CPC 100 User Manual

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V 3.20.
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Preface Introduction Quick Current Voltage Transformer Resistance Others Common Technical Data CP TD1 CP CU1 CP SB1 CP CB2
Transformer Transformer Functions
Preface
CPC 100 V 3.20
About this User Manual Safety Instructions for the CPC 100 and its Accessories
The purpose of this User Manual is to get you started quickly. It guides you directly to the various The CPC 100 must be used in observance of all existing safety requirements from national Orderly Measures
CPC 100 application fields, shows the typical test setup, the corresponding CPC 100 test card, standards for accident prevention and environmental protection. Before operating the CPC 100,
and outlines the parameters used for this test in a compact form. read the following safety instructions carefully. Do not turn on or use the CPC 100 if you do not This User Manual only complements the CPC 100 Reference Manual available in PDF
understand the information in this manual. If any of the safety instructions are unclear, contact format on the CPC 100 Toolset CD-ROM and the CPC 100 Start Page. However, it does not
Since the scope of this User Manual is confined to the most important information about a replace it.
specific subject, the CPC 100 User Manual complements the CPC 100 Reference Manual, OMICRON electronics.
Either this User Manual or the CPC 100 Reference Manual should always be available on
however, it does not replace it. The CPC 100 Reference Manual is available in PDF format on the site where the CPC 100 is being used.
the CPC 100 Toolset CD-ROM and the CPC 100 Start Page. Principle Use According to Regulations
Personnel assigned to use the CPC 100 should carefully read the CPC 100 User Manual/
Reading the CPC 100 User Manual alone does not release the user from the duty of complying Only use the CPC 100 in a safe manner and in accordance with the regulations, and follow Reference Manual - in particular the section on safety instructions - before beginning to work
with all national and international safety regulations relevant for working with the CPC 100, for the instructions in the User Manual. Make sure that the CPC 100 is in a technically sound with it. On principle, this also applies to personnel who only occasionally work with the
example, the regulation EN50191 Erection and Operation of Electrical Test Equipment as well condition. In particular, avoid disruptions that could affect safety. CPC 100.
as the applicable regulations for accident prevention in the country and at the site of operation. The CPC 100 is exclusively intended for the application fields specified in detail in Do not undertake any modifications, extensions, or adaptations to the CPC 100.
Designated Use on page Preface-2. Any other use violates the regulations. The Use the CPC 100 in conjunction with original accessories only.
Conventions and Symbols Used manufacturer/distributor is not liable for damage resulting from improper usage. The user
alone assumes all responsibility and risk. Operator Qualifications and Primary Responsibilities
In this manual, the following symbols indicate safety instructions for avoiding hazards. Follow the instructions provided in this User Manual and in the CPC 100 Reference Manual
available in PDF format on the CPC 100 Toolset CD-ROM and the CPC 100 Start Page in Testing with the CPC 100 should only be performed by authorized and qualified personnel.
DANGER order to work in accordance with the regulations. Clearly establish the responsibilities. Personnel receiving training, instruction, direction, or
Death or severe injury will occur if the appropriate safety instructions are not Do not open the CPC 100 housing. education on the CPC 100 should remain under the constant supervision of an experienced
observed. If you do not use the CPC 100 anymore, turn the safety key to lock (vertical) and remove operator while working with the equipment.
the key to avoid anybody accidentally turning on the CPC 100.
WARNING
Store the key and the CPC 100 separately to prevent unauthorized personnel from using the
Safe Operation
Death or severe injury can occur if the appropriate safety instructions are not
CPC 100. When putting the CPC 100 into operation, follow the instructions in section Putting CPC 100
observed.
If you have a cardiac pacemaker, do not use the CPC 100. into Operation in the CPC 100 Reference Manual (available in PDF format on the
CAUTION Before operating the CPC 100, make sure there is no person with a cardiac pacemaker in CPC 100 Toolset CD-ROM or the CPC 100 Start Page).
Minor or moderate injury may occur if the appropriate safety instructions are not the immediate vicinity. Never use the CPC 100, any accessory or the CP TD1 equipment trolley without a solid
observed. connection to earth with at least 6 mm.
Use a ground point as close as possible to the operator.
NOTICE
Equipment damage or loss of data possible
Preface - 1
CPC 100 V 3.20
Designated Use Safety Instructions for the CPC 100 and its Accessories
The CPC 100, in conjunction with its accessories or as a stand-alone unit, is a multi-purpose General
primary test set for commissioning and maintaining substation equipment. It performs current
transformer (CT), voltage transformer (VT) and power transformer (TR) tests. Furthermore, it is 2 kV AC, 130 V AC The CPC 100s outputs and the cables connected to them carry life-hazardous voltage or
outputs current.
used for contact and winding resistance testing, polarity checks as well as primary and
secondary protection relay testing. Always obey the five safety rules and follow the detailed safety instructions below.
The various, partly automated tests are defined and parameterized via the front panel control of Before connecting or disconnecting test objects and/or cables, turn off the CPC 100 by
a built-in embedded PC. either the POWER ON/OFF switch or the Emergency Stop button. Never connect or
disconnect a test object while the outputs are active.
The functionality scope of the CPC 100 is described in detail in the chapter Designated Use of Even if you switched off the CPC 100, wait until the red I/O warning light is fully
the CPC 100 Reference Manual available in PDF format on the CPC 100 Toolset CD-ROM or extinguished. As long as this warning light is lit, there is still voltage and/or current potential
the CPC 100 Start Page.
Device under test

on one or more of the outputs.
Note: Any other use of the CPC 100 but the one mentioned above is considered improper use, Make sure that a test objects terminals that are to be connected to the CPC 100 do not carry
and will invalidate all customer warranty claims and exempt the manufacturer from any liability any voltage potential. During a test, the only power source for a test object may be the
to recourse. CPC 100.
At their output sockets and especially in the cables connected to them, in operation the high-
current outputs 400A DC and 800A AC generate a significant amount of heat (approx.
FOR YOUR OWN SAFETY 300W/m at 800A). To prevent burns, use gloves when touching the cables while in
operation or a short while after.
Always follow the 5 safety rules:
Do not insert objects (e.g., screwdrivers, etc.) into any input/output socket.
1. Insulate Never use the test cards Quick and Resistance to measure the resistance of windings with
2. Secure to prevent reconnecting a high inductance because turning off the DC source results in life-threatening voltage
levels. For this kind of measurement only use either the special winding resistance test card
3. Check insulation
RWinding or the test card TRTapCheck.
4. Earth and short-circuit When measuring the ratio of voltage and power transformers make sure that the test voltage
5. Cover or shield neighboring live parts is connected to the corresponding high-voltage winding, and the voltage of the low-voltage
Safe area High-voltage area winding is the one that is measured. Accidentally mixing up the windings can generate life-
threatening voltages within the transformer.
Example of the separation of safe and high-voltage area using different OMICRON electronics Make sure that when testing a current transformer by feeding a test current into its primary
GmbH devices winding, all secondary windings are shorted. On open secondary windings, life-threatening
Do not enter the high-voltage if the red warning light of the CPC 100 is on. voltages can be induced.
Use only one CPC 100 output at a time.
Preface - 2
Preface
CPC 100 V 3.20
Safety Instructions for the CPC 100 and its Accessories

All AC and DC output sockets of the CPC 100 can carry life-hazardous voltage potential and
The red warning light on the CPC 100 front panel indicates hazardous voltage and/or
Power Supply
provide life-hazardous currents. Therefore: Supply the CPC 100 only from a power outlet that has protective earth (PE).
current levels at the CPC 100 outputs (red light I on or flashing). The green warning
While connecting cables to the CPC 100 high-voltage or current outputs, or other light indicates that the CPC 100 outputs are not activated. An error message (313) appears if either the PE connection is defective or the power supply
conducting parts that are not protected against accidental contact, press the Emergency has no galvanic connection to ground. In this case, make sure that the PE connection is
Stop button, and keep it pressed as long as an output signal is not absolutely necessary Note: If none or both warning lights are on, the unit is defective. Do not use it anymore. intact. If the PE connection is intact and the error message still appears, select the Disable
for the test. Both of the high-current output sockets on the left-hand side of the test set (400 A DC ground check check box at the Device Setup tab in the Options view.
When connecting to the front panel input/output sockets, use wires with either 4 mm and 800A AC) usually carry a relatively low-voltage potential. However, in case of an Ground the isolating transformer outputs or generators used to supply the CPC 100 on the
safety banana connectors and plastic housing or, where applicable, with the especially internal insulation fault these outputs may carry up to 300 V. Consider these outputs life- N (neutral) output or select the Disable ground check check box as described above.
manufactured counterpart supplied by OMICRON electronics (e.g., for the V2 AC hazardous. Instead of supplying the CPC 100 from phase - neutral (L1-N, A-N), it may also be supplied
measuring input). from phase - phase (e.g., L1-L2; A-B). However, the voltage must not exceed 240V AC.
Always lock connectors properly.
Fuse-protect the power supply (16A slow-acting fuse).
For the high-voltage and current output connectors on the left-hand side of the test set The counterpart of the high-current sockets are locking connectors. Do not use an extension cable on a cable reel to prevent an overheating of the cord; run out
(2kV AC, 400A DC and 800A AC, Ext. Booster), only use the specially manufactured the extension cord.
cables supplied by OMICRON electronics (refer to the chapter Accessories of the To lock these connectors safely, insert them carefully until you feel a
click position. Now they are locked. Confirm this by trying to pull them The connector Ext. Booster is always galvanically connected to mains, regardless of
CPC 100 Reference Manual available in PDF format on the CPC 100 Toolset CD-ROM whether an external booster is selected on the software tab Options | Device Setup, the
or the CPC 100 Start Page). out. This should not be possible now.
green warning light (0) is on, the outputs are turned off or the Emergency Stop button is
One end of the high-voltage cable has a coaxial safety plug that is certified for a voltage To remove the locking connectors, unlock them by pushing them in pressed. Handle with extreme caution. Do not use any booster cables other than those
level of 2kV AC. The other end is equipped with a safety banana plug that is insulated completely first, and then pull them out. supplied by OMICRON electronics.
with a shrink tube. When the CPC 100 is switched on, consider this part of the cable a
hazard of electric shock.
If you do not use the high-current outputs 400A DC or 800A AC, or the high-voltage The high-current cables for both the 800A AC and 400 A DC outputs are equipped with
output 2kV AC, disconnect any cable that may be plugged in to these sockets. connection clamps at one end. If these connection clamps are attached to a test objects
terminal that is situated above your head, make sure the clamp is securely attached. Due to
Note: The 400A DC or 800 A AC outputs are not switched off by internal relays. Therefore, the weight of the cables the clamp may become loose and fall down.
if a test mode is selected that does not use either one of these two outputs, they still Do not operate the CPC 100 under ambient conditions that exceed the temperature and
generate current. humidity limits listed in General on page Technical Data-3.
Do not stand right next to or directly underneath a connection point because the clamps may Do not operate the CPC 100 in the presence of explosives, gas or vapors.
fall off and touch you. If the CPC 100 or any add-on device or accessory does not seem to function properly, do
not use it anymore. If in doubt, call the OMICRON electronics hotline (refer to cover page of
this User Manual.
Preface - 3
CPC 100 V 3.20
Changing Fuses DC Output to Test Objects with a High Inductance CPC 100 in Combination with the CP TD1
Turn off the CPC 100, unplug the power cord and/or press the Emergency Stop button. Use test cards RWinding (winding resistance) and TRTapCheck (tap changer winding The CP TD1 is an optionally available high-precision test system for on-site insulation tests of
We recommend to wait for about 30 seconds. This time is necessary for the internal resistance and on-load tap changer interruption check) only: high-voltage systems like power and measuring transformers, circuit breakers, capacitors and
electrolytic capacitors to fully discharge. isolators. The CP TD1 works as an add-on device to the CPC 100 and is described in chapter
Ground the test object, and disconnect it from the CPC 100. By disconnecting it, you prevent CP TD1 of this User Manual.
a possibly faulty test object feeding power back into the CPC 100. The message Switch off in progress notifies you that, after the
Locate the blown fuse on the front panel of the CPC 100, and replace it. CPC 100 was switched off, the connected external inductance On principle, the safety instructions that apply to the CPC 100 and its accessories also apply to
(i.e., the test object) still feeds voltage potential back into the the CP TD1. However, the CP TD1 requires some additional precautions and measures. They
Note: Replace with identical fuse type only (refer to the chapter Changing Fuses of the 6A DC or 400A DC output. are listed in chapter CP TD1 on page CP TD1-1.
CPC 100 Reference Manual available in PDF format on the CPC 100 Toolset CD-ROM or the
CPC 100 Start Page). The existence of this voltage potential at the 6A DC output is
also indicated by a lit LED - even if the CPC 100 is switched off. Different Symbols for PE
If a test object with a big inductance is connected to the The CPC 100 and CP TD1 use different symbols for protective earth (PE):
CPC 100, ground the test object on both ends before
disconnecting it from the CPC 100.
If a test object with a big inductance was connected to the CPC 100, short-out the test object
additionally before disconnecting it from the CPC 100.
DANGER This is due to a new standard and does not symbolize any functional difference.
Death or severe injury caused by high voltage or current Note: Both symbols mean exactly the same, i.e., protective earth (PE) or equipotential ground.
Never connect or disconnect test objects and/or cables as long as the on-screen
message Switch off in progress is displayed.
Connect the CP SA1 discharge box to the V DC input sockets when using the
400A DC output to protect yourself and the CPC 100 from high-voltage hazards.
Use separate clamps for current and voltage connections on both sides of the test
object to avoid hazards in case one clamp falls off during the test.
Preface - 4
Preface
Introduction
CPC 100 V 3.20
Functional Components of the CPC 100

I / 0 warning lights
indicate either a safe operation, i.e., no voltage at the CPC 100 outputs (green light 0 on), or an operation with possibly hazardous voltage and /or current levels at the CPC 100 outputs (red light I on or flashing).
Add test cards

Safety key lock
We recommend not to use more than 15 test cards or 50 test
Locks front panel operation.
results in one test procedure.
BIN IN
Binary trigger input, wet or dry contact Test Card View: View to set up test cards,
compose test procedures, enter test settings,
IAC/DC INPUT define test cards or the test procedure default, start
Fuse-protected with a 10A very quick-acting fuse tests etc.
Fuse 6.3A T (slow-acting wire fuse 5x20 mm) Test Procedure Overview: Provides an
for 3A AC, 6A AC, 130V AC and 6A DC enhanced overview of all test cards of the currently
active test procedure. Defines the test procedure
AC OUTPUT default.
6 A, 3A or 130V output
File Operations: Lets you save, load, delete, copy
Fuse 3.15A (slow-acting wire fuse 5x20 mm) and rename test procedures.
for 3A AC and 130V AC Options: To specify general parameters.
V1 AC input V2 AC input
300V AC input 3V AC input Context-dependent menu keys
Directly invoke specific commands associated with the
DC OUTPUT currently selected control of the test card and view.
6A DC output (fuse-protected with a 6 A fuse)
VDC INPUT I/O

10V DC input or 2-wire resistance Use to start and stop a test.
Emergency Stop button Tab selector

Immediately shuts off all outputs (could leave transformer in Soft-touch Navigation To change between the single test cards of a test procedure.
saturation). keyboard elements
Introduction - 1
CPC 100 V 3.20
Functional Components of the CPC 100

