Eaton 9390/9390IT UPS 20-80 kVA Installation and Operation Manual
Eaton 9390/9390IT UPS 20-80 kVA Installation and Operation Manual
Eaton 9390/9390IT UPS 20-80 kVA Installation and Operation Manual
Eaton 9390/9390IT UPS
2080 kVA
Installation and Operation Manual
For 9390IT 20-40 kVA and 9390 20-80 kVA UPS models
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries.
Please read all instructions before operating the equipment and save this manual for future reference.
WARNING
This is a product for restricted sales distribution to informed partners. Installation restrictions or additional measures may be needed to
prevent electromagnetic disturbances.
Eaton, Powerware, ABM, LanSafe, Power Xpert, Powerware Hot Sync and X-Slot are registered trademarks and ConnectUPS is a trademark of
Eaton Corporation or its subsidiaries and affiliates. IBM and AS/400 are registered trademarks of International Business Machines Corp. Modbus is
a registered trademark of Schneider Electric. National Electrical Code and NEC are registered trademarks of National Fire Protection Association,
Inc. All other trademarks are property of their respective companies.
ECopyright 2004-2009 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without
the express written approval of Eaton Corporation.
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important
operating and maintenance instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, leadacid
batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal,
contact your local recycling/reuse or hazardous waste center.
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 UPS Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1.1 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1.2 Customer Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1.3 X-Slot Communication Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.1.4 MiniCSB (Communication Server Board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.1.5 ConnectUPS-X Web/SNMP Card X-Slot Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.1.6 ABM Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.1.7 Powerware LanSafe Power Management Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.1.8 Installation Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2 Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2.1 Integrated Battery Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2.2 Integrated Distribution Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2.3 Integrated Accessory Cabinets (IAC-B, IAC-T, and IAC-D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2.4 Powerware Hot Sync Parallel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2.5 Sync Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.6 Optional X-Slot Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.7 Remote Monitor Panel II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.8 Relay Interface Module II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.9 Supervisory Contact Module II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.10 Energy Saver and High Alert Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.3 Basic System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.4 Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.5 For More Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.6 Getting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
2 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Section I - Installation
3 UPS Installation Plan and Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Creating an Installation Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Preparing the Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.1 Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.2 Preparing for Wiring the UPS System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.3 Inspecting and Unpacking the UPS Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
4 Installing the UPS System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Preliminary Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Unloading the Eaton 9390 UPS Cabinet from the Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2.1 Unloading the Standard 9390 Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2.2 Unloading the 9390IT Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.3 Battery Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.4 Integrated Distribution Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.5 Integrated Accessory Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.6 UPS Sidecar Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.7 Installing UPS External and Battery Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality i
TABLE OF CONTENTS
Section II - Operation
7 Understanding UPS Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Single Module Reverse Transfer (RT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.1.1 Single Module RT Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.1.2 Normal Mode RT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.1.3 Bypass Mode RT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.1.4 Energy Saver Mode RT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7.1.5 Battery Mode RT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.2 Multiple Module Parallel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7.2.1 Multiple Module Parallel System Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7.2.2 Normal Mode Parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7.2.3 Bypass Mode Parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7.2.4 Battery Mode Parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
7.3 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7.3.1 Input Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7.3.2 Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7.3.3 Battery Charger and ABM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7.3.4 Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
7.3.5 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
8 Using the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 Using the LCD and Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2 Using the Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.2.1 Mimic Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.2.2 Event Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8.2.3 Unit Meter Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8.2.4 Battery Discharge Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
8.2.5 kW Demand Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
8.2.6 Maximum Current Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
8.2.7 System Meters Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8.2.8 System Setup Level 0 Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-29
8.2.9 System Setup Level 1 Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31
ii Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
TABLE OF CONTENTS
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality iii
TABLE OF CONTENTS
12 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12.1 X-Slot Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12.2 Powerware LanSafe Power Management Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
12.3 Remote Notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
13 Maintaining the UPS System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
13.1 Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
13.2 Performing Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
13.2.1 Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
13.2.2 Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
13.2.3 Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
13.2.4 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
13.3 Recycling the Used Battery or UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
13.4 Maintenance Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
14 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
14.1 Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
14.2 Single Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
14.2.1 UPS System Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
14.2.2 UPS System Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2
14.2.3 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2
14.3 Multiple Module Parallel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
14.3.1 UPM Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
14.3.2 UPM Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
14.3.3 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
14.3.4 Module Tie Cabinet Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
14.3.5 Module Tie Cabinet Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3
15 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
Limited Factory Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
Appendix A Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
iv Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
List of Figures
Figure 11. Eaton 9390 UPS (2080 kVA) and 9390IT (20-40 kVA) UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Figure 12. Eaton 9390IT UPS (20-40 kVA) Internal Battery Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Figure 31. Eaton 9390 UPS (2080 kVA) as Shipped on Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Figure 32. Eaton 9390IT UPS (20-40 kVA) as Shipped on Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Figure 41. Removing the Front Shipping Bracket on the Eaton 9390 UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Figure 42. Removing the Rear Shipping Bracket on the Eaton 9390 UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Figure 43. Removing the Front Shipping Bracket on the Eaton 9390IT UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Figure 44. Removing the Rear Shipping Bracket on the Eaton 9390IT UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Figure 51. Eaton REPO Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Figure 52. REPO Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Figure 61. Powerware Hot Sync CAN Bridge Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Figure 62. Supervisory Contact Module II TB2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Figure 71. Main Elements of the UPS System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Figure 72. Path of Current through the UPS in Normal Mode RT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Figure 73. Path of Current through the UPS in Bypass Mode RT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Figure 74. Path of Current through the UPS in Energy Saver Mode RT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Figure 75. Path of Current through the UPS in Battery Mode RT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Figure 76. Path of Current through the UPMs in Normal Mode Parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Figure 77. Path of Current through the UPMs in Bypass Mode Parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Figure 78. Path of Current through the UPMs in Battery Mode Parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Figure 81. UPS Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Figure 82. Parts of the LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Figure 83. Main Menu and Mimic Screen (Normal Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Figure 84. Active Events Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Figure 85. History Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Figure 86. Unit Output Meter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Figure 87. Unit Input Meter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Figure 88. Unit Bypass Meter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Figure 89. Unit Battery Meter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Figure 810. Unit Output Current (Load) Meter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Figure 811. Battery Discharge Log Summary Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Figure 812. Battery Discharge Log Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Figure 813. kW Demand Log Summary Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Figure 814. kW Demand Log Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Figure 815. Current kW Demand Log Setup Screen 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
Figure 816. Current kW Demand Log Setup Screen 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
Figure 817. Time Interval Monitored Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
Figure 818. Time Interval Monitored Setup Save Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
Figure 819. Maximum Level (kW) Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Figure 820. Maximum Level (kW) Setup Save Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Figure 821. Maximum Current Log Summary Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Figure 822. Maximum Current Log Screen (Three-Phase Measurement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Figure 823. Maximum Current Log Screen (Individual Phase Measurement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Figure 824. Maximum Current Log Setup Screen 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
Figure 825. Maximum Current Log Setup Screen 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
Figure 826. Time Interval Monitored Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
Figure 827. Time Interval Monitored Setup Save Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality v
LIST OF FIGURES
vi Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
Chapter 1 Figure Introduction
Figure 11. Eaton 9390 UPS (2080 kVA) and 9390IT (20-40 kVA) UPS
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality 1-1
INTRODUCTION
The 9390IT UPS model is available in 40kVA/40 kVA, 40 kVA/30 kVA, and
40 kVA/20 kVA ratings.
The 9390IT UPS with internal battery configuration is a factory-built item only and is
not available with external battery cabinets. It consists of a self-contained battery
compartment permanently attached to the main unit (see Figure 12.)
The 9390IT internal battery model is available in a 2 string (80 batteries) and 3 string
(120 batteries) configuration. The UPS is shipped with factoryinstalled batteries and
requires battery tray interconnection by an Eaton Customer Service Engineer prior to
site use. The 9390IT configuration is not available with NiCad batteries.
The 9390IT UPS functions the same as the 9390 UPS (20-40 kVA) models. It can be
paralleled with another UPS for redundancy.
Battery
Compartment
Figure 12. Eaton 9390IT UPS (20-40 kVA) Internal Battery Configuration
1-2 Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
INTRODUCTION
S Alarm Contact - One alarm contact is provided for connection to equipment at the
facility, such as a light, an audible alarm, or a computer terminal. The equipment
connected to this contact alerts you to a UPS alarm. See Chapter 10, Using
Features and Options, for additional information.
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality 1-3
INTRODUCTION
NOTE This item cannot be used with the 9390IT internal battery configuration.
Battery backup protection can be enhanced by equipping the UPS system with up to
four Eaton 9390 battery cabinets containing sealed leadacid, maintenancefree
batteries. The battery cabinets are available in small and large sizes, with 192-cell (for
208V UPS models only), 216-cell, and 240-cell configurations (for 380V, 400V, 415V,
480V UPS models). The cabinets are designed for line-up-and-match installation, but
may be installed separate from the UPS cabinet.
NOTE NiCad batteries can also be used with the UPS, although firmware and EEP settings would need
modification for proper operation. Please consult your local Eaton Service representative for additional
information. The 9390 T models cannot use the NiCad battery option.
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INTRODUCTION
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality 1-5
INTRODUCTION
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INTRODUCTION
Icon Description
[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].
In this manual, the term UPS refers only to the UPS cabinet and its internal elements.
The term UPS system refers to the entire power protection system the UPS
cabinet, the battery cabinet, and options or accessories installed.
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality 1-7
INTRODUCTION
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Chapter 2 Figure Safety Warnings
DANGER
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED
SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
WARNING
S The UPS is powered by its own energy source (batteries). The output terminals may carry live voltage
even when the UPS is disconnected from an AC source.
S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled,
indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40C
(104F). Do not operate near water or excessive humidity (95% maximum). The system is not intended for
outdoor use.
S Ensure all power is disconnected before performing installation or service.
S All precautions suggested by battery manufacurers concerning working on or around large battery banks
should be adhered to.
S Batteries can present a risk of electrical shock or burn from high shortcircuit current. The following
precautions should be observed: 1) Remove watches, rings, or other metal objects; 2) Use tools with
insulated handles; 3) Do not lay tools or metal parts on top of batteries; 4) Wear rubber gloves and boots.
S In order to change the 9390 UPS batteries from lead acid to Nicad or from NiCad to lead acid, the internal
firmware setup of the UPS must be changed by your Eaton Service representative. Failure to do so will
cause battery pack damage and loss of battery backup capability.
S The 9390IT UPS CANNOT use Nicad batteries.
S ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS or battery wiring or connectors. Attempting
to alter wiring can cause injury.
S Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality 2-1
SAFETY WARNINGS
CAUTION
S Installation or servicing should be performed by qualified service personnel knowledgeable of UPS and
battery systems, and required precautions. Keep unauthorized personnel away from equipment. Consider
all warnings, cautions, and notes before installing or servicing equipment. DO NOT DISCONNECT the
batteries while the UPS is in Battery mode.
S Replace batteries with the same number and type of batteries as originally installed with the UPS.
S Disconnect the charging source prior to connecting or disconnecting terminals.
S Determine if the battery is inadvertently grounded. If it is, remove the source of the ground. Contacting
any part of a grounded battery can cause a risk of electric shock. An electric shock is less likely if you
disconnect the grounding connection before you work on the batteries.
S Proper disposal of batteries is required. Refer to local codes for disposal requirements.
S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
S Keep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect
personnel from dangerous voltages inside the UPS.
S Do not install or operate the UPS system close to gas or electric heat sources.
S The operating environment should be maintained within the parameters stated in this manual.
S Keep surroundings uncluttered, clean, and free from excess moisture.
S Do not use this equipment for other than intended use.
S The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.
S Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the
equipment.
AVERTISSEMENT!
S Les batteries peuvent prsenter un risque de dcharge lectrique ou de brlure par des courtscircuits de
haute intensit. Prendre les prcautions ncessaires.
S Pour le replacement, utiliser le mme nombre et modle des batteries.
ATTENTION!
S Une mise au rebut rglementaire des batteries est obligatoire. Consulter les rglements en vigueur dans
votre localit.
S Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser.
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Section I
Installation
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Chapter 3 Figure UPS Installation Plan and Unpacking
4. Unload and install the UPS cabinet and wire the system (Chapter 4).
NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service
Engineer, or the warranty terms specified on page 15-1 become void. This service is offered as part of the
sales contract for the UPS. Contact your Eaton service representative in advance (usually a two-week notice is
required) to reserve a preferred startup date.
For external wiring requirements, including the minimum AWG size of external wiring,
see Table H through Table J starting on page A-15. The power wiring connections for
this equipment are rated at 90 C. If wire is run in an ambient temperature greater
than 30 C, higher temperature wire and/or larger size wire may be necessary.
Control wiring for Emergency Power-off (EPO) and optional accessories (such as
building alarms and monitoring interface) should be connected at the customer
interface terminal blocks located inside the UPS.
LAN and telephone drops, for use with X-Slot connectivity cards, must be supplied by
facility planners or the customer.
Shipping Pallet
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UPS INSTALLATION PLAN AND UNPACKING
Battery
Compartment
Shipping Pallet
WARNING
The UPS cabinet is heavy (see Table A or Table B on page A-4). If unpacking instructions are not closely
followed, the cabinet may tip and cause serious injury.
CAUTION
S Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service
representative immediately.
S Do not tilt the UPS cabinet more than 10 sideways from vertical or the cabinet may tip over.
1. Carefully inspect the outer packaging for evidence of damage during transit.
2. Use a forklift or pallet jack to move the packaged cabinet to the installation site,
or as close as possible, before unpacking. Insert the forklift or pallet jack forks
between the pallet skids.
NOTE Verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table A or
Table B on page A-4 for cabinet weight).
3. Set the pallet on a firm, level surface, allowing a minimum clearance of 3m (10 ft)
on each side for removing the cabinet from the pallet.
NOTE The UPS cabinet is shipped with a debris shield covering the ventilation grill on top of the UPS. Do
not remove the debris shield until installation is complete.
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality 3-3
UPS INSTALLATION PLAN AND UNPACKING
6. Inspect the contents for any evidence of physical damage, and compare each
item with the Bill of Lading. If damage has occurred or shortages are evident,
contact your Eaton service representative immediately to determine the extent of
the damage and its impact upon further installation.
NOTE While waiting for installation, protect the unpacked cabinet from moisture, dust, and other harmful
contaminants. Failure to store and protect the UPS properly may void your warranty.
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Chapter 4 Figure Installing the UPS System
NOTE For standard 9390 UPS models only: When a line-up-and-match UPS system is ordered together with
battery cabinets, the first battery cabinet is supplied with two cosmetic covers. The UPS cabinet, additional
battery cabinets, and other ancillary cabinets are supplied without cosmetic covers.
NOTE For standard 9390 UPS models only: When a UPS system is ordered together with battery cabinets
for standalone installation, the first battery cabinet is supplied with two cosmetic covers. Additional battery
cabinets are supplied without cosmetic covers. Cosmetic covers must be ordered for the UPS cabinet and/or
other ancillary cabinets.
4.2 Unloading the Eaton 9390 UPS Cabinet from the Pallet
To install a standard UPS cabinet, perform the procedures in section 4.2.1.
To install a 9390IT UPS cabinet, perform the procedures in section 4.2.2.
1. If not already moved, use a forklift or pallet jack to move the cabinet to the
installation area, or as close as possible, before unloading from the pallet. Insert
the forklift jacks between the skids.
WARNING
The UPS cabinet is heavy. See Table A on page A-4 for weight of cabinets. If unloading instructions are not
closely followed, the cabinet may cause serious injury.
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality 4-1
INSTALLING THE UPS SYSTEM
CAUTION
Do not tilt cabinets more than 10 sideways from vertical.
NOTE Verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table A on
page A-4 for cabinet weight).
2. Unfasten the front door latch and swing the door open (see Figure 41).
3. Remove three bolts securing the front antitip/shipping bracket to the cabinet and
two bolts securing the bracket to the pallet (see Figure 41). Remove the front
anti-tip/shipping bracket. Retain the front anti-tip/shipping bracket and securing
hardware for later use. Do not discard the front anti-tip/shipping bracket. This
bracket is required for installation.
4. If the leveling feet are not fully retracted, turn the leveling feet until they are
retracted.
5. Remove three bolts securing the rear shipping bracket to the cabinet and two
bolts securing the bracket to the pallet (see Figure 42 on page 4-4). Remove
the rear shipping bracket. If installing the cabinet permanently, retain the shipping
bracket and securing hardware for later use.
6. Remove three bolts securing the removable skid and remove the skid (see
Figure 42 on page 4-4).
7. Close and latch the door before rolling the cabinet from the pallet.
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INSTALLING THE UPS SYSTEM
NOTE Do not discard the front antitip/shipping bracket. This bracket is required for installation.
Front View
Door Latch
Upper Shipping
Bracket Bolts (3)
Pallet
Wooden Mounting Guide
(DO NOT REMOVE)
Figure 41. Removing the Front Shipping Bracket on the Eaton 9390 UPS
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INSTALLING THE UPS SYSTEM
Rear View
Removable Skid
Upper Shipping
Bracket Bolts (3)
Pallet
Wooden Mounting Guide
(DO NOT REMOVE)
Figure 42. Removing the Rear Shipping Bracket on the Eaton 9390 UPS
NOTE In the following step the pallet tilts and acts as a ramp once the cabinet is rolled beyond the center
of the pallet. Be sure to restrain the cabinet as it continues to roll down the pallet/ramp.
WARNING
Do not stand directly behind the pallet while unloading the cabinet. If unloading instructions are not closely
followed, the cabinet may cause serious injury.
8. Slowly roll the cabinet toward the rear of the pallet. Once the pallet tilts, continue
rolling the cabinet down the pallet until the cabinet is clear of the pallet.
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INSTALLING THE UPS SYSTEM
10. If installing the cabinet permanently, retain the shipping brackets and hardware;
otherwise, discard or recycle the pallet and rear bracket in a responsible manner.
11. If permanently mounting the system, proceed to Step 15; otherwise, continue to
Step 12.
WARNING
The front anti-tip/shipping bracket must be reinstalled; otherwise, injury and damage to the UPS may result
when removing components during service. If the bracket is not reinstalled, the cabinet may tip and cause
serious injury and damage.
12. Secure the UPS cabinet in position by lowering the leveling feet until the cabinet
is not resting on the casters and the cabinet is level.
13. Using the retained hardware, reinstall the front anti-tip/shipping bracket (bracket
with wider base) removed in Step 3 to the front of UPS cabinet with the angle
facing outward and adjusted level with the floor (see Figure 41).
14. If installing battery and distribution cabinets, proceed to paragraphs 4.3 and 4.4;
otherwise, proceed to paragraph 4.7.
15. Using the retained hardware, reinstall the shipping brackets removed in Step 5 to
the front and rear of the UPS cabinet with the angle facing outward (see
Figure 41 and Figure 42).
17. If installing battery and distribution cabinets, proceed to paragraphs 4.3 and 4.4;
otherwise, proceed to paragraph 4.7.
1. If not already moved, use a forklift or pallet jack to move the cabinet to the
installation area, or as close as possible, before unloading from the pallet. Insert
the forklift jacks between the skids.
WARNING
The UPS cabinet is heavy. See Table B on page A-4 for weight of cabinets. If unloading instructions are not
closely followed, the cabinet may cause serious injury.
CAUTION
Do not tilt cabinets more than 10 sideways from vertical.
NOTE Verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table B on
page A-4 for cabinet weight).
2. Unfasten the front door latch and swing the door open (see Figure 43).
NOTE The cabinet is front and top heavy. Do not remove the front shipping skid until all other brackets have
been removed to prevent the unit from tipping forward during the other procedures.
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INSTALLING THE UPS SYSTEM
3. Remove three bolts securing the front antitip/shipping bracket to the cabinet and
two bolts securing the bracket to the pallet (see Figure 43 on page 4-7).
