Parts Catalog PM 46511 Us
Parts Catalog PM 46511 Us
Parts Catalog PM 46511 Us
Second Edition
TABLE OF C ONTENTS
1 INTRODUCTION 3 SHIP-AWAY KIT LARGE LINE
TA BLE OF C ON T EN T S
2 BOOM PUMP 4.3 Spectacle Wear Plates/ Wear Rings 57
4.4 Filters 58
2.1 Wear Parts by Kit 27 4.5 Hopper Components 58
2.2 Wear Parts by Hopper Type 28 4.6 Water Pump 58
2.3 S-Valve Bearing Seal Kit 29 4.7 Bushings/Seals 58
2.4 Shift Cylinder Seal Kit 29
2.5 Seal Kit 30 5 TELEBELT
2.6 Bearing Flange Assembly Kit 60mm 31
2.7 Bearing Flange Assembly Kit 50mm 31 5.1 Belts 59
2.8 Outlet Bearing Housing Assembly 31 5.2 Filter 60
2.9 Hopper Parts 32 5.3 Hopper Assembly 60
2.10 Mixer Shaft 33 5.4 Skirts 61
2.11 Agitator Paddle 33 5.5 Rollers 62
2.12 Directional Control Valves 33 5.6 Scraper 63
2.13 S-Valve Accessories 34 5.7 Boom Control Hydraulic Block 64
2.14 Delivery/Material Cylinder 35 5.8 Reducers 64
2.15 Plunger Cylinder 35 5.9 Wire Ropes and Cables 65
2.16 Drive Cylinder 35 5.10 Hydraulic Cylinders 65
2.17 Hydraulic Pumps 36 5.11 Hydraulic Jack Set 66
2.18 Hydraulic Motors 37 5.12 Male and Female Guide Blocks 66
2.19 Hydraulic Accumulator 37 5.13 Seal Kits 67
2.20 Piston 38 5.14 Lamps and Sirens 67
2.21 Filter 39 5.15 Outrigger Pads 67
2.22 Digital Pipe Wall-Thickness Measuring Device 39 5.16 HBC for Telebelt TB Radio Remote 12V 2.4GHZ (A602300)and 68
2.23 Gauge and Hose Kit 39 TBS Radio Remote 24V 2.4GHZ (A602301), Radio System Type 727
2.24 EQV End Hose Shutoff Valve 40 5.17 Receiver for Telebelt Radio TB Remote 12V 2.4GHZ (A602300)and 70
2.25 Outrigger Pads 40 TBS Radio Remote 24V 2.4GHZ (A602301), Radio System Type 727
2.26 Replacement Parts 40 5.18 Radio HBC Telebelt Remote (A053085) Radio System Type 735 72
2.27 Hose Accessories 40 5.19 Receiver for Telebelt Radio Remote (A053085), 74
2.28 Catch Basket 41 Radio System Type 735
2.29 Boom Straps 41 5.20 Radio Remote Accessories for Telebelt Radios Applicable 76
2.30 End Hose Safety Straps 41 for all 727 and 735 System Types
2.31 Toolbox 42
2.32 Rubber Buffer 43
6 SHIP-AWAY KIT TELEBELT
2.33 Cleaning Material 44
2.34 Grease Fitting 44
6.1 Ship-Away Kit for all Telebelt Models 77
2.35 Water Boxes 45
2.36 Water Tank 45
2.37 Oil Cooler Accessories 45 7 PLACING BOOM
2.38 Thermometer 45
2.39 Working Light 46 7.1 Radio Remote Control (A602309) for Placing Booms, 80
2.40 Light Bulbs 46 Current Production 4 Arm, Radio System Type 727
2.41 Swing-Out Steps 46 7.2 Receiver (A602309) for Placing Booms with 82
2.42 Splash Guard Parts 46 Radio System Type 727
2.43 Relays for Control Box 47 7.3 Ergo Transmitter (437088) for Placing Booms 84
2.44 Diodes for Control Box 47 with Radio System Type 735
2.45 Control Lamps for Control Box 47 7.4 Radio Remote Receiver Parts (437088) for Radio System Type 735 86
2.46 Fuel Caps 47 7.5 Radio Remote Accessories 87
2.47 Radio Remote Transmitter for Radio System 48 Applicable for all 735 and 727 Radio System Types
Types 727-735 AFM 590940
2.48 24V Non-EGD Radio Remote Parts for Radio System 50
Type 727 A602302
2.49 HBC Radio Receiver for Radio System Types 727735 52
2.50 Radio Remote Accessories 54
Applicable for all 727 and 735 Radio System Types
P U T Z ME I S T E R A ME R I C A P U T Z ME I S T E R A ME R IC A , INC .
Specializing in concrete and material placing equipment for the construction industry, 1733 90th Street
Putzmeister America, Inc. is the North American division of one of the worlds most Sturtevant, WI 53177 USA
recognized and respected heavy equipment manufacturers, Putzmeister Concrete Pumps
GmbH. We are committed to product quality, innovation, and service excellence PHONE (262) 886 - 3200
hallmarks of our parent company. TOLL-FREE (800) 884 - 7210
FAX (262) 884-6338
With signature craftsmanship, we manufacture a complete line of truck-mounted concrete WEB PutzmeisterAmerica.com
1 IN T RODUC T ION
boom pumps, separate placing booms, truck-mounted telescopic belt conveyors, concrete EMAIL [email protected]
transit mixers and trailer-mounted concrete pumps, as well as mortar, grout, shotcrete,
plaster and fireproofing pumps and mixers, industrial pumps, tunneling machinery and
CUSTOMER SUPPORT GROUP
pipeline systems.
PHONE (262) 886-3200
Additionally, Putzmeister provides a vast inventory of quality parts, a wide selection of
TOLL-FREE (800) 890-0269
pre-owned equipment, and a dedicated support network to keep our customers up and
FAX (262) 884-7259
running at all times. From project inception to completion, you can count on Putzmeister
EMAIL [email protected]
for superior equipment, affordable solutions, durable parts and dedicated service.
It's not just a promise - it's proven.
In 1998, Putzmeister set a new standard in the concrete placing industry with the highest UPDATES
ISO certification awarded in North America. Just eight years later, we were the very first
To have updates sent to you, please send your mailing
manufacturer to achieve CPMA certification for our entire line of boom pumps and boom
address and email address to pmr@ putzam.com.
placing systems. Today, as members and leaders of various industry organizations, we
proudly enjoy an authentic reputation as we continue to lead the way in quality.
At the end of the day, our goal is to put the world's best equipment on your job site, with the
industry's most dependable support. It's the kind of commitment that will help you Perform
at a Higher Level.
W E S T C OA S T C U S T O ME R
SUPPORT CENTER
P U T Z ME I S T E R H O U S T O N
121 Genadena St.
Houston, TX 77034
P U T Z ME I S T E R ME X I C O
Neferfem 3102
Parque Ind. Kalos Guadalupe Aeropuerto
Guadalupe, NL Mexico, 67197
P U T Z ME I S T E R B R A Z IL
BRIAN NIELSEN
Business Manager NORTH AMERICAN LATIN AMERICA AND PIPE TECHNOLOGY
1 IN T RODUC T ION
Parts Sales North America PARTS SALES GROUP THE CARIBBEAN SALES GROUP
Phone (262) 884-6339
Cell (262) 770-0072
JIM NELSON JUAN PEREZ TIM HARMANN
Parts Sales Representative Parts Sales Representative Key Account Manager
Fax (262) 321-6939
[email protected] Phone (262) 884-6288 Phone (262) 884-6280 Phone (262) 884-6388
Cell (262) 770-0323 Cell (262) 939-0996 Cell (262) 770-0459
Fax (262) 321-6888 Fax (262) 321-6880 Fax (262) 321-6988
DAN DeFRANGE [email protected] [email protected] [email protected]
Branch Manager
West Coast
Phone (262) 884-6284
KEITH WALL VALENTIN TORRES JULIE APPENZELLER
Parts Sales Representative Parts Sales Representative Sales Administration
Cell (262) 770-0345
Phone (262) 884-6305 Phone (262) 884-6324 and Production Control
Fax (562) 229-1713
[email protected] Cell (262) 770-0406 Cell (262) 930-3873 Phone (262) 884-6340
Fax (262) 321-6905 Fax (262) 321-6924 Cell (262) 631-9130
[email protected] [email protected] Fax (262) 321-6940
JORGE REZA [email protected]
Parts Sales Manager JOSE OLIVA
West Coast LERON GETER Parts Sales Representative
Parts Sales Representative
Cell (262) 770-0454 Phone (262) 884-6285 SHIPPING
Fax (262) 321-6994 Phone (262) 884-6292 Cell (262) 770-0295
[email protected] Cell (262) 664-5643 [email protected]
[email protected] AARON COOK
Shipping and
CLINT NICHOLS RAMONA MARCHAN Logistics Manager
Texas Regional Sales Manager and JEREMEY ZAMECNIK Parts Sales Representative Phone (262) 884-6248
Southeast Parts Sales Manager Parts Sales Representative Cell (262) 939-0211
Phone (262) 884-6343
Cell (262) 321-5871 Phone (262) 884-6395 Fax (262) 321-6943 Fax (262) 321-6848
[email protected] Cell (262) 822-7851 [email protected] [email protected]
[email protected]
JOHN LUX
Shipping Supervisor
Phone (262) 884-3054
Cell (262) 664-3339
Fax (262) 884-7259
[email protected]
RETURNS
RAMONA MARCHAN
Parts Sales Representative
Phone (262) 884-6343
Fax (262) 321-6802
[email protected]
Putzmeister has always appreciated repeat business. Since no one is You can join at any point in the year, but you must re-up in the first
more deserving of a break than our loyal customers, were pleased to quarter of the following year to maintain membership. Regardless of
offer the Putzmeister Advantage Rewards program. which membership you choose, the Putzmeister Advantage Rewards
program will help you get the savings you deserve for being a loyal
Heres how it works: As a member, youll not only enjoy substantial customer.
savings on genuine Putzmeister parts, but with every qualifying
NTAG
purchase of parts, accessories and pipe systems youll earn rewards Weldment orders not eligible..
VA
E
points that can be used for savings on future purchases.
AD
1 IN T RODUC T ION
Both customers and distributors can earn points, and there are two
levels of membership - Select and Premier. Check the overview below
DS
RE
WAR
to see which program works best with your purchasing budget. You
can also contact the factory for more information on the program.
* Annual renewal requires parts orders totaling $5,000 or more SELECT POINTS LEVELS
the first quarter of each year. Dollars Points Dollars
Spent Earned Earned
$1,000 150 $15
PREMIER ADVANTAGE REWARDS MEMBERSHIP $5,000 750 $75
$10,000 1500 $150
A single minimum $20,000 order of Putzmeister genuine parts, Pipe Technology delivery $15,000 2250 $225
systems or accessories for delivery and invoicing in the current year qualifies for
membership at the Premier Advantage Rewards level.
