Profibus

Installation and configuration manual
gamma/ X with PROFIBUS

Functional modules
EN
Please carefully read these operating instructions before use. Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 983500 BA G 053 04/17 EN

Supplemental directives
Supplementary information
CAUTION!
These installation instructions are only aimed at
people who are familiar with the Siemens Simatic S7
PLC Programmable Logic Controller.
These instructions describe an example of the
Fig. 1: Please read! implementation of a functional module for an
S7-300. You may need to adapt this for your PLC
Programmable Logic Controller.
Like every software manufacturer, ProMinent cannot
accept liability for the complete functionality of the
software on your PLC Programmable Logic Con
troller.
2
Table of contents
Table of contents
1 Installation of the GSD file in Step 7 Manager................................. 4
1.1 Creating a project.................................................................... 4
1.2 Install GSD file........................................................................ 7
2 Integrating the device and the function block into your own
project............................................................................................ 11
2.1 Add PROFIBUS Master System.......................................... 11
2.2 Connecting the device to the PROFIBUS Master System.. 14
2.3 Copying and linking GammaXBasic function block............... 17
3 Installation of the GSD file in the TIA-Portal.................................. 29
3.1 Installing the GSD file............................................................ 29
3.2 Creating a project.................................................................. 31
3.3 Configure PROFIBUS........................................................... 34
3.4 Incorporating a function block into your own project............. 37
3.5 Enter metering pump function addresses............................. 42
4 Function blocks gamma/ X............................................................ 43
4.1 Introductory information........................................................ 43
4.2 Function block FB100 for basic functionality......................... 44
4.3 Function block FB101 for complete functionality................... 49
4.3.1 Explanations of the operating modes................................. 49
4.3.2 Tables for the addresses.................................................... 52
3
Installation of the GSD file in Step 7 Manager
1 Installation of the GSD file in Step 7 Manager

This installation manual is only for persons who are
familiar with the Siemens Simatic S7 PLC.
Prerequisites:
The installation package (such as Delta_S7_function_block or Gamma
Sigma_S7_function_block), with the GSD file (such as prom0B02.gsd)
must have been downloaded from the www.prominent.com website. (The
installation package for the respective product is there.)
The installation package must be open on the PC and the GSD must be
copied from the installation package into a folder.
1.1 Creating a project
4
1. Follow the path File New Project Wizard... and click with the
mouse.
The Introduction window will be displayed:
2. Click the [Next>] button.

The window Which CPU are you using in your project? will be
displayed:
5
3. Select the correct CPU.
When selecting the correct CPU the software ver

sion that is imprinted on the CPU and the order
number help.
Click the [Next>] button.

The window Which blocks do you want to add? will be dis
played:
4. Always place a check mark for option block OB1.

5. If the function will be called in selectable time intervals, in addition
select OB35 with a check mark (the operation blocks can vary
depending on CPU).
A more precise description of the performance

scope of the CPU is in your operating manual.
6
6. Click the [Next>] button.

The window What do you want to call your project? will be
displayed:
7. After a project name has been entered (in this case Pro
fibus_Delta), click the [Finish] button.
The Simatic Manager window will open - see the following
chapter.
1.2 Install GSD file
Fig. 2: Simatic Manager with main window with navigation bar
7
1. In Simatic Manager, in the navigation bar (left) select Simatic 300

Station .
In the main window a symbol Hardware is displayed.
2. Double click the Hardware symbol.
The Hardware Configurator will open:
Fig. 3: The Hardware Configurator

3. Follow the path Options Install GSD File and click with the
mouse.
The Install GSD File window will open:
4. Use the [Browse] button to select the folder into which you have
copied the GSD file. (In this screenshot the folder "Profibus Delta" is
on drive "E:").
8
5. If the path was correct, the GSD file will be displayed in the window.
In this screenshot, this is the file PROM0B02.gsd for the delta (for
gamma/ L or Sigma it would be the file PROM0596.gsd).
6. Select the file and press the [Install] button.
A warning will be displayed stating that the action cannot be
undone:
7. Click [Yes].
If this GSD file is already present, the following message will be
displayed:
9
8. Click [Yes] to install the GSD file.

The following message will be displayed:
9. Click [OK] to conclude the installation.

10. Click [Close] to close the window.
The next chapter shows how you can integrate the ProMinent device
(pump, measuring transducer, etc.) into your own project.
10
Integrating the device and the function block into your own project.
2 Integrating the device and the function block into your own
project.
Please note: This description cannot go into all the
details of PROFIBUS communication.
If necessary attend an appropriate training course.
2.1 Add PROFIBUS Master System

This section describes how to add a PROFIBUS Master System into your
own project and how to generate a PROFIBUS subnet:
1. Double click to open your own project (shown here with a red
border) that you created in chapter 1.1:
Fig. 4
2. Double click the Hardware symbol to open the Hardware Configu
rator:
Fig. 5
11
3. Add a Master System for the CPU: For example, for CPU
314C-2DP, right click slot X2 DP.
The context menu will open:
Fig. 6
4. Here select Add Master System .
The window PROFIBUS Interface DP will be displayed:
Fig. 7
5. In the Parameters tab under Address enter the PROFIBUS
address of the CPU used.
12
6. Click [New].
The New Subnet PROFIBUS will be displayed:
Fig. 8
7. Under Name enter a name for the subnet of the PROFIBUS and
click [OK].
The window PROFIBUS Interface DP will be displayed again:
Fig. 9
8. (If necessary via Properties special PROFIBUS parameters can
be adjusted.)
13
9. Mark the PROFIBUS subnet and click [OK].

