MMM-006/007/008/o69710711l

24/56 \
OPERACIDN 70:; i
~I

KIRA
/SUPER BALL

KS8-200
OPERATION MANUAL

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KIRA .CORPORATION
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DOC l-KSB200-EOM20-1
r)

KIRA

( SAFETY MANUAL)

,......
A CAUTION

~
Thissafetymanualcontains information necessary for thesafe operation ofyour
KIRA machine. Please readand understand thismanualfullybefore attempting to
operate themachine.

KIRA CORPORATION
TOMIYOSHI SHINDEN, KIRA-CHO HAZU-GUN, AICHI KEN, 444-0592, JAPAN
TEL <0563> 32 - 0110 FAX <0563> 32 - 3241 [email protected]
 SAFETY MANUAL

SAFETY MANUAL
Thank you for purchasing a KIRA product. This document contains important guidelines
which must always be followed for safe and correct operation of this machine. Be sure to
read and understand this safety manual thoroughly before starting the operations. Place
the manual in a location where it can be accessed whenever necessary.

..
SIGNAL WORDS
The signal words as used in this document and on the machine represent the following three levels of hazards:

Indicates an imminently hazardous situation which, if not avoided,

A DANGER will result in death or serious injury.

lil~~~NI~~1
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

IA CAUTION I 'may result in minor or moderate injury, or property damage to the
equipment.

(NOTE) Indicates something that must be considered in handling the

equipment.

ICONS
This instruction manual uses the following icons to raise your attention:

Caution (includingDangerand Warning) Prohibition

~ Electricshock
~ Do not contact or access

~ Injured by spindleor tool

m Do not disassemble

~ Friedout
Compulsion

~ Caughtin rotatingpart
~ Referto InstructionManual

~ Fire
[IJ Ground

- 1-
 DESCRIPTION OF SIGNAL-WORD LABELS

DESCRIPTION OF SIGNAL-WORD LABELS

The electric controlcabinetrunsat a vel}' high voltage, and an electric

shock fromit wouldbe deadly. Therefore, before openingthe door on
the electric control cabinet, be sure to shut off the main power.

The spindlehas a sharp cutter that rotatesat a high speed. Touching

the spindleduringits rotation could resultin serious injul}' whereyour
hand couldbe severed. Do not everput your hand or foot close to the
rotatingspindle. Even if the spindle stops, do not touch it with a bare
hand.

If the coveris open duringmachining, there will be no protectionfrom

flying objects like chips, cutting oil or broken tools. Do not open the
cover whenmachining is in progress. Also, be sure to alwaysactivate
the door interlock.

Neveraccessthe chipconveyerwhile it is being driven, becauseyour

hand or foot may get stuck in the conveyer. If this happens, your
hand or foot might be severed. If you get stuck in the conveyer, stop
the conveyerimmediatelyand manually feed it to get out of it.

Beforestartingany operation withthismachine, be sure to understand

the contents of the Instruction Manual. If you operate the machine
withoutcompletely understanding theoperation guidelines, an accident
or equipment failure may result from improper operations. If the
Instruction Manual is lost, please obtain another one from us.

-2-
SAFETY PRECAUTIONS

SAFETY PRECAUTIONS
A DANGER
Beforeopeningthe controlpanel, be sure to turn OFF the mainpower.
Do not accessany switch or other similarpart with a wet hand.

Before stepping into the equipmentfor a maintenance or inspection service, stop

the equipment and then turn OFF the NC unit and the mainpower.
In order to ensure that the power is not turned ON by an accident during the
maintenance or inspection service, the serviceperson must remove thepower key,
carry it with him or her, and hang a sign on the controlpanel or in a similarlocation
to inform other workers of the service work in progress.
To carry out any joint task, the details of that task must be agreed upon before
beginning workand the workers shouldsignalto each otherduringthe operation so
that they do not put each other in a potentiallydangerous situation.

Themachine maysuddenlystartmovingafterit temporarilystopsduring theoperation.

Therefore, do not access the equipmentwithout verifying its operating status.

Do not access the spindleduring the operation.

Evenif themachine stops, do not touchany of the toolswithyourbarehandbecause
you couldbe injured.

Do not operatethe machine with any of its covers and doors opened.
Do not operatethe machinewithoutinterlocking all the doors.

Do not access the chip conveyerlocatedat the rear side of the machine during the
operation, becauseyou may get stuck.

Beforebeginningoperation, locate the emergencystop pushbutton, so that it could

be pushed immediately in an emergency.
In orderto shortenthe machining time, cutting, movement, and changes are carried
out at highspeeds. Do not accessthe spindleor any othershaft, or theATC during
its operation. Note that it operates at a very high speed.
Keepguards in place and in working order.
Do not force a small tool or attachmentto do thejob of a heavy-dutytool. It will do
a better and safer job, if it is used as it was designed.

-3-
 SAFETY PRECAUTIONS

,...------i AW~BNING1----------------------..

If cutting oil spills ontoyour work clothes, clean it off immediately, because it may
catch fire.
Exercise care in handling cutting oil. In order to prevent fire from occurring with
cutting oil, do not use water-insoluble cutting oil when carrying out unattended
operation. If the floor is made of wood, use extra care for fire because it is liable to
catch fire.

When removing the side cover, take care not to let it fall. It is heavy enough to
causebone fracture shouldyou drop it onto your foot.
Use the appropriateprotectivegear (including the specified work clothing, safety
shoes, and protective goggles) to protect yourself from injury.
Do not allow any unauthorized person to operate the machine. The keys (the NC
power switch key, door interlock key, edit ON/OFFkey, and side cover key) must
be placed under the controlof the responsible person.

,...------i.A CAUTION f - - - - - - - - - - - - - - - - . . ,
Be sure to observethe instructions given in this document, including the operation
guidelines.
Do not use the machine for any purpose other than the specifiedones.

Do not carry out disassembly or re-assemblyby yourself.

Use the machine only at the specifiedfrequency.

Do not performany operation which may lead to an unpredictable result.

If lightning or a power failure occurs, turn OFF the mainpower immediately.
Prepareall of the matierials, jig and tools for operation before turningthe machine
on. Do notplaceany object, such as toolsthat are not being used, on or aroundthe
machine
Do not touch chips withyour bare hand.
To remove a chip stuck on a tool, stop the spindle; checking that its rotation has
completely stopped;and thenbrush off the chip while wearing protective goggles.
If any anomaly is found, immediately stop the operation and contact your sales
dealer or our office.
Wheneverthe machine is not used, it must be tumed OFF.
If you accidentally let the spindle hit a workpiece, contactyour sales dealer or our
office. Continuing the operation with this spindle can cause an accident.