WEBSHOP IS AN EXCLUSIVE
SERVICE FOR PUTZMEISTER
CUSTOMERS.
1 HOOV ER DA M BY PA S S
A S WA S DO N E 7 6 Y E A R S AG O, T H E
H O OV E R DA M AG A IN MA DE IT S M ARK I N
H ISTO RY B O O KS. C R E W S C O N QUERE D AN
E N G IN E E R IN G F E AT B Y C O N ST R U C T I N G T HE
MO ST T E C H N IC A L LY C H A L L E N G IN G BRI D GE
E V E R B UILT IN N O RT H A ME R IC A , T HE
C O L O R A DO R IV E R B R IDG E , N OW OFFI C I AL LY
N A ME D T H E MIKE O C A L L AG H A N
PAT T IL L MA N ME MO R IA L B R IDG E .
The $240 million Hoover Dam Bypass project was built to alleviate
traffic on U.S. Highway 93, which crosses the Hoover Dam to pass over
the Colorado River. As this highway was the major commercial corridor
between Arizona, Nevada and Utah as well as on the North American
Free Trade Agreement (NAFTA) route between Mexico and Canada, traffic
congestion was a serious economic burden. The heavy traffic combined
with the sharp highway curves also created a potentially dangerous
situation for Hoover Dam visitors and dam facilities.
An amazing construction feat during the Hoover Dam Bypass project, the new
Colorado River Bridge spans the Black Canyon south of the Hoover Dam. Six Construction Phases
The complex endeavor comprises 3.5 miles (6km) of roadway, eight bridges, wildlife
crossings, a bridge over the Colorado River as well as various pedestrian and visitor
improvements.
EQU I P M E NT
32- to 58-meter truck-mounted concrete boom pumps
C O N ST R UC T IO N O F T H E $ 2 1 . 5 MIL L IO N
A R IZ O N A A PPR OAC H B E G A N IN E A R LY
2 0 0 3 . T H IS PH A SE E N C O MPA SSE S 1 .8
MIL E S ( 2 . 9 KM) O F F O UR - L A N E R OA D WAY
T H AT L E A DS F R O M A R IZ O N A U. S. 9 3 TO T HE
N E W C O L O R A DO R IV E R B R IDG E C R O S S I N G.
Overview of the Arizona Approach phase.
Mountains were literally moved to make way for the roadway and bridge;
however, the terrain left behind was extremely steep and rocky. Often,
a trail built one day for special access was moved the next. Obviously,
these were less than ideal conditions for concrete placing equipment to
traverse and set up.
However, the Putzmeister concrete boom pumps used on the job never
succumbed to the obstinate terrain and were on-site working about four
days a week over a 14-month period. The pumps, ranging from 32 to 58
meters, were supplied by Quinn Concrete Pumping, Inc. (Quinn) of Las
Vegas, Nevada the exclusive concrete pumping sub-contractor for the
Arizona Approach.
Although all concrete pours were important, the final bridge deck pour
was by far the most critical. To the casual observer, nothing unusual
was evident. To experienced construction crews, great care was taken
to ensure the concrete placing equipment did not break through the
new bridge situated 140 feet (43m) above ground.The concrete on the
bridge was fresh, notes Steve Heimark, operations manager at Quinn.
Therefore, instead of nosing up to the edge of the last deck pour and
using a smaller boom pump to finish the last 60 foot by 100 foot (18.3m
by 30.5m) section, we felt we had to take all danger out of the equation.
One-third of the concrete work in the Arizona Approach was
devoted to building the Sugarloaf Mountain Bridge.
EQU IPME NT
52Z-Meter and 58-Meter truck-mounted concrete boom pumps
1 HOOV ER DA M BY PA S S
Great care was taken during the final deck pour to ensure concrete placing equipment did not break through the fresh new bridge 140 feet (43m) above ground.
Although the new setup equation meant a larger sized boom pump, two
ready mix trucks could now simultaneously discharge into the pumps
hopper. This was in contrast to accommodating only one mixer at a time
with the original plan.
Quinn Isley, Quinn Concrete Pumping owner, says, Even the best Vegas
mix is the worst mix almost anywhere else in the country, and the mix
specs for this project were no exception. A brutal combination of coarse
aggregate and coarse sand proved unpumpable for competitive pumps
originally sent out on the job. However, when our Putzmeister pump with
its Big Mouth S-Valve arrived, it gulped down the harsh mix without
a problem.
A brutal mix of coarse aggregate and coarse sand proved unpumpable for competitive
pumps, but the Big Mouth S-Valve gulped down the tough mix without a problem.
EQU I P M E NT
42-Meter and 58-Meter truck-mounted concrete boom pumps
EQU IPME NT
42-Meter and 58-Meter truck-mounted concrete boom pumps
1 HOOV ER DA M BY PA S S
planned before the pump to pump pour commenced.
Casino Ready Mix, Inc. supplied the harsh Vegas mix from a batch plant
set up near the project. As ready mix trucks could not traverse down the
extreme slope, they would discharge into the hopper of the BSF 58.20H
pump situated atop the upper edge, which in turn, pumped to the other
boom pumps hopper below.
1 HOOV ER DA M BY PA S S
footing in Arizona, comments St. John. A placing boom was also
positioned on each the Nevada and Arizona side of the twin arches.
The separate placing booms and their pedestals were flown via crane
to each of the twin arches for mounting on their specially-designed
platforms.
Once the placing booms and trailer pumps were in position, they were
ready to step up to overcome the still problematic heat and place the
harsh Nevada concrete mix up 280 feet (85m) and out 530 feet (162m).
All of the concrete mixes used for the arch were advanced concrete mix
designs using harsh aggregates, says St. John. Liquid nitrogen was
For the arches, a high-strength 10,000-psi concrete mix was used, and
for the columns and pier caps, a high-strength 6,000-psi mix.
Even with the combination of the heat and the harsh mix, the trailer
pumps were able to easily maintain a continuous concrete flow, at a
timely pace, up to the placing booms so it would not clog the pipe system
in the extreme conditions, comments Pollnow. In addition, the S-Valves
on the pumps had no problem gulping down the tough concrete mixes.
The trailer pumps are able to provide a smooth, more controllable output
of concrete because of each pumps free flow hydraulic technology. Both
pumps have a fully adjustable volume control to allow very slow pumping
while retaining full concrete pressure.
Obayashi/PSM JV selected placing booms from Putzmeister that were flown via crane to
each of the twin arches for mounting on specially-designed platforms.
The placing booms helped reach the exact point of concrete placement Putzmeister helped the general contractor determine how and where to
for each segment of the twin arches. mount the placing booms and position the trailer pumps.
EQU I P M E NT
BSA 2107 HP-E and BSA 2109 H-E trailer-mounted concrete pumps
The pumps outputs ranged around 16 cubic yards per hour (12m 3 /hr)
due to the sites extraordinary environment conditions. As done before,
most concrete was placed at night to avoid the intense heat and avoid
traffic congestion.
Pollnow adds, The Putzmeister pumps really provided that extra muscle
we needed to push the concrete up and out to its final destination; and
in fact, both trailer pumps have the capability to pump concrete up to
800 feet (244m) high.
MX 32/36Z and MX 36/38Z placing booms work 900 feet (274m) above Putzmeister offered a complete systems approach in helping Obayashi/PSM JV develop
water for placing concrete on site. a strategic plan for concrete placement on such an unusual endeavor.
EQU IPME NT
52Z-Meter semi-trailer-mounted concrete boom pump | BSA 14000 trailer-mounted concrete pump
FLYING HIGH
1 HOOV ER DA M BY PA S S
T HE C OLOR A DO RI V ER BRIDGE
By April 2010, most of the bridge was finished: the precast foundation
columns had been set, the concrete twin arches were joined together, the
steel girders were erected and the outer bridge deck and barriers were
already cast. It was time to start work on the 11 separate deck pours;
A 52Z-Meter boom pump was flown above the Colorado River using a cableway each pour would be 84 feet (26m) wide and approximately 120 feet (36m)
system developed for the project.
long. It would be no easy task, but the Putzmeister equipment was up for
the challenge.
Because of the large area each deck pour covered, which had to be
poured symmetrically on both sides, the decision was made to use
Quinns 52Z-Meter semi-trailer-mounted concrete boom pump.
The bridge deck spans nearly 2,000 feet (610m), connecting the Arizona and
Nevada Approaches over the Black Canyon near Hoover Dam.
EQU I P M E NT
52Z-Meter semi-trailer-mounted concrete boom pump | BSA 14000 trailer-mounted concrete pump
To save on flyweight and reduce the 52Z-Meters footprint, the boom pump was detached from the tractor.
With the 52Z-Meters impressive 170-foot (52m) vertical and 158-foot
(48m) horizontal reach, handling the 120-foot (37m) deck pours would
be no problem. Instead the challenges lay elsewhere: flying the boom
pump up to the deck, pumping in tight quarters, balancing deck pours on
the bridge, and pumping concrete to the 52Z.
Transporting the boom pump up to the deck was handled with precision
via the cableway system that had been used successfully throughout the
project to deliver materials and equipment. However, before the boom
pump could be flown to the deck, the crew had to address space require-
ments on the bridge.
The 52Z was basically being used like a placing boom, says Woods.
Because the arch of the bridge had to be loaded symmetrically, the boom
pump and counterweight were set up in the middle of the bridge. Then,
to ensure everything stayed balanced, one deck section was poured on
one side of the boom pump, and another deck section was poured on the
other side of the boom pump. The boom was then lifted and turned to
continue the pour in this manner, going back and forth during the entire
deck pour.
For the deck pours, a harsh 4,500-psi mix with fibers in it was used to
help control cracking on the deck. Because this was such a tough dry
mix, using the right trailer pump was crucial.
Night pours were common to avoid pumping in the heat and traffic congestion.
EQU IPME NT
52Z-Meter semi-trailer-mounted concrete boom pump | BSA 14000 trailer-mounted concrete pump
Another challenge was how far up the concrete would need to be pumped.
The crew decided to use Quinns BSA 14000 to pump up through 700 feet
1 HOOV ER DA M BY PA S S
(213m) of pipeline. With the highest pressures and outputs available, the
high-performance trailer pump easily maintained a continuous flow of
the harsh mix and facilitated the long-distance concrete pumping.
First, we pumped up the pipeline and into the hopper of the Putzmeister
52Z-Meter, which then pumped the rest of the way, explains Pollnow.
The trailer pump really provided the power we needed to push the
concrete up and out to its final destination. It averaged 70 cubic yards
per hour (54m 3 /hr) and at one point reached 100 cubic yards per hour
(76m 3 /hr). The trailer pump provided a smooth, controllable output of
concrete because of its free flow hydraulic technology.