Remove the front anti-tip/shipping bracket.
4. If the leveling feet are not fully retracted, turn the leveling feet until they are fully
retracted.
NOTE Do not discard the front antitip/shipping bracket. This bracket is required for site installation.
6. Remove three bolts securing the rear shipping bracket to the cabinet and two
bolts securing the bracket to the pallet (see Figure 44 on page 4-8). Remove
the rear shipping bracket. If installing the cabinet permanently, retain the shipping
bracket and securing hardware for later use.
7. Remove the five bolts securing the long angle shipping bracket to the cabinet.
Retain the bracket and mounting bolts for use as an anti-tipping safety precaution
in later procedures.
NOTE Do not remove the long left side angle shipping bracket from the pallet. This bracket is used to guide
the cabinet off the pallet.
8. Remove three bolts securing the removable front skid. (see Figure 43 on
page 4-7).
9. Carefully remove the front skid. The cabinet is front heavy. To prevent possible
injury, do not stand directly in front of the cabinet when removing the cabinet
from the pallet.
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INSTALLING THE UPS SYSTEM
Front View
Door Latch
Long Angle
Shipping Bracket Removable Front Skid
Upper Shipping
Bracket Bolts (3)
Pallet
Wooden Mounting Guide
(DO NOT REMOVE) Front Antitip/Shipping Bracket
(note wide base) Lower Shipping Bracket Bolts (2)
Figure 43. Removing the Front Shipping Bracket on the Eaton 9390IT UPS
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INSTALLING THE UPS SYSTEM
Rear View
Upper Shipping
Bracket Bolts (3)
Removable Skid
Pallet
Lower Shipping Bracket Bolts (2)
Rear Shipping Bracket
Figure 44. Removing the Rear Shipping Bracket on the Eaton 9390IT UPS
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INSTALLING THE UPS SYSTEM
NOTE In the following step the pallet tilts and acts as a ramp once the cabinet is rolled beyond the center
of the pallet. Be sure to restrain the cabinet as it continues to roll down the pallet/ramp.
WARNING
Do not stand directly in front of the pallet while unloading the cabinet. If unloading instructions are not
closely followed, the cabinet may cause serious injury.
10. Slowly roll the cabinet toward the front of the pallet. Once the pallet tilts,
continue rolling the cabinet down the pallet until the cabinet is clear of the pallet.
11. After the cabinet is clear of the shipping pallet, remove the long angle bracket
from the pallet. Secure the long angle bracket to the left side of the cabinet as an
anti-tip measure when rolling the cabinet to its final location.
13. If installing the cabinet permanently, reuse the shipping brackets and hardware;
otherwise, discard or recycle the pallet and brackets in a responsible manner.
14. If permanently mounting the system, proceed to Step 18; otherwise, continue to
Step 15.
WARNING
The front and left side anti-tip/shipping brackets must be reinstalled; otherwise, injury to personnel and
damage to the UPS may result when removing components during service. If the brackets are not reinstalled,
the cabinet may tip and cause serious injury to personnel and damage to equipment.
15. Secure the UPS cabinet in position by lowering the leveling feet until the cabinet
is not resting on the casters and the cabinet is level.
16. Using the retained hardware, reinstall the front anti-tip/shipping bracket (bracket
with wider base) removed in Step 3 to the front of UPS cabinet with the angle
facing outward and adjusted level with the floor (see Figure 41).
17. If installing distribution or accessory cabinets, proceed to paragraphs 4.4 and 4.5;
otherwise, proceed to paragraph 4.7.
18. Using the retained hardware, reinstall the shipping brackets removed in Step 5 to
the front and rear of the UPS cabinet with the angle facing outward (see
Figure 41 and Figure 42).
20. If installing distribution or accessory cabinets, proceed to paragraphs 4.4 and 4.5;
otherwise, proceed to paragraph 4.7.
To install the battery cabinet, refer to the Eaton 9390 Integrated Battery Cabinet
(Models IBC-S and IBC-L) Installation Manual. After the battery cabinet is installed,
return to paragraph 4.7 to wire the UPS and battery cabinet.
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INSTALLING THE UPS SYSTEM
NOTE The UPS cabinet is shipped with a debris shield covering the ventilation grill on top of the cabinet.
Do not remove the debris shield until installation is complete. However, remove the shield before operating
the UPS. Once the debris shield is removed, do not place objects on the ventilation grill.
NOTE Remove the UPS cabinet top or bottom conduit landing plate to drill or punch conduit holes (see
Drawing 164201603-7 on page A-36).
NOTE If the load requires a neutral, a bypass source neutral must be provided. If the load does not require a
neutral and there is no neutral conductor connected at the bypass input, a neutral to ground bonding jumper
must be installed. DO NOT install both a source neutral and a bonding jumper. See Table F on A-13 through
Table K on A-18 or Table T on A-31 through Table W on A-34 for neutral bonding jumper wire sizes. Bonding
jumper must be copper wire.
CAUTION
HIGH IMPEDANCE GROUND SOURCES - If the supply source is a high impedance ground (IT) type, the input
neutral conductor must be connected from the source of supply. If there is no output neutral connected to the
UPS, the neutralforming transformer kit (PN 103005400) may be used instead of pulling a neutral from the
source. If the load requires a neutral, then an input neutral conductor must be pulled into the UPS. In no
circumstances shall a neutral to ground bonding jumper be installed in the UPS.
CAUTION
DELTA SOURCES (TNS) - The 9390 UPS system can be operated only from a delta supply source that is fully
floating and if the neutralforming transformer kit (PN 103005400) is installed in the UPS. The UPS cannot be
operated from a midpoint or endpoint grounded delta supply source. With this type of supply source, there
is no capability to provide an output neutral. In no circumstances shall a neutral to ground bonding
jumper be installed in the UPS.
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INSTALLING THE UPS SYSTEM
3. Remove the screws securing the control panel door and swing the door open.
4. Remove the screws securing the bottom internal safety shield panel and remove
the panel to gain access to the input, output, and battery terminals. Retain the
hardware for later use.
5. If installing power wiring from the top of the cabinet, proceed to Step 6;
otherwise, proceed to Step 7.
6. TOP ACCESS WIRING. Remove the screws securing the top internal safety
shield panel and remove the panel to gain access to the top wiring entry. Retain
the hardware for later use. Remove the top conduit plate from its storage
location on the top of the UPS. Identify all conduit requirements and mark their
location. Drill and punch all conduit holes in the top conduit plate prior to
mounting on the UPS. Install the conduit plate and install all conduit runs into the
plate. Pull wiring through conduit into the UPS wiring area.
7. BOTTOM ACCESS WIRING. Remove the bottom conduit plate from its location
on the bottom of the UPS. Identify all conduit requirements and mark their
location. Drill and punch all conduit holes in the bottom conduit plate prior to
mounting on the UPS. Install the conduit plate and install all conduit runs into the
plate. Pull wiring through the conduit into the UPS wiring area.
8. Route the input and output cables to the UPS terminal blocks. See Drawing
164201603-9 starting on page A-40 for wiring access information and terminal
locations.
10. Connect phase A, B, C, and Neutral (if required) input power wiring from the
utility source to the bypass input terminals and neutral terminals in the UPS
cabinet. See Appendix A for wiring and termination requirements and wiring
access information. Note wiring connections for single-feed systems.
12. Disconnect the single-feed jumpers from phase A, B, and C terminals on rectifier
input terminals and bypass input terminals. Remove the jumpers from the
cabinet.
13. Connect phase A, B, and C rectifier input power wiring from the utility source to
the rectifier input terminals in the UPS cabinet. See Appendix A for wiring and
termination requirements and wiring access information. Note wiring
connections for dual-feed systems.
14. Connect phase A, B, and C, and Neutral (if required) bypass input power wiring
from the utility source to the bypass input terminals and neutral terminals in the
UPS cabinet. See Appendix A for wiring and termination requirements and wiring
access information. Note wiring connections for dual-feed systems.
15. If wiring an IDC or IAC, proceed to Step 16; otherwise, proceed to Step 19.
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INSTALLING THE UPS SYSTEM
16. Route and connect the output cable between the UPS cabinet and the IDC or
IAC. Refer to the applicable IDC or IAC installation and operation manual,
referenced in paragraph 1.5 on page 1-7, for wiring instructions. See Appendix A
for UPS cabinet wiring access information.
17. Connect phase A, B, and C, and Neutral (if required) power wiring from the IDC
or IAC to the UPS cabinet output and neutral terminals. See Appendix A for
wiring and termination requirements.
19. If wiring a parallel system, proceed to Step 20; otherwise, proceed to Step 22.
CAUTION
Parallel system wiring length should be in accordance with Drawing 164201603-6, sheet 23 of 23, to ensure
approximately equal current sharing when in static bypass mode.
20. Connect phase A, B, and C, and Neutral (if required) power wiring from the
output and neutral terminals of each uninterruptible power module (UPM) to the
module tie cabinet. See Appendix A for UPM wiring and termination
requirements and wiring access information.
22. Connect phase A, B, and C, and Neutral (if required) power wiring from the
output and neutral terminals to the critical load. See Appendix A for wiring and
termination requirements and wiring access information.
CAUTION
DO NOT attempt to connect an external battery or DC source to the 9390IT cabinet. It has its own internal
batteries and damage to the cabinet may occur.
23. Route and connect the battery cables between the UPS and battery cabinets in
accordance with the instructions in the Eaton 9390 Integrated Battery Cabinet
(Models IBC-S and IBC-L) Installation Manual. See Appendix A for UPS cabinet
wiring access information.
24. Connect the positive, negative, and ground DC power wiring from the battery
cabinet to the UPS cabinet battery terminal block and ground terminals. See
Appendix A for wiring and termination requirements.
25. After wiring the UPS system to the facility power and critical load, be sure to
ground the system according to local and/or national electrical wiring codes.
27. When all wiring is complete, reinstall the safety shield panels removed in
previous steps. Secure with the retained hardware.
28. Close the control panel door and secure with the retained hardware.
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INSTALLING THE UPS SYSTEM
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 9, UPS Operating Instructions, for shutdown instructions.
2. If not already open, unfasten the front door latch and swing the door open.
3. If not already removed, remove the door. Remove the retaining screw located
inside the door at the bottom hinge pivot point, then lift the door off. Retain the
hardware for later use.
4. Remove the screws securing the control panel door and swing the door open.
Retain the hardware for later use.
5. Remove the screws securing the top internal safety shield panel. Remove the
panel to gain access to the TB1 and TB2 terminal blocks and the top conduit
landing plate (see Drawing 164201603-10 starting on page A-46). Retain the
hardware for later use.
6. If installing interface wiring from the bottom of the cabinet, proceed to Step 7;
otherwise, proceed to Step 8.
7. Remove the screws securing the bottom internal safety shield panel and remove
the panel to gain access to the bottom conduit landing plate.
8. Remove the UPS cabinet top or bottom conduit landing plate to drill or punch
conduit holes (see Drawing 164201603-7 on page A-36).
10. To locate the appropriate terminals and review the wiring and termination
requirements, see Drawing 164201603-10 starting on page A-46.
12. If wiring TB1 battery cabinet interface connections, proceed to paragraph 4.8.2; if
wiring the X-Slot connections only, proceed to paragraph 4.8.3; otherwise,
proceed to Step 13.
13. When all wiring is complete, reinstall the safety shield panels removed in
previous steps. Secure with the retained hardware.
14. Close the control panel door and secure with the retained hardware.
15. Reinstall the door removed in Step 3 and secure with the retained hardware.
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INSTALLING THE UPS SYSTEM
NOTE This procedure does not apply to the 9390IT internal battery configuration.
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 9, UPS Operating Instructions, for shutdown instructions.
2. If not already open, unfasten the front door latch and swing the door open.
3. If not already removed, remove the door. Remove the retaining screw located
inside the door at the bottom hinge pivot point, then lift the door off. Retain the
hardware for later use.
4. Remove the screws securing the control panel door and swing the door open.
Retain the hardware for later use.
5. Remove the screws securing the top internal safety shield panel. Remove the
panel to gain access to the TB1 and TB2 terminal block (see Drawing
164201603-10 starting on page A-46). Retain the hardware for later use.
6. To locate the appropriate terminals and review the wiring and termination
requirements, see Drawing 164201603-10 starting on page A-46.
7. If battery cabinets are installed attached to the UPS cabinet, proceed to Step 8; if
battery cabinets are installed separated from the UPS cabinet, proceed to
Step 11.
8. Route the UV trip and Aux wiring harness supplied with the battery cabinet from
the battery cabinet to the UPS cabinet. Refer to Appendix A and to the Eaton
9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual for
wiring access information.
11. If installing interface wiring from the bottom of the cabinet, proceed to Step 12;
otherwise, proceed to Step 13.
12. Remove the screws securing the bottom internal safety shield panel and remove
the panel to gain access to the bottom conduit landing plate.
NOTE When installing UV trip and Aux battery interface wiring to the UPS interface terminals, conduit
must be installed between the UPS and battery cabinets.
13. Remove the UPS cabinet top or bottom conduit landing plate to drill or punch
conduit holes (see Drawing 164201603-7 on page A-36).
14. Reinstall the conduit landing plate and install the conduit.
15. Route the UV trip and Aux wiring from the battery cabinet to the UPS.
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INSTALLING THE UPS SYSTEM
18. When all wiring is complete, reinstall the safety shield panels removed in
previous steps. Secure with the retained hardware.
19. Close the control panel door and secure with the retained hardware.
20. Reinstall the door removed in Step 3 and secure with the retained hardware.
For installation and setup of an X-Slot card, please contact Eaton (see page 1-8).
To install wiring for connections:
2. Unfasten the front door latch and swing the door open.
3. Remove the front door from the cabinet. Retain the hardware for reinstallation.
4. Remove the UPS cabinet X-Slot conduit landing plate to drill or punch conduit
holes (see Drawing 164201603-7 on page A-36).
6. Route and install the LAN, telephone, and other cables to the appropriate X-Slot
cards.
7. When all wiring is complete, reinstall the safety shield panels removed in
previous steps. Secure with the retained hardware.
8. Close the control panel door and secure with the retained hardware.
9. Reinstall the door removed in Step 3 or paragraph 4.2 and secure with the
retained hardware.
11. Refer to the manual supplied with the X-Slot card for operator instructions.
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INSTALLING THE UPS SYSTEM
NOTE The installation checklist MUST be completed prior to starting the UPS system for the first time.
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INSTALLING THE UPS SYSTEM
Installation Checklist
- All packing materials and restraints have been removed from each cabinet.
- A cabinet grounding/mounting kit is installed between any cabinets that are bolted together.
- All conduits and cables are properly routed to the UPS and any ancillary cabinets.
- Battery cables are terminated on E4 (+) and E5 (-). (Not applicable to the 9390IT internal batteriy configuraation).
- Battery UV trip and Aux contact signal wiring is connected from the UPS to the battery breaker.
(Not applicable to the 9390IT internal battery configuration.)
- The area around the installed UPS system is clean and dustfree. (Eaton recommends that the UPS be installed on a
level floor suitable for computer or electronic equipment.)
- A 120 Vac service outlet is located within 7.5 meters (25 feet) of the UPS equipment.
- The REPO device is mounted in its installed location and its wiring is terminated inside the UPS cabinet. The REPO
switch must be a latchingtype switch with a dedicated circuit.
- The normally-closed (NC) Emergency Power-off contact (pins 1 and 2 on TB1) is jumpered if not used.
- A remote battery disconnect control is mounted in its installed location and its wiring is terminated inside the UPS and
battery cabinet. (OPTIONAL) (Not applicable to the 9390IT internal battery configuration)
- Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL)
- The debris shield covering the UPS cabinet ventilation grill is removed.
- Startup and operational checks are performed by an authorized Eaton Customer Service Engineer.
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INSTALLING THE UPS SYSTEM
- All conduits and cables are properly routed to the UPMs and to the parallel tie or distribution cabinet.
- The bypass source feeding the optional bypass of the parallel tie cabinet and the UPMs is from the same source of
supply and is a four-wire wye configuration.
- Controller Area Network (CAN) wiring between the UPMs is properly installed.
- Adequate workspace exists around the UPMs, parallel tie cabinet, and other cabinets.
- Startup and operational checks are performed by an authorized Eaton Customer Service Engineer.
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INSTALLING THE UPS SYSTEM
Notes
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INSTALLING THE UPS SYSTEM
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Chapter 5 Figure Installing a Remote Emergency Power-off Control
REPO Switch (Front View) Contact Block (Back View, Faceplate Removed)
1. Verify that the UPS system is turned off and all power sources are removed. See
Chapter 9, UPS Operating Instructions, for shutdown instructions.
3. Install wiring from the REPO station using conduit through the cable entry
knockout in the top of the UPS cabinet. See Appendix A for conduit landing area,
terminal board location, and terminal wiring assignments.
CUSTTB4 3 NO
Twisted Wires (2) 7 lb in
CUSTTB5 4 NO 2214 AWG (0.8 Nm)
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INSTALLING A REMOTE EMERGENCY POWER-OFF CONTROL
NOTE REPO switch rating is 6A/120 Vac or 3A/240 Vac. The REPO switch must be a latching-type switch
with a dedicated circuit.
REPO
Switch CUSTTB
5
Twisted Wires (2)
5. If you are installing multiple REPO stations, wire additional stations in parallel
with the first REPO station.
6. If required, install conduit and wiring from the second contact block in the
REPO station to trip circuitry of other equipment, such as upstream protective
devices, facility monitoring devices, or alarms. Using the contact block that was
not used for the UPS EPO wiring will help maintain isolation between the control
systems.
7. Secure the UPS by reversing all steps taken to prepare it for a REPO station
installation.
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Chapter 6 Figure Installing Options and Accessories
NOTE Only one Powerware Hot Sync CAN Bridge Card can be installed in the UPS. Multiple CAN cards are
not supported and will cause system conflicts.
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 9, UPS Operating Instructions, for shutdown instructions.
2. If not already open, unfasten the front door latch and swing the door open.
3. Install the Powerware Hot Sync CAN Bridge Card into an open X-Slot on the front
of the UPS. Remove the X-Slot cover panel to gain access to the XSlot. See
Drawing 164201603-10 starting on page A-46 for location of the X-Slot
communication bay.
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INSTALLING OPTIONS AND ACCESSORIES
4. Install wiring from the Powerware Hot Sync CAN Bridge Card in accordance with
the instructions listed below:
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 9, UPS Operating Instructions, for shutdown instructions.
3. If not already removed, remove the doors. Remove the retaining screws located
inside each door at the top and bottom hinge pivot points, then lift the door off.
Retain the hardware for later use.
4. Remove the screws securing the control panel door and swing the door open.
Retain the hardware for later use.
5. Remove the screws securing the top internal safety shield panel. Remove the
panel to gain access to the TB1 and TB2 terminal blocks, X-Slot communication
bays, and the top conduit landing plate (see Drawing 164201603-10 starting on
page A-46). Retain the hardware for later use.
6. If installing interface wiring from the bottom of the cabinet, proceed to Step 7;
otherwise, proceed to Step 8.
7. Remove the screws securing the bottom internal safety shield panel and remove
the panel to gain access to the bottom conduit landing plate.
8. Remove the X-Slot conduit landing plate from the UPS cabinet to drill or punch
conduit holes (see Drawing 164201603-7 on page A-36).
10. Install CAN wiring between UPMs. See Drawing 164201603-10 starting on
page A-46 for Powerware Hot Sync CAN Bridge Card location, terminal location,
and wiring information.
11. Install parallel system backup control (pull chain) wiring between UPMs. See
Drawing 164201603-10 starting on page A-46 for terminal locations and wiring
information.
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INSTALLING OPTIONS AND ACCESSORIES
12. Install parallel system backup control (pull chain) wiring between the bypass relay
and building alarm 2. See Drawing 164201603-10 starting on page A-46 for
terminal locations and wiring information.
NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an
authorized Eaton Customer Service Engineer. Contact service to schedule a date.
13. When all wiring is complete, reinstall the safety shield panels removed in
previous steps. Secure with the retained hardware.
14. Close the control panel door and secure with the retained hardware.
15. Reinstall the doors removed previously and secure with the retained hardware.
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 9, UPS Operating Instructions, for shutdown instructions.
NOTE If mounting to a hollow wall, secure the enclosure to a wood or metal stud within the wall. Do not
use hollow wall anchors.
3. Securely mount the RMP II at the desired location. See drawing 164201603-14
on page A-69 for mounting hole locations.
NOTE When installing signal wiring for CAN card J3 terminals, conduit must be installed between the
device and the UPS cabinet.
NOTE Remove the UPS cabinet top or bottom conduit landing plate to drill or punch conduit holes (see
Drawing 164201603-7 on page A-36).
4. Remove the X-Slot conduit landing plate from the UPS cabinet to drill or punch
conduit holes (see Drawing 164201603-7 on page A-36).
6. Install conduit between the UPS and RMP II. See Appendix A for UPS cabinet
and RMP II wiring access information.
7. Install wiring between the UPS and RMP II. See Drawing 164201603-10 starting
on page A-46 for Powerware Hot Sync CAN Bridge Card and RMP II location,
terminal location, and wiring information.
NOTE 120 Vac for the RMP II should be supplied from the critical bus by facility planners or the customer.
8. Install 120 Vac power wiring from the critical bus to the RMP II. See Drawing
164201603-10 starting on page A-46 for terminal location and wiring information.
NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton
Customer Service Engineer. Contact service to schedule a date.
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INSTALLING OPTIONS AND ACCESSORIES
9. To check the operation of the RMP II, ensure that the UPS is supplying the load
via inverter or bypass. If the indicators on the RMP II show the appropriate
status, then it is operating correctly.
If the communication link between the UPS and the RMP II is not present, the
RMP II performs a selftest (all indicators flash and the horn beeps at onesecond
intervals). If the self-test occurs, check all harness connectors and the fuse for
proper seating. If all connections are secure but the RMP II continues to selftest,
replace the fuse with the spare included in the hardware kit. If a fuse
replacement does not correct the problem, contact your Eaton service
representative for verification that the RMP II is working correctly.
10. To test the indicator lamps, press and hold the horn silence for 3 seconds. All
lamps should illuminate, and the horn sounds continuously until you release the
.
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 9, UPS Operating Instructions, for shutdown instructions.
NOTE If mounting to a hollow wall, secure the enclosure to a wood or metal stud within the wall. Do not
use hollow wall anchors.
3. Securely mount the RIM II at the desired location. See drawing 164201603-15 for
mounting hole locations.
NOTE When installing signal wiring for CAN card J3 terminals, conduit must be installed between the
device and the UPS cabinet.
NOTE Remove the UPS cabinet top or bottom conduit landing plate to drill or punch conduit holes (see
Drawing 164201603-7 on page A-36).
4. Remove the X-Slot conduit landing plate from the UPS cabinet to drill or punch
conduit holes (see Drawing 164201603-7 on page A-36).
6. Install conduit between the UPS and RIM II. See Appendix A for UPS cabinet and
RIM II wiring access information.
7. Install wiring between the UPS and RIM II. See Drawing 164201603-10 starting
on page A-46 for Powerware Hot Sync CAN Bridge Card and RIM II location,
terminal location, and wiring information.
NOTE 120 Vac for the RIM II should be supplied from the critical bus by facility planners or the customer.
8. Install 120 Vac power wiring from the critical bus to the RIM II. See Drawing
164201603-10 starting on page A-46 for terminal location and wiring information.
NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton
Customer Service Engineer. Contact service to schedule a date.
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INSTALLING OPTIONS AND ACCESSORIES
9. Contact your Eaton service representative for verification and testing of the RIM
II and its connections prior to making connections with J1 through J4 (see
Table 61 and Drawing 164201603-15 on page A-70).
You can order interface cables separately for connecting to the 15Pin DSub
Connectors.
UPS AVAILABLE Pins 1 and 12 Contacts are closed when the UPS is offline.
UPS OFFLINE Pins 3 and 13 Contacts are closed when the UPS is operating in Normal mode.
BATTERY WEAK Pins 5 and 14 Contacts are closed when approximately two minutes of battery time is remaining before
the critical load is lost.
UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected.
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INSTALLING OPTIONS AND ACCESSORIES
1. Verify the UPS system is turned off and all power sources are removed. See
Chapter 9, UPS Operating Instructions, for shutdown instructions.
NOTE If mounting to a hollow wall, secure the enclosure to a wood or metal stud within the wall. Do not
use hollow wall anchors.
3. Securely mount the SCM II at the desired location. See drawing 164201603-16
on page A-72 for mounting hole locations.
NOTE When installing signal wiring for CAN card J3 terminals, conduit must be installed between the
device and the UPS cabinet.
NOTE Remove the UPS cabinet top or bottom conduit landing plate to drill or punch conduit holes (see
Drawing 164201603-7 on page A-36).
4. Remove the X-Slot conduit landing plate from the UPS cabinet to drill or punch
conduit holes (see Drawing 164201603-7 on page A-36).
6. Install conduit between the UPS and SCM II. See Appendix A for UPS cabinet
and SCM II wiring access information.
7. Install wiring between the UPS and SCM II. See Drawing 164201603-10 starting
on page A-46 for Powerware Hot Sync CAN Bridge Card and SCM II location,
terminal location, and wiring information.
NOTE 120 Vac for the SCM II should be supplied from the critical bus by facility planners or the customer.
8. Install 120 Vac power wiring from the critical bus to the SCM II. See Drawing
164201603-10 starting on page A-46 for terminal location and wiring information.
NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton
Customer Service Engineer. Contact service to schedule a date.
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INSTALLING OPTIONS AND ACCESSORIES
9. Install wiring between the SCM II terminal block TB2 and the monitoring
equipment. See Figure 62 for terminal assignments and Drawing 164201603-10
on page A-46 for terminal block location.
System Normal
No Redundancy
On Generator
TB2
On Battery
UPS Alarm
On Bypass
Shutdown Imminent
NOTE Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc.
NOTE Supervisory contacts require an external power supply. Internal 24 Vdc is not capable of supplying
contact current.
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INSTALLING OPTIONS AND ACCESSORIES
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Section II
Operation
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Chapter 7 Figure Understanding UPS Operation
Rectifier Inverter
Power Module
Digital
Metering
AC Output
AC Input to Static
to Critical
Bypass Switch
Load
Backfeed
Protection
Contactor
K5
UPS Cabinet
If utility power is interrupted or falls outside the parameters specified in Chapter 14,
Product Specifications, the UPS uses a backup battery supply to maintain power to
the critical load for a specified period of time or until the utility power returns. For
extended power outages, the UPS allows you to either transfer to an alternative
power system (such as a generator) or shut down your critical load in an orderly
manner.
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UNDERSTANDING UPS OPERATION
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UNDERSTANDING UPS OPERATION
Static
K5
Switch
Rectifier Inverter
K1 K3
Battery
Converter
Main Power Flow
Battery
During normal UPS operation, power for the system is derived from a utility input
source through the rectifier input contactor K1. The front panel displays Normal,
indicating the incoming power is within voltage and frequency acceptance windows.
Three-phase AC input power is converted to DC using IGBT devices to produce a
regulated DC voltage to the inverter. The battery is charged directly from the
regulated rectifier output through a buck or boost DC converter, depending on
whether the system is 208V, 380V, 400V, 415V, or 480V and the size of the battery
string attached to the unit.
The battery converter derives its input from the regulated DC output of the rectifier
and provides either a boosted or bucked regulated DC voltage charge current to the
battery. The UPS monitors the battery charge condition and reports the status on the
control panel. The battery is always connected to the UPS and ready to support the
inverter should the utility input become unavailable.
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UNDERSTANDING UPS OPERATION
The neutral from the system input is connected to the neutral regulator in the DC
capacitors. The output neutral of the system is connected with the required neutral
supplied at the utility bypass input and should never be bonded to ground at the
module's output.
The inverter produces a three-phase AC output to a customer's load without the use
of a transformer. The inverter derives regulated DC from the rectifier and uses IGBT
devices and pulse-width modulation (PWM) to produce a regulated and filtered AC
output. The AC output of the inverter is delivered to the system output through the
output contactor K3.
If the utility AC power is interrupted or is out of specification, the UPS automatically
switches to Battery mode to support the critical load without interruption. When utility
power returns, the UPS returns to Normal mode.
If the UPS becomes overloaded or unavailable, the UPS switches to Bypass mode.
The UPS automatically returns to Normal mode when the overload condition is
cleared and system operation is restored within specified limits.
If the UPS suffers an internal failure, it switches automatically to Bypass mode and
remains in that mode until the failure is corrected and the UPS is back in service.
CAUTION
The critical load is not protected while the UPS is in Bypass mode.
Static
K5
Switch
Rectifier Inverter
K1 K3
Battery
Converter
Main Power Flow
Battery
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UNDERSTANDING UPS OPERATION
In Bypass mode, the output of the system is provided with three-phase AC power
directly from the system input. While in this mode, the output of the system is not
protected from voltage or frequency fluctuations or power outages from the source.
Some power line filtering and spike protection is provided to the load but no active
power conditioning or battery support is available to the output of the system in the
Bypass mode of operation.
The internal bypass is comprised of a solid-state, silicon-controlled rectifier (SCR)
static switch (SSW) and a backfeed protection contactor K5. The static switch is rated
as a continuous-duty device that is used anytime the inverter is unable to support the
applied load. The static switch is wired in series with the backfeed protection
contactor, and together they are wired in parallel with the rectifier and inverter. The
static switch, being an electronically-controlled device, can be turned on immediately
to pick up the load from the inverter while the inverter output contactor K3 opens to
isolates the inverter. The backfeed protection contactor is normally always closed,
ready to support the static switch unless the bypass input source becomes
unavailable.
During an outage, the UPS prohibits transfers to bypass and provides upstream
protection. The backfeed protection contactor is opened, preventing system output
voltage from bleeding across the static switch snubber components to the bypass
input source.
To ensure the load remains energized, the UPS automatically transfers the output to
the internal bypass when one of these abnormal conditions occur: the output of the
system exceeds acceptable voltage and frequency tolerances, the system is
overloaded, or the inverter fails. The transfer is initiated by turning on the static switch
and opening the output contactor K3, also called a Make-Before-Break transfer. The
transfer occurs in less than 4 mS (quarter cycle) to ensure that the output load is not
interrupted. The static switch remains on until either the inverter is able to support the
system output or the unit is placed into a maintenance position where repairs can be
made.
If the UPS initiates its own transfer to bypass for any reason other than operator
intervention, the UPS attempts to restart the inverter (if not running already) and
attempts a transfer back online to support the output of the system. Three attempts
are made within ten minutes to return the inverter online automatically before the
UPS locks out any further attempts. After three attempts, the UPS remains in bypass
and an alarm condition is enunciated. The UPS can also be transferred to bypass using
the front panel controls.
Bypass mode is a normal operating mode, not an alarm condition. However, if the
UPS is unable to return to Normal mode following an automatic transfer to Bypass
mode, an alarm condition is recorded.
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UNDERSTANDING UPS OPERATION
Static
K5
Switch
Rectifier Inverter
K1 K3
Battery
Converter
Main Power Flow
Battery
Figure 74. Path of Current through the UPS in Energy Saver Mode RT
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UNDERSTANDING UPS OPERATION
Static
K5
Switch
Rectifier Inverter
K1 K3
Battery
Converter
Main Power Flow
Battery
During a utility power failure, the rectifier no longer has an AC utility source from
which to supply the DC output current required to support the inverter. The input
contactor K1 opens and the battery instantaneously supplies energy to the battery
converter. The converter either bucks or boosts the voltage so that the inverter can
support the customer's load without interruption. If bypass is common with the
rectifier input, the backfeed protection contactor K5 also opens. The opening of
contactors K1 and K5 prevent system voltages from bleeding backwards through the
static switch and rectifier snubber components and re-entering the input source.
While in Battery mode, the UPS sounds an audible horn, illuminates a visual indicator
lamp on the front panel (System Normal, On Battery), and creates an entry into the
alarm event history. As the battery discharges, the converter and inverter constantly
make minute adjustments to maintain a steady output. The UPS remains in this
operating mode until the input power to the rectifier is again within the specified
voltage or frequency acceptance windows.
If the input power fails to return or is not within the acceptance windows required for
normal operation, the battery continues discharging until a DC voltage level is reached
where the inverter output can no longer support the connected loads. When this
event occurs, the UPS issues another set of audible and visual alarms indicating
SHUTDOWN IMMINENT. Unless the rectifier has a valid AC input soon, the output
can be supported for only two minutes before the output of the system shuts down.
If the bypass source is available, the UPS transfers to bypass instead of shutting
down.
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UNDERSTANDING UPS OPERATION
If at any time during the battery discharge the input power becomes available again,
contactors K1 and K5 close and the rectifier begins to supply DC current to the
converter and inverter. At this point, the unit returns to Normal mode. Depending on
the total load and the duration of the battery discharge, battery current limit alarms
may be seen for a short time due to the current required to recharge the battery.
The system's total operating time on battery depends on many factors. Some factors
that affect battery support times are battery type and capacity, number of parallel
strings, environmental temperatures, age of the battery, and fluctuations in load
demand during the discharge. The greater the load, the less support time the battery
has. Decreasing the load generally increases the battery support time.
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UNDERSTANDING UPS OPERATION
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UNDERSTANDING UPS OPERATION
UPM 1 Output
UPM 1
Battery
UPM 2 Output
UPM 2
Battery
UPM 3 Output
UPM 3
Battery
UPM 4 Output
UPM 4
Battery
Breakers
Closed
Main Power Flow Output to
Critical
Open Load
Figure 76. Path of Current through the UPMs in Normal Mode Parallel
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UNDERSTANDING UPS OPERATION
UPM 1 Output
UPM 1
Battery
UPM 2 Output
UPM 2
Battery
UPM 3 Output
UPM 3
Battery
UPM 4 Output
UPM 4
Battery
Breakers
Closed Output to
Main Power Flow
Critical
Open Load
Figure 77. Path of Current through the UPMs in Bypass Mode Parallel
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UNDERSTANDING UPS OPERATION
The parallel system can be transferred from Normal mode to Bypass mode manually.
However, the parallel system automatically switches to Bypass mode whenever the
UPMs can no longer supply the critical load. If the parallel system transfers to Bypass
mode from Normal mode due to an output voltage deviation, the parallel system
automatically attempts to return to Normal mode (up to three times within a
10minute period). After three transfer attempts or an overload, the system locks the
critical load to the bypass source and requires operator intervention to transfer.
Bypass mode is a normal operating mode, not an alarm condition. However, if the
parallel system is unable to return to Normal mode following an automatic transfer to
Bypass mode, an alarm condition is recorded.
Bypass may also be used when the modules in the system must be shut down to
perform routine maintenance or repairs.
In the Parallel Redundant (N + 1) arrangement, the continuous-duty static switch in
each module operates to support the applied loads on bypass. If both units are in
NORMAL and one unit trips offline, the remaining unit does not go to bypass as long
as it has the capacity to support the load.
In the Parallel Capacity (N + 0) arrangement, if one unit trips offline and goes to
bypass, the remaining units also go to bypass.
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UNDERSTANDING UPS OPERATION
UPM 1 Output
UPM 1
Battery
UPM 2 Output
UPM 2
Battery
UPM 3 Output
UPM 3
Battery
UPM 4 Output
UPM 4
Battery
Breakers
Closed
Main Power Flow Output to
Critical
Open Load
Figure 78. Path of Current through the UPMs in Battery Mode Parallel
While in Battery mode, the UPMs sound an audible horn, illuminate a visual indicator
lamp on the front panel (System Normal, On Battery), and create an entry into the
alarm event history. As the battery discharges, the boost converter and inverter
constantly make minute adjustments maintaining a steady output. The UPMs remain
in this operating mode until the input power to the rectifier is again within the
specified voltage or frequency acceptance windows.
If the input power fails to return or is not within the acceptance windows required for
normal operation, the battery continues discharging until a DC voltage level is reached
where the inverter output can no longer support the shared loads. When this event
occurs on each UPM, UPMs that are about to be shut down issue another set of
audible and visual alarms that indicate a two-minute SHUTDOWN IMMINENT
warning. Unless the system has a valid AC input soon, redundant UPMs begin
shutting down until there are no longer enough UPMs online to support the
connected load. When this event occurs, the system shuts down. If the bypass
source is available, the system transfers to bypass instead of shutting down.
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UNDERSTANDING UPS OPERATION
If at any time during the battery discharge the input power becomes available again,
the rectifier begins to supply DC current to the inverter. At this point, the unit returns
to Normal mode. If at any time during the battery discharge the AC input power
becomes available again, each rectifier turns on, assumes the inverter load from the
batteries, and begins recharging the batteries. Depending on the total load and the
duration of the battery discharge, battery and rectifier input current limit alarms may
be seen for a short time due to the current required to recharge the batteries.
7.3.2 Inverter
The inverter is a three-phase, high-frequency PWM, IGBT-based power conversion
stage that continuously supplies the critical load with high-quality AC power. The
IGBTs are modulated to maintain the highest efficiency.
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UNDERSTANDING UPS OPERATION
An ABM charge cycle is initiated whenever one of these four conditions occurs since
the last charge cycle:
S The batteries have rested over the maximum rest time of 672 hours.
S Accumulated discharge time is over a maximum battery discharge time of
20 seconds.
S Battery voltage is under the opportunity charge level of 2.1 volts/cell and the
cabinet has been in rest mode for longer than 240 hours.
S An XCP command Initiate Battery Test is received.
7.3.4 Bypass
The bypass has a continuous-duty fully-rated SCR switch in the bypass circuit and a
contactor in the inverter leg. In Normal mode, the contactor connects the inverter to
the output. A backfeed contactor is also provided.
7.3.5 Batteries
The UPS operates from battery strings from 192 cells (384V nominal) to 240 cells
(380V/400V/415V/480V nominal).
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UNDERSTANDING UPS OPERATION
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Chapter 8 Figure Using the Control Panel
This chapter describes the UPS control panel, including controls and indicators, and
how to monitor UPS operation. The control panel (see Figure 81) is located on the
front door of the UPS .
1
2
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality 8-1
USING THE CONTROL PANEL
INPUT UPS
B
BATT STSW OUTPUT
BYPASS
C EVENTS METERS CONTROLS SETUP LOAD OFF
A The UPS status area automatically scrolls between the Eaton model number, current
date and time, active alarms, active notices, and load percent and battery runtime for
the UPS. Shown is a typical alarm message. For more information about alarms and
notices, see Chapter 11, Responding to System Events.
B The information area contains data about UPS status and operations.
C The menu bar lists the titles of the available screens. To select a screen, press the
pushbutton underneath the desired screen.
D The navigation pushbuttons functions depend on the screen displayed. Use the
pushbuttons to select menu screens or scroll through available screens. The LCD
options above the pushbuttons indicate each pushbutton's function.
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USING THE CONTROL PANEL
EVENTS Displays the list of Active System Events and a historical log of system events.
METERS Displays performance meters for the system or critical load.
CONTROLS Displays the System Controls screen.
SETUP Allows you to set the display contrast, set the date and time for the time stamp,
configure the UPS serial communication ports, and view the firmware version numbers.
LOAD OFF De-energizes the critical load and powers down the UPS.
Returns to Main Menu and Mimic screen from the Events, Meters, Controls, or Setup
screens. Returns to the main System Setup Level screen from a setup submenu.
