Hard Metal For The Tool and Die Industry

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Hard metal for

the tool and die industry


CERATIZIT – the parent companies

Headquarters and parent company in Parent company in REUTTE / Austria


MAMER / Luxembourg

Hard material matters – it is the Production plants in the three We promote intensive dialogue
core of our business. Through main economic areas and a with our customers and strive for
in-depth knowledge and highly worldwide sales network of long-term business relations on
flexible production facilities we subsidiaries and distribution a partnership basis.
strive to provide our business partners ensure a quick response The CERATIZIT corporate value
partners with direct competitive to customer needs. In-house ‘The focus and point of view of
advantages in the field of hard training courses and seminars our business partners matters’
materials for tooling solutions guarantee that both business is a guiding principle for all
and wear parts. Our dedication partners and employees share CERATIZIT employees
to hard material matters creates the latest information on our worldwide.
intelligent solutions for tomorrow product range.
and time to come.

Europe
• Austria
• Bulgaria
• Czech Republic
• France
• Germany
• Hungary
• Italy
• Luxembourg
• Netherlands
• Poland
• Switzerland
• Spain
• United Kingdom

North America
• USA Asia
• China
• India
• Japan

South America
• Brasil

Direct sales and distribution partners

2
Competence and know-how

We rely on more than 80 years of know-how in


the field of powder metallurgy.
Our new powder preparation department ab-
solutely guarantees availability combined with
consistent quality.

Our facilities and production methods represent


state-of-the-art technology because only modern and
innovative production procedures offer the
possibility to fulfil complex tasks economically.

Engineering know-how and competent


on site application advice, as well as
intensive cooperation with our customers
make the difference.
Make use of our professional service.

We promote intensive dialogue


with our business partners and
organize technical seminars -
either on site at our customers‘
or at our company.

Our quality management systems


meet the highest standards.
We regularly organize audits.
This is documented by the
ISO9001:2000 certificate.

3
Carbide grades
for the tool and die industry

Composition and properties


Grade Code Code Binder Hardness Transverse Rupture KIC
ISO USA Strength SEVNB

(%) HV10 HV30 HRA MPa P.S.I. MPa*m1/2

CORROSION RESISTANT FINE / MEDIUM GRADES


CF-H25S K20-K30 8.5 1640 1620 92.1 2600 377.000 10.1
CF-H40S K40 C11/C12 12.0 1400 1380 90.3 3000 435.000 12.0

ULTRAFINE GRADES
TSF44 1760 1730 92.7
K10-K30 C3 12.0 4600 667.000 7.5
SMG24 1720 1690 92.5
SMG44 - - 22.0 1300 1290 89.4 4000 580.000 9.1

SUBMICRON GRADES
TSM20 K10-K30 C3 7.5 1750 1720 92.6 3600 522.000 8.6
TSM33 1610 1590 91.9
K20-K40 C2 10.0 3700 537.000 9.4
MG18 1680 1660 92.3
TSM40 1480 1460 90.9
>K40 C1/C10 12.0 4000 580.000 9.9
MG24 1510 1490 91.2
MG30 >K40 15.0 1360 1350 90.0 3800 551.000 11.9

FINE / MEDIUM GRADES


H20S K20 C2 6.0 1630 1610 92.0 2200 319.000 9.9
H30S K30 C1 9.0 1490 1470 91.0 2800 406.000 10.9
H40S 1350 1340 89.9
K40 C11/C12 12.0 3000 435.000 12.0
GC20 1330 1320 89.7
H50S 1230 1220 88.6
>K40 C13 15.0 3100 450.000 13.1
GC30 1250 1240 88.8

COARSE GRADES
B30S 9.0 1170 1160 88.0 3000 435.000 15.6
B40S 12.0 1080 1070 87.1 3075 446.000 16.3

NON-MAGNETIC GRADES
K16NM 8.0 1300 1290 89.4 2400 348.000 10.8

SILICON NITRIDE
SNC1 CN-K20 9.0 1550 1530 91.5 1100 160.000 6.5

Comments:
1. The data in this table are typical material parameters. We reserve the right to modify the data due to technical progress or due to further
development within our company.
2. KIC*: The measured critical tension intensity factors (KIC) depend to a high degree on the sample geometry and sample preparation. A
direct comparison with parameters which have been determined by means of a different method is therefore not admissible.