High-Voltage and Current Outputs DANGER
1. For detailed information on the RJ45 connectors, see chapter CPC 100 in a Network in the
CPC 100 Reference Manual available in PDF format on the CPC 100 Toolsets or CPC 100
When the CPC 100 outputs high current, observe the allowed duty cycles that may apply to the Death or severe injury caused by high voltage or current
Start Page.
selected AC output range. The connector Ext. Booster is always galvanically connected to mains. 2. For the pin assignment of the RS232 serial interface plug, refer to the CPC 100 Reference
Grounding 400 A DC Do not use any accessories other than those supplied by OMICRON electronics. Manual, section ePC Interfaces of chapter Technical Data.
terminal (4-4.5V DC) Do not use booster cables that are frayed or damaged in any way. 3. The connector for external safety functions allows connecting:
High DC current Handle with extreme caution.
an external Emergency Stop button
an external test start/stop push-button
ePC Interfaces1 external I/O warning lights
CP CR500
800A AC USB connector for connecting OMICRON The attached plug contains a jumper for the emergency stop or dead man function, and as long
2 kV AC
(6.1-6.5V AC) electronics USB memory sticks as the plug is placed on the connector, these functions are bridged. If the plug is removed,
High-voltage emergency stop is active.
output High AC current
output For the plugs pin assignment and a wiring scheme, refer to section Connector for External
RJ45 socket for connecting CPC 100 to a PC Safety Functions of chapter Technical Data in the CPC 100 Reference Manual available in
Ext. Booster or a network hub PDF format on the CPC 100 Toolsets or CPC 100 Start Page.
Green LED
e.g., for the
connection of the Reference point
CP CB2 current Red LED
booster option for Serial interface connector for connecting
output currents of optional CP TD1 test set
up to 2000A
Connector for external safety functions (see
item 3 below)
Mains power supply, Automatic circuit POWER ON /OFF
1 phase, 85V-264V AC breaker I > 16A switch
1. Older CPC 100 versions have slightly different ePC interfaces. For detailed information refer to
the CPC 100 Reference Manual.
Introduction - 2
Introduction
CPC 100 V 3.20
CPC 100 Block Diagram Principles of Test Cards and Test Procedures The Components of a Test Card
Ext. Test Cards Focus on the data entry field for AC current.
Booster
The CPC 100 software comprises a number of test cards. A test card carries out one specific The term focus designates the currently selected (active) part of the test card. The selected
Rectifier
& power test, e.g., measuring a CT excitation curve, or testing the ratio of a voltage transformer. component is highlighted or inverted.
factor +
corrector
500V A test card holds a number of user-definable test settings and - after the test was run - test The actual function of the context-dependent
R
500V results. menu keys depends on the selected view, test
2kV mode, test card and selected test card
500V 500V 4A
Switched 1kV 2A
R
Test Procedure component (i.e., the focus).
2kV 1A
mode 500V
amplifier A test procedure contains multiple test cards.
Temperature and power consumption
L
Mains The composition of such a test procedure and the settings of all single test cards can be freely monitoring.
100-240V Filter defined by the user. Within a test procedure, each test card and its associated test is executed If an output is activated, both the CPC 100s
50/60Hz I individually in a user-defined order. power consumption and the current emitted at
65V 130V / 6A AC
N 2kV
U O the high-current outputs is monitored and,
65V
PE I 800A u Report together with the temperature, displayed by this
3.15A
t temperature gauge.
ADC U
p For archiving or reporting purposes, or later processing, a test procedure with all of its test cards, Status of test assessment. The test
6.3A The temperature gauges bar therewith
U 65V / 6A DC
u specific settings and - after the test was run - test results and assessments can be saved. It is assessment is a manual procedure carried represents an indicator for the remaining time
DSP I t then considered a report. out by the user. After the test, set the focus
(Digital the CPC 100 can output power.
Signal
U
s Such a report can later be opened any time in the CPC 100s File Operations menu. on the assessment symbol. Use the context-
Processor)
dependent menu key OK or Failed to assess plenty of spare
6V / 800A AC Note: For detailed information about test cards, test procedures and templates, refer to section
the test. no more spare
How to Use The CPC 100 Software of chapter Introduction in the CPC 100 Reference
For a few seconds, the status line also
Manual available in PDF format on the CPC 100 Toolsets or CPC 100 Start Page.
+ displays general operation information, e.g.
Ethernet 5V / 400A DC Emergency key pressed.
-
to 300V AC
RS 232 Built-in
ext.
ePC
3V AC I Pressing the Settings menu key opens the Settings page (see page Quick-1) allowing you to
PC optional 10A AC/DC
n
10V DC set the test cards individually. As a rule, do not set the test cards on the Settings page but set
BIN IN p.
all test cards of a test procedure using the Device Setup tab in the Options view (see page
optional analog or digital interfaces Introduction-5).
(plug-in boards)
Introduction - 3
CPC 100 V 3.20
Test Procedure Overview The CPC 100 File System

The highest hierarchical level of the CPC 100 file system, the root, is named CPC 100. Below Note: The file containing the up-to-date measurements should be saved regularly. If the test unit
this, you can create additional folders in a tree-structure of your choice, save tests in these is switched off, or in case of a power outage, all unsaved measurements will be lost.
folders, and perform file operations, such as open, save, rename, copy, paste etc.
Navigating Through the File System
Select a test or a folder using the handwheel or the Up / Down keys. To expand a collapsed
folder tree , select it and press either the handwheel or Enter.
The Menus
Main File Operations Menu
Opens the submenu File (refer to Submenu File on page 5)
The Test Procedure Overview lists all test cards of the currently active test procedure in a list
Opens the submenu Edit (refer to Submenu Edit on page 5)
box showing the cards name, its creation date and time, whether test results are available and
the test cards assessment status.
The CPC 100 file system differentiates two file types: Saves the currently open test, i.e., the test card(s) previously opened in the Test
Card View (refer to Note below).
With Save As Default, Test Procedure Overview provides a function to save the
current test procedure as the test procedure default, i.e., that default the CPC 100 name.xml A test procedure with all of its test cards and specific settings. An .xml file Opens the String Editor. You can save the currently open test under a new name
software will start with in future. may also contain test results and assessments that were stored together of your choice (15 characters max.).
with the settings as report in the CPC 100 file system for archiving
Note: For detailed information refer to section Test Procedure Overview of chapter purposes. Use the handwheel or the Up / Down keys to select a test, and press Open to open
Introduction in the CPC 100 Reference Manual available in PDF format on the it. Changes to Test Card View.
name.xmt Test procedure template, i.e., a user-defined template containing one or
CPC 100 Toolsets or CPC 100 Start Page.
more test cards with all of their specific test settings but without test Closes the current test card(s), changes to Test Card View and opens the test
results. procedure default.
Introduction - 4
Introduction
CPC 100 V 3.20
The CPC 100 File System The Options Menu

Note: Unlike the other menu items, the two Savefunctions of the main File Operations menu Submenu Edit Device Setup
directly effect the currently open test, i.e., the test procedure that was composed in the Test
Set the external booster you
Card View, or the test that was loaded in the CPC 100 file system beforehand.
Select the test of your choice. Press Cut to put the selected test or folder to the want to use (CB2, CU20 or
Therefore, pressing Save, for example, does not save the test that you may have highlighted in
Clipboard. Proceed with Paste CU1).
the folder tree, but the one that is currently open.
Set current clamp
Select the test of your choice. Press Copy to copy test or folder to the CPC 100 parameters and CT and/or
Submenu File clipboard. Proceed with Paste VT transformation ratio.
Move to the destination folder of your choice. Press Paste to insert the contents of Select the check box if the
Opens the String Editor. You can create a new folder with any name of your choice.
the CPC 100 clipboard to this folder. PE connection is intact and
an error message (313)
Appends the contents of a test file (.xml) or template (.xmt) of your choice to the Press Paste As Templ. to make the contents of the CPC 100 clipboard a test
appears.
currently open test. procedure template.
Operating the CPC 100
(for future use) with the check box
Deletes the currently selected test or folder from the CPC 100s disk space. selected can cause injury
or possibly death of the
Closes the Edit submenu and returns to the main File Operations menu. operating staff! Resets all user-specific settings made in the
Opens the String Editor that enables you to rename the current test to any new CPC 100 software to factory-defined defaults
name of your choice. including:
Set the default frequency.
This value will be used for all the test card defaults
(for future use) Note: If a folder is cut or copied to the Clipboard, the selection is recursive, i.e., all of its test cards. the test procedure default
subfolders will also be put to the Clipboard.
Cutting or copying a test or folder, and trying to paste it in the same location, opens the String all settings made at the Device Setup tab
Closes the submenu and returns to the main File Operations menu. Auto save automatically (Sets external booster to CB2, sets CT and
Editor. saves the current test
Since a test or folder cannot exist twice under the same name at the same location, determine VT to OFF and sets the default frequency
settings in fixed intervals to 50 Hz.)
a new name for it using the String Editor. specified to a file named the String Editors template strings
lastmeas.xml.
If selected, the CPC 100 cools down faster.
Thus, the duty cycle can be increased.
Introduction - 5
CPC 100 V 3.20
The Options Menu

Network Date / Time Regional Settings
Setting the communication parameters. Set date and time. Regional setting for language, temperature unit, date and time style. These settings affect the
way the CPC 100 software displays and sort dates, times, numbers and decimal points.
DHCP / Auto-IP Complete the steps below to set the
Configures all communication system time:
parameters automatically; the DHCP Define system language
server will do it for you or it will be done Put the focus onto the Time:
via the Auto-IP mechanism. field using the handwheel. Define temperature unit C or F
The data entry fields for IP address,
Use the Up/Down keys to
Subnet Mask, Default Gateway and Define the display style for date and
select between hours,
DNS are read-only, no data can be time
minutes and seconds.
entered. This is the recommended
setting. Turn the handwheel to
increase or decrease the
Static IP
value.
Configure the communication
Press the handwheel to
parameters manually by entering the
acknowledge your entry.
values into the data entry fields using the Set system date.
soft-touch keys.
Display
Sliding regulator to adjust the display
contrast.
Introduction - 6
Introduction
CPC 100 V 3.20
The Options Menu Customizing Your Working Environment Accelerator Keys

Service 1st Goal: Always Loading Certain Test Cards on System Start-Up With the exception of Quick, pressing an accelerator key opens the corresponding Insert a new
test card dialog box and lets you select the test card of your choice. Pressing Quick opens the
During operation, the CPC 100 creates a log file with a user-definable logging level. Quick test card directly.
Fill out one or more test card(s) of your choice with the parameters you need.
Change to Test Procedure Overview. Quick test card

We recommend to set the logging
level to Warning.
Select from current transformer (CT) test cards
Press Save As Default
You have now set the default for the CPC 100 start-up.
Select from voltage transformer (VT) test cards

System Info
2nd Goal: Loading a Certain Test Card with Always the Same Values
Displays system information.
Select from power transformer test cards
Fill out the test card of your choice with the parameters you want to assign to that
card.
Select from resistance test cards
Put the focus to the test cards tab.
Select from other test applications

Press Save As Default
You have now changed the default for this test card type.
The command Restore Defaults at the Options tab Device Setup resets all
user-specific settings made in the CPC 100 software to factory-defined defaults.
This includes the test card defaults and the test procedure default.
Introduction - 7
CPC 100 V 3.20
Introduction - 8
Introduction
Quick
CPC 100 V 3.20
Settings Page Measuring with Quick

Quick is the most basic mode to operate all of the CPC 100 outputs in a manual-like mode with If the output quantities of the selected output can be measured, the combo boxes 1st measured
Pressing the Settings menu key opens the Settings page. The Settings page
front panel control. quantity and 2nd measured quantity provide I Out and / or V Out for selection.
with the exception of the TRRatio test card looks as shown below.
Set output range Set output value Overload indication I Out sel and V Out sel designate the frequency-selective measurement to filter out
No indication: interferences as they usually occur in substations. The measured input is filtered according to
Set frequency value no overload the set output frequency.
or - if Sync w/ Dotted indication:
an overload in the past After having set all necessary parameters, press the I/O (test start/stop) push
V1 AC is selected -
Solid indication: button. The Quick test card enters the on state, the set power output value is
phase angle.
an overload now switched to the CPC 100s outputs, the measuring continues.
Pressing the Quick test card menu key Keep Results saves the currently
1st measured
measured values and freezes their display in the measurement table. Both the
quantity (including
CT and VT) Set the calculated measuring and the on state remain active, the measurement continues in a
value to be displayed new line of the measurement table.
in table below.
2nd measured Depends on settings DANGER
quantity (including 1st and 2nd measured Death or severe injury caused by high voltage or current
CT and VT) quantity.
Together with the test objects capacity, the leakage inductance of the CPC 100s
internal output transformer forms a series resonant circuit. Especially at
The Settings page allows setting the test cards individually. At the Device Setup tab in the frequencies > 50 / 60 Hz this may result in voltage superelevation.
Measurement table showing results
Options view (see page Introduction-5), the same properties can be set for all test cards of a
When testing capacitive test objects using voltages 500 V, make sure that the
test procedure. As a rule, do not use the Settings page but the Device Setup tab in the Options
test objects capacity does not exceed 25 nF.
view to set the test cards. Making different settings for the test cards is rarely a good idea. Set
Range Never use Quick to measure the resistance of windings with a high inductance.
the test cards individually using the Settings page only in well-founded cases.
Turning off the DC source results in life-threatening voltage levels.
The output range combo box provides a list of available output ranges including either CB2:,
If a test card contains results, the settings cannot be changed. When a file containing results is For this kind of measurement only use the special winding resistance test card
CU20: or CU1: output ranges if the respective external booster was selected at the Options tab
loaded, the Settings page can be used to view the settings of the test procedure. RWinding or the test card TRTapCheck.
Device Setup or on the Settings page.
Quick - 1
CPC 100 V 3.20
Synchronizing Output Frequency with V1 AC Trigger Settings

Sync w/ V1 AC A trigger is the occurrence of a selected event, for example, a binary trigger is the first change
of the state at the binary input.
Set Sync w/ V1 AC by pressing the menu key that appears when the focus is on Select the trigger event Threshold value for trigger
the frequency / phase angle data entry field. on measurements.
This synchronizes the CPC 100 output frequency with the V1 AC input frequency
(we recommend a minimum input voltage of 10 V on V1 AC, possible range 48 - Indicates the signal
62 Hz). In this case the phase angle of the output is displayed rather than the condition at the binary
frequency. Set the phase angle value relative to the phase angle of the V1 AC input Bin In.
input signal.
The icon next to the frequency / phase angle data entry field reflects the actual Delay time display Select to switch off the CPC 100 outputs when
setting. the trigger event occurs.
The delay time is the time between the last
Clear to leave the CPC 100 outputs on after the
Due to the PLL (phase locked loop) technology, the synchronization with V1 AC change of the CPC 100 output value and the
trigger event occurred.
takes places about 100 ms after the test was started. occurrence of the trigger event.
The measurement values are frozen.
Note: Sync w/ V1 AC is not available in all output modes.
To store the results, press .
Note that some of the trigger events offered in the Trigger on: combo box depend on the
measured quantity settings below (trigger on measurement).
Trigger on Overload: the occurrence or the clearing of an output overload condition (clearing
is delayed by 100 ms to debounce).
Quick - 2
Quick
Current Transformer
CPC 100 V 3.20
CTRatio (and Burden) CTRatio (with Burden) - The Option Measure Burden
Use the CTRatio test card to measure a current transformers ratio and burden with injection on Select the check box Measure Burden to measure the burden in VA.
the CTs primary side with up to 800 A from AC OUTPUT. Nominal primary current
Note: This option is only useful as long as the injected current I test is about of the magnitude
Output range Select to stop test automatically when measurement is done. of the nominal current I prim.
Primary injection
Nominal secondary current
current
Use current clamp
rather than IAC
Actual current input
Burden
CT
injected into CTs
primary side
Burden
CT
Phase angle
relative to Iprim
Measured Select to enter

DANGER secondary secondary current
When injecting current into the CT's current instead of
primary winding, make sure that no DANGER
measuring it
secondary windings are open. When injecting current into the CT's
primary winding, make sure that no
Ratio Iprim. / Isec.: Polarity: secondary windings are open.
See CTRatio (with
Isec act x (Iprim nom/Iprim act) OK = phase I sec - phase I prim Burden) - The Option
and deviation in % = - 45 < 0 < + 45
Measure Burden on page
((Kn x Isec - Iprim)/Iprim) x NOTOK = all other cases Current Transformer-2
100 %
Current Transformer - 1
CPC 100 V 3.20
CTRatio (with Burden) - The Option Measure Burden CTBurden

Additional measurements when Measure Burden is selected: This is the preferred method in cases, when the current of max. 800 A that the CPC 100 can
feed into the CTs primary side is not sufficient.
Secondary Nominal secondary
injection current current
from 6A AC
output Select to stop test automatically when
V sec: measured secondary voltage and measurement is done.
phase angle relative to Iprim
Burden
Output frequency
CT
Actual injection
Burden in VA: I sec nom (V sec act current measured
I sec nom/I sec act) via input I AC Select to enter
secondary voltage
instead of
cos : cosine of angle between I sec and V sec
measuring it
Secondary
voltage at the
Note: For the meaning of the other test card components, refer to page Current Transformer-1.
burden,
measured at input
V1 AC, and Cosinus of phase
phase angle angle
Burden in VA: I sec nom
relative to Isec (V sec act I sec nom/I sec act)
Current
Transformer
CPC 100 V 3.20
CTExcitation (Knee point)

Use the CTExcitation test card to record the excitation curve of a current transformer. This test Maximum test voltage The graph displays the test results in form of an interpolated curve with test point markers.
performs an automatic injection of a test voltage of up to 2 kV to the current transformers Turn the handwheel to set the focus onto the graph, and press it. This will bring up a crosshair
Maximum test
secondary side. cursor that lets you navigate through the list of test points by using the keys Previous Point and
current
Next Point. Turning the handwheel has the same effect. The fields V: and I: display the value
Output frequency Select to run test pair of each test point.
automatically. Noise suppression: Select if you see unsteadiness and jumps in the CT excitation curve. The
Pressing Add Point
unsteadiness or jumps can occur due to noise or disturbance during the measurement.
Noise to add a test point to
suppression the graph does not If noise suppression is selected, the measurement is done with a different frequency.
work in Auto mode. If fnom 60 Hz -> ftest = fnom - 10 Hz.
CT
Burden
Actual voltage
If fnom < 60 Hz -> ftest = fnom + 10 Hz.
Actual current The voltage will then be calculated back to fnom (V = Vmeas * fnom/ftest). With fnom < 60 Hz, the
maximum test voltage is reduced up to 20 % and with fnom 60 Hz, the maximum test voltage
is increased up to 16 %. The exciting current will not be corrected as the influence is very small.
Demagnetizing the CT Core

