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    Basic Weights Calc - ACHE

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    Siva Shankar
    This document provides a summary of the performance of a treated water cooler. Key details include: - The cooler transfers 410.415 kg/s of fluid at 50°C to 74.61°C using a horizontal air-cooled heat exchanger. - It has a duty of 10.182 megawatts and uses 10724 m2 of extended surface area across 2 bays and 2 bundles. - Performance metrics like U-values and pressure drops are provided for design validation.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Basic Weights Calc - ACHE

    Uploaded by

    Siva Shankar
    104 views6 pages
    This document provides a summary of the performance of a treated water cooler. Key details include: - The cooler transfers 410.415 kg/s of fluid at 50°C to 74.61°C using a horizontal air-cooled heat exchanger. - It has a duty of 10.182 megawatts and uses 10724 m2 of extended surface area across 2 bays and 2 bundles. - Performance metrics like U-values and pressure drops are provided for design validation.

    Original Description:

    Basic weight estimation for air cooled heat exchangers from HTRI output

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    © © All Rights Reserved

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    This document provides a summary of the performance of a treated water cooler. Key details include: - The cooler transfers 410.415 kg/s of fluid at 50°C to 74.61°C using a horizontal air-cooled heat exchanger. - It has a duty of 10.182 megawatts and uses 10724 m2 of extended surface area across 2 bays and 2 bundles. - Performance metrics like U-values and pressure drops are provided for design validation.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    104 views6 pages

    Basic Weights Calc - ACHE

    Uploaded by

    Siva Shankar
    This document provides a summary of the performance of a treated water cooler. Key details include: - The cooler transfers 410.415 kg/s of fluid at 50°C to 74.61°C using a horizontal air-cooled heat exchanger. - It has a duty of 10.182 megawatts and uses 10724 m2 of extended surface area across 2 bays and 2 bundles. - Performance metrics like U-values and pressure drops are provided for design validation.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 6

    Output Summary

    Released to the following HTRI Member Company:


    Petrofac Ltd
    Windows User
    Xace 7.2 16/11/2015 10:39 SN: 00489-787359767
    Treated Water Cooler (E-3502)
    Yibal Khuff Project
    Rating-Horizontal air-cooled heat exchanger forced draft countercurrent to crossflow
    No Data Check Messages.
    See Runtime Message Report for Warning Messages.
    Process Conditions Outside Tubeside
    Fluid name
    Fluid condition Sens. Gas
    Total flow rate (kg/s) 410.415
    Weight fraction vapor, In/Out 1.0000 1.0000 0.0000
    Temperature, In/Out (Deg C) 50.00 74.61 119.00
    Skin temperature, Min/Max (Deg C) 57.70 107.30 58.83
    Pressure, Inlet/Outlet (kPa) 101.33 101.22 270.00
    Pressure drop, Total/Allow (Pa) (kPa) 118.51 0.00 109.53
    Midpoint velocity (m/s) 7.49
    - In/Out (m/s) 1.42
    Heat transfer safety factor (--) 1.0000
    Fouling (m2-K/W) 0.000000
    Exchanger Performance
    Outside film coef (W/m2-K) 52.41 Actual U (W/m2-K)
    Tubeside film coef (W/m2-K) 7051.1 Required U (W/m2-K)
    Clean coef (W/m2-K) 38.636 Area (m2)
    Hot regime Sens. Liquid Overdesign (%)
    Cold regime Sens. Gas Tube Geometry
    EMTD (Deg C) 22.6 Tube type
    Duty (MegaWatts) 10.182 Tube OD (mm)
    Unit Geometry Tube ID (mm)
    Bays in parallel per unit 2 Length (m)
    Bundles parallel per bay 2 Area ratio(out/in) (--)
    Extended area (m2) 10724 Layout
    Bare area (m2) 517.08 Trans pitch (mm)
    Bundle width (m) 2.902 Long pitch (mm)
    Nozzle Inlet Outlet Number of passes (--)
    Number (--) 2 2 Number of rows (--)
    Diameter (mm) 102.26 102.26 Tubecount (--)
    Velocity (m/s) 0.74 0.71 Tubecount Odd/Even (--)
    R-V-SQ (kg/m-s2) 585.70 565.14 Material
    Pressure drop (kPa) 0.322 0.198 Fin Geometry
    Fan Geometry Type
    No/bay (--) 2 Fins/length (fin/meter)
    Fan ring type 30 deg Fin root (mm)
    Diameter (m) 3.659 Height (mm)
    Ratio, Fan/bundle face area (--) 0.4026 Base thickness (mm)
    Driver power (kW) 23.07 Over fin (mm)
    Tip clearance (mm) 18.295 Efficiency (%)
    Efficiency (%) 65.000 Area ratio (fin/bare) (--)
    Airside Velocities Actual Standard Material Aluminum 1100-annealed
    Face (m/s) 3.60 3.27 Thermal Resistance, %
    Maximum (m/s) 7.35 6.68 Air
    Flow (100 m3/min) 225.41 204.97 Tube
    Velocity pressure (Pa) 43.66 Fouling
    Bundle pressure drop (Pa) 115.89 Metal
    Bundle flow fraction (--) 1.000 Bond
    Bundle 97.79 Airside Pressure Drop, % Louvers
    Ground clearance 0.00 Fan guard 0.00 Hail screen
    Fan ring 2.21 Fan area blockage 0.00 Steam coil
    Page 1

    SI Units

    Tubeside

    Sens. Liquid
    52.100
    0.0000
    60.00
    113.01
    160.47
    50.000
    1.38
    1.43
    1.0000
    0.000000

    38.636
    42.061
    10724
    -8.14
    ube Geometry
    High-finned
    25.400
    21.770
    9.000
    24.596
    Staggered
    63.500
    54.991
    8
    4
    180
    45 / 45
    Incoloy 825
    Fin Geometry
    Circular
    394.0
    26.600
    15.275
    0.600
    57.150
    81.9
    21.081
    Aluminum 1100-annealed
    rmal Resistance, %
    73.72
    13.48
    0.00
    12.81
    0.00
    0.00
    0.00
    0.00
    Basic Weight Calculation

    Tube OD 25.400
    Tube thickness 1.815
    Tube Length 9000
    No. of Rows 4
    No. of Passes 8
    No. of Rows per Bundle 180
    No. of Bundle/Bay 2
    No. of Bays 2
    Fin Type Extruded
    Fin weight / m 1.2
    Nozzle ID Inlet 102.26
    Nozzle OD Inlet 114.3
    Nozzle Thickness Inlet 6.02
    Nozzle Qty/Bundle Inlet 2
    Nozzle ID Outlet 102.26
    Nozzle OD Outlet 114.3
    Nozzle Thickness Outlet 6.02
    Nozzle Qty/Bundle Outlet 2
    V&D / MP Conn OD 60.325
    V&D / MP Conn tk 7.1195
    V&D / MP Conn Qty 2
    Fan Dia 3.659

    Header weights

    Header Depth Stationary 120


    Header Depth Floating 100
    Tube/Plug sheet thickness 25
    Top/Bott sheet thickness 12
    End plate thickness 12
    Pass part/Stay plate thick 12

    Tube weight 6840.802


    Fin total weight 7776
    Header weight
    Header wt. calc

    Header width
    Header Height
    Tube/Plug sheet wt.

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