4
The basis for optimum quality

Ultrafine grain

Hardness [HV30]
Submicron grain

Fine / medium grain

Ultrafine grain
Coarse grain

Transverse rupture strength [MPa]

Ultrafine grain

Submicron grain
Submicron grain

Fine / medium grain

Coarse grain

Fine / medium grain


KIC-value [MPa*m1/2]

Ultrafine grain

Submicron grain

Fine / medium grain

Coarse grain

Coarse grain

Demands on carbide as a material applied in the tool and die industry are enormous. We keep pace with our
customers’ requirements and we are often even a step ahead of them.
The extensive grade range from CERATIZIT demonstrates the technological edge which combined with years
of experience in the sector of powder metallurgy guarantees maximum quality as well as consistency with
regard to metallurgy.

Our competitive edge is the prerequisite for your success.

5
The new way – corrosion resistant carbide

For many years corrosion has been a serious topic in the tool and die industry. Due to this fact erosion times
of carbides used to be limited and there was continuous demand for the development of a corrosion resistant
carbide.

Typical appearance of corroded surfaces

CERATIZIT has fulfilled these requirements and proudly presents the patented corrosion resistant carbide grades
CF-H40S/HIP and CF-H25S/HIP as standard grades in their product range.
For these grades we have succeeded in reducing the speed of corrosion and the tendency towards corrosion by
the factor 80 which means a real revolution for the tool and die industry. In this way considerably longer processing
times are possible with maximum process safety at the same time. Is there anything better you could wish for?

100,00000 Packing mass

10,00000
Standard
Reduced by
1,00000 factor 80
Current density [μA/cm2]

Co containi
ng chromiu
m-oxide la
0,10000 yer
Corrosion speed

0,01000 CF grades Co-binder with dissolved chromium and rhenium


0,00100

0,00010

WC
0,00001
-500 -250 0 250 500 WC
Potential [mV]

Reduced tendency towards corrosion Enlarged 200,000 times

Measured current density potential curves TEM picture of the protection layer of a carbide grade
containing Cr and Re

You will find more detailed information in our technical article 'Hard metal in the tool-making industry is a question
of confidence - The new performance dimension when W-EDM-machining tungsten carbide‘ - edition 4.

6
Optimum materials achieve optimum results

Carbide grades which are optimally adapted to the many and diverse applications in the field of the tool and die
industry represent the basis for your success. Competent advice and joint procedure are our 'secrets' for your suc-
cess in the market. The demands and requirements you make are challenge, motivation and incentive for us.

Application fields of carbides


Corrosion resistant fine / medium grades
CF grades exhibit excellent corrosion resistance combined with the mechanical and physical properties
required in the tool and die industry.
CF-H25S: For difficult abrasive materials and wherever there is a tendency for galling
Good edge stability despite high hardness
CF-H40S: Ideal compromise between wear resistance and fracture toughness
Ideal grade for universal application

Ultrafine grades
Thanks to their high transverse rupture strength these grades are particularly suitable for stamping
thin sheet metal and foils with extremely thin-walled punches.

Submicron grades
For difficult abrasive materials and wherever there is a tendency for galling
Excellent wear resistance

Fine / medium grades


The standard grades for blanking and stamping tools.
Ideal compromise between wear resistance and fracture toughness with very good edge stability

Coarse grades
Very high toughness with sufficient hardness for stamping or bending operations
Particularly suitable for deformation operations

You will find more detailed information about our materials and their applications in our technical article series
'Hard metal in the tool-making industry is a question of confidence' which you can order at any time.