DANGER
Do not touch tapped windings. IEC/BS According to IEC 60044-1, the knee point is defined as the point on the curve Performing a CT Excitation measurement demagnetizes the CT core.
where a voltage increment of 10 % increases the current by 50 %.
ANSI 45 According to IEEE C57.13, the knee point is the point where, with a double
Demagnetization can also be done without recording an excitation curve by
logarithmic representation, the tangent line to the curve forms a 45 angle. pressing the button Demag.
Applies to current transformer cores without an air gap.
ANSI 30 Like ANSI 45 but forming a 30 angle.
Applies to current transformer cores with an air gap. To make the context-dependent menu key Demag. visible put the focus onto the test cards tab.
CPC 100 V 3.20
Winding Resistance Voltage Withstand Test

Use the test card RWinding to measure the resistance of a current transformers secondary Nominal test Output range Measurement range Maximum deviation Use the test card VWithstand to measure the voltage withstand capability of the secondary
winding. current between the winding and secondary wiring. To do so, disconnect the burden. As shown in the following
measured values figure, connect one cable of the 2 kV output to the transformers secondary (1S1) winding
DANGER
within the last 10 s connection and the other cable to earth and the transformers primary connection (P1). Open
Death or severe injury caused by high voltage or current Actual test current
of the the secondary ground connection and ground the burden for safety reasons.
Never open the measuring circuit while current flows. measurement. The
Check whether the red warning light I and the discharge LED are off before results are
disconnecting the device under test. considered stable if
Before disconnecting from the CPC 100, connect the device under test on both Measured voltage Dev < 0.1 %.
ends to protective earth. at input V DC
Burden
CT
Transformers
winding
Total elapsed time
Burden
CT resistance
Enable/disable
temperature T meas: Actual ambient temperature
compensation for
the result T ref: Temperature for which the result is calculated
R ref: Calculated resistance.
Off before In Centigrade:
disconnecting Rref = (V DC / I DC) x (235 C + T ref) / (235 C + T meas)
device under test In Fahrenheit:
Rref = (VDC / IDC) x (391F + Tref F) / (391F + Tmeas F)
Formula according to IEC 60076-1
Off before disconnecting device under test

Note: If n/a appears in the V DC or R meas box, the V DC input is overloaded.
Current
Transformer
CPC 100 V 3.20
Voltage Withstand Test Polarity Check

Use the PolCheck test card to check a series of test points for correct polarity.
DANGER If the CPOL detects the same signal characteristic at a test point, it considers the
Death or severe injury caused by high voltage or current To do so, the CPC 100 injects a special polarity test signal at a certain location. This signal can polarity as OK, and lights up the green LED.
either be a voltage or a current signal from the CPC 100, and has a signal characteristic similar
Do not touch the terminal connected to the transformers secondary connection If the signal characteristic is inverted or distorted, the CPOL considers the polarity
to a saw-tooth signal with a different steepness for the rising and the falling slope.
1S1, it carries life-hazardous voltage. not OK, and lights up the red LED.
The polarity check itself is then done with the CPOL accessory, a portable easy-to-use polarity
+ If the CPOL detects a signal that is too low, both LEDs light up at the same time.
Terminates test when current Nominal test voltage Output frequency checker.
Remedy: increase the signal magnitude.
threshold is reached (2kV max.)
+ If the capacity of the CPOLs battery gets low, the LEDs start flashing. As long as
the LEDs are flashing, the CPOLs battery provides sufficient power to continue
Terminates test when testing flashing working. However, the battery should be changed as soon as possible.
time has elapsed
DANGER
Death or severe injury caused by high voltage or current
Actual test voltage green LED red LED
The CPC 100 injects a Never operate the CPOL with an open battery compartment. A life-hazardous
Actual test current special polarity check voltage level may occur in the battery compartment if the CPOLs probe touches a
signal test point with high-voltage potential!
polarity checker polarity checker
Handle with extreme caution: Do not touch the test point with your fingers.
Highest measured current CPOL CPOL
If you detect a wrong polarity in the current path, turn off the CPC 100 first, and only
then disconnect the terminals.
Time span Vtest is applied to the
output
During the test, the test voltage increases in a ramp characteristic from 0 V to V test. V test is
then applied to the output for the specified time span. The measurements are continuously
taken. Afterwards, V test decreases in a ramp characteristic.
CPC 100 V 3.20
Polarity Check CTRatioV (with Voltage)

Select the option Intermittent to save power in the 800A AC output range and define a pulse The preferred method for CT ratio measurement is current injection using the CTRatio test card.
duty cycle for the output signal: However, on some GIS CTs or bushing CTs on power transformers where the primary current
path is not accessible, the method described in this section is the only solution.
T on: time span the signal is applied to the output To measure the CT ratio using the CTRatioV test card, connect the 2kV AC output to the CTs
T off: time span the signal output is paused secondary winding and the V2 AC input to the main conductors, e.g. on a power transformer to
the transformers bushings of different phases.
DANGER
A T on / T off ratio of 2.000 s / 9.000 s means the signal is applied for 2 seconds,
Burden
Death or severe injury caused by high voltage or current CT
then paused for 9 seconds. After that the cycle repeats.
Feeding test voltage to a tap of a multi-ratio CT can cause life-threatening voltages on
other taps with higher ratios.
Do not touch tapped windings.
Select output
range
Amplitude
Enter results
manually
Use the CTRatioV test card to measure a current transformers ratio. To do so, feed a voltage
of up to 500 V from the 2kV AC output to the transformers secondary side.
Current
Transformer
CPC 100 V 3.20
CTRatio (with Voltage) CTRogowski

Secondary Nominal primary current Use the CTRogowski test card to measure a Rogowski coils ratio by injecting current into the
inception voltage current-carrying conductor, and by measuring the induced voltage at the end of the Rogowski
Nominal secondary current
coil windings.
Shielded cable with twisted wires.
A Rogowski coils induced voltage is proportional to the conductor current differentiated with
Shield connected to Rogowski coil. Electronic protection relay with
respect to time. Therefore, in order to acquire a direct equivalent of the conductors current, the
Output integrator (e.g., 150 mV at
Select to stop test induced voltage needs to be integrated. In general, a Rogowski coils output signal is either lead
frequency I nominal)
automatically when via an integrating amplifier or fed into an electronic protection relay with integrator. The
measurement is CTRogowski test card integrates the Rogowski coils output signal at the CPC 100s V2 AC
Measured done input.
secondary
voltage Disconnect the Rogowski coils output signal from the electronic protection relay, and plug it into
the CPC 100s V2 AC input.
The CTRogowski test card measures the amplitude of the injected current I prim and the
Select to enter Rogowski coils output voltage V sec, integrates this signal, and calculates the secondary Relay
primary voltage current I sec, its phase angle as well as the actual ratio and the deviation.
Primary voltage instead of
measured on measuring it
V2 AC input
Ratio error
Polarity: Ratio Iprim. / Isec.:
OK = phase I sec - phase I prim Isec act x (Iprim nom /Iprim act)
= - 45 < 0 < + 45 and deviation in %
NOTOK = all other cases ((Kn x Isec - Iprim)/Iprim) x 100 %
Note: If the transformers knee point voltage is approximated or exceeded, due to the
transformers saturation the measurement results are not correct anymore. If the knee point is
extensively exceeded, the transformer can even be damaged.
Therefore, the knee point voltage should be known or measured beforehand.
CPC 100 V 3.20
CTRogowski CTLowPower (Ratio)

Use the CTLow Power test card to measure the ratio of a low-power current transformer with a
Nominal secondary voltage of Rogowski coil Nominal frequency built-in burden and an output voltage that is directly proportional to the primary current.
of the Rogowski
Nominal primary Select check box for
Output range coils secondary Nominal primary Nominal secondary voltage Select to stop test
current of automatic test, clear for
voltage current automatically when
Rogowski coil manual test
measurement is done
Electronic protection relay with low-voltage Output range
input (e.g., 22.5 mV at I nominal) Primary
injection
Primary injection
current
current
Built-in burden
Actual current
Frequency of injected into
Relay
injected current CT CTs primary Phase angle
I test side relative to Iprim
Shielded cable with
Actual output twisted wires
current
Select to manually Measured Select to enter
enter V sec instead secondary secondary voltage
of measuring it voltage instead of
measuring it
Secondary
voltage Ratio: Iprim / Isec and deviation of current ratio in %
Polarity: Ratio Iprim. / Isec.: Polarity:
OK = phase I sec - phase I prim Isec act x (Iprim nom/Iprim act) OK = phase I sec - phase I prim
Calculated = - 45 < 0 < + 45 and deviation in % = - 45 < 0 < + 45
secondary current ((Kn x Isec - Iprim)/Iprim) x 100 % NOTOK = all other cases
*) NOTOK = all other cases
*) Note that the current I sec does not really exist in the system. It is a calculated current only.
Current
Transformer
CPC 100 V 3.20
SV-Ratio
The SV-Ratio test card is mainly used to check the ratio between the output current or voltage Block diagram of a typical measurement setup: Output range
and the input current or voltage of the selected merging unit channel according to the IEC 61850 Output frequency
standard. In addition, the SV-Ratio card is also used to determine the polarity of the signal, Primary side
Ethernet IRT**
whereas the CPC 100 serves as the signal source. The merging units generate the input output CPC 100 input Switch Primary injection Nominal primary current or voltage
voltages or currents. (SV-Ratio) current or voltage Refresh stream
The CPC 100 test system performs closed-loop testing whereby a test signal is injected on the
primary side of the current/voltage sensors. The Merging Unit (MU) converts the sensor output digital Stream information
analog
into an SV stream which is published to the substation network. The CPC 100 then reads the
data back from the network in order to perform a variety of different tests. Channel
Optical fiber selection
The CPC 100 transforms the sampled points to the spectral function of the signal. This Fourier-
transformed sampled values signal is filtered with a special Hann window to only retrieve the Refer to the
signal at the selected frequency. This allows frequency-selective measurements to be selected
performed on SV streams and thereby the noise is suppressed. Selected stream Range (I or V)
digital
The SV-Ratio test card can be accessed from CT, VT or Others.
The following tests can be performed: Deviation of actual
Select to choose ratio from nominal
Ratio and polarity Substation channels ratio in %
CT/VT MU*
Automatic MU detection Network automatically
Frequency-selective current/voltage measurement
Noise level measurement
Magnitude response of the signal processing chain (15 to 400 Hz)
* If the MU has an Ethernet output, no IRT switch is required.
Channel name; Identifies quality of
** IRT Switch: Industrial Real-Time Switch Output Primary Calculated
refers to the the connection
current values ratio value
selected Range or from
Note: The SV-Ratio test card can be used both for current transformers and voltage (either I or V) voltage measured Polarity status
transformers alike. Therefore, the description refers to currents and voltages.
values
CPC 100 V 3.20
Current
Transformer
Voltage Transformer
CPC 100 V 3.20
VTRatio VTBurden
Use the VTRatio test card to measure a voltage transformers ratio with injection on the VTs Use the VTBurden test card to measure a voltage transformers secondary burden with voltage
DANGER
primary side with up to 2 kV from AC OUTPUT. injection on the VTs secondary side with up to 130 V from AC OUTPUT.
To do so, open the circuit as shown in the figure below, and inject the AC voltage from the
Do not connect the CPC 100 output to the secondary side of the VT. This will cause
CPC 100s 130V AC output into the burden. Input I AC measures the current that flows into the
hazardous voltages on the primary side
burden, and input V1 AC the voltage at the burden.
For VT ratio measurement, connect the CPC 100 output to the primary side of the
A VT.
a A
Correction factor for Nominal primary voltage
a
V prim 1/3 and 1/3: Correction factors for V sec
Nominal secondary voltage
Primary injection
Burden
VT voltage
Burden
VT
Select to stop test
Output
automatically when
frequency
measurement is
n done
N Measured n
N
primary voltage
Select to enter
secondary voltage
Secondary voltage instead of
measured at V1 AC, measuring it
and its phase angle
relative to the
measured Vprim
Ratio and deviation in %
Polarity:
OK = phase I sec - phase I prim / = - 45 < 0 < + 45
NOTOK = all other cases
Voltage Transformer - 1
CPC 100 V 3.20
VTBurden Voltage Withstand Test Polarity Check

Correction factor for Vsec This test is identical to the voltage withstand test described on page Current Transformer-4. This test is identical to the polarity check described on page Current Transformer-5.
Output Nominal secondary voltage A

frequency a
Select to stop test automatically when measurement is
done
Secondary
injection voltage
Burden
from 130V AC
VT
output
Use current clamp

rather than input
n
I AC*) N red LED
green LED
Actual voltage at
the burden The CPC 100 injects a
Select to enter special polarity check
measured at input polarity checker
secondary current signal polarity checker
V1 AC CPOL
instead of CPOL
measuring it
Actual current
through burden
measured via Cosinus of phase angle
input I AC and its
deviation
Burden in VA: Vsec nom (Isec act Vsec nom/Vsec act)
*) Due to cross-talk between the measuring inputs V1 AC and V2 AC, we suggest not to connect
a current clamp to the input V2 AC. Therefore, use a current clamp with current output.
Voltage
Transformer
CPC 100 V 3.20
VTElectronics
Use the VTElectronics test card to test the ratio of non-conventional electronic voltage
transformers with a very low-level secondary voltage. Correction factor for Nominal primary voltage
V prim
Electronic protection relay with
1/3 and 1/3: Correction factors for V sec
Electronic voltage transformer low-voltage input
Primary
injection Nominal secondary voltage
voltage
Output
Select to stop test
frequency
automatically when
Shielded cable with
measurement is
twisted wires
done
Measured
primary voltage Select to enter
secondary voltage
instead of
Secondary measuring it
voltage measured
at V1 AC, and its
phase angle
relative to the
measured Vprim
Ratio and deviation in %
Polarity:
OK = phase I sec - phase I prim
= - 45 < 0 < + 45
NOTOK = all other cases
CPC 100 V 3.20
Voltage
Transformer
Transformer
CPC 100 V 3.20
TRRatio (per Tap) Settings Page

Use the TRRatio test card to measure a power transformers ratio by injecting AC voltage with
Nominal primary injection voltage Pressing the Settings menu key opens the Settings page. The Settings page of
up to 2 kV from AC OUTPUT into the transformers primary side (refer to the following figure). Output frequency
the TRRatio test card has another functionality as on other test cards.
Setup for testing a power transformer ratio: Yy0 transformer, primary and secondary side star
connection. Primary current
Nominal ratio, calculated from Vprim nom / Note: The Settings page opens automatically if the Auto-tap operation mode is activated.
from 2kV AC
Vsec nom
output; The Settings page allows adding the transformers ratio per tap as follows. After pressing the
changes Vector group;
Add Tap menu key first enter the Tap Number, V prim and V sec. Add the next tap by pressing
depending on selection depending
the Add Tap menu key and enter the corresponding V prim and V sec values. After this,
the line on the settings
pressing the Add Tap menu key repeatedly adds more taps with a step calculated from the
selected in values of the preceeding taps. The tap entries apply equally to all phases. After adding all taps,
table below press the Main Page menu key to transfer the data to the main page.
Use the Automatic Tap Fill function to automatically fill in the nominal ratio table of the TRRatio
Operation mode test card for symmetric tap changers.
Actual voltage
injected from Performing a TRRatio Test (per Tap)
AC OUTPUT into
the transformers While passing through the power transformers tap changer positions, press
high-voltage side Keep Result for each single position.
Note: This procedure is only required for manual wiring. Otherwise, the test runs
fully automatically.
V sec Actual voltage measured at V1 AC
Transformer tap
identifier and tap Phase angle of the primary current relative to Vprim nominal.
number for the :1 Calculated ratio value from the measured values Vprim / Vsec
measurements in
DANGER the respective line % Deviation of the actual ratio from the nominal ratio
Death or severe injury caused by high voltage or current of the table
Do not connect the CPC 100 output to the secondary side of the transformer. This
will cause hazardous voltages on the primary side
Transformer - 1
CPC 100 V 3.20
Settings Page Automatic Tap Fill TRRatio (per Tap)

The Settings page of the TRRatio test card offers an offline Auto-tap fill function. It The following table shows the V prim and V sec settings on the TRRatio test card for different
automatically fills in the nominal ratio table of the TRRatio test card for symmetric tap changers. transformers winding connections.
Time needed to switch from one tap to the Measurement starts at the lowest or highest
next position Number of taps with Note: The table is valid for manual wiring and in connection with the CP SB1.
the specified In the Transformer high-voltage side column, + means that the terminals in the CP SB1 are
nominal ratio in the short circuited.
middle of the
symmetrical tap IEC Winding connection Mea- Transformer Transformer Mea-
scheme 60076 sure- high-voltage side low-voltage side sured
vector ment turn ratio
group
Voltage difference HV / H LV /X
between positions Dd0 V/H2 v/X2 A U-V / H1-H2 u-v / X1-X2 1
Activate if tap
changer is on high-
Select for U/H1 W/H3 u/X1 w/X3
voltage side
the fully B V-W / H2-H3 v-w / X2-X3
automatic
C W-U / H3-H1 w-u / X3-X1
and The total number of taps minus the middle positions defines the number of taps above and
extended below the middle position(s). To determine the voltage for each tap position, the nominal ratio Yy0 V/H2 v/X2 A U-V / H1-H2 u-v / X1-X2 1
manual of the middle position(s) and the deviation percentage are needed and the HV tap changer
mode check box needs to be activated if applicable. U/H1 W/H3 u/X1 w/X3
B V-W / H2-H3 v-w / X2-X3