Throughout the highly technical job, the crew never encountered even
The BSA 14000 pumped concrete up 700 feet (213m) of pipeline into the
hopper of the 52Z-Meter, which pumped the rest of the way.
With the 52Z-Meters impressive 170-foot (52m) vertical and 158-foot (48m) horizontal reach, handling the 120-foot (37m) deck pours was no problem.
Specs
Design Team
$114 MILLION T.Y. Lin International San Francisco, California; HDR Engineering
C OLOR A DO RI V ER BRIDGE
Las Vegas, Nevada with corporate headquarters in Omaha, Nebraska;
Sverdrup Civil, Inc.
Putzmeister Equipment
1 PA N A M A C A N A L
PROJECT OF THE CENTURY
P U TZMEI S TER AMERICA, INC . AND IT S Equipment from Putzmeister has been on site at the Panama Canal since
August 2010. In addition to the six Telebelts that have been working
S P ECI A L A PPL IC ATIONS BUSINESS ( SA B )
at Third Set of Locks since the beginning of the project, in fall 2012
G R O UP A R E PROV IDING THEIR COM PL E T E Putzmeister sent one of its newest, large-scale Telebelts to the site. The
G LO B A L SYSTEMS APPROACH, INC L UDIN G Telebelt TB 200 offers a multitude of advantages that make it a better
conveying system for high volume projects than what is currently avail-
THEI R P U MPING AND MATERIAL PLAC IN G
able in the market. It offers an increased working range and superior
EQU I P MENT, TO THE HISTORIC PAN A MA jobsite maneuverability, with a 200-foot (61m) horizontal reach with its
CA NA L THI RD SET OF L OC KS PROJE C T four-section boom arm.
(THI R D S ET OF L OC KS). THE TH IRD SE T O F Putzmeister has also sent six additional Telebelt TB 130s, which is the
LO CKS WI LL CREATE A NE W THIRD L A N E model that is currently being used at Third Set of Locks. In addition, four
Thom-Katt TK 40s, three 58-Meter and one 52-Meter Truck-Mounted
O F TR A F F I C ALONG THE CANAL , DOUB L IN G
Concrete Boom Pumps will be on the project.
I TS CA PACI TY AND ALLOW ING MORE
The combination of the new group of equipment will be used to place the
TR A F F I C A N D LONGE R, W IDER SHI PS TO
1,400-foot (427m) long by 108-foot (55m) wide by 60-foot (18m) deep
PA SS THR O UGH. floor and walls of the canal, as well as in the construction of on-site
batch plants and living quarters for construction workers.
EQU I P MENT FOR TH E PROJECT INCL UDE S Were working closely with the Panama Canal Authority and the Third
TWELVE TEL E BE LT TB 130 S, ONE Set of Locks team to meet its date for completion on Aug. 15, 2014,
TELEB ELT TB 200, TH RE E 58-ME TER B O O M which is 100 years to the day the initial locks on the Canal were opened,
says Dave Adams, Putzmeister Americas President and CEO. Our equip-
P UM P S , O NE 52-ME TER BOOM PUMP, A N D ment currently on site is performing impeccably and were happy to be
F O U R THO M-KATT TK 40 TRAIL E R PUMPS. sending additional machines to continue work on the project.
The Canals History one will be in the Pacific side of the Canal. Each of the locks will have
three chambers, and each chamber will have three water reutiliza-
tion basins. The basins will allow the third set of locks to reutilize 60
It was first determined in the 1930s that the most effective and efficient
percent of water in each transit and use seven percent less water per
way to increase the Canals capacity was to construct a third set of locks
transit than each of the existing lock lanes.
with larger dimensions than those of the locks built in 1914. The United
States initiated the construction of the Third Set of Locks in 1939 to al- Construction of access channels for the new locks and widening exist-
low the transit of commercial and war ships that exceeded the size of the ing channels.
existing locks. The expansion was halted in 1942 because of the outbreak
of World War II. Deepening of existing navigation channels and the elevation of Gatun
Lakes maximum operating level.
Interest picked back up again and studies in recent years by the Panama
Canal Authority (ACP), the owner/developer of the project, pointed to the
same solution as was deemed in the 1930s, that a larger, third set of Project Management
locks would be the most suitable, profitable and environmentally respon-
sible way to increase Canal capacity and allow the Panamanian maritime The design-build contract for the project was awarded to Consortium
route to continue to grow. Grupo Unidos por el Canal, which is made up of four companies: Sacyr
Vallehermoso S.A., Impregilo S.p.A., Jan De Nul n.v. and Constructora
Why The Third Set of Locks Are Needed Urbana, S.A.
There are four objectives the ACP has put forth for this project, and they Putzmeister Global Resources Involvement
include, making long-term growing and sustainable contributions to the
Panamanian society through the payments the Canal makes to the Na- Bob Weiglein, Telebelt division manager for Putzmeister America, traveled
tional Treasury; maintaining the Canals competitiveness as well as the to Milano, Italy, where he was introduced to the chief commercial officer
value of the Panama maritime route to the national economy; increasing (CCO) of Impregilo S.p.A. (Impregilo) by the president of Putzmeister
the Canals capacity in order to capture the growing demand with the Italy to discuss what material placing solutions Putzmeisters SAB unit
appropriate level of service for each market segment; and increasing the could offer for The Third Set of Locks.
Canals productivity, safety and efficiency.
SAB is a partnership between Putzmeister Shotcrete Technology, Putz-
meister Pipe Technology and Maxon Industries, Incorporated, says Wei-
Project Scope
glein. This partnership offers a complete systems approach that offers
all products to all projects around the world to customers in the tunnel
Construction of two 1,400-foot (427m) long by 180-foot (55m) wide by and mining, dams and power generation, transportation, and marine and
60-foot (18m) deep lock facilities. One will be in the Atlantic side and offshore industries.
1 PA N A M A C A N A L
PROJECT OF THE CENTURY
In the meeting it was expressed that flexible, maneuverable and mobile Don Matthews, Putzmeisters field service technician for Telebelts, went
material placing systems were key because of the job sites unstable out for the first two weeks the Telebelts were on site to help start up the
terrain. equipment, and ensure the customer had everything they needed.
The water table is very low on the Atlantic side of the Canal, explains We always send one of our field service technicians out on new start
Weiglein. There is a lot of water and there have been land slides. The ups for customers to ensure there is nothing in question for the customer
Pacific side is all rock. and they feel comfortable operating their new piece of equipment, says
Weiglein. For this project, Don is on site once every quarter to check in
After the meeting in Italy, SAB and Agreconsa, Putzmeisters local dealer with the customer.
for 24/7 parts, service and support in Panama, worked together to
determine what system solutions would be ideal for various components
of the project. Telebelts and Thom-Katts
Four Putzmeister boom pumps were brought in to help build the walls of the new locks, which will reach a height of 60 feet (18m).
Working in conjunction with the Telebelts, six Putzmeister Jumbo Troughs are Bearing a Difficult Load
also at Third Set of Locks serving as surge hoppers for consistent concrete
placement. Four Thom-Katt TK 40 shotcrete machines are also on site, being
In addition to the land conditions, the concrete mix used at Third Set of Locks
used to stabilize excavation work on both the Atlantic and Pacific sides of
also has proved tough to work with. One of the main mixes used to create the
the project.
foundation for the locks is a Mass Aggregate, with an aggregate size from
While excavating the job site, it is essential to stabilize the soil walls to 1.5-3 inches (38-76mm), which is an extremely hard-wearing concrete and
ensure safety moving forward, explains Donadi. The efficiency and ease of can be rough on equipment.
use of the TK 40s have been highly beneficial in this process.
Telebelts have proven to be the ideal equipment for this job, as they can
place multiple types of material, explains Donadi.
Maneuvering Challenging Terrain
Another type of concrete, called Marine, is a pumpable mix that is being used
with the boom pumps. The Marine concrete is a special mix used for any part
While Telebelts have been used for the bottom of the locks, three Putzmeis- of the locks that comes into contact with water. In addition to compressive
ter 58-Meter and one 52-Meter Truck-Mounted Concrete Boom Pumps were strength and contraction, the concrete had to be formulated to guarantee at
brought in to help build the walls. Two boom pumps are working on each side least a 100-year life span with low permeability. This is to ensure the imbed-
of the project. The terrain at the Third Set of Locks has been one of the most ded rebar is not reached by water, which would cause it to corrode.
difficult aspects of the project.
The boom pumps have worked great for placing the marine concrete says
Overall, the construction team has been pleased with how the equipment has Donadi. The Ergonic Boom Control has been especially helpful because it
managed to maneuver the rugged terrain. All of the Putzmeister equipment allows us to set parameters that control the movement boom.
has been performing to our expectations under the difficult conditions, says
Donadi. Putzmeisters standard hard-chromed material cylinders, as well as
exclusive multi-piston cup design, ensure a longer life of the components,
However, when we have encountered any challenges, the service and sup- less downtime and lower parts cost, adds Weiglein. This results in reliable
port from Putzmeister has been excellent. pumping of hard-wearing concrete in tough conditions like weve seen here
at the Canal.
Twelve Telebelt 130s are building the bottom portion of the locks using massive aggregate and gravel.
1 PA N A M A C A N A L
Demanding Pour Schedule
The sheer size of the Third Set of Locks project has added unique difficulty to
the placement of the massive amount of concrete. A large number of pieces
of equipment and workers are being used to place the concrete, creating a
fairly congested job site.
Construction at Third Set of Locks started in late 2007 and the target date
for completion is August 2014100 years after the initial locks on the Canal
were opened.
Four Thom-Katt TK 40 shotcrete machines are at Third Set of Locks, being used to
stabilize excavation work on both the Atlantic and Pacific sides of the project.
