The U.S. Paint & Coatings Industry
The U.S. Paint & Coatings Industry
The U.S. Paint & Coatings Industry
NOW AVAILABLE
June, 2016
Led by the strong recovery in the original equipment manufacturers (OEM) segment the
coating industry has grown modestly the last several years. Coating volume in pound solids is
still off some 10% from the peak in 2007 but dollar value is up by 10%. Coating consumption in
2015 was 1.53 billion gallons containing 8.4 billion pounds of solids with a sales value of $26.6
billion. Growth is placed at a mature 1% annual rate which about matches the long term
historical trend.
Federal, state, local, and sometimes even international regulations continue to impact
coating formulation, transportation, storage, disposal, application, worker usage, abatement
technology, etc. Increasingly, consumer demands for green and sustainable coatings are
impacting coating developments.
Alkyds remain the largest volume solvent-based coating in volume with 27% of the
solids in 2015. They continue to lose share in solvent-based technology but new technology has
increased alkyd activity in water-based formulations. Polyurethanes and epoxies each capture 9-
10% of the solvent-based dry pounds with polyurethanes the leader in dollars with a 21% share
and epoxies behind at 10%. Acrylics comprised 7% of the solvent-based weight but their share
of dollars is 19%. In water-based technology acrylic and vinyl-acrylic based products
predominate and combined for three-quarters of the dry weight and two-thirds of the value.
Water-based alkyds, epoxies and polyurethanes are a small percentage of the volume but a
higher percentage of the value.
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THE STUDY
THE U. S. PAINT & COATINGS INDUSTRY, 2015-2020 characterizes U. S.
consumption of coatings during 2015 and estimates consumption in the year 2020. This over
1,200 page report is a comprehensive analysis of formulated products, resins, pigments and
solvents. A thorough business analysis is provided which includes profiles of leading
formulators. Significant trends, new developments, regulatory implications, supplier structure,
mergers and acquisitions, and technology are covered in detail.
Subscribers will find THE U. S. PAINT & COATINGS INDUSTRY, 2015-2020 the
definitive reference work. Current participants, and those contemplating entry, will find the
study essential in their planning process. Firms contemplating introducing new materials and
technologies will find the study particularly attractive.
THE U. S. PAINT & COATINGS INDUSTRY, 2015-2020 is based on well over 500
interviews with formulators, raw materials suppliers, equipment manufacturers, end users, and
trade associations. Additionally, available literature and web data was reviewed and analyzed.
Kusumgar, Nerlfi & Growney's extensive knowledge of the industry, gained over the last three
decades, insures an accurate and comprehensive report.
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TABLE OF CONTENTS
Page
FOREWORD..............................................................................................................................................i
TABLE OF CONTENTS .........................................................................................................................ii
SCOPE AND EXPLANATION ON HOW TO USE THIS STUDY .................................................. vi
ABBREVIATIONS .................................................................................................................................vii
EXECUTIVE SUMMARY ...................................................................................................................... 1
Overview........................................................................................................................................ 1
Market Segment Review................................................................................................................ 2
Coating Technologies .................................................................................................................. 13
Raw Material Summary ............................................................................................................... 15
Historical Perspective .................................................................................................................. 15
Supplier Structure, Raw Materials ............................................................................................... 17
Supplier Structure, Coatings ........................................................................................................ 21
Significant Trends........................................................................................................................ 24
BUSINESS ANALYSIS .......................................................................................................................... 27
Overview...................................................................................................................................... 27
Technology Assessment............................................................................................................... 29
Supplier Structure, Coatings ........................................................................................................ 36
Supplier Profiles, Coatings .......................................................................................................... 40
Raw Materials .............................................................................................................................. 58
Government Regulations ............................................................................................................. 62
Captive Markets ........................................................................................................................... 66
Mergers and Acquisitions ............................................................................................................ 67
CLEANER COATING TECHNOLOGIES ......................................................................................... 78
100% Solids ................................................................................................................................. 83
Electrodeposition ......................................................................................................................... 89
Powder ........................................................................................................................................ 95
Radiation-Cured......................................................................................................................... 112
Solvent-Based ............................................................................................................................ 124
Water-Based............................................................................................................................... 134
APPLICATIONS AND MARKET SEGMENTATION.................................................................... 145
Original Equipment Manufacturer Coatings........................................................................ 145
Summary....................................................................................................................... 145
Aerospace...................................................................................................................... 156
Appliances .................................................................................................................... 184
Automotive Assembly .................................................................................................. 201
Automotive Parts-Metal................................................................................................ 233
Automotive Parts-Plastic .............................................................................................. 250
Coil ............................................................................................................................... 280
Electrical Insulation ...................................................................................................... 295