C W-U / H3-H1 w-u / X3-X1
Dz0 V/H2 v/X2 A U-V / H1-H2 u-v / X1-X2 1
U/H1 W/H3 u/X1 w/X3
B V-W / H2-H3 v-w / X2-X3

C W-U / H3-H1 w-u / X3-X1
Transformer - 2
Transformer
CPC 100 V 3.20
TRRatio (per Tap)

Dy5 u/X1 A U-(V+W) / H1- w-u / X3-X1 3/2 Yy6 A U-V / H1-H2 v-u / X2-X1 1 Yz11 V/H2 v/X2 A U-(V+W) / H1- u-w / X1-X3 1*3/2
V/H2 V/H2 w/X3 u/X1
(H2+H3) (H2+H3)
w/X3 w/X3
U/H1 W/H3 v/X2 U/H1 W/H3 u/X1

v/X2 U/H1 W/H3
B V-(U+W) / H2- u-v / X1-X2 B V-W / H2-H3 w-v / X3-X2 B V-(U+W) / H2- v-u / X2-X1
(H1+H3) (H1+H3)
C W-U / H3-H1 u-w / X1-X3
C W-(U+V) / H3- v-w / X2-X3 C W-(U+V) / H3- w-v / X3-X2
(H1+H2) Dz6 V/H2 w/X3 u/X1 A U-V / H1-H2 v-u / X2-X1 1 (H1+H2)
Yd5 V/H2 u/X1 A U-(V+W) / H1- w-u / X3-X1 3/2

w/X3 (H2+H3)
U/H1 W/H3 v/X2
U/H1 W/H3 v/X2 B V-W / H2-H3 w-v / X3-X2
B V-(U+W) / H2- u-v / X1-X2 C W-U / H3-H1 u-w / X1-X3

(H1+H3) Dy11 V/H2 v/X2 A U-(V+W) / H1- u-w / X1-X3 1*3/2
C W-(U+V) / H3- v-w / X2-X3 (H2+H3)
(H1+H2) w/X3
U/H1 W/H3 u/X1
Yz5 V/H2 u/X1 A U-(V+W) / H1- w-u / X3-X1 3/2
w/X3 (H2+H3) B V-(U+W) / H2- v-u / X2-X1
(H1+H3)
U/H1 W/H3 v/X2 C W-(U+V) / H3- w-v / X3-X2
B V-(U+W) / H2- u-v / X1-X2 (H1+H2)
(H1+H3) Yd11 V/H2 v/X2 A U-(V+W) / H1- u-w / X1-X3 1*3/2
C W-(U+V) / H3- v-w / X2-X3 w/X3 (H2+H3)
(H1+H2)
U/H1 W/H3 u/X1
Dd6 V/H2 w/X3 u/X1 A U-V / H1-H2 v-u / X2-X1 1
B V-(U+W) / H2- v-u / X2-X1
(H1+H3)
U/H1 W/H3 v/X2
C W-(U+V) / H3- w-v / X3-X2
B V-W / H2-H3 w-v / X3-X2 (H1+H2)
C W-U / H3-H1 u-w / X1-X3
Transformer - 3
CPC 100 V 3.20
TRRatio according to IEC 61378-1 Vector Group Check

The IEC 61378-1 is a standard for testing transformers with unconventional vector groups. Use the Vector Group Check test card to automatically determine the transformers vector
Activate the IEC 61378-1 check box to perform a measurement according to this standard. The group. To start the Vector Group Check, enter the test voltage and frequency in the VG-Check
test is vector-group independent. test card.
Note: The IEC 61378-1 check box is only available if the CP SB1 switch box is connected. Note: The Vector Group Check test requires a CP SB1 transformer switch box.
Test voltage
Nominal primary
Test frequency
injection voltage
Output frequency
Connect to tap changer
OFF: No alternative
CP SB1 vector group has
transformer switch been determined
box
The CPC 100 energizes the transformers primary windings and measures the voltages on the
With the IEC 61378-1 check box activated, the CPC 100 carries out two standard-compliant secondary terminal. The optimized algorithm reduces the number of measurements. The vector
measurements for each winding and calculates the transformers turns ratio and phase shift. group is determined according to the voltage distributions. In cases where the measurement
The measurement table displays the same values as for the standard TRRatio measurement. results apply equally to two vector groups, an alternative group is provided.
The magnetization current and phase angle will not be available in this mode.
DANGER
Note: The IEC 61378-1 test takes longer than a standard ratio measurement.
During the Vector Group Check, the CPC 100 continuously puts out the set test
voltage.
Do not touch the CPC 100s outputs and do not touch or unplug any cables.
Transformer - 4
Transformer
CPC 100 V 3.20
Vector Group Check Winding Resistance Tap Changer Cleaner Sequence

Use the RWinding test card to measure the resistance of a power transformers winding as The Tap Changer Cleaner Sequence is used to sweep all taps before performing a Winding
described on page Current Transformer-4. Alternatively, inject the current directly from the Resistance measurement to ensure that the taps are clean.
400A DC output as shown below. Note: The Tap Changer Cleaner Sequence can only be activated if the CP SB1 transformer
DANGER switch box is connected and Auto-tap is selected.
Connect the CP SA1 discharge box to the CPC 100's V DC input sockets. Time required for
switching between
two taps
NOTICE Click to start Cleaner 1 sweep = every tap
The CP SA1 discharge Sequence position is actuated
box also protects the
once in each
CPC 100 from damages Measurement direction
CP SB1 caused by high voltage. temperature
transformer Reference
switch box temperature
CP SA1
The currently sweeped tap and the remaining time are displayed during the sequence.
Note: You can only interrupt the Tap Changer Cleaner Sequence by pressing the Emergency
Stop button.
Transformer - 5
CPC 100 V 3.20
TRTapCheck (for OLTC)

Use the TRTapCheck test card to measure the winding resistance of the individual taps of a Nominal test Output range
power transformers tap changer, and to check whether the on-load tap changer (OLTC) Note: It is current
recommended Winding connection
switches without interruption.
to use the
The CPC 100 injects a constant current Reference temperature
CP SA1 for Actual test Actual specimen
from the 6A DC output into the power this test. current temperature
transformer and the current is led via the
I AC / DC input for measurement. Automated tap
Alternatively, the current injected from the Measured voltage operation
400A DC output is measured internally. at V DC input
Tolerance of the
taps From this current value and the voltage deviation in %
measured by the V DC input, the winding
resistance is calculated.
Transformer tap Settling time
In the moment the tap is changed, the identifier and tap
I AC / DC measuring input detects the number
CP SA1
sudden, very short drop of the current flow.
A properly working tap change differs from
a malfunctioning one, e.g., an interruption
during the change, by the magnitude of the
ripple and slope values. An interruption will Rmeas: Actual resistance
result in much higher ripple and slope Dev.: Deviation in % between the maximum and the minimum measured values evaluated with
values than a properly functioning tap the settling time.
change. R ref.: Temperature-corrected resistance value
The ripple and slope values are indicated at Ripple: Samples and holds the biggest measured current ripple that occurred in the measuring
the TRTapCheck test cards measurement DANGER cycle. It is indicated in % with reference to I DC.
table. Death or severe injury caused by high voltage or current Slope Samples and holds the biggest measured steepness of the falling edge of the actual test
OLTC current.
Never open the measuring circuit while current flows.
After a measurement, wait until the discharge procedure is completed.
If you have to change the wiring after a test, use a grounding or discharging rod.
Transformer - 6
Transformer
CPC 100 V 3.20
TRTapCheck (for OLTC) Voltage Withstand Test

Tap Changer Test and Measuring the Winding Resistance This test is identical to the voltage withstand test described on page Current Transformer-4.
After pressing the Auto Keep Result menu key, the CPC 100 waits until stable
When testing a tap changer, we recommend the following: results with a deviation less than the defined tolerance (in %) within the defined
Inject the same current value for each phase. settling time ( t) are achieved. After then, a new result line is added and the next
To perform tests of each phase, start with the lowest tap through to the highest and continue measurement starts.
backwards down to the lowest tap again. Taps may show quite different results depending
on the direction of the tap movement and defects can behave differently. An interruption Note: If the CPC 100 is in Auto Keep Result status, the user can end the process by either
caused by a defective tap changer results in comparatively high measured values for ripple pressing Keep Result or by changing to the Tolerance setting and changing the value. The soft
and slope. key Set Current Deviation resumes the value of the current deviation in the Tolerance field.
Example: Results of a tap changer and winding resistance test Performing a Tap Changer Test
For the tap changer test, the last two columns of the table are relevant.
1. Press the I/O (test start/stop) push-button to start the test.
2. Press Keep Result to save the resistance value of this tap or press Auto Keep
High ripple because inductance is Result. In this case, the CPC 100 waits until stable results within the set
charged Tolerance and t are achieved. After then, a new result line is added showing
the number of the next measured tap.
3. Move to the next position on the tap changer.
Values okay because always in the
same range 4. Repeat steps 2 and 3 for all taps you want to measure.
5. Press the I/O (test start/stop) push-button to stop the test and wait until the
transformer windings are discharged.
DANGER
Tap defective: significantly higher values for ripple and slope. Compared to the properly functioning Death or severe injury caused by high voltage or current
tap change of line 5, for the defective tap in line 7 the ripple is about 30 times and the slope about 15 Before disconnecting the transformer under test, ground all transformer
times higher. connections.
Transformer - 7
CPC 100 V 3.20
Demagnetization
Use the Demag test card to demagnetize the transformer core. Magnetized transformers may Check box for Vector group of
easily saturate and draw an excessive inrush current upon energization. Since the forces on the single-phase the transformer
windings due to high inrush current may cause damage or even breakdown, it is desirable to transformers
avoid them.
DANGER Measured current
The CPC 100 Demag test card requires a Test current
CP SB1 transformer switch box. The wiring Never touch or unplug the
is the same as for a standard resistance cables before the automatic
test plus a connection of the V1 input to the Demag cycle is completed. Demag status Saturation
message threshold
switch box. Via the switch box, the If in doubt, use a grounding or
CPC 100 injects a constant current from the discharging rod.
6A DC output into the power transformer. Current
Set present
The current is led through the I AC / DC saturation level or
saturation as the
input for measurement. remaining
new saturation
remanence
Follow the steps below to fill in the Demag test card: threshold level
Enter the vector group of the transformer. CP SB1 transformer switch box Test card during Demag process
Specify whether the test object is a single-phase transformer.
Enter the test current. Demag status messages:
In the first step during the demagnetization process, the transformer core is saturated. This Wiring check... Checking for correct wiring
process stops at predefined thresholds. If a threshold is not reached over a long period of time, Idle. Displayed before the process is started
the saturation level can be adapted manually. By pressing the Set current saturat. soft key,
Test was canceled. Displayed after pushing the Emergency Stop button or
the present saturation level can be set as the new threshold. During the Demag cycle, the
confirming an error message
initial remanence is measured and the currently remaining remanence is constantly displayed.
After the test, the core is demagnetized. Saturating core... Core is being saturated
Discharging... Core is being discharged
Demagnetizing... Actual demagnetization cycle in progress
Core is demagnetized. Demag cycle has been successful
Transformer - 8
Transformer
Resistance
CPC 100 V 3.20
Measurement
The Resistance test card provides a total of three output ranges. The test setup depends on 10 m to 10 10 to 20 k
the selected range.
Setup for a m measurement in the 6A DC range: Setup for an to kmeasurement in the V DC (2 wire) range:
1 to 10 m
Setup for a measurement in the 400 A DC range:
Inject current from the 6A DC output to both sides of the test object. To measure this current,
route it via the I AC/DC input as shown in the figure above. Input V DC measures the voltage
drop, the software calculates the test objects resistance.
DANGER
Death or severe injury caused by high voltage or current At this range, the DC input V DC outputs the current needed to measure the resistance.
Do not measure on a large inductance in this mode.
Use RWinding instead.
Inject current from the 400A DC output to both sides of the test object. Input V DC measures the
voltage drop, the software calculates the test objects resistance.
Resistance - 1
CPC 100 V 3.20
Measurement Winding Resistance Voltage Withstand Test

Output range, select from 400A DC, 6A DC Select to stop test Use the RWinding test card to measure the resistance of a current transformers secondary This test is identical to the voltage withstand test described on page Current Transformer-4.
or V DC (2 wire) automatically winding as described on page Current Transformer-4.
Nominal test when
current (n/a if Alternatively, inject the current directly from the 400A DC output.
measurement is
V DC 2 wire) done DANGER
Connect the CP SA1 discharge box to the CPC 100s V DC input sockets.
NOTICE CT
Burden
Highest possible
resistance Equipment damage caused by high voltage or current
Smallest possible
resistance Using the CP SA1 discharge box also protects the CPC 100 from damages caused
by high voltage.
Select to enter
VDC manually
instead of
measuring it
Actual test current

that is injected
into the test object
Measured voltage drop Calculated resistance of test object, R = V DC

at the test object / I DC
Resistance - 2
Resistance
CPC 100 V 3.20
RGround
Use the RGround test card to determine earth resistance between a substations ground Measuring the Ground Resistance of Small Ground Systems Measuring the Ground Resistance of Large Ground Systems
system and a remote auxiliary electrode. To measure the earth resistance, the CPC 100 injects
AC current between the substations ground system and a temporary remote auxiliary electrode.
A second auxiliary electrode is used to measure the voltage potential across the substations
earth resistance.
Note: Make sure not to position the auxiliary electrode U too close to the substations ground
system. If you do so, you measure in a range where the earth resistance may not be linear (see
figure below).
We suggest to test several points using a longer distance to the substation ground. That way
you get a better understanding of where the linear range of the earth resistance lies, and where
the measurements are reliable.
Theoretical resistance characteristic of an earth electrode: Auxiliary
electrode U 90
Earth resistance in m
(Birds-eye view) > 1km
600 U
500 3...5 x a
Auxiliary
400 linear range of earth resistance electrode I
10xa
300
Auxiliary
200 electrode U
100 a Substation ground U

a= size of the earthing system 3...5 x a
0
Distance a
a I
I a= size of the earthing system
a
Substation A ground Substation B ground
Resistance - 3
CPC 100 V 3.20
RGround
Measuring the Soil Resistivity Calculating the soil resistivity:
=2dR Nominal test current
Legend:
= soil resistivity
Frequency of test current. Select a
d = distance between auxiliary electrodes (identical between all electrodes)
frequency other than the 50 or 60Hz
R = calculated resistance as indicated at the RGround test card (R(f)) mains frequency to prevent
interferences by stray earth
With the spacing of d, the test measures the average soil resistivity between the U auxiliary
currents.
electrodes down to a depth of d. Therefore, varying d also varies the depth of the volume for
which the soil resistivity is to be measured.
DANGER
Do not touch the 6A AC output. It can carry a life-threatening voltage level at high
Actual test current (rms value)
loop impedances or open measuring circuits.
Note: To learn how to measure the resistance of a single ground rod in an earthing system, refer
to the CPC 100 Reference Manual, section RGround of chapter Resistance. The CPC 100
Auxiliary Auxiliary Auxiliary Auxiliary Reference Manual is available in PDF format on the CPC 100 Toolsets or the Measured voltage between
electrode I electrode U electrode U electrode I CPC 100 Start Page.
U substation ground and the auxiliary
electrode U (rms value, non- Calculated ohmic part of Calculated inductive
selective frequency) and phase shift earth impedance part of earth impedance
d d d between VRMS and IRMS. (frequency-selective (frequency-selective
measurement) measurement)
d= distance
Resistance - 4
Resistance
Others: Sequencer
CPC 100 V 3.20
General Testing an Overcurrent Relay with an ARC Function

Use the Sequencer test card to define a sequence of states to be applied to a connected test This sequence of four states tests a complete autoreclosure cycle with both a short dead time
*) Note that some of the trigger events offered in the trigger event combo box
object. A sequence of up to 7 states can be defined. The states within that sequence execute (rapid autoreclosure) and a long dead time (slow autoreclosure).
depend on the measured quantity settings below (trigger on measurement).
sequentially. For each state, a trigger signal can be specified to prematurely terminate this state
and execute the next one. Trigger on "Overload": the occurrence or the clearing of an output overload
A sequence of states can either be executed once from state 1 to state x, or repeated condition (clearing is delayed by 100 ms to debounce).
I>
continuously. Furthermore, the complete sequence can prematurely be terminated if during the **) Setting a time of 0.000 s makes the state infinite. Only a trigger signal will
execution of one of its states this states specified trigger condition occurs. terminate it.
OFF ON
***) This option can lead to a freeze of the CPC 100 caused by a memory overflow.
This can happen if there are too much results in a certain time. In this case, the
Switch off on trigger, i.e., abort sequence when the trigger condition becomes true CPC 100 can only be switched off via the Emergency Stop button. The CPC 100
will work properly again after rebooting the device.
The sequence is repeated The feature Manual Trigger provides a possibility to manually initiate a trigger
Synchronize with V1 AC (needs up to 200 ms to endlessly.***) signal (i.e., a premature termination) of the current state at any time. This manual
synchronize) trigger has the same function as an automatic trigger signal.
Press the Add State button to define additional states. Note that the maximum
possible number of states is 6.
Output range selection
States table (state-specific settings):

output quantity settings
trigger specification *)
duration of state if no trigger
occurs **)
Others: Sequencer - 1
CPC 100 V 3.20
Testing an Overcurrent Relay with an ARC Function