7
Carbide blocks for wire erosion
as sintered with grinding allowance on all dimensions
and positive sintering tolerances

B
S L

PG 50

[mm] Grade [mm] Grade

CF-H40S/ H40S/ GC20/ CF-H40S/ H40S/ GC20/


L B S L B S
HIP HIP HIP HIP HIP HIP
100 20 20 R T 150 80 45 R T T
100 25 25 R T 150 80 65 R T T
100 72 4 R T 150 85 20 T
100 72 5 R T 150 90 76,5 R T
100 72 6 R T
150 100 8 R T
100 72 8 R T
150 100 12 R T
100 72 10 R T
150 100 15 T
100 72 12 R T
150 100 16 R T
100 72 62 R T
150 100 20 R T T
100 82,5 76,5 R T 150 100 22 R T T
100 100 3 R T 150 100 25 R T
100 100 4 R T 150 100 28 T
100 100 5 R T 150 100 30 R T T
100 100 6 R T 150 100 32 R T
100 100 7 R T 150 100 35 R T
100 100 8 R T 150 100 40 T
100 100 9 R T 150 100 45 T
100 100 10 R T 150 100 55 R
100 100 11 T 150 100 66 R
100 100 12 R T 150 100 76,5 T
100 100 15 R T 150 120 40 T
100 100 16 R T
150 150 22 R T T
100 100 18 R T
150 150 30 R T T
100 100 20 R T
100 100 22 R T 190 72 10 T
100 100 25 R T 190 72 15 T
100 100 30 R T 190 72 20 T
100 100 50 R T 190 72 25 T
100 100 60 R T 190 72 30 T
100 100 70 R T 190 72 60 T
150 50 42 R T 200 72 10 R
200 72 15 R
150 70 50 R T
200 72 20 R
150 72 21 R T 200 72 25 R
150 72 26 R T 200 72 30 R
150 72 31 R T 200 72 60 R
150 72 50 T
250 150 20 R T
150 72 52 R T
250 150 26 R T
150 72 62 R T
250 150 32 R T
R = stock item
T = limited stock or upon request Other grades and dimensions upon request

8
Carbide blocks for wire erosion
as sintered with grinding allowance on all dimensions
and positive sintering tolerances

B
S L

PG 50

[mm] Grade

CF-H25S/ TSM33/ MG18/ MG24/ MG30/


L B S
HIP HIP HIP HIP HIP
100 100 1 T
100 100 1,5 T
100 100 2 T
100 100 2,5 T
100 100 3 R T T
100 100 3,5 T
100 100 4 R T T T
100 100 4,5 T
100 100 5 R T T T
100 100 6 R T T
100 100 7 R T T T
100 100 8 R T T
100 100 9 R T T
100 100 10 R T T
100 100 11 R T
100 100 12 R T
100 100 13 T T
100 100 15 R T
100 100 16 T T
100 100 18 R T
100 100 20 R T
100 100 25 R T T
100 100 30 R
100 100 35 R
120 72 62 R T
150 70 42 R T
150 70 50 R T
150 72 20 R T
150 72 52 R T T T
150 72 62 T
150 75 3 R T
150 75 4 R T
150 75 5 R T
150 75 6 R T
150 75 8 R T
150 75 10 R T
150 75 12 R T
150 75 16 R T
150 75 20 R T

9
Carbide blocks for wire erosion
as sintered with grinding allowance on all dimensions
and positive sintering tolerances