INPUT UPS
BYPASS
EVENTS METERS CONTROLS SETUP LOAD OFF
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USING THE CONTROL PANEL
To scroll through the events, press the or pushbuttons on the menu bar.
ACTIVE EVENTS
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USING THE CONTROL PANEL
Press the HISTORY pushbutton on the Active Events Menu bar to display the History
Log. The History Log lists up to the 512 system events in chronological order, with
the most recent event listed last (once 512 is reached, the earliest event is
overwritten). The History Log lists the events in the following groups:
S User and service status
S User instruction
S User alarm
S Check UPS
S Schedule service
S UPS shutdown
S Service alarm
The end of the log (the most recent events) appears when you display the screen, and
you must scroll upward to view older event listings. Figure 85 shows the History
screen.
To scroll through the events, press the or pushbuttons on the menu bar. To
return to the Active Events screen, press the EVENTS pushbutton on the menu bar.
HISTORY
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USING THE CONTROL PANEL
To scroll through the meter screens, press the or pushbuttons on the menu bar.
The current UPS readings are displayed in the information area of the screen.
NOTE The UNIT designation after the meter type, and the SYSTEM and UNIT menu bar pushbutton
selections, are visible only when a parallel system is installed.
The Output screen shows output voltage, output current (each phase), and frequency
being supplied by the UPS, as well as the kVA, kW, and power factor measurements.
OUTPUT - UNIT
V1 V2 V3 KVA KW
*** *** *** *** ***
I1 I2 I3 FREQ PF
*** *** *** *** *** LEAD
SYSTEM UNIT
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USING THE CONTROL PANEL
The Input screen shows input voltage, input current (each phase), and frequency of
the incoming utility source, as well as the kVA, kW, and power factor measurements.
INPUT - UNIT
V1 V2 V3 KVA KW
*** *** *** *** ***
I1 I2 I3 FREQ PF
*** *** *** *** *** LEAD
SYSTEM UNIT
The Bypass screen shows the bypass input voltage, input current (each phase), and
frequency of the incoming utility source, as well as the kVA, kW, and power factor
measurements.
BYPASS - UNIT
V1 V2 V31 KVA KW
*** *** *** *** ***
I1 I2 I3 FREQ PF
*** *** *** *** *** LEAD
SYSTEM UNIT
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USING THE CONTROL PANEL
The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the
minutes of battery time remaining, and battery temperature. Battery temperature
must be set up by an authorized Eaton Customer Service Engineer. When battery life
decreases to less than 20%, Check Battery is displayed.
BATTERY - UNIT
VDC *** V
IDC *** A
TIME REMAINING *** MINUTES
TEMPERATURE ** DEGREES C
SYSTEM UNIT
The Output Current Screen displays a realtime bar graph of the output current of the
UPS. The graph shows the current for each phase.
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USING THE CONTROL PANEL
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USING THE CONTROL PANEL
Press the LOG pushbutton on the Battery Discharge Log Summary Menu bar to
display the Battery Discharge Log screen.
The Battery Discharge Log screen displays the individual log entries including the date
and time of the event, how long it was on battery, the UPS load when the event
occurred, and the end voltage of the battery for that discharge period. If no events
have occurred, the screen will display LOG EMPTY. Figure 812 shows the Battery
Discharge Log screen.
To scroll through the individual events, press the or pushbuttons on the menu
bar. To return to the Battery Discharge Log Summary screen, press the SUMMARY
pushbutton on the menu bar.
To clear the Battery Discharge Log, press the RESET pushbutton on the menu bar.
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USING THE CONTROL PANEL
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USING THE CONTROL PANEL
Press the LOG pushbutton on the kW Demand Log Summary Menu bar to display the
kW Demand Log screen.
The kW Demand Log screen displays the individual log entries, including the interval
date and time frame, the maximum reading during the interval, the total time over
limit during the interval, an estimated number of total kWH used during the interval,
and the number of times over limit during the interval. If no events have occurred, the
screen displays LOG EMPTY. Figure 814 shows the kW Demand Log screen.
To scroll through the individual events, press the or pushbuttons on the menu
bar. To return to the kW Demand Log Summary screen, press the SUMMARY
pushbutton on the menu bar.
To clear the kW Demand Log, press the RESET pushbuttonon the menu bar.
KW DEMAND LOG
KW DEMAND EVENT 6/ 12
INTERVAL : 07/30/2005 15 : 26 : 10 15 : 30 : 10
MAXIMUM READING (KW)
*** . ** KW
TIME OVER LIMIT 2 MINUTES
KWH USED OVER LIMIT *** . **
NUM TIMES OVER THIS INTERVAL 3
SUMMARY RESET
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USING THE CONTROL PANEL
Press the SETUP pushbutton on the kW Demand Log Summary Menu bar to display
the Current kW Demand Log Setup screen 1.
The Current kW Demand Log Setup screen 1 displays the current userdefined log
settings. If no log settings are configured, the screen will display KW LOG DISABLED.
Figure 815 shows the Current kW Demand Log Setup screen 1.
To return to the kW Demand Log Summary screen, press the pushbutton on the
menu bar.
CHANGE
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality 8-13
USING THE CONTROL PANEL
Press the CHANGE pushbutton on the Current kW Demand Log Setup Menu bar to
display the Current kW Demand Log Setup screen 2.
The Current kW Demand Log Setup screen can be used to set up or change the time
interval and maximum level log settings. Figure 816 shows the Current kW Demand
Log Setup screen 2.
Use the or pushbuttons to highlight the setup function screen desired, then
press the SELECT pushbutton to display the function screen.
To return to the Current kW Demand Log Setup screen 1, press the pushbutton
on the menu bar.
SELECT
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USING THE CONTROL PANEL
Select TIME INTERVAL MONITORED from the Current kW Demand Log Setup screen 2
menu to display the Time Interval Monitored Setup screen. The Time Interval
Monitored Setup screen allows the time duration of the event being monitored to be
changed. Figure 817 shows the Time Interval Monitored Setup screen.
0000
DONE
The Time Interval Monitored Setup Save screen lets you save the new time interval,
retry another time interval, or abort the change. Figure 818 shows the Time Interval
Monitored Setup Save screen.
Press SAVE, RETRY, or ABORT. If SAVE or ABORT is pressed, the action is completed,
and the Current kW Demand Log Setup screen 2 displays. If RETRY is pressed, the
Time Interval Monitored Setup screen is redisplayed.
0000
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USING THE CONTROL PANEL
Select MAXIMUM LEVEL (KW) from the Current kW Demand Log Setup screen 2 menu
to display the Maximum Level (kW) Setup screen. The Maximum Level (kW) Setup
screen allows the kW limit of the event being monitored to be changed. Figure 819
shows the Maximum Level (kW) Setup screen.
0000
DONE
The Maximum Level (kW) Setup Save screen lets you save the new kW limit, retry
another kW limit, or abort the change. Figure 820 shows the Maximum Level (kW)
Setup Save screen.
Press SAVE, RETRY, or ABORT. If SAVE or ABORT is pressed, the action is completed,
and the Current kW Demand Log Setup screen 2 displays. If RETRY is pressed, the
Maximum Level (kW) Setup screen is redisplayed.
0000
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USING THE CONTROL PANEL
LOG SETUP
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USING THE CONTROL PANEL
Press the LOG pushbutton on the Maximum Current Log Summary Menu bar to
display the Maximum Current Log screen.
The Maximum Current Log screen displays the individual log entries, including the
interval date and time frame, the maximum percent of full load during the interval, the
total time over limit during the interval, and the number of times over during the
interval. If the individual phase option is selected, the phases that exceeded the limit
will also be displayed. If no events have occurred, the screen will display LOG
EMPTY. Figure 822 and Figure 823 show the Maximum Current Log screens.
To scroll through the individual events, press the or pushbuttons on the menu
bar. To return to the Maximum Current Log Summary screen, press the SUMMARY
pushbutton on the menu bar.
To clear the Maximum Current Log, press the RESET pushbutton on the menu bar.
Press the SETUP pushbutton on the Maximum Current Log Summary Menu bar to
display the Maximum Current Log Setup screen 1.
The Maximum Current Log Setup screen 1 displays the current user defined log
settings. If no log settings are configured, the screen will display MAXIMUM
CURRENT LOG DISABLED. Figure 824 shows the Maximum Current Log Setup
screen 1.
To return to the Maximum Current Log Summary screen, press the pushbutton
on the menu bar.
CHANGE
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality 8-19
USING THE CONTROL PANEL
Press the CHANGE pushbutton on the Maximum Current Log Setup Menu bar to
display the Maximum Current Log Setup screen 2.
The Maximum Current Log Setup screen can be used to set up or change the time
interval, the maximum percent of load, and the calculation method (three-phase
average or individual phases) log settings. Figure 825 shows the Maximum Current
Log Setup screen 2.
Use the or pushbuttons to highlight the setup function screen desired, then
press the SELECT pushbutton to display the function screen.
To return to the Maximum Current Log Setup screen 1, press the pushbutton on
the menu bar.
SELECT
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USING THE CONTROL PANEL
Select TIME INTERVAL MONITORED from the Maximum Current Log Setup screen 2
menu to display the Time Interval Monitored Setup screen. The Time Interval
Monitored Setup screen allows the time duration of the event being monitored to be
changed. Figure 826 shows the Time Interval Monitored Setup screen.
0000
DONE
The Time Interval Monitored Setup Save screen lets you save the new time interval,
retry another time interval, or abort the change. Figure 818 shows the Time Interval
Monitored Setup Save screen.
Press SAVE, RETRY, or ABORT. If SAVE or ABORT is pressed, the action is completed,
and the Maximum Current Log Setup screen 2 displays. If RETRY is pressed, the
Time Interval Monitored Setup screen is redisplayed.
0000
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USING THE CONTROL PANEL
Select MAXIMUM % of FULL LOAD from the Maximum Current Log Setup screen
(screen 2) menu to display the Maximum % of Full Load Setup screen. The Maximum
% of Full Load Setup screen allows the full load limit of the event being monitored to
be changed. Figure 828 shows the Maximum % of Full Load Setup screen.
000
DONE
The Maximum % of Full Load Setup Save screen lets you save the new load limit,
retry another load limit, or abort the change. Figure 829 shows the Maximum % of
Full Load Setup Save screen.
Press SAVE, RETRY, or ABORT. If SAVE or ABORT is pressed, the action is completed,
and the Maximum Current Log Setup screen 2 displays. If RETRY is pressed, the
Maximum % of Full Load Setup screen is redisplayed.
000
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USING THE CONTROL PANEL
Select CALCULATION METHOD from the Maximum Current Log Setup screen 2 menu
to display the Calculation Method Setup screen. The Calculation Method Setup screen
allows the full load limit of the event being monitored to be changed. Figure 830
shows the Calculation Method Setup screen.
Use the or pushbuttons to highlight the calculation method desired, then press
the SELECT pushbutton. The action is completed, and the Maximum Current Log
Setup screen 2 displays.
To return to the Maximum Current Log Setup screen 1, press the pushbutton on
the menu bar.
SELECT
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USING THE CONTROL PANEL
Use the or pushbuttons to highlight the Total System meter or Unit meters
desired, then press the SELECT pushbutton to display the screen.
SYSTEM METERS
TOTAL SYSTEM
UNIT 1
UNIT 2
UNIT 3 ENTER PASSWORD
UNIT 4
SELECT
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USING THE CONTROL PANEL
The Output Total System screen shows output voltage, output current (each phase),
and frequency being supplied by the UPS, as well as the kVA, kW, and power factor
measurements for the total system. The displayed voltages and frequency are the
highest measured value of all UPSs. The displayed currents, kVA, and kW are totals of
all UPSs, and the PF is calculated from the total values for the kVA and kW.
V1 V2 V3 KVA KW
*** *** *** *** ***
I1 I2 I3 FREQ PF
*** *** *** *** *** LEAD
SYSTEM UNIT
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USING THE CONTROL PANEL
Figure 833 through Figure 837 show the System Meters screens. To scroll through
the meter screens, press the or pushbuttons on the menu bar. The current UPS
readings for the selected UPS are displayed in the information area of the screen. To
return to the present Unit Meter screens, press the UNIT pushbutton on the menu
bar.
NOTE In the following figures, X equals the unit number selected from the System Meters screen.
The Output screen shows output voltage, output current (each phase), and frequency
being supplied by the UPS, as well as the kVA, kW, and power factor measurements
for the selected UPS.
OUTPUT UNIT X
V1 V2 V3 KVA KW
*** *** *** *** ***
I1 I2 I3 FREQ PF
*** *** *** *** *** LEAD
SYSTEM UNIT
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USING THE CONTROL PANEL
The Input screen shows input voltage, output current (each phase), and frequency of
the incoming utility source, as well as the kVA, kW, and power factor measurements
for the selected UPS.
INPUT UNIT X
V1 V2 V3 KVA KW
*** *** *** *** ***
I1 I2 I3 FREQ PF
*** *** *** *** *** LEAD
SYSTEM UNIT
The Bypass screen shows the bypass input voltage, output current (each phase), and
frequency of the incoming utility source, as well as the kVA, kW, and power factor
measurements for the selected UPS.
BYPASS UNIT X
V1 V2 V3 KVA KW
*** *** *** *** ***
I1 I2 I3 FREQ PF
*** *** *** *** *** LEAD
SYSTEM UNIT
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USING THE CONTROL PANEL
The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the
minutes of battery time remaining, and battery temperature. Battery temperature
must be set up by an authorized Eaton Customer Service Engineer When battery life
decreases to less than 20%, Check Battery is displayed.
BATTERY UNIT X
VDC *** V
IDC *** A
TIME REMAINING *** MINUTES
TEMPERATURE ** DEGREES C
SYSTEM UNIT
The Output Current screen displays a realtime bar graph of the output current of the
UPS for the selected UPS. The graph shows the current for each phase.
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USING THE CONTROL PANEL
Use the or pushbuttons to highlight the setup function screen desired, then
press the SELECT pushbutton to display the function screen.
ENTER PASSWORD
CONTRAST ADJUST
VERSIONS
UNIT TYPE
SELECT
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USING THE CONTROL PANEL
Select CONTRAST from the System Setup Level 0 menu to display the Contrast Adjust
screen. Figure 839 shows the Contrast Adjust screen.
Use the or pushbuttons to adjust the contrast for the LCD. When the contrast
adjustment is complete, press the SAVE pushbutton. Once the setting is saved, the
System Setup screen displays. To return to the System Setup screen without saving
the setting, press the pushbutton.
CONTRAST ADJUST
70%
SAVE
Select VERSIONS from the System Setup Level 0 menu to display the Versions screen.
The Versions screen provides the firmware version numbers installed on the UPS.
Figure 840 shows the Versions screen.
To scroll through the firmware types, press the or pushbuttons on the menu bar.
To return to the System Setup screen, press the pushbutton.
VERSIONS
DSP 57.00
DISPLAY 0.54
MINI CSB 3.00
GATE DRIVE 0.00
PLD 1
BOOTLOADER 0.00
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USING THE CONTROL PANEL
Select UNIT TYPE from the System Setup Level 0 menu to display the Unit Type
screen. The Unit Type screen provides the model, CTO, and serial numbers of the
UPS unit. Figure 841 shows the Unit Type screen. To return to the System Setup
screen, press the pushbutton.
UNIT TYPE
MODEL: 0000000000000000
Eaton 9390
CTO:
SERIAL: 0000000000000000
Use the or pushbuttons to select the password character position. Use the or
pushbuttons to change the password character. Once the password is entered,
press the DONE pushbutton. The System Setup Level 1 menu screen is displayed. The
default password is L1.
ENTER PASSWORD
L1
DONE
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USING THE CONTROL PANEL
The System Setup Level 1 screen can be used to set the UPS date and time, set the
serial ports, change the Level 1 password, and log out of Level 1. In addition, the
Level 0 functions are available. Figure 843 shows the System Setup Level 1 screen.
Use the or pushbuttons to highlight the setup function screen desired, then
press the SELECT pushbutton to display the function screen.
The Level 1 screen times out after 60 minutes or can be logged out at any time by
selecting the LOG OUT function from the menu screen.
LOG OUT
ENTER PASSWORD
CHANGE
ENTER PASSWORD
PASSWORD
CONTRAST ADJUST
VERSIONS
UNIT TYPE
SELECT
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USING THE CONTROL PANEL
Select CHANGE PASSWORD from the System Setup Level 1 menu to display the
Change Password screen. The Change Password screen allows the System Setup
Level 1 password to be changed. Figure 844 shows the Change Password screen.
Use the or pushbuttons to select the password character position. Use the or
pushbuttons to change the password character. Once the new password is
entered, press the DONE pushbutton. The Change Password Save screen is displayed.
CHANGE PASSWORD
OLD: L1
NEW:
L1
DONE
The Change Password Save screen lets you save the new password, retry another
password, or abort the password change. Figure 845 shows the Change Password
Save screen.
Press SAVE, RETRY, or ABORT. If SAVE or ABORT is pressed, the action is completed,
and the System Setup screen displays. If RETRY is pressed, the Change Password
screen is redisplayed.
CHANGE PASSWORD
OLD: L1
NEW:
L1
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USING THE CONTROL PANEL
Select DATE AND TIME from the System Setup Level 1 menu to display the Time
Format Setup screen. The Time Format Setup screen allows the selection of either
month/day/year or day/month/year formats for display on the screen and for logging
events in the Event and History Logs. Figure 846 shows the Time Format screen.
Use the or pushbuttons to highlight the desired format, then press the SELECT
pushbutton to display the Set Date and Time screen. To return to the System Setup
screen, press the pushbutton.
SELECT
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USING THE CONTROL PANEL
The Set Date and Time MM/DD/YYYY screen allows the internal date and time of the
UPS to be set in the month/day/year format. The date and time information is used for
display on the screen and for logging events in the Event and History Logs.
Figure 847 shows the Set Date and Time MM/DD/YYYY screen.
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USING THE CONTROL PANEL
The Set Date and Time DD/MM/YYYY screen allows the internal date and time of the
UPS to be set in the day/month/year format. The date and time information is used for
display on the screen and for logging events in the Event and History Logs.
Figure 848 shows the Set Date and Time DD/MM/YYYY screen.
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USING THE CONTROL PANEL
Select COM PORT SETUP from the System Setup Level 1 menu to display the COM
Port Setup screen. This screen allows selection of the serial COM port to set up.
Figure 849 shows the COM Port Setup screen.
Use the or pushbuttons to highlight the the COM port to be set up, then press
the SELECT pushbutton. To return to the System Setup screen, press the
pushbutton.
SELECT
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USING THE CONTROL PANEL
The COM Setup screen is used to change and save the settings for the serial
communication ports. The COM port number selected from the COM Port Setup
screen displays. If the changes are not wanted, use the ABORT pushbutton to return
to the COM Port Setup screen. Figure 850 shows the COM Setup screen.
COM 1 SETUP
BAUD RATE 19200
DATA BITS 8
STOP BITS 1
PARITY NONE
SAVE ABORT
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USING THE CONTROL PANEL
Use the or pushbutton on the menu bar to toggle the menu bar functions
between the two System Controls screens.
SYSTEM CONTROLS
SYSTEM CONTROLS
The CHGR pushbutton switch toggles the charger function On and Off. The
PM pushbutton switch toggles the power module function On and Off.
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USING THE CONTROL PANEL
SYSTEM CONTROLS
While in Energy Saver mode, the amber BYPASS LED will be off and green NORMAL
LED will be on solid.
SYSTEM CONTROLS
While in Energy Saver mode, the amber BYPASS LED will be off and green NORMAL
LED will be on solid.
Energy Saver commands will not be available for units not configured for Energy
Saver mode. Selecting the ESM option on a unit not cofigured for ESM will result in
the following screen.