2 BOOM PUMP
Spectacle Wear Plate ND200/260 Hard Metal 485385 $1,294.15
Wear Ring 531240 $1,163.74
Thrust Ring 200 NBR 252898002 $56.96
Clamping Plate 275608004 $630.78
Version Standard 907 Kit A050023K
Spectacle Wear Plate DURO22 261122002 $689.40
Wear Ring Big Mouth Cutting Ring, DURO22 261123001 $229.39
Thrust Ring 230 458878 $54.24
Version Carbide 907 Kit A050024K
Spectacle Wear Plate 531499 $3,473.30
Wear Ring Big Mouth Cutting Ring, 230 494520 $1,204.19
Thrust Ring 458878 $54.24
Wear Insert for Ring 271070005 $1,322.40
905 Carbide w/ 2318 Version A050025K
Wear Ring Big Mouth Cutting Ring, 230 494520 $1,204.19
Thrust Ring Big Mouth Thrust Ring, 230 458878 $54.24
Wear Insert for Ring 271070005 $1,322.40
Fixing Plate 263728006 $436.37
2 BOOM PUMP
Seal Ring/Cast Elbow 232mm x 185mm x 20mm 240421009 $14.06
2 BOOM PUMP
O-Ring 60mm x 4mm DIN3771 043909003 $1.44
Fitting A312549 $1.92
2 BOOM PUMP
Hopper or older Units
Motor Side, Exterior Part, Shaft Size
Mixer Shaft End 60mm, Used on RS 905, RS 905A, RS 275587002 $224.63
907, RS 907A and RS 909 Hopper
Motor Side, Exterior Part, Shaft Size
Alternative: Mixer Shaft End 60mm, Used on RS905, RS905A, A538520 $73.21
RS907, RS907A and RS909 Hopper
Non-Motor Side, Only necessary on one
Mixer Shaft End end, Shaft Size 60mm, used on 539806 $181.63
RS 909 Hopper
D = Thick walled P = Fully hard-faced internally N = S-Valve without nose V = Square shaft
2 BOOM PUMP
Alternative: 280mm x 2100mm For Every Boom Pump with .20H A535396 $3,428.57
2 BOOM PUMP
A58 27 000
Water Pump HYPRO, Hydraulic Motor 14.4CC SAE-A KEY AZMF-12 A036007 $430.43
2.20 PISTON
ITEM DESCRIPTION PART NUMBER PRICE
Piston Complete For Gear Box G64C, D40mm 479527 $57.10
Piston Complete For Gear Box G64 and G61 222259008 $43.44
Delivery Piston D150mm - multi 222141006 $682.86
Delivery Piston D180mm - single 019033000 $310.56
Delivery Piston D180mm - multi 234735002 $728.11
Delivery Piston D200mm - multi 086236005 $526.91
Delivery Piston D200mm - single 019004000 $211.96
Delivery Piston D230mm - with Flange 262893000 $181.97
Delivery Piston D230mm - multi 085813005 $605.27
Delivery Piston D250mm - multi NBR aluminum 433029 $695.96
Delivery Piston D280mm - multi with aluminum frame 292356009 $1,299.05
Delivery Piston Seal D120mm 082308005 $103.46
Delivery Piston Seal D200mm 080372004 $152.42
Delivery Piston Seal D230mm 080373003 $143.30
Delivery Piston Seal D280mm 086632007 $296.62
Guide Ring 200mm x 180mm x 40mm 080794006 $46.34
Guide Ring 230mm x 40mm - wide 080672005 $64.58
Guide Ring 260mm x 280mm x 50mm 087540004 $91.26
Guide Ring 80mm x 12mm 235424008 $5.38
Guide Ring 80mm x 7.5mm 235425007 $4.64
Guide Ring 80mm x 85mm 063667008 $10.29
Guide Ring 83mm x 9.5mm x 2.48mm 066839008 $13.88
Piston Cup 6" 000062014 $207.14
Piston Cup 7" 000062015 $264.29
Rubber Piston Cup Ring D90mm x 63mm x 14mm 013288000 $21.49
Delivery Piston Seal D100mm 089051009 $98.98
Delivery Piston Seal D180mm 056720004 $146.60
Delivery Piston Seal D150mm 056839005 $213.29
Piston Guide Band D140mm x 2.5mm x 15mm 066453002 $17.95
Single Piston Frame D230 084289009 $269.38
Piston Ring D110mm x 100.8mm x 3mm 042160005 $32.36
Piston Ring D120mm x 110mm x 3mm 042162003 $47.94
Piston Ring D130mm x 121mm x 6.34mm 259760007 $43.90
Piston Ring D140mm x 130.6mm x 6.34mm 237350002 $36.89
Piston Rod D63mm x 1179mm 028232009 $700.22
Piston Rod D60mm 082671004 $349.57
Piston Rod D80mm x 2385mm 087968000 $1,484.43
Piston Rod D45mm x 1178mm 088165006 $383.93
Piston Rod D60mm x 245.5mm 554324 $458.30
Piston Rod Flange ND40 2xM12 2xD13 056346006 $60.29
Piston Rod Flange ND80 2xM16 2xD18 263558001 $84.89
Piston Rod Flange LP63 087539002 $85.15
2.21 FILTER
ITEM DESCRIPTION PART NUMBER PRICE
Filter Element for Suction Filter 10 Used for Suction Filter 2 x 1" - 2 x 1.5"
222895006 $75.52
Nominal on BSF Units
Used for Suction Filter 2 x 1" - 2 x 1.5"
Filter Element 60 225519004 $208.56
on BSF Units
Used for Suction Filter 2 x 1" - 2 x 1.5"
Filter Element 25 Absolute 228943004 $144.00
on BSF Units
2 BOOM PUMP
Suction Filter Element 10 416341 $207.44
High Pressure Filter 10 Absolut 40m Class 425836 $238.60
Air Filter 10 Used on all BSF Units 272317000 $152.90
Filter Element 10 Used on TTS and TVS Units 061127003 $49.89
High Pressure Filter Element 10 80 L/Min DP=20 bar 223192009 $68.57
High Pressure Filter Element 10
110 L/Min DP>=50 bar 273827007 $99.31
Absolute
High Pressure Filter 110 L/Min 400 bar without Insert 400833 $478.34
Filter Element 175 Used for BSA and TVS Units 062277004 $174.08
Filter Element 10 248911003 $225.13
Filter Element 10 Paper Used for Air Filter 272318009 $109.70
Suction Filter Element 10 Nominal 294073005 $92.70
Filter Element for Boom Filters 10 Nominal 448258 $140.37
Filter Element for Return Suction Filter 10 534896 $317.15
Filter Element for Suction Filter 10 110 l/min, x=322.5 mm 551476 $92.90
Filter Element for Suction Filter 170 l/min, x=500.5 mm 558153 $96.96
2 BOOM PUMP
2.29 BOOM STRAPS
ITEM DESCRIPTION PART NUMBER PRICE
For 31Z.16H, All 32Z, 36Z.16H,
38Z.16H, 40Z.16H, All 43,
Tiedown Strap with Ratchet A260001 $33.60
All 52Z, All 58, EX 22x-100 Boom
Pumps, 2" x 15.5'
For 24Z, All 28, All 32Z, 36X-180,
Tiedown Strap with Ratchet All 36, All 38, All 42X, All 42, All 58, A260006 $37.71
All 63 Boom Pumps, 2" x 13'
For 24Z with new Pedestal Style,
All 28Z, All 31, All 32Z, All 38Z,
Tiedown Strap with Ratchet A260007 $32.80
All 40Z, All 43Z, All 46, All 47,
All 58 Boom Pumps, 2" x 52"
Shackle with Hitch Pin (requires two) Used on BSF 63-Meter, 2" x 13' A382089 $28.00
2.31 TOOLBOX
ITEM DESCRIPTION PART NUMBER PRICE
Complete with tools listed below,
Toolbox 024449003 $245.70
Color: Blue
Toolbox 3 Sections 018440005 $48.75
Wrench Single open-ended 46mm 016904006 $37.02
Wrench Double open-ended 41/46mm 018426003 $34.46
Wrench Double open-ended 36/41mm 018427002 $40.61
Wrench Double open-ended 30/32mm 018428001 $14.21
Wrench Double open-ended 27/30mm 018429000 $25.09
Wrench Double open-ended 22/24mm 016901009 $12.09
Wrench Double open-ended 19/24mm 018430002 $7.75
Wrench Double open-ended 17/19mm 000116004 $14.22
Wrench Double open-ended 14/17mm 018431001 $3.69
Wrench Double-ended Ring 19/24mm 018433009 $11.75
Wrench Double Box 30/36mm 018434008 $33.50
Screwdriver No. 7 018435007 $4.35
Screwdriver Insulated 100mm x 3.5mm 043187003 $41.60
Allen Wrench SW4 041371002 $0.90
Allen Wrench SW5 041372001 $0.83
Allen Wrench SW6 000121002 $0.90
Allen Wrench SW8 000122001 $5.17
Allen Wrench SW10 000123000 $7.46
Allen Wrench SW14 041373000 $2.05
Allen Wrench SW19 041288001 $22.17
Pliers Universal ca.150 lg, long 016907003 $35.15
Pliers Water Pump, 240 lg, long 224584001 $40.50
Hammer 018425004 $41.15
Padlock Includes keys 000111009 $13.25
Chisel Flat, 200mm 018439003 $15.65
Trowel 018437005 $11.60
Fitting Grease BM10x1 016110007 $1.44
2 BOOM PUMP
Rubber Buffer D 25 x 17 NBR 75 Shore, Control Box 24V 066961002 $2.14
Rubber Buffer D 25 x 8 NBR 55 Shore, Toolbox 241770005 $2.14
Rubber Buffer D 40 x 10 VUL. 80 Shore, Side Deck 003339008 $4.58
Rubber Buffer D 40 x 30 NBR 75 Shore, TK Hopper Grate 002257000 $2.40
Rubber Buffer D 50 x 60 M8 x 26, Waterbox Drain Plug 019011006 $8.16
Rubber Buffer D 75 x 30 NBR 60 Shore, Outrigger Lock 004186001 $14.81
Rubber Buffer E 50 x 30 NBR 40 Shore 468132 $21.82
Rubber Buffer G 40 x 30 NBR 55 Shore, Control Box EPS 066396004 $4.29
Rubber Buffer G 50 x 30 NBR 60 Shore, Control Box BSA 14000HP 066264000 $21.44
2 BOOM PUMP
Lever for Waterbox Drain Used for most common Putzmeister Water Boxes 538388 $52.06
Rubber Buffer D50x60 M8x26 019011006 $8.16
2.38 THERMOMETER
ITEM DESCRIPTION PART NUMBER PRICE
Thermometer 12V, used for Control Box 016963005 $145.89
Thermometer 24V, used for Control Box 026033006 $84.93
M14 x 1.5mm, Used on the Radiator of
Thermo-Probe 55 067860005 $64.37
all Boom Pumps
M14 x 1.5mm, Used on the Radiator of
Thermo-Probe 70 278493009 $109.12
all Boom Pumps
M14 x 1.5mm, Used on the Radiator of
Thermo-Probe 90 016964004 $51.36
all Boom Pumps
M14 x 1.5mm, Used on the Radiator of
Thermo-Probe -50/+150 403405 $86.30
all Boom Pumps
2 BOOM PUMP
12V Relay Change-over, 20/30 A Bosch, Black 065033009 $21.20
12V Relay Mini 111 Yellow, Plastic, 8 Pin 1/2" x 1" 066638005 $15.65
12V Relay 4 Change-over (K3) Yellow, Plastic, 14 Pin 3/4" x 1" 226479004 $23.42
12V Relay (K238) Black 247108008 $43.28
12V Relay 10,0A 2 Way 252760004 $18.82
12V Plug Socket for 2K238 Relay 247103003 $164.10
12V E-Stop Relay 570856 $970.14
12V Relay 70A 415538 $19.28
12V Relay Step 1 Changer 278494008 $93.73
24V Relay Step 1 Changer 278495007 $93.77
For Change-over, used for Units with
24V Relay Step 244371003 $58.26
Module Cards
24V Relay Step For Pump on and off 061853005 $76.70
For Boom Pumps before Year 2000.
