MASTERDRIVES Motion Control.

For cyclic high-dynamic

performance machines

masterdrives
MOTION CONTROL
 The Servo Standard
From 0.55 kW to 250 kW
Fully CE/EN/UL/CSA approved
Wide voltage range
For all motors, industry sectors
and applications
All encoder systems
Comprehensive, integrated intel-
ligence
2 Perfect logistics, perfect service
SIMOVERT MASTERDRIVES Motion Control:
The Servo Standard which brings your
machines up to speed world-wide
If you demand extremely short clock-cycle times with the highest dynamic response

and precision, then you should take a close look at SIMOVERT MASTERDRIVES

MASTERDRIVES a complete Motion Control. This is a drive which is part of an integrated system. It is dynamic,
range of unique drives
efficient and flexible like no other converter system. When it comes to perfectly
Thats MASTERDRIVES a series of
drives with unique performance: synchronizing drives, Motion Control has been setting the global Servo Standard
A unified design from 0.2 kW to
6000 kW in various mechanical for years.
designs. It is available in two
complete series which are optimal-
ly harmonized with one another: It is a drive system which has been consequentially designed for low engineering costs,
Motion Control (MC) for cyclic high precision, flexibility, performance and for world-wide use not to mention that
machines with a high dynamic per-
formance and Vector Control (VC) it is also perfectly adapted to Totally Integrated Automation. It is the optimum solution
for sophisticated continuous proc-
esses. These drives cover all appli- to ensure that your cyclic processes run with high dynamic performance.
cations.
Universal drives to tackle any
Fit for every sector drive application
starting at 0.2 kW
MASTERDRIVES Motion Control
SIMOVERT MASTERDRIVES Motion can be used universally with eve-
Control covers the power range ry motor type. Modular, plug-in
from 0.2 kW to 250 kW, across the option boards for encoder evalua-
board for all industrial sectors and tion solve every drive task: Wheth-
with international approval CE, er its a pulse encoder, sine/cosine
EN, UL, CSA. Not only this, Motion encoder, resolver or absolute
Control with its wide voltage range value encoder theyre all easy to
can be used anywhere in the world. connect. And not only that, MAS-
TERDRIVES Motion Control can
handle any drive task. Fast, safe
and reliable, no matter how com-
plex the drive application is.

The smart servo drive

The smart servo drive is no longer
a vision. The reason: The superior
intelligence of Motion Control em-
bedded in every unit. Locally, just
where it is needed.

3
 Fast and flexible:
So that your drive concept
always functions reliably
Highest dynamic response Functional safety using Safety
1st class flexibility and precision Integrated
The dynamic performance of The safe standstill function has
Motion Control has the same been certified for the MASTER-
outstanding performance as an DRIVES series by a regulatory
analog drive. But it beats analog group for safety at work. This
technology hands-down when it means that you can always be cer-
comes to flexibility and accuracy. tain that your drives will only start
The reason: MASTERDRIVES when you want them to.
Motion Control utilizes 32-bit tech-
nology. Software: Flexible using BICO
technology
Probably a record
The MASTERDRIVES Motion Control
current rise time of 0.4 ms
software comprises function
MASTERDRIVES Motion Control blocks which represent self-
has an extremely fast current rise contained, autonomous units with
time only 0.4 ms. a clearly defined functional scope.
They can be used to implement all
An overload factor which allows of the necessary open-loop and
you to tackle even the most closed-loop control functions.
difficult applications
In the lower power range,
MASTERDRIVES Motion Control
has an extremely high overload
factor: 300 % for 250 ms repeat-
able every 750 ms. This means
that there is sufficient power
reserve even for high-dynamic
performance servomotors.

Surprisingly compact Whether as a Compact PLUS, Compact or

chassis unit, the MASTERDRIVES Motion
This is an important factor, espe- Control series is unified from 0.2 kW to
cially in the lower power range: 250 kW. This makes it unique world-wide.
MASTERDRIVES Motion Control fits
perfectly into every mechanical
design concept. They have the
ideal dimensions, for example, a
0.75 kW Compact PLUS unit is only
45 mm wide, 260 mm deep and
360 mm high. This means that
they can be easily installed in cab-
inets or mounted directly on the
machine. What makes them espe-
cially attractive is the fact that
Compact PLUS drive units can be
lined-up with the MASTERDRIVES
Vector Control drive units with no
spacing between them.