The Hardware Configurator connects the CPU (the Master
System) with the Subnet of the PROFIBUS, which the Hard
ware Configurator now displays in this manner:
Fig. 10: Graphic presentation: Connection CPU (Master System) with the subnet of the PROFIBUS in the Hardware
Configurator (excerpt)
2.2 Connecting the device to the PROFIBUS Master System

As soon as the PROFIBUS master system has been added to the project
and the PROFIBUS subnet is created, the gamma/ X metering pump can
be connected to the PROFIBUS:
1. Call up the catalogue via Tools Display Catalogue.
To the right in the window you will see:
2. Select the file GMXa under Profibus-DP

Additional Field Devices General.
If the entry is not present, the GSD file is not cor

rectly installed.
14
3. Drag the GMXa file with the mouse to the Master System (A.) -
see the orange arrow in the screenshot below.
A small + will appear as soon as the cursor is on Your name
PROFIBUS DP Master System.
A.
B.
4. Release the mouse button to display a pop-up window (B.) - see

illustration above.
15
5. Under Address set the PROFIBUS address that is set on your

gamma/ X - see supplemental instructions for gamma/ X with PRO
FIBUS - and click [OK].
If this address is not displayed (already assigned),

enter a new address. Then enter this address on
your actual gamma/ X as well.
The Hardware Configurator will then connect the gamma/ X to

the PROFIBUS Master System (red box, right) via the subnet,
which the Hardware Configurator displays in this manner:
Fig. 11: Connection Master System to the gamma/ X via the subnet
(graphic presentation in the Hardware Configurator)
In the lower window area (red box) the individual slots and their
I-addresses and O-addresses (input addresses and output
addresses) are displayed.
6. If necessary, adjust the I-address ranges and O-address ranges. To
do this double-click on the appropriate row.
A window will open.
7. Here, enter the desired, changed address range and click [OK].
The Hardware Configurator will supplement the

address range automatically.
The Hardware Configurator prevents the address
from being assigned twice. It handles I-addresses
and O-addresses separately.
8. Save the addresses via the special diskette symbol with 0110 in
the toolbar.
9. Close the Hardware Configurator.
16
2.3 Copying and linking GammaXBasic function block
The supplied function blocks are embedded in the ProM

inent sample project GammaXdp.zip; this is the only
way that they can be transported.
The principle steps:

1 - Download the zipped installation package (such as
GammaX_S7_Funktionsblock.zip) from the website (prerequisite).
2 - Drag the ProMinent sample project GammaXdp.zip out of the instal
lation package (prerequisite).
3 - Create a function in your own project (here FC1).
4 - Save the zipped ProMinent sample project GammaXdp.zip in the
Simatic Manager and open it - in doing so, it will be simultaneously
unzipped / retrieved.
5 - Copy the function block or the function blocks from this location into
your own project.
6 - Link the required function block(s) into your own function (in this case
FC1).
7 - Generate a data block.
8 - Enter the addresses in the function block.
9 - Enter the function parameters in the function block.
17
Copy the zipped ProMinent sample project "GammaXdp.zip" into a project

and integrate it into a function:
1. In the Simatic Manager in the Navigation window, on the left, select
Blocks and highlight it.
2. Follow the path Insert S7 Block 3 Function and click with the
mouse.
The window Properties - Function will open
3. To create the function, here enter a Name (e.g. FC1) and a

Symbolic name and under Symbol Comment enter its meaning.
Then click [OK].
In the main window the new function (e.g. FC1) will additionally
be displayed.
18
1. Follow the path File Retrieve ... and click with the mouse.
The window Retrieving - Select an archive will be displayed:
Archive = ZIP file

Archive = pack (zip)
Retrieve = unpack (unzip)
19
2. Here select your folder with the packed ProMinent sample project
GammaXdp, and click [Open].
The window Select destination directory will be displayed.
3. Here select the directory into which the ProMinent sample project
will be unzipped, and click [OK].
First a DOS Window (with black background) will be displayed,
in which the ProMinent sample project will be unzipped. Then
the Retrieve window will be displayed:
20
4. To unpack Click [Yes].

