Module 07 Part 06
Module 07 Part 06
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Question Number. 8. The 'setback' is. Option B. adjust the jaws to accommodate
different material gauges.
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Option A. the distance from the edge of the Option C. use a lubricant.
metal to the bend tangent line. Correct Answer is. adjust the jaws to
Option B. the distance from the mold point accommodate different material gauges.
to the bend tangent line. Explanation. Jeppesen A&P Airframe Textbook
Option C. the distance from the bend 2-59.
tangent line to the setback line.
Correct Answer is. the distance from the
mold point to the bend tangent line. Question Number. 12. Bend radius on
Explanation. A&P Technician Airframe Textbook sheet metal is.
2-71. Option A. inside radius + thickness.
Option B. inside radius.
Option C. outside radius.
Question Number. 9. Faying surfaces Correct Answer is. inside radius.
are. Explanation. Jeppesen A&P Airframe Textbook
Option A. surfaces that are in contact with 2-70.
each other.
Option B. surfaces that are stressed.
Option C. surfaces that have been treated Question Number. 13. Aircraft skin is
with anti-corrosion compound. joggled to.
Correct Answer is. surfaces that are in Option A. Provide smooth airflow at faying
contact with each other. surfaces.
Explanation. NIL. Option B. Make a frame lighter but stronger.
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Question Number. 16. To aid marking out Option B. found by subtracting the stock
on Fe metals use. thickness from the bend radius.
Option A. graphite grease. Option C. represented by the actual length
Option B. copper sulphate solution. of the required material for the bend.
Option C. engineer's blue. Correct Answer is. found by adding
Correct Answer is. copper sulphate solution. approximately one-half of the stock thickness to
the bend radius.
Explanation. Fe means Ferrous. Copper Explanation. Jeppesen A & P Technician
sulphate solution should be used. Airframe pg 2-73 fig 2-131.
Question Number. 17. The sight line on a Question Number. 20. The formula for
sheet metal flat layout to be bent in a cornice or setback for a 90 bend is.
box brake is measured and marked. Option A. (R + T).
Option A. one-half radius from either bend Option B. (R + T).
tangent line. Option C. (R + T).
Option B. one radius from the bend tangent Correct Answer is. (R + T).
line that is placed under the brake. Explanation. A&P Airframe Textbook 5-55 Pg
Option C. one radius from either bend 227 Fig 5-112.
tangent line.
Correct Answer is. one radius from the bend
tangent line that is placed under the brake. Question Number. 21. Caustic soda
Explanation. A&P Airframe Textbook 5-60 Pg placed on the edge of alclad will turn.
232 Fig 5-118. Option A. white black white.
Option B. all white.
Option C. black white black.
Question Number. 18. If copper sulphate Correct Answer is. white black white.
is used on magnesium alloy it will. Explanation. NIL.
Option A. effervesce to a copper colour.
Option B. have no effect.
Option C. effervesce to a black colour. Question Number. 22. In marking a light
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alloy.
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Question Number. 24. Steel wire brushes Explanation. Jeppesen A&P Airframe Technician
or steel wool should. Textbook Page 2-70.
Option A. be used to clean magnesium
alloys.
Option B. be used to clean aluminium sheet. Question Number. 28. Scribers are used
to.
Option C. never be used on light alloys. Option A. produce an accurate finish.
Correct Answer is. never be used on light Option B. make centre pop marks for drilling.
alloys.
Explanation. NIL. Option C. mark guide lines on material.
Correct Answer is. mark guide lines on
material.
Question Number. 25. When a piece of Explanation. NIL.
metal is bent, the surface of the metal on the
outside of the bend is.
Option A. in compression. Question Number. 29. A hole drilled at
Option B. neither in tension or in the intersection of two bends in a fabricated sheet
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Explanation. NIL.
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Option B. it gives equal properties in all Explanation. BL/6-2 12.2.4 (Silver soldering is
directions. also known as low temperature brazing).
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Option B. the soldering iron and solder Question Number. 12. General purpose
should be applied simultaneously to the solders are graded by.
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selected solvent.
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Correct Answer is. must be cleaned off with a Question Number. 20. The soldering
selected solvent. method where molten solder is pumped from the
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Explanation. CAIP BL/6-1 para 4.2.3. bottom of a bath through a slot so that a
stationary wave of solder appears on the surface is
known as the.
Question Number. 17. A dry joint in Option A. rotary bath method.
soldering is most likely to be caused by. Option B. stationary wave method.
Option A. flux not used. Option C. standing wave bath method.
Option B. components not hot enough. Correct Answer is. standing wave bath
Option C. wrong solder used. method.
Correct Answer is. components not hot Explanation. CAIP S BL/6-1, 9.2.
enough.
Explanation. All are possibly correct, but the
iron not being hot enough is sure to produce a dry Question Number. 21. Solders are
joint. available in two forms:.
Option A. stick solder with a rosin core and
solder in a wire form having a rosin core.