-4-
 SAFETY PRECAUTIONS

,- A CAUTION 1----'-----------____._
If a tool is damagedor in bad condition, it should be changed immediately.
The workpiece must be mounted securely.
When addressingsomeone who is operating a machine, speak to him or her from
the front diagonal direction, never from the back.
Always use fusesof the specifiedcapacitywiththe switcheson the machine. Never
use wire or copper lead in place of a fuse.
After inspecting electricalequipment, alwaysretum the cover to its originalposition.
Always keep electricalmachineryand tools clean.
Never attempt to modify electricalequipment.
When using a bench drilling machine, the machine must be grounded unless it is
double insulated. If the machine is equipped with a three-prongplug, it should be
plugged into a three-hole electricsocket.
If it is necessaryfor maintenance to remove or disable a safety device temporarily,
be sure to return it to its original condition as soon as possible.
Do not weargloveswhile operating themachine unless it is specifiedin theinstruction
manual (when removing a tool by hand, for example).

-5
SET UP THE MACHINE

I.Take away the wooden flame.

2.Take off the wooden bed and nuts.

3.Take off the top cover of this machine.

4.Fix the attached eyebolt to the column.

5.Hung this machine by the crane,and take off the wooden

bed.

6.Place this machine.

7.Put the plug into the outlet.

8.-Pushing the reset button on the control panel,turn on the

switch.

9.Take off the wooden block for spindle head.

IO.Take off the eyebolt.

II.Return to Z axis home position.

OIL CHARGE

I.Take off the left-side cover of this machine.

M6 7 cap bolts

2.Take off the side cover of the column.

M6 6 cap bolts

3.Please lubricate by the grease gun and so on.

Ball screw LM guide
 KSB-200, KSB-200ATC noise measure
Outside noise invade from the signal line, and also invades from the power supply.
The wrong action occurs by the invasion of outside noise and might cause the
trouble.
It is important to not cause to restrain the occurrence of noise, to prevent the
trouble by noise and also the noise that occurred led.
I
Please use this machine, after I understood the following attention point.

* IT is not responsibility range outside to any troubles, in the case that it is not
done the measure to each matters that demand special arrangement.

1. Please strengthen landing processing, because induction noise may mix it, in the
place which has the noise occurrence resource of electricity welding machine etc.
nearly.
Also it is necessary the noise filter in power supply line by environment.

2. Give landing as over the 3rd seed landing (the landing resistance under 1000) as
exclusive use landing.

3. Please never do the landing to the share landing, iron frame etc. with large
electric power devices.
Noise might enter from large electric power devices.

4. Please do not attach solenoid valve etc. to this machine control box.
Noise occurs from the coil within the valve and might exert bad influence on the
control.

5. Please do not bundle the power line and signal line together in the case that the
outside input-output signal is used.
Noise sometimes enters into the signal line from the power line.

6. As for the signal line for the outside input-output, please use the shield line.
Also please cut the line because noise might enter from the line of unuse.

7. Please use the electromagnet with the serge killer and also noise filter, in the case
that the electromagnet switch, relay are used.

8. Please do not bundle the 200V power supply line and 100V power supply line
together.
 CONTENTS

l.Precautions Before Use

2.Preparation Before Operation

3.Specifications

4.Program Commands

5.Details of Operations
5-1 AUTO mode (Program selection,startup,shutdown,return)
5-2 INCHING mode
5-3 STEP mode
5-4 EDIT mode (New creation, addition,modification,deletion)
5-5 PARAMETER mode
5-6 Other operations

6.Parameters
6-1 User parameters
6-2 System parameters

7.Electric Circuit Diagram

8.Inverter Function Code Setup

9.Alarm
9-1 Controller
9-2 Inverter

-1-
1. Precautions Before Use
(1) Proper handling makes safe operations possible! !
Handle the machine properly by observing the instruction manual.

(2) Avoid installing the machine in a humid location! !

Do not install the machine outdoors or in a wet or damp place.
Otherwise the insulation of the electronic components and motor may
be degraded and cause malfunction or shock hazard.

(3) Do not install the machine under direct sunlight! !

Do not install the machine outdoors or in a place subject to direct
sunlight even indoors.
Otherwise the cover may be discolored or deformed or the shortening
of the service lives of the electronic components and motor may
lead to malfunction.

(4) Wear protective glasses during work!

To protect your eyes,be sure to wear protective glasses at work.

(5) Immediately stop operation in case of abnormality! !

When the operation of the machine is strange or other abnormality
is observed,immediately stop operating the machine.

(6) Wait for more than 5minutes after turning power off before removing
. the cover! !
The temperatures of the inverter,brake resistance,etc. in the control
panel rises high during operation.
When it is required to remove the cover for inspection or servicing,be
sure to leave the machine for more than 5minutes after turning its
power off to wait for the internal components to be cooled down.

(7) Do not operate the machine with its cover removed! !

It would be very dangerous if the finger,cuff,etc. of the operator is
entangled in the internal components.

(8) Turn power off before accessing electric wiring or components!

Be sure to turn power off before touching electric wiring.
The motor,inverter and brake resistance are subject to hight voltage
and their temperatures rise very high during operation.
Touching these components during operation runs the rise of electric
shock hazard or burning yourself.

-2-
2.Preparation Before Operation
1. Installing the machine
Fix the machine on the work bench by means on the holes on the base.

2. Removing the anti-rust oil

Wipe away the anti-rust oil applied to the machine parts.

3. Lubrication
Lubricate the machine periodically with the following procedure.

Lubricating Oil Applicable Oil Lubricating

Position Quantity Nippon Oil Idemitsu Shell Period

Ball screws Daphny

Multi-knock Shell Albania 6
Appropriate Connex
LM guide Grease Grease month
Grease

4. Connecting the power supply

Connect the 2-meter,4-conductor cabtyre cable from the rear of the machine
to a power supply which is protected by a no-fuse circuit breaker or leakage
power breaker.
The green wire is the grounding wire(E=Earth);be sure to connect it to the
ground.
The rated capacity of the machine is 3kVA.

}connect to power supply(3-phase 200V).

Connect to GND.

-3-
 3. Specifications

1. Machine spec.

KSB-200
Item
Low Mid High.