12/24V Stepping Relay (K1) 543660 $406.59
Replaces 063516007 and 063515008
27 20 26 21 / 22
17 / 18 23 / 22
2** / 6* 3** / 7*
1** / 5*
35 / 36 / 37
28 9* / 10** 24 / 22 29
9
25 25
11
32 33 / 34
15 16 / 19 13 / 14 15 30 / 31
2 BOOM PUMP
5 Decal for A-Slew Section for 5 Arm Boom 292014008* $21.31
6 Decal for D-E Section for 5 Arm Boom 292013009* $21.31
7 Decal for B-Section Round Sign for 5 Arm Boom 401801* $41.02
8 Decal for C-Section Round Sign for 5 Arm Boom 401807* $44.67
9 3-Axis Joystick 487160 $1,781.57
10 2-Axis Joystick 487161** $1,529.28
11 Joystick Bellows 292129003 $44.01
12 Joystick Knob 466329 $23.78
13 Volume Knob 255255008 $15.17
14 Volume Control Potentiometer 249791002 $69.97
15 Push Buttons RPM and Motor Stop, Soldered in Part 294941001 $52.80
Kit. Comes with Knob, Switch and
16 Icon Knob Switch Assembly 510650 $331.96
O-Rings, Soldered in Part
Soldered in Part, Alternative: Toggle
17 Boom/Outrigger Switch 418164 $166.76
Switch 15A, 28V (251663005)
Alternative: Rubber Cap with Seal
18 LG Switch Protection Cap 249520008 $33.98
(501987)
19 Icon Switch Knob 449140 $196.03
20 E-Stop Push Button Soldered in Part 241401002 $132.48
21 TX Power Switch Soldered in Part 241415001 $84.10
22 Small Switch Protection Cap 241416000 $15.14
23 Pump on Switch Soldered in Part 067033007 $22.98
24 Horn/Changeover Switch Soldered in Part 241412004 $70.70
25 Joystick Knob 466329 $23.78
26 Aluminum Roll Bar on Transmitter 292584004 $61.06
27 Tapered Aluminum Roll Bar Washers 293803001 $4.29
28 Remote Handle Left Side, Includes Belt Loop 400951 $91.85
29 Remote Handle Right Side, Includes Belt Loop 400952 $91.85
30 Belt Loop 292461004 $3.33
31 Belt Loop Nut 043088005 $1.44
32 Battery Compartment 495536 $76.90
33 Model 735, Ergo Lower Housing With Battery Compartment 495537 $419.87
With Battery Compartment, Part No.
34 Model 727, Ergo Lower Housing A611340 $379.82
495537 can be used as an alternative
35 Screen Glass 512304 $30.34
36 Screen Silicone Gasket 512305 $36.10
37 Screen Protective Film Cling Comes in five-pack 501845 $14.46
18
27
16** / 17*
11** / 12*
13
1 2
3
14
10 4 15
11
28
9
20 / 21
24** / 25*
5* 8
26** / 13*
3* 7 4 8
22** / 23*
29
9
14 10 5 /6
15 7
19 30
20 / 21
2 BOOM PUMP
Soldered in part, requires 2x Capacitor Ceramic
4 RPM + /- and Horn/Changeover Switches 241412004 $70.70
1000PF 50V (A544520)
5 Volume Control Potentiometer Soldered in Part 249791002 $69.97
6 Volume Control Knob 255255008 $15.17
Rubber Cap with Seal (501987) is an
7 LG Switch Protection Cap 249520008 $33.98
Alternative Part
Soldered in Part, Requires 2x Capacitor Ceramic
8 Boom/Outrigger Switch - Snail/Rabbit Switch 1000PF 50V (A544520), Toggle Switch 15A, 28V 418164 $166.76
(Part No. 251663005) is an Alternative Part
Rubber cap for Toggle Switch (067037003) is an
9 Small Switch Protection Cap 241416000 $15.14
Alternative Part
Soldered in Part, Requires 2 Capacitor Ceramic
10 User Defined Set Switch - Motor Stop Switch 241502008 $134.69
1000PF 50V (A544520)
11 Decal for B-Section Round Boom for 4 Arm Boom 401799** $46.27
12 Decal for B-Section Round Boom for 5 Arm Boom 401801* $41.02
13 3-Axis Joystick 487160 $1,781.57
*Snap ring at the base holds knob in place.
14 Joystick Knob 466329 $23.78
** 4 Arm C-D Joystick. The knob is glued in.
15 Joystick Bellow 292129003 $44.01
16 Decal for A-Slew Section for 4 Arm Boom 292011001** $12.51
17 Decal for A-Slew Section for 5 Arm Boom 292014008* $21.31
18 Remote Handle Right Side, Includes Belt Loop 400952 $91.85
19 Remote Handle Left Side, Includes Belt Loop 400951 $91.85
20 Belt Loop 292461004 $3.33
21 Belt Loop Nut 043088005 $1.44
22 Decal for C-D Section for 4 Arm Boom 292010002** $1.73
23 Decal for D-E Section for 5 Arm Boom 292013009* $21.31
24 Blank Round Joystick Plate for 4 Arm Boom 401808** $34.44
25 Decal for C-Section Round Boom for 5 Arm Boom 401807* $44.67
26 2-Axis Joystick 487161 $1,529.28
27 Aluminum Roll Bar on Transmitter 292584004 $61.06
28 Tapered Aluminum Roll Bar Washers 293803001 $4.29
Includes Battery Compartment (495536),
29 Transmitter Lower Housing Ergonic A611340 $379.82
Soldered in Part
30 Battery Compartment Part of Transmitter Lower Housing (A611340) 495536 $76.90
10
2 2
1
3 4
7
2 2
1
3 4
2 BOOM PUMP
4 17-32 Receiver Cable Connector Insert 243705007 $14.29
5 900 MHz FL30 Antenna 406519 $96.34
6 Receiver for Roof Mount Antenna 900 MHz 434444 $220.80
7 Cable 3 meter 434447 $54.72
Reference silver label on radio
8 TC 240 Stud Mounted 2.4 GHz Focus Antenna A601590 $1,826.66
transmitter to see if TC240 is needed
Reference silver label on radio
9 TC 241 Stud Mounted 2.4 GHz Focus Antenna A617384 $895.41
transmitter to see if TC241 is needed
10 Neoprene Receiver Gasket 294934005 $2.50/meter
6 5
710
4
1
3 SHIP-AWAY KIT
LARGE LINE
3 SHIP-AWAY KIT
LARGE LINE
ProPART, a division of Putzmeister Americas Customer Support Group, offers a wide range of
competitor manufacturers and multi-vendor parts and accessories. These high-quality wear,
replacement and service parts provide you significant savings over the competition. ProPART
also offers special application parts that are developed by Putzmeister. A few examples are
listed below; for a full listing of available items, contact the Customer Support Group.
4.1 ADAPT-A-RAM
ITEM DESCRIPTION PART NUMBER SCHWING PART # PRICE
4 PROPA R T
Adapt-A-Ram 230 Piston Kit A530882 $300.00
Adapt-A-Ram 250 Piston Kit A530883 $350.00
Adapt-A-Ram 146mm with Hardware A528534 $75.00
4.2 PISTONS
ITEM DESCRIPTION PART NUMBER SCHWING PART # PRICE
Ram DN 230 A527240 10161634 $160.54
Ram DN 200 Pivot Style A527238 10007908 $149.50
Ram Flange Style DN 250 A527400 10161980 $234.01
Ram Flange Style DN 180 A531110 10161781 $127.40
4.4 FILTERS
ITEM DESCRIPTION PART NUMBER SCHWING PART # PRICE
Filter Element Paper 350 P25D A538889 10002989 $54.60
Filter Element 852-126 SM 10 A530792 10021810 $28.64
Filter Element HC 9800 FKT8H A534817 10072694 $52.59
Filter Element KVM45SX HC9600 A527585 10073397 $195.00
4.7 BUSHINGS/SEALS
ITEM DESCRIPTION PART NUMBER SCHWING PART # PRICE
Back-up Ring DN 210 A527209 10158880 $78.00
Bearing Bushing A531198 10025626 $95.23
Bearing Sealing A531200 10067810 $47.98
Bushing 56/D 45 x 45 A531202 10007772 $14.28
D 60/68 x 23 Material
Bushing A527249 10061077 $13.00
Sint-B50
Scraper 50 x 60 x 5 x 7 P 7-50x A531195 10002789 $1.72
Seal Cone A527250 10061076 $3.98
Support Bushing A527217 10018047 $119.39
5.1 BELTS
The Telebelt belt is made up of three layers as shown in the diagram below. The top layer is
the load carrying side. The middle layer (carcass), the tensile member of belt, is fabric ply. The
bottom layer is the non-load carying side.
5 T ELEBELT
Tracks perfectly without riding up off idlers
Troughs perfectly - even with 45 degree idlers
Resists stretching, tearing, fraying, impact, abrasion and cutting
Resists chemicals, rot, mildew and delamination
5.2 FILTER
ITEM DESCRIPTION PART NUMBER PRICE
Filter Element 10 Nominal, used with all Telebelts 222895006 $75.52
Filter Element 60 Absolute, used with all Telebelts 225519004 $208.56
Filter Element 25 Absolute, used with all Telebelts 228943004 $144.00
10 80 l/min dp=20 bar, used with
Filter Element 223192009 $68.57
all Telebelts
10 110 l/min dp>=50 bar, used with
Flter Element 273827007 $99.31
all Telebelts
LOW-PROFILE HOPPER
ROCK HOPPER
5.4 SKIRTS
Skirts act as a funnel to direct the flow of material from the feeder belt to the main conveyor.
Tunnel skirts are invaluable in ensuring the flow from the feeder through the transfer and onto the
main belt is smooth for more efficient material placement, a cleaner job site and easier cleanup.