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USING THE CONTROL PANEL
SYSTEM CONTROLS
Figure 855. System Controls Screen - Energy Saver Mode Not Installled Message
For detailed information about using the System Controls, see Chapter 9, UPS
Operating Instructions.
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USING THE CONTROL PANEL
For more information about audible horns, see System Event Horns on page 11-1.
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Chapter 9 Figure UPS Operating Instructions
The following procedures provide instructions for operating the UPS or parallel
system. For a description of the UPS control panel functions, see Chapter 8, Using
the Control Panel.
NOTE Before starting the UPS or parallel system, ensure all installation tasks are complete and a
preliminary startup has been performed by authorized service personnel. The preliminary startup verifies all
electrical interconnections to ensure the installation was successful and the system operates properly.
NOTE Read this section of the manual and have thorough knowledge of parallel and UPS operation before
attempting to operate any of the controls.
NOTE The UPS displays two minutes of battery runtime at the initial startup. After a 24-hour charging
period, the UPS automatically runs a battery test and the correct battery runtime displays.
2. If the UPS is dual feed, close the UPS Bypass input feeder circuit breaker.
3. Observe the UPS control panel display becoming active, indicating logic power.
4. Press the CONTROLS pushbutton on the main menu bar. The System Controls
screen appears.
5. On the System Controls screen, the power module (PM) status should indicate
SHUTDOWN.
If Auto Bypass is enabled, the critical load is immediately supplied by the bypass
source, in Bypass mode, until the inverter turns on and the UPS transfers to
Normal mode. The status indicator on the UPS control panel indicates the UPS is
in Bypass mode. If Auto Bypass is not enabled, the UPS output remains off until
the UPS transfers to Normal mode.
7. Observe the following messages appear sequentially on the power module (PM)
status line:
DC STARTING
INVERTER STARTING
INVERTER SYNCING
READY
ONLINE
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UPS OPERATING INSTRUCTIONS
The rectifier and inverter turn on. The inverter continues to ramp up to full
voltage.
8. Close the battery breaker any time after INVERTER SYNCING or CLOSE
BATTERY appears on the display.
Once the inverter reaches full voltage, and the battery breaker is closed, the UPS
output contactor K3 closes and the static switch turns off. Power is now supplied
to the critical load in Normal mode. It takes approximately 1 minute for the UPS
to achieve Normal mode.
9. The UPS is now operating in Normal mode and the NORMAL status indicator is
illuminated.
CAUTION
In Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities.
2. If the UPS is dual feed, close the UPS Bypass input feeder circuit breaker.
3. Observe the UPS control panel becoming active, indicating logic power.
4. Press the CONTROLS pushbutton on the main menu bar. The System Controls
screen appears.
5. On the System Controls screen, the power module (PM) status should indicate
SHUTDOWN.
The critical load is immediately supplied by the bypass source, in Bypass mode.
7. The UPS is now operating in Bypass mode and the BYPASS status indicator is
illuminated.
2. If the UPS is dual feed, close the UPS Bypass input feeder circuit breaker.
3. Observe the UPS control panel becoming active, indicating logic power.
4. Press the CONTROLS pushbutton on the main menu bar. The System Controls
screen appears.
5. On the System Controls screen, the power module (PM) status should indicate
SHUTDOWN.
8. Observe the following messages appear sequentially on the power module (PM)
status line:
DC STARTING
INVERTER STARTING
INVERTER SYNCING
READY
The rectifier and inverter turn on. When the inverter reaches full voltage, the UPS
is ready to transfer to the Normal mode and supply the critical load.
CAUTION
In Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities.
1. Press the CONTROLS pushbutton on the main menu bar. The System Controls
screen appears.
The UPS transfers to Bypass mode and the critical load is immediately supplied
by the bypass source. If the bypass source is not available, the power processor
remains on and an alarm sounds.
3. The UPS is now operating in Bypass mode and the BYPASS status indicator is
illuminated.
The power module (PM) status indicates READY. The system is now on bypass
and the UPS power processor remains on.
WARNING
Power is present inside the UPS cabinets.
1. Press the CONTROLS pushbutton on the main menu bar. The System Controls
screen appears.
The UPS transfers to Normal mode. If the power processor is not available, the
system remains on bypass and an alarm sounds.
3. The UPS is now operating in Normal mode, and the NORMAL status indicator is
illuminated.
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UPS OPERATING INSTRUCTIONS
NOTE The Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton
Customer Service Engineer.
1. Press the CONTROLS pushbutton on the main menu bar. The System Status
screen is displayed.
3. Press the CONTROLS pushbutton on the System Status menu bar. The UPS
Control Command screen is displayed.
The UPS transfers to Energy Saver mode and the critical load is immediately
supplied by the bypass source. If the bypass source is not available, the power
module remains on and an alarm sounds.
The NORMAL status indicator is illuminated. The UPS status indicates ENERGY
SAVER. The Bypass status indicates ON. The UPM status indicates ONLINE. If the
battery is not charging, the power module is off.
NOTE The Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton
Customer Service Engineer.
1. Press the CONTROLS pushbutton on the main menu bar. The System Status
screen is displayed.
3. Press the CONTROLS pushbutton on the System Status menu bar. The UPS
Control Command screen is displayed.
The UPS transfers to Battery mode and then to Normal mode. If the power
module is not available, the system remains on bypass and an alarm sounds.
The NORMAL status indicator is illuminated. The UPS status indicates ONLINE.
The UPM status indicates ONLINE.
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UPS OPERATING INSTRUCTIONS
NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer
Service Engineer.
1. Press the CONTROLS pushbutton on the main menu bar. The System Status
screen is displayed.
3. Press the CONTROLS pushbutton on the System Status menu bar. The UPS
Control Command screen is displayed.
The UPS transfers to High Alert mode, but remains online. After one hour the
UPS transfers to Energy Saver mode and the critical load is immediately supplied
by the bypass source. If the bypass source is not available, the power module
remains on and an alarm sounds.
The NORMAL status indicator is illuminated. The UPS status indicates HIGH
ALERT. The UPM status indicates ONLINE. The power module is on.
NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer
Service Engineer.
1. Press the CONTROLS pushbutton on the main menu bar. The System Status
screen is displayed.
3. Press the CONTROLS pushbutton on the System Status menu bar. The UPS
Control Command screen is displayed.
The NORMAL status indicator is illuminated. The UPS status indicates ONLINE.
The UPM status indicates ONLINE.
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UPS OPERATING INSTRUCTIONS
NOTE The Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton
Customer Service Engineer.
1. Press the CONTROLS pushbutton on the main menu bar. The System Status
screen is displayed.
3. Press the CONTROLS pushbutton on the System Status menu bar. The Bypass
Control Command screen is displayed.
The UPS transfers to Normal mode and then to Energy Saver mode. The critical
load is supplied by the bypass source.
The NORMAL status indicator is illuminated. The UPS status indicates ENERGY
SAVER. The Bypass status indicates ON. The UPM status indicates ONLINE. If the
battery is not charging, the power module is off.
NOTE The Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton
Customer Service Engineer.
1. Press the CONTROLS pushbutton on the main menu bar. The System Status
screen is displayed.
3. Press the CONTROLS pushbutton on the System Status menu bar. The Bypass
Control Command screen is displayed.
The BYPASS status indicator is illuminated. The UPS status indicates READY. The
Bypass status indicates ON. The UPM status indicates READY. The power module
remains on.
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UPS OPERATING INSTRUCTIONS
NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer
Service Engineer.
1. Press the CONTROLS pushbutton on the main menu bar. The System Status
screen is displayed.
3. Press the CONTROLS pushbutton on the System Status menu bar. The Bypass
Control Command screen is displayed.
The UPS transfers to High Alert mode, but remains online. After one hour the
UPS transfers to Energy Saver mode and the critical load is immediately supplied
by the bypass source. If the bypass source is not available, the power module
remains on and an alarm sounds.
The NORMAL status indicator is illuminated. The UPS status indicates HIGH
ALERT. The UPM status indicates ONLINE. The power module is on.
NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer
Service Engineer.
1. Press the CONTROLS pushbutton on the main menu bar. The System Status
screen is displayed.
3. Press the CONTROLS pushbutton on the System Status menu bar. The Bypass
Control Command screen is displayed.
The UPS transfers to Bypass mode and the critical load is immediately supplied
by the bypass source. If the bypass source is not available, the power module
remains on and an alarm sounds
The BYPASS status indicator is illuminated. The UPS status indicates BYPASS. The
Bypass status indicates ON. The UPM status indicates READY. The power module
remains on.
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UPS OPERATING INSTRUCTIONS
NOTE The Energy Saver and High Alert mode commands are displayed only if enabled at the factory or by
an Eaton Customer Service Engineer.
1. Press the CONTROLS pushbutton on the main menu bar. The System Status
screen is displayed.
3. Press the CONTROLS pushbutton on the System Status menu bar. The UPS
Control Command screen is displayed.
The UPS transfers to Battery mode and then to High Alert mode. After one hour
the UPS transfers to Energy Saver mode and the critical load is immediately
supplied by the bypass source. If the bypass source is not available, the power
module remains on and an alarm sounds.
The NORMAL status indicator is illuminated. The UPS status indicates HIGH
ALERT. The UPM status indicates ONLINE. The power module is on.
NOTE The High Alert and Energy Saver mode commands are displayed only if enabled at the factory or by
an Eaton Customer Service Engineer.
1. Press the CONTROLS pushbutton on the main menu bar. The System Status
screen is displayed.
3. Press the CONTROLS pushbutton on the System Status menu bar. The UPS
Control Command screen is displayed.
The UPS transfers to Energy Saver mode and the critical load is immediately
supplied by the bypass source. If the bypass source is not available, the power
module remains on and an alarm sounds.
The NORMAL status indicator is illuminated. The UPS status indicates ENERGY
SAVER. The Bypass status indicates ON. The UPM status indicates ONLINE. If the
battery is not charging, the power module is off.
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UPS OPERATING INSTRUCTIONS
9.1.16 Transfer from Normal to Bypass Mode and Shut Down UPS
To transfer the critical load to Bypass mode and shut down the UPS:
2. Press the CONTROLS pushbutton on the main menu bar. The System Control
screen appears.
The power module (PM) status indicates SHUTDOWN. The input and output
contactors open, the battery breaker or disconnect is tripped, and the power
module is turned off. The bypass source supplies the critical load.
WARNING
Power is present inside the UPS cabinets.
The input, output, and bypass backfeed contactors open, the battery breaker or
disconnect is tripped, and the power module is turned off.
WARNING
Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened.
3. Open the UPS input and bypass (if dual feed) feeder circuit breakers.
1. Press the CONTROLS pushbutton on the main menu bar. The System Control
screen appears.
3. Press the CHGR ON or CHGR OFF pushbutton on the System Controls menu bar to
toggle the charger on or off.
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UPS OPERATING INSTRUCTIONS
The Load Off screen appears, providing a choice to proceed or abort the
shutdown.
CAUTION
All power to the critical load is lost when the LOAD OFF is selected in the following step. You should use this
feature only when you want to deenergize the critical load.
2. To shut down the UPS, press LOAD OFF from the Load Off menu bar, and hold for
three seconds. To abort the shutdown, press CANCEL.
When LOAD OFF is selected and held for three seconds, the input, output, and
bypass backfeed contactors open, the battery breaker or disconnect is tripped,
and the power module is turned off.
CAUTION
DO NOT attempt to restart the system after Load Off until the cause of the shutdown has been identified and
cleared.
3. To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure
in paragraph 9.1.1 or 9.1.2.
CAUTION
All power to the critical load is lost when the REPO switch is activated in the following step. You should use
this feature only when you want to deenergize the critical load.
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UPS OPERATING INSTRUCTIONS
NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO
switch is used, it may not activate in the same manner; refer to the operating instructions provided with the
switch.
1. Firmly push the red pushbutton until it locks into place. The switch latches into
the activated state.
The input, output, and bypass backfeed contactors open, the battery breaker or
disconnect is tripped, and the power module is turned off immediately, without
asking for verification.
CAUTION
DO NOT attempt to restart the system after Load Off until the cause of the shutdown has been identified and
cleared.
2. To deactivate the REPO switch, insert the supplied key and rotate clockwise until
the red pushbutton releases. To remove the key, rotate the key back to the
vertical position.
3. To restart the UPS after using the REPO pushbutton, follow the procedure in
paragraph 9.1.1 or 9.1.2.
NOTE Follow Lockout/Tagout (LOTO) procedures for your location. The key should not be stored in the
switch. DO NOT insert the key until the fault is resolved.
Activated Deactivated
Pushbutton locked into place Unlock pushbutton to release
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UPS OPERATING INSTRUCTIONS
1. Close all uninterruptible power module (UPM) input feeder circuit breakers.
2. If the UPMs are dual feed, close all UPM Bypass input feeder circuit breakers.
3. Observe all UPM control panel displays becoming active, indicating logic power.
4. Press the CONTROLS pushbutton on the main menu bar of any UPM. The System
Controls screen appears on each UPM.
5. On the System Controls screen of each UPM, the power module (PM) status
should indicate SHUTDOWN.
6. Press the NORMAL pushbutton on the System Controls menu bar of any UPM.
If Auto Bypass is enabled, the critical load is immediately supplied by the bypass
source, in Bypass mode, until the inverters turn on and the UPMs transfer to
Normal mode. The status indicator on each UPM control panel indicates the UPM
is in Bypass mode. If Auto Bypass is not enabled, the UPM outputs remain off
until the UPMs transfer to Normal mode.
7. Observe the following messages appear sequentially on the power module (PM)
status line of each UPM:
DC STARTING
INVERTER STARTING
INVERTER SYNCING
READY
ONLINE
The rectifier and inverter turn on. The inverter continues to ramp up to full
voltage.
8. Close the battery breakers for each UPM any time after INVERTER SYNCING or
CLOSE BATTERY appears on the display.
Once the inverter reaches full voltage, and the battery breaker is closed, each
UPM output contactor K3 closes and each static switch turns off. Power is now
supplied to the critical load in Normal mode. It takes approximately 1 minute for
the UPMs to achieve Normal mode.
9. The UPMs are now operating in Normal mode and the NORMAL status indicator
on each UPM is illuminated.
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UPS OPERATING INSTRUCTIONS
CAUTION
In Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities.
2. If the UPMs are dual feed, close all UPM Bypass input feeder circuit breakers.
3. Observe all UPM control panel displays becoming active, indicating logic power.
4. Press the CONTROLS pushbutton on the main menu bar of any UPM. The System
Controls screen appears on each UPM.
5. On the System Controls screen of each UPM, the power module (PM) status
should indicate SHUTDOWN.
6. Press the BYPASS pushbutton on the System Controls menu bar of any UPM.
The critical load is immediately supplied by the bypass source, in Bypass mode.
7. The UPMs are now operating in Bypass mode and the BYPASS status indicator
on each UPM is illuminated.
CAUTION
In Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities.
1. Press the CONTROLS pushbutton on the main menu bar on any UPM. The System
Controls screen appears.
2. Press the BYPASS pushbutton on the System Controls menu bar of any UPM.
The UPMs transfer to Bypass mode and the critical load is immediately supplied
by the bypass source. If the bypass source is not available, the power processor
remains on and an alarm sounds.
3. The UPMs are now operating in Bypass mode and the BYPASS status indicator
on each UPM is illuminated.
The power module (PM) status indicates READY on each UPM. The system is
now on bypass and the UPM power processors remain on.
WARNING
Power is present inside the UPM cabinets.
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UPS OPERATING INSTRUCTIONS
1. Press the CONTROLS pushbutton on the main menu bar on any UPM. The
System Control screen appears.
2. Press the NORMAL pushbutton on the System Controls menu bar of any UPM.
The UPMs transfer to Normal mode. If the power processor is not available, the
system remains on bypass and an alarm sounds.
3. The UPMs are now operating in Normal mode, and the NORMAL status indicator
on each UPM is illuminated.
NOTE The UPM can be shut down only if remaining UPMs can support the critical load without being
overloaded.
1. Press the CONTROLS pushbutton on the main menu bar on the UPM to be shut
down. The System Controls screen appears.
The power module (PM) status indicates SHUTDOWN. The input and output
contactors open, the battery breaker or disconnect is tripped, and the power
module is turned off.
4. Open the input and bypass (if dual feed) feeder circuit breakers supplying the
shutdown UPM.
NOTE The monitor screen continues to be active until the UPM is isolated from the critical bus.
WARNING
Power is present inside the shutdown UPM cabinet due to connection to the critical bus, until the UPM
output breaker is opened.
5. If it is necessary to isolate the UPM from the critical bus, open the module
output breaker on the tie cabinet or distribution panel.
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UPS OPERATING INSTRUCTIONS
NOTE When starting a 9390IT UPS with internal batteries, remove the battery compartment access panel
by loosening the wing nut at the bottom of the panel and lifting the panel off the retaining hook at the top.
(See Drawing 164201603-12 on page A-67)
1. If the UPM was isolated from the critical bus, close the module output breaker
on the tie cabinet or distribution panel.
2. Observe the UPM control panel display becoming active, indicating logic power.
4. If the UPM is dual feed, close the UPM Bypass input feeder circuit breaker.
5. Press the CONTROLS pushbutton on the main menu bar of the UPM. The System
Controls screen appears.
6. On the System Controls screen, the power module (PM) status should indicate
SHUTDOWN.
7. Press the NORMAL pushbutton on the System Controls menu bar of the UPM.
8. Observe the following messages appear sequentially on the power module (PM)
status line of the UPM:
DC STARTING
INVERTER STARTING
INVERTER SYNCING
READY
ONLINE
The rectifier and inverter turn on. When the inverter reaches full voltage, the
UPM synchronizes with the output and closes output contactor K3. The UPM is
online and in Normal mode with the NORMAL status indicator illuminated and in
parallel with the other system UPMs.
9. Close battery breakers for the UPM any time after INVERTER SYNCING or
CLOSE BATTERY appears on the display.
CAUTION
Using the following procedure removes all output from the critical load. You should use this procedure only
when you need to deenergize both the parallel system and the critical load.
1. Turn off all equipment that is being powered by the parallel system.
2. Press the CONTROLS pushbutton on the main menu bar on any UPM. The
System Controls screen appears.
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UPS OPERATING INSTRUCTIONS
3. Press the BYPASS pushbutton on the System Controls menu bar of any UPM.
The power module (PM) status indicates SHUTDOWN. The input and output
contactors open, the battery breaker or disconnect is tripped, and the power
module is turned off. The bypass source supplies the critical load.
6. Repeat Steps 2, 4, and 5 for each UPM except the last UPM
7. To shut down the last UPM, press the REPO pushbutton switch. See Using the
Parallel System Remote Emergency Power-off Switch in paragraph 9.2.9.
The input, output, and bypass backfeed contactors open, the battery breaker or
disconnect is tripped, and the power module is turned off immediately, without
asking for verification.
8. Open all UPM input and bypass (if dual feed) feeder circuit breakers.
9. To restart the parallel system after using the REPO pushbutton, reset the REPO
switch and then follow the procedure in paragraph 9.2.1 or 9.2.2.
A UPS Load Off is initiated by the LOAD OFF pushbutton from the main menu bar or
the System Controls menu bar. The UPS LOAD OFF pushbutton deenergizes the
critical load and powers down the UPS.
The UPS (including Bypass) remains off until restarted.
To use the LOAD OFF pushbutton:
The Load Off screen appears, providing a choice to proceed or abort the
shutdown.
CAUTION
All power to the critical load is lost when the LOAD OFF is selected in the following step. You should use this
feature only when you want to deenergize the critical load.
2. To shut down the UPS, press LOAD OFF from the Load Off menu bar, and hold for
three seconds. To abort the shutdown, press CANCEL.
When LOAD OFF is selected and held for three seconds, the input, output, and
bypass backfeed contactors open, the battery breaker or disconnect is tripped,
and the power module is turned off.
