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    M.I.L. "ON" DTC P043E, P043F, P2401, P2402, and P2419: T-SB-0098-09 March 24, 2009

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    M.I.L. "ON" DTC P043E, P043F, P2401, P2402, and P2419: T-SB-0098-09 March 24, 2009

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    mmm

    Original Title

    T-SB-0098-09

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    M.I.L. "ON" DTC P043E, P043F, P2401, P2402, and P2419: T-SB-0098-09 March 24, 2009

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    vanhostingweb
    mmm

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    © All Rights Reserved
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    of 4
    At a glance
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    This technical service bulletin provides guidance to Toyota technicians on diagnosing and repairing issues with the evaporative emission system that can cause certain diagnostic trouble codes to appear.

    Vehicles may exhibit the check engine light coming on and diagnostic trouble codes P043E, P043F, P2401, P2402, and P2419, which could indicate an issue with the evaporative emission system caused by water or debris entry.

    The charcoal canister, charcoal canister filter, and fuel tank protector.

    T-SB-0098-09 March 24, 2009

    M.I.L. "ON" DTC P043E, P043F, P2401, P2402, and P2419

    Service
    Category Engine/Hybrid System

    Section Engine Control Market USA

    Applicability

    YEAR(S) MODEL(S) ADDITIONAL INFORMATION

    2006 2009 RAV4

    Introduction

    Some 2006 2009 model year RAV4 vehicles may exhibit M.I.L. ON DTCs caused by water or
    debris entry into the evaporative control system. The evaporative control system has been updated
    to address this concern. Use the repair procedure below to address customer concerns.

    Warranty Information

    OP CODE DESCRIPTION TIME OFP T1 T2

    R & R Charcoal Canister & Charcoal Canister


    EG9008 0.6 77740-##0#0 8A 99
    Filter, and Fuel Tank Protector Installation

    APPLICABLE WARRANTY
    This repair is covered under the Toyota Federal Emissions Warranty. This warranty is in effect
    for 36 months or 36,000 miles, whichever occurs first, from the vehicles in-service date.

    For California specification 2006 RAV4 (2AZ-FE engine) vehicles sold, registered, and operated
    in California, Maine, Massachusetts and Vermont, this repair is covered under the California
    Emission Warranty, which is 36 months or 50,000 miles, whichever occurs first, from the
    vehicles in-service date.

    For California specification 2006 RAV4 (2GR-FE engine) and 2007-2009 RAV4 vehicles sold,
    registered, and operated in California, Connecticut (starting with 08MY), Maine, Massachusetts,
    New Jersey (starting with 09MY), Oregon (starting with 09MY), Pennsylvania (starting with
    08MY), Rhode Island (starting with 08MY), Vermont and Washington (starting with 09MY), this
    repair is covered under the California Long-Term Emission Warranty, which is 84 months or
    70,000 miles, whichever occurs first, from the vehicles in-service date.

    Warranty application is limited to correction of a problem based upon a customers specific


    complaint.

    2009 Toyota Motor Sales, USA Page 1 of 4


    T-SB-0098-09 March 24, 2009 Page 2 of 4

    M.I.L. "ON" DTC P043E, P043F, P2401, P2402, and P2419

    Production Change Information

    This TSB applies to vehicles produced BEFORE the Production Change Effective VINs shown below.
    MODEL
    MODEL PLANT DRIVETRAIN ENGINE PRODUCTION CHANGE EFFECTIVE VIN
    YEAR

    2GR-FE JTMZK3#V*95025180
    2WD
    2AR-FE JTMZF3#V*95006234
    Tahara
    2GR-FE JTMBK3#V*95077520
    4WD
    2AR-FE JTMBF3#V*95006992
    2GR-FE JTMZK3#V*9D001495
    2WD
    2AR-FE JTMZF3#V*9D008346
    2009 RAV4 Shokki
    2GR-FE JTMBK3#V*9D005425
    4WD
    2AR-FE JTMBF3#V*9D010420
    2GR-FE 2T3ZK3#V*9W001845
    2WD
    2AR-FE 2T3ZF3#V*9W003603
    TMMC
    2GR-FE 2T3BK3#V*9W002655
    4WD
    2AR-FE 2T3BF3#V*9W004195

    Parts Information

    PREVIOUS PART NUMBER CURRENT PART NUMBER PART NAME QTY

    77740-42090 Same
    *Canister Assy, Charcoal 1
    77740-0R010 Same
    77706-42010
    77706-0R011 Filter Sub-Assy, Charcoal Canister 1
    77706-0R010
    N/A 77641-0R020 Protector, Fuel Tank 1
    N/A 90467-07201 Clip 1

    * Both charcoal canister part numbers are interchangeable (Japan / North American production)

    Required Tools & Equipment

    REQUIRED EQUIPMENT SUPPLIER PART NUMBER QTY

    TIS techstream*
    ADE TSPKG1 1
    NOTE: Software version 4.00.017 or later is required.

    * Essential SST.

    2009 Toyota Motor Sales, USA


    T-SB-0098-09 March 24, 2009 Page 3 of 4

    M.I.L. "ON" DTC P043E, P043F, P2401, P2402, and P2419

    Required Tools & Equipment (Continued)

    NOTE
    Additional TIS techstream units may be ordered by calling Approved Dealer Equipment (ADE) at
    1-800-368-6787.

    Repair Procedure

    1. Using TIS techstream, check for Diagnostic Trouble Codes (DTCs). If DTCs P043E, P043F,
    P2401, P2402, and P2419 are ALL present, refer to the Technical Information System (TIS),
    applicable model year RAV4 Repair Manual:
    2006 / 2007 / 2008 RAV4:
    Engine/Hybrid System Engine Control 2AZ-FE Engine Control System: SFI System:
    P043E: Evaporative Emission System Reference Orifice Clog Up
    2006 / 2007 / 2008 / 2009 RAV4:
    Engine/Hybrid System Engine Control 2GR-FE Engine Control System: SFI System:
    P043E: Evaporative Emission System Reference Orifice Clog Up
    2. Replace the charcoal canister and charcoal canister filter if any water or debris is noted within
    the EVAP system.
    3. Remove and discard the No. 2 fuel tank protector.

    2009 Toyota Motor Sales, USA


    T-SB-0098-09 March 24, 2009 Page 4 of 4

    M.I.L. "ON" DTC P043E, P043F, P2401, P2402, and P2419

    Repair Procedure (Continued)

    4. Install the fuel tank protector.


    Use the following illustrations as reference for parts replacement and installation:
    Figure 1. Figure 2.

    2
    2

    3 2

    1 Charcoal Canister Assembly 1 Fuel Tank Protector


    2 Charcoal Canister Filter Sub-Assembly 2 Clips (Included on Fuel Tank Protector)
    3 No. 2 Fuel Tank Protector 3 Clip (Part Number 90467-07201)

    5. Clear DTCs
    6. Perform the Automatic EVAP System Check and verify that NO pending DTCs set.
    System Select > Engine and ECT > Utility > EVAP System Check

    NOTE
    If Automatic EVAP System Check fails to run, perform the following:
    Turn the ignition key OFF.

    Turn TIS techstream OFF.

    Turn the ignition key ON and TIS techstream ON and restart Automatic EVAP System
    Check.

    2009 Toyota Motor Sales, USA

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