4
Security for every drive concept
32-bit technology
0.4 ms current rise time
300 % overload capability
Space-saving Compact PLUS design
Freely-connectable BICO
technology
Safe standstill

5
Guaranteed solutions
across all industry sectors
For complex motion
sequences
For all automation
systems
Powerful engineering tool
Optimized user-friendli-
ness for commissioning,
communication and
service

6
Complex motion sequences are our specialty:
Plug & Drive for all industry sectors
Drives which come into their PROFIBUS-DP as example The intelligent operator panel
own in every industry sector for fast local commissioning and
MASTERDRIVES Motion Control
diagnostics
MASTERDRIVES Motion Control drives can be quickly and simply
can handle even the most complex connected to a PROFIBUS-DP bus The OP1S operator panel has a
motion sequences. It offers highly the most successful fieldbus stand- plain-text, alphanumeric display
efficient drive solutions for all ard world-wide with data transfer in English, German, French, Italian
industry sectors whether in the rates of 12 Mbit/s: Thanks to peer- and Spanish.
packaging, printing or paper indus- to-peer communication and clock-
tries, or in woodworking, textile cycle synchronism, communica- This means that commissioning,
finishing, converting, manufactur- tion between peers functions per- operator control and diagnostics
ing, conveyor systems or for high- fectly using the PROFIBUS commu- are always fast and straightforward
bay racking systems. This is be- nication board. This allows using the keypad and easy-to-
cause the modular range, whether functions such as positioning and understand menu prompting. The
used for stand-alone or for multi- angular synchronism to be simply OP1S can save up to six parameter
drive solutions, is extremely simple implemented. sets which can then be copied to
for the user. It offers everything other drives using upload and
It is also extremely simply to inte-
that a machine OEM requires. download operations.
grate MASTERDRIVES Motion Con-
Tailored to the application and
trol into the SIMATIC automation
favorably-priced.
environment using Drive ES (more
information about this tool is pro-
Flexibility for the future
vided on the next page).
MASTERDRIVES Motion Control, in
addition to providing drive solu- Serial interfaces with the USS
tions for every industry sector, is protocol
also open for the future: Thanks
MASTERDRIVES has, as standard, a
to its modularity, existing drive
serial interface (USS interface). You
solutions can be easily and cost-
can use this as an RS 232 port for
effectively modified and expand-
point-to-point coupling or as an
ed. This is because the solutions
RS 485 port for bus operation. This,
are system based and all of the
for example, can be used to con-
associated components are har-
nect DriveMonitor the commis-
monized with one another.
sioning and diagnostics tool.
Best connections in every automa-
DriveMonitor: Astonishingly
tion environment
simple commissioning using
MASTERDRIVES Motion Control PC or SIMATIC
makes the best connections in any
DriveMonitor is a PC-based tool
automation environment. No mat-
running under Windows 95/98/ Display and setting
ter whether communication is es-
ME/NT/2000 which supports drive capability is inte-
tablished through PROFIBUS-DP,
commissioning and drive-related grated in every drive
whether integrated in SIMATIC or
diagnostics. DriveMonitor is used inverter. All impor-
another automation system,
for menu-prompted operator con- tant parameters and
whether data is transferred at the
trol and visualization; reading, data can always be
speed of light via SIMOLINK or
writing, managing and printing quickly called-up
menu-prompted operation with
parameter sets, both online and and changed: drive
DriveMonitor.
offline. status, bus address,
speed, torque or any
other parameter.
 Totally Integrated Automation:
MASTERDRIVES Motion Control fits seamlessly into
your automation environment and into the future
Do you require integrated data you can work with your automa- Using Drive ES Graphic, you can
management, integrated commu- tion and drives via the SIMATIC
save all of the charts in the
nications and integrated engineer- Manager interface. Drive ES Basic
SIMATIC format
ing? With Drive ES and MASTER- is the starting point for shared
configure the drive functions in
DRIVES you have the perfect data archiving of complete
BICO technology using CFC
combination. Drive ES makes projects and for using SIMATIC
fully utilize the online and offline
things a lot easier for you. There Teleservice. Should you have to
functionality
is nothing comparable when it replace a drive, then you no longer
comes to simply integrating drive have to program it: You can simply
Drive ES SIMATIC: Parameterize
technology into the SIMATIC (au- download the settings from the
the communication you require
tomation system) and SIMOTION SIMATIC CPU!
(motion control system) environ- Drive ES SIMATIC provides function
ments straightforward, time- Drive ES Graphic: Freely config- blocks and typical projects for
saving and cost-effective! ure your drive functions SIMATIC CPUs. These blocks are
used to simplify the communica-
The Drive ES Graphic operator in-
Totally Integrated Automation: tion with Siemens drives via
terface is an optional package uti-
With Drive ES, everything is PROFIBUS or USS.
lizing CFC to enhance Drive ES
possible
Basic. Drive ES Graphic enables
The decisive advantage: You no
Drive ES Drive Engineering user-friendly tracking for Siemens
longer have to program the com-
System has been especially drives online, offline or in the
plete communications functional-
developed for Siemens drives test mode. If you have manually
ity parameterization is sufficient.
and perfectly integrates MASTER- changed parameters in the drive,
DRIVES into the SIMATIC and then you can read back these
Drive ES PCS7: For user-friendly
SIMOTION environments through changes and simply correct the
integration into the process
PROFIBUS-DP just as you want it. generated charts.
control system
Drive ES Basic: The gateway to You can simply integrate MASTER-
the world of Totally Integrated DRIVES Motion Control into the
Automation PCS7 process control system using
Drive ES PCS7 its childs play. In
Commissioning, parameter edit-
this case, Drive ES PCS7 provides
ing, trace and fault evaluation:
the control block for the automa-
Using the Drive ES Basic package,
tion station and also a harmonized
faceplate for the operator station.