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UPS OPERATING INSTRUCTIONS
CAUTION
DO NOT attempt to restart the system after Load Off until the cause of the shutdown has been identified and
cleared.
3. To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure
in paragraph 9.2.1 or 9.2.2.
CAUTION
All power to the critical load is lost when the REPO switch is activated in the following step. You should use
this feature only when you want to deenergize the critical load.
NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO
switch is used, it may not activate in the same manner; refer to the operating instructions provided with the
switch.
1. Firmly push the red pushbutton until it locks into place. The switch latches into
the activated state.
The input, output, and bypass backfeed contactors open, the battery breaker or
disconnect is tripped, and the power module is turned off immediately, without
asking for verification.
CAUTION
DO NOT attempt to restart the system after Load Off until the cause of the shutdown has been identified and
cleared.
2. To deactivate the REPO switch, insert the supplied key and rotate clockwise until
the red pushbutton releases. To remove the key, rotate the key back to the
vertical position.
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UPS OPERATING INSTRUCTIONS
3. To restart the UPS after using the REPO pushbutton, follow the procedure in
paragraph 9.1.1 or 9.1.2.
NOTE Follow Lockout/Tagout (LOTO) procedures for your location. The key should not be stored in the
switch. DO NOT insert the key until the fault is resolved.
Activated Deactivated
Pushbutton locked into place Unlock pushbutton to release
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Chapter 10 Figure Using Features and Options
The many standard features of your UPS system provide consistent, economical, and
dependable power protection. In addition, you can add available options to enhance
the performance of your system. This chapter provides descriptions of some of the
features and options introduced earlier in this manual. For the customer interface
panel and terminal locations and for terminal wiring information, see:
S Drawing 164201603-7 on page A-36
S Drawing 164201603-10 starting on page A-46
CAUTION
Contacts should not be operated in excess of 120 Vac @ 5A maximum.
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USING FEATURES AND OPTIONS
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USING FEATURES AND OPTIONS
The RMP II contains a local horn and the backlit status indicators listed in Table 101.
NO REDUNDANCY
This indicator applies only to parallel systems when one cabinet is not
functioning.
ON GENERATOR
The UPS input and bypass are being supplied by the power from the genera
tor instead of from the utility power.
ON BYPASS
The bypass source is supplying the critical load. Usually this means that
the UPS is not energized. The load is not protected in Bypass mode, and a
horn sounds after 30 seconds.
UPS ALARM
The UPS system is issuing an alarm. Conditions that affect the current
UPS mode are indicated by the indicators and horn on the UPS.
ON BATTERY
The UPS battery backup is supplying the critical load. The utility power is
either interrupted or out of specification. The SYSTEM NORMAL indicator
is also illuminated.
BYPASS UNAVAILABLE
The UPS system is in Normal mode, but a bypass source is not within
specification. A horn sounds after 30 seconds.
SHUTDOWN IMMINENT
The UPS is preparing to shut down because the UPS is in Battery mode
and the DC voltage is approaching its low limit. This indicator is
accompanied by a horn.
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USING FEATURES AND OPTIONS
The RIM II can provide the status and alarm signals shown in Table 102.
UPS Pins 1 and 12 Contacts are closed when the UPS is operating in Normal mode or
AVAILABLE ready to supply the load.
UPS OFFLINE Pins 3 and 13 Contacts are open when the UPS is offline.
Contacts are closed when the UPS is operating in Normal mode.
BATTERY Pins 5 and 14 Contacts are closed when approximately two minutes of battery time
WEAK is remaining, before the critical load is lost.
UTILITY Pins 6 and 15 Contacts are closed when Utility Failure is detected.
FAILURE
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USING FEATURES AND OPTIONS
The SCM II provides signals for the indications shown in Table 103.
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USING FEATURES AND OPTIONS
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Chapter 11 Figure Responding to System Events
11.1 General
When the UPS system is running in Normal mode, it continually monitors itself and
the incoming utility power. In Battery or Bypass modes, the UPS may issue alarms to
let you know exactly what event caused the change from Normal mode. System
events on the UPS can be indicated by horns, lights, messages, or all three.
Select Events from the menu bar on the Main Menu screen to look at the Active
System Events screen. This screen shows any currently active alarms, notices,
or commands. For more information on using the Events screen, see paragraph 8.2.2,
Event Screens.
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RESPONDING TO SYSTEM EVENTS
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RESPONDING TO SYSTEM EVENTS
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RESPONDING TO SYSTEM EVENTS
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RESPONDING TO SYSTEM EVENTS
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RESPONDING TO SYSTEM EVENTS
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RESPONDING TO SYSTEM EVENTS
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RESPONDING TO SYSTEM EVENTS
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Chapter 12 Figure Communication
This chapter describes the communication features of the Eaton 9390 2080 kVA
UPS and provides information about connecting hardware and using Terminal mode.
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COMMUNICATION
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COMMUNICATION
Remote Notification differs from the basic Terminal mode with the addition the
following functions:
S Call Answer The Call Answer function allows the user to call into the UPS from a
remote location and enter Terminal mode.
S Call Out The Call Out function allows the UPS to be configured to call either a
remote computer or numeric paging service over the phone line. Call Out allows
the UPS to call a remote computer and leave a oneline descriptive message of the
alarm or notice condition. Numeric paging support allows the UPS to call a paging
service and send numeric messages.
S Housekeeping The Housekeeping function maintains the link between the UPS
and modem.
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COMMUNICATION
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Chapter 13 Figure Maintaining the UPS System
The components inside the UPS cabinet are secured to a sturdy metal frame that is
supported by the UPS magnetics. This design allows authorized service personnel to
remove repairable components with very little disassembly. All repairable parts and
assemblies are located in the front of the UPS, allowing all routine maintenance and
servicing to be performed with front panel access.
Schedule periodic performance checks of your UPS system to keep it running
properly. Regular routine checks of operation and system parameters will enable your
system to function efficiently for many troublefree years.
DANGER
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED
SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
WARNING
S Servicing and maintenance should be performed by qualified service personnel only.
S LETHAL VOLTAGE PRESENT. DO NOT operate with the cabinet doors open or safety shields removed. Do
not make any assumptions about the electrical state of any cabinet in the UPS system.
S See Safety Warnings on page 2-1.
Since each battery string is an energy source in itself, opening the Battery Circuit
Breaker does not deenergize the voltage within the battery string. DO NOT ATTEMPT
TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF. VOLTAGES ARE
ALWAYS PRESENT IN THE BATTERY STRING.
If the string requires service, refer to the battery manufacturer's operating manual for
instructions on battery maintenance, or contact your Eaton service representative.
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MAINTAINING THE UPS SYSTEM
1. Check the area surrounding the UPS system. Ensure that the area is not
cluttered, allowing free access to the UPS.
2. Ensure that the air intakes (vents on the front doors) and exhaust opening (on top
of the UPS cabinets) are not blocked.
4. Ensure that the UPS is in Normal mode (Normal status indicator is illuminated). If
an alarm lamp is illuminated or the Normal status indicators are not illuminated,
contact your Eaton service representative.
2. Check the air filters (located behind the front doors) and replace them as
necessary. The left filter size is 16 30 1 and the right filter size is
14 30 1.
To remove filters:
a. Open the front door latch and swing the doors open.
c. Slide the new filters into the brackets until seated on the bottom brackets.
3. Record the results of your checks and any corrective actions in a suitable log.
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MAINTAINING THE UPS SYSTEM
NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode.
WARNING
S Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper disposal of batteries is
required. Refer to your local codes for disposal requirements.
S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It
may be toxic.
CAUTION
Do not discard the UPS or the UPS batteries in the trash. This product contains sealed, leadacid batteries
and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous
waste center.
CAUTION
Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your
local recycling/reuse or hazardous waste center.
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality 13-3
MAINTAINING THE UPS SYSTEM
13-4 Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
Chapter 14 Figure Product Specifications
The following sections detail the input, output, environmental, and battery
specifications for the UPS.
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality 14-1
PRODUCT SPECIFICATIONS
Output Voltage Adjustment 208 Vac nominal, adjustable from 202 Vac to 214 Vac
(Nominal +/3%) 220 Vac nominal, adjustable from 214 Vac to 226 Vac
380 Vac nominal, adjustable from 369 Vac to 392 Vac
400 Vac nominal, adjustable from 388 Vac to 412 Vac
415 Vac nominal, adjustable from 403 Vac to 428 Vac
480 Vac nominal, adjustable from 466 Vac to 494 Vac
Output Voltage Balance 3% for 100% maximum load imbalance (linear load)
Output Voltage Phase 3 for 100% maximum load imbalance (linear load)
Displacement
Synchronous to Bypass Bypass within voltage limits of +5%, 8% of output setting; bypass
within "0.5 Hz
Frequency Slew Rate 1 Hz per second maximum
14.2.3 Environmental
Operating Temperature 0 to 40C (32104F) without derating, excluding batteries. The
recommended operating temperature is 25C (77F).
Operating Altitude Maximum 1500m (5000 ft) at 40C without derating
Electrostatic Discharge (ESD) Meets IEC 8012 specifications. Withstands up to 25 kV pulse without
Immunity damage and with no disturbance or adverse effect to the critical load.
14-2 Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
PRODUCT SPECIFICATIONS
14.3.3 Environmental
Same as single module (para 14.2.3).
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality 14-3
PRODUCT SPECIFICATIONS
14-4 Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
Chapter 15 Warranty
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality 15-1
WARRANTY
15-2 Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
Appendix A Installation Information
1-
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality A-1
INSTALLATION INFORMATION
BATTERY UPS
SECTION SECTION
1. The UPS equipment operating environment must meet the weight requirements shown in
Table A and the size requirements shown on Drawing 164201603-11.
2. The UPS cabinet is palleted separately from accessory cabinets for shipping. The 9390IT
UPS models with interanl battery configuration ship with batteries installed.
3. Do not tilt cabinets more than "10 during handling.
4. Dimensions are in millimeters (inches).
5. The standard 9390 cabinets can be installed in lineupandmatch or standalone
configurations. The 9390IT UPS with internal battery configuration is standalone only.
2 4 6
1 3 5
FRONT
6. The clearances required around the UPS cabinet are shown in Table C.
7. The basic environmental requirements for operation of the UPS system are:
Ambient Temperature Range: 0-40C (32-104F)
Table D. 9390 and 9390IT Air Conditioning or Ventilation Requirements During Full
Load Operation
Voltage Heat Rejection
Ratings
Input Output BTU/hr 1000/hr (kgcal/hr)
20 kVA 208/220 208/220 5.9 (1.49)
20 kVA 380/400/415/480 380/400/415/480 5.5 (1.38)
30 kVA 208/220 208/220 8.9 (2.24)
30 kVA 380/400/415/480 380/400/415/480 8.2 (2.07)
40 kVA 208/220 208/220 11.8 (2.98)
40 kVA 380/400/415/480 380/400/415/480 10.9 (2.76)
50 kVA 208/220 208/220 14.8 (3.73)
50 kVA 380/400/415/480 380/400/415/480 13.7 (3.45)
60 kVA 208/220 208/220 17.7 (4.47)
60 kVA 380/400/415/480 380/400/415/480 16.4 (4.14)
80 kVA 208/220 208/220 23.6 (5.96)
80 kVA 380/400/415/480 380/400/415/480 21.9 (5.52)
Ventilation required for cooling air exhaust: approximately 472 liter/sec (1000 cfm).
AC INPUT TO
UPS RECTIFIER AND BYPASS
(SINGLE FEED)
3 or 4 WIRE A-B-C
ROTATION (See Drawing 164201603-10)
AC INPUT TO AC INPUT
UPS RECTIFIER TO BYPASS BATTERY AUX BUILDING ALARMS
(DUAL FEED) (DUAL FEED)
3 WIRE A-B-C 3 or 4 WIRE A-B-C BATTERY UVR ALARM RELAY
ROTATION ROTATION
X-SLOT
BATTERY
CABINET INPUT FUSE FUSE
CONTACTOR
(Optional (K1)
external)
STATIC
SWITCH
RECTIFIER
C E4. E5
D AC OUTPUT
TO
BATTERY E9, E10, CRITICAL LOAD
CONVERTER E11, E12
BATTERY OUTPUT
CONTACTOR
BREAKER (K3)
INVERTER FUSE
UPS CABINET
AC INPUT TO
UPS RECTIFIER AND BYPASS
(SINGLE FEED)
3 or 4 WIRE A-B-C
ROTATION (See Drawing 164201603-10)
AC INPUT TO AC INPUT
UPS RECTIFIER TO BYPASS BUILDING ALARMS
(DUAL FEED) (DUAL FEED)
3 WIRE A-B-C 3 or 4 WIRE A-B-C ALARM RELAY
ROTATION ROTATION
X-SLOT
BATTERY
CABINET INPUT FUSE FUSE
CONTACTOR
(Internal) (K1)
STATIC
SWITCH
BATTERY UVR
C E4. E5
D AC OUTPUT
TO
BATTERY E9, E10, CRITICAL LOAD
CONVERTER E11, E12
BATTERY OUTPUT
CONTACTOR
BREAKER (K3)
INVERTER FUSE
UPS CABINET
AC INPUT
To UPS
Input
MBP
MIB
CRITICAL LOAD
Output DISTRIBUTION
from UNIT
UPS
MAINTENANCE
BYPASS PANEL
(PROVIDED BY OTHERS)
K5
STATIC
SWITCH
Backfeed
K3
UPS
BATTERY
BREAKER
BATTERY CABINET
NOTE If installing, as part of the UPS system, a maintenance bypass without a rectifier input
breaker, a minimum of two separate feeds with upstream feeder breakers, or one feed
with two upstream feeder breakers, must be provided: one for the UPS and one for the
maintenance bypass input. DO NOT use one feed or a singlefeeder breaker to supply
both the UPS and the maintenance bypass.
DESCRIPTION: UPS SYSTEM ONELINE DRAWING
DRAWING NO: SHEET:
164201603-5 3 of 6
REVISION: DATE:
A 091505
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality A-9
INSTALLATION INFORMATION
A A E
B B
* * * *
E1 UPM 2 E6 E1 UPM 1 E6
E2 E7 E2 E7
E3 SEE NOTE 2 E8 E3 SEE NOTE 2 E8
E12 E12
K1 K5 K1 K5
RECTIFIER RECTIFIER
STATIC STATIC
SWITCH SWITCH
F
MBP
INVERTER INVERTER
FUSE FUSE
K3 K3
C E4. E5 C E4. E5
BATTERY BATTERY
BREAKER BREAKER
E9 E9
E10 E10
E11 E11
E12 BATTERY CABINET E12 BATTERY CABINET
MOB 1
D D
MOB 2
NOTE 1. UPM and system bypass input feeds TYPICAL PARALLEL SYSTEM
must come from the same source. (1+1 AND 2+0 CONFIGURATIONS) OUTPUT
LOAD
TO CRITICAL
A A A E
B B B
* * * * * *
E1 UPM 3 E6 E1 UPM 2 E6 E1 UPM 1 E6
E2 E7 E2 E7 E2 E7
E3 SEE NOTE 2 E8 E3 SEE NOTE 2 E8 E3 SEE NOTE 2 E8
E12 E12 E12
K1 K5 K1 K5 K1 K5
MBP
K3 K3 K3
MOB 2
MOB 3
NOTE 1. UPM and system bypass input feeds TYPICAL PARALLEL SYSTEM
OUTPUT TO CRITICAL
must come from the same source. (2+1 AND 3+0 CONFIGURATIONS) LOAD
A A A A E
B B B B
* * * * * * * *
E1 UPM 4 E6 E1 UPM 3 E6 E1 UPM 2 E6 E1 UPM 1 E6
E2 E7 E2 E7 E2 E7 E2 E7
E3 SEE NOTE 2 E8 E3 SEE NOTE 2 E8 E3 SEE NOTE 2 E8 E3 SEE NOTE 2 E8
E12 E12 E12 E12
K1 K5 K1 K5 K1 K5 K1 K5
MBP
K3 K3 K3 K3
MOB 2
MOB 3
NOTE 1. UPM and system bypass input feeds TYPICAL PARALLEL SYSTEM
must come from the same source. (3+1 AND 4+0 CONFIGURATIONS) OUTPUT
LOAD
TO CRITICAL
Table F. Input/Output Ratings & External Wiring Requirements for the Powerware 9390/9390IT-40/20
Units Rating 50/60 Hz
Basic Unit Rating at 0.9 lagging kVA 20 20 20 20 20
pF load kW 18 18 18 18 18
Input and Bypass Input VOLTS 208/220 380 400 415 480
Output VOLTS 208/220 380 400 415 480
AC Input to UPS Rectifier
(0.98 min. pF)
Full Load Current plus Battery Amps 60 34 33 32 30
Recharge Current A
(3) Phases, (1) Ground
Minimum Conductor Size AWG or kcmil 2 6 6 6 6
Number per Phase (each) (1) (1) (1) (1) (1)
AC Input to UPS Bypass
Full Load Current
Amps 56/53 31 29 28 24
(3) Phases, (1) Neutral-if required,
(1) Ground B
Minimum Conductor Size AWG or kcmil 2 6 6 6 6
Number per Phase (each) (1) (1) (1) (1) (1)
Vdc
DC Input from Battery to UPS 384-480 432-480 432-480 432-480 432-480
Amps@
(1) Positive, (1) Negative 51 51 51 51 51
(2.0V/cell)
C
Minimum Conductor Size AWG or kcmil 2 2 2 2 2
Number per Pole (each) (1) (1) (1) (1) (1)
AC Output to Critical Load
Full Load Current
Amps 56/53 31 29 28 24
(3) Phases, (1) Neutral-if required,
(1) Ground D
Minimum Conductor Size AWG or kcmil 2 6 6 6 6
Number per Phase (each) (1) (1) (1) (1) (1)
Neutral Bonding Jumper
AWG or kcmil 4 6 6 6 6
Minimum Conductor Size - (each) (1) (1) (1) (1) (1)
Number (See Note 7)
Table G. Input/Output Ratings & External Wiring Requirements for the Powerware 9390/9390IT-40/30
Units Rating 50/60 Hz
kVA 30 30 30 30 30
Basic Unit Rating at 0.9 lagging pF load
kW 27 27 27 27 27
Input and Bypass Input VOLTS 208/220 380 400 415 480
Output VOLTS 208/220 380 400 415 480
AC Input to UPS Rectifier
(0.98 min. pF)
Full Load Current plus Battery Amps 90 52 50 48 40
Recharge Current
(3) Phases, (1) Ground
A
Minimum Conductor Size AWG or kcmil 2/0 4 4 4 4
Number per Phase (each) (1) (1) (1) (1) (1)
AC Input to UPS Bypass
Full Load Current
Amps 84/79 46 44 42 36
(3) Phases, (1) Neutral-if required,
(1) Ground B
Minimum Conductor Size AWG or kcmil 2/0 4 4 4 4
Number per Phase (each) (1) (1) (1) (1) (1)
Vdc
DC Input from Battery to UPS 384-480 432-480 432-480 432-480 432-480
Amps@
(1) Positive, (1) Negative 77 77 77 77 77
C (2.0V/cell)
Minimum Conductor Size AWG or kcmil 1 1 1 1 1
Number per Pole (each) (1) (1) (1) (1) (1)
AC Output to Critical Load
Full Load Current
(3) Phases, (1) Neutral-if required, Amps 84/79 46 44 42 36
(1) Ground D
Minimum Conductor Size AWG or kcmil 2/0 4 4 4 4
Number per Phase (each) (1) (1) (1) (1) (1)
Neutral Bonding Jumper
AWG or kcmil 4 6 6 6 6
Minimum Conductor Size - (each) (1) (1) (1) (1) (1)
Number (See Note 7)
CAUTION
HIGH IMPEDANCE GROUND SOURCES - If the source of supply is a high impedance ground (IT) type, the input neutral
conductor must be connected from the source of supply. If there is no output neutral connected to the UPS, the
neutralforming transformer kit (PN 103005400) may be used instead of pulling a neutral from the source. If the load requires a
neutral then an input neutral conductor must be pulled into the UPS. In no circumstances shall a neutral to ground bonding
jumper be installed in the UPS.