The SIMATIC Manager now displays the unpacked project:
In this project you will find the 2 standard

function blocks FB100 and FB101 (FB100 for
the basic version or FB101 for the complete
version).
21
Fig. 12
5. Select the desired function block and copy it via Edit Copy, for
example.
6. Select your own project in the Window menu.
22
7. Copy the desired function block into your own project via the Edit
Paste.
23
8. To link the function block into your own function, open the function
by clicking it (here, FC1).
The following window will be displayed:
24
9. Now drag the function block (here FB100) out of the function block
catalogue, left, with the mouse into the network shown above - see
the orange arrow in the screen shot above.
In the window with the networks, a depiction of the function
block is displayed:
Fig. 13: Depiction of the function block FB100 for GammaXBasic-functionality
25
Each function block needs a data block to save its data

(DB ...).
For better understandability use the same number that is
used for the function block when naming the data block.
10. Double-click the red ??? and assign a name for the data block of
this function block (e.g. DB100).
In this process the data block will be generated

automatically in the background.
26
Now function block FB100 has the data block DB100 - see 1st
red box.
11. Now the complete addresses must still be entered on the input of
the function block - see 2nd red box. Then go back to the Hardware
Configurator (e.g. via the task bar on the lower edge):
The green arrows in the screenshot show the relationship

between the input addresses ( I_Adr_... --> I-address ). The
red arrows show the relationship between the output addresses
( O_Adr_... --> I-address ).
12. Click in the function block preceding the selected address name
(marked by the oval above) and enter the start address of the corre
sponding address range that the Hardware Configurator displays (at
the tip of the arrow). Press the [ENTER] key.
13. Do this for all I_Adr_... and O_Adr_... .
27
14. To specify the remaining parameters, use your own operating con
cept for this pump and refer to the tables in chapter "Function block
gamma/ X".
28
Installation of the GSD file in the TIA-Portal
3 Installation of the GSD file in the TIA-Portal

This installation manual is only for persons who are
familiar with the Siemens Simatic S7 PLC.
Prerequisites:
The installation package (such as GammaX_S7_Funktionsblock.zip) with
the GSD file (such as "gmxa0f4e.gsd") must have been downloaded from
the www.prominent.de website. (The installation package for the respec
tive product is there.)
The installation package must be open on the PC and the GSD must be
copied from the installation package into a folder.
3.1 Installing the GSD file
Fig. 14: TIA-Portal in the portal view
29
1. Change to the project view in the TIA-Portal with the Project

view button.
Fig. 15: TIA-Portal in the project view

2. Follow the path Extras
Manage device description file (GSD) and click with the mouse.
The Manage device description file window will open:
3. Use the [...] button to select the folder into which you have copied
the GSD file.
4. If the path was correct, the GSD file will be displayed in the window.
The one for the file gmxa0f4e.gsd for the gamma/ X is in this
screenshot.
30
5. Select the file and press the [Install] button.

This message appears:
6. Click [Close] to conclude the installation.
The next chapter shows how to create a project in the TIA-Portal.
3.2 Creating a project
31
1. Follow the path Project New ... and click with the mouse.
The Create a new project window will be displayed:
2. A project name, path, author and comments can be entered in this

window.
3. Click [Create].
32
4. Now double-click on Add new device .

The Add new device window will be displayed.
5. Select the correct CPU.
When selecting the correct CPU, the software ver

sion that is imprinted on the CPU and the order
number help.
Click [OK].
The next chapter shows how to configure the PROFIBUS in the TIA-Portal.
33
3.3 Configure PROFIBUS

The following steps describe the configuration of a 314C-2DP CPU. (The
configuration of the communications processor is implemented in a similar
manner.)
1. Change to the Device&networks view to configure:
34
2. Now create a PROFIBUS master system: To do so, first open the

purple square (PROFIBUS interface) with a right-click.
The context menu appears:
3. Click Add master system .

A master system is added (here: PLC_1.DP-Mastersystem (1)):
35
4. To add the metering pump, follow the menu path

Other field devices PROFIBUS DP General
Prominent GmbH GMXa in the catalogue (right window) and
drag the GMXa module to the master system.
Now the metering pump is linked to the PLC.
5. Click on the Network view tab to assign the PROFIBUS address.

6. Click on the PROFIBUS interface (2nd purple square) in the graph
ical representation of the metering pump GMXa.
36
7. Right-click the Properties tab and select PROFIBUS address in

the General column.
8. Enter the address of the metering pump in the Parameters field
under Address .
3.4 Incorporating a function block into your own project
The supplied function blocks are embedded in the "Lib

GammaX" library - this is the only way that they can be
transported.
37
Prerequisites:
n The project must be open.
1. Click on the Libraries tab on the right edge in the TIA-Portal.

2. Click on key [Load library] on the right in the Global
libraries window.
The libraries are loaded.
3. Click on [Open].
The Open global library window opens.
4. Select the "LibGammaX" library and click [Open].

The "LibGammaX" library appears in the Global
libraries window.
38
5. Now open Main [OB1] , for example, in Devices

Program blocks.
39
6. In order to call up a function block in OB1 - Network 1 , for

example the function block GammaXBasic from the "LibGammaX"
library, drag and drop to Network 1 with the mouse.
The Call options window appears.
Each function block needs a data block to save its data

(DB ...).
For better understandability use the same number that is
used for the function block when naming the data block.
7. Enter a name and potentially also a number for the function block in
the Call options window and save with [OK].
In this process the data block will be generated

automatically in the background.
In the window with the networks, a depiction of the function

block is displayed. Now the function block is linked in the
project.
40
Fig. 16: Depiction of the function block GammaXBasic for GammaXBasic-

functionality
8. If necessary, adjust the I-address ranges and O-address ranges. To
do this double-click on the appropriate row.
A window will open.
9. Here, enter the desired, changed address range and click [OK].
The Hardware Configurator will supplement the

address range automatically.
The Hardware Configurator prevents the address
from being assigned twice. It handles I-addresses
and O-addresses separately.
Now the definitive addresses must still be entered on the input of the func
tion block:
41
3.5 Enter metering pump function addresses
1. Click on the Slave in Devices&Networks Network view.