Operator Engineering Station

panel with Drive ES SIMATIC S7 SIMOTION
Drive
Monitor

PROFIBUS-DP

USS

SIMOVERT SIMOLINK SIMOVERT

SIMOREG MICRO- COMBI- MASTER- MASTER-
DC-MASTER MASTER MASTER DRIVES VC DRIVES MC

SIMODRIVE
POSMO A

DC AC Engineered Drives

8
Consequentially
integrated: Drive ES
For simple engineering
and process optimization
For fast diagnostics
For simple, menu-
prompted commissioning
Unified, integrated data
management
Perfect integration into
the automation and
process environment

9
 Technology inside:
Intelligence where its needed
The automation system can be Frequently required functions are This means that you can imple-
significantly relieved if the drive included as standard: ment all of your requirements
handles technology and control from positioning in the automatic
Arithmetic and control blocks
functions. This simplifies configur- mode to complex high-precision
User-friendly ramp-function
ing and service and reduces both angular synchronism tasks such
generator
system and engineering costs. as an electronic shaft.
Technology controller
Brake control
MASTERDRIVES Motion Control Electronic shaft with clock-cycle
Basic positioning function,
for the highest dynamic and many more synchronous PROFIBUS
response and distributed
Using these standard functions, The unique technology of
intelligence
you can implement most of the MASTERDRIVES Motion Control
The control software represents technology functions such as, e.g., with fully integrated positioning
the core of Motion Control. It en- positioning linear and rotary axes. control, speed and angular syn-
sures optimum dynamic response, chronization allows electronic
excellent control characteristics Technology package F01 fulfills shafts and gearboxes to be directly
and a high degree of flexibility. It every requirement implemented in the drive. Up to
handles all of the motor-related approximately 20 drives can be
control tasks and has an exception- The F01 software technology synchronized jitter-free using
ally large number of free function package, possible with every the clock-cycle synchronization
blocks. You can use these function MASTERDRIVES Motion Control, PROFIBUS function.
blocks to flexibly implement drive- includes all of the technology func-
related control systems. tions which are required for com- SIMOLINK: Synchronizing up to
plex motion control: 200 drives
Comprehensive BICO library for Electronic gearbox Up to 200 MASTERDRIVES Motion
control and logic functions Virtual axes Control drives can be synchro-
The control structure of MASTER- Cam controller nized, jitter-free, using the super-
DRIVES Motion Control is pre- Automatic programs fast SIMOLINK. Utilizing fiber-optic
assigned in the factory and can be Electronic cam discs cables all of the drives interact
selected using parameters. Fur- and much more smoothly with one another at high
thermore, the signals can be in-
jected and picked-off at specified speed and in any situation.
points. This means that you can SIMOLINK has set new standards
interrupt connections established in many industrial sectors, for
in the software and establish new example, in the printing industry.
connections. BICO technology
makes this all possible. This is used
to freely connect control blocks
just the same as with programma-
ble logic controllers. This means Technological customer solutions
that you no longer have to pro-
gram the system it only has to Standard technology functions
be parameterized. Not only this,
MASTERDRIVES Motion Control
drive units have the same func- v BICO library v
tionality as a basic SIMATIC PLC.

