Hard Metal For The Tool and Die Industry
Hard Metal For The Tool and Die Industry
Hard Metal For The Tool and Die Industry
Hard material matters – it is the Production plants in the three We promote intensive dialogue
core of our business. Through main economic areas and a with our customers and strive for
in-depth knowledge and highly worldwide sales network of long-term business relations on
flexible production facilities we subsidiaries and distribution a partnership basis.
strive to provide our business partners ensure a quick response The CERATIZIT corporate value
partners with direct competitive to customer needs. In-house ‘The focus and point of view of
advantages in the field of hard training courses and seminars our business partners matters’
materials for tooling solutions guarantee that both business is a guiding principle for all
and wear parts. Our dedication partners and employees share CERATIZIT employees
to hard material matters creates the latest information on our worldwide.
intelligent solutions for tomorrow product range.
and time to come.
Europe
• Austria
• Bulgaria
• Czech Republic
• France
• Germany
• Hungary
• Italy
• Luxembourg
• Netherlands
• Poland
• Switzerland
• Spain
• United Kingdom
North America
• USA Asia
• China
• India
• Japan
South America
• Brasil
2
Competence and know-how
3
Carbide grades
for the tool and die industry
ULTRAFINE GRADES
TSF44 1760 1730 92.7
K10-K30 C3 12.0 4600 667.000 7.5
SMG24 1720 1690 92.5
SMG44 - - 22.0 1300 1290 89.4 4000 580.000 9.1
SUBMICRON GRADES
TSM20 K10-K30 C3 7.5 1750 1720 92.6 3600 522.000 8.6
TSM33 1610 1590 91.9
K20-K40 C2 10.0 3700 537.000 9.4
MG18 1680 1660 92.3
TSM40 1480 1460 90.9
>K40 C1/C10 12.0 4000 580.000 9.9
MG24 1510 1490 91.2
MG30 >K40 15.0 1360 1350 90.0 3800 551.000 11.9
COARSE GRADES
B30S 9.0 1170 1160 88.0 3000 435.000 15.6
B40S 12.0 1080 1070 87.1 3075 446.000 16.3
NON-MAGNETIC GRADES
K16NM 8.0 1300 1290 89.4 2400 348.000 10.8
SILICON NITRIDE
SNC1 CN-K20 9.0 1550 1530 91.5 1100 160.000 6.5
Comments:
1. The data in this table are typical material parameters. We reserve the right to modify the data due to technical progress or due to further
development within our company.
2. KIC*: The measured critical tension intensity factors (KIC) depend to a high degree on the sample geometry and sample preparation. A
direct comparison with parameters which have been determined by means of a different method is therefore not admissible.
4
The basis for optimum quality
Ultrafine grain
Hardness [HV30]
Submicron grain
Ultrafine grain
Coarse grain
Ultrafine grain
Submicron grain
Submicron grain
Coarse grain
Ultrafine grain
Submicron grain
Coarse grain
Coarse grain
Demands on carbide as a material applied in the tool and die industry are enormous. We keep pace with our
customers’ requirements and we are often even a step ahead of them.
The extensive grade range from CERATIZIT demonstrates the technological edge which combined with years
of experience in the sector of powder metallurgy guarantees maximum quality as well as consistency with
regard to metallurgy.
5
The new way – corrosion resistant carbide
For many years corrosion has been a serious topic in the tool and die industry. Due to this fact erosion times
of carbides used to be limited and there was continuous demand for the development of a corrosion resistant
carbide.
CERATIZIT has fulfilled these requirements and proudly presents the patented corrosion resistant carbide grades
CF-H40S/HIP and CF-H25S/HIP as standard grades in their product range.
For these grades we have succeeded in reducing the speed of corrosion and the tendency towards corrosion by
the factor 80 which means a real revolution for the tool and die industry. In this way considerably longer processing
times are possible with maximum process safety at the same time. Is there anything better you could wish for?
