Lu PDF
Lu PDF
Lu PDF
LU
SECTION
ENGINE LUBRICATION SYSTEM C
E
CONTENTS
QG18DE QR25DE F
EMA0622D
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
LU
(Kent-Moore No.)
Tool name
(J34301-C) Measuring oil pressure
Oil pressure gauge set Maximum measuring range: C
1. (J34301-1) 1,373 kPa (14 kg/cm2 , 199 psi)
Oil pressure gauge
2. (J34301-2)
Hoses D
3. (J34298)
Adapter
4. (J34282-1) E
Adapter
5. (790-301-1230-A) AAT896
60 adapter
6. (J34301-15) F
Square socket
KV10115800 Removing oil filter
(J-37140-A)
Oil filter wrench
G
H
S-NT772
S-NT052
PBIC1071E
SEM853F
Engine pressure kPa (kg/cm2 , psi) Approx. 98 (1.0, 14) or more Approx. 294 (3.0, 43) or more Approx. 392 (4.0, 57) or more
WARNING:
Be careful not to burn yourself, as the engine oil may be hot.
Prolonged and repeated contact with used engine oil may cause skin cancer: try to avoid direct
skin contact with used oil. if skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up engine, and check for oil leakage from engine components.
2. Stop engine and wait for 10 minutes.
3. Remove drain plug and oil filler cap to drain the oil.
4. Remove the oil filter and install a new filter.
5. Install the oil pan drain plug with a new washer.
CAUTION:
Be sure to clean the drain plug and install with new washer.
Oil pan drain plug : 29 - 39 Nm (3.0 - 4.0 kg-m, 22 - 29 ft-lb)
The refill capacity depends on the oil temperature and drain time. Use these specifications for ref-
erence only.
Always use the dipstick to determine that the proper amount of oil is in the engine.
6. Fill the engine with oil.
Oil specification and viscosity
Refer to MA-13, "Fluids and Lubricants" .
Oil capacity (Approximate):
With oil filter change 2.7 (2-7/8 US qt, 2-3/8 Imp qt)
Drain and refill
Without oil filter change 2.5 (2-5/8 US qt, 2-1/4 Imp qt)
Dry engine (engine overhaul) 3.1 (3-1/4 US qt, 2-3/4 Imp qt)
7. Warm up the engine and check the area around the drain plug and oil filter for oil leakage.
8. Stop the engine and wait for 10 minutes.
9. Check the oil level. Refer to LU-5, "ENGINE OIL" .
REMOVAL
1. Remove the RH engine under cover.
LU
2. Using an oil filter wrench, remove the oil filter.
CAUTION:
Be careful not to get burned when the engine and engine oil are hot.
C
When removing, prepare a shop cloth to absorb any oil leakage or spillage.
Do not allow engine oil to adhere to the drive belts.
Completely wipe off any oil that adheres to the engine and the vehicle. D
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
E
2. Apply engine oil to the oil seal circumference of the new oil filter.
H
SMA010
3. Screw the oil filter manually until it touches the installation sur-
I
face, then tighten it by 2/3 turn.
SMA229B
L
ALC094
When installing the oil pump, apply clean engine oil to the rotor.
Make sure that O-ring seal is fitted properly.
Use a scraper to remove the old sealant from the mating surface of the front cover.
Also remove all traces of the old sealant from the mating surface of the engine block.
1. Remove the drive belts.
2. Remove the oil pan. Refer to EM-16, "Removal" .
3. Remove the oil strainer.
4. Remove the front cover. Refer to EM-40, "Removal" .
5. Install the front cover, applying a continuous bead of Genuine RTV Silicone Sealant or equivalent to mat-
ing surface of front cover assembly. Refer to LU-2, "LIQUID GASKET APPLICATION PROCEDURE" .
6. Installation is in the reverse order of removal.
Disassembly and Assembly EBS00CGI
WBIA0057E
Inspection EBS00CGJ
Install the oil pump rotors with the punch marks on the oil pump
cover side, as shown.
JLC307B
LU
SEM855F
D
Standard clearance:
Unit: mm (in)
Body to outer rotor radial clearance 1 0.114 - 0.200 (0.0045 - 0.0079)
E
Inner rotor to outer rotor tip clearance 2 Below 0.18 (0.0071)
Body to inner rotor clearance 3 0.030 - 0.070 (0.0012 - 0.0028)
Body to outer rotor axial clearance 4 0.030 - 0.090 (0.0012 - 0.0035) F
Inner rotor to brazed portion of housing
0.045 - 0.091 (0.0018 - 0.0036)
clearance 5
G
SEM856F
H
If the tip clearance (2) exceeds the limit, replace the rotor set.
If the body to rotor clearances (1, 3, 4, 5) exceed the limit,
replace the front cover assembly.
