission, if necessary, to install the hoist has been obtained. i1
Erection place
Prepare the installation site so that electric power, light, lifting
equipment and tools are available and there is adequate access
for the lift transporter beware of overhead obstructions.
If possible, prepare for the installation of ties and landing
accessories such as supports, platforms and railing. Suitable
places for attaching the ties are vaults, balconies or other
concrete or steel structures. See applicable installation drawing.
Remember that these structures must be strong enough to absorb
the reaction forces of the ties and landing door assemblies.
All mast sections should be stored on dry firm ground and as
close to the erection place as possible.
Foundation
Prepare the foundation with parts required for fixing the base
frame of the mast. See chapter Foundation in the manual
Technical Description.
IMPORTANT! i2
a = Conductor area mm2, Cu. To be rounded up to standard sizes, i.e. 10, 16, 25, 35 mm2 etc.
L = Length in m of the 3-phase power supply cable from the jobsite distribution board to the Base panel
For conductor sizes in AWG Nos, see conversion table below.
* In order to avoid single phasing should a main fuse blow, we strongly recommend the power supply to be fused
by means of a three-phase circuit breaker.
Gen. set must be able to continuously deliver the highest present current
level = starting current. Always check the nominal output current on the
actual Gen. set.
Step-up transformer
Note if a lift/hoist is connected to the main power supply via a
step-up transformer the following must be fulfilled !
DOL operated electric motors must be dimensioned for the
particular step-up transformer.
Check the connection on the primary side of the control
transformer. Reconnect, if necessary, and measure to ensure
the voltage on the secondary side.
All additional equipment connected to outlets must be
dimensioned for the particular step-up transformer. Voltage
level on the 3-Phase outlet will be the same as delivered
from the step-up transformer.
Scando 650
2 x 11 kW DOL 0.63 m/s 4G10 74 m 91 m ( 290)
120 fpm 3x16/16 4G10 79 m 100 m ( 330)
3x16/16 4G16 111 m 138 m ( 450)
3x25/16 4G16 140 m 173 m ( 565)
3x35/16 4G16 160 m 198 m ( 650)
3x25/16 4G25 188 m 230 m ( 755)
3x35/16 4G25 213 m 270 m ( 885)
3x50/16 4G25 NA NA
9101286-1011
Specifications for this particular installation
Car configuration Freestanding capability
bolted to a properly sized prefabricated
No optional load ramp With optional load ramp steel-sheet or a concrete foundation.
Freestanding height during
installation with rated capacity reduced
to 8 pcs. mast sections and 2 persons.
Wind speed less than 28 mph.
Distance above top mast tie
Distance between mast ties
Maximum mast height:
car length 10'- 6'' ( 3.2 m ) Mast bolt dimension; dia. 1 UNC
Bolt quality A325 / torque 220 lbf. x ft.
Mast section P/No. 9092000-sub.
Mast tie type: