Scribd Logo
Upload

Welcome to Scribd!

  • 197 views

    Type 1 JKT Upending Padeye CHK

    Uploaded by

    Ramesh Selvaraj
    The document provides details of the design of three separate padeyes to withstand different sling load forces. It includes dimensions, material properties, calculations of stress components, and checks that all stresses are below allowable limits to ensure safe design of the padeyes. Force inputs, cross section properties, and results of axial, bending, shear, torsion, and combined stress checks are presented for each padeye design.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Type 1 JKT Upending Padeye CHK

    Uploaded by

    Ramesh Selvaraj
    197 views9 pages
    The document provides details of the design of three separate padeyes to withstand different sling load forces. It includes dimensions, material properties, calculations of stress components, and checks that all stresses are below allowable limits to ensure safe design of the padeyes. Force inputs, cross section properties, and results of axial, bending, shear, torsion, and combined stress checks are presented for each padeye design.

    Original Description:

    Padeye check

    Original Title

    Type 1 Jkt Upending Padeye Chk

    Copyright

    © © All Rights Reserved

    Available Formats

    XLSX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides details of the design of three separate padeyes to withstand different sling load forces. It includes dimensions, material properties, calculations of stress components, and checks that all stresses are below allowable limits to ensure safe design of the padeyes. Force inputs, cross section properties, and results of axial, bending, shear, torsion, and combined stress checks are presented for each padeye design.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    197 views9 pages

    Type 1 JKT Upending Padeye CHK

    Uploaded by

    Ramesh Selvaraj
    The document provides details of the design of three separate padeyes to withstand different sling load forces. It includes dimensions, material properties, calculations of stress components, and checks that all stresses are below allowable limits to ensure safe design of the padeyes. Force inputs, cross section properties, and results of axial, bending, shear, torsion, and combined stress checks are presented for each padeye design.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    You are on page 1of 9

    PADEYE DESIGN

    1.Input- Force
    Sling load Ft = 11772 KN 1200 MT
    Dynamic Factor DAF = 1
    Additional out of plane force = 5%
    Sling angle - inplane = 22 deg
    Sling angle - out of plane = 2 deg
    Yield strength y = 33.50 KN/cm2

    Dimensions
    Component b (cm) t (cm) x (cm) y (cm)
    1 70 5 35 2.5
    2 290 6.3 35 150
    3 31.85 2.5 15.925 124
    4 31.75 3.2 54.025 124
    5 56 5 35 297.5
    6 31.75 2.5 15.975 247
    7 31.85 2.5 54.075 247
    8 0 0 31.85 0
    9 0 0 38.15 0

    L2 = 57.50 cm
    Lengths L3 = 40.00 cm

    4. Allowable stress values


    Bearing br-all = 0.90 y = 30.15 KN/cm2
    Shear s-all = 0.40 y = 13.40 KN/cm2
    Axial a-all = 0.60 y = 20.10 KN/cm2
    Tension for padeye t-all = 0.45 y = 15.08 KN/cm2
    Bending b-all = 0.66 y = 22.11 KN/cm2
    Max. width of c/s at left corner = 35.00 cm
    Max. width of c/s at right corner = 35.00 cm

    Area of cross section Acs = 2797.23 cm2


    Centroid distance along-X xbar = 35.15 cm
    Centroid distance along-Y ybar = 150.14 cm
    M.I about centroidal X- axis IXC = 28130671.78 cm4
    M.I about centroidal Y- axis IYC = 374181.98 cm4
    M.I about centroidal Z- axis IZC = 30265.14 cm4

    Force components
    Total Force along X Fx = 742.50 KN
    Force along Y Fy = 10914.81 KN
    Force along Z Fz = 4407.18 KN

    Eccenricity in x direction ex = 2.01 cm


    Eccenricity in y direction ey = 110.14 cm
    Eccenricity in z direction ez = 57.46 cm
    Moment about x-x Mxx = 141820.69 KN-cm
    Moment about y-y Myy = 33823.88 KN-cm
    Moment about z-z Mzz = -37971.79 KN-cm