I
WLC012
WLC009
SLC101B
Unit: mm (in) D
Body to outer rotor radial clearance 0.114 - 0.200 (0.0045 - 0.0079)
Inner rotor to outer rotor tip clearance Below 0.18 (0.0071)
E
Body to inner rotor clearance 0.030 - 0.070 (0.0012 - 0.0028)
Body to outer rotor axial clearance 0.030 - 0.090 (0.0012 - 0.0035)
Inner rotor to brazed portion of housing clearance 0.045 - 0.091 (0.0018 - 0.0036) F
Unit: mm (in)
G
Regulator valve to oil pump cover clearance 0.040 - 0.097 (0.0016 - 0.0038)
EMA0622D
The actual shape of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description LU
Tool name
ST25051001 Measuring oil pressure
(J34301-1) Maximum measuring range: C
Oil pressure gauge 2,452 kPa (25 kg/cm2, 356 psi)
S-NT050
S-NT559
G
KV10115801 Removing oil filter
(J37140-A)
Oil filter wrench
H
S-NT772 I
WS39930000 Pressing the tube of RTV Silicone Sealant
(-)
Tube presser J
K
S-NT052
PBIC0247E
LU
PBIC0248E I
Inspection EBS00CGS
WCIA0001E
A
WARNING:
Be careful not to burn yourself, as the engine oil is hot.
Prolonged and repeated contact with used engine oil may
cause skin cancer: try to avoid direct skin contact with LU
used oil. if skin contact is made, wash thoroughly with soap
or hand cleaner as soon as possible.
1. Warm up engine, and check for oil leakage from engine compo- C
nents.
2. Stop the engine and wait for 10 minutes.
3. Remove the oil drain plug and oil filler cap to drain the oil. D
4. Remove the oil filter and replace it with a new oil filter. PBIC0250E
With oil filter change 3.9 (4-1/8 US qt, 3-3/8 Imp qt)
Drain and refill
Without oil filter change 3.7 (3-7/8 US qt, 3-1/4 Imp qt) H
Dry engine (engine overhaul) 4.4 (4-5/8 US qt, 3-7/8 Imp qt)
The refill capacity depends on the oil temperature and drain time. Use these specifications for reference I
only.
Always use the dipstick to the determine when the proper amount of oil is in the engine.
7. Warm up the engine and check the area around the oil drain plug and oil filter for oil leakage. J
8. Stop the engine and wait for 10 minutes.
9. Check the oil level using the dipstick. Refer to LU-16, "ENGINE OIL" .
K
REMOVAL
1. Open the oil filter installation/removal access cover on the RH
engine under cover.
2. Using an oil filter wrench, remove the oil filter.
CAUTION:
Be careful not to get burned when the engine and engine oil
are hot.
When removing, prepare a shop cloth to absorb any oil
leakage or spillage.
Do not allow engine oil to adhere to the drive belts.
Completely wipe off any oil that adheres to the engine and KBIA0303E
the vehicle.
INSTALLATION
1. Remove foreign material adhering to the oil filter installation surface.
2. Apply a thin coating of engine oil to the oil seal surface of the
new oil filter.
SMA010
3. Screw the oil filter manually until it touches the installation sur-
face and then tighten it by 2/3 turn. Or tighten the oil filter to the
correct specification.
Oil filter :14.7 - 20.5 Nm (1.5 - 2.1 kg-m, 11 - 15 ft-lb)
SMA229B
ALC094
1. To remove the oil pump, remove the front cover. Refer to EM-134, "TIMING CHAIN" .
Only perform the steps necessary to remove the front cover. LU
2. Installation is in the reverse order of removal.
Disassembly and Assembly EBS00CGW
C
KBIA0153E
I
1. Front cover 2. Outer rotor 3. Inner rotor
4. Oil pump cover 5. Regulator valve 6. Regulator valve spring
7. Regulator plug
J
CAUTION:
Before installation, apply new engine oil to the parts as instructed in the figure.
DISASSEMBLY K
1. Remove the oil pump cover.
2. Remove the inner rotor and the outer rotor from the front cover.
L
3. After removing the regulator plug, remove the regulator valve spring and the regulator valve.
INSPECTION AFTER DISASSEMBLY
1. Measuring the internal clearance of the oil pump components. M
Measure the clearance with a feeler gauge.
Clearance between outer rotor and oil pump body (position 1):
Standard : 0.114 - 0.179 mm (0.0045 - 0.0070 in)
clearance
Tip clearance between inner rotor and outer rotor (position 2):
Standard : Less than 0.220 mm (0.0087 in)
clearance
SLC932A
PBIC0253E
PBIC0254E
PBIC0255E
D
Unit: mm (in)
Body to outer rotor radial clearance 0.114 - 0.179 (0.0045-0.0070)
Inner rotor to outer rotor tip clearance Less than 0.220 (0.0087)
Body to inner rotor axial clearance 0.030 - 0.070 (0.0012 - 0.0028)
Body to outer rotor axial clearance 0.060 - 0.110 (0.0024 - 0.0043)
Inner rotor to brazed portion of housing clearance 0.035 - 0.070 (0.0014 - 0.0028)
Unit: mm (in)
Regulator valve to oil pump cover clearance 0.040 - 0.097 (0.0016 - 0.0038)