I
Spindle speed (R.P .M) 200---600 600---1800 1800---5000
Spindle stroke(mm) 200
Base to Spindle Distance 200---400( 1J 26 straight)
Feed rate(mm/min) 15000
Cutting feed rate(mm/min) 1.-....,15000
Spindel taper Straight . BT30 1J . Collet . etc...
Spindle 0.75kw4p 0.75kw4p
Motor
Axis DCO.5kw
Machine weight(kg) 300

2. Controll standard spec.

10 diggt 7 segment LED Data indicate Program capa. 7 program X 99 step

Mode and state LED lamp display Program back up
Key board type manual data input Program word G code . M code
Least input increment O.Olmm Internal Absolute / Incremental

I
Step feed function Sub program
Positioning function by stopper Self Diagnosis function
Tap function Output miscellaneous open
collector
Dwell o--- 999.9sec Input miscellaneous

-4-
3. Cutting Capacity

Material Cutter Low Mid. High.

Drill <p 19 O.lmm/rev <p 13 O.lmm/rev <p6 0.2mm/rev
Tap M16 MI0 M5
S45C
<p 20 <p 14 -
Endmill
(Drillhole <p 15) (Drillhole <p 9)
Drill <p 21 O.15mm/rev <p 15 O.15mm/rev <p 8 0.2mm/rev
Tap M18 M12 M6
FC
<p 20 <p 14 -
Endmill
(Drillhole <p 15) (Drillhole <p 9)
Drill <p 23 O.2mm/rev <p 18 O.2mm/rev <p 10 O.2mm/rev
Tap M18 M12 M6
AL
<p 20 <p 14 -
Endmill
(Drillhole <p 15) (Drillhole <p 9)

-5-
 4.Dimention drawing

2-1BHB +0.027

----+--
, . ~l~ 800
~Tl=-JI~
~~ 0
r(
. I"-~
~
1

o ~

30 o
If)
- 1-' 1 " - ' - - - ' - ' - ' - - r--- r-
. Ir-

~
1\\\ 1
o~

750

<,

.
N
en
N
ill
\LJ
N N
....... ~

lq a
0
"'w..,-200,1
N
0
0 l)J
-.::r 0
a
N *2 n

~:t
_'i' ~ _l-f-
'!( c:p c:p

330
4-M 20
+.
,/
I ':
. I
. . O' 0 0

o
o
-.::r ~t ._.t-.-
. .
I

~ .--- .
0
If)
-.::r
I 0 0 .0
, ~
~ A+

I. 750
.1

-6-
 SPINDLE *1 ....
*9.
BT30 SP81
427 227
BT30 SPINDLE
30CH-142-AP1 SP39
393 193
COLLET SPINDLE
26LH SP02
200 200
ST LONG SPINDLE
(mm)

-7-
 5.Controller specifications
Item Details Remark
Number of programs Max.7 programs
Number of steps Max 99 programs

Program input Input from setting board Program transfer from PC

is not available.
Only the codes using the
Program languages G codes,M codes baSIC operation instructions
I such as fast feed,cut feed
and dwell are used.
Program backup RAM storage BatteCli life is more than 10
years ithium battery).
S~indle rotation speed Stepless change with
c ange Inverter
Spindle rotation speed In 10 rpm steps.
display

Reverse rotation instruction M4 A tension tapper should be

used.
Step-feed action G6
Stopper .applying G6
positioning action

Externally-controlled Possible through input Startup,shutdown,return

automatic operation terminal and program selection can
be controlled externally.
The workpi. ce can be
External outpnal M8,M9 attached or detached using
M8 andM9 codes(open-
collector output).
Self-diagnosis Digital display of 20 alarm
Items

LED dis lay

HOME osition indicator ALARM indicators

EDIT/OPERATION
MODE indicators status indicators

2 3
I o 0
o 0 program control key
o 0 <l 8 9
o 0
o 0
SPINDLE SPEED control

RETURN-to home button EMERGENCY STOP button

-8-
6.Control panel
(1) LED display
The program number,step number and the data on the parameter number
and current position as well as the deviation,input/output situation and
alarm number are displayed using ten 7-segment LEDs.
In the AUTO,INCHING,STEP and EDIT modes
ProgramNo.
t

~ ' - - - - - - --..."r- - - - _ /
Step No. Data

Mode Data Contents

AUTO Position Deviation Input Output Alarm
INCHING i i i i i
STEP i i i i i
PROGRAM G M F Z X

* For
For details of the modes,see "(4)MODE indicators" on page II.
details of the data contents,see "(5) EDIT/OPERATION status
indicators" on page 12.
In the PARAMETER mode

Parameter No. Data

I[Q][Q]I
6. 1
0 0
0 0 'If
0 0 <J C> 7 8 9
0
0
0
0
0/
//. y: 0

-9-
(2) Home position indicator
This LED lights when the spindle is located in the home position.

(3) Alarm indicator

This LED light up in case of abnormality.The details can be confirmed with
the number shown on the LED display when the X/ALARM indicator is lit.

(4) Mode indicators

One of the LEDs light to indicate AUTO,INCHING,STEP,EDIT or
PARAMETER as the current mode.

AUTO The machine is ready for program operation.

INCHING The spindle can be moved to the desired

position by presssing the G/+ and M/- buttons.
Pressing the G/+ button moves the spindle up and
pressing the MI- button moves it down.

STEP The spindle can be moved by a specific distance by

pressing the G/+ and MI- buttons.
Pressing the G/+ button moves the spindle up and
pressing the M/ - button moves it down.
PROGRAM .... This mode is used to input or edit the program.
The program input or editing operation can be
controlled with the program control kyes.
PARAMETER . . This mode is used to edit parameters into the
program control keys.

o 0 ~ S /
o 0 \J 4 6
l'/
o 0 <J C> 7 8 9
o 0
.~
o 0 IY 0

-10-
(5) EDIT/OPERATIONstatus indicators
These LEDs indicate the detail of the operation status in each mode.

Status Mode Details

The position of the spindle with respect to
AUTO,INCHING,S the home position is shown in 1/100mm
TEP steps on the LED display.
The "+" sign is displayed if the current
G/POSITION position is above the home position and the
"-" sign is displayed if it is below the home
position.

EDIT The G code number is shown on the LED

display.

AUTO,INCHING,S The deviation of each step in the program is

TEP shown in 1/100mm steps on the LED
M/Deviation display.

. EDIT The M code number is shown on the LED

display.

AUTO,INCHING,S The ON/OFF status of the external input

TEP signal is shown on the LED display.
("1" for ON,"O" for oOFF)
F/INPUT
The F code number is shown on the LED
EDIT display.
(Unit:mm/min.)