State 1: "wait for the CB to open" State 3: "wait for the CB to open" Note: For debouncing purposes, at CB closing time measurements, the CPC 100 adds a fixed
time of 100 ms to the measured value. In order to determine the true CB closing time value,
Set to output 400A until the trigger condition "Overload" occurs. Like state 1, see previous figure. these 100 ms need to be deducted from the value displayed in the measurement table.
Here, trigger condition "Overload" means: The CPC 100 cannot
provide the 400A any longer because of the opening CB contact. Time sequence of the four states to test the autoreclosure cycle
Therefore, the opening CB contact terminates state 1.
The measurement table shows for state 1 that the relay time + the CB Fault inception: overcurrent condition occurs
I
opening time lasted 290 ms. CB opens CB autoreclosure
CB opens again
100ms 100ms
State 4: "wait for the CB to close"
Long dead time. Set to output 50A*) until the "Overload" trigger
State 2: "wait for the CB to close" t
condition that started state 4 clears.
Short dead time. Set to output 50A until the "Overload" trigger The measurement table shows for state 4 that the long dead time + State 1 *)
State 2 State 3 *)
State 4
condition that started state 2 clears. the CB closing time lasted 3.191 s. This time also includes the short long dead time
The measurement table shows for state 2 that the short dead time + additional time to compensate for the debounce (see note). dead time
the CB closing time lasted 477 ms. This time also includes the The actual value for CB close equals 3.191 s - 100 ms = 3.091 s.
additional time to compensate for the debounce (see note).
*) Current values < 50A do not initiate an "Overload" when the current
The actual value for CB close equals 477 ms - 100 ms = 377 ms. circuit opens. For this reason, a nominal current value of 50A was chosen
*) State 2 and 4 incl. the additional 100 ms the CPC 100 adds to compensate for the debounce
here, even though the CB is open. (see note above).
Note that the r.m.s. measurement of IOut reacts slow and therefore
the measurement table does not show the full current.
Others: Sequencer - 2
Others:
Sequencer
Others: Ramping
CPC 100 V 3.20
General
Use the Ramping test card to define a series of ramps to be applied to a connected test object.
The feature Manual Trigger provides a possibility to manually initiate a trigger
A series of up to 5 ramps can be defined. The ramps within that series execute sequentially, and signal (i.e., a premature termination) of the current ramp at any time. This manual I
run from a start to an end value within a set period of time. Ramp 2
trigger has the same function as an automatic trigger signal.
200 A
It is possible to specify a trigger signal that prematurely terminates either the entire series of Press the Add Ramp button to define additional ramps. Note that the maximum
ramps or the actual ramp only, and then continues with the next one (if any). possible number of ramps is 5.
Ra
Start value of ramp
mp
Example of a series of ramps
m
p3
Ra
Switch off on trigger, i.e., when a trigger condition becomes true
Ramp 1
Output range selection & actual output
Ramp 2
value
Ramp 3
Ramped quantity & fixed quantity
The three ramps defined in the ramps table shown above result in an output signal like this: 1A t
Ramps table (ramp-specific settings): 0s 5s 15s 20s
output quantity settings
ramp duration if no trigger occurs
trigger specification
Ramp 1 Ramp 2 Ramp 3
from 1 A from 200 A from 200 A
(set at "Start val:") (end value of ramp 1) (end value of ramp 2)
to end value 200 A to end value 200 A to end value 0 A
(set in line 1 column "A") (set in line 2 column "A") (set in line 3 column "A")
in 5 s for 10 seconds in 5 seconds
(set in line 1 column "s") (set in line 2 column "s") (set in line 3 column "s")
Others: Ramping - 3
CPC 100 V 3.20
Testing Pick Up / Drop Off Value of an Overcurrent Relay

To determine the pick up and the drop off value of a relay, a series of three ramps is defined.
Ramp 1: Time sequence of the three ramps:
The first ramp determines the pick up value, the second one represents a 1 s pause time, and
the third ramp determines the drop off value. Set to output a ramped current I Ramp 2
signal from 100.0A to either 200.0A
in 10s, or until the trigger condition 200A Ramp 3
"Binary" occurs. pick up
I> Here, trigger condition "Binary" 170.29A initially defined ramp
means: the relay contact picks up. In 152.35A
this moment, ramp 1 terminates and
drop off
the series continues with ramp 2.
m p1
The measurement table shows for Ra
ramp 1 that the relay contact picked 100A
up after 7.175s at a current value of
170.29A
Ramp 3:
t
Because ramp 1 did not reach the 200A due to the 0A 1s
trigger signal, ramp 3 starts with 170.29A, and then
ramps down to zero with the set steepness (200.0A to 0s 7.175s 1.1s 10 s 21s
0.0A in 10s) until the trigger condition "Binary" occurs.
Here, trigger condition "Binary" means: the relay
contact drops off. Since there are no further ramps
defined, in this moment the sequence terminates.
Ramp 2: The measurement table shows for ramp 3 that the relay
contact dropped off 1.1s after ramp 3 started at a
Pause time. Test current output is
current value of 152.35A.
"frozen" for 1 s.
The CPC 100s AC OUTPUT feeds the ramped current signal into a CT, which is connected to
an overcurrent relay. The overcurrent relays trip contact is fed into the CPC 100s binary input
BinIn, and acts there as a trigger signal.
Others: Ramping - 4
Others:
Ramping
Others: Amplifier
CPC 100 V 3.20
General
Use the Amplifier test card to set the CPC 100 to an "amplifier-like" mode. In this mode, an
Display of the measured high-current Starting a high-current output
input signal fed into a synchronization input drives the high-current outputs magnitude, DANGER
output signal
frequency and phase angle. Set range Death or severe injury caused by high voltage or current
Select between I AC, V1 AC and V2 AC as synchronization inputs. Depending on the measured input signal, setting the amplification factor can result in
To prevent saturation, the output signal follows sudden magnitude changes at the unintentionally high currents.
synchronization input slowly. This smoothening effect delays the follow-up of the output current If the magnitude of the input signal is unknown or uncertain, set the amplification
up to 250 ms. Measured phase
Set phase angle factor to "0" before starting the test.
angle between
Both the "amplification" factor and the phase angle between input and output are set by the user between input input and output
in the Amplifier test card. and output signal Set an amplification factor of "0".
signal
Note: Changes in frequency and phase angle may result in unwanted effects. Both frequency Press I/O (test start / stop) to start the measurement.
and phase must be held stable.
Now the display field shows the measured input value.
Note: The input frequency is limited to a range of 48 ... 62 Hz.
Select
synchronization Value measured With the measured input value in mind, enter the amplification factor now.
input at
Acknowledge this entry by pressing the handwheel or the Enter key to start the
synchronization
output.
input (refer
to Starting a
high-current
output in the next
Measured input frequency (48 ... 62 Hz) column).
Set the amplification factor to determine the ratio between input and output signal.
Note: The synchronization input is not automatically range-switching, it is fixed to its maximum
value.
Others: Amplifier - 5
CPC 100 V 3.20
Amplifier Use Case: GPS-Synchronized 3-Phase System for End-To-End Testing

Settings of Amplifier test card for this example use case:
Test set
CMC 256-3
GPS
synchronization unit
CMGPS
CPC 100 for CPC 100 for CPC 100 for

phase 1 phase 2 phase 3
This example shows how the three current outputs of a CMC 256-3 test set are led to the
synchronization inputs I AC of three CPC 100 test sets to drive their high-current outputs. This
way, the CPC 100 high-current outputs represent the "amplified" CMC 256-3 outputs and, in this
example, are connected to three CTs.
CT 1 CT 2 CT 3
Protection
relay
Others: Amplifier - 6
Others:
Amplifier
Others: Comment
CPC 100 V 3.20
Starting the String Editor Form Editor - Text Editor

The Comment card is inserted to a test procedure in the same manner like a test card. Its To create such a "2 columns" layout use the Form Editor.
Sub. Buers
purpose is to hold a user-defined comment and / or note regarding the actual test procedure or
other important information, such as operational data of a transformer, for example. Sub.: Buers
Trans. TR24
Trans.: TR24
Manuf.: Siemens Manuf. Siemens
This is a user-defined comment and/or Type: KFRM 1863A / 22E
note regarding the actual test procedure. Year: 1955 Type a.s.o.
Se. No.: T-54953

Power: 100 MVA The tab quasi denotes a column-break.
VecGr.: YN/yn0 The difference between Form Editor and Text Editor is that text left of the tab (the "first column",
Uprim: 220.000 V so to speak) cannot be accessed anymore in Text Editor, i.e., it is protected. To add, edit or
delete first column entries use the Form Editor.
Iprim: 262.5 A
Usec: 110.000 V How to change a comment
Isec: 525.0 A If you need to change an existing comment, press Edit. This starts the String Editor.
Uk: 10.2 %
Start the appropriate input mode, "Form Editor" or "Text Editor", change the entries of your
choice and press OK.
Press the context-dependent menu key Edit to start the String Editor, the tool for
Enter the first word "Substation" and then a tab. Proceed with "Buers" and a carriage return.
entering text.
Proceed accordingy: How to clear a comment
Press Clear Comment. The context-dependent menu keys change and provide two more keys:
When used for the Comment card, the String Editor differentiates between the input modes Clear All and Clear Text.
"Form Editor" and "Text Editor". After pressing Edit, "Text Editor" is active. With the exception
of the context-sensitive key to switch between these two modes, the user interface is identical.
Clear All: Deletes the entire comment at once, i.e. all text in all columns.
To create "flowing" text with no tabs in it, either input mode can be used. Compose a text of your
choice by selecting the individual characters and symbols needed one by one and confirm them Clear Text: Deletes all to the right of the tab, i.e. everything but the left-hand side column.
by pressing the handwheel. When finished, acknowledge with OK.
Others: Comment - 7
Others: HV Resonance Test System
CPC 100 V 3.20
General Test Settings

The HV Resonance Test System test card is used for generic high-voltage tests on GIS with To set the test cycle:
Nominal CT ratio
a resonance circuit in combination with the CP RC1 or the CP RC2. according to CT
Select if no measurement Press to add state
nameplate
VT is available
Indicates the voltage slope between
Set output voltage Test settings the states
Nominal VT ratio
Automatic search of resonance Estimated VT ratio according to VT
frequency nameplate State definition
Define/set automatic Short-circuit Total time of test cycle

test cycle impedance of
the power VT
at 100 Hz
Set frequency
value
DANGER
Estimated Death or severe injury caused by high voltage
Controlled input power VT ratio Do not connect a reactor in serial with the CP TR7/CP TR8 output.
channel with losses
NOTICE
Equipment damage caused by high test current
Verify that the voltage transformer used for the high-voltage generation can
Note: Refer to the CP RC1 and CP RC2 User Manuals for information on the correct test setup withstand the needed test current.
and connection. Observe the maximum operating time of the VT and the CP RC1. Refer to the
Output voltage at Time elapsed for this measurement
corresponding manuals for more information.
CPC 100 Ext. Booster
output Output current at
CPC 100 Ext. Booster
output
Others: HV Resonance Test System - 8
Others: HV
Resonance
Common Functions
CPC 100 V 3.20
Test Assessment
The test assessment is a manual procedure carried out by the user. The String Editor is used to name or rename test cards, tests and templates as well as to fill out Important special characters
The example below shows an assessment made at a VTRatio test card. However, the the Comment card.
assessment procedure is carried out in the same fashion on all test cards. Any time such an operation becomes necessary, the String Editor starts automatically. carriage return (line feed)
Change case tab (special function in Form Editor mode; refer to page Others-7).
Text field Switch between

form and text editor Complete the following steps to change the default name, and to enter a name of your choice:
Move left Delete the default name by repeatedly pressing the backspace key.
Available Move right Enter the new test or folder name by consecutively selecting the characters of
Assessment symbol your choice from the on-screen keyboard with the Up / Down keys or by
characters
navigating to it with the handwheel.
Finish editing
Acknowledge every selected character by pressing the handwheel or Enter.
Abort editing,
Template phrases
discard changes
After the test, set the focus on the assessment symbol by turning the handwheel.
Test not assessed. The number of available characters to choose from depends on the String Editors use. If, for
example, a user-defined comment is to be entered in the Comment card, the number of
available characters is bigger than if a test is to be renamed. This difference are special
characters, such as !, ?, _, [ ], etc.
Use the context-dependent menu keys to assess the test.
Test OK
Test failed
Common Functions - 1
CPC 100 V 3.20
The String Editor

The Template Phrases
The String Editor provides a feature, that allows you to save phrases, i.e., names of test cards,
tests, templates, folders and files. Once these phrases are saved, they can then be selected as
template phrases from the Select a phrase combo box.
Define new template phrase
Delete selected template phrase
Add selected template phrase to the actual

cursor position in text field
How to Save a Phrase

Enter a name of your choice in the way described above.
Put the focus on the Select a phrase combo box.
Press Add to Phrases to add this name to the list of template phrases.
Common Functions - 2
Common
Functions
CPC 100 Technical Data
CPC 100 V 3.20
Generator / Output Section - Current Outputs Generator / Output Section - Voltage Outputs Internal Measurement of Outputs
Note: For detailed information refer to the section Technical Data in the CPC 100 Reference
Range Amplitude5 tmax Imax Powermax5 f Guaranteed accuracy Typical accuracy6
Manual available in pdf format on the CPC 100 Toolsets or the CPC 100 Start Page.
0 2 kV 1 min 1.25 A 2500 VA 15 400 Hz Output Range Amplitude Phase Amplitude Phase
The output is either voltage or current, and is automatically selected by the software or manually 2kV AC3
by the user. Current and voltage outputs are overload and short-circuit proof and protected 0 2 kV >2h 0.5 A 1000 VA 15 400 Hz Reading Full Full Reading Full Full
against over-temperature. error scale scale error scale scale
1kV AC 3 0 1 kV 1 min 2.5 A 2500 VA 15 400 Hz
error error error error
Range Amplitude tmax1 Vmax2 Powermax2 f 0 1 kV >2h 1.0 A 1000 VA 15 400 Hz
800A AC - 0.20 % 0.20 % 0.20 0.10 % 0.10 % 0.10
0 800 A 25 s 6.0 V 4800 VA 15 400 Hz 500V AC3 0 500 V 1 min 5.0 A 2500 VA 15 400 Hz
400A DC - 0.40 % 0.10 % - 0.20 % 0.05 % -
3 0 400 A 8 min 6.4 V 2560 VA 15 400 Hz 0 500 V >2h 2.0 A 1000 VA 15 400 Hz
800A AC 2000 V 0.10 % 0.10 % 0.20 0.05 % 0.05 % 0.10
0 200 A >2h 6.5 V 1300 VA 15 400 Hz 130V AC10 0 130 V >2h 3.0 A 390 VA 15 400 Hz
1000 V 0.10 % 0.10 % 0.30 0.05 % 0.05 % 0.15
6A AC 10 0 6A >2h 55 V 330 VA 15 400 Hz 2kV AC 500 V 0.10 % 0.10 % 0.40 0.05 % 0.05 % 0.20
Output transient characteristics
3A AC10 0 3A >2h 110 V 330 VA 15 400 Hz 5A 0.40 % 0.10 % 0.20 0.20 % 0.05 % 0.10
0 400 A 2 min 6.5 V 2600 VA DC Changes from off or a low Changes from a high magnitude to 500 mA 0.10 % 0.10 % 0.20 0.05 % 0.05 % 0.10
magnitude to a higher magnitude a lower magnitude or off
400A DC 0 300 A 3 min 6.5 V 1950 VA DC
AC current within one period 300 ms maximum; accordingly less Note: For the individual notes, see Notes Related to Inputs and Outputs below.
0 200 A >2h 6.5 V 1300 VA DC
for smaller magnitudes
6A DC4, 10 0 6A >2h 60 V 360 VA DC
AC voltage 1200 ms maximum; accordingly less 300 ms maximum; accordingly less
2000A AC3 with an optional current booster. For more details, refer to page CP CB2-1. for smaller magnitudes for smaller magnitudes
CPC 100 Technical Data - 1