5 T ELEBELT
Rear Skirt for Loader Hopper A320013 $38.26
and TB 130
Used on TB 80, TB 105, TB 110
Front Skirt for Loader Hopper A320019 $35.07
and TB 130
Rear Skirt for Hopper Used on TB 80, TB 105 and TB 130 A311956 $42.18
Used on TB 80, TB 105, TB 110
Side Skirt for Hopper A321173 $99.20
and TB 130
Rubber Side Skirt for Transition Hopper Used on TB 80 A322526 $103.24
Rear Sealing Rubber Skirt for
Used on TB 80 A322529 $24.19
Transition Hopper
Seal Rubber Side Panel for
Used on TB 110, TB 130 and TB 600 A321382 $233.84
Folding Hopper
Seal Rubber Outer End Panel for
Used on TB 110, TB 130 and TB 600 A321138 $30.90
Folding Hopper
Rubber Skirt for Transition Used on TB 110 A321437 $282.78
Rubber Skirt for Transition Used on TB 130 and TB 600 A322440 $364.08
Skirt for Transition Flap Used on TB 110 A321438 $325.16
Rubber Tunnel Skirt Used on TB 80 and TB 105 A311790 $133.20
Chute for Rubber Swivel Used on TB 105 A321198 $62.16
Skirt for Rubber Swivel Used on TB 105 A321632 $317.46
Cover for Rubber for Turret Used on TB 105 A321630 $240.18
For Arm 1 Tunnel, used on TB 110,
Rubber Apron Skirt A321217 $144.14
TB 130 and TB 600
Skirt For Arm 1 Tunnel, used on TB 110 A321452 $55.12
Feeder Skirt Wear Discharge Boot Used on all Telebelts A311824 $237.54
18", used on TB 80, TB 105, TB 110
Skirt Wear Discharge Boot A330748 $228.34
and TB 130
Rubber Turret Skirt Used on TB 110 A321530 $44.66
Used on TB 80, TB 110, TB 130 and
Apron Rubber for Feed Conveyor A322221 $35.50
TB 600
Feeder Scraper Skirt Used on TB 80, TB 110 and TB 130 A332672 $81.04
Apron Skirt Used on TB 80 A320195 $77.26
Apron Skirt Used on TB 105 A321008 $181.61
Apron Skirt Used on TB 110 A321621 $281.00
Apron Skirt Used on TB 600 and TB 200 A321727 $51.36
Used on TB 80, TB 105, TB 110 and
Head Scraper Skirt A331737 $93.04
TB 130
Rubber Apron Skirt Front, Arm 1, used on TB 130 A506995 $175.38
Rubber Apron Skirt Rear, Arm 1, used on TB 130 A506996 $154.64
5.5 ROLLERS
Using the right rollers in the correct position is very important to the life of the belts and the
overall performance of the Telebelt. The location and design of Putzmeister's rollers are a
product of years of experience and practical application.
ITEM DESCRIPTION PART NUMBER PRICE
18" U-Roller, used on TB 80, TB 105, TB 110
Roller Assembly A320090 $222.73
and TB 130
Hopper, used on TB 80, TB 105, TB 110 and
Roller A330537 $183.43
TB 130
V-Idler Assembly Used on TB 80, TB 105, TB 110 and TB 130 A383544 $146.34
Return Roller Used on TB 50 A381163 $21.14
18" Belt, used on TB 80, TB 105, TB 110,
Return Roller Assembly A383545 $79.78
TB 130 and TB 600
For A383545, Center Labyrinth Seal, used on
Roller Replacement Part A383562 $11.72
TB 80, TB 105, TB 110, TB 130 and TB 600
For A383545, Outer Labyrinth Seal, used on
Roller Replacement Part A383563 $5.85
TB 80, TB 105, TB 110, TB 130 and TB 600
For A321470, Inner Labyrinth Seal, used on
Roller Replacement Part A321643 $88.69
TB 80, TB 105, TB 110 and TB 130
For A321470, Outer Labyrinth Seal, used on
Roller Replacement Part A321644 $121.51
TB 80, TB 105, TB 110 and TB 130
For Return Roller 25", Used on TB 105,
Bushing A311732 $12.57
TB 110, TB 130 and TB 200
Transition U-Roller Assembly 18", used on TB 80, TB 110 and TB 130 A321068 $459.01
Transition U-Roller Assembly 18", used on TB 105 A320117 $440.38
V-Roller Assembly Transition Used on TB 110 A321541 $91.65
Pulley 5" with Double Ball Bearings Used on TB 80, TB 105, TB 110 and TB 130 A321470 $554.04
18", used on TB 80, TB 105, TB 110 and
Rear Roller Assembly A330731 $233.00
TB 130
3", used on TB 80, TB 105, TB 110 and
Roller Assembly A320081 $23.73
TB 130
Roller Assembly 5" x 2" Outer Diameter, used on all Telebelts A320082 $29.01
8.25" x 2" Outer Diameter, used on
Roller Assembly A320075 $30.76
all Telebelts
Roller Assembly Rear 24", used on TB 600 and TB 200 A330732 $177.60
Return Roller Assembly 24", used on TB 600 and TB 200 A383622 $129.81
9.57" for 8.25" Roller, used on TB 80, TB 105,
Shaft A320056 $9.69
TB 110 and TB 130
21.5" for 18" Roller, used on TB 80, TB 105
Shaft A320058 $17.97
and TB 130
For 19" Roller, used on TB 80, TB 105, TB 110
Triple Bearing A320078 $39.52
and TB 130
Bearing For Roller 2.5", used on TB 110 and TB 130 A320573 $79.56
Roller Cradle Tip Boom, used on TB 80, TB 110 and TB 130 A331394 $264.34
Roller Cradle Inner Mid, used on TB 80, TB 110 and TB 130 A331395 $216.46
Roller Cradle Outer Mid, used on TB 80, TB 110 and TB 130 A331396 $208.10
Feeder, used on TB 80, TB 105, TB 110 and
Bracket Roller A340077 $176.63
TB 130
95mm Inner Diameter, used on TB 105,
Bearing Roller A381721 $598.45
TB 110 and TB 200
5.6 SCRAPER
Why use a 16" Scraper Blade on an 18" Wide Belt?
Telebelts are equipped with crowned pulleys. Slightly crowned (tapered) pulleys allow
for easier adjustment when tracking or training the belt. These crowned pulleys leave
approximately one inch on each side of the belt that is not flat where an 18" wide scraper
would wear out the belt edges prematurely. With a properly tuned and running belt, the
material should never reach the outside of the belt so there should be no need to clean there.
5 T ELEBELT
ITEM DESCRIPTION PART NUMBER PRICE
For 18" Belt, used on TB 80, TB 105, TB 110 and
Head Scraper Blade 16" A310693 $115.59
TB 130
Head Scraper Skirt Used on TB 80, TB 105, TB 110 and TB 130 A331737 $93.04
Head and Feeder, used on TB 80, TB 105, TB 110
Scraper Assembly A330002 $414.17
and TB 130
Right-Hand, used on TB 80, TB 105, TB 110 and
Head Arm Scraper A320547 $60.00
TB 130
Left-Hand, used on TB 80, TB 105, TB 110 and
Head Arm Scraper A320545 $60.00
TB 130
Scraper Brush 18", used on all Telebelts with Chevron Belts A561837 $55.15
T-Handle Short, used on all Telebelts A310597 $24.91
Spring Scraper Conveyor Used on all Telebelts A380417 $15.29
Hair Pin Large D177" Wire, used on all Telebelts A380772 $0.50
Hair Pin Small, used on all Telebelts A380539 $0.50
Scraper Head Angle, used on all Telebelts A310244 $22.59
V-Scraper Assembly Used on TB 80, TB 110 and TB 130 A340227 $211.63
Feeder V-Scraper For A340227, used on TB 80, TB 110 and TB 130 A320551 $47.82
Scraper For A340227, used on TB 80, TB 110 and TB 130 A312410 $14.40
Feeder Scraper Assembly Used on TB 105 A331738 $367.86
Head Arm Scraper Right Hand for A331738, used on TB 105 A320136 $28.08
Head Arm Scraper Left Hand for A331738, used on TB 105 A320137 $68.96
Feeder V-Scraper Assembly 24" Belt, used on TB 600 and TB 200 A308055 $438.73
Scraper Blade 22" 24" Belt, used on TB 600 and TB 200 A321687 $212.31
5.8 REDUCERS
ITEM DESCRIPTION PART NUMBER PRICE
Reducer 8" Outlet Reducer, used on TB 80, TB 105, TB 110 and TB 130 A341023 $602.55
Trunk Rubber 8" x 15', used on TB 80, TB 105,
Reducer 8" Outlet A381734 $385.30
TB 110 and TB 130
Trunk Rubber Bulk by the Foot, used on TB 80,
Reducer 8" Outlet A380818 $23.46/ft
TB 105, TB 110 and TB 130
Reducer, used on TB 80, TB 105, TB 110, TB 130
Reducer 12" Outlet A341022 $628.19
and TB 600
Reducer 12" Outlet Reducer for 24" Belt, used on TB 600 A340785 $730.85
Trunk Rubber 12" x 15', used on TB 80, TB 105,
Reducer 12" Outlet A381735 $538.98
TB 110, TB 130 and TB 600
Trunk Rubber Bulk by the Foot, used on TB 80,
Reducer 12" Outlet A380819 $52.72/ft
TB 105, TB 110 and TB 130
Reducer 16" Outlet Reducer, used on TB 600 and TB 200 A340772 $635.92
Reducer 16" Outlet Trunk Rubber 16" x 15', used on TB 600 and TB 200 A383630 $811.44
Reducer 16" Outlet Trunk Rubber Bulk by the Foot, used on TB 600 A383532 $55.63/ft
5 T ELEBELT
Wire Rope Front, used on TB 110 and 130 A321525 $322.00
Wire Rope 9/16", used on TB 130 A320588 $2,571.99
Wire Rope Rear, used on TB 130 A320589 $357.01
Wire Rope Front, used on TB 130 A320590 $375.58
Wire Rope 1/8", used on TB 80, TB 105, TB 110 and TB 130 A382025 $0.50/foot
Sheave 8" Outer Diameter, used on TB 105 A381562 $100.54
Sheave 10" Outer Diameter, used on TB 105 A381563 $109.96
10" Outer Diameter, used on TB 110, TB 130,
Sheave A320572 $85.71
TB 600 and TB 200
8" Outer Diameter, used on TB 110, TB 130,
Sheave A320571 $53.03
TB 600 and TB 200
5 T ELEBELT
Shaft, used for 130ccm, 160ccm, 205ccm and
Seal Kit A320523 $38.19
395ccm Hydraulic Motors
5.16 HBC FOR TELEBELT TB RADIO REMOTE 12V 2.4GHZ (A602300) AND
TBS RADIO REMOTE 24V 2.4GHZ (A602301), RADIO SYSTEM TYPE 727
3 12 / 14 12 / 15 16 4 17 / 18
5 24
12 / 19
1 11 2
25
26
12 / 13 27
23 22
8 17 / 21 17 / 20 7 9 / 10
5.16 HBC FOR TELEBELT TB RADIO REMOTE 12V 2.4GHZ (A602300) AND
TBS RADIO REMOTE 24V 2.4GHZ (A602301), RADIO SYSTEM TYPE 727
ITEM # ITEM DESCRIPTION PART NUMBER PRICE
1 Left Handle Includes Belt Loop 400951 $91.85
2 Right Handle Includes Belt Loop 400952 $91.85
3 Aluminum Chamfered Washers for Roll Bar 293803001 $4.29
