Disassembly Disassembly

GILA.CAPA.NEON.SOFI. GILA.CAPA.NEON.SOFI.
TRENDY TRENDY
2008 2008
ML ML
A-1 A-7
TOOL
Use special Wrench
1. Hex Key (M5GAC616), by turning
2. Screw driver counter clock-wise to
3. Hex Wrench loosen the Lock out
4. 20mm wrench top cap.
5. 22mm wrench
6. C Clamp

A-2 A-8
Adjust to Lockout Remove the Lockout Top
position. cap assembly from the
leg.

A-3 A-9
Use 4mm Hex Key by Use special Wrench
turning counter clock- (M5GAC616), by turning
wise to remove the counter clock-wise to
bolt on the bottom of the loosen the Spring
fork (both side). top cap.

Disassembly Disassembly
GILA.CAPA.NEON.SOFI. GILA.CAPA.NEON.SOFI.
TRENDY TRENDY
2008 2008
ML ML
A-4 A-10
Use screw driver by Remove the spring
turning counter clock- assembly from the
wise to loosen the screw leg.
on the Lockout Knob.

A-5 A-11
Remove the Knob and Separate the Crown assy.
remove all the parts. From the outer casting.

A-6 A-12
1. Lockout Knob
Use special Wrench
2. Knob Guide
(M5GAC616), by turning
3. Spring
counter clock-wise to
4. Screw
loosen the Spring
top cap.
 Disassembly Disassembly
GILA.CAPA.NEON.SOFI. GILA.CAPA.NEON.SOFI.
TRENDY TRENDY
2008 2008
ML ML
A-13 A-19
Remove the spring Remove the Lockout Top
assembly from the cap assembly from the
leg. leg.

A-14 A-20
Use a T shape 5mm Hex Use a T shape 4mm Hex
wrench into the inner leg wrench into the inner leg
by turning counter clock- by turning counter clock-
wise to loosen. wise to loosen.

A-15 A-21
Use screw driver by 2 T shape Hex wrench
turning counter clock- for sofi and trendy.
wise to loosen the screw (4mm & 5mm).
on the Lockout Knob.

Disassembly Disassembly
GILA.CAPA.NEON.SOFI. GILA.CAPA.NEON.SOFI.
TRENDY TRENDY
2008
2008
ML ML

A-16 A-22

Remove the Knob and Separate the Crown assy.

remove all the parts. From the outer casting.

A-17 A-23
1. Lockout Knob Push Lockout cartridge
2. Knob Guide out from the bottom of the
3. Spring inner leg.
4. Screw

A-18 A-24
Use special Wrench Remove the lockout
(M5GAC616), by turning cartridge from the top
counter clock-wise to of the inner leg.
loosen the Lock out
top cap.
 Disassembly Disassembly
GILA.CAPA.NEON.SOFI. GILA.CAPA.NEON.SOFI.
TRENDY TRENDY
2008 2008
ML ML
A-25 A-31
Remove the spacer from
the compression rod.

A-26
Push the compression
rod from the bottom of
the leg.

A-27
Remove the compression
rod assembly from the
inner leg.
the leg.

Disassembly Disassembly
GILA.CAPA.NEON.SOFI. GILA.CAPA.NEON.SOFI.
TRENDY TRENDY
2008 2008
ML ML

A-28
Use a 24mm Wrench
by turning counter
clock-wise to loosen the
end cap.

A-29
Remove the End cap
from the leg.

A-30
Photos and parts after
disassembly the fork.
 Assemble Assemble
GILA.CAPA.NEON.SOFI. GILA.CAPA.NEON.SOFI.
TRENDY TRENDY
2008 2008
ML ML
B-1 B-7

End cap (Gear) Use a special tool

(M5GAC616) to tighten
the preload adjuster.

B-2 B-8
Install into the leg. Install the ML cartridge
from the top of the inner leg.

B-3 B-9
Use 24mm Wrench by Adjust the ML cartridge by
turning clock-wise to turning counter clock-wise
install the End cap. until the lockout position.

Assemble Assemble
GILA.CAPA.NEON.SOFI. GILA.CAPA.NEON.SOFI.
TRENDY TRENDY
2008
2008
ML ML

B-4 B-10
Install the compression Install the Crown assembly
rod assembly from into the outer leg.
the top of the inner leg.

B-5 B-11
Install the spacer into Use 4mm Hex Key by
the compression rod. turning clock-wise to
tighten the bolt. (Please
tighten the lockout side
first).

B-6 B-12
Install the spring preload Iook into the Lockout
adjuster. leg side has a cross.
 Assemble Assemble
GILA.CAPA.NEON.SOFI. GILA.CAPA.NEON.SOFI.
TRENDY TRENDY
2008 2008
ML ML
B-13 B-19
Install the ML cartridge Use a 5mm T shape Hex
match the cross,by wrench to tighten.
turning clock-wise until
fully open.

B-14 B-20
Use 4mm Hex Key by
Install the pre-load adjuster
turning clock-wise to
into the leg.
tighten the bolt.

B-15 B-21
Install the Crown assembly Use a special tool
into the outer leg. (M5GAC616) to tighten
the preload adjuster.

Assemble Assemble
GILA.CAPA.NEON.SOFI. GILA.CAPA.NEON.SOFI.
TRENDY TRENDY
2008
2008
ML ML

B-16 B-22
Install the compression Install the ML cartridge
rod from the top of the from the top of the inner leg.
leg.

B-17 B-23
Install the spacer into Install the ML cartridge
the compression rod. match the cross,by
turning clock-wise until
fully open.

B-18 B-24
Use a 4mm & 5mm T Use a 4mm T shape Hex
shape Hex Wrench to wrench to tighten.
tighten.
 Assemble Assemble
GILA.CAPA.NEON.SOFI. GILA.CAPA.NEON.SOFI.
TRENDY TRENDY
2008
ML 2008
ML
B-25 B-31
Install the ML cartridge Install the Knob assembly
into the leg. knob into the top cap
cartridge.

B-26 B-32
Use a special tool Push and hole the Knob
(M5GAC616) to tighten assembly.
the ML cartridge.

B-27 B-33
1. Lockout Knob Use the screwdriver
2. Knob Guide to tighten the screw.
3. Spring
4. Screw

Assemble Assemble
GILA.CAPA.NEON.SOFI. GILA.CAPA.NEON.SOFI.
TRENDY TRENDY
2008
ML 2008
ML

B-28 B-34
Sub-assemble Lockout Try to turn the Knob
Knob and knob guide. to double check it can be
turn freely. If it can not
be turned , please
push the fork then try
again.

B-29
Turning the Knob and
knob guide.

B-30
Install the spring.