CPC 100 V 3.20
Measuring Inputs Output to Input Synchronization Notes Related to Inputs and Outputs
All input/output values are guaranteed over one year within an ambient temperature of 23 C
Guaranteed accuracy Typical accuracy6 Test cards Quick, Test card Amplifier
5 (73 F 10 F), a warm-up time longer than 25 min and in a frequency range of 45 60 Hz
Sequencer, Ramping
Amplitude Phase Amplitude Phase or DC. Accuracy values indicate that the error is smaller than (value read x reading error + full
Input Imped. Range Frequency range 48 62 Hz scale of the range x full scale error).
Reading Full Full Reading Full Full
error scale scale error scale scale Synchronization inputs V1 AC V1 AC, V2 AC, I AC 1. With a mains voltage of 230 V using a 2 x 6 m high-current cable at an ambient temperature
error error error error (automatic range switching) (fixed to maximum range) of 23 C 5 (73 F 10 F)
10A AC 0.10 % 0.10 % 0.20 0.05 % 0.05 % 0.10 2. Signals below 50 Hz or above 60 Hz with reduced values possible.
Input magnitude 10 % of input range full scale
1A AC 0.10 % 0.10 % 0.30 0.05 % 0.05 % 0.15 3. Output can be synchronized with V1 AC in Quick, Sequencer, Ramping and Amplifier.
Output magnitude 5 % of output range full scale
IAC/DC4, 7 < 0.1 4. The input / output is protected with lightning arrestors between the connector and against
10A DC 0.05 % 0.15 % - 0.03 % 0.08 % - Settling time 100 ms after 5 % of output 1000 ms after 5 % of output protective earth. In case of energy above a few hundred Joule the lightning arrestors apply
1A DC 0.05 % 0.15 % - 0.03 % 0.08 % - magnitude is reached magnitude is reached a permanent short-circuit to the input / output.
300 V 0.10 % 0.10 % 0.20 0.05 % 0.05 % 0.10 Signal changes All quantities must be ramped No changes of frequency and 5. Signals below 50 Hz or above 200 Hz with reduced values possible.
within 20 signal periods phase. Magnitude changes
30 V 0.10 % 0.10 % 0.20 0.05 % 0.05 % 0.10 6. 98 % of all units have an accuracy better than specified as typical.
500 k without limitation. Output
V1 AC8
3V 0.20 % 0.10 % 0.20 0.10 % 0.05 % 0.10 follows within 250 ms. 7. Input is galvanically separated from all other inputs
300 mV 0.30 % 0.10 % 0.20 0.15 % 0.05 % 0.10 Phase tolerance 0.5 within the limits as specified above 8. V1 and V2 are galvanically coupled but separated from all other inputs.
3V 0.05 % 0.15 % 0.20 0.03 % 0.08 % 0.10 9. There are power restrictions for mains voltages below 190V AC.
V2 AC 8, 11 10 M 10. Fuse-protected
300 mV 0.15 % 0.15 % 0.20 0.08 % 0.08 % 0.10
11. When using the CTRogowski test card, the 3V V2 AC input uses an additional software
30 mV 0.20 % 0.50 % 0.30 0.10 % 0.25 % 0.15
based integration method. In the range of 50 Hz < f < 60 Hz, this results in a phase shift of
10 V 0.05 % 0.15 % - 0.03 % 0.08 % - 90 as well as an additional phase error of +/- 0.1 and an additional amplitude error of +/-
1V 0.05 % 0.15 % - 0.03 % 0.08 % - 0.01 %. For frequencies in the range of 15 Hz < f < 400 Hz, the phase error is not specified,
V DC4, 7 and the amplitude error can be up to +/- 0.50 % higher.
100 mV 0.10 % 0.20 % - 0.05 % 0.10 % -
10 mV 0.10 % 0.30 % - 0.05 % 0.15 % -
CPC 100
Technical Data
CPC 100 V 3.20
Measuring Inputs Resistance Measurement General

Additional Features of the Measuring Inputs The accuracy of the resistance measurements can be calculated from the respective input and
Display VGA greyscale LCD display
Automatic range switching (except test card Amplifier) output specifications.
Galvanically separated potential groups: I AC / DC; V1 & V2; V DC
AC frequency range 15 400 Hz (except test card Amplifier) 4-wire measurement with 400A DC output and 10V VDC input
Power supply
Protection of I AC / DC input: 10A FF fuse4 Current Resistance Voltage Typ. error Guaranteed
Single-phase, nominal9 100V AC 240V AC, 16A
7 400 A 10 4 mV 0.70 % 1.35 %
Binary input for dry contacts or voltages up to 300V DC Single-phase, permissible 85V AC 264V AC (L-N or L-L)
400 A 100 40 mV 0.55 % 1.10 %
Frequency, nominal 50/60 Hz
Trigger criteria Toggling with potential-free contacts or voltages of up to 300 V 400 A 1 m 400 mV 0.50 % 0.95 %
Power consumption < 7000 VA for a time < 10 s
Input impedance > 100 k 400 A 10 m 4V 0.50 % 0.95 %
Connection IEC320/C20
Response time 1 ms
4-wire measurement with 6A DC output and 10V VDC input

Environmental conditions
Current Resistance Voltage Typ. error Guaranteed
Operating temperature -10 +55 C (+14 +131 F)
6A 100 m 0.6 V 0.35 % 0.60 %
Storage temperature -20 +70 C (-4 +158 F)
6A 1 6V 0.35 % 0.60 %
Humidity range 5 95 % relative humidity, no condensation
1A 10 10 V 0.25 % 0.40 %
Shock IEC68-2-27 (operating), 15 g/11 ms, half-sinusoid
Vibration IEC68-2-6 (operating), 10 150 Hz, acceleration 2 g
2-wire measurement with 10V VDC input continuous (20 m/s); 10 cycles per axis
Current Resistance Voltage Typ. error Guaranteed EMC EN 50081-2, EN 55011, EN 61000-3-2, FCC Subpart B of Part
< 5 mA 100 0.60 % 1.20 % 15 Class A, EN 50082-2, IEC 61000-4-2/3/4/8, CE conform
(89/336/EEC)
< 5 mA 1 k 0.51 % 1.02 %
Safety EN 61010-1, EN 60950, IEC 61010-1, produced and tested in
< 5 mA 10 k 0.50 % 1.00 %
an EN ISO 9001 certified company.
Prepared for IEEE 510, EN 50191, VDE 104

CPC 100 V 3.20
General
Weight and Dimensions
Weight 29 kg (64 lbs), case without protection cover
Dimensions W x H x D: 468 x 394 x 233 mm (18.4 x 15.5 x 9.2"), cover,
without handles.
CPC 100
Technical Data
CP TD1
CP TD1
Safety Instructions Product Description - Designated Use

The CP TD1s output and the connected cables carry life-hazardous voltage or current. Both low-voltage measuring cables must always be well attached and tightly connected to The CP TD1 is an optionally available high-precision test system for on-site insulation tests of
Always obey the five safety rules and follow the detailed safety instructions below. the CP TD1s measuring inputs IN A and IN B. high-voltage systems like power and measuring transformers, circuit breakers, capacitors and
Make sure to insert the red and blue marked cables into the corresponding measuring isolators. With the add-on device CP TD1, the CPC 100 increases its range of possible
Note: The safety instructions relevant to the CPC 100 and its accessories (refer to page inputs: IN A = red, IN B = blue. applications into high-voltage measurements.
Preface-1) also apply to the CP TD1. This section lists safety instructions that exclusively apply Tighten the plugs by turning them until you feel a stop.
to the CP TD1. The internal switched mode power amplifier enables measuring at different frequencies without
Tighten the plugs manually. Do not use any tools for that because that can damage the plugs interferences with the mains frequency. Automatic test procedures reduce the testing time to a
or connectors. minimum. Test reports are generated automatically.
Handling cables
The CP TD1 comes with its own test card named TanDelta (Tangent Delta), which provides
Do not use any other cables than the ones supplied by OMICRON electronics.
highly accurate measurements of the capacitance Cx and the dissipation factor tan (DF) or
Do not connect any cable to the test object without a visible grounding of the test object.
power factor cos (PF), respectively.
Never remove any cables from the CP TD1 or the test object during a test.
Always turn off the CP TD1 completely before you connect or disconnect any cable Both the dissipation factor and the power factor grant information about possible losses in the
(disconnect the CPC 100 from mains or press its Emergency Stop button). insulation material, which are increasing with age and water content. A change of Cx is a
The high-voltage cable must always be well attached and tightly connected to both the warning indicator for partial breakdowns between the layers of a bushing or a capacitor.
CP TD1 and the test object. A loose or even falling off connector at the test object carrying Additionally, the CP TD1 measures the following quantities:
high voltage is life-hazardous. Make sure the connectors are clean and dry before
Actual, apparent and reactive power
connecting.
Quality factor QF
At the CP TD1, press the high-voltage cables plug to the connector tightly and turn the
Inductance
screw cap until you feel a mechanical stop. If you notice a rough-running of the screw-cap,
Impedance, phase angle
clean the screw thread and use a lubricant (vaseline recommended).
Test voltage & current
Tighten the plugs manually. Do not use any tools for that because that can damage the plugs
or connectors. The CP TD1 works as an add-on device to the CPC 100. Do not connect the CP TD1 to any
Insert the yellow banana plug (the high-voltage cables grounding) into the respective plug other device. Do not use the accessories for applications not indicated in this User Manual.
socket. Note: Any other use of the CP TD1 but the one mentioned above is considered improper use,
The high-voltage cable is double-shielded and therefore safe. However, the last 50 cm (20 and will invalidate all customer warranty claims and exempt the manufacturer from any liability
inch) of this cable have no shield. Therefore, during a test consider this cable a life wire and to recourse
due to the high voltage life-hazardous.
Keep clear from zones in which high voltages may occur. Set up a barrier or establish similar
adequate means.
CP TD1 - 1
CP TD1
Functional Components Setup of Devices with and without Trolley

The equipment trolley holds the CPC 100, CP TD1 and all required cables. The trolley is
Equipment trolley To secure the CPC 100 while pulling the
Cable drum with equipped with a grounding bar with three knurled screws to ensure a solid grounding to
trolley, a safety belt is available (not
double-shielded equipotential ground of all devices.
shown).
output cable to feed
the high voltage to the
If the CPC 100 and CP TD1 are to be operated without trolley, place them on their transport
test object cases and connect them with the long type data cable CPC 100 CP TD1 (3 m) and the long-
type booster cable CPC 100 CP TD1 (3 m). Each device has to be grounded separately with
CPC 100
Data cable CPC 100 CP TD1 (short a 6 m grounding cable of at least 6 mm.
type). Via this data cable the CPC 100
software (test card TanDelta) controls
Cable drum for
the CP TD1.
measuring
cables
Booster cable
CPC 100 CP TD1
(short type). Via this
cable the CPC 100
controls the CP TD1
output voltage.
High-voltage
output with
attached screw
plug and yellow
grounding plug.
The CP TD1s measuring inputs IN A
CPC 100, CP TD1 and
and IN B, connected to the cable drum
the equipment trolley
for the measuring cables
CP TD1 connected to the
trolleys grounding bar
and led to earth.
Grounding cable min.
6 mm.
Equipotential ground
Swiveling mounting brackets for the CPC 100 (top)
and CP TD1 (bottom)
CP TD1 - 2
CP TD1
CP TD1
CP TD1 Connected to a Power Transformer CP TD1 Connected to CP CAL1 Putting the CP TD1 into Operation
CP TD1 CP TD1 CP CAL1 As the first step, before you set a CPC 100 / CP TD1 measurement setup into
12 kV 12 kV
operation, link the CPC 100, CP TD1 and, if applicable, the equipment trolley with
IN a min. 6 mm grounding cable as displayed on page CP TD1-2.
Never use the CPC 100 / CP TD1 measurement setup without a solid connection
C1 to ground.
IN A IN A
C2 1. Switch off the CPC 100 at the main power switch.
Ix IN B IN B
Ix 2. With trolley:
C3 Properly connect the CPC 100 and CP TD1 grounding terminals to the trolleys ground bar.
Connect the ground bar to earth. All cables minimum 6 mm.
Measurement Measurement Without trolley:
PE PE Properly connect the CPC 100 and CP TD1 grounding terminals to earth. Both cables
minimum 6 mm.
Booster Serial Booster Serial 3. Connect the CP TD1s "BOOSTER IN" to the CPC 100s "EXT. BOOSTER" with the
OMICRON electronics supplied booster cable.
Equipotential
CPC 100 ground 4. Connect the CP TD1s "SERIAL" to the CPC 100s "SERIAL" with the OMICRON electronics
CPC 100
supplied data cable. This cable also provides the power supply for the CP TD1.
Power transformer 5. Pull out the measuring cables from the cable drum and connect the test object to the
CP TD1s measuring inputs IN A and IN B.
6. Pull out the high-voltage cables from the cable drum and connect the test object to the
When using the CP CAL1 for calibration, we recommend to take C1 as reference and to select CP TD1s high-voltage output.
Equipotential ground the calibration frequency in a range between 50 200 Hz.
7. Switch on the CPC 100.
8. Selecting the TanDelta test card from any of the CPC 100s CT, VT, Transformer or Others
test card groups automatically turns on the CP TD1. If no CP TD1 is connected to the
CPC 100, an error message appears.
9. Set up your measurement in the TanDelta test card (see page CP TD1-5).
10. Press the CPC 100s I/O (test start / stop) push-button.
CP TD1 - 3
CP TD1
Calibrate the CP TD1 Using a Reference Capacitor Option TH 3631 Application and Test Templates
By connecting a reference capacitor (e.g., optional device CP CAL1) with known values of Use the optional device TH 3631 to measure ambient temperature, the test object temperature For detailed information on the CP TD1 applications, refer to the CP TD1 Reference Manual
capacity Cref and dissipation factor DFref, in mode UST-A the values Cx and DFx can be and humidity. Once these values were measured, enter them into the respective entry fields of delivered with the CP TD1 or available in pdf format on the CPC 100 Start Page.
measured and then compared to the known reference values. the TanDelta test cards Settings page at Compensations (see page CP TD1-6).
If you experience substantial deviations, re-calibrate the CP TD1: Test Templates
Cx = Cref / Cmeas and The test procedures for designated applications are controlled by templates available on the
DF / PF + = DFref - DFmeas CPC 100 Toolsets shipped with your CP TD1 or on the CPC 100 Start Page.
as described on page CP TD1-6. Test templates are available for the following areas:
A re-calibration of the CP TD1 is also shown in the test report (.xml file). Power transformers
Instrument transformers
Note: If you change the factory-made calibration, the responsibility for the accuracy of the
Rotating machines
CP TD1 will be in your hands.
Cables and transmission lines
Grounding systems
Calibration tips: Others
For calibration, set the averaging factor to maximum and the filter bandwidth to 5 Hz (refer
to page CP TD1-5).
To reset to the factory settings, select "DF/PF+" to 0.0 ppm and "Cx" to 1.000 (refer to page
CP TD1-6).
CP TD1 - 4
CP TD1
CP TD1
TanDelta-PF Test Card - Main Page