4 Aluminum Roll Bar 292584004 $61.06
5 T ELEBELT
5 Belt Function Sign A053140 $60.35
6 Main Belt Boom Function Sign A053141 $57.73
7 Feeder Belt Function Sign A053142 $50.02
8 Main and Feeder Control Function Sign A053139 $131.62
9 Belt Loop 292461004 $3.33
10 Belt Loop Nut 043088005 $1.44
11 Belt Speed Knob 255255008 $15.17
12 Large Switch Protection Cap 249520008 $33.98
13 Belt Switch Soldered in Part A370038 $114.37
14 Horn/Outrigger Switch Soldered in Part 277940003 $66.40
15 Feeder Transfer Switch Soldered in Part A370033 $113.23
16 E-Stop Bush Button Soldered in Part 241401002 $132.48
17 Small Switch Protection Cap Soldered in Part 241416000 $15.14
18 Transmitter Power Switch Soldered in Part 241415001 $84.10
19 Water Pump Switch Soldered in Part 243735006 $66.37
20 Boom Speed Select Switch Soldered in Part 292137008 $148.61
21 Motor Start/Stop and RPM +/- Switches Soldered in Part 241412004 $70.70
22 Lower Housing Transmitter Includes 495536 Battery Compartment 495537 $419.87
23 Battery Compartment 495536 $76.90
24 Z Axis Joystick 487160 $1,781.57
25 Main Raise and Lower Function Sign A053143 $55.10
26 Joystick Knob 466329 $23.78
27 Joystick Bellow 292129003 $44.01
5.17 RECEIVER FOR TELEBELT RADIO TB REMOTE 12V 2.4GHZ (A602300) AND
TBS RADIO REMOTE 24V 2.4GHZ (A602301), RADIO SYSTEM TYPE 727
2 2
1
3 4
5.17 RECEIVER FOR TELEBELT RADIO TB REMOTE 12V 2.4GHZ (A602300) AND
TBS RADIO REMOTE 24V 2.4GHZ (A602301), RADIO SYSTEM TYPE 727
ITEM # ITEM DESCRIPTION PART NUMBER PRICE
1 Receiver Cable for Connection Housing Includes 2 Receiver Cable Clips and Gasket 243707005 $34.88
2 Receiver Cable Clip 479296 $21.44
3 Connector Insert for Receiver Cable 243704008 $14.85
4 Connector Insert for Receiver Cable 243705007 $14.29
5 T ELEBELT
10 meter, used if the radio receiver is mounted
5 Antenna Extension Cable A622364 $343.66
inside the toolbox next to main control box
Please verify Antenna type by matching to the
6 TC 240 Focus Antenna A601590 $1,826.66
silver label on the bottom of radio transmitter
Please verify Antenna type by matching to the
7 TC 241 Focus Antenna A617384 $895.41
silver label on the bottom of radio transmitter
Please verify Antenna type by matching to the
8 TC 240 Magnet Mounted Focus Antenna A609466 $1,359.11
silver label on the bottom of radio transmitter
Please verify Antenna type by matching to the
9 TC 241 Magnet Mounted Focus Antenna A617385 $895.41
silver label on the bottom of radio transmitter
27 11 / 13 11 / 14 15 28 16 / 17
3 21
11 / 18
1 8 2
22
23
11 / 12 24
25 26
7 6 16 / 20 16 / 19 5 9 / 10
5 T ELEBELT
5 Feeder Belt Function Sign A053142 $50.02
6 Round Function Sign A053138 $383.07
7 Main and Feeder Control Function Sign A053139 $131.62
8 Belt Speed Knob 255255008 $15.17
9 Belt Loop 292461004 $3.33
10 Belt Loop Nut 043088005 $1.44
11 LG Switch Protection Cap 249520008 $33.98
12 Belt On/Off Switch Requires 2 pieces of Capacitor Ceramic A544520, soldered in component A370038 $114.37
13 Horn/Outrigger Switch Requires 2 pieces of Capacitor Ceramic A544520, soldered in component 277940003 $66.40
14 Feeder Transfer Switch Requires 2 pieces of Capacitor Ceramic A544520, soldered in component A370033 $113.23
15 E-Stop Push Button 241401002 $132.48
16 Small Switch Protection Cap 241416000 $15.14
17 Transmitter Power Switch 241504006 $124.74
18 Motor Stop/Water Pump Switch Requires 2 pieces of Capacitor Ceramic A544520, soldered in component 249520008 $33.98
19 User Defined/Rabbit Switch Requires 2 pieces of Capacitor Ceramic A544520, soldered in component 241503007 $131.14
20 RPM + / - Switch Requires 2 pieces of Capacitor Ceramic A544520, soldered in component 241502008 $134.69
21 3-Axis Joystick 291273002 $1,413.29
22 Main Belt Raise and Lower Function Sign A053143 $55.10
23 Joystick Knob 466329 $23.78
24 Joystick Bellow 292129003 $44.01
25 1 Piece Battery Compartment Soldered in component 479793 $112.96
26 Lower Transmitter Housing Soldered in component, includes 1 piece battery compartment (479793) 401275 $314.21
27 Aluminum Chamfered Washer for Roll Bar 293803001 $4.29
28 Aluminum Roll Bar 292584004 $61.06
9 8
2 2
1 5
3 4
5 T ELEBELT
4 Connector Insert For Receiver Cable 243705007 $14.29
5 900MHz FL30 Antenna 406519 $96.34
3 meter, used when Radio Receiver is mounted
6 Receiver Antenna Cable 434447 $54.72
in the truck cab
900 MHz, used when Radio Receiver is mounted
7 Receiver Antenna 434444 $220.80
in the truck cab
8 Receiver Antenna Port A053089 $52.32
9 Neoprene Receiver Gasket 294934005 $2.50/meter
6 5
710
4
1
6 SHIP-AWAY KIT
TELEBELT
6 SHIP-AWAY KIT
TELEBELT
7 PL AC ING BOOM
CUSTOM PARTS SOLUTIONS FOR YOUR SPECIFIC PROJECT NEED
Because each placing system is unique, we can compile a tailor-made list of parts to accommodate your exact configuration.
Our recommendations are designed for each placing boom individually, so feel free to contact us to discuss your options.
Contact Putzmeister's Customer Support Group at (800) 890-0269 or [email protected] to learn more.
Please have your serial number on hand.
7 11 / 12 13 8 11 / 14
5 17
21 11 / 15
1 22 18 2
19 9 / 10 19
20 20
24 23
11 / 16 3 /4
7 PL AC ING BOOM
4 Belt Loop Nut 043088005 $1.44
5 Decal for C-D Section 292010002 $1.73
6 Decal for A-Slew Boom 292011001 $12.51
7 Roll Bar Chamferred Washer 293803001 $4.29
8 Aluminum Roll Bar 292584004 $61.06
9 Large Switch Protection Cap 249520008 $33.98
10 Boom/Jack -- Snail/Rabbit Switches Soldered in part 418164 $166.76
11 Small Switch Protection Cap 241416000 $15.14
12 User Defined Set Switch Soldered in part 241502008 $134.69
13 E-Stop Button Soldered in part 241401002 $132.48
14 TX Power Switch Soldered in part 241415001 $84.10
15 Pump Switch/Horn Switch Soldered in part 241505005 $148.61
16 Motor Start/Stop Switch Soldered in part 241412004 $70.70
17 3-axis Joystick 487160 $1,781.57
18 Decal for B-Section 401799 $46.27
19 Joystick Knob Held in by snap ring base 466329 $23.78
20 Joystick Bellow 292129003 $44.01
21 2-axis Joystick 487161 $1,529.28
22 Blank Aluminum Function Sign 401808 $34.44
23 Lower Housing A611340 $379.82
24 1 Piece Battery Compartment 495536 $76.90
2 2
1
9
3 4
11
10
7 PL AC ING BOOM
4 17-32 Receiver Cable Connector Insert 243705007 $14.29
10 meter, Used if the radio receiver is mounted
5 Cable A622364 $343.66
inside of the toolbox next to main control
* Please verify antenna type by matching to the
6 TC 240 Mount Focus Antenna* A601590 $1,826.66
silver label on the bottom of radio transmitter
* Please verify antenna type by matching to the
7 TC 241 Mount Focus Antenna* A617384 $895.41
silver label on the bottom of radio transmitter
* Please verify antenna type by matching to the
8 TC 240 Magnet Mount Focus Antenna* A609466 $1,359.11
silver label on the bottom of radio transmitter
* Please verify antenna type by matching to the
9 TC 241 Magnet Mount Focus Antenna* A617385 $895.41
silver label on the bottom of radio transmitter
10 Battery Charger Cable 115V AC A534578 $32.29
11 Power Converter For battery charger A523734 $184.54
7 11 / 12 13 8 11 / 14
5 17
21 11 / 15
1 22 18 2
19 9 / 10 19
20 20
24 23
11 / 16 3 /4
7 PL AC ING BOOM
4 Belt Loop Nut 043088005 $1.44
5 Decal for C-D Section 292010002 $1.73
6 Decal for A-Slew Boom 292011001 $12.51
7 Roll Bar Chamferred Washer 293803001 $4.29
8 Aluminum Roll Bar 292584004 $61.06
9 Large Switch Protection Cap 249520008 $33.98
10 Boom/Jack -Snail/Rabbit Switches Soldered in part 418164 $166.76
11 Small Switch Protection Cap 241416000 $15.14
12 User Defined Set Switch Soldered in part 241502008 $134.69
13 E-Stop Button Soldered in part 241401002 $132.48
14 TX Power Switch Soldered in part 241504006 $124.74
15 Pump Switch/Horn Switch Soldered in part 241505005 $148.61
16 Motor Start/Stop Switch Soldered in part 241502008 $134.69
17 3-axis Joystick 291273002 $1,413.29
18 Decal for B-Section 401799 $46.27
19 Joystick Knob Held in by snap ring at base 466329 $23.78
20 Joystick Bellow 292129003 $44.01
21 2-axis Joystick 292116003 $1,529.09
22 Blank Aluminum Function Sign 401808 $34.44
23 Lower Housing Soldered in part 401275 $314.21
24 1 Piece Battery Compartment Soldered in part 479793 $112.96
8 9
10
7
2 2
1
11
3 4
6 5
7 PL AC ING BOOM
710
4
1
8 B SA T R A ILER PUMP
PARTS FOR BSA TRAILER PUMPS
Putzmeister BSA Trailer Pumps deliver superb, powerful performance over a long lifespan. They provide smooth and reliable pumping,
superior durability, unbeatable flexibility and exceptional convenience to meet the needs of even your most demanding job.
Extend the life of your machine with our thorough selection of genuine parts. Between the engine, pump, hydraulics, electrical
components and wear parts, we've got the assets you need, no matter the model.