10,00000
Standard
Reduced by
1,00000 factor 80
Current density [μA/cm2]
Co containi
ng chromiu
m-oxide la
0,10000 yer
Corrosion speed
0,00010
WC
0,00001
-500 -250 0 250 500 WC
Potential [mV]
Measured current density potential curves TEM picture of the protection layer of a carbide grade
containing Cr and Re
You will find more detailed information in our technical article 'Hard metal in the tool-making industry is a question
of confidence - The new performance dimension when W-EDM-machining tungsten carbide‘ - edition 4.
6
Optimum materials achieve optimum results
Carbide grades which are optimally adapted to the many and diverse applications in the field of the tool and die
industry represent the basis for your success. Competent advice and joint procedure are our 'secrets' for your suc-
cess in the market. The demands and requirements you make are challenge, motivation and incentive for us.
Ultrafine grades
Thanks to their high transverse rupture strength these grades are particularly suitable for stamping
thin sheet metal and foils with extremely thin-walled punches.
Submicron grades
For difficult abrasive materials and wherever there is a tendency for galling
Excellent wear resistance
Coarse grades
Very high toughness with sufficient hardness for stamping or bending operations
Particularly suitable for deformation operations
You will find more detailed information about our materials and their applications in our technical article series
'Hard metal in the tool-making industry is a question of confidence' which you can order at any time.
7
Carbide blocks for wire erosion
as sintered with grinding allowance on all dimensions
and positive sintering tolerances
B
S L
PG 50
8
Carbide blocks for wire erosion
as sintered with grinding allowance on all dimensions
and positive sintering tolerances
B
S L
PG 50
[mm] Grade
9
Carbide blocks for wire erosion
as sintered with grinding allowance on all dimensions
and positive sintering tolerances
B
S L
PG 50
[mm] Grade
R = stock item
T = limited stock or upon request Other grades and dimensions upon request
10
Square and rectangular rods for punches
as sintered with positive sintering tolerances
S L
B
PG C1
[mm] Grade
Type, H40S/HIP TSM33/HIP MG30/HIP
description B S L = 80 mm L = 75 mm L = 72 mm
CTSS 2,5 x 2,5 x L 2,5 2,5 R R T
CTSS 4,5 x 2,5 x L 4,5 2,5 R R T
CTSS 5,5 x 2,5 x L 5,5 2,5 R R
CTSS 6,5 x 2,5 x L 6,5 2,5 R R T
CTSS 8,5 x 2,5 x L 8,5 2,5 R R T
CTSS 10,5 x 2,5 x L 10,5 2,5 R R T
CTSS 12,5 x 2,5 x L 12,5 2,5 R R
CTSS 14,5 x 2,5 x L 14,5 2,5 R R
CTSS 16,5 x 2,5 x L 16,5 2,5 R R