2. To enter the address at the function block input, change back to
Devices&Networks (hardware configurator) (e.g. via the task bar
at the bottom edge):

In the depiction shown here, there is a
screenshot on the left side as both windows
are not visible at the same time. Then work on
the right side.
The green arrows in the screenshot show the relationship

between the input addresses ( I-address --> I-Adr_... ). The
red arrows show the relationship between the output addresses
( O-address --> O_Adr_... ).
3. Click in the function block preceding the selected address name
(right window) and enter the start address of the corresponding
address range that the Hardware Configurator displays (left
window). Press the [ENTER] key.
4. Do this for all I_Adr_... and O_Adr_... .
5. To specify the remaining parameters, use your own operating con
cept for this pump and refer to the tables in chapter "Function block
gamma/ X".
42
Function blocks gamma/ X
4 Function blocks gamma/ X

4.1 Introductory information
Functions of the function blocks In the sample project there are 2 variants of function blocks:
1 - GammaXBasic for basic functionality
2 - GammaX for complete functionality
1 GammaXBasic for basic functionality contains the functions:

n Start/Stop
n Setpoint 0-100%
n Setpoint capacity in l/h
n Warning/fault message (group bit)
n Simple PROFIBUS monitoring
2 GammaX for complete functionality contains the functions:
n Start/Stop
n Selection of setpoint specification / batch
n Batch handling
n Contact control
n Setpoint 0-100%
n Setpoint capacity in l/h
n Stroke counter
n Quantity counter
n Concentration output (option)
n Warning/fault message (group bit)
n Detail specification of the warning
n Detail specification of the fault message
n Simple PROFIBUS monitoring
Explanation of the names in the standard In the hardware address I_ADR_Name" and "O_ADR_Name:
function blocks
I_ Input
O_ Output
ADR_ Address
Name Name

In the interface names abName:
a (variants)
i Input
o Output
stat Statistical range of the function
block
b (variants)
Variant Type Value range

x Bool false, true
y Byte 0 ... 255 16#00... 16#FF
i Int 0 ... 65535 -32768 ... 32767
43
Variant Type Value range

d DInt 0 ... 2147483648 ...
4294967295 2147483647
r Real -3.402822E 1.175495E-38 ...
+38 ... 3.402822E+38
-1.175495E-38
Name
Name
4.2 Function block FB100 for basic functionality

Appearance of the function block FB100
for basic functionality
Fig. 17
44
Functions of the function block in the

Hardware Configurator
Fig. 18
Address name of the function block
Address Type Slot DP identification

I_Adr_Status Int 1 64
I_Adr_Operation_Mode Int 3 192
I_Adr_Discharge Int 4 192
I_Adr_Maximum_Discharge Int 5 64
I_Adr_Error_Warning Int 10 64
O_Adr_Control Int 2 128
O_Adr_Operation_Mode Int 3 192
O_Adr_Discharge Int 4 192
The address ranges of the input addresses or output addresses (from the
gamma/ X to the CPU) can be read in the Hardware Configurator under
"gamma" for the corresponding slots:
Interfaces of the function block
Interfaces Type Description

ixStart_Stop Bool If a 1 is present on this input and if there is no fault, the pump will be
activated.
If the pump does not run or is not at a standstill the following causes
are possible:
n PROFIBUS is faulty
n Pump is not in PROFIBUS mode
n PROFIBUS address is not correct
n Configuration is not correct
n Pump is set to stop
n Setpoint is on 0% (irSetpoint_0_100)
n ixFault_Lock = 1 and oxError = 1 or oxProfibus = 1
ixReset Bool Resets the bit messages oxWarning, oxError and oxErrorProfibus.
Resets the pump (positive flank sent).
ixResetPump Bool If the value of "ixResetPump" switches from 1 to 0, the internal pump
memory is reset (e.g. for batch metering) and - where possible - any
pending errors are reset.
45

ixFault_Lock Bool If 0, then the pump does not include a locking mechanism for stored
faults.
Logical link:
Start pump = ixStart_Stop
i.e. because the faults oxError and oxWarningProfibus require
acknowledgement, the pump automatically starts up again if there is
a fault on both sides.
If 1, then the pump does not include a locking mechanism via fault
messages oxError or oxWarningProfibus.
Logical link:
Start pump = ixStart_Stop & oxError = 0 & oxWarningProfibus = 0
acknowledgement, the pump does not automatically start up again if
there is a fault on both sides.
irSetpoint_0_100 Real Entry of the setpoint of the metering pump in %.
The formula of the calculation is:
Set frequency = MaxFrequency * irSetpoint / 100
Through the real number the speed on the stroke can be precisely
selected, because the entry of 49.99%, for example, is possible.
Likewise a direct connection of the integrated S7 controller is pos
sible. For this the output parameter LMN must be connected on this
input.
irSetpoint_Volume Real Entry of the setpoint of the metering pump in l/h.
Setpoint quantity = Input quantity
(Limitation 0.0 l/h Max. metering pump capacity).
iiCycle_Error Int Specification of the cycles as delay of the warning and fault
oxWarning, oxError and oxWarningProfibus.
Short drop-outs in the PROFIBUS system can be bridged by the
delay.
The delay time is calculated as follows:
When using the function block in OB1:
Delay = measured cycle time * iiCycle_Error
Delay = time wake alarm * iiCycle_Errror
oxRunning Bool 0 = pump is at standstill
1 = pump is running
oxWarning Bool 0 = no warning
1 = warning active
oxError Bool 0 = no fault
1 = fault active
oxWarningProfibus Bool 0 = Profibus activated and not disrupted
1 = No Profibus activated or Profibus disrupted - Pump cannot be
controlled
oyMode Byte 01 = Manual
orFlowrate Real Actual value capacity in l/h
orMaxFlowrate Real Max. capacity in l/h
46
Statistical range of the instance block and