    Checks
    a. Axial Tension Check
    Tensile stress t-cs = 1.58 KN/cm2 OK UC = 0.08

    b. Bending Check
    Bending stress x-x bx-cs = 0.76 KN/cm2 OK UC = 0.03
    Bending stress y-y by-cs = 3.16 KN/cm 2
    OK UC = 0.14
    Resultant bending stress b-res = 3.25 KN/cm 2
    OK UC = 0.15

    c. Shear check
    Shear area along x-axis As-x = 970.23 cm2
    Shear area along y-axis As-y = 1827.00 cm2

    Shear stress along x-axis s-cs-x = 0.765 KN/cm2 OK UC = 0.06


    Shear stress along y-axis s-cs-y = 5.974 KN/cm 2
    OK UC = 0.45

    d.Torsion check
    Minimum thickness along x-axis tmin-x = 2.50 cm
    Minimum thickness along y-axis tmin-y = 6.30 cm

    Torsional shear stress along x-axis Js-x = -3.14 KN/cm2


    Torsional shear stress along y-axis Js-y = -7.90 KN/cm2

    Total shear stress along x s-cs-t-x = -2.37 KN/cm2


    Total shear stress along y s-cs-t-y = -1.93 KN/cm2

    Resultant shear stress-(incl.torsion) s-cs-res = 3.06 KN/cm2 OK UC = 0.23

    e. Combined stress check cs-com = 0.256 OK UC = 0.26

    f. Von-mises stress vm-cs = 7.167 KN/cm2 OK UC = 0.21


    PADEYE DESIGN
    1.Input- Force
    Sling load Ft = 4000 KN 408 MT
    Dynamic Factor DAF = 1
    Additional out of plane force = 5%
    Sling angle - inplane = 60 deg
    Sling angle - out of plane = 5 deg
    Yield strength y = 33.50 KN/cm2

    Dimensions
    Component b (cm) t (cm) x (cm) y (cm)
    1 62.5 3.2 31.25 1.6
    2 127.2 5 31.25 66.8
    3 28.75 3.2 14.375 88.6
    4 28.75 3.2 48.125 88.6
    5 62.5 3.2 31.25 132
    6 0 0 28.75 0
    7 0 0 33.75 0
    8 0 0 28.75 0
    9 0 0 33.75 0

    L2 = 45.00 cm
    Lengths L3 = 45.00 cm

    4. Allowable stress values


    Bearing br-all = 0.90 y = 30.15 KN/cm2
    Shear s-all = 0.40 y = 13.40 KN/cm2
    Axial a-all = 0.60 y = 20.10 KN/cm2
    Tension for padeye t-all = 0.45 y = 15.08 KN/cm2
    Bending b-all = 0.66 y = 22.11 KN/cm2
    Max. width of c/s at left corner = 31.25 cm
    Max. width of c/s at right corner = 31.25 cm

    Area of cross section Acs = 1220.00 cm2


    Centroid distance along-X xbar = 31.25 cm
    Centroid distance along-Y ybar = 70.09 cm
    M.I about centroidal X- axis IXC = 2632701.73 cm4
    M.I about centroidal Y- axis IYC = 196604.17 cm4
    M.I about centroidal Z- axis IZC = 7293.39 cm4

    Force components
    Total Force along X Fx = 501.92 KN
    Force along Y Fy = 2000.00 KN
    Force along Z Fz = 3450.92 KN

    Eccenricity in x direction ex = 3.92 cm


    Eccenricity in y direction ey = 25.09 cm
    Eccenricity in z direction ez = 44.83 cm
    Moment about x-x Mxx = 3081.30 KN-cm
    Moment about y-y Myy = 8965.75 KN-cm
    Moment about z-z Mzz = 4747.99 KN-cm

    Checks
    a. Axial Tension Check
    Tensile stress t-cs = 2.83 KN/cm2 OK UC = 0.14

    b. Bending Check
    Bending stress x-x bx-cs = 0.08 KN/cm2 OK UC = 0.00
    Bending stress y-y by-cs = 1.43 KN/cm 2
    OK UC = 0.06
    Resultant bending stress b-res = 1.43 KN/cm 2
    OK UC = 0.06

    c. Shear check
    Shear area along x-axis As-x = 584.00 cm2
    Shear area along y-axis As-y = 636.00 cm2