CTSS 3,5 x 3,5 x L 3,5 3,5 R R
CTSS 4,5 x 3,5 x L 4,5 3,5 T
CTSS 5,5 x 3,5 x L 5,5 3,5 R R T
CTSS 6,5 x 3,5 x L 6,5 3,5 R R T
CTSS 7,5 x 3,5 x L 7,5 3,5 T
CTSS 8,5 x 3,5 x L 8,5 3,5 R R T
CTSS 10,5 x 3,5 x L 10,5 3,5 R R T
CTSS 12,5 x 3,5 x L 12,5 3,5 R R T
CTSS 14,5 x 3,5 x L 14,5 3,5 R R T
CTSS 18,5 x 3,5 x L 18,5 3,5 R R
CTSS 20,5 x 3,5 x L 20,5 3,5 R R
CTSS 4,5 x 4,5 x L 4,5 4,5 R R T
CTSS 5,5 x 4,5 x L 5,5 4,5 T
CTSS 6,5 x 4,5 x L 6,5 4,5 R R T
CTSS 7,5 x 4,5 x L 7,5 4,5 T
CTSS 8,5 x 4,5 x L 8,5 4,5 R R T
CTSS 10,5 x 4,5 x L 10,5 4,5 R R T
CTSS 12,5 x 4,5 x L 12,5 4,5 R R T
CTSS 14,5 x 4,5 x L 14,5 4,5 T
CTSS 16,5 x 4,5 x L 16,5 4,5 R R
CTSS 20,5 x 4,5 x L 20,5 4,5 R R
CTSS 25,5 x 4,5 x L 25,5 4,5 R R
CTSS 35,5 x 4,5 x L 35,5 4,5 R
CTSS 5,5 x 5,5 x L 5,5 5,5 R R T
CTSS 7,5 x 5,5 x L 7,5 5,5 T
CTSS 8,5 x 5,5 x L 8,5 5,5 R R T
11
Square and rectangular rods for punches
as sintered with positive sintering tolerances
S L
B
PG C1
[mm] Grade
Type, H40S/HIP TSM33/HIP MG30/HIP
description B S L = 80 mm L = 75 mm L = 72 mm
CTSS 10,5 x 5,5 x L 10,5 5,5 R R T
CTSS 12,5 x 5,5 x L 12,5 5,5 R R T
CTSS 16,5 x 5,5 x L 16,5 5,5 R R
CTSS 20,5 x 5,5 x L 20,5 5,5 R R
CTSS 30,5 x 5,5 x L 30,5 5,5 R R
CTSS 35,5 x 5,5 x L 35,5 5,5 R
CTSS 6,5 x 6,5 x L 6,5 6,5 R R T
CTSS 7,5 x 6,5 x L 7,5 5,5 T
CTSS 8,5 x 6,5 x L 8,5 6,5 R R T
CTSS 9,5 x 6,5 x L 9,5 6,5 T
CTSS 10,5 x 6,5 x L 10,5 6,5 R R T
CTSS 12,5 x 6,5 x L 12,5 6,5 R R T
CTSS 14,5 x 6,5 x L 14,5 6,5 T
CTSS 16,5 x 6,5 x L 16,5 6,5 R R T
CTSS 20,5 x 6,5 x L 20,5 6,5 R R
CTSS 25,5 x 6,5 x L 25,5 6,5 R R
CTSS 30,5 x 6,5 x L 30,5 6,5 R R
CTSS 35,5 x 6,5 x L 35,5 6,5 R
CTSS 7,5 x 7,5 x L 7,5 7,5 R R T
CTSS 10,5 x 7,5 x L 10,5 7,5 R R
CTSS 15,5 x 7,5 x L 15,5 7,5 R R
CTSS 18,5 x 7,5 x L 18,5 7,5 R R
CTSS 20,5 x 7,5 x L 20,5 7,5 R R
CTSS 8,5 x 8,5 x L 8,5 8,5 R R T
CTSS 9,5 x 8,5 x L 9,5 8,5 T
CTSS 10,5 x 8,5 x L 10,5 8,5 R R T
CTSS 12,5 x 8,5 x L 12,5 8,5 R R T
CTSS 14,5 x 8,5 x L 14,5 8,5 T
CTSS 16,5 x 8,5 x L 16,5 8,5 R R T
CTSS 18,5 x 8,5 x L 18,5 8,5 T
CTSS 20,5 x 8,5 x L 20,5 8,5 R R
CTSS 25,5 x 8,5 x L 25,5 8,5 R R
CTSS 30,5 x 8,5 x L 30,5 8,5 R R
CTSS 35,5 x 8,5 x L 35,5 8,5 R
R = stock item
T = limited stock or upon request Other grades and dimensions upon request
12
Square and rectangular rods for punches
as sintered with positive sintering tolerances
S L
B
PG C1
[mm] Grade
Type, H40S/HIP TSM33/HIP MG30/HIP
description B S L = 80 mm L = 75 mm L = 72 mm
CTSS 9,5 x 9,5 x L 9,5 9,5 T
CTSS 10,5 x 9,5 x L 10,5 9,5 T
CTSS 12,5 x 9,5 x L 12,5 9,5 T
CTSS 14,5 x 9,5 x L 14,5 9,5 T
CTSS 16,5 x 9,5 x L 16,5 9,5 T