flag
Fig. 19
Description of the variables of the function

block (statistical range)
Variable Type Description

Status.Service Bool 1 = There are service requests present - see metering pump oper
ating instructions
Status.Messages Bool 1 = There are messages present - see metering pump operating
instructions
Status.Error Bool 1 = Fault - see metering pump operating instructions
Status.Warnings Bool 1 = Warning - see metering pump operating instructions
Status.ManuelStop Bool 1 = Pump stopped manually
Status.Stop Bool 1 = Pump stopped
Status.Intake Bool 1 = Suction active (higher-level function)
Status.Auxiliary Bool 1 = Pump is in auxiliary mode (higher-level function)
Status.Pause Bool 1 = Pause active (higher-level function)
Status.Module Bool 1 = Automatic operation
Status.Flow Bool 1 = Metering monitor active
Status.BatchMemory Bool 1 = Batch memory is activated
Status.Calibrated Bool 1 = Pump is calibrated
Status.NotUsed1 Bool Not used
47

Status.Diaphragm Bool 1 = Diaphragm rupture indicator present
Status.Concentration Bool 1 = Concentration calculation is activated
Status.Overpressure Bool 1 = Drive controller signals excessive counter pressure
Status.Depressurised Bool 1 = Drive controller signals no counter pressure
Status.Venting Bool 1 = Pump vents in torque
Status.NotUsed... Bool ...
Flags of the function block
Flag name Type Description

iiCycleWarning Int Flag - for how many cycles has the warning been present. If this
counter is > iiCycle_Error, then oxWarning will be set
iiCycleFault Int Flag - for how many cycles has the fault been present. If this
counter is > iiCycle_Error, then oxError will be set
Errors of the function block
Error Type Description

Errors.Minimum Bool 1 = Metering medium level too low
Errors.Batch Bool 1 = Too many metering strokes: > 100,000
Errors.Analog_<_4mA Bool 1 = Analogue current is less than 4 mA
Errors.Analog_>_20mA Bool 1 = Analogue current is higher than 23 mA
Errors.FlowMonitoring Bool 1 = Error metering monitor
Errors.FailureDiaphragm Bool 1 = Defective metering diaphragm
Errors.Airlock Bool 1 = Air in the metering head
Errors.Overpressure Bool 1 = Overpressure in the hydraulic system
Errors.NotUsed1 Bool Not used
Errors.Cavitation Bool 1 = Cavitation
Errors. LowPressure Bool 1 = Insufficient pressure in the hydraulic system
Error.StrokeLengthChanged Bool 1 = In blocked status someone has changed the stroke length
Error.Venting Bool 1 = Automatic venting not possible
Errors.BusError Bool 1 = Bus error signalled by the module
Errors.SystemError Bool 1 = System components defective - see metering pump screen
Errors.ModulError Bool 1 = Error in the module handling
Warnings of the function block
Warning Type Metering medium level description

Warnings.Minimum Bool 1 = Level of metered liquid is low
Warnings.Calibration Bool 1 = Stroke length setting is out of calibration tolerance
48
Warning Type Metering medium level description

Warnings.FlowMonitoring Bool 1 = Warning metering monitor
Warnings.FailureDiaphragm Bool 1 = Defective metering diaphragm
Warnings.Airlock Bool 1 = Air in the metering head
Warnings.NotUsed1 Bool Not used
Warnings.Cavitation Bool 1 = Cavitation
Warnings.Overpressure Bool 1 = Overpressure in the hydraulic system
Warnings.LowPressure Bool 1 = Insufficient pressure in the hydraulic system
4.3 Function block FB101 for complete functionality

4.3.1 Explanations of the operating modes
At the input iyMode , these operating modes can be selected:
00 - Halt
01 - Manual
02 - Charge
03 - Kontakt
04 - Analog
17 - Concentration
18 - Batch (concentration)
19 - Contact (concentration)
20 - Analogue (concentration)
4.3.1.1 Manual mode

In manual mode the following signals are relevant:
n ixStart_Stop
n irSetpoint0_100
n irSetpoint_Volume
n ixFault_Lock
n ixModeSetpoint
n oxError
n oxErrorProfibus
The pumps starts, if:
ixStartStop = 1 & (ixFault_Lock = 0 or (ixFault_Lock = 1 & oxError = 0 &
oxWarningProfibus = 0)
with metering speed (strokes / h) =
A - If ixModeSetpoint = 0:
Metering speed = Maximum frequency * irSetpoint0_100 / 100
B - If ixModeSetpoint = 1:
Metering speed = irSetpoint_Volume