The TanDelta-PF test card can be accessed from CT, VT, Transformer and Others test card *) Auto test points cleared = manual measurement: Applies the set test voltage and **) Measuring modes and their according
groups. frequency to the CP TD1s output. When the measurement is finished, its results are displayed arrangements of the internal switch-
in the results table. matrix in the CP TD1.
Select "Assessment" to automatically assess the test, clear for no assessment.
Auto test points selected = automatic measurement: Enables the output of a series of test The switch-matrix determines what
Enter the nominal values in the entry fields (here "Cref" and "DFref"; availability and naming
points, e.g., combining a series of voltage values with one fixed frequency value creates a capacities are actually measured.
depend on the measuring mode). These values serve as reference for the assessment. Their
voltage ramp. Combining a series of frequency values with one fixed voltage value creates a
tolerance range can be set on the Settings page (see page CP TD1-6).
frequency ramp. Furthermore, a combination of both is possible.
A measurement is rated as OK if both values are within their tolerance range. The assessment
is displayed in the test point tabless column "?" Set a test voltage and frequency of your choice, and press Add to Auto. The values are
entered into the list boxes.
Note: While a test is running, new nominal values can already be entered.
Set a second test voltage and/or frequency, and again press Add to Auto. The value(s) is/
are appended to the list.
Test voltage and frequency. Repeat this procedure as often as you need.
Note: You cannot enter the same value twice. Double entries are rejected. If you need identical
Select for automatic measurement, test points for an increasing and a decreasing voltage ramp, set values very close to each other,
clear for manual measurement.*). e.g., 2000 V and 2001 V.
Selecting enables the list boxes. The CP TD1 then puts out the specified list of values as follows:
1. All voltages are issued in the exact order they were entered using the first frequency value
of the list.
Selecting a measuring mode and
2. All voltages are issued once more in the exact order they were entered using the second
pressing the handwheel displays an
frequency value of the list (if any).
image that shows the according
arrangement of the internal 3. ... and so forth.
measurement switch-matrix.**) Results table. Each combination is one individual measurement, and its result is displayed in the results table
Also refer to page CP TD1-8. with an individual line.
To delete an entry from a list box, place the cursor on the value and press Delete Value. Do
delete all values from both list boxes, place the cursor on "Auto test points (V, f)" and press
Delete List.
During the measurement, the list boxes display the current output values.
CP TD1 - 5
CP TD1
TanDelta-PF Test Card - Main Page TanDelta-PF Test Card - Settings Page
Compound measurement setting Pressing the Settings button on the TanDelta main page opens the Settings page allowing you Selecting Compensations" converts the actually measured dissipation or power factor to
to set additional measurement options. normalized values corresponding to an ambient temperature of 20 C. In doing so, the values
Cp, DF (tan) = parallel capacitance & dissipation factor
Cp, PF (cos) = parallel capacitance & power factor The CP TD1 leaves OMICRON entered at "Compensations" represent the existing ambient condition.
Cp, Ptest = parallel capacitance & power
At "Assessment Limits", set the tolerance of the
Cp, P@10kV = parallel capacitance & power; linearly interpolated to 10 kV test voltage
electronics factory-calibrated. If a main pages nominal values for the assessment. Enter oil temperature, ambient temperature (at bushing) and relative humidity first.
Q test, Stest = reactive & apparent power component needs to be exchanged by a For the capacitance, the tolerance is entered in Then place the cursor on "k".
Z = impedance with phase angle spare part, the CP TD1 must be re- percent, for the dissipation factor its a multiplier. The medium the measurement takes place in, oil or air, determines the k-factor.
Cp, Rp = parallel capacitance & parallel resistance
calibrated.
Ls, Rs = serial inductance & serial resistance Note: Availability and naming of the entry fields
Cp, QF = parallel capacitance & quality factor To re-calibrate, set the focus onto the ANSI C57.12
Ls, QF = series inductance & quality factor test card tab designation TanDelta and depend on the measuring mode, e.g., DF and PF The oil temperature is the determining medium for the k-factor.
press Edit Calib to enable the entry are the same entry field. Bushings
fields: The air temperature at the respective bushing is the determining medium for the k-factor.
Bushings provides three bushing types to select from: RBP (Resin Bonded Paper), RIP
Cx = correction factor for Cmeas
The averaging factor determines the (Resin Impregnated Paper) and OIP (Oil Impregnated Paper). The k-factor changes
(multiplier)
number of measurements. A factor of 3 accordingly.
DF/PF + = corrective value added
means: the CP TD1 carries out 3 to dissipation or power factor (can
measurements whose results are then
be + or -)
averaged. The higher the factor, the
Note: Enter your name and press Select if you use an external CT.
more accurate the measurement but
the longer the measuring time. Update Calib to complete the re- The entered ratio is used to calculate
calibration. the measured current accordingly.
See also figure CP TD1 CP CAL1 on
Note: "Use ext. CT" can only be
page CP TD1-3.
selected if there are no measurement
Filter bandwidth of measurement. If selected, the beeper sounds during
results yet.
the entire test. If cleared, the beeper
Note: If the test frequency equals the default frequency (as set at Options | Device Setup), sounds at the beginning and the end of
the filter bandwidth is always 5 Hz, regardless of the set value. This even applies if the option
the test only.
"use default frequency of xx.xx Hz" is not specifically selected.
5 Hz means that interferences at frequencies with an offset of 5 Hz from the measuring If selected, the CPC 100 checks whether the shield of the high-voltage cable is connected. For
frequency will not affect the results. some large inductive loads, the CPC 100 can accidentally report shield check error even when
The smaller the filter bandwidth, the longer the measuring time. the shield is connected. If this is the case, it makes sense to clear the check box.
Returns to TanDeltas main page
CP TD1 - 6
CP TD1
CP TD1
CP TD1 High-Voltage Source Test Settings

In addition to the Dissipation Factor (TanDelta)/Power Factor test, the CP TD1 can also be used Define automatic test cycle Set maximum voltage
Show minimum Show maximum inductance
as a high-voltage source for measuring, for example, partial discharge or conducting high-
inductance possible possible with available
voltage tests on rotating machines. Show wiring configuration (test
with available CP CR500
setup)
To compensate capacitive currents, a parallel resonance circuit can be set up. Set test Activate search of resonance CP CR500
voltage frequency Set available
The compensation using the CP CR500 compensation reactor is realized in two different ways: Activate the test
CP CR500
First, by parallel circuiting the compensation reactors to measure as close as possible to the to determine the
resonance frequency when measuring with nominal frequency is required. Second, by setting test capacitance Set test frequency
the frequency to measure at exactly the resonance frequency. The longest output duration is Set test
achieved with testing at resonance frequency, in most cases accomplished by a combination of frequency
both procedures. Show calculated
inductance for
The CP TD1 High-Voltage Source test card can be used both for manual or fully automatic Activate
resonance
testing by toggling defined ramps and sequences. The test card is also helpful in setting up the configuration of
frequency with Test information
optimum test configuration to achieve the best possible test duration. test setup with the
Time of the test. f test and
CP CR500
Typical Test Procedure The time starts capacitance set in
again from zero if main page
Without compensation Keep Result is
Set or show test
If the capacitance of the test object is smaller than 80 nF (up to 12 kV and t on > 2 min.), no capacitance pressed.
Shows resonance
compensation is required. frequency with
With compensation Select or show selected L comp.
Select or show and capacitance
1. Determine the capacitance of the test object compensation
compensation set in main page
Watt losses of the test setup (test object and inductance
2. Calculate the inductors needed for the compensation inductance
Measured inductors) combinations Show configuration for selected L comp.
manual calculation output possible with
Phase angle between output voltage and
by using the CP TD1 High-Voltage Source test card voltage available
Show the sequence output current
CP CR500
3. Set the test voltage number (only in automatic
4. Set f test (manually or with Search f0) mode) Output current of the CP TD1
5. Start the test (define test cycle before, if required)
CP TD1 - 7
CP TD1
Technical Data of the CP TD1 in Combination with the CPC 100

High-Voltage Output Filter for selective measurements Capacitance Cp (equivalent parallel circuit)
Conditions: Signals below 45 Hz with reduced values possible. Capacitive linear loads. Conditions: f0 = 15 400 Hz
Range Resolution Typical accuracy Conditions
Terminal U/f THD I S tmax Filter bandwidth Meas. time Stop band specification (attenuation) error < 0.05 % of Ix < 8 mA,
f0 5 Hz 2.2 s > 110 dB at fx = f0 (5 Hz or more) reading + 0.1 pF Vtest = 300 V 10 kV
High-voltage 10 12 kV AC <2% 300 mA 3600 VA > 2 min 1 pF 3 F 6 digits
output f0 10 Hz 1.2 s > 110 dB at fx = f0 (10 Hz or more) error < 0.2 % of reading Ix > 8 mA,
15 400 Hz 100 mA 1200 VA > 60 min Vtest = 300 V 10 kV
f0 20 Hz 0.9 s > 110 dB at fx = f0 (20 Hz or more)
Measurements Dissipation factor DF (tan)
Test current (RMS, selective)
Test frequencies
Range Resolution Typical accuracy Conditions
Terminal Range Resolution Typical accuracy Conditions
Range Resolution Typical accuracy 0 10 % 5 digits error < 0.1 % of reading f = 45 70 Hz,
IN A or IN Ba 0 5A AC 5 digits error < 0.3 % of reading + Ix < 8 mA (capacitive) I < 8 mA,
15 400 Hz 0.01 Hz error < 0.005 % of reading + 0.005 %a
100 nA Vtest = 300 V 10 kV
error < 0.5 % of reading Ix > 8 mA 0 100 5 digits error < 0.5 % of reading Vtest = 300 V 10 kV
TanDelta test card: Column Hz of the results table
(0 10000 %) + 0.02 %
Special displays in the frequency column Hz and their meanings: a
) IN A (red) or IN B (blue), depending on the mode.
Test voltage (RMS, selective) Power factor PF (cos)
*50 Hz (*60 Hz) Measurement mode suppressing the mains frequency
interferences; doubles the measurement time.
Range Resolution Typical accuracy Range Resolution Typical accuracy Conditions
!30 Hz The selected test voltage is not available in Automatic
0 12000V AC 1V error < 0.3 % of reading + 1 V 0 10 % 5 digits error < 0.1 % of reading f = 45 70 Hz,
measurement (applies to frequencies below 45 Hz only).
(capacitive) + 0.005 %a I < 8 mA,
?xx Hz Results with reduced accuracy, e.g., in case of a low testing Vtest = 300 V 10 kV
voltage, influences of partial discharge etc.
0 100 % 5 digits error < 0.5 % of reading Vtest = 300 V 10 kV
+ 0.02 %
a) Reduced accuracy of DF and PF at mains frequency or its harmonics. Mains frequency suppression
available by precisely selecting a mains frequency of *50 Hz or *60 Hz in the Hz column.
CP TD1 - 8
CP TD1
CP TD1
Technical Data of the CP TD1 in Combination with the CPC 100

Phase angle Power P, Q, S (selective) Weight and dimensions
Weight Dimensions (W x H x D)
Range Resolution Typical accuracy Conditions Range Resolution Typical accuracy
CP TD1 test set 25 kg 450 x 330 x 220 mm
-90 +90 4 digits error < 0.01 Vtest = 300 V 10 kV 0 3.6 kW 6 digits error < 0.5 % of reading + 1 mW
(55.2 lbs) (17.7 x 13 x 8.7)
0 3.6 kvar 6 digits error < 0.5 % of reading + 1 mvar without handles
Impedance Z
0 3.6 kVA 5 digits error < 0.5 % of reading + 1 mVA test set & casea 38.1 kg 700 x 500 x 420 mm
Range Resolution Typical accuracy Conditions (84 lbs) (27.5 x 19.7 x 16.5)
Mechanical Data CP CAL1 test set 8.8 kg 450 x 330 x 220 mm
1 k 1200M 6 digits error < 0.5 % of reading Vtest = 300 V 10 kV
(19.4 lbs) (17.7 x 13 x 8.7)
Environmental conditions
without handles
Inductance Lx (equivalent serial circuit)
Operating temperature -10 +55 C (+14 +131 F) test set & casea 21 kg 700 x 500 x 420 mm
Range Resolution Typical accuracy Transport and storage -20 +70 C (-4 +158 F) (46.3 lbs) (27.5 x 19.7 x 16.5)
1 H 1000 kH 6 digits error < 0.3 % of reading temperature Cables and equipment 16.6 kg
Humidity range 5 95 % relative humidity, no condensation accessories (36.6 lbs)
Quality factor QF Shock IEC68-2-27 (operating), 15 g/11 ms, half-sinusoid equipment and 26.6 kg 680 x 450 x 420 mm
casea (58.7 lbs) (26.8 x 17.7 x 16.5)
Vibration IEC68-2-6 (operating), 10 150 Hz, acceleration 2 g
Range Resolution Typical accuracy
continuous (20 m/s); 5 cycles per axis Equipment trolley equipment 14.5 kg
0 1000 5 digits error < 0.5 % of reading + 0.2 % (32 lbs)
EMC EN 50081-2, EN 55011, EN 61000-3-2, FCC Subpart B of Part
> 1000 5 digits error < 5 % of reading 15 Class A, EN 50082-2, IEC 61000-4-2/3/4/8, CE conform equipment & carton 18.9 kg 590 x 750 x 370 mm
(89/336/EEC) (41.7 lbs) (23.2 x 29.2 x 14.6)
Safety EN 61010-1, EN 60950, IEC 61010-1, produced and tested in CP TD1, CPC 100, equipment 85 kg 750 x 1050 x 600 mm
an EN ISO 9001 certified company. equipment & trolley (187.5 lbs) (29.5 x 41.3 x 23.6)
(without CP CAL1) equipment & packing 125 kg
Prepared for IEEE 510, EN 50191, VDE 104
(275.8 lbs)
a) Case = robust case, IP22
CP TD1 - 9
CP TD1
CP TD1 - 10
CP TD1
CP CU1
CP CU1
Safety Instructions Block Diagram

The CP CU1s outputs and the connected cables carry life-hazardous voltage or current. Operating the Measurement Setup
Always obey the five safety rules and follow the detailed safety instructions below. When using the CP GB1, ground it near the place where the connection to the test object is
Note: The safety instructions relevant to the CPC 100 and its accessories (refer to page made. Make sure that the grounding stud is in good condition, clean and free of oxidation.
Preface-1) also apply to the CP CU1. This section lists safety instructions that exclusively apply Life threatening voltages up to 600 V can appear on all CP GB1 contacts and on all clamps
to the CP CU1. and cables connected to the CP CU1 during the test. Keep safe distance from them.
Before handling the CP CU1 or CP GB1 in any way (even before setting the current range
switch), make sure that the device under test (e.g. overhead lines or power cables) are well I AC (0 2.5 A)
General
grounded (e.g. by closing the grounding switch) near the measurement setup. Surge arrestor
Before operating the CP CU1, read the CP CU1 Reference Manual carefully and observe Ensure that the short-circuit bar is always plugged in the CP CU1 I AC output whenever the
the safety rules and instructions therein. output is not connected to the I AC input of the CPC 100. Fuse 30 A Power transformer Current range switch
Before handling the CP CU1 or CPC 100 in any way, connect them with a solid connection Connect the CP CU1 I AC output exclusively to the I AC input of the CPC 100.
of at least 6 mm cross-section to ground. Ground the CP CU1 as close as possible to the Before connecting the CP CU1 with the CPC 100, turn off the CPC 100 either by the
CPC 100. POWER ON/OFF switch or the Emergency Stop button. BOOSTER CT I OUT (0 100 A)
Use the CP GB1 grounding box to connect the CP CU1 to overhead lines and power cables. Set the current range switch on the CP CU1 front panel only when the CPC 100 is turned
For detailed information, see the application-specific Safety Instructions for Connecting off and the test object is grounded.
CP CU1 to Power Lines in the CP CU1 Reference Manual. In addition to the above safety rules follow the application-specific Safety Instructions for Voltmeter
When using the CP GB1, ground it near the place where the connection to the test object is Connecting CP CU1 to Power Lines in the CP CU1 Reference Manual.
made. Make sure that the grounding stud is in good condition, clean and free of oxidation. The CP CU1 may be used only as described in Applications in the CP CU1 Reference V1 AC (0 30 V)
Make sure that all studs and cables of the CP GB1 are screwed tight. V SENSE (0 600 V)
Manual. Any other use is not in accordance with the regulations. The manufacturer and/or
Make sure that the test objects terminals to be connected to the CP CU1 do not carry any distributor is not liable for damage resulting from improper usage. The user alone assumes Surge arrestor VT
voltage potential. During a test, the only power source for a test object may be the CP CU1 all responsibility and risk.
(powered by the CPC 100). The only exception are measurements on overhead lines as
described in Applications in the CP CU1 Reference Manual.
Use the CP CU1, CP GB1 and their accessories only in a technically sound condition and
when its use is in accordance with the regulations. In particular, avoid disruptions that could
in turn affect safety.
CP CU1 - 1
CP CU1
Functional Elements CP GB1 Grounding Box

Equipotential ground V SENSE input The CP GB1 grounding box is a surge arrestor unit for connecting the CP CU1 to the test object. To short the phases, connect the line studs of the CP GB1 as shown below.
I AC output
terminal If high voltage appears for a short time on the test objects terminals, an arc discharges the
Location to store the VT 600 V : 30 V voltage and extinguishes without destroying the grounding box. If the arc persists for a longer
short-circuit bar time period, the surge arrestor insulator melts and the terminals are short-circuited to ground,
V1 AC output
thereby protecting the operating staff, CP CU1 and CPC 100.
To CP CU1
To test object
Surge arrestor
Fuse 30 A Voltmeter
Current range switch I OUT output
BOOSTER input CT 100 A : 2.5 A Ground connection DANGER

DANGER The CP GB1 grounding box must be used for measurements on overhead lines or
Death or severe injury caused by high voltage or current power cables.
Check the surge arrestors before using the CP GB1. Refer to the CP CU1
Use the short-circuit bar to short-circuit the secondary side of the internal CT.
Reference Manual for more Information.
CP CU1 - 2
CP CU1
CP CU1
Measurement Setup Configuring the CPC 100 Connecting the CPC 100 and CP CU1 to Power Lines
The CPC 100 must be configured for the CP CU1. Follow the steps below to configure the Safety Instructions
CPC 100: Do not connect the measurement setup to overhead lines if there is a possibility of a
1. Press the Options view selector button to open the Options window. thunderstorm over any part of the lines to be measured. A lightning discharge to the line
under test can cause injury or possibly death of the operating staff.
It is strongly recommended to take all parallel lines out of service before proceeding.
Connecting the measurement setup to overhead lines with a life parallel system brings about
high-voltage hazards.
While the grounding switch at the near end of the power line is open, the area around the
Dangerous zone CP GB1 in the range of 5 m/15 ft and around the CP CU1 in the range of 2 m/5 ft is a
dangerous zone due to high-voltage and mechanical hazards. Do not enter the dangerous
zone. Keep the grounding switch open for a time as short as possible.
I AC V1 AC If you see or hear anything uncommon in the test equipment, e.g. noise of electrical
V1 AC I AC
discharge or lightening of surge arrestors, close the grounding switch before touching the
CPC 100 CP CU1 V SENSE Test object
CP GB1 measurement setup.
EXT. BOOSTER BOOSTER I OUT (optional)
2. In the External booster combo box, select CU 1.