Question Number. 18. What action is Option B. Solder in a wire form needing a
taken when soldering flux residue may have separate flux and stick solder needing no flux at all.
lodged in deep crevices of an assembly?.
Option C. stick solder needing a separate flux
Option A. It must be immersed in a weak and solder in wire form having a rosin core.
solution of hydrochloric acid and rinsed thoroughly Correct Answer is. stick solder needing a
in running water. separate flux and solder in wire form having a rosin
Option B. It must be immersed in a weak core.
solution of phosphoric acid and rinsed in water. Explanation. BL/6-1 4.1.
Option C. It must be thoroughly rinsed with a
weak solution of sulphuric acid and washed in cold
water. Question Number. 22. A resurfaced
Correct Answer is. It must be immersed in a soldering iron cannot be used effectively until after
weak solution of hydrochloric acid and rinsed the working face has been.
thoroughly in running water. Option A. fluxed.
Explanation. BL/6-1 8.6. Option B. polished.
Option C. tinned.
Correct Answer is. tinned.
Question Number. 19. A phosphate Explanation. CAIP S BL/6-1, 6.1.1.
based flux paste is for soldering.
Option A. aluminium.
Option B. brass. Question Number. 23. High temperature
Option C. stainless steel. solder is used where the operating temperature is
Correct Answer is. stainless steel. high. It is an alloy of.
Explanation. BL/6-1 4.2.5. Option A. lead / copper / antimony.
Option B. tin / zinc / antimony / silver.
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Explanation. AC43 page 4061 para 4. BL/6-1. Question Number. 29. The materials
most commonly soldered in soft soldering are.
Question Number. 25. Silver solder melts Option A. brass and mild steel.
within the range. Option B. stainless steel and titanium.
Option A. 400C - 550C. Option C. aluminium and magnesium.
Option B. 200C - 400C. Correct Answer is. brass and mild steel.
Option C. 600C - 850C. Explanation. NIL.
Correct Answer is. 600C - 850C.
Explanation. BL/6-2, Para 1.1. 15b. Welding, Brazing, Soldering and Bonding.
Question Number. 26. The term 'dry Question Number. 1. What purpose
joint' is usually applied to. does flux serve in welding aluminium?.
Option A. a metal being lightly heated. Option A. Ensures proper distribution of the
Option B. a defect associated with a soldered filler rod.
joint. Option B. Removes dirt, grease, and oil.
Option C. a water tight joint. Option C. Minimises or prevents oxidation.
Correct Answer is. a defect associated with a
soldered joint. Correct Answer is. Minimises or prevents
Explanation. NIL. oxidation.
Explanation. NIL.
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Correct Answer is. helium or argon, or a Option A. may be necessary to avoid adding
mixture of helium and argon. excess weight or to achieve uniform material
Explanation. NIL. thickness.
Option B. may be performed to achieve a
smoother surface.
Question Number. 3. Which items listed Option C. reduces the strength of the joint.
below is the most important consideration when
selecting a welding rod?. Correct Answer is. reduces the strength of
Option A. Thickness of the metal to be the joint.
welded only. Explanation. CAAIP S Leaflet 2-10 3.
Option B. Type of torch.
Option C. Type and thickness of the metal to
be welded. Question Number. 7. The primary
Correct Answer is. Type and thickness of the reason for using flux when welding aluminium is
metal to be welded. to.
Explanation. BL/6-4 2 & 4.1. Option A. prevent oxides from forming
ahead of the weld.
Option B. prevent molten metal from
Question Number. 4. What is a good flowing too widely.
weld?. Option C. promote better fusion of the base
Option A. Build up by 1/8 inch in the middle metal at a lower temperature.
of the weld. Correct Answer is. prevent oxides from
Option B. An oxide coating on the base forming ahead of the weld.
metals. Explanation. BL/6-4 2.
Option C. Sides sloping to the base metals.
Correct Answer is. Sides sloping to the base Question Number. 8. In Gas Tungsten
metals. Arc (GTA) welding, a stream of inert gas is used to.
Explanation. Jeppesen A & P airframe
technician textbook p 4-9. Option A. lower the temperature required to
properly fuse the metal.
Option B. prevent the formation of oxides in
Question Number. 5. Brazing material is the puddle.
made from. Option C. concentrate the heat of the arc
Option A. copper zinc and silver. and prevent its dissipation.
Option B. copper and tin and lead. Correct Answer is. prevent the formation of
Option C. copper, silver and tin. oxides in the puddle.
Correct Answer is. copper zinc and silver. Explanation. NIL.
Explanation. Workshop Technology WAJ
Chapman Page 103.
Question Number. 9. After welding you
Page
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Option A. remove oxidation from the welded Option C. The inert-arc welding process uses
joint. an inert gas to protect the weld zone from the
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work.
Correct Answer is. amount of heat applied to
the work.
Explanation. NIL.
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