0 515 010 444 - Tachometer Installation and Operations Instructions Ducati&Rotax

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Tachometer Installation and Operations Instructions

For Ducati & Rotax

VDO
THE INSTRUCTIONS FOR OPERATION & ELECTRICAL WIRING OF THE TACHOMETER FOLLOWS. USE IS RESTRICTED TO 12 VOLT NEGATIVE GROUND ELECTRICAL SYSTEMS.

PARTS LIST

Item Description Quantity


1. 2 1/16" (52mm) Tachometer 1
2. VDO Spin-Lok Mounting Clamp 1
3. Light Socket 2
4. 12-Volt Light Bulb 2
5. Installation/Operation Instructions 1

Tools and Additional Material Needed for


Installation:
2 1/16" (52mm) hole saw or jigsaw(may not be needed)
Five 1/4" Female Spade Terminals
Philips and/or Flathead Screwdriver
Pliers and/or wrenches
Crimping tool and/or soldering iron

Caution: Read these instructions thoroughly


before making installation. Do not deviate from
assembly or wiring instructions. Always disconnect
battery ground before making any electrical
connections.
1-800-265-1818
file to slightly enlarge the opening until the gauge fits
properly. See Diagram A.

4a. Mounting Clamp: Rotate the tachometer in its hole until


it is easy to read, then secure it using the VDO
Spin-Lok Mounting Clamp. Hard-tighten the clamp
until the gauge can no longer be rotated by hand in the
panel. See Diagram B to determine the proper mounting
clamp direction.
Tachometer Installation:

1. Insert the light bulb into the socket. Twist the socket
into the socket hole on the gauge.

2. Select the location where you will mount the tachometer.


Lay out and mark a center point for the gauge.

3. Cut a 2 1/16" (52mm) diameter hole. Place the


tachometer into its hole to be sure it fits. if the fit is too
snug, us a

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4b. MOUNTING BRACKET: To mount your tachometer with the option VDO Mounting Bracket, place the mounting bolts
into the slots on the back of the gauge. Slip the mounting bracket over the mounting bolts. Screw on the accompanying nuts.
Use a wrench to tighten the nuts until the tachometer can not longer be rotated by hand. DO NOT OVERTIGHTEN.
See Diagram C.

Wiring the Tachometer:

Wiring your new VDO Tachometer is a simple and straightforward procedure, as shown in Diagram D.
1. Run a series of wires from the tachometer through the firewall to:
a) An adequate ground location (either the negative battery terminal, or the spot where the negative battery
is connected (grounded) to the frame of the vehicle);
b) A switch + 12 volt source (usually after the fuse in the fuse box); and
c) The light switch (also after the fuse in the fuse box);
d) The signal source you will be using with your tachometer either the AC Tap on the alternator or the Terminal 1 of
ignition coil (or and additional terminal on special ignition systems. In the case of special ignition systems (such
as transistor/coil ignition systems, electronic and fully electronic ignitions) please ask the vehicle manufacturer
or the ignition system manufacturer where to find the correct signal terminal).
2. Connect the ground wire to:
a) The terminal on the back of the tachometer marked (-) and
b) One terminal on the lamp socket.
3. Connect the + 12 volt wire from the switched + 12 volt source to the terminal on the back of the gauge marked (+).
4. Connect the wire from the light switch to the remaining terminal on the lamp socket.
5. Connect the wire from the ignition coil, as shown in Diagram D to the #2 terminal on the tachometer.
6. At this point, the installation and wiring of your tachometer is complete. Reconnect the negative battery terminal which
you disconnected before beginning this installation. Turn on the lights to be sure they are working. Before the
tachometer will function properly, it must be configured, as shown on next page.

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Configuration the Tachometer:
Before your VDO Tachometer will function properly with your engine, you will need to configure it as shown in Diagram E.

The table in Diagram E shows how to set the DIP switches for use with either the Rotax or Ducati.

When you have finished, your installation is completed unless you determine that a fine adjustment is necessary.

In some instances, you may need to perform a fine adjustment of the dial pointer, as described on the next page.
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Adjustment of the Tachometer Pointer:
Use of the VDO Tachometer with either Rotax or Ducati may require a fine adjustment of the pointer. This can be done as shown
in Diagram F. Please note that this calibration is designed to adjust the reading between 30% and 100% of the RPM range.

1. Compare the RPM indication on your VDO Tachometer with a reference indication on a device like a new tachometer.
2. Use an insulated screwdriver to adjust the potentiometer located on the side of the VDO Tachometer.
3. You will see the pointer move clockwise and counterclockwise as you adjust potentiometer. When the reading exactly matches
that of the reference tachometer, the adjustment is complete.

At this point, the installation of your VDO Tachometer is complete. The tachometer should illuminate when you turn on your
lights, and should give you an accurate indication of the revolutions per minute of your engine. If it doesn't, check your wiring,
make sure the DIP switches are set properly according to the table on Page 3, and that all necessary adjustments have been made.

Merchandise warranted against defects in factory workmanship and materials for a period of 24 months after purchase. This warranty
applies to the first retail purchaser and covers only those products exposed to normal use or service. Provisions of this warranty shall
not apply to a VDO product used for a purpose for which it is not designed, or which has been altered in any way that would be
detrimental to the performance or life of the product, or misapplication, misuse, negligence or accident. On any VDO part or VDO
product found to be defective after examination by manufacturer, manufacturer will only repair or replace the merchandise through
the original selling dealer. Manufacturer assumes no responsibility for diagnosis, removal and/or installation labor, loss of vehicle use,
loss of time, inconvenience or any other consequential expenses. The warranties herein are in lieu of any other expressed or implied
warranties, including any implied warranty of merchantability of fitness, and any other obligation on the part of manufacturer, or
selling dealer.

(NOTE: This is a "Limited Warranty" as defined by the Magnuson-Moss Warranty Act of 1975.)
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