The CT and VT settings are set according to the built-in current and voltage transformers
automatically.
3. Set the current range of the CP CU1 using the current range switch (see page CP CU1-2)
to the value configured by the CPC 100 software.
DANGER
Only set the current range switch on the CP CU1 front panel when the CPC 100 is
turned off and the test object is connected to ground with closed grounding switch
near the measurement setup.
Note: Current range settings on the test card and on the CP CU1 front panel must be the same.
CP CU1 - 3
Yes
Yes
Yes
CP CU1 - 4
10 km/6 mi?
2 km/1.5 mi?
Use the 10 A
50 km/30 mi?
current range.
current range.
Start with the 100 A
Is the line longer than

Set 10 A
Set 20 A
Set 50 A
No
No
No
Connect a grounding set in parallel to the closed
grounding disconnector to each phase. Connect it first to
the ground and then to the line. Open the grounding
disconnector and measure the currents in all three
grounding sets. Use the highest measured value of IGS in
the following formula. Close the grounding disconnector
after the measurement is done.
Connecting the CPC 100 and CP CU1 to Power Lines
Yes
Yes
Yes
Yes
Is
Is
Is
Is
greater than 50 V?
greater than 500 V?

greater than 250 V?
greater than 100 V?
Set 10 A
Set 50 A
Set 20 A
Line Length 2 0.4/km (0.64/mi) IGS

No
No
No
No
Close the grounding disconnector, disconnect the

grounding sets first from the line and then from the
ground. Connect the grounding sets to the CP GB1 and
then to the line. Make the connections to the CP CU1 and
CPC 100 according to the figures on the following pages.
Open the grounding disconnector and read the display
value of the CP CU1. Close the grounding disconnector
afterwards.
Yes
Yes
Yes
Yes
50 V?
500 V?
250 V?
100 V?
Stop! The measurement cannot be performed on this line.

Is the value greater than
Set 50 A
Set 10 A
Set 20 A
No
No
No
No
Try to take parallel lines out of service or to reduce the current flow on the parallel systems.
Start the measurement according to the application

description in one of the following chapters. Try to find out
the maximum possible current at 20 Hz above and below
the mains frequency to avoid overload display.
CP CU1
No
No
No
No
Is 1 A possible?
Are 12 A possible?
Are 30 A possible?
Are 60 A possible?
Set 50 A
Set 20 A
Set 10 A
Yes
Yes
Yes
Yes
Reduce the current for the higher frequencies as needed

to avoid overloads. Try to keep identical settings for all
test cards in one procedure.
CP CU1
Applications and Test Templates Line Impedance Measurement Ground Impedance Measurement
The following application examples show the typical usage of the CP CU1. The test procedures
running on the measurement setup are controlled by templates available on the
CPC 100 Start Page.
For detailed information on the CP CU1 applications, refer to the CP CU1 Reference Manual
delivered with the CP CU1 or available in pdf format on the CPC 100 Start Page.
Far end
Far end
Overhead line
Overhead line
Near endend
Near
90
V1
V1 AC
AC II AC
AC I AC V1 AC
CPC 100
100 CP CU1 V SENSE V1 AC I AC I AC
CPC
BOOSTER CP GB1 CPC 100 CP CU1
EXT.
EXT. BOOSTER
BOOSTER I OUT
EXT. BOOSTER BOOSTER I OUT
CP GB1
There are seven different measurement loops: A-B (shown here), A-C, B-C, A-G, B-G, C-G and
ABC in parallel to ground (similar to the next figure).
CP CU1 - 5
CP CU1
Measurement of Coupling into Signal Cables Step and Touch Voltage Measurement Technical Data
Output Ranges
Range Current Compliance Voltage @ > 45 Hz

10 A 0 10 Arms 500 Vrms 5000 VA (45 70 Hz)
20 A 0 20 Arms 250 Vrms cos < 1.0 @ 230 V AC mains voltage
cos < 0.4 @ 115 V AC mains voltage
50 A 0 50 Arms 100 Vrms for 8 s or 1600 VA continuously
Fence
100 A 0 100 Arms 50 Vrms
Accuracy
Impedance Typical Typical V SENSE I OUT Current

Signal cable
Range Accuracy of Accuracy of Voltage Current Range
abs(Z) Phase
0.05 0.2 1.0 0.5 % 1.5 0.8 5 20 V 100 A 100 A
0.2 2 0.5 0.3 % 0.8 0.5 20 50 V 100 25 A 100 A
25 0.3 % 0.5 100 V 50 20 A 50 A
I AC I AC I OUT 5 25 0.3 % 0.5 100 250 V 20 10 A 20 A
V2 AC I AC I AC
I OUT CPC 100 CP CU1
CPC 100 CP CU1 25 300 0.3 1.0 % 0.5 1.5 250 500 V 10 1.5 A 10 A
CP GB1 EXT. BOOSTER BOOSTER
EXT. BOOSTER BOOSTER CP GB1
For step and touch voltage measurements using the HGT1 FFT voltmeter, refer to the
There are four measurements with different connections. For detailed information, refer to the
HGT1 User Manual.
template or the CP CU1 Reference Manual.
CP CU1 - 6
CP CU1
CP SB1
CP SB1
Safety Instructions Product Description - Designated Use

The CP SB1s outputs and the connected cables carry life-hazardous voltage or current. For the connection between the CPC 100 and CP SB1 only use the specially manufactured The CP SB1 is a transformer switch box designated for automatically measuring the ratio and
cables supplied by OMICRON electronics. winding resistance, and testing the tap changer of three-phase power transformers. It is an
Always obey the five safety rules and follow the detailed safety instructions below.
accessory to the CPC 100. Automatic control of the On-Load Tap Changer (OLTC) is included.
Note: The safety instructions relevant to the CPC 100 and its accessories (refer to page DC Output to Test Objects with a High Inductance Testing of power transformers over all taps and all phases is fully automated. Therefore, no
Preface-1) also apply to the CP SB1. This section lists safety instructions that exclusively apply rewiring is required. The CP SB1 is controlled from the CPC 100 via its serial interface. The
to the CP SB1. When using the DC Output to test power transformers with a high inductance, observe the
results are recorded in the CPC 100 with the ratio and tap changer test cards, and can be
following safety instructions:
analyzed with the computer tool set (CPC 100 Excel File Loader).
General Use the TRTapCheck (tap changer winding resistance and on-load tap changer interruption
check) test card only.
Make sure to position the CP SB1 in a safe area.
As long as the CPC 100 software shows the on-screen message "Switch off in progress",
Before connecting or disconnecting test objects and/or cables, turn off the CPC 100 by
NEVER connect or disconnect test objects and/or cables.
either the POWER ON/OFF switch or the Emergency Stop button. Never connect or
The message "Switch off in progress" notifies you that, while the CPC 100 is deactivating,
disconnect a test object while the outputs are active.
the connected external inductance (this means the test object) still "feeds" voltage potential
Even if you switched off the CPC 100, wait until the red I/O warning light is fully extinguished.
back into the 6A DC output.
As long as this warning light is lit, there is still voltage and/or current potential on one or more
The existence of this voltage potential at the 6A DC output is also indicated by a lit LED -
of the outputs.
even if the CPC 100 is switched off.
When measuring the ratio of power transformers make sure that the test voltage is
If a test object with a high inductance was connected to the CPC 100, short-out the test
connected to the corresponding high-voltage winding, and the voltage of the low-voltage
object additionally before disconnecting any cables.
winding is the one that is measured. Accidentally mixing up the windings can generate life-
threatening voltages within the transformer.
For example: feeding a voltage of 300 V to the low-voltage winding of a power transformer
that has a ratio of 400000 V : 30000 V, induces a voltage of 4000 V in the transformer's
primary winding.
Do not operate the CP SB1 under ambient conditions that exceed the temperature and
humidity limits listed in "Technical Data".
If the CP SB1 or any add-on device or accessory does not seem to function properly, do not
use it anymore. If in doubt, call the OMICRON electronics hotline.
Before handling the CP SB1 or CPC 100 in any way, connect them with a solid connection
of at least 6 mm cross-section to equipotential ground. Ground the CP SB1 as close as
possible to the CPC 100.
CP SB1 - 1
CP SB1
Functional Components of the CP SB1 Connecting the CPC 100 and CP SB1 to Power Transformers
The front panel of the CP SB1 provides the following functional components:
Read the DANGER
Transformer High Voltage Tap Changer Transformer High Voltage: Death or severe injury caused by high voltage or current
Transformer Low Voltage manual
Outputs (Source) for the injection of current or voltage on the individual phases of the Position the CP SB1 in the safety area and do not enter this area during the entire
Up Down transformer measurement.
Inputs (Measure) for the voltage measurement Connect the CPC 100 and CP SB1 using the delivered grounding cable.
Note: The inputs and outputs of the respective connections (U/H1, V/H2, W/H3, N/H0) are Connect the grounding cable of the CP SB1 at a safe grounding point at the
connected to the transformer using Kelvin clamps. transformer.
Do not operate the test equipment without safe connection to ground.
Transformer Low Voltage: Make sure that all high-voltage connections of the transformer are removed.
Outputs (Source) for the injection of current or voltage on the individual phases of the Make sure that all terminals of the transformer are connected to ground.
transformer Switch off the power supply of the tap changer.
Inputs (Measure) for the voltage measurement Connect the Kelvin clamps to the bushings.
Connect the cables to the Kelvin clamps. Make sure that the cables show upwards and that
Note: The inputs and outputs of the respective connections (u/X1, v/x2, w/x3, n/X0) are
LEDs each color is connected to a different phase.
connected to the transformer using Kelvin clamps.
Connect the cables from the Kelvin clamps voltage sense outputs to the CP SB1s
Tap Changer: Two potential-free contacts for switching the tap changer transformer inputs. Observe the color code.
AC input for connection to the 2KV AC output of the CPC 100 Make sure to measure the voltage to ground at the terminals of the tap changer. If no voltage
DC input for connection to the 6A DC output and I AC/DC input of the CPC 100 is measured, connect the flexible terminal adapters to the "up" and "down" terminals of the
AC output for connection to the V1 AC input of the CPC 100 tap changer.
DC output for connection to the V DC input of the CPC 100 Connect the cables ("up", "down") to the CP SB1.
Serial interface for the CPC 100 (TRRatio and TRTapCheck test cards) to control the Connect the CP SB1 to the CPC 100 according to Functional Components of the CP SB1
CP SB1 on page CP SB1-2.
Equipotential ground terminal for grounding the CP SB1 close to the position of the Switch on the power supply of the tap changer.
operating staff Remove all grounding connections of the terminals except one per winding. Use Neutral (N)
V1 AC Output V DC Output Serial Equipotential
AC Input DC Input for the grounding connection if accessible.
connection ground
terminal
Start the measurement according to page Transformer-1 and page Transformer-7.
CP SB1 - 2
CP SB1
CP SB1
Measurement Setup Technical Data

Specifications Environmental Conditions
Characteristic Range Operating temperature 10 +55 C (+14 131 F)

AC Input / V1 AC Output max. 300 Vrms Storage and transportation 20 +70 C (4 158 F)
DC Input max. 6 A DC Max. altitude 2000 m
Transformer High and Low Voltage max. 300 Veff between all connectors and ground Humidity 5 95 % relative humidity; no condensation
connections Tested according to IEC 68-2-78
Tap Changer Two potential-free contacts, short circuit-protected; Vibration Tested according to IEC 60068-2-6;
0-240 V AC (only AC permitted); frequency range 10 150 Hz; acceleration 2 g
Overvoltage Category II; continuous (20 m/s); 20 cycles per axis
Resistance per contact = max. 4
Shock Tested according to IEC 60068-2-27 (operating mode);
I continuous = 0.9 A rms
15 g / 11 ms, half-sinusoid, 3 shocks in each axis
Supply Via serial interface from the CPC 100 (+15 V)
EMC EN 61326-1 Class A
Overvoltage protection to case with All connections to Tranformer High and Low voltage IEC 61326-1 Class A
surge arrestors side; AC/DC Input; V1 AC / V DC Output FCC Subpart B of Part 15 Class A
EN 61326-1
Weight and Dimensions IEC 61326-1
Safety EN 61010-1
Select Auto-tap IEC 61010-1
operation mode CP SB1 test set 3.5 kg (7.7 lbs) 357 x 235 x 111 mm UL 61010-1
(14.1 x 9.2 x 4.4")
Suitable for usage according to IEEE 510, EN 50191 (VDE 0104), EN 50110-1
test set & case 28.5 kg (62.7 lbs) 700 x 450 x 500 mm (VDE 0105 Part 100)
(27.6 x 17.7 x 19.7")
Housing and transport case IP20 according to EN 60529
CP SB1 - 3
CP SB1
CP SB1 - 4
CP SB1
CP CB2
CP CB2
General Operation Modes of the CP CB2

For test applications requiring up to 2000 A. 2000 A mode: 1000 A mode:
The output current of the CPC 100 can be increased up to 2000 A by means of an electronically
controlled current booster. The CP CB2 can be connected close to the busbar using short high-
current cables and to the CPC 100 with a long control cable.
Select the CP CB2 as external booster on the Device Setup tab in the Options menu:
Burden
Burden
Note: If you select the CP CB2 as external booster on the Device Setup tab in the Options
menu, it will be saved as default value for new test cards. However, it is also possible to select
the external booster individually on the test cards. The settings for already inserted test cards
will only be changed if no test results are available yet.
CP CB2 - 1
CP CB2
Technical Data
Notes regarding the CP CB2
Current outputs
1. With a mains voltage of 230 V using a 2 x 0.6 m high-current cable at an ambient
Range Amplitude tmax1 Vmax2 Powermax2 f
temperature of 23 C 5 (73 F 10 F)
1000 A AC 0 1000 A 25 s 4.90 V 4900 VA 15 400 Hz 2. Signals below 50 Hz or above 60 Hz with reduced values possible
0 500 A 30 min 5.00 V 2500 VA 15 400 Hz Note: Make sure to establish series or parallel connection, depending on the selected range on
2000 A AC 0 2000 A 25 s 2.45 V 4900 VA 15 400 Hz the test card.
DANGER
Internal measurement of outputs
Do not touch the CPC 100s outputs and do not touch or unplug any cables while
Guaranteed accuracy Typical accuracy working with the CP CB2.
Amplitude Phase Amplitude Phase
Output
Reading Full Full Reading Full Full
error scale scale error scale scale
error error error error
2000 A AC 0.25 % 0.25 % 0.50 0.13 % 0.13 % 0.25
1000 A AC 0.25 % 0.25 % 0.50 0.13 % 0.13 % 0.25
Weight and Dimensions
CP CB2 test set 16 kg (35.3 lbs) 186 x 166 x 220 mm (7.3 x 6.5 x 8.7),
without handle.
test set & case 25 kg (55.1 lbs) 700 x 450 x 360 mm (27.6 x 17.7 x
14.2)
CP CB2 - 2
CP CB2

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Manual Information Support

Customer Area Stay Informed

Device under test

Safety Instructions for the CPC 100 and its Accessories

Functional Components of the CPC 100

Add test cards

VDC INPUT I/O

Emergency Stop button Tab selector

Functional Components of the CPC 100

Test Procedure Overview The CPC 100 File System

Main File Operations Menu

Opens the submenu File (refer to Submenu File on page 5)

The CPC 100 File System The Options Menu

The Options Menu

The Options Menu Customizing Your Working Environment Accelerator Keys

Change to Test Procedure Overview. Quick test card

Select from voltage transformer (VT) test cards

Select from other test applications

Settings Page Measuring with Quick

Synchronizing Output Frequency with V1 AC Trigger Settings

Measured Select to enter

CTRatio (with Burden) - The Option Measure Burden CTBurden

CTExcitation (Knee point)

Demagnetizing the CT Core

Winding Resistance Voltage Withstand Test

Off before disconnecting device under test

Voltage Withstand Test Polarity Check

Polarity Check CTRatioV (with Voltage)

CTRatio (with Voltage) CTRogowski

CTRogowski CTLowPower (Ratio)

VTBurden Voltage Withstand Test Polarity Check

Output Nominal secondary voltage A

Use current clamp

TRRatio (per Tap) Settings Page

Settings Page Automatic Tap Fill TRRatio (per Tap)

B V-W / H2-H3 v-w / X2-X3

U/H1 W/H3 u/X1 w/X3

B V-W / H2-H3 v-w / X2-X3

TRRatio (per Tap)

U/H1 W/H3 v/X2 U/H1 W/H3 u/X1

Yd5 V/H2 u/X1 A U-(V+W) / H1- w-u / X3-X1 3/2

U/H1 W/H3 v/X2 B V-W / H2-H3 w-v / X3-X2

B V-(U+W) / H2- u-v / X1-X2 C W-U / H3-H1 u-w / X1-X3

C W-U / H3-H1 u-w / X1-X3

TRRatio according to IEC 61378-1 Vector Group Check

Vector Group Check Winding Resistance Tap Changer Cleaner Sequence

TRTapCheck (for OLTC)

TRTapCheck (for OLTC) Voltage Withstand Test

Measurement Winding Resistance Voltage Withstand Test

Actual test current

Measured voltage drop Calculated resistance of test object, R = V DC

100 a Substation ground U

General Testing an Overcurrent Relay with an ARC Function

States table (state-specific settings):

Testing an Overcurrent Relay with an ARC Function

Testing Pick Up / Drop Off Value of an Overcurrent Relay

Amplifier Use Case: GPS-Synchronized 3-Phase System for End-To-End Testing

CPC 100 for CPC 100 for CPC 100 for

available by precisely selecting a mains frequency of 50 Hz or 60 Hz in the Hz column.