B
S L

PG 50

[mm] Grade

CF-H25S/ TSM33/ MG18/ MG24/ MG30/


L B S
HIP HIP HIP HIP HIP
150 75 22 R T
150 75 24 R T
150 75 28 R T
150 80 20 T
150 80 25 T
150 80 30 T
150 80 40 T
150 80 65 T
150 100 15 T
150 100 20 T
150 100 25 T
150 100 28 T
150 100 30 T
150 100 40 T
190 56 5 T
190 56 6 T
190 56 8 T
190 56 10 T
190 56 30 T
190 72 2 T T
190 72 3 T T
190 72 4 T T
190 72 5 T T
190 72 6 T T
190 72 7 T T
190 72 8 T T T
190 72 9 T
190 72 10 T T T
190 72 12 T T
190 72 15 T T T
190 72 16 T T
190 72 18 T T
190 72 20 T T T
190 72 22 T T
190 72 25 T T T
190 72 28 T T
190 72 30 T T
190 72 40 T T

R = stock item
T = limited stock or upon request Other grades and dimensions upon request

10
Square and rectangular rods for punches
as sintered with positive sintering tolerances

S L

B
PG C1

[mm] Grade
Type, H40S/HIP TSM33/HIP MG30/HIP
description B S L = 80 mm L = 75 mm L = 72 mm
CTSS 2,5 x 2,5 x L 2,5 2,5 R R T
CTSS 4,5 x 2,5 x L 4,5 2,5 R R T
CTSS 5,5 x 2,5 x L 5,5 2,5 R R
CTSS 6,5 x 2,5 x L 6,5 2,5 R R T
CTSS 8,5 x 2,5 x L 8,5 2,5 R R T
CTSS 10,5 x 2,5 x L 10,5 2,5 R R T
CTSS 12,5 x 2,5 x L 12,5 2,5 R R
CTSS 14,5 x 2,5 x L 14,5 2,5 R R
CTSS 16,5 x 2,5 x L 16,5 2,5 R R
CTSS 3,5 x 3,5 x L 3,5 3,5 R R
CTSS 4,5 x 3,5 x L 4,5 3,5 T
CTSS 5,5 x 3,5 x L 5,5 3,5 R R T
CTSS 6,5 x 3,5 x L 6,5 3,5 R R T
CTSS 7,5 x 3,5 x L 7,5 3,5 T
CTSS 8,5 x 3,5 x L 8,5 3,5 R R T
CTSS 10,5 x 3,5 x L 10,5 3,5 R R T
CTSS 12,5 x 3,5 x L 12,5 3,5 R R T
CTSS 14,5 x 3,5 x L 14,5 3,5 R R T
CTSS 18,5 x 3,5 x L 18,5 3,5 R R
CTSS 20,5 x 3,5 x L 20,5 3,5 R R
CTSS 4,5 x 4,5 x L 4,5 4,5 R R T
CTSS 5,5 x 4,5 x L 5,5 4,5 T
CTSS 6,5 x 4,5 x L 6,5 4,5 R R T
CTSS 7,5 x 4,5 x L 7,5 4,5 T
CTSS 8,5 x 4,5 x L 8,5 4,5 R R T
CTSS 10,5 x 4,5 x L 10,5 4,5 R R T
CTSS 12,5 x 4,5 x L 12,5 4,5 R R T
CTSS 14,5 x 4,5 x L 14,5 4,5 T
CTSS 16,5 x 4,5 x L 16,5 4,5 R R
CTSS 20,5 x 4,5 x L 20,5 4,5 R R
CTSS 25,5 x 4,5 x L 25,5 4,5 R R
CTSS 35,5 x 4,5 x L 35,5 4,5 R
CTSS 5,5 x 5,5 x L 5,5 5,5 R R T
CTSS 7,5 x 5,5 x L 7,5 5,5 T
CTSS 8,5 x 5,5 x L 8,5 5,5 R R T