The blocks are simply intercon-

nected using binectors and con-
Positioning,
t

position control
& Positioning,
t

automatic Operation
nectors. Binectors connect binary
signals, while connectors connect
16-bit or 32-bit data. You have the
1 + Technol
inside

advantage that you can always

use the optimum functional scope.
Electronic Electronic
Simply select a structure from the
gearbox cam disc
permanently installed standards
and commissioning has been com-
pleted and the drive is ready to be
powered up.
Couple-in, couple-out Electronic line shaft Cam controller
(electronic clutch)

10
 Everything directly
in the drive
Distributed motion control
All standard functions are
integrated
Positioning and synchro-
nous operation
Main shaft, coupling, cam
disc everything electron-
ically
BICO library
SIMOLINK up to 200
drives can be perfectly
synchronized

logy

11
 Integrated system-based
technology
For Siemens servomotors
Also for standard induction
motors
Resolvers, absolute-value encod-
ers, high-resolution encoders,
pulse encoders
For single- and multi-axis systems
Integrated braking chopper
Mounting rail system for
extremely fast installation
Filters and reactors

12
Modularity the way it should be:
Unified system-based technology
Modular hardware webs. With highest torque preci-
sion, with and without encoder A drive converter and two invert-
The hardware of the complete
feedback, for low power ratings ers in one: For even more com-
MASTERDRIVES range is modular.
with extremely compact dimen- pact multi-axis systems
Each unit can be seamlessly cou-
sions. Ideal for industry sectors
pled to the next. This means that Two inverters (DC/AC drive units)
such as printing, wire, presses,
the drive converter can always be can be combined with an autono-
textiles, packaging and high-bay
adapted to the widest range of mous Compact PLUS drive convert-
racking systems.
application demands regardless er unit. The inverters are fully func-
of whether it is Motion Control or tional without the need for an
All encoders can be connected
Vector Control, the frame size or additional rectifier unit. A piece of
the number axes required. All conventional encoder types can genius: A DC link bus ensures fast-
be connected to MASTERDRIVES est possible installation and
Optimum interaction with Motion Control: mounting. High-power rating rec-
Siemens servomotors tifier units are available for supply-
Resolvers: Rugged and favorably
ing the DC bus for more complex
Motion Control is optimally harmo- priced
multi-axis systems.
nized to the compact and high- Sine/cosine encoders: For the
dynamic performance, perma- highest dynamic performance
Coping with the highest
nent-magnet Siemens servomo- and accuracy 0.3" resolution
demands: MASTERDRIVES with
tors (1FK7, 1FK6, 1FT6) and servo Absolute-value encoders: If
Active Front End
asynchronous motors (1PH). An reference travel is not permissi-
effective drive system is even ob- ble; EnDat and SSI protocols MASTERDRIVES provide the opti-
tained when using standard asyn- Pulse encoders: For asynchro- mum solution in every industry
chronous motors. nous motors sector and for every application.
They can also be supplied with
MASTERDRIVES Motion Control
High power density in the Active Front End for sinusoidal cur-
can simultaneously evaluate two
smallest space: Compact Plus rents on the line side. The harmon-
encoders.
design ics are almost zero over the widest
range of operating conditions.
Whether for the Motion Control For single-and multi-axis systems
Brief line supply failures are com-
(MC) or Vector Control (VC) control
MASTERDRIVES Motion Control pensated and high dynamic per-
versions the MASTERDRIVES fam-
opens up applications in the area formance is guaranteed under
ily, in the Compact PLUS design,
of single-and multi-axis systems changing load conditions as a re-
can handle all of the requirements
for servodrives. Drive converters sult of the self-commutated recti-
when it comes to high power den-
(AC/AC drive units) can be directly fier/regenerative input unit.
sity in the smallest space. Power
connected to the line supply and
ratings extend from 0.2 up to
operate completely autonomously. Always an issue: The cost-
18.5 kW. The MASTERDRIVES VC
In the lower power range, the in- effectiveness of your machine
Compact PLUS series complements
tegrated braking chopper enables
Motion Control solutions in pre- MASTERDRIVES Motion Control
independent high-dynamic brak-
and post-processing in all industry offers the security of system com-
ing performance.
sectors. Typical applications in- ponents which are optimally
clude stretching, winding and harmonized with one another
drawing continuous material for example
Radio interference suppression
filters, line reactors
Braking units with matching
brake resistors
Pre-assembled encoder and
motor cables
Capacitor module