CTSS 18,5 x 9,5 x L 18,5 9,5 T
CTSS 20,5 x 9,5 x L 20,5 9,5 T
CTSS 10,5 x 10,5 x L 10,5 10,5 R R T
CTSS 12,5 x 10,5 x L 12,5 10,5 R R T
CTSS 14,5 x 10,5 x L 14,5 10,5 T
CTSS 15,5 x 10,5 x L 15,5 10,5 R R
CTSS 16,5 x 10,5 x L 16,5 10,5 T
CTSS 18,5 x 10,5 x L 18,5 10,5 T
CTSS 20,5 x 10,5 x L 20,5 10,5 R R T
CTSS 25,5 x 10,5 x L 25,5 10,5 R R
CTSS 30,5 x 10,5 x L 30,5 10,5 R R
CTSS 12,5 x 12,5 x L 12,5 12,5 R R T
CTSS 14,5 x 12,5 x L 14,5 12,5 T
CTSS 15,5 x 12,5 x L 15,5 12,5 R R
CTSS 16,5 x 12,5 x L 16,5 12,5 T
CTSS 18,5 x 12,5 x L 18,5 12,5 T
CTSS 20,5 x 12,5 x L 20,5 12,5 R R T
CTSS 22,5 x 12,5 x L 22,5 12,5 T
CTSS 25,5 x 12,5 x L 25,5 12,5 R R
CTSS 14,5 x 14,5 x L 14,5 14,5 R T
CTSS 16,5 x 14,5 x L 16,5 14,5 T
CTSS 18,5 x 14,5 x L 18,5 14,5 T
CTSS 20,5 x 14,5 x L 20,5 14,5 R R T
CTSS 22,5 x 14,5 x L 22,5 14,5 T
CTSS 24,5 x 14,5 x L 24,5 14,5 T
CTSS 25,5 x 14,5 x L 25,5 14,5 R R
CTSS 26,5 x 14,5 x L 26,5 14,5 R R
CTSS 16,5 x 16,5 x L 16,5 16,5 R
CTSS 18,5 x 18,5 x L 18,5 18,5 R
CTSS 20,5 x 20,5 x L 20,5 20,5 R
R = stock item
T = limited stock or upon request Other grades and dimensions upon request
13
Die bushes and powder compacting dies
as sintered with grinding allowance and positive sintering tolerances
Ø-A L
Ø-I
PG C3 / PG G2
[mm] Grade
Type,
Ø-A Ø-I L H40S/HIP
description
CTSB-0601-110 6 1 110 R
CTSB-0801-110 8 1 110 R
CTSB-1001-110 10 1 110 R
CTSB-1202-110 12 2 110 R
CTSB-1402-110 14 2 110 R
CTSB-1602-110 16 2 110 R
CTSB-1802-110 18 2 110 R
CTSB-2002-110 20 2 110 R
CTSB-2202-110 22 2 110 R
PPWM-025003125 25 3 125 T
PPWM-030003125 30 3 125 T
PPWM-035003125 35 3 125 T
PPWM-040008120 40 8 120 T
PPWM-050008120 50 8 120 T
PPWM-060008120 60 8 120 T
PPWM-070008120 70 8 120 T
PPWM-075010050 75 10 50 T
PPWM-075010070 75 10 70 T
PPWM-080010058 80 10 58 T
PPWM-080010120 80 10 120 T
PPWM-080020120 80 20 120 T
PPWM-090010058 90 10 58 T
PPWM-090010120 90 10 120 T
PPWM-095010050 95 10 50 T
PPWM-095010070 95 10 70 T
PPWM-100020060 100 20 60 T
PPWM-100020120 100 20 120 T
PPWM-110020060 110 20 60 T
PPWM-110020120 110 20 120 T
PPWM-120040060 120 40 60 T
PPWM-120040120 120 40 120 T
PPWM-130040060 130 40 60 T
PPWM-130040120 130 40 120 T
PPWM-150060120 150 60 120 T
PPWM-180100050 180 100 50 T
R = stock item
T = limited stock or upon request Other grades and dimensions upon request
14
Sintered rods
Length: 330 mm
+10
D 330 -0
PG 04 / PG 88
RR 0720-330 7,20 R R
RR 0770-330 7,70 R R
RR 0820-330 8,20 R R R
RR 0870-330 8,70 R R
RR 0920-330 9,20 R R
RR 0970-330 9,70 R
RR 1020-330 10,20 R R R
RR 1070-330 10,70 R R
-0/+0,30
RR 1120-330 11,20 R R
RR 1170-330 11,70 R R