AUTO,INCHING,S The ON/OFF status of the external output

TEP signal is shown on the LED display.("I" for
Z/OUTPUT ON,"O" for OFF)
EDIT The Z code number is shown on the LED
display. (U nit:mm)
AUTO,INCHING,S The alarm number is shown on the LED
TEP display.
XlALARM
EDIT The X code number is shown on the LED
display.(Unit: sec.)

1[Q][2J1
5
o 0
~ 1 2
IY
o
o
0
0 <J
~ IY
C> 7 8
6

9
o 0
o 0 I~< I~ D

-11-
 (6) Program control keys
This keyboad is used in the program and parameter editing operations.
Use the 20 keys for other operations than the program startup, )
( shutdown.return-to home and spindle speed change operations. )

Key Details
Press to reset abnormality.(Press after removeing the
cause of abnormality.)
Press to clear the previously input data during data
Reset entry operation.
I
Press to stop automatic operation in the middle.
(Note that the main shaft is also stopped.)
Press to reset alarm.
Pressing this button during operation of a lower-level
Mode operation in a mode returns to the highest level of the
mode.
i If----? Press to select a function or data in a mode.
During program editing,press to select the G or M code
(except that these keys are used to input "_" during data
entry.)
G/+, MI- In the INCHING and STEP modes, press G/+ for upward
movement and MI- for downward movement.
(The movement speed and the movement per step are set
with parameters.)
0'""9, Press to enter numeric data during program and
parameter editing operations.
3IROTATE, In the INCHING and STEP modes,press 3IROTATE to
5/STOP rotate the spindle and press 5/STOP to stop it.
In the EDIT mode,press to enter the selected program
numbe. in memory.
In the EDIT mode, when editing a program after selecting
Overwrites it,pressing this button overwrites the existing data,
pressing it after pressing G/+ inserts a line and pressing it
after pressing MI- deletes a line.
In the PARAMETER mode,press to rewrite parameters.

I
IIBlalalalaalala alaiI

I[Q][Q]I @
0 0 ~
0 0 'V
IY 4 6

0 0 <J C> 7 8 9
0 0 G/ ~//: 0
0 0 /.

-12-
 (7) START button
Press in the AUTO mode to start the selected program.

(8) RETURN button

During automatic operation,press this button to abort the operation and
return to the home position.(The spindle stops and the timing can be
set with a parameter.)
During other operation than automatic operation,press to return to the
home position.

(9) SPINDLE SPEED control

This knob abjusts the rotation speed of the spindle motor.
Rotating the control clockwise increases the motor speed.

(10) EMERGENCY STOP button

Press for immediate total shutdown of the system.

SPINDLE SPEED
[]]]]

(liD EMERGENCY STOP

o
~

-13-
4.Program Commands
1. G codes

Instruction Code Details

GO Zz Fast feed(The feed rate is set with a parameter.)
G1 Zz Ff Cut feed
G4 Xx Dwell
G6 Zz Ff Stopper applying positioning
G7 Return to home position
G9 Zz Ff Step feed

z : Absolute position of main shaft, 0 + 999.99(mm)

f: Feed rate, 0 to 15000(mm/min.)
x : Retention time, 0 to 999.99(sec.)

2. M code

Instruction Code Details

M1 Xx Jump program
M2 End program
M3 Forward rotation of spindle
M4 Reverse rotation of spindle
M5 Stop spindle
M7 Return to sub-program
M8 Auxiliary function 1
M9 Auxiliary function 2

x: Program No., 1 to 7

-14-
 IFlow-chart I AUTO .01
Contents of LED indicate tj
pas ITION IT',I i I I I ! I I
tLJ
~

IID
MODE
~
I
Actual posi t ion
I
. - - - - - - - - - STEP NO.
- - - - - - - - - - - - - PROGRAM NO.
t"-l
U1
AUTO
DEVIATION I
'
Ii! ! I ! I or:rj

~
I 'ERROR PALS

o
INPUT ~ Z axis 2
THERMAL
ru
PAGE 1 surho motor PAGE 2
tLJ
INCHING
====-
EMERGENCY STOP B =
RETURN Button
START But ton
Z axis over travel
. Near the Z axi s home pos it i on LIS
Z axis home position Limit switch
RELAY

~
Limit switch ~ ~
......-.l
PAGE 3 ~ KEY BaRD CHECK PAGE 4
o
....... STEP
MONITER PRAGRAM SURCII 3
!'RAGRAM SURCII 2 Z
01 pRAGRAM SURell 1 U1
I
OIIf PAGE 1 ',;, , , , , , ',',','
---l I L.':::: .
HOME POSITION
ALARM ('AGE 2
OUTPUT SIGNAL MF9
----SPINDLE ROTATE
OUTPUT SIGNAL MFa
SP/CCW OUTPUT SIGNAL RUN
RDY I OUTI'UT SIGNAL nN
ALARM----~ OUTPUT SIGNAL ZPS
L---L~~l...--.l..__...,.L__"...J_----I._.::::_L,.___J

I I I

IT ' i l l l l l l
PROGRAM
"
II
I / Contcnts PROGRAM
I - - - - - - - - - S T E p NO.
PROGRAM NO.

PARAMETER - - - - - - - - -
,
9: '!!!
J i i i i,l Contcnts PARAMETER

----~----- PARAMETER NO.

I MODE I If push the MODE key from any condition, state is always MODE select.
 5-1 AUTO mode
5-1.1 Program execution

1
Select AUTO with the t or
_AUTO .GIPOS
~ key.
o 0
o 0
o 0
o 0
The position is displayed.
i

Press the ~ key twice.

.AUTO .GIPOS
o 0
o 0
o 0
o 0
A program No. blinks.

Select a program by pressing

one of the 1 to 7 keys. The program No. changes
between 1 and 7.

1
The blinking stops and
Press the START switch automatic operation starts.
The step No. and current
position are displayed.

5-1.2 Program shutdown

The program execution stops.

Press the RESET button. The spindle stops.
The program alarm is reset.

5-1.3 Return to home position

The spindle returns to the

home position.
Press the RETURN switch The spindle stops.
during program execution. (This button is always valid
even in other mode than
AUTO.)

-16-
5-1.4 Program execution by external drive

0.0 0
Select AUTO with the t or t
key. AUTO eGIPOS
o 0
o 0
o 0
o 0

Specify the program number 2 0 1 0.1 0 0

externally. L The program No. is
External signal PN1,2 or 3. displayed.

Start program externally. Automatic operation starts.

External signal ST.

Note) When external program instructions are not to be given, set external signal
PN 1,2 and 3 to "0".

-17-
 5-2 INCHING mode

Select INCHING with the t

or ~ key.
o eGIPOS
.ING o
o o
o o
o o
!
I

Pressing the G/+ key moves

the Z axis upward. I
I
,
I
I ,

\ ../

Holding the key depressed increases the

feed rate.