11
Square and rectangular rods for punches
as sintered with positive sintering tolerances

S L

B
PG C1

[mm] Grade
Type, H40S/HIP TSM33/HIP MG30/HIP
description B S L = 80 mm L = 75 mm L = 72 mm
CTSS 10,5 x 5,5 x L 10,5 5,5 R R T
CTSS 12,5 x 5,5 x L 12,5 5,5 R R T
CTSS 16,5 x 5,5 x L 16,5 5,5 R R
CTSS 20,5 x 5,5 x L 20,5 5,5 R R
CTSS 30,5 x 5,5 x L 30,5 5,5 R R
CTSS 35,5 x 5,5 x L 35,5 5,5 R
CTSS 6,5 x 6,5 x L 6,5 6,5 R R T
CTSS 7,5 x 6,5 x L 7,5 5,5 T
CTSS 8,5 x 6,5 x L 8,5 6,5 R R T
CTSS 9,5 x 6,5 x L 9,5 6,5 T
CTSS 10,5 x 6,5 x L 10,5 6,5 R R T
CTSS 12,5 x 6,5 x L 12,5 6,5 R R T
CTSS 14,5 x 6,5 x L 14,5 6,5 T
CTSS 16,5 x 6,5 x L 16,5 6,5 R R T
CTSS 20,5 x 6,5 x L 20,5 6,5 R R
CTSS 25,5 x 6,5 x L 25,5 6,5 R R
CTSS 30,5 x 6,5 x L 30,5 6,5 R R
CTSS 35,5 x 6,5 x L 35,5 6,5 R
CTSS 7,5 x 7,5 x L 7,5 7,5 R R T
CTSS 10,5 x 7,5 x L 10,5 7,5 R R
CTSS 15,5 x 7,5 x L 15,5 7,5 R R
CTSS 18,5 x 7,5 x L 18,5 7,5 R R
CTSS 20,5 x 7,5 x L 20,5 7,5 R R
CTSS 8,5 x 8,5 x L 8,5 8,5 R R T
CTSS 9,5 x 8,5 x L 9,5 8,5 T
CTSS 10,5 x 8,5 x L 10,5 8,5 R R T
CTSS 12,5 x 8,5 x L 12,5 8,5 R R T
CTSS 14,5 x 8,5 x L 14,5 8,5 T
CTSS 16,5 x 8,5 x L 16,5 8,5 R R T
CTSS 18,5 x 8,5 x L 18,5 8,5 T
CTSS 20,5 x 8,5 x L 20,5 8,5 R R
CTSS 25,5 x 8,5 x L 25,5 8,5 R R
CTSS 30,5 x 8,5 x L 30,5 8,5 R R
CTSS 35,5 x 8,5 x L 35,5 8,5 R

R = stock item
T = limited stock or upon request Other grades and dimensions upon request

12
Square and rectangular rods for punches
as sintered with positive sintering tolerances

S L

B
PG C1

[mm] Grade
Type, H40S/HIP TSM33/HIP MG30/HIP
description B S L = 80 mm L = 75 mm L = 72 mm
CTSS 9,5 x 9,5 x L 9,5 9,5 T
CTSS 10,5 x 9,5 x L 10,5 9,5 T
CTSS 12,5 x 9,5 x L 12,5 9,5 T
CTSS 14,5 x 9,5 x L 14,5 9,5 T
CTSS 16,5 x 9,5 x L 16,5 9,5 T
CTSS 18,5 x 9,5 x L 18,5 9,5 T
CTSS 20,5 x 9,5 x L 20,5 9,5 T
CTSS 10,5 x 10,5 x L 10,5 10,5 R R T
CTSS 12,5 x 10,5 x L 12,5 10,5 R R T
CTSS 14,5 x 10,5 x L 14,5 10,5 T
CTSS 15,5 x 10,5 x L 15,5 10,5 R R
CTSS 16,5 x 10,5 x L 16,5 10,5 T
CTSS 18,5 x 10,5 x L 18,5 10,5 T
CTSS 20,5 x 10,5 x L 20,5 10,5 R R T
CTSS 25,5 x 10,5 x L 25,5 10,5 R R
CTSS 30,5 x 10,5 x L 30,5 10,5 R R
CTSS 12,5 x 12,5 x L 12,5 12,5 R R T
CTSS 14,5 x 12,5 x L 14,5 12,5 T
CTSS 15,5 x 12,5 x L 15,5 12,5 R R
CTSS 16,5 x 12,5 x L 16,5 12,5 T
CTSS 18,5 x 12,5 x L 18,5 12,5 T
CTSS 20,5 x 12,5 x L 20,5 12,5 R R T
CTSS 22,5 x 12,5 x L 22,5 12,5 T
CTSS 25,5 x 12,5 x L 25,5 12,5 R R
CTSS 14,5 x 14,5 x L 14,5 14,5 R T
CTSS 16,5 x 14,5 x L 16,5 14,5 T
CTSS 18,5 x 14,5 x L 18,5 14,5 T
CTSS 20,5 x 14,5 x L 20,5 14,5 R R T
CTSS 22,5 x 14,5 x L 22,5 14,5 T
CTSS 24,5 x 14,5 x L 24,5 14,5 T
CTSS 25,5 x 14,5 x L 25,5 14,5 R R
CTSS 26,5 x 14,5 x L 26,5 14,5 R R
CTSS 16,5 x 16,5 x L 16,5 16,5 R
CTSS 18,5 x 18,5 x L 18,5 18,5 R
CTSS 20,5 x 20,5 x L 20,5 20,5 R

