IRITEC IRASCO

BINAK DESALTING PLANT

BUDGET
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F 0 A 440850 1 of 14 A1
 IRITEC IRASCO

BINAK DESALTING PLANT

BUDGET
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F 0 A 440850 2 of 14 A1
 IRITEC IRASCO

BINAK DESALTING PLANT

CONTENT
1. SCOPE
2. GENERAL
2.1 Title of the Project
2.2 Introduction
2.3 Client
2.4 Location
3. ENVIRONMENTAL DATA
3.1 Barometer
3.2 Ambient Condition
3.3 Precipitation and Storms
3.4 Wind
3.5 Earth Quick
3.6 Geography
3.7 Environmental Controls
4. UNITS OF MEASUREMENT
5. NUMBERING PROCEDURE
6. DESIGN CODES AND STANDARDS
7. PROCESS DATA
7.1 Inlet Condition
7.2 Product Specification
8. UTILITY DATA
8.1 Dilution Water
8.2 Fuel Gas
8.3 Blanket Gas
8.4 Instrument Air
8.5 Electric Power
8.6 Water
8.7 Waste Water Treatment
BUDGET
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F 0 A 440850 3 of 14 A1
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BINAK DESALTING PLANT

1. SCOPE

The scope of this document is to establish the basic engineering design

requirements of project and summarize available data. Additional requirements
and data may be obtained from design criteria for each trade of engineering.
The source of data may be client, codes and standards, government publications
and agencies, engineering departments and project documents.

2. GENERAL

2.1 TITLE OF THE PROJECT

Title of this project is EPC desalting and dehydration unit of BINAK production
site" and the project number is 53-73-5918.

2.2 INTRODUCTION
The purpose of this project is EPC for installation of a new desalting plant and
waste water treatment facilities for processing salty crude oil of BINAK
production unit with capacity of 50,000 barrel per day.

2.3 CLIENT
National Iranian South Oil Fields Company (NISOC)

2.4 LOCATION
Adjacent of existing production unit and broad cast and television station as
shown on site location plan.

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F 0 A 440850 4 of 14 A1
 IRITEC IRASCO

BINAK DESALTING PLANT

3. ENVIRONMENTAL DATA

3.1 BAROMETER
3.1.1 Maximum barometric pressure at ground level 945 mbara
3.1.2 Minimum barometric pressure at ground level 914 mbara

3.2 AMBIENT CONDITIONS

3.2.1 Minimum winter dry bulb temp. 3.7C
3.2.2 Maximum summer dry bulb temp. 46.3C
3.2.3 Mean dry bulb temp. 24C
3.2.4 Maximum relative humidity. 82 %
3.2.5 Minimum relative humidity. 47 %
3.2.6 Mean relative humidity. 64 %
3.2.7 Design winter relative humidity 95 %
3.2.8 Design winter dry bulb temp. -7.6C
3.2.9 Design summer dry bulb temp. 48.1C
3.2.10 Maximum Shelter Temperature. 55C
3.2.11 Maximum sun temperature. 80C

3.3 PRECIPITATION AND STORMS

3.3.1 Maximum daily precipitation 150mm
3.3.2 Annual amount of precipitation (Mean) 335.6mm
3.3.3 Days with precipitation in year 37
3.3.4 Days with thunder storm(Mean) 19.2
3.3.5 Days with snow or sleet(Mean) 0.0
3.3.6 Days with Dust 82.3

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F 0 A 440850 5 of 14 A1
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BINAK DESALTING PLANT

3.4 WIND
3.4.1 Wind Direction South East/North west
3.4.2 Max wind speed 139 Km/h

3.5 EARTH QUICK

Equivalent to zone III , UBC

3.6 GEOGRAPHY
3.6.1 Site location (P.U.) 50,22'-29,45'
3.6.2 Site altitude. 243 m
3.6.3 Angular difference between true north & project north.
3.6.4 Major roads adjacent to site:
3.6.5 Navigational requirements:
3.6.5.1 Airport No
3.6.5.2 Heliport Yes
3.6.5.3 Auxiliary roads required Yes
3.6.5.4 Others