    Shear stress along x-axis s-cs-x = 0.859 KN/cm2 OK UC = 0.06


    Shear stress along y-axis s-cs-y = 3.145 KN/cm 2
    OK UC = 0.23

    d.Torsion check
    Minimum thickness along x-axis tmin-x = 3.20 cm
    Minimum thickness along y-axis tmin-y = 5.00 cm

    Torsional shear stress along x-axis Js-x = 2.08 KN/cm2


    Torsional shear stress along y-axis Js-y = 3.25 KN/cm2

    Total shear stress along x s-cs-t-x = 2.94 KN/cm2


    Total shear stress along y s-cs-t-y = 6.40 KN/cm2

    Resultant shear stress-(incl.torsion) s-cs-res = 7.04 KN/cm2 OK UC = 0.53

    e. Combined stress check cs-com = 0.209 OK UC = 0.21

    f. Von-mises stress vm-cs = 12.921 KN/cm2 OK UC = 0.39


    PADEYE DESIGN

    1.Input- Force
    Sling load Ft = 6278.4 KN 640 MT
    Dynamic Factor DAF = 1

    2.Shackle Data
    Pin diameter D = 20.00 cm
    Jaw width A = 27.50 cm
    Inside distance C = 70.00 cm
    Safe working load SWLsh = 700 MT

    3.Sling selection
    Sling diameter = 10 cm
    Safe working load SWLsl = 700 MT

    4.Padeye selection
    Pin hole diameter P = 20.60 cm
    Main plate radius Rm = 40 cm
    Main plate thickness tm = 6.3 cm
    Cheek plate pair-1 radius Rc1 = 33 cm
    Cheek plate pair-1 thickness tc1 = 6.3 cm
    Cheek plate pair-2 radius Rc2 = 28 cm
    Cheek plate pair-2 thickness tc2 = 3.8 cm
    Spacer plates pair thickness tsp = 0 cm
    Weld b/w chk pl 1 & 2 wsc = 2.5 cm
    Weld b/w chk pl 1 & main pl wsm = 4.5 cm
    Additional shear length Ladd = 45.21 cm
    Yield strength y = 33.50 KN/cm2
    Ultimate strength in weld ult = 41.30 KN/cm2
    Modulus of Elasticity E = 20000 KN/cm2

    5. Allowable stress values


    Bearing br-all = 0.90 y = 30.15 KN/cm2
    Shear s-all = 0.40 y = 13.40 KN/cm2
    Axial a-all = 0.60 y = 20.10 KN/cm2
    Tension for padeye t-all = 0.45 y = 15.08 KN/cm2
    Bending b-all = 0.66 y = 22.11 KN/cm2
    Weld wld-all = 0.30 ult = 12.39 KN/cm2
    Hertz HZ-all = 2.50 y = 83.75 KN/cm2
    6: Stress Checks
    a.Bearing stress at hole br = 11.85 KN/cm2 OK UC = 0.39

    b. Hertz check
    Parameter KD = (P x D)/ (P-D) KD = 686.67
    t = 26.50
    Hertz stress HZ = 49.09 KN/cm2 OK UC = 0.59

    c. Shear check at hole


    Area of section in shear Ashear = 1215.30 cm2
    Shear stress s = 5.17 KN/cm2 OK UC = 0.39

    d. Tension check at hole


    Tensile/shear stress t = 5.17 KN/cm2 OK UC = 0.34
    e. Tearing/Pullout check
    Area of section in tearing Atear = 937.96 cm2
    Tearing stress tear = 6.69 KN/cm2 OK UC = 0.50

    f. Weld check
    Force on cheek plate-2 Fchk-2 = 900.30 KN
    Weld size required wsc-req = 1.2 cm OK UC = 0.47

    Force on cheek plate-1 Fchk-1 = 1492.60 KN


    Weld size required wsm-req = 2.63 cm OK UC = 0.59

    You might also like