13
 The technology:
Only pay for what you need but still
be able to fulfill all your requirements
Technology which you can depend We have a comprehensive
on around the globe world-wide service network that
can provide training for person-
Our sophisticated supply and lo-
nel and can support you wher-
gistics system ensures that
ever and whenever you require
MASTERDRIVES Motion Control
us so that your drive is always
arrives where you need it. Put sim-
up-to-speed. Locally or immedi-
ply: Shortest delivery times and
ately by telephone.
straightforward order processing
for each and every product.

MASTERDRIVES Motion Control drive units

Nominal Rated output Short-time current Dimensions Drive converter Drive inverter
power rating current (A) (W x H x D) 3-ph. 380 V AC 15% 510 V DC 15%
(kW) (A) (mm) to 480 V AC +10% to 650 V DC +10%
AC DC AC DC AC DC AC DC
0.55 0.75 1.5 2.0 4.5 6.0 45 x 360 x 260 6SE7011-5EP50 6SE7012-0TP50
1.1 1.5 3.0 4.0 9.0 12 67.5 x 360 x 260 6SE7013-0EP50 6SE7014-0TP50
1.5 2.2 5.0 6.1 15 18.3 67.5 x 360 x 260 6SE7015-0EP50 6SE7016-0TP50
3.0 4.0 8.0 10.2 24 30.6 90 x 360 x 260 6SE7018-0EP50 6SE7021-0TP50
4.0 10 30 90 x 360 x 260 6SE7021-0EP50
5.5 13.2 39.6 135 x 360 x 260 6SE7021-3TP50
5.5 7.5 14 17.5 42 52.5 135 x 360 x 260 6SE7021-4EP50 6SE7021-8TP50
7.5 11 20.5 25.5 61.5 76.5 135 x 360 x 260 6SE7022-1EP50 6SE7022-6TP50
11 15 27 34 81 102 180 x 360 x 260 6SE7022-7EP50 6SE7023-4TP50
15 18.5 34 37.5 102 112.5 180 x 360 x 260 6SE7023-4EP50 6SE7023-8TP50
2.2 6.1 9.6 90 x 425 x 350 6SE7016-1EA51 6SE7016-1TA51
3.0 8.0 12.8 90 x 425 x 350 6SE7018-0EA51 6SE7018-0TA51
4.0 10.2 16.3 90 x 425 x 350 6SE7021-0EA51 6SE7021-0TA51
5.5 13.2 21.1 135 x 425 x 350 6SE7021-3EB51 6SE7021-3TB51
7.5 17.5 28 135 x 425 x 350 6SE7021-8EB51 6SE7021-8TB51
11 25.5 40.8 180 x 600 x 350 6SE7022-6EC51 6SE7022-6TC51
15 34 54.4 180 x 600 x 350 6SE7023-4EC51 6SE7023-4TC51
18.5 37.5 60 270 x 600 x 350 6SE7023-8ED51 6SE7023-8TD51
22 47 75.2 270 x 600 x 350 6SE7024-7ED51 6SE7024-7TD51
30 59 94.4 270 x 600 x 350 6SE7026-0ED51 6SE7026-0TD51
37 72 115.2 270 x 600 x 350 6SE7027-2ED51 6SE7027-2TD51
45 92 147 270 x 1050 x 365 6SE7031-0EE50 6SE7031-0TE50
55 124 198 360 x 1050 x 365 6SE7031-2EF50 6SE7031-2TF50
75 155 248 360 x 1050 x 365 6SE7031-8EF50 6SE7031-8TF50
90 175 280 508 x 1450 x 465 6SE7032-1EG50 6SE7032-1TG50
110 218 345 508 x 1450 x 465 6SE7032-6EG50 6SE7032-6TG50
132 262 419 508 x 1450 x 465 6SE7033-2EG50 6SE7033-2TG50
160 308 493 508 x 1450 x 465 6SE7033-7EG50 6SE7033-7TG50
200 423 575 800 x 1750 x 565 6SE7035-1EK50
200 423 575 800 x 1400 x 565 6SE7035-1TJ50
250 491 667 800 x 1750 x 565 6SE7036-0EK50
250 491 667 800 x 1400 x 565 6SE7036-0TJ50
Contact Siemens for additional rectifier
MASTERDRIVES Compact Plus rectifier modules and rectifier-regenerative solutions
15 41 123 90 x 360 x 260 6SE7024-1EP85-0AA0
50 120 360 135 x 360 x 260 6SE7031-2EP85-0AA0
100 230 690 180 x 360 x 260 6SE7032-1EP85-0AA0