Table H. Input/Output Ratings & External Wiring Requirements for the Powerware 9390/9390IT-40/40
and 9390-80/40
Units Rating 50/60 Hz
Basic Unit Rating at 0.9 lagging pF kVA 40 40 40 40 40
load kW 36 36 36 36 36
Input and Bypass Input VOLTS 208/220 380 400 415 480
Output VOLTS 208/220 380 400 415 480
AC Input to UPS Rectifier
(0.98 min. pF)
Full Load Current plus Battery Amps 125 68 64 63 55
Recharge Current A
(3) Phases, (1) Ground
Minimum Conductor Size AWG or kcmil 2/0 2 2 2 4
Number per Phase (each) (1) (1) (1) (1) (1)
AC Input to UPS Bypass
Full Load Current
Amps 111/105 61 58 56 48
(3) Phases, (1) Neutral-if required,
(1) Ground B
Minimum Conductor Size AWG or kcmil 2/0 2 2 2 4
Number per Phase (each) (1) (1) (1) (1) (1)
Vdc
DC Input from Battery to UPS 384-480 432-480 432-480 432-480 432-480
Amps@
(1) Positive, (1) Negative 101 101 101 101 101
(2.0V/cell)
C
Minimum Conductor Size AWG or kcmil 1/0 1/0 1/0 1/0 1/0
Number per Pole (each) (1) (1) (1) (1) (1)
AC Output to Critical Load
Full Load Current
Amps 111/105 61 58 56 48
(3) Phases, (1) Neutral-if required, (1)
Ground D
Minimum Conductor Size AWG or kcmil 2/0 2 2 2 4
Number per Phase (each) (1) (1) (1) (1) (1)
Neutral Bonding Jumper
AWG or kcmil 4 6 6 6 6
Minimum Conductor Size - (each) (1) (1) (1) (1) (1)
Number (See Note 7)
CAUTION
DELTA SOURCES (TNS) - The Eaton 9390 UPS system can be operated only from a delta supply source that is fully floating
and if the neutralforming transformer kit (PN 103005400) is installed in the UPS. The UPS cannot be operated from a
midpoint or endpoint grounded delta supply source. With this type of supply source, there is no capability to provide an
output neutral. In no circumstances shall a neutral to ground bonding jumper be installed in the UPS.
8. The UPS cabinet is shipped with a debris shield covering the ventilation grill on top of the
cabinet. Do not remove the debris shield until installation is complete. However, remove
the shield before operating the UPS. Once the debris shield is removed, do not place
objects on the ventilation grill.
9. Refer to Section I of this manual for installation instructions.
Table I. Input/Output Ratings & External Wiring Requirements for the Powerware 9390-80/50
Units Rating 50/60 Hz
kVA 50 50 50 50 50
Basic Unit Rating at 0.9 lagging pF load
kW 45 45 45 45 45
Input and Bypass Input VOLTS 208/220 380 400 415 480
Output VOLTS 208/220 380 400 415 480
AC Input to UPS Rectifier
(0.98 min. pF)
Full Load Current plus Battery Amps 155 85 80 78 67
Recharge Current
(3) Phases, (1) Ground A
AWG or
Minimum Conductor Size 4/0 1 1 1 2
kcmil
Number per Phase (1) (1) (1) (1) (1)
(each)
AC Input to UPS Bypass
Full Load Current
Amps 139/131 76 72 70 60
(3) Phases, (1) Neutral-if required,
(1) Ground B
Minimum Conductor Size AWG or
4/0 1 1 1 2
Number per Phase kcmil
(1) (1) (1) (1) (1)
(each)
Vdc
DC Input from Battery to UPS 384-480 432-480 432-480 432-480 432-480
Amps@
(1) Positive, (1) Negative 126 126 126 126 126
(2.0V/cell)
C AWG or
Minimum Conductor Size 1/0 1/0 1/0 1/0 1/0
kcmil
Number per Pole (1) (1) (1) (1) (1)
(each)
AC Output to Critical Load
Full Load Current
(3) Phases, (1) Neutral-if required, Amps 139/131 76 72 70 60
(1) Ground D
AWG or
Minimum Conductor Size 4/0 1 1 1 2
kcmil
Number per Phase (1) (1) (1) (1) (1)
(each)
Neutral Bonding Jumper AWG or
2 6 6 6 6
Minimum Conductor Size - kcmil
(1) (1) (1) (1) (1)
Number (See Note 7) (each)
Table J. Input/Output Ratings & External Wiring Requirements for the Powerware 9390-80/60
Units Rating 50/60 Hz
kVA 60 60 60 60 60
Basic Unit Rating at 0.9 lagging pF load
kW 54 54 54 54 54
Input and Bypass Input VOLTS 208/220 380 400 415 480
Output VOLTS 208/220 380 400 415 480
AC Input to UPS Rectifier
(0.98 min. pF)
Full Load Current plus Battery Amps 185 100 98 95 80
Recharge Current A
(3) Phases, (1) Ground
Minimum Conductor Size AWG or kcmil 250 1/0 1/0 1/0 1
Number per Phase (each) (1) (1) (1) (1) (1)
AC Input to UPS Bypass
Full Load Current
Amps 167/158 91 87 84 72
(3) Phases, (1) Neutral-if required,
(1) Ground B
Minimum Conductor Size AWG or kcmil 250 1/0 1/0 1/0 1
Number per Phase (each) (1) (1) (1) (1) (1)
Vdc
DC Input from Battery to UPS 384-480 432-480 432-480 432-480 432-480
Amps@
(1) Positive, (1) Negative 151 151 151 151 151
(2.0V/cell)
C
Minimum Conductor Size AWG or kcmil 2/0 2/0 2/0 2/0 2/0
Number per Pole (each) (1) (1) (1) (1) (1)
AC Output to Critical Load
Full Load Current
Amps 167/158 91 87 84 72
(3) Phases, (1) Neutral-if required, (1)
Ground D
Minimum Conductor Size AWG or kcmil 250 1/0 1/0 1/0 1
Number per Phase (each) (1) (1) (1) (1) (1)
Neutral Bonding Jumper
AWG or kcmil 2 6 6 6 6
Minimum Conductor Size - (each) (1) (1) (1) (1) (1)
Number (See Note 7)
Table K. Input/Output Ratings & External Wiring Requirements for the Powerware 9390-80/80
Units Rating 50/60 Hz
kVA 80 80 80 80 80
Basic Unit Rating at 0.9 lagging pF load
kW 72 72 72 72 72
Input and Bypass Input VOLTS 208/220 380 400 415 480
Output VOLTS 208/220 380 400 415 480
AC Input to UPS Rectifier
(0.98 min. pF)
Full Load Current plus Battery Amps 240 135 130 125 105
Recharge Current A
(3) Phases, (1) Ground
Minimum Conductor Size AWG or kcmil 2/0 2/0 2/0 2/0 1/0
Number per Phase (each) (2) (1) (1) (1) (1)
AC Input to UPS Bypass
Full Load Current
Amps 222/210 122 116 111 96
(3) Phases, (1) Neutral-if required,
(1) Ground B
Minimum Conductor Size AWG or kcmil 2/0 2/0 2/0 2/0 1/0
Number per Phase (each) (2) (1) (1) (1) (1)
Vdc
DC Input from Battery to UPS 384-480 432-480 432-480 432-480 432-480
Amps@
(1) Positive, (1) Negative 203 203 203 203 203
(2.0V/cell)
C
Minimum Conductor Size AWG or kcmil 3/0 3/0 3/0 3/0 3/0
Number per Pole (each) (1) (1) (1) (1) (1)
AC Output to Critical Load
Full Load Current
Amps 222/210 122 116 111 96
(3) Phases, (1) Neutral-if required, (1)
Ground D
Minimum Conductor Size AWG or kcmil 2/0 2/0 2/0 2/0 1/0
Number per Phase (each) (2) (1) (1) (1) (1)
Neutral Bonding Jumper
AWG or kcmil 1/0 6 6 6 6
Minimum Conductor Size - (each) (1) (1) (1) (1) (1)
Number (See Note 7)
10. Terminals are UL and CSA rated at 90C. Refer to Table L through Table N for power cable
terminations, and Table O for conduit requirements. Drawing 164201603-9 shows the
location of the power cable terminals inside the UPS cabinet.
Table L. UPS Cabinet Power Cable Terminations for the Powerware 9390-80/40,
9390-80/50, 9390-80/60, and 9390-80/80 (208V/220V Input and 208V/220V Output)
Tightening
Size of Pressure Type
Terminal Function Terminal Function Torque
Termination Screw
Nm (lb in)
AC Input to UPS Rectifier E6 Phase A 2 - #6-250 kcmil 42.4 (375) 5/16 in. Hex
and Bypass E7 Phase B 2 - #6-250 kcmil 42.4 (375) 5/16 in. Hex
(Single Input)
E8 Phase C 2 - #6-250 kcmil 42.4 (375) 5/16 in. Hex
AC Input to UPS Rectifier E1 Phase A 2 - #6-250 kcmil 42.4 (375) 5/16 in. Hex
(Dual Input) E2 Phase B 2 - #6-250 kcmil 42.4 (375) 5/16 in. Hex
E3 Phase C 2 - #6-250 kcmil 42.4 (375) 5/16 in. Hex
AC Input To Bypass E6 Phase A 2 - #6-250 kcmil 42.4 (375) 5/16 in. Hex
(Dual Input) E7 Phase B 2 - #6-250 kcmil 42.4 (375) 5/16 in. Hex
E8 Phase C 2 - #6-250 kcmil 42.4 (375) 5/16 in. Hex
SingleFeed To DualFeed Rectifier Phase A N/A 12.5 (110) M8 Hex Bolt
Remove Jumpers between Bypass Phase A N/A 22.6 (200) M10 Hex Bolt
Rectifier Input Terminals
and Bypass Input Rectifier Phase B N/A 12.5 (110) M8 Hex Bolt
Terminals Bypass Phase B N/A 22.6 (200) M10 Hex Bolt
Rectifier Phase C N/A 12.5 (110) M8 Hex Bolt
Bypass Phase C N/A 22.6 (200) M10 Hex Bolt
AC Output to E9 Phase A 2 - #6-250 kcmil 42.4 (375) 5/16 in. Hex
Critical Load E10 Phase B 2 - #6-250 kcmil 42.4 (375) 5/16 in. Hex
E11 Phase C 2 - #6-250 kcmil 42.4 (375) 5/16 in. Hex
DC Input from E4 Positive 1 - #6-350 kcmil 31.1 (275) 5/16 in. Hex
Battery to UPS E5 Negative 1 - #6-350 kcmil 31.1 (275) 5/16 in. Hex
Input and Output Neutral E12 Neutral 8 - #2-600 kcmil 56.5 (500) 1/2 in. Hex
Customer Ground Ground Ground 8 - #14-1/0 5.6 (50) Slotted
Table M. UPS Cabinet Power Cable Terminations for the Powerware 9390/9390IT-40/20,
9390/9390IT-40/30, and 9390/9390IT-40/40 (208V/220V Input and 208V/220V Output and
380V/400V/415V/480V Input and 380V/400V/415V/480V Output)
Tightening
Size of Pressure Type
Terminal Function Terminal Function Torque
Termination Screw
Nm (lb in)
AC Input to UPS Rectifier E6 Phase A 1 - #14-2/0 13.5 (120) 3/16 in. Hex
and Bypass E7 Phase B 1 - #14-2/0 13.5 (120) 3/16 in. Hex
(Single Input)
E8 Phase C 1 - #14-2/0 13.5 (120) 3/16 in. Hex
AC Input to UPS Rectifier E1 Phase A 1 - #14-2/0 13.5 (120) 3/16 in. Hex
(Dual Input) E2 Phase B 1 - #14-2/0 13.5 (120) 3/16 in. Hex
E3 Phase C 1 - #14-2/0 13.5 (120) 3/16 in. Hex
AC Input To Bypass E6 Phase A 1 - #14-2/0 13.5 (120) 3/16 in. Hex
(Dual Input) E7 Phase B 1 - #14-2/0 13.5 (120) 3/16 in. Hex
E8 Phase C 1 - #14-2/0 13.5 (120) 3/16 in. Hex
SingleFeed To DualFeed Phase A N/A 5.6 (50) 1/420 Hex Nut
Remove Jumpers between
Rectifier Input Terminals Phase B N/A 5.6 (50) 1/420 Hex Nut
and Bypass Input
Terminals Phase C N/A 5.6 (50) 1/420 Hex Nut
Table N. UPS Cabinet Power Cable Terminations for the Powerware 9390-80/40,
9390-80/50, 9390-80/60, and 9390-80/80 (380V/400V/415V/480V Input and
380V/400V/415V/480V Output)
Tightening
Size of Pressure Type
Terminal Function Terminal Function Torque
Termination Screw
Nm (lb in)
AC Input to UPS Rectifier E6 Phase A 1 - #14-2/0 13.5 (120) 3/16 in. Hex
and Bypass E7 Phase B 1 - #14-2/0 13.5 (120) 3/16 in. Hex
(Single Input)
E8 Phase C 1 - #14-2/0 13.5 (120) 3/16 in. Hex
AC Input to UPS Rectifier E1 Phase A 1 - #14-2/0 13.5 (120) 3/16 in. Hex
(Dual Input) E2 Phase B 1 - #14-2/0 13.5 (120) 3/16 in. Hex
E3 Phase C 1 - #14-2/0 13.5 (120) 3/16 in. Hex
AC Input To Bypass E6 Phase A 1 - #14-2/0 13.5 (120) 3/16 in. Hex
(Dual Input) E7 Phase B 1 - #14-2/0 13.5 (120) 3/16 in. Hex
E8 Phase C 1 - #14-2/0 13.5 (120) 3/16 in. Hex
SingleFeed To DualFeed Phase A N/A 5.6 (50) 1/420 Hex Nut
Remove Jumpers between
Rectifier Input Terminals Phase B N/A 5.6 (50) 1/420 Hex Nut
and Bypass Input
Terminals Phase C N/A 5.6 (50) 1/420 Hex Nut
11. Per NEC article 30020(a), all threephase conductors must be run in the same conduit.
Neutral and ground must be run in the same conduit as the phase conductors.
12. Conduit is sized to accommodate one neutral conductor the same size as the phase
conductor and one #8 AWG ground conductor. If two neutral conductors or an oversized
neutral conductor are to be installed, check the size of the conduit needed to
accommodate the extra wire or size and use that conduit size in place of the conduit size
listed in Table O. All Eaton 9390 products can accommodate a double size neutral.
13. Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW2, TW, THW,
THHW, THW2.
Table O. Power Cable Conduit Requirements
Number of
Minimum Conduit Number of
UPS Model Voltage Terminal Wires in
Trade Size (inches) Conduits
Conduit
AC Input to UPS
4 2 1
(A, B, C, Gnd)
208/220 AC Input to Bypass
Powerware 5 2 1
AC (A, B, C, Neut, Gnd)
9390/9390IT-
40/20 Output
5 2 1
(A, B, C, Neut, Gnd)
Battery
3 11/4 1
DC (Positive), (Negative), Gnd
AC Input to UPS
4 11/4 1
(A, B, C, Gnd)
480 AC Input to Bypass
Powerware 5 11/4 1
AC (A, B, C, Neut, Gnd)
9390/9390IT-
40/20 Output
5 11/4 1
(A, B, C, Neut, Gnd)
Battery
3 11/4 1
DC (Positive), (Negative), Gnd
AC Input to UPS
4 21/2 1
(A, B, C, Gnd)
208/220 AC Input to Bypass
Powerware 5 21/2 1
AC (A, B, C, Neut, Gnd)
9390/9390IT-
40/30 Output
5 21/2 1
(A, B, C, Neut, Gnd)
Battery
3 11/2 1
DC (Positive), (Negative), Gnd
AC Input to UPS
4 11/2 1
(A, B, C, Gnd)
480 AC Input to Bypass
Powerware 5 11/2 1
AC (A, B, C, Neut, Gnd)
9390/9390IT-
40/30 Output
5 11/2 1
(A, B, C, Neut, Gnd)
Battery
3 11/2 1
DC (Positive), (Negative), Gnd
14. External overcurrent protection is not provided by this product, but is required by codes.
Refer to Table F through Table K for wiring requirements. If an output lockable disconnect
is required, it is to be supplied by the user.
15. Table P lists the maximum rating for input circuit breakers. When wiring a singlefeed input,
the rating requirements for the input circuit breakers are superceded by the ratings listed
in Table Q.
Table P. Maximum Input Circuit Breaker Ratings
Input Voltage Rating
UPS Model
% Rating 208V/220V 380V 400V 415V 480V
Powerware 80% 90A 50A 50A 45A 45A
9390/9390IT-40/20 100% 70A 40A 40A 35A 35A
Powerware 80% 125A 70A 70A 60A 60A
9390/9390IT-40/30 100% 100A 60A 60A 50A 45A
Powerware 80% 175A 90A 90A 80A 70A
9390/9390IT-40/40
Powerware 9390-80/40 100% 150A 80A 80A 70A 60A
80% 225A 110A 110A 100A 100A
Powerware 9390-80/50
100% 175A 90A 90A 90A 80A
80% 250A 150A 125A 125A 125A
Powerware 9390-80/60
100% 200A 110A 110A 100A 90A
80% 350A 175A 175A 175A 150A
Powerware 9390-80/80
100% 300A 150A 150A 150A 125A
CAUTION
To reduce the risk of fire, connect only to a circuit provided with maximum input circuit breaker current ratings from Table P in
accordance with the National Electrical Code, ANSI/NFPA 70.
16. Source protection for the AC input to bypass should be treated as if supplying an 80 kVA
threephase transformer, to allow for inrush current if an IDC with a transformer is installed.
Bypass input wiring and bypass input breaker rating should be treated as if supplying an
80 kVA load, regardless of the rating of the UPS.
17. The linetoline unbalanced output capability of the UPS is limited only by the full load
per phase current values for AC output to critical load shown in Table F through Table K.
The recommended linetoline load unbalance is 50% or less.
18. Bypass and output overcurrent protection and bypass and output disconnect switches are
to be provided by the user. Table Q lists the maximum rating for bypass and output circuit
breakers satisfying the criteria for both.
CAUTION
Every battery cabinet must have a UVRtype DC circuit breaker with an auxiliary contact. Failure to use this type of circuit
breaker may cause severe damage to the UPS and create a personnel hazard. Note that all battery cabinets provided by the
UPS manufacturer have this circuit breaker as a standard feature.
22. External DC input overcurrent protection and disconnect switch for the remote battery
location is to be provided by the user. Table R lists the maximum rating for continuousduty
rated circuit breakers satisfying the criteria for both.
CAUTION
HIGH IMPEDANCE GROUND SOURCES - If the source of supply is a high impedance ground (IT) type, the input neutral
conductor must be connected from the source of supply. If there is no output neutral connected to the UPS, the
neutralforming transformer kit (PN 103005400) may be used instead of pulling a neutral from the source. If the load requires a
neutral then an input neutral conductor must be pulled into the UPS. In no circumstances shall a neutral to ground bonding
jumper be installed in the UPS.
CAUTION
DELTA SOURCES (TNS) - The Eaton 9390 UPS system can be operated only from a delta supply source that is fully floating
and if the neutralforming transformer kit (PN 103005400) is installed in the UPS. The UPS cannot be operated from a
midpoint or endpoint grounded delta supply source. With this type of supply source, there is no capability to provide an
output neutral. In no circumstances shall a neutral to ground bonding jumper be installed in the UPS.