RR 1220-330 12,20 R R R
RR 1270-330 12,70 R R
RR 1320-330 13,20 R R
RR 1420-330 14,20 R R R
RR 1470-330 14,70 R R
RR 1520-330 15,20 R R
15
Ground rods h6
Length: 330 mm
ground
+10
D h6 330 -0
PG 0E / PG 30
R = stock item
T = limited stock or upon request Other grades and dimensions upon request
16
Advice concerning construction
The correct way to the correct size
For the tool and die industry we exclusively deliver sintered parts which are produced on our state-of-the-art
machines by the CERATIZIT skilled workers. It is therefore necessary to speak the same 'language' with regard
to the dimensions indicated in the drawings in order to manufacture products correctly (see illustrations below).
In this context, it is a big advantage for you that you can illustrate the hole specifications etc. in a simplified way.
The part will then be supplied in accordance with the appropriate tables.
The way of transmitting the drawing represents a significant factor with regard to the time taken to process an order
and the quality that is achieved. This is why we are going to benefit to a larger degree from drawing transmission
via e-mail. The file format should be .dwg or .dxf and large data amounts should be zipped.
5 3
7 3
6 2 5
4 20 2
4
3
R4
,5
R 20
4
Zero reference pont 5
10 9 6 7 6
7
55
20°
8 8
37
(18
Y
1 0 1 0
x)
3
2 2
X
TK
10
25
15
3
Ø45
15
25
16
4 4
13
R 4,4
20 25 15 30
Datum faces
100
0
10
30
50
70
85
20
50
70
0
30
(6 6
x)
Ø
80
50
20 20
Ø
(8x
80
50
)
60 65 20
70 70
75 55
70
0
20
55
60
80
90
110 110
17
Advice concerning construction
Supplied as follows:
x max. x max.
Dowel holes
(Finished dimensions df = 4,0/5,0/6,0/7,0/8,0/10,0)
18
Headquarters: CERATIZIT S.A.
Main site Luxembourg Main site Austria
CERATIZIT Luxembourg Sarl CERATIZIT Austria Gesellschaft m.b.H.
Route de Holzem, B.P. 51 A-6600 Reutte/Tyrol
L-8201 Mamer Tel.: +43 (5672) 200-0
Tel.: +352 312 085-1 Fax: +43 (5672) 200-502
Fax: +352 311 911 E-Mail: [email protected]
E-Mail: [email protected]
www.ceratizit.com
Sales Companies
Austria CERATIZIT Deutschland GmbH Luxembourg
CERATIZIT Austria Gesellschaft m.b.H. Office Dettingen CERATIZIT Luxembourg Sarl
A-6600 Reutte/Tyrol Karlstraße 80 Route de Holzem, B.P. 51
Tel.: +43 (5672) 200-0 D-72581 Dettingen L-8201 Mamer
Fax: +43 (5672) 200-502 Tel.: +49 (7123) 9201-0 Tel.: +352 312 085-1
E-Mail: [email protected] Fax: +49 (7123) 9201-190 Fax: +352 311 911
E-Mail: [email protected] E-Mail: [email protected]
Brasil
CERATIZIT AMERICA LATINA LTDA. Great Britain Netherlands
Praça das Orquídeas, 52 CERATIZIT UK Ltd. CERATIZIT Nederland B.V.