3.7 ENVIRONMENTAL CONTROLS

3.7.1 Air pollution *
3.7.2 Water pollution None
3.7.3 Vibration nuisance None
3.7.4 Odor nuisance None
3.7.5 Noise limitation:

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F 0 A 440850 6 of 14 A1
 IRITEC IRASCO

BINAK DESALTING PLANT

Duration Per day Sound level

Hour dBa Slow response
8 90
6 92
4 95
3 97
2 100
1 1/2 102
1 105
1/2 110
1/4 or less 115

* Because the possibility of leak of H2S and CO2, the environment shall be
considered corrosive.
For detail information please refer to " Safety philosophy "F-0-Z-440972
and also " Environmental Philosophy " F-0-Z-440922.

4. UNITS OF MESEARMENT

4.1 English Units may be used for calculation; however, all final result shall
be presented in SI units.
4.2 All equipment specification, sizes, etc. which are issued for clients approval
shall be in SI units.
4.3 Process flow Diagrams and materials balances may be presented in SI
Units.
4.4 All piping sizes will be in English units.

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F 0 A 440850 7 of 14 A1
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BINAK DESALTING PLANT

4.5 Standard condition

- Pressure: 1.013 BAR
- Temperature: 15 C

4.6 Normal condition

- Pressure: 1.013 BAR
- Temperature: 0C

5. NUMBERING PROCEDURE
Numbering of equipment, instrumentation equipment, line pipe is based on
legend of P&I diagrams.

6. DESIGN CODES AND STANDARDS

In designing of this plant all Iranian Oil standards (IPS) related to process design
shall be considered.
In addition to above standard the following codes and standards are considered as well:
- Atmospheric tank standard API- 650 , EPM, Sec21
- Centrifugal Pump BS-2594 , API 2000
- Positive Displacement Pump API- 610 , EPM, Sec10

Rotary: API-676
Reciprocating: API-674
Controlled Volume: API-675
- Pressure Vessel ASME SEC. VIII,
EPM Sec 8
- Shell & Tube Heat Exchanger API-660 , TEMA,
ASME VIII, EPM Sec 9
- Plate Heat Exchanger API-662
- Reciprocating Pump API-647
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F 0 A 440850 8 of 14 A1
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BINAK DESALTING PLANT

- Rotary Pump API-676

- Pressure Relieving Devices API-520,521
EPM Sec14
- Piping NSI B31.3-B31.4,
ANSIB16.5, API 5L
EPM Sec 12
- Heater API Spec 12K, API 560
IPS-G-ME-200,IPS-E-PR-800
- Fire Protection
Extinguishers: NFPA-10
Foam Extinguishers: NFPA-11
Halon Extinguishers: NFPA-12
Sprinkler: NFPA-13
Foam-Water springler: NFPA-16
Flammable and Combustion NFPA-30
liquid Code:
Fire Pumps: NFPA-20
Life Safety code: NFPA-101F
Flammable liquids and gases in
Manholes, sewers: NFPA-328
Fuel Gas Code: NFPA-54

- Safety Petroleum Safety Orders,NIOC

Safety Regulation, OSHA

7. PROCESS DATA
7.1 Inlet Condition

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F 0 A 440850 9 of 14 A1
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BINAK DESALTING PLANT

Project Name: EPC package for the desalting and

Dehydration Unit of BINAK Production Site.
Project No: 53-73-5918

INLET CRUDE OIL COMPOSITION (%Mol)

Comp. C1 C2 C3 IC4 NC4 IC5 NC5 NC6 C7+ H2S CO2

% Mol 0.019 0.473 2.402 0.874 4.366 2.495 3.326 6.823 79.144 0.047 0.028
SUMMER
% Mol 0.030 0.853 3.653 1.122 5.325 2.703 3.536 6.802 75.839 0.078 0.053
WINTER