CAUTION
In order to change the 9390 batteries from lead acid to NiCad or from NiCad to lead acid, the internal firmware of the UPS
must be changed by your Eaton Service representative. Failure to do so will cause battery pack damage and loss of battery
backup capability.
IThe 9390IT CANNOT use the NiCad batteries.
30. See Drawing 164201603-9 for UPM terminal locations and Table L, Table M, or Table N for
termination requirements.
31. Setup of the CAN Bridge card for parallel operation must be performed by an authorized
Eaton Customer Service Engineer. Contact service to schedule a date.
32. For parallel system circuit breaker ratings, see appropriate information in Table S.
33. For parallel system ratings, see the appropriate information in Table T through Table W.
Table S. Recommended UPM Output (MOB), Main Output (MIS), and Bypass (MBP)
Circuit Breaker Ratings
Output Voltage
UPM
Configuration 208V/220V 380V/400V/415V 480V
Model
MOB MIS MBP MOB MIS MBP MOB MIS MBP
9390/9390IT 1+1 150 150 150 90 90 90 70 70 70
-40/20
9390/9390IT 2+0 and 2+1 150 300 300 90 200 200 70 150 150
-40/30
9390/9390IT 3+0 and 3+1 150 450 450 90 300 300 70 200 200
-40/40
9390-80/40 4+0 150 600 600 90 400 400 70 250 250
1+1 200 200 200 110 110 110 80 80 80
2+0 and 2+1 200 350 350 110 225 225 80 175 175
9390-80/50
3+0 and 3+1 200 600 600 110 350 350 80 250 250
4+0 200 700 700 110 450 450 80 350 350
1+1 225 225 225 125 125 125 100 100 100
2+0 and 2+1 225 500 500 125 250 250 100 200 200
9390-80/60
3+0 and 3+1 225 700 700 125 400 400 100 300 300
4+0 225 1000 1000 125 500 500 100 400 400
1+1 300 300 300 150 150 150 125 125 125
2+0 and 2+1 300 600 600 150 300 300 125 250 250
9390-80/80
3+0 and 3+1 300 1000 1000 150 450 450 125 400 400
4+0 300 1200 1200 150 600 600 125 500 500
34. Required parallel system wiring length should be in accordance with the following rule, as
referenced to the diagram below, to ensure approximately equal current sharing when in
Static Bypass mode:
(Total length of 1A + 1B) (Total length of 2A + 2B) (Total length of 3A + 3B) (Total length of 4A + 4B)
This rule has a tolerance of approximately 10% for the combined input and output wire
lengths.
If installing only two UPMs in a fully redundant system, this requirement is no longer
required, as each UPM is capable of supporting the full bypass requirement. However, this
would preclude future expansion.
UPM 1
1A
2A
Battery
UPM 2
3A
4A
Battery
UPM 3
1B
Battery 2B
UPM 4
3B
4B
Battery
TOP VIEW
INTERCABINET WIRING
ACCESS KNOCKOUTS.
REMOVE KNOCKOUTS, AS
REQUIRED, TO ROUTE WIRES
BETWEEN CABINETS.
INSIDE PANELS
DESCRIPTION:
CONDUIT AND WIRE ENTRY LOCATIONS
DRAWING NO: SHEET:
164201603-8 1 of 2
REVISION: DATE:
A 091505
A-38 Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
INSTALLATION INFORMATION
INTERCABINET WIRING
ACCESS KNOCKOUTS.
REMOVE KNOCKOUTS, AS
REQUIRED, TO ROUTE WIRES
BETWEEN CABINETS.
INSIDE PANELS
DESCRIPTION:
CONDUIT AND WIRE ENTRY LOCATIONS
DRAWING NO: 164201603-7 SHEET:
2 of 2
REVISION: DATE:
A 091505
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality A-39
INSTALLATION INFORMATION
AC INPUT TO UPS
RECTIFIER AND BYPASS
(A, B, C, N)
AC OUTPUT TO CRITICAL
SEE SHEET 2
LOAD
FOR DETAILS
(A, B, C, N)
GROUND TERMINALS
TERMINAL DETAIL
RIGHT SIDE VIEW
(E4) +
DC INPUT
FROM
BATTERY PHASE A (E9)
(E5) -
AC OUTPUT TO
PHASE B (E10) CRITICAL LOAD
NEUTRAL
TERMINALS
(E12) PHASE C (E11)
OUTPUT
TERMINALS
DESCRIPTION:
UPS POWER TERMINAL LOCATIONS
DRAWING NO: SHEET:
164201603-9 2 of 6
REVISION: DATE:
A 091505
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality A-41
INSTALLATION INFORMATION
AC INPUT TO UPS
RECTIFIER AND BYPASS
(A, B, C, N)
AC OUTPUT TO CRITICAL
SEE SHEET 4
LOAD
FOR DETAILS
(A, B, C, N)
GROUND TERMINALS
NOTE Metal shields covering wiring DESCRIPTION: UPS POWER TERMINAL LOCATIONS
terminals must be removed DRAWING NO: SHEET:
or opened to gain access to 164201603-9 3 of 6
terminals. REVISION:
D DATE:
021509
A-42 Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
INSTALLATION INFORMATION
TERMINAL DETAIL
RIGHT SIDE VIEW
PHASE A (E1)
AC INPUT TO
PHASE B (E2) UPS RECTIFIER
(DUAL INPUT)
PHASE C (E3)
NEUTRAL
TERMINALS
(E12)
PHASE A (E9)
AC OUTPUT TO
DC INPUT (E4) + PHASE B (E10) CRITICAL LOAD
FROM
BATTERY (E5) - PHASE C (E11)
MODEL 40/40
208V/220V INPUT AND 208V/220V OUTPUT
380V/400V/415V/480V INPUT AND
380V/400V/415V/480V OUTPUT
AC INPUT TO UPS
RECTIFIER AND BYPASS
(A, B, C, N)
AC OUTPUT TO CRITICAL
SEE SHEET 6
LOAD
FOR DETAILS
(A, B, C, N)
GROUND TERMINALS
NOTE Metal shields covering wiring DESCRIPTION: UPS POWER TERMINAL LOCATIONS
terminals must be removed DRAWING NO: SHEET:
or opened to gain access to 164201603-9 5 of 6
terminals. REVISION:
C DATE:
071608
A-44 Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
INSTALLATION INFORMATION
TERMINAL DETAIL
RIGHT SIDE VIEW
PHASE A (E1)
AC INPUT TO
PHASE B (E2) UPS RECTIFIER
(DUAL INPUT)
PHASE C (E3)
AC INPUT TO
SINGLEFEED JUMPERS
PHASE A (E6) UPS RECTIFIER
AND BYPASS
PHASE B (E7) (SINGLE INPUT)
NEUTRAL
TERMINALS
(E12)
1. Use Class 1 wiring methods (as defined by the NEC) for power wiring.
2. Use Class 2 wiring methods (as defined by the NEC) for interface wiring from 30 to 600V.
3. When installing external interface wiring (for example, building alarm, relay output, battery
breaker trip, and X-Slot) to the UPS interface terminals, conduit must be installed
between each device and the UPS cabinet. Install the interface wiring in separate conduit
from the power wiring.
4. When installing internal interface wiring to X-Slot terminals, route the wiring through the
internal opening in the X-Slot communication bay.
5. All building alarm inputs or remote features require an isolated normallyopen contact or
switch (rated at 24 Vdc, 20 mA minimum) connected between the alarm input and
common terminal as shown. All control wiring and relay and switch contacts are
customersupplied. Use twistedpair wires for each alarm input and common.
6. The building alarms can be programmed to display the alarm functional name.
7. See Table X through Table AD and Chapters 4, 5, and 6 for customer interface wiring.
8. LAN and telephone drops for use with X-Slot connectivity cards must be provided by
facility planners or the customer.
Table X. TB1 and TB2 Interface Connections
Terminal TB1 Name Description
1 Remote EPO NC Input: Normallyclosed dry contact to activate EPO of UPS
2 Remote EPO Return from a remote switch
3 Remote EPO NO Input: Normallyopen dry contact to activate EPO of UPS
4 Remote EPO Return from a remote switch
5 Batt Breaker Aux Input: Normallyopen contact to indicate when UPS UVR
6 Batt Breaker Aux Return battery breaker is open.
7 Battery UVR (+) Output: Fused 48 Vdc source to control operation of Battery
8 Battery UVR (-) Breaker UVR function.
9 Building Alarm 1 Input: Programmable UPS alarm, activated by a remote dry
10 Building Alarm 1 Return contact closure.
Terminal TB2 Name Description
1 Building Alarm 2 Input: Programmable UPS alarm, activated by a remote dry
contact closure. Dedicated for Pull Chain function when part
2 Building Alarm 2 Return of Parallel System.
3 On Bypass NO Output: Normallyopen contact closes when UPS is on
bypass. Dedicated for Pull Chain function when part of
4 On Bypass Common Parallel System.
5 Alarm Relay NC
Output: General purpose normallyclosed relay contact.
6 Alarm Relay Common
7 Alarm Relay NO
Output: General purpose normallyopen relay contact.
8 Alarm Relay Common
9 On Inverter NC Output: Normallyclosed contact opens when output
10 On Inverter Common contactor closes.
NOTE: RETURN INDICATES CONNECTION TO ELECTRONICS CIRCUIT GROUND. COMMON INDICATES CONNECTION
TO COMMON SIDE OF ISOLATED RELAY CONTACT.
DESCRIPTION:
INTERFACE WIRING INSTALLATION
NOTES AND TERMINAL LOCATIONS
DRAWING NO: SHEET:
164201603-10 1 of 15
REVISION: DATE:
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INSTALLATION INFORMATION
TB1
TB2
MINICSB
INTERFACE TERMINALS
UPS
MINICSB
BUILDING ALARM
#3
BUILDING ALARM #3 RTN
1
BUILDING ALARM
#4
BUILDING ALARM #4 RTN
P5 BUILDING ALARM
#5
BUILDING ALARM #5 RTN
8 BUILDING ALARM
#6
BUILDING ALARM #6 RTN
9. The UPS DC UVR trip and Battery Aux signal wiring from the UPS must be connected to
the DC source disconnect device.
10. Battery Aux and UVR wiring should be a minimum of 18 AWG.
UPS
TB1
BATTERY AUX + 5
BATTERY AUX - 6
BATTERY UVR + 7
BATTERY UVR - 8
UPS
6
CONTACT RATING
Switched Voltage:
277 Vac Maximum Current: 5A Minimum Wire Size: 22 AWG
28 Vdc
NOTE: Relays are shown in deenergized state. Relays change state when the
UPS is in Normal mode.
11. The Remote EPO feature opens all contactors in the UPS cabinet and isolates power from
your critical load. Local electrical codes may also require tripping upstream protective
devices to the UPS. The REPO switch must be a latchingtype switch with a dedicated
circuit.
12. A jumper wire must be connected between pins 1 and 2 on TB1, if a normallyclosed EPO
switch is not used or a normallyopen EPO switch is used.
13. Remote EPO wiring should be a minimum of 22 AWG.
LATCHINGTYPE
SWITCH ONLY UPS TB1
1 (NC)
REMOTE INSTALL
EPO JUMPER IF
SWITCH NOT
SWITCH
INSTALLED
(NC TYPE) THIS POSITION
2 (RETURN)
TWISTED
OR WIRES
3 (NO)
REMOTE
EPO
SWITCH
(NO TYPE)
4 (RETURN)
TWISTED
LATCHINGTYPE WIRES
SWITCH ONLY
14. Wire the maintenance bypass auxiliary contacts as applicable. See Table AB.
Table AB. Typical Maintenance Bypass Panel Auxiliary Contact Control Wiring
N. O.
MBP
AUX 1
COMMON
9 10
TB1
UPS
Refer to the instructions provided with the maintenance bypass panel Minimum Wire Size: 22 AWG
for auxiliary contact ratings.
15. 120 Vac should be provided from the critical bus by facility planners or the customer. See
Table AC.
Table AC. Typical Maintenance Bypass Panel Key Switch Control Wiring
Solenoid
Neutral
120 VAC
Fused
TB2 9 10
Output
Contactor
K3
UPS
16. Conduit must be installed between the UPM cabinets for parallel interface wiring. Install the
interface wiring in separate conduit from the power wiring.
17. Use Class 1 wiring methods (as defined by the NEC) for parallel interface wiring. The wire
should be shielded twisted pair, rated for 5 amps maximum.
18. See Table AD and Chapter 6 for parallel interface wiring.
Table AD. Powerware Hot Sync CAN Bridge Card Interface Connections
Terminal J3 Name Description
1 Alarm Programmable UPS alarm. Activated by a remote
2 Alarm Rtn dry contact closure.
3 Not Used Not Used
4 Not Used Not Used
5 Not Used Not Used
6 TX Remote Monitor Panel II (RMP II), Relay Interface
Module II (RIM II), or Supervisory Contact Module
7 TX II (SCM II) connections.
8 CAN L
9 CAN H Computer Area Network (CAN) Input for parallel
operation.
10 Shield
J3
NOTE This drawing is for parallel wiring purposes and is not a floor layout plan.
UPMs can be placed in any physical order.
8 8 8 8
9 9 9 9
10 10 10 10
UPM 1 UPM 2 UPM 3 UPM 4
(IF INSTALLED) (IF INSTALLED)
Parallel Interface Wire Charts Using CustomerSupplied MOB Dual Aux Contacts
Building Alarm Pull Chain Wiring Terminations All Modules
From UPM 1 To UPM 2 To UPM 3 To UPM 4 Function Remarks
CAN Card CAN Card CAN Card CAN Card
J3-10 J3-10 J3-10 J3-10
CAN Card CAN Card CAN Card CAN Card External CAN Shielded
J3-9 J3-9 J3-9 J3-9 Network Twisted Pair
CAN Card CAN Card CAN Card CAN Card
J3-8 J3-8 J3-8 J3-8
TB2-2 TB2-4 TB2-4 TB2-4 Pullchain
NOTE 1. Valid only for TB1 & TB2 with +48V fuseholder configuration.
2. NC and NO designation on MOB AUX contacts are defined with breaker in OFF (open) position.
3. If MOB contacts have flying leads, use the same wire gauge to connect to UPS and use the
correct crimp connections for the wire gauge.
4. Use twisted pair wiring between module and MOB AUX contacts.
5. Always confirm contact operation prior to wiring.
6. External CAN connections on CAN bridge terminals require shielded twisted pair wire between
modules.
PARALLEL SYSTEM BACKUP DESCRIPTION: INTERFACE WIRING INSTALLATION
CONTROL (PULL CHAIN) WIRING NOTES AND TERMINAL LOCATIONS
FOR CUSTOMERSUPPLIED
DRAWING NO: SHEET: 13 of 15
TIE PANEL 164201603-10
REVISION: DATE:
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A-58 Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
INSTALLATION INFORMATION
GROUND
TERMINAL
TERMINAL TB1
SIGNAL CONNECTIONS
FROM THE UPS
TERMINAL TB3
120 VAC POWER
TERMINAL TB3
120 VAC POWER
GROUND
TERMINAL
TERMINAL TB2
CUSTOMER SUPERVISORY
CONTACT INTERFACE
TERMINAL TB1
SIGNAL CONNECTIONS
FROM THE UPS
19. Conduit must be installed between the UPS cabinet and the RMP II, RIM II, or SCM II for
signal wiring. Conduit must be installed between the device and the power source for
power wiring. Install the signal wiring in separate conduit from the power wiring.
20. Conduit and wiring between the UPS and the RMP II, RIM II, or SCM II is to be supplied by
the customer.
21. Maximum distance between the UPS cabinet and RMP II, RIM II, or SCM II is not to exceed
500 feet.
22. Use Class 1 wiring methods (as defined by the NEC) for RMP II, RIM II, or SCM II power
and signal wiring. Power wiring should be a minimum of 22 AWG and a maximum of
14 AWG. The wire should be rated for 1A minimum.
23. RMP II, RIM II, or SCM II signal wiring should be a minimum of 22 AWG and a maximum of
14 AWG. The wire should be twisted pair, rated for 5A maximum.
24. Use only 75C copper wire.
25. 120 Vac for the RMP II, RIM II, or SCM II should be provided from the critical bus by facility
planners or the customer.
26. See Table AD and Chapter 6 for CAN Bridge Card and RMP II, RIM II, or SCM II installation.
GROUND
TERMINAL
UPS CAN
CARD J3
FRONT
TOP VIEW
FRONT
BOTTOM VIEW
DESCRIPTION: UPS CABINET DIMENSIONS
DRAWING NO: SHEET: 2 of 6
164201603-11
Dimensions are in millimeters [inches] REVISION: DATE:
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A-62 Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
INSTALLATION INFORMATION
FRONT
FRONT
FRONT
FRONT
BATTERY DISCONNECT
BREAKER LOCATION
3 STRING
(120 BATTS)
2 STRING
(80 BATTS)
WIREWAY
WINGNUT
DESCRIPTION:
9390IT UPS BATTERY DETAIL AND INTERNAL
BATTERY DISCONNECT LOCATION
DRAWING NO: SHEET:
164201603-12 1 of 1
Dimensions are in millimeters [inches] REVISION: DATE:
A 021509
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality A-67
INSTALLATION INFORMATION
0.87
115.8 [0.22]
[4.56] 88.9
[3.50]
114.3 95.3
[4.50] [3.57]
1.57
[0.40]
NEEDED
TO
REMOVE
Front View KEY
KNOCKOUT PATTERN
TYPICAL 5 SIDES
KNOCKOUTS PROVIDED
ON FIVE SURFACES
FLUSH MOUNT
USE #10 PAN
HEAD SCREWS
(MOUNT WITH VENT
HOLES FACING UP)
SURFACE MOUNT
USE #10 PAN
HEAD SCREWS
(FOR HANGING)
(MOUNT WITH VENT
HOLES FACING UP)
DESCRIPTION:
OPTIONAL REMOTE MONITOR PANEL II (RMP II)
DRAWING NO: SHEET:
164201603-14 1 of 1
REVISION: DATE:
Dimensions are in millimeters [inches] A 091505
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality A-69
INSTALLATION INFORMATION
KNOCKOUTS PROVIDED
ON FIVE SURFACES
FLUSH MOUNT
USE #10 PAN
HEAD SCREWS
(MOUNT WITH VENT
HOLES FACING UP)
SURFACE MOUNT
USE #10 PAN
HEAD SCREWS
(FOR HANGING)
(MOUNT WITH VENT
HOLES FACING UP)
DESCRIPTION:
OPTIONAL RELAY INTERFACE MODULE II (RIM II)
DRAWING NO: SHEET:
164201603-15 1 of 2
Dimensions are in millimeters [inches] REVISION: DATE:
A 091505
A-70 Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
INSTALLATION INFORMATION
DESCRIPTION:
OPTIONAL RELAY INTERFACE MODULE II (RIM II)
DRAWING NO: 164201603-15 SHEET: 2 of 2
REVISION: DATE:
A 091505
Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality A-71
INSTALLATION INFORMATION
KNOCKOUTS PROVIDED
ON FIVE SURFACES
FLUSH MOUNT
USE # 10 PAN
HEAD SCREWS
(MOUNT WITH VENT
HOLES FACING UP)
SURFACE MOUNT
USE # 10 PAN
HEAD SCREWS
(FOR HANGING)
(MOUNT WITH VENT
HOLES FACING UP)
DESCRIPTION:
OPTIONAL SUPERVISORY CONTACT MODULE II (SCM II)
DRAWING NO: SHEET:
164201603-16 1 of 1
Dimensions are in millimeters [inches] REVISION: DATE:
A 091505
A-72 Eaton9390 UPS (2080 kVA) and 9390IT (20-40 kVA) Installation and Operation Manual S 164201603 Rev 4 www.eaton.com/powerquality
*1642016034*
164201603 4