C. COMERCIAL ALPHAVILLE Cliff Lane Bergrand 224
CEP 06453-002 Barueri - SP, Brazil Grappenhall NL-4707 AT Roosendaal
Tel.: +55 11 4191 4557 Warrington WA4 3JX Tel.: +31 (165) 55 08 00
Fax: +55 11 4191 4557 Tel.: +44 (1925) 261-161 Fax: +31 (165) 55 61 76
E-Mail: [email protected] Fax: +44 (1925) 267-933 E-Mail: [email protected]
E-Mail: [email protected]
Bulgaria Poland
CERATIZIT Bulgaria AG Hungary CERATIZIT Austria Gesellschaft m.b.H.
Boulevard Stoletov 157 CERATIZIT Austria Gesellschaft m.b.H. Biuro Polska
BG-5301 Gabrovo Iroda Magyarorszag U. Lagiewnicka 33a
Tel.: +359 (66) 812 207 Kórház u 6-12 PL-30-417 Kraków
Fax: +359 (66) 801 608 HU-1033 Budapest Tel.: +48 12 252 85-91
E-Mail: [email protected] Tel.: +36 1 43709-30 Fax: +48 12 252 85-93
Fax: +36 1 43709-31 E-Mail: [email protected]
China E-Mail: [email protected]
CERATIZIT China Ltd. Spain
Room 1201-1204 India CERATIZIT Ibérica SL
Hollywood Centre CERATIZIT India Pvt. Ltd. Office Pozuelo
233 Hollywood Rd., Sheung Wan 58, Motilal Gupta Road Vía de las Dos Castillas, 9c
Hong Kong Barisha Portal 2, Bajo B
Tel.: +852 (2542)-1838 IN-700 008 Kolkata E-28224 Pozuelo (Madrid)
Fax: +852 (2854) 3777 Tel.: +91 (33) 2494-5435 Tel.: +34 (91) 351-0609
E-Mail: [email protected] Fax: +91 (33) 2494-1472 Fax: +34 (91) 351-2813
Telex: 021 8142 ihm in E-Mail: [email protected]
Czech Republic E-Mail: [email protected]
CERATIZIT Austria Gesellschaft m.b.H. CERATIZIT Ibérica SL
Kancelar Ceska Republika Italy Office Bilbao
Pod Hradbami 2002/1 CERATIZIT Italia SpA Avda. Mazarredo 41 1 Izqda.
CZ-59401 Velke Mezirici Piazza F. Martelli, 7 E-48009 Bilbao
Tel.: +420 (566)520-341 I-20162 Milano Tel.: +34 (944) 23 71 18
Fax: +420 (566) 521-340 Tel.: +39 (02) 6441-111 Fax: +34 (944) 23 97 18
E-Mail: [email protected] Fax: +39 (02) 6611-6040 E-Mail: [email protected]
E-Mail: [email protected]
France USA
CERATIZIT France Sarl Japan CERATIZIT USA Inc.
Pontoise CERATIZIT Japan Ltd. 777 Old Clemson Road
20, Rue Lavoisier 3-13-9, Mizuho Columbia
F-95300 Pontoise Shizuoka 421 - 0115 South Carolina 29229
Tel.: +33 (1) 3433-3180 Tel.: +81 (54) 268 1060 Toll free: +1 (800) 334 1165
Fax: +33 (1) 3030-9339 Fax: +81 (54) 257 8181 Tel.: +1 (803) 736 1900
E-Mail: [email protected] E-Mail: [email protected] Fax: +1 (803) 736 1902
E-Mail: [email protected]
Germany
CERATIZIT Deutschland GmbH
Office Langenfeld
Hans-Böckler-Straße 10
D-40764 Langenfeld
Tel.: +49 (2173) 97 25-0
Fax: +49 (2173) 97 25-25
E-Mail: [email protected]
285
7000421
www.ceratizit.com - just a click.
285 EN 08.06
We reserve the right to make technical changes for improvement
of the product.