The pump does not start up, if:
ixStartStop = 0
49
4.3.1.2 Batch mode

In Batch mode the following signals are relevant:
n ixStart_Stop
n ixStartBatch_Or_Contact
n ixBatchContactMemory
n iiBatchTime
n irBatchVolume
n ixFault_Lock
n oxError
n oxWarningProfibus
n odActualStrokesInBatch
n odRemainStrokesInBatch
Without memory function: ixBatchContactMemory = 0
With the input ixStart_Stop the pump can be switched off at any time.
Recommendation for operation: Set ixStart_Stop on 1 and only on 0 if
needed.
The inputs irBatchVolume and iiBatchTime indicate the metering
speed.
Locking mechanism = manual mode

ixStartStop = 1 & ( ixFault_Lock = 0 or ( ixFault_Lock = 1 &
oxError = 0 & oxWarningProfibus = 0)
Metering speed (strokes / h) =
irBatchVolume / iiBatchTime (converts the metering pump to l/h.)

The value = 0
The pumps starts, at:

Positive flank on input ixStartBatch_Or_Contact .
Remaining quantity is set to the value
irBatchVolume ( orRemainingVolumeInBatch = irBatchVolume ). The
metering pump runs until the remaining quantity = 0.
A renewed flank on ixStartBatch_Or_Contact resets the value of the
remaining quantity to irBatchVolume . If the flank occurs during the
batch, the value will be limited to only irBatchVolume (no memory function
active).
With memory function: ixBatchContactMemory = 1

As "Without memory function: ixBatchContactMemory = 0, but ...
The pumps starts, at:

Positive flank on input ixStartBatch_Or_Contact .
Remaining quantity is set to the value
irBatchVolume ( orRemainingVolumeInBatch =
orRemainingVolumeInBatch + irBatchVolume ). The metering pump
runs until the remaining quantity = 0.
A renewed flank on ixStartBatch_Or_Contact increases the remaining
stroke remaining quantity by the value irBatchVolume (memory function
active).
4.3.1.3 Contact mode

In Contact mode the following signals are relevant:
n ixStart_Stop
n ixStartBatch_Or_Contact
50
n ixBatchContactMemory
n irSetpoint0_100
n irSetpoint_Volume
n ixModeSetpoint
n ixFault_Lock
n oxError
n oxWarningProfibus
Without memory function: ixBatchContactMemory = 0
With the input ixStart_Stop the pump can be switched off at any time.
Recommendation for operation: Set ixStart_Stop on 1 and only on 0 if
needed.
The input irSetpoint0_100 or irSetpoint_Volume indicates the metering
speed, depending on the input ixModeSetpoint .

Locking mechanism = manual mode
ixStartStop = 1 & ( ixFault_Lock = 0 or ( ixFault_Lock = 1 &
oxError = 0 & oxWarningProfibus = 0)

If ixModeSetpoint = 0
Capacity =
Maximum capacity * irSetpoint0_100 / 100
The pump does not start up, if the value is "0".

If ixModeSetpoint = 1
Capacity =
irSetpoint_Volume
The pump does not start up, if the value is "0".
Positive flank on input ixStartBatch_Or_Contact : Contact quantity =
irContactVolume .

With memory function: ixBatchContactMemory = 1
As "Without memory function: ixBatchContactMemory = 0, but ...

A renewed flank on ixStartBatch_Or_Contact : e
Contact quantity = remaining quantity + irContactVolume .
4.3.1.4 Analogue mode

In Analogue mode the following signals are relevant:
n ixStart_Stop
n ixFault_Lock
n oxError
n oxWarningProfibus
ixStartStop = 1 & (ixFault_Lock = 0 or (ixFault_Lock = 1 & oxError = 0 &
oxErrorProfibus = 0 & oxWarningWarningProfibus = 0)
with metering speed (strokes / h) in accordance with setting mA:
4mA = x strokes,
20mA = y strokes * (mA on pump /( y x) strokes)
51

The value = "0".
4.3.2 Tables for the addresses

Appearance of the function block
GammaX for complete functionality
Fig. 20
52
Functions of the function block in the

Hardware Configurator
Fig. 21
Address name of the function block
Address Type Slot DP identification

I_Adr_Status Int 1 64
I_Adr_Operation_Mode Int 3 192
I_Adr_Discharge Int 4 192
I_Adr_Maximum_Discharge Int 5 64
I_Adr_Batch Int 6 192
I_Adr_Concentration Int 8 192
I_Adr_Error_Warning Int 10 64
I_Adr_Stroke_Quantity Int 11 192
O_Adr_Control Int 2 128
O_Adr_Operation_Mode Int 3 192
O_Adr_Discharge Int 4 192
O_Adr_Batch Int 6 192
O_Adr_Contact Int 7 128
O_Adr_Concentration Int 8 192
O_Adr_Metering_Monitor Int 9 128
O_Adr_Stroke_Quantity Int 11 192
The address ranges of the input addresses or output addresses (from the
gamma/ X to the CPU) can be read in the Hardware Configurator under
delta for the corresponding slots.
Interfaces of the function block
53