R = stock item
T = limited stock or upon request Other grades and dimensions upon request

13
Die bushes and powder compacting dies
as sintered with grinding allowance and positive sintering tolerances

Ø-A L

Ø-I

PG C3 / PG G2

[mm] Grade
Type,
Ø-A Ø-I L H40S/HIP
description
CTSB-0601-110 6 1 110 R
CTSB-0801-110 8 1 110 R
CTSB-1001-110 10 1 110 R
CTSB-1202-110 12 2 110 R
CTSB-1402-110 14 2 110 R
CTSB-1602-110 16 2 110 R
CTSB-1802-110 18 2 110 R
CTSB-2002-110 20 2 110 R
CTSB-2202-110 22 2 110 R
PPWM-025003125 25 3 125 T
PPWM-030003125 30 3 125 T
PPWM-035003125 35 3 125 T
PPWM-040008120 40 8 120 T
PPWM-050008120 50 8 120 T
PPWM-060008120 60 8 120 T
PPWM-070008120 70 8 120 T
PPWM-075010050 75 10 50 T
PPWM-075010070 75 10 70 T
PPWM-080010058 80 10 58 T
PPWM-080010120 80 10 120 T
PPWM-080020120 80 20 120 T
PPWM-090010058 90 10 58 T
PPWM-090010120 90 10 120 T
PPWM-095010050 95 10 50 T
PPWM-095010070 95 10 70 T
PPWM-100020060 100 20 60 T
PPWM-100020120 100 20 120 T
PPWM-110020060 110 20 60 T
PPWM-110020120 110 20 120 T
PPWM-120040060 120 40 60 T
PPWM-120040120 120 40 120 T
PPWM-130040060 130 40 60 T
PPWM-130040120 130 40 120 T
PPWM-150060120 150 60 120 T
PPWM-180100050 180 100 50 T
R = stock item
T = limited stock or upon request Other grades and dimensions upon request