I I
I I
, ,
I I

'/
Pressing the MI- key moves the
Z axis downward.
Holding the key depressed increases the
feed rate.

Pressing the 3/SP CW key

rotates the spindle.

Pressing the 5/SP STOP key

stops the spindle.
! "
RESET

-18-
5-3 STEP

Select STEP with the t or t

o eGIPOS
key. o 0
.STEP 0
o 0
o 0

Pressing the G/+ key moves the

Z axis 1 step upward. I
I
I
I
I I

\./

I ,
I I
, ,
I I

'/
Pressing the MI- key moves the
Z axis by 1 step downward.

Pressing the 3/SP CW key

rotates the spindle.

Pressing the 5/SP STOP key

" stops the spindle.
RESET

-19-
 5-4 EDIT
5-4.1 Editing step selection

Select the step with the t or

t key. o
o
o
I .EDIT
I o
With the MODE indicator
Blinking, let the EDIT
indicator blink.

~ 0 1
~
Press the ~ ke~ o
o
o
.EDIT
o
The program NO. blinks.

Specify the program number to

be edited. o
1 to 7, WRITE o
o
.EDIT
o
The program NO. stops
blinking and step NO. starts
to blink.

Specify the step number to be

edited.
The step No. changes.
Select the step number with
the t and t keys.

1 0 3 1
,a

Press the ~ ke~ o .G Gl is display

o OM
o OF
OEDIT OZ
o OX
The step No. stops blinking
and the alphabet LED starts
to blink.

-20-
 Press the ~ key to display the
OG F500 is displayed.
rest of the step.
.F
OM

OZ
OX

Press the i key to display the

previous part in the step.
Press the +- key to return to
the step number selection.

Notes) It is possible to move inside a step based on the setting made with the G or
M code.
If you made a mistake in data setting, press the RESET key and restart.

-21-
5-4.2 New program creation operation

Select the EDIT mode.

MODE t i o
o
o
_EDIT
o
With the MODE indicator
Blinking, let the EDIT
indicator blink.

Initiate the program number

setting. The program NO. blinks.

Specify the program 101

number. The program No. changes to
"1" and the step No. start to
1 to 7, WRITE blinks.

Example: To specify program No.1

1, WRITE

Initiate the step internal - 1

editing. .G
OM
OF
OZ
OX
LED for the English letter
flickers.

1 0 1 - 1
Input the G code or M code.
G/+, MI-
eG
OM
OF
OZ
OX
The data section blinks.

Example: To input GO
G

-22-
 1 0 1
Input data.
o to 9, WRITE OG
OM
OF
e2
OX
The machine stands by for the
Z input.
Example: To input GO
0, WRITE

Input data. 1 0 1
Oto 9, WRITE
eG
OM
OF
02
OX
The step No. blinks to
indicate that the step internal
editing has completed.
<Adding the next step>
Initiate the step internal o
editing. *G
OM
OF
02
OX
LED for the English letter
flickers.

1 0 1 - 1
Input the G code or M code. 1 1 I I
OG
G/+, MI- eM
OF
02
OX
"M" lights and the data
section blinks.
Example: To input M2
MI-

-23-
 1 0 2 2
Input data. 1

a to 9, WRITE OG
eM
OF
OZ
Ox
The step No. is incremented
by + 1 and it starts blinking to
indicate the completion of
addition.
Example: To input M2
2 G/+ WRITE

Note) When setting the G or M code, pressing WRITE after G/+ allows to set it in the next
step to the currently displayed step number.

-24-
5-4.3 Insertion operation
Example: To insert "GO Z-lO.OO" in step No.51.

Select the previous step to the 1 5 a a

position where the data is to
OG
be inserted. OM
i ~ OF
OZ
OX
The step No. blinks and the
number changes.

Initiate step internal editing.

.G
OM
OF
OZ
OX
The alphabet selection is
initiated.

1 5 1 0
Set "GO".
OG
GO G/+WRITE OM
OF
ez
OX
The step No. is incremented
by +1 and the machine stand
by for the Z input.

Set "Z-l O. 00". OG

OM
-10. WRITE OF
OZ
OX
The step No. blinks to
indicate that the insertion
has completed.

-25-
5-4.4 Change operation
Example: T change "GO X-10.00" in step No. 51 to "G 1 F500 Z-20.00".

1 5 1 0
Select the step to be changed.
t t eG
OM
OF
OZ
OX
The step No. blinks and the
Number changes.

1 5 1 0
Initiate step internal editing. I
lG
OM
OF
Oz
OX
The alphabet selection is
initiated.

151 o
Change G.
~ 1 WRITE OG
OM
or eF
G/+ 1 WRITE Oz
Ox
The machine stands by for the
F code input.

1 5 1
Set "F500".
OG
500 WRITE OM
OF
ez
Ox
The machine stands by for the
Z code input.

Set "Z -20.00".

-20. WRITE.
eG
OM
OF
OZ
OX
Step NO. 51 has been
changed and the step No.
display blinks.

-26-
5-4.5 Deletion of one step
Example: To delete "G1 F500 Z-20.00" in step No.51.

1
Select the step to be deleted.
t t eG
OM
OF
OZ
Ox
The step No. blinks and the
Number changes.

1 5 1 1
Initiate step internal editing. I
G
OM
OF
OZ
OX
The alphabet selection is
Initiated.

Makes numerical value setting 1 5 1

editing eG
OM
OF
OZ
OX
Setting data flickers.

a
Delete data. eG
MI- WRITE OM
OF
OZ
OX
The step No. blinks and the
contents of the next step are
displayed.

-27-
5-4.6 Deletion of one program

1 0 1 0
Select the step to be deleted.
t t o
o
o
.PRG
o

v~ 0 1 0
Press the ~ key. The program NO. blinks.

Select the program No. to be 1 0 1 0

deleted. The program NO. change to
1 to 7 The set figure.

1 0 1 - 1
Press the M/- and WRITE The program contents are
key. deleted and the step No.
starts to blink.

-28-
5-5 Parameter setting operation

0 1 o. 0 0
Select the mode of "PRM" by
the key of t or l . o 0
o 0
o 0
o 0
.PRM 0

o
Push the key of ~.

o
Select the parameter number by
the key of 1 "-' 9.
Parameter number is
changed to 1........99.
i
The contents of parameter is
displayed.

Go the state of emergency stop. Emergency stop

Push the key of ~.

Setting value is turned on and
off and can be set.