Electronic Conformal and Powders .............................................................................. 311
General Metal ............................................................................................................... 330
Graphic Arts (overprints).............................................................................................. 356
Machinery and Equipment............................................................................................ 381
Magnet Wire ................................................................................................................. 402
Metal Containers........................................................................................................... 416
Metal Furniture ............................................................................................................. 451
Other Land Transportation............................................................................................ 467
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TABLE OF CONTENTS (Continued)
Packaging...................................................................................................................... 495
Pipe ............................................................................................................................... 517
Prefinished Wood ......................................................................................................... 539
Release .......................................................................................................................... 571
Wood Furniture............................................................................................................. 593
Miscellaneous OEM Coatings ...................................................................................... 614
Architectural coatings ............................................................................................................. 653
Summary....................................................................................................................... 653
Interior, Water-Based.................................................................................................... 679
Interior, Solvent-Based ................................................................................................. 689
Exterior, Water-Based .................................................................................................. 700
Exterior, Solvent-Based ................................................................................................ 708
Miscellaneous Architectural ......................................................................................... 715
Special Purpose Coatings ........................................................................................................ 723
Summary....................................................................................................................... 723
Aerosol.......................................................................................................................... 732
Automotive Refinish..................................................................................................... 744
Decks and Other Membrane Waterproofing................................................................. 767
Fire Retardant/Resistive................................................................................................ 777
Government Purchases ................................................................................................. 790
Industrial Maintenance ................................................................................................. 792
Marine........................................................................................................................... 824
Roof .............................................................................................................................. 847
Traffic ........................................................................................................................... 869
Miscellaneous Special Purpose..................................................................................... 879
RAW MATERIALS.............................................................................................................................. 916
Resins ...................................................................................................................................... 916
Acrylic .......................................................................................................................... 916
Alkyd ............................................................................................................................ 948
Amino ........................................................................................................................... 971
Bituminous.................................................................................................................... 987
Cellulosic ...................................................................................................................... 994
Epoxy .......................................................................................................................... 1003
Polyester...................................................................................................................... 1042
Polyurethane ............................................................................................................... 1068
Polyvinyl Acetates ...................................................................................................... 1110
Polyvinyl Chlorides .................................................................................................... 1121
Silicones...................................................................................................................... 1129
Miscellaneous Resins.................................................................................................. 1148
Pigments.................................................................................................................................. 1181
Solvents ................................................................................................................................... 1214
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OUR QUALIFICATIONS
Kusumgar, Nerlfi & Growney is a consulting firm specializing in market research and
business analysis for the polymer and chemical industries. Members of the firm possess over
80 years of experience analyzing the coating, ink, and adhesive & sealant industries. Kusumgar,
Nerlfi & Growney is dedicated to providing comprehensive and accurate information and insight
on technology driven markets.
The information and analyses contained in THE U.S. PAINT & COATINGS
INDUSTRY, 2015-2020 was developed by Michael Growney, Minesh Kusumgar and Steven
Nerlfi. No outside contractors were employed. Our expertise has been gained from conducting
over 40 multiclient and numerous proprietary studies.
ADDITIONAL SERVICES
Kusumgar, Nerlfi & Growney's recently completed studies include THE GLOBAL
ADHESIVES INDUSTRY, GLOBAL COATING & INK ADDITIVES and GLOBAL
PAINT & COATINGS. Interested parties are invited to contact Kusumgar, Nerlfi & Growney
for brochures and additional information. Brochures can be obtained at www.kusumgar-nerlfi-
growney.com. We welcome inquires for projects of a proprietary nature.
SUBSCRIPTION INFORMATION
THE U.S. PAINT & COATINGS INDUSTRY, 2015-2020 is available through
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[email protected].
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CONTRACT FOR THE U.S. PAINT & COATINGS INDUSTRY, 2015-2020
Please initiate our participation in THE U.S. PAINT & COATINGS INDUSTRY,
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POLYMER AND CHEMICAL BUSINESS ANALYSIS
AND MARKET RESEARCH
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THE U.S. PAINT & COATINGS INDUSTRY, 2015-2020 is Kusumgar, Nerlfi &
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