ixStart_Stop Bool If a 1 is present on this input and if there is no fault, the pump will
be activated.
If the pump does not run the following causes are possible:
n PROFIBUS is faulty
n Pump is not in PROFIBUS mode
n PROFIBUS address is not correct
n Pump is set to stop
n Setpoint is on 0% (irSetpoint_0_100)
n ixFault_Lock = 1 and oxError = 1 or oxProfibus = 1
ixStartBatch_Or_Contact Bool Batch mode - iyMode = 2 or iyMode = 18: Pump starts batch
mode with a positive flank
Contact mode - iyMode = 3 or iyMode = 19: At a positive flank the
pump 1 x executes iiTransMultiplier strokes
ixBatchContactMemory Bool 0 = Memory function is switched off
1 = Memory function is active
ixReset Bool Resets the bit messages oxWarning, oxError and oxWarningPro
fibus. Resets the pump (positive flank sent).
ixResetPump Bool If the value of "ixResetPump" switches from 1 to 0, the internal
pump memory is reset (e.g. for batch metering) and any pending
errors are reset.
ixFault_Lock Bool If 0, then the pump does not include a locking mechanism for
stored faults.
Logical link:
Start pump = ixStart_Stop
acknowledgement, the pump automatically starts up again if there
is a fault on both sides.
If 1, then the pump does not include a locking mechanism via
fault messages oxError or oxWarningProfibus.
Logical link:
Start pump = ixStart_Stop & oxError = 0 & oxWarningProfibus = 0
acknowledgement, the pump does not automatically start up
again if there is a fault on both sides.
ixResetStrokeCounter Bool At a positive flank the stroke counter will be reset.
ixResetQuantity Bool At a positive flank the quantity counter will be reset.
ixFlowControl_OnOff Bool 0 = Metering monitor off
1 = Metering monitor on
Prerequisite is an installed metering monitor.
iyMode Byte 00 = Halt
01 = Manual
02 = Batch
03 = Contact
04 = Analogue
17 = Concentration
18 = Batch (concentration)
19 = Contact (concentration)
20 = Analogue (concentration)
54

irSetpoint_0_100 Real Entry of the setpoint of the metering pump in %.
Set quantity = MaxCapacity * irSetpoint / 100
Through the real number the speed on the stroke can be pre
cisely selected, because the entry of 49.99%, for example, is pos
sible.
Likewise a direct connection of the integrated S7 controller is pos
sible. For this the output parameter LMN must be connected on
this input.
irSetpoint_Volume Real Entry of the setpoint of the metering pump in l/h.
The formula of the calculation is.
Setpoint quantity = Input quantity (Limitation 0.0l/h Max.
metering pump capacity).
irBatchVolume Real Metering volume of a batch.
At a positive flank on the input ixStartBatch_Or_Contact, the
volume is metered.
iiBatchTime Int The time in which the batch is to be metered.
irContactVolume Real The metering volume to be metered per contact.
At a positive flank on the input ixStartBatch_Or_Contact, the
volume is metered.
irConcentration Real Setpoint of the concentration setting (only with concentration
operating mode)
iiCycle_Error Int Specification of the cycles as delay of the warning and fault
oxWarning, oxError and oxErrorProfibus.
Short drop-outs in the PROFIBUS system can be bridged by the
delay.
The delay time is calculated as follows:
Delay = measured cycle time * iiCycle_Error
Delay = time wake alarm * iiCycle_Errror
oxRunning Bool 1 = pump is running
oxWarning Bool 1 = warning active
oxError Bool 1 = fault active
oxErrorProfibus Bool 1 = Profibus faulty
oxWarningProfibus Bool 1 = No Profibus activated or Profibus disrupted:
Pump cannot be controlled
oyMode Byte 00 = Halt
01 = Manual
02 = Batch
03 = Contact
04 = Analogue
17 = Concentration
18 = Batch (concentration)
19 = Contact (concentration)
20 = Analogue (concentration)
55

orFlowrate Real Actual value capacity in l/h
orMaxFlowrate Real Max. capacity in l/h
orConcentration Real Current concentration of the metering pump (option must be ena
bled)
orRemainingVolumeInBatch Real Remaining volume that is currently still to be metered in batch
operation
odStrokeCounter DInt Current value of the stroke counter in the metering pump
orLitersPerStroke Real Current quantity in the quantity counter of the metering pump
Statistical range of the instance block and

flag
Fig. 22
Statistical range of the instance block of

the function block GammaX

Status.Service Bool 1 = There are service requests present - see metering pump
operating instructions
Status.Messages Bool 1 = There are messages present - see metering pump operating
instructions
Status.Error Bool 1 = Errors are present
Status.Warnings Bool 1 = Warnings are present
Status.ManuelStop Bool 1 = Pump has been stopped manually
56