Set the parameter by the key of - 5 O. 0 0

~ ~ ~ D ~ ~and Step number is turned on and

off, and the contents of
IINSER'lj. program is deleted.

Return to the parameter number setting by the key of B.

Set it again with numerals.
When the set value is wrong, set it again after pushing the key oftRESE'Ij.

-29-
5-6 Other Operations
5-6.1 Releasing for Stroke Limit
In case when stopping at the stroke limit, change to the manual or step mode
and move to the normal range by pushing the key of [iJ or Q together
with the key of I RESET I.

5-6.2 Canceling of Soft Limit at Turning on Power Supply

When turning on the power supply, it is capable to make the soft limit invalid
until returning to the origin is completed by means of power-on with pushing
the key of RESET I.
1

5-6.3 Please push the emergency stop button before dropping the power
supply, of the machine.

-30-
6.Parameters
- U ser paramet ers
61
No. Parameter Setting- Rang-e Default Value
1 Z axis offset o'" +999.99(mm) 0
2 Ball screw pitch o'" +999.99(mm) 5.00(mm/rev)
3 Reserved
4 Current limiting- o'" +999.99(A) 6.0
5 Reserved
6 Reserved
7 Home position shifting- amount o'" +999.99(mm) - t.os:
8 First return-to-home position rate o'" 20000(mm/min.) 5000
9 Creep rate in return to home position o'" 20000(mm/min.) 200
'~"JV

10 GO feed rate o'" 20000(mm/min.) 15000

11 Strobe control of auxiliary functions 1 0"'2 0
"0" Geos OFF when completion signal FIN8 or 9 is turned ON.
OFF in case of emergency stop.
"1" Geos OFF when the code for turning On the opposite MF is read.
OFF in case of emergency stop.
"2" Geos OFF when the code for turning ON the opposite MF is read.
The current status is held in case of emergency stop.
12 I I I I I I I I I

Incremental J L L Auxiliary function lock

Emergency stop locked
instruction ... ZPS work (RDY is not turned OFF
"-
Automatic start - completion and alarm is not output.)
home position check validation
-
13
l
16
17 Software limitinz + 0'" +999.99(mm) 0.5
18 Software limitina - 0'" +999.99(mm) -200.5
19 Torque limiting- distance (G6-A) o'" 999.99(mm) 20
20 Torque limiting- time (G6-B) o'" 9.9(sec.) 1
21 Torque limiting- value (G6-C) 10 '" 100(%) 10
22 Feed distance (G9-A) o'" 999.99(mm) 10
23 Return distance (G9-B) o'" 999.99(mm) 3
24 Distance on operator's side (G9-C) o'" 999.99(mm) 2
25 Feed rate override (G9-D) 10 '" 100(%) 100
26 Inchina.High speed o'" 9999(mm/min.) 3000
27 InchingtLow speed o'" 9999(mm/min.) 1000
28 Inchinz.Switchina time o'" 9.9(sec.) 3
29 Step: Movement amount 0'" +999.99(mm) 10
30 Steo:Soeed 0'" 9999(mm/min.) 1000

-31-
 -
62 SiyS t em narame t ers
No. Parameter Setting Range Default Value
50 Position loop gain 6144
51 Speed loop gain 50
-
52 Integration gain 1024
53 Speed limit 17476
54 Torque limit 26624
55 Filter constant 12288
56 In position width 8
57 Maximum speed 4096
58 Acceleration 8
59 Reserved
60 Current sensor offset U 128
61 Current sensor offset V 128
62 Reserved
63 Reserved
64 Driver adjustment mode 0
65
~
69

70
~
97

98 0

99
I I I I I I I I I

J
J LG9 L G6
Limit switch B point of contact -
~ M89
, 111111
External drive signal '- M4

-32-
7.Electric Circuit Diagram
7 -1 Electric circuit diagram

SO/60HZ O.75KW-4P
1'-'-'-'-'-'-'-'-'-'-'

---~
----+-------1'!E
~---l~'
. . -1-.. . . ..._
I
. . -i-.. .
U
-. ;; CD wv+---~
----'''''---''''