14
Sintered rods
Length: 330 mm

+10
D 330 -0

PG 04 / PG 88

[mm] Grade [mm] Grade


Type, Type,
D Tol. H40S TSM20 TSM33 D Tol. H40S TSM20 TSM33
description description
RR 0115-330 1,15 R R RR 1620-330 16,20 R R R
RR 0165-330 1,65 -0/+0,15 R R RR 1720-330 17,20 R R
RR 0180-330 1,80 R R RR 1820-330 18,20 -0/+0,45 R R R
RR 1920-330 19,20 R R
RR 0220-330 2,20 R R R
-0/+0,20 RR 2020-330 20,20 R R R
RR 0270-330 2,70 R R
RR 2120-330 21,20 R R
RR 0325-330 3,25 -0/+0,10 R R R
RR 2220-330 22,20 R R
-0/+0,55
RR 0370-330 3,70 R R RR 2320-330 23,20 R
RR 0420-330 4,20 -0/+0,20 R R R RR 2420-330 24,20 R R
RR 0470-330 4,70 R R
RR 2520-330 25,20 R R R
RR 0520-330 5,20 R R RR 2620-330 26,20 R
RR 0570-330 5,70 R R RR 2820-330 28,20 -0/+0,65 R R
-0/+0,25
RR 0620-330 6,20 R R R RR 3020-330 30,20 R R
RR 0670-330 6,70 R R RR 3220-330 32,20 R

RR 0720-330 7,20 R R
RR 0770-330 7,70 R R
RR 0820-330 8,20 R R R
RR 0870-330 8,70 R R
RR 0920-330 9,20 R R
RR 0970-330 9,70 R
RR 1020-330 10,20 R R R
RR 1070-330 10,70 R R
-0/+0,30
RR 1120-330 11,20 R R
RR 1170-330 11,70 R R
RR 1220-330 12,20 R R R
RR 1270-330 12,70 R R
RR 1320-330 13,20 R R
RR 1420-330 14,20 R R R
RR 1470-330 14,70 R R
RR 1520-330 15,20 R R

R = stock item Other grades and dimensions upon request

15
Ground rods h6
Length: 330 mm

ground

+10
D h6 330 -0

PG 0E / PG 30

[mm] Grade [mm] Grade


Type, Type,
D Tol. H40S TSM33 D Tol. H40S TSM33
description description
RG 0100-330 1,00 T R RG 1050-330 10,50 T T
RG 0150-330 1,50 T T RG 1100-330 11,00 T T
RG 0200-330 2,00 +0/-0,006 T R RG 1150-330 11,50 T T
RG 0250-330 2,50 T T RG 1200-330 12,00 T R
RG 0300-330 3,00 T R RG 1250-330 12,50 T T
RG 1300-330 13,00 T T
RG 0350-330 3,50 T T
RG 1350-330 13,50 +0/-0,011 T T
RG 0400-330 4,00 T R
RG 1400-330 14,00 T R
RG 0450-330 4,50 +0/-0,008 T T
RG 1450-330 14,50 T T
RG 0500-330 5,00 T R
RG 1500-330 15,00 R
RG 0550-330 5,50 T T
RG 1550-330 15,50 T
RG 0600-330 6,00 T R
RG 1600-330 16,00 T R
RG 0650-330 6,50 T T RG 1800-330 18,00 T R
RG 0700-330 7,00 T T
RG 2000-330 20,00 T R
RG 0750-330 7,50 T T
RG 2200-330 22,00 T R
RG 0800-330 8,00 +0/-0,009 T R
RG 2400-330 24,00 +0/-0,013 T R
RG 0850-330 8,50 T T
RG 2500-330 25,00 R
RG 0900-330 9,00 T T
RG 2800-330 28,00 R
RG 0950-330 9,50 T
RG 3000-330 30,00 R
RG 1000-330 10,00 T R
RG 3200-330 32,00 +0/-0,016 R
Diameter tolerance: according to DIN ISO 286/h6
Surface quality: Ra <0,05 µm polished-ground

R = stock item
T = limited stock or upon request Other grades and dimensions upon request

16
Advice concerning construction
The correct way to the correct size

For the tool and die industry we exclusively deliver sintered parts which are produced on our state-of-the-art
machines by the CERATIZIT skilled workers. It is therefore necessary to speak the same 'language' with regard
to the dimensions indicated in the drawings in order to manufacture products correctly (see illustrations below).
In this context, it is a big advantage for you that you can illustrate the hole specifications etc. in a simplified way.
The part will then be supplied in accordance with the appropriate tables.
The way of transmitting the drawing represents a significant factor with regard to the time taken to process an order
and the quality that is achieved. This is why we are going to benefit to a larger degree from drawing transmission
via e-mail. The file format should be .dwg or .dxf and large data amounts should be zipped.