Status.Stop Bool 1 = Pump stopped
Status.Intake Bool 1 = Pump is in intake operation (higher-level function - see
metering pump operating manual)
Status.Auxiliary Bool 1 = Pump is in auxiliary mode (higher-level function)
Status.Pause Bool 1 = Pump is switched to pause (higher-level function)
Status.Module Bool 1 = Automatic operation
Status.Flow Bool 1 = Metering monitor active
Status.BatchMemory Bool 1 = Batch memory is activated
Status.Calibrated Bool 1 = Pump is calibrated
Status.Diaphragm Bool 1 = Diaphragm break option is installed
Status.Concentration Bool 1 = Concentration calculation is activated
Status.Overpressure Bool 1 = Drive controller signals excessive counter pressure
Status.Depressurised Bool 1 = Drive controller signals no counter pressure
Status.Venting Bool 1 = Pump vents in torque
Status.NotUsed ... Bool ...
Flags of the function block
Flag name Type Description

iiCycleWarning Int Flag - for how many cycles has the warning been present.
If this counter is > iiCycle_Error, then oxWarning will be set
iiCycleFault Int Flag - for how many cycles has the fault been present.
If this counter is > iiCycle_Error, then oxError will be set
Name of the error messages of the func

tion block
Name of the error messages Type Description

Errors.Minimum Bool 1 = Level of metering medium too low
Errors.Batch Bool 1 = Too many metering strokes (>100,000)
Errors.Analog_<_4mA Bool 1 = Analogue current is less than 4 mA
Errors.Analog_>_20mA Bool 1 = Analogue current is higher than 23 mA
Errors.FlowMonitoring Bool 1 = Error metering monitor
Errors.FailureDiaphragm Bool 1 = Diaphragm break
Errors.Airlock Bool 1 = Air in the metering head
Errors.Overpressure Bool 1 = Overpressure in the hydraulic system
Errors.NotUsed1 Bool Not used
57
Name of the error messages Type Description

Errors.Cavitation Bool 1 = Cavitation
Errors.LowPressure Bool 1 = Insufficient pressure in the hydraulic system
Errors.StrokeLenghtChanged Bool 1 = In blocked status the stroke length has been changed
Errors.Venting Bool 1 = Automatic venting not possible
Errors.BusError Bool 1 = Bus error signalled by the module
Errors.SystemError Bool 1 = System component defective See LCD screen
Errors.ModulError Bool 1 = Error in the module handling
Warnings.Minimum Bool 1 = Metering medium level is too low
Warnings.Calibration Bool 1 = Stroke length out of calibration tolerance
Warnings.FlowMonitoring Bool 1 = Metering monitor warning
Warnings.FailureDiaphragm Bool 1 = Diaphragm break
Warnings.Airlock Bool 1 = Air in the metering head
Warnings.Overpressure Bool 1 = Overpressure in the hydraulic system
Warnings.LowPressure Bool 1 = Insufficient pressure in the hydraulic system
58
59
ProMinent GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg, Germany
Germany
Telephone: +49 6221 842-0
Fax: +49 6221 842-419
Email: [email protected]
Internet: www.prominent.com
Heidelberg, 2, en_GB
2016

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Installation and configuration manual

gamma/ X with PROFIBUS

Part no. 983500 BA G 053 04/17 EN

1 Installation of the GSD file in Step 7 Manager

1.1 Creating a project

2. Click the [Next>] button.

3. Select the correct CPU.

When selecting the correct CPU the software ver

Click the [Next>] button.

4. Always place a check mark for option block OB1.

A more precise description of the performance

6. Click the [Next>] button.

1.2 Install GSD file

Fig. 2: Simatic Manager with main window with navigation bar

1. In Simatic Manager, in the navigation bar (left) select Simatic 300

Fig. 3: The Hardware Configurator

8. Click [Yes] to install the GSD file.

9. Click [OK] to conclude the installation.

2.1 Add PROFIBUS Master System

9. Mark the PROFIBUS subnet and click [OK].

2.2 Connecting the device to the PROFIBUS Master System

2. Select the file GMXa under Profibus-DP

If the entry is not present, the GSD file is not cor

4. Release the mouse button to display a pop-up window (B.) - see

5. Under Address set the PROFIBUS address that is set on your

If this address is not displayed (already assigned),

The Hardware Configurator will then connect the gamma/ X to

The Hardware Configurator will supplement the

2.3 Copying and linking GammaXBasic function block

The supplied function blocks are embedded in the ProM

The principle steps:

Copy the zipped ProMinent sample project "GammaXdp.zip" into a project

3. To create the function, here enter a Name (e.g. FC1) and a

Archive = ZIP file

4. To unpack Click [Yes].

In this project you will find the 2 standard

6. Select your own project in the Window menu.

Fig. 13: Depiction of the function block FB100 for GammaXBasic-functionality

Each function block needs a data block to save its data

In this process the data block will be generated

The green arrows in the screenshot show the relationship

3 Installation of the GSD file in the TIA-Portal

3.1 Installing the GSD file

Fig. 14: TIA-Portal in the portal view

1. Change to the project view in the TIA-Portal with the Project

Fig. 15: TIA-Portal in the project view

5. Select the file and press the [Install] button.

6. Click [Close] to conclude the installation.

The next chapter shows how to create a project in the TIA-Portal.

3.2 Creating a project

2. A project name, path, author and comments can be entered in this

4. Now double-click on Add new device .

5. Select the correct CPU.

When selecting the correct CPU, the software ver

3.3 Configure PROFIBUS

1. Change to the Device&networks view to configure:

2. Now create a PROFIBUS master system: To do so, first open the