--- -e' : '....--....--. 0 > ~ -< co p (~)! ~

---.~---" T z: 0B R ~11Jl~11i.
3= UJ I-
U) C) C)
u, 0: 0: 0:: U (') (')
C--._ - ._,... - , -
(')
-< -< -<
-,......-r T'-'
C'J -<
.

~~~ll
CN4
'----
- BP CN7 CN 1
-
lOP;.----llOP
- c--
T8
- f--- CD
I
~ 2P CD
SA
5 8
CN6 5 A
16P

-
'--
'---
CD

No. Part Name lVIodel Manufacture

1 Control panel AU6295Nl Tamagawa Seiki

2 Controller diver AU6358Nl Tamagawa Seiki
3 TBL servo motor TS3279N213E33 Tamagawa Seiki
4 Inverter FVROO8-E7S-2 Fuji Electric
A E2S-24
5 Proximity switches OlVIRON
B E2S-24B

6 Switching power supply S82J OlVIRON

-33-
 -$- ~;f--- ---------:;----------- --i~
l ___________________________ J
-$-
...
:::'
N

;:., ..,
N
If

aO +

DTI

.0 0
.. !lJil
l@
~
-'"
I
5
@i)
CJ CJ ~
LlJ HJ @il

..
0
N
DIJ
~
~

On

.'0'
0

Do
.
0
D'J r-
....
~
u
-, ~ D;J x ~
u -=
:0 :J ~
P .
H
D,J -. ~

r
:: 0
~

~
...
:> ~
u,
Do ~

0atJ
0 DIJ
- r--l n r rl...~

When using external input signals,remove the cover of the control

panel(on the rear of the machine) and remove shorting pins JPland
JP2located on the top right of circuit board AU6219N No.6590-1469.

JP 1:RTN external input, valid

JP2:ElVIG external input, valid

-34-
7-2 Input signals

I/O Name Details Remark

FIN8 Goes" 1" to indicate that M8 is completed. "1": pewered,5 rnA typ.(24V)
FIN9 Goes" 1" to indicate that M9 is completed. "0" Not powered,O rnA

PN1 External program No. select signal.

PN2 One of 1 to 7 is set in 3 bits.
PN1:20,PN2:21,PN3:21
PN3
I
n Goes "1" to perform progarm skip
SKIP
p operation.
u RST Goes" 1" to perform reset operation.
t
Goes "0" to indicate that the spindle is
OL
s overloaded.
1 Goes "1" to turn ON the home position
g ZLS
setting limit SW.
n
a Goes "1" to turn ON the direction
SLS
1 judgment limit SW.
s Goes "1" to turn ON the over-travel limit
OTLS
SVV.
ST Goes "1" to start automatic operation.
Goes "0" to start return to the home
RTN
position.
See Fig. I.
EMG Goes "0" for emergency stop.
Goes "1" when the machine is driven by "1" Transistor ON.
MF8
0 external equipment(M9). "0" Transistor OFF.
u Goes "1" when the machine is driven by 24 V DC,1 25mA max.
MF9 ..
t external equipment(M9).
p
Goes "1" to indicate that the home position
u ZPS
or working has completed.
t
RUN Goes "1" during automatic operation.
s
Goes" 1" during forward rotation of the
1 CW
spindle.
g
Goes "1" during reverse rotation of the
n CCW
a spindle. See Fig.2.
1 "1" Contact ON
s RDYIRDY Goes" 1" while automatic operation is
"0" Contact OFF
24V DC, 1 A type.
BRK Goes "1" when brake is ON. See Fig.3.
Fig.3
+2/'1/ ; +2/'1/

:~~
~:~
Of-----...
~=~ ~ 0'1
. L 520~~~

9J
: t]
. : t] T062082~'~

-35-
 OV +24V

CNS

PNl
PN2
..
~ll
PN3
ST --r---H~! , 1=K
RTN S H;:--+-----+-----J
EMG -----+---:-.
--: I
6 : ,
~=K
l t--- :
---';>----"-"1: 7 f-:'---+----t---
*=K
SKIP
: t---:' -....... -~ =K
FINS -~: a:,
i t--- 1 1=K
FIN9 ----+--+-1: 9 H:--f-,--I------.J
: f-- ~:K
RST ---+--+-1; 10 ; I
'f---'
II' :

~-----'-~ 1
r--11-11I
RUN
2 4 f-:,c--t---+-+-----, I
~i., II
I~I

=*
-+-----~! 25 H:'-,-+--4-;cCl-,
MFa
: f--
,:
I
-+-----~:2 6 r_.;:'--+----t--+-----, I
: L--:
I I
I :sz
I

I
I

:~
I

-+---------'-l; 27 .-
i--'---+--+-l<~
MF9 :f--- I I
+---------'-; 2 a f-+--+- _+---0------, I

:~
I =

,
I~ I .-
~-----rl: 29 h--+--~:h
ZPS : I--- I
+ - - - - - - : r i 30 r-;:-+---+--~--,
J

i~: I =*
:,-- : I
I

: 3 1 r-::-----t--
ROY

.f---. I

+ - - - - - - - - r i : 2 r-:I
I
:
'J
v
: I----
~
:
I
- +__- ---.

ROY + - - - - - - H : 33 ;-;:-:--,----'
: I---- :
CO rl -----..;.....l: 34
1
+- t-:'--+'-'--------'

'~I
~---------;

,r---------,,
: : MR34LlVI connector(HONDA)
1 ---,

-36-
8.Inverter Function Code Setup
*Do not change the set data.
Function Function Set-up
Function Contents
Code Data
FOO Data protection(O:Data changeable,l:Change inhibited) 0
F01 Frequency setting(O:Using Keypad panel Keys,l:Using analog signal input) 1
F02 Operation method (O:Using Keypad panel Keys,l:Terminal operation) 1
F03 Maximum frequency (50 to 400) 120(115)
F04 Base frequency 1 (15 to 400) 60
Rated voltage O:AVR 80 to 240/200V models
F05 200
(Max. output voltage) function off 160 to 480/400V models
F06 Acceleration time 1 0.8(1.0)
0.00 to 3600
F07 Deceleration time 1 0.45(0.80)
F08 Torque boost 1 (0: Automatic torque boost, 1 to 31: Manual torque boost) 0
F09 FMA voltage adjustment(0{Approx.6.5V} to 99{Approx.1O.3V}) 85
FlO Motor poles (2 to 12 poles) 4
F11 Speed display coefficient (0.01 to 200.0) 0.01
F12 Motor operating sound adjustment (Carrier frequency {O to 15}) 15
F13 No. of retries (0 to 10) 0
F14 Restart after momentary power failure (0,1: Inactive, 2,3: Active) 1
(0: Inactive)
(Operation selection)
F15 (1: Active {Standard motor}) 1
Electronic thermal overload relay 1
(2: Active {Fuji FV motorl)
F16 (Operating-level) 0.01 to 99.9 3.6
F17 DC brake (Operation selection {O: Inactive, 1: Active}) 0
F18 DC brake (Starting frequency {O to 60, 0.2Hz at 0 setting}) 0
F19 DC brake (Braking level {O to 100}) 50
F20 DC brake (Braking time {O:OO to 30.0}) 0.5
F21 Multi step frequency setting 1 (0.00 to 99.99, 100.0 to 400.0) 10.0
F22 Multi step frequency setting 2 (0.00 to 99.99, 100.0 to 400.0) 20.0
F23 Multi step frequency setting 3 (0.00 to 99.99, 100.0 to 400.0) 30.0
F24 Multi step frequency setting 4 (0.00 to 99.99, 100.0 to 400.0) 40.0
F25 Multi step frequency setting 5 (0.00 to 99.99, 100.0 to 400.0) 50.0
F26 Multi step frequency setting 6 (0.00 to 99.99, 100.0 to 400.0) 60.0
F27 Multi step frequency setting 7 (0.00 to 99.99, 100.0 to 400.0) 60.0
F28 S-curve acceleration/deceleration (0: Inactive, 1: Weak, 2: Strong) 0
F29 Protection history (Last 4 protection operations are displayed in order) --
F30 Starting frequency (0 to 15 {0.2Hz at 0 setting}) 1
F31 (During acceleration/deceleration) (0: No limit, 0
F32 Torque limit (At constant speed) 20 to 180: Torque limit active) 0
F33 Braking torque selection (0: Low {no DB option}, 1: High {with DB option} 1
F34 Bias frequency (-400 to 400) 40
F35 Gain for frequency setting signal (0.00 to 250.0) 100
F36 High frequency limiter (0 to 400) 120
F37 Low frequency limiter (0 to 400) 0
F38 Motor characteristics (0 to 10) 5
F39 Data initialization (O:Manual setting, l:Initial values {factory defaults}) 0
F57 THR terminal (O:THR function, 1: Edit permit command) 1
Figures inside ( ) apply to the high-speed model.
-37-
 9.Alarm
9-1 Controller
No. Alarm Contents
11 Emergency stop The EMERGENCY STOP button is pressed.
12 Stroke limit ON The stroke limit switch is turned ON.
13 Soft limit ON Move outside the range set with
parameters.

'. 14
15
Thermal error
EEPROM alarm
The motor thermal is turned ON.
The EEPROM contents are destroyed.
16 Battery alarm The voltage of the RAM backup battery has
dropped.
17 Over-current A ccurent exceeding the current value set with
a parameter flows though the motor.

21 Over current Motor over-current.