14
 1FK7 servomotors for SIMOVERT MASTERDRIVES
Motion Control with a 3-phase 380 V to 480 V AC line supply

Rated Mo Io Mn In Pn Moment Weight 1FK7 servomotor,

speed of inertia without non-ventilated
without brake
brake

nn
RPM Nm A Nm A kW kg/cm2 kg Order No.

3000 3 2.2 2.6 1.95 0.82 3.3 4.8 1FK7042-5AF71-1...

3000 6 4.5 4.7 3.7 1.48 8.6 8 1FK7060-5AF71-1...
3000 11 8 7.3 5.6 2.29 17 12 1FK7063-5AF71-1...

3000 8 4.8 6.8 4.4 2.14 15 11.3 1FK7080-5AF71-1...

3000 16 10.4 10.5 7.4 3.3 29 16 1FK7083-5AF71-1...
3000 18 11.2 12 8 3.77 57 18.9 1FK7100-5AF71-1...
3000 27 19 15.5 11.8 4.87 84 25 1FK7101-5AF71-1...

2500 36 27.5 20.5 15.2 5.37 111 31 1FK7103-5AF71-1...

4500 6 6.2 3.7 4.1 1.74 8.6 8 1FK7060-5AH71-1...
4000 11 12 5 6.1 2.09 17 12 1FK7063-5AH71-1...

4000 8 7.4 5.7 5.6 2.38 15 11.3 1FK7080-5AH71-1...

3500 16 15 8.3 9 3.04 29 16 1FK7083-5AH71-1...

6000 0.85 Available from June 2002 1FK7022-5AK71-1...

6000 1.1 Available from June 2002 1FK7032-5AK71-1...

6000 1.6 2.25 1.1 1.7 0.69 1.83 3.4 1FK7040-5AK71-1...

5000 3 4.4 1.95 3.1 1.02 3.3 4.8 1FK7042-5AK71-1...

Options for MASTERDRIVES Motion Control
Function Designation
PROFIBUS CBP2 12 Mbaud, clock-cycle synchronization,
peer-to-peer communication

SIMOLINK SLB Mbaud fiber-optic link for fast synchronization

Resolver evaluation SBR1 Without pulse encoder simulation

Resolver evaluation SBR2 With pulse encoder simulation

Pulse encoder evaluation SBP For use with induction motors

Absolute-value SBM2 High-resolution sine/cosine encoder,
encoder evaluation absolute-value encoder

Additional servomotors
1FT6 permanent-magnet servomotors
up to 5.2 kW/16.5 Nm
1FT6 permanent-magnet servomotors
up to 34.6 kW/160 Nm
1PH7 compact asynchronous motors
up to 215 kW/1145 Nm

More information is available online: 15

http://www.siemens.com/machine
Your Siemens partner worldwide
can be found in the internet under the following adress:

Printed in Germany
http://www.siemens.com/automation/partner

|
21D6278 MK.MC.30.MAST.52.2.11WS 0402.5
|
Dispostelle 21500
|
Order No. E20001-A200-P630-X-7600
|
Subject to change without prior notice 04/02

Siemens AG

Automation and Drives

Motion Control Systems
P.O. Box 32 40, D-91050 Erlangen

www.siemens.com