Round part with holes Punches and segments


awing
e n d your dr
S ail as
via e-m f-file to Y Y
r .dx
1 0 X 1 0 X
1
.dwg o eratizit.com
R8 g@c
drawin
8 2

5 3
7 3
6 2 5
4 20 2
4
3
R4

,5
R 20

4
Zero reference pont 5

10 9 6 7 6
7
55
20°

8 8
37
(18

Y
1 0 1 0
x)

3
2 2
X
TK

10

25
15

3
Ø45

15
25

16

4 4

Detail coordinates for radii


11
15 30 14 R = tangential R ≠ tangential

13
R 4,4

1...n required coordinates ,5 1...n required coordinates


R8
12
either directly dimensioned either directly dimensioned
Theoretical point of intersection
or in tabular form or in tabular form

Blocks with holes Datum faces Reference line for


for location faces dimensioning holes

20 25 15 30
Datum faces
100

0
10

30

50

70

85

20
50

70

0
30
(6 6
x)
Ø
80
50

20 20
Ø
(8x
80

50
)

60 65 20
70 70
75 55
70
0

20

55

60

80

90
110 110

Absolute dimensions Profile: absolute dimensions


Holes: incremental dimensions

17
Advice concerning construction

Preformed thread as sintered Stepped holes (Ø df)

Thread Max. length


M4 16 with grinding allowance on Ø d!
M5 20
Ød
M6 20
M8 30 Ø df Ød Ø d1
M10 30 ≤4 df - 1,0 6,5
>4≤6 df - 1,0 8,0
> 6 ≤10 df - 1,5 12,0
Holes in sintered blanking parts Ød1

Simplified illustration for use with your order drawing

Socket head screw M6 Nut M6xh* Steel plug M6 Start hole Ø 2

Supplied as follows:

Counterbore Stepped bore


for M6 head for nuts fixed Brazed steel Start hole
socket screw with adhesive plug for M6 (Ø1/1,5/2/2,5/3/4)

x max. x max.

Dowel holes
(Finished dimensions df = 4,0/5,0/6,0/7,0/8,0/10,0)

Steel plugs Bores for x max. d


for threads socket head screws ≤ 40 df - 0,5
> 40 ≤ 100 df - 1,0
Thread Ø D1 h1 Ø D2 h2 Ød h* >100 df - 1,5

M4 8 14 9,0 5,0 5,5


As required by customer

M5 10 18 11,0 6,5 6,5

M6 10 21 12,5 7,5 8,0 Through holes

M8 14 24 16,5 10,0 11,0


d Increment
< 7,0 0,5
M 10 16 28 20,0 12,0 13,5
≥ 7,0 1,0

18
Headquarters: CERATIZIT S.A.
Main site Luxembourg Main site Austria
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Fax: +352 311 911 E-Mail: [email protected]
E-Mail: [email protected]

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Pod Hradbami 2002/1 CERATIZIT Italia SpA Avda. Mazarredo 41 1 Izqda.
CZ-59401 Velke Mezirici Piazza F. Martelli, 7 E-48009 Bilbao
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CERATIZIT France Sarl Japan CERATIZIT USA Inc.
Pontoise CERATIZIT Japan Ltd. 777 Old Clemson Road
20, Rue Lavoisier 3-13-9, Mizuho Columbia
F-95300 Pontoise Shizuoka 421 - 0115 South Carolina 29229
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CERATIZIT Deutschland GmbH
Office Langenfeld
Hans-Böckler-Straße 10
D-40764 Langenfeld
Tel.: +49 (2173) 97 25-0
Fax: +49 (2173) 97 25-25
E-Mail: [email protected]
285
7000421
www.ceratizit.com - just a click.

285 EN 08.06
We reserve the right to make technical changes for improvement
of the product.

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