22 Overload Motor overload.
23 Over-speed Motor over-speed.
24 Deviation excessive Position deviation became or more motor 4 turn
25 Driver temperature error The driver thermal is turned ON.
26 Encoder error Encoder defect.
27 Drive power error Driver current error.
28 Driver power failure The motor power supply failed.
29 Driver parameter error The driver parameter error..

31 Format error The set value is wrong.

32 Program number is missing The program No. specified in the Ml jump
instruction does not exist.
33 Nest-over The depth of a sub-program exceeds 3 layers.
34 No application Operation completed without applying the
.. stopper though the G6 instruction has been
issued.
35 Not returned to home position The move instruction is issued while the home
position has not been completed.
36 No speed instructed Interpolation instruction is issued while F has
not been specified.
37 No END code The program ended without M2.
99 CPU error Data communications between the CPU
stopped produced

--38-
9-2 Inverter
9-2 1 Inverter error code table
Display Protection function Function Description Check points
. Protection is activated when Is the voltage 200V?
an excessive current reaching Isn't the UVW line shor circuited?
the momentary over-current Is the main shaft forward/reverse
protection level flows during switching frequency no more than
Over-current protection acceleration. 20 times/minute?
OC1
(during acceleration) Is function code F06 0.8?
Is function code F13 l.0?
Is the ambient temperature of the
inverter no more than 50 deg.C?
Isn't the operation overloaded?
Protection is activated when Is the voltage 200V?
an excessive current reaching Isn't the UVW line short-circuited?

the momentary over-current Is the main shaft forward/reverse
protection level flows during. swithching freq uency no more than
deceleration. 20 times/minute?
Over-current protection Is function code F07 0.45?
OC2
(during deceleration) Is function code F13 l.0?
Is the ambient temperature of the
inverter no more than 50 deg.C?
Isn't the operation overloaded?
Is the braking resistance connected
properly?
Protection is activated when Is the voltage 200V?
an excessive current reaching Isn't the UVW line short-circuited?
the momentary over-current Is the main shaft forward/reverse
protection level flows during swithching frequency no more than
Over-current protection operation under the constant 20 times/minute?
OC3 speed.
(under constant speed) Is the ambient temperature of the
inverter no more than 50 deg.C?
Isn't the operation overloaded?
Isn't there a nearby source of
noise?
The inverter is stopped when Is the voltage 200V?
Momentary power failure there has been a momentary
protection stoppage for more than 15
msec.
LU
The inverter is stopped when Is there any phase lacking?
the voltage has been lower
Low voltage protection
than specified for more than
15 msec.
The inverter is stopped when Is the voltage 200V?
there is a regenerative over- Is function code F06 0.8?
voltage reaching momentarily Is function code F07 0.45? ...
the over-current protection Is function code F13 l.0?
level.
au Over-voltage protection Is the main shaft forward/reverse
swithching frequency no more than
20 times/minute?
Is the braking resistance connected
properly?

-39-
 Connection defect of Are terminals 11,12 and 13
terminals 11,12 and 13 is connected properly?
Inverter overheating defected.
OHI
protection The inverter overheating due Isn't the operation overloaded?
to overload is detected mainly
during low-speed operation.
The output is stopped when Isn't the section between CHR and
the thermal relay connected CM short-circuited?
OH2 External thermal between THR and CM is Is the ambient temperature of the
activared. (The external inverter no more than 50 deg.C?
thermal is not used.)
Overload protection is Is function code F16 80?
activated when current Isn't the operation overloaded?
II OLI Electronic thermal exceeding the setup of
function code F16 flows
through the motor.
Function code setting error is Are all of the function codes set
Errl Setting error
detected. properly?
Communication error inside Isn't there a nearby source of
Err2 Communication error the inverter is detected. noise?
Control error is detected from Is the ambient temperature of the
inverter no more than 50 deg.C?
Err3 DSP error the noise and ambient
temperature.

-40-
 9-2.2 Checking in case the inverter ERROR indicator lights

CDIdentify the inverter location. Remove the control panel cover from the
rear of the machine.
@Read the inverter error code. Read the code shown on the inverter's
monitor display.

Monitor display
OCl=Over-current
OC2=Over-current
~'~Eiaa'al OC3=Over-current
LU =l\IIomentary power failure

t~~:~c F<>fO} Low voltage
OU =Over-voltage
OHl=Inverter overheating
OH2=External thermal
OLl=Electronic thermal
Errl=Setting errol'
Err2=Communication error
Err3=DSP errol'

Indentify and remove the cause of For the checking method of identifying and
inverter tripping. removing the cause.refer to Supplement 5
"Inverter Errol' Code Table" and the
separately attached "Inverter Instruction
Manual".

@)Pressing the STOPIRESET button. Turn the main power OFF then ON
again.

-41-
 WARRANTY
1 Free Repairs
1) If a malfunction or a failure occurs during the normal use strictly based on the operation guidelines (given in

'. the Instruction Manual), the Instruction Manual, the signal-word labels, and other instructions, then it is
repaired free of charge within the warranty period.
2) Our warranty only covers the delivered main unit and does not apply to any loss and/or damage, direct or
indirect, resulting from such malfunction or failure.
3) The warranty remains valid for one year after the delivery.

2 Charged repairs
o The repairs after the warranty period and those in the following cases within the warranty period are charged
to you:
1) A malfunction, failure, or damage has resulted from the misuse ofthe machine; or from the modification or
repair made without obtaining our consent.
2) A malfunction, failure, or damage has resulted from fire, acts ofGod, lightning, abnormal voltage, or any other
unpredictable situation.
3) A malfunction, failure, or damage has resulted from your improper handling such as falling during the
transportation or transfer by you.
4) A malfunction, failure, or damage has occurred because you have failed to follow the operation guidelines.
5) Consumable items have been used up, worn out, or otherwise have deteriorated after the normal use.

3 Locations for Contact

Sales Department of Main Office (Customer Support Section) :
TOMIYOSI SHINDEN, KIRA-CHO HAZU-GUN, AICHI PREF., 444-0592JAPAN
TEL <0563> 32 - 0110 FAX <0563> 32 - 3241
Email:[email protected]
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KIRA CORPORATION
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