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General Precautions 2. General Procedure: I I I I

This document provides general procedures for servicing an engine that has been removed from a vehicle. It instructs technicians to thoroughly clean all parts, coat rotating and sliding parts with oil before assembly, and avoid getting oil, grease, or coolant on certain components. It also advises reinstalling all removed parts in their original positions, replacing bolts and nuts as needed, and double checking work during assembly. The document notes that some service procedures can be done with the engine installed, but the procedures described assume the engine has been removed and placed on an engine stand. It states the procedures are presented in order to completely overhaul the engine by following all the steps.

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miguel
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21 views1 page

General Precautions 2. General Procedure: I I I I

This document provides general procedures for servicing an engine that has been removed from a vehicle. It instructs technicians to thoroughly clean all parts, coat rotating and sliding parts with oil before assembly, and avoid getting oil, grease, or coolant on certain components. It also advises reinstalling all removed parts in their original positions, replacing bolts and nuts as needed, and double checking work during assembly. The document notes that some service procedures can be done with the engine installed, but the procedures described assume the engine has been removed and placed on an engine stand. It states the procedures are presented in order to completely overhaul the engine by following all the steps.

Uploaded by

miguel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SERVICE PROCEDURE [W200] 2-3

2. General Procedure

1. General Precautions 2. General Procedure


1) All parts should be thoroughly cleaned, paying 1) For the procedure of removing the engine from
special attention to the engine oil passages, pis- the vehicle, refer to 2-11 ENGINE AND TRANS-
tons and bearings. MISSION MOUNTING SYSTEM. <Ref. to 2-11
2) Rotating parts and sliding parts such as piston, [W2A0].> However, before going into the
bearing and gear should be coated with oil prior to procedure, it is necessary to do the following.
assembly. I Before disassembling engine, place it on ST3.
3) Be careful not to let oil, grease or coolant con- ST1 498457000 ENGINE STAND ADAPTER
tact the timing belt, clutch disc and flywheel. RH
4) All removed parts, if to be reused, should be ST2 498457100 ENGINE STAND ADAPTER
reinstalled in the original positions and directions. LH
5) Bolts, nuts and washers should be replaced ST3 499817000 ENGINE STAND
with new ones as required.
6) Even if necessary inspections have been made
in advance, proceed with assembly work while
making rechecks.

S2M1859A

2) It is possible to conduct the following service


procedures with engine on the vehicle, however,
the procedures described in this section are based
on the condition that the engine is removed from
the vehicle.
I Timing Belt
I Valve Rocker Assembly
I Camshaft
I Cylinder Head
3) In this section the procedures described under
each index are all connected and stated in order.
It will be the complete procedure for over hauling
of the engine it-self when you go through all steps
in the process.
Therefore, in this section, to conduct the particular
procedure within the flow of a section, you need to
go back and conduct the procedure described pre-
viously in order to do that particular procedure.

13

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