Molecular Weight C7+: 267

Specific Gravity C7+: 0.893

INLET CRUDE OIL VISCOSITY

Temp (F) 70 80 100 120 140

Viscosity(CST) 23.7 17.5 15.5 12.4 10.5

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F 0 A 440850 10 of 14 A1
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BINAK DESALTING PLANT

INLET CRUDE OIL SPECIFICATION

Oil Specific Gravity at 60 F 0.876
API Deg. 29.9
Oil Temp. Max (F) 102
Oil Temp. Min (F) 68
Formation Water Content ( % Volume) 10
H2S Content in Oil (ppm) 75
Salt Content in Water Formation (ppm) 200,000
Oil Vapor Pressure in Degassing Tank (Psia) 15.5
Oil Flow Rate (BPD) 50,000

7.2 Product Specification

OUTLET CRUDE OIL SPECIFICATION

Salt Content (gr/m3) 29
Water Content (% Vol) 0 0.15

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F 0 A 440850 11 of 14 A1
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BINAK DESALTING PLANT

8. UTILITY DATA

8.1 Dilution Water

DILUTION WATER SEPECIFICATION

Salt Content Max (ppm) 1000
Required Water (BPD) 3000
Water Source SARDASHT Water
Temperature 40 C (Summer)/ 5 C (Winter)

8.2 Fuel Gas

FUEL GAS COMPOSITION (% Mol)

Comp. C1 C2 C3 IC4 NC4 IC5 NC5 NC6 C7+ H2S CO2

% Mol 62.330 18.060 9.250 0.955 3.210 0.645 0.683 0.448 0.268 0.577 3.574
SUMMER
% Mol 65.650 17.910 8.042 0.724 2.306 0.403 0.413 0.237 0.121 0.548 3.646
WINTER

Molecular Weight C7+: 101

Specific Gravity C7+: 0.735

FUEL GAS SPECIFICATION

Gas Temp. Summer (F) 115
Gas Temp. Winter (F) 85
Heating Value (BTU/SCF) 1200
Fuel Gas Pressure Up to 100 Psi can be supplied
Fuel Gas Source From BINAK first stage Sep.

8.3 BLANKET GAS

Should be supplied from BINAK first stage separator.

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F 0 A 440850 12 of 14 A1
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BINAK DESALTING PLANT

8.4 INSTRUMENT AIR

Instrument air will be required at nominal pressure of 7 Barg (100 psig)

DESCRIPTION INST. AIR SERVICE AIR

Dew point at 7 barg, C *

Supply temperature, C 50 Max 50 Max
Supply pressure, barg at 4/7/8 4/7/8
Battery limits at grade Min/
Norm/ Max

* The dew point of instrument air shall be at least -7.8C below the
minimum Local recorded ambient temperature at pressure of dryer
outlet.

For detail information please refer to "Instrument Design Criteria" F-0-J-441387.

8.5 ELECTRIC POWER

For detail information please refer to "Electrical design criteria &
philosophy" F-0-P-441192.

8.6 WATER

Service Type of Normal Normal A/G or

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F 0 A 440850 13 of 14 A1
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BINAK DESALTING PLANT

Treatment Temp., F Press, Psig U/G

Fire Water* - Ambient 150 A/G
Drinking Water ** T 50 - A/G
Service/Utility T Ambient Hold A/G
Water

* Required pressure per NFPA.

** Treated water will be available

Note:
T: Treated Water
AG/UG: Above Ground/Under Ground

8.7 WASTE WATER SYSTEM

Required and allowable specification of effluent from waste water treatment
system shall be as follows:

Diameter of solid: below 10 micron

Oil in water: Max. 25 ppm
Maximum O2 content: 0.01 ppm
Maximum SRB content: 10/ m lit.

BUDGET
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F 0 A 440850 14 of 14 A1