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    Shafts Subjected To Fatigue

    Uploaded by

    helen
    The document discusses fatigue loading on shafts and provides guidelines for determining suitable shaft dimensions. It presents a table of stress concentration factors Kt for different ratios of fillet radius to shaft diameter (r/D) and diameter to core diameter (D/d) under bending and torsion conditions. An example calculation is shown to determine the dimensions of a shouldered shaft subjected to a maximum bending moment and torque based on the material properties and allowable stresses based on the fatigue limit. Dimensions of D=99mm, d=90mm, and r=1mm are calculated to satisfy the loading conditions.

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    Shafts Subjected To Fatigue

    Uploaded by

    helen
    78 views3 pages
    The document discusses fatigue loading on shafts and provides guidelines for determining suitable shaft dimensions. It presents a table of stress concentration factors Kt for different ratios of fillet radius to shaft diameter (r/D) and diameter to core diameter (D/d) under bending and torsion conditions. An example calculation is shown to determine the dimensions of a shouldered shaft subjected to a maximum bending moment and torque based on the material properties and allowable stresses based on the fatigue limit. Dimensions of D=99mm, d=90mm, and r=1mm are calculated to satisfy the loading conditions.

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    Bearings

    Original Title

    Shafts Subjected to Fatigue

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    The document discusses fatigue loading on shafts and provides guidelines for determining suitable shaft dimensions. It presents a table of stress concentration factors Kt for different ratios of fillet radius to shaft diameter (r/D) and diameter to core diameter (D/d) under bending and torsion conditions. An example calculation is shown to determine the dimensions of a shouldered shaft subjected to a maximum bending moment and torque based on the material properties and allowable stresses based on the fatigue limit. Dimensions of D=99mm, d=90mm, and r=1mm are calculated to satisfy the loading conditions.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    78 views3 pages

    Shafts Subjected To Fatigue

    Uploaded by

    helen
    The document discusses fatigue loading on shafts and provides guidelines for determining suitable shaft dimensions. It presents a table of stress concentration factors Kt for different ratios of fillet radius to shaft diameter (r/D) and diameter to core diameter (D/d) under bending and torsion conditions. An example calculation is shown to determine the dimensions of a shouldered shaft subjected to a maximum bending moment and torque based on the material properties and allowable stresses based on the fatigue limit. Dimensions of D=99mm, d=90mm, and r=1mm are calculated to satisfy the loading conditions.

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    Shafts Subjected to Fatigue

    In cases of pronounced fatigue loading, a comprehensive procedure involving


    values must be used.

    British Standard keyways are satisfactory in general applications but would give a high
    under pronounced fatigue loading. Data from R.E. Peterson (compiled from
    research) suggests larger fillet radii giving an average / ratio of just over 0.02. see
    table below:

    Table 1: Stress Concentration Factors ( )


    () ()
    / / / /
    0.01 1.1 1.5 0.01 1.1 2
    0.05 1.1 1.2 0.05 1.1 1.5
    0.05 1.2 1.2 0.05 1.2 1.6
    0.1 1.1 1.15 0.1 1.1 1.3
    0.1 1.2 1.2 0.1 1.2 1.35
    0.1 2 1.2 0.1 2 1.4
    0.3 1.2 1.1 0.3 1.2 1.15
    0.3 2 1.1 0.3 2 1.2

    Example

    A shouldered shaft made from 070M20 (EN3) steel is required to sustain a maximum
    bending moment of 4500 Nm and torque of 3500 Nm under cyclic loading. With a
    required safety factor of 2 on the fatigue limit, determine suitable dimensions for the
    shaft if the shoulder is used as a bearing location.

    Proportions decided / = 0.01 / = 1.1

    Tensile strength of 070M20 460 /2

    Allowable Bending Stress

    Note: For steels it may generally be assumed that the fatigue limit will be at least 40%
    of the static strength quoted.

    Bending fatigue limit 460 0.4 = 184 /2

    From table 1 () = 1.5



    =

    184
    = = 61.33 /2
    2 1.5

    Allowable Torsional stress

    Shear strength of 070M20 270 /2

    Torsional fatigue limit 270 0.4 = 108 /2

    From table 1 () = 2

    108
    = = 27 /2
    22
    Combined Stress

    2
    = ( ) + 2
    2

    61.33 2
    = ( ) + 272 = 40.86 /2
    2

    Shaft Dimensions

    = 2 + 2

    = (4.5 106 )2 + (3.5 106 )2 = 5.7 106

    4
    =
    32

    =

    Where =

    5.7 106 40.86


    4 =

    32 2

    5.7 106 40.86


    3 =
    1
    32 2

    = 89.23 ( 90)

    = 1.1 90 = 99

    = 1.01 99 = 0.99 ( 1)

    = 99

    = 90

    = 1

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