8 B SA T R A ILER PUMP
Solenoid Coil 12V NG6 Common 267378009 $154.42
12VDC 3000RPM with Plug
Vibrator Common 459826 $677.92
Fc=100KG
Hopper Grate Switch 230V 4A Special Common 452208 $136.00
Key, Switch Complete With 2 Keys Without EGD A052722 $40.90
Engine Gauge RPM Without EGD A052484 $295.22
Engine Temperature Gauge 120-300F Without EGD A052939 $202.34
Relay 12V Changeover, Black Without EGD 065033009 $21.20
Relay 12V Mini 111 Without EGD 066638005 $15.65
Relay 12V Stepping Without EGD 278494008 $93.73
Relay 12V K238 Without EGD 247108008 $43.28
Diode Zener Without EGD 454588 $1.79
Display Deutz Without EGD 471007 $1,356.10
Display EGD With EGD 528072 $1,573.89
Relay 12V 8A K97 With EGD 602154 $145.12
Relay 12V 30/50A SPDT with Diode With EGD A628363 $24.02
Relay 12V 70A SPNO with Resistor With EGD A628364 $29.61
Relay 12V 12A SPDT with Diode With EGD A628365 $32.89
Wear Parts
Delivery Cylinder D200mm x 1400mm 240112004 $2,143.07
Delivery Piston Seal D200mm 080372004 $152.42
Delivery Piston Guide Ring D200mm x 180mm x 40mm 080794006 $46.34
S-Valve S2015 251341000 $4,563.55
Thrust Ring D200mm x 220 mounted without Spacer 252898002 $56.96
Wear Ring ND200ZI220 DURO22 251031006 $163.60
Spectacle Wear Plate ND200/260 540 DURO22 229488005 $734.86
Bearing Flange D60mm open with O-Ring 242572008 $102.43
Mixer Shaft Center D45mm x 880mm x 840mm 264020004 $161.06
Mixer Shaft End for Hopper RS 905/907 60mm 275587002 $224.63
Washer D9mm x 55mm x 12mm 055916000 $4.70
Mixer Paddle Left hand for Hopper RS 905A 441540 $129.73
Mixer Paddle Right hand for Hopper RS 905A 441541 $129.73
Rubber Buffer For Hopper Grate 432235 $21.93
Rubber Buffer D40mm x 30mm M8mm x 23mm 002257000 $2.40
Round Cord D15mm NBR70 233915001 $40.42/meter
8 B SA T R A ILER PUMP
Solenoid Coil 12V NG6 Common 267378009 $154.42
Solenoid Coil 12V NG10 Common 245363007 $375.89
Replacement Fan for
12V Common A519887 $391.84
Hydraulic Oil Cooler
12VDC 3000RPM with Plug
Vibrator Common 459826 $677.92
Fc=100KG
Hopper Grate Switch 230V 4A Special Common 452208 $136.00
Key, Switch Complete With 2 Keys Without EGD A052722 $40.90
Engine Gauge RPM Without EGD A052484 $295.22
Engine Temperature Gauge 120-300F Without EGD A052939 $202.34
Relay 12V Changeover, Black Without EGD 065033009 $21.20
Relay 12V Mini 111 Without EGD 066638005 $15.65
Relay 12V Stepping Without EGD 278494008 $93.73
Relay 12V K238 Without EGD 247108008 $43.28
Diode Zener Without EGD 454588 $1.79
Display Deutz Without EGD 471007 $1,356.10
Display EGD With EGD 528072 $1,573.89
Relay 12V 8A K97 With EGD 602154 $145.12
Relay 12V 30/50A SPDT with Diode With EGD A628363 $24.02
Relay 12V 70A SPNO with Resistor With EGD A628364 $29.61
Relay 12V 12A SPDT with Diode With EGD A628365 $32.89
Wear Parts
Delivery Cylinder D200mm x 1400mm 240112004 $2,143.07
Delivery Piston Seal D200mm 080372004 $152.42
Delivery Piston Guide Ring D200mm x 180mm x 40mm 080794006 $46.34
S-Valve S2015 251341000 $4,563.55
Thrust Ring D200mm x 220mm mounted without Spacer 252898002 $56.96
Wear Ring ND200ZI220 DURO22 251031006 $163.60
Spectacle Wear Plate ND200/260 540 DURO22 229488005 $734.86
Bearing Flange D60mm open with O-Ring 242572008 $102.43
Mixer Shaft Center D45mm x 880mm x 840mm 264020004 $161.06
Mixer Shaft End for Hopper RS 905/907 60mm 275587002 $224.63
Washer D9mm x 55mm x 12mm 055916000 $4.70
Mixer Paddle Left hand for Hopper RS 905A 441540 $129.73
Mixer Paddle Right hand for Hopper RS 905A 441541 $129.73
Rubber Buffer For Hopper Grate 432235 $21.93
Rubber Buffer D40mm x 30mm M8mm x 23mm 002257000 $2.40
Round Cord D15mm NBR70 233915001 $40.42/meter
8 B SA T R A ILER PUMP
Vibrator 24VDC 3000RPM 532745 $562.50
Hopper Grate Switch 230V 4A Special 452208 $136.00
Ignition Switch 295760003 $85.76
Relay 24V 20/30A with Resistor 269463006 $20.80
Relay 24V 8A 274147003 $12.08
Relay 24V 30/50A 065034008 $11.60
Display EGD 439338 $1,916.19
Wear Parts
Delivery Cylinder D200mm x 2100mm 022051008 $3,589.76
Delivery Piston Seal D200mm 080372004 $152.42
Delivery Piston Guide Ring D200mm x 180mm x 40mm 080794006 $46.34
Wear Parts Hopper
S-Valve S2015 513375 $4,034.79
D200mm x 220mm mounted without
Thrust Ring 252898002 $56.96
Spacer
Wear Ring Carbide ND200ZI220 531240 $1,163.74
Clamping Plate Carbide 275608004 $630.78
Wear Insert Carbide ND200/260 485385 $1,294.15
Flange D60 for Agitator Mount 484731 $294.71
Bushing 60mm x 65mm x 40mm 222484006 $8.99
Rubber Disc 140mm x 56mm x 8mm 242574006 $3.32
Lip Seal Ring 60mm x 70mm x 12mm 065345001 $7.52
O-Ring 65mm x 4mm NBR70 016323001 $5.38
Mixer Shaft Center for Hopper RS905 60mm 243189005 $231.55
Mixer Shaft End for Hopper RS 905/907 60mm 275587002 $224.63
Washer D9mm x 55mm x 12mm 055916000 $4.70
Conveying Screw Left hand for Hopper RS 905 239952000 $699.26
Conveying Screw Right hand for Hopper RS 905 239953009 $699.26
Rubber Buffer For Hopper Grate 432235 $21.93
Rubber Buffer 40mm x 30mm NBR60 042587002 $2.91
Round Cord D15mm NBR70 233915001 $40.42/meter
Radio Remote
Radio Kit For BSA with EPS A570852 $4,772.71
8 B SA T R A ILER PUMP
Fan for Hydraulic Oil Cooler 24V 283589005 $219.02
Vibrator 24VDC 3000RPM 532745 $562.50
Transponder RFID Switch 531793 $870.40
Hopper Grate Switch RFID Actuator 534958 $159.71
Ignition Switch 295760003 $85.76
Relay 24V 20/30A with Resistor 269463006 $20.80
Relay 24V 8A 274147003 $12.08
Relay 24V 10/20A 065034008 $11.60
Display EGD 439338 $1,916.19
Wear Parts
Delivery Cylinder D200mm x 2100mm 255591005 $3,237.03
Delivery Piston Seal D200mm 080372004 $152.42
Delivery Piston Guide Ring D200mm x 180mm x 40mm 080794006 $46.34
Wear Parts Hopper
S-Valve S2015 513375 $4,034.79
S-Valve Shaft Bearing D90mm with Wear Sleeve 274893001 $544.83
D200mm x 220mm mounted without
Thrust Ring 252898002 $56.96
Spacer
Wear Ring Carbide ND200ZI220 531240 $1,163.74
Clamping Plate Carbide 275608004 $630.78
Wear Insert Carbide ND200/260 485385 $1,294.15
Bearing Flange Closed 203848001 $65.50
40.7mm x 64.5mm x 40mm with
Bushing 202791007 $25.31
Groove
Rubber Disc 140mm x 36mm x 8mm NBR 210304004 $8.36
Mixer Shaft Center for Hopper RS905 60mm 243189005 $231.55
Mixer Shaft End for Hopper RS 905/907 60mm 275587002 $224.63
Washer D9mm x 55mm x 12mm 055916000 $4.70
Conveying Screw Left hand for Hopper RS 905 239952000 $699.26
Conveying Screw Right hand for Hopper RS 905 239953009 $699.26
Rubber Buffer For Hopper Grate 432235 $21.93
Rubber Buffer 40mm x 30mm NBR60 042587002 $2.91
Round Cord D15mm NBR70 233915001 $40.42/meter
Hopper Door For RS 400, RS 600, RS 900 Hoppers 242334000 $625.73
Radio Remote
Radio Kit For BSA with EPS A570852 $4,772.71
8 B SA T R A ILER PUMP
Fan for Hydraulic Oil Cooler 24V 283589005 $219.02
Vibrator 24VDC 3000RPM 532745 $562.50
Transponder RFID Switch 531793 $870.40
Hopper Grate Switch RFID Actuator 534958 $159.71
Ignition Switch 295760003 $85.76
Relay 24V 20/30A with Resistor 269463006 $20.80
Relay 24V 8A 274147003 $12.08
Display EGD 439338 $1,916.19
Wear Parts
Delivery Cylinder D200mm x 2100mm 255591005 $3,237.03
Delivery Piston Seal D200mm 080372004 $152.42
Delivery Piston Guide Ring D200mm x 180mm x 40mm 080794006 $46.34
Wear Parts Hopper
S-Valve S1812D9 274869006 $4,144.80
S-Valve Shaft Bearing D90mm with Wear Sleeve 274893001 $544.83
Thrust Ring Mounted without Spacer Disc 249304004 $99.14
Wear Ring DN180 Carbide 269759008 $1,250.62
Clamping Plate Carbide 275604008 $873.47
Wear Insert ND200/260 Carbide 509425 $1,074.11
Bearing Flange 484731 $294.71
Bushing 60mm x 65mm x 40mm with Groove 222484006 $8.99
Rubber Disc 140mm x 56mm x 8mm NBR 242574006 $3.32
Mixer Shaft Center for Hopper RS 905 60mm 243189005 $231.55
Mixer Shaft End for Hopper RS 905/907 60mm 275587002 $224.63
Washer D9mm x 55mm x 12mm 055916000 $4.70
Conveying Screw Left hand for Hopper RS 905 239952000 $699.26
Conveying Screw Right hand for Hopper RS 905 239953009 $699.26
Rubber Buffer For Hopper Grate 042587002 $2.91
Rubber Buffer 40mm x 30mm NBR60 432235 $21.93
Round Cord D15mm NBR70 233915001 $40.42/meter
Hopper Door For RS 400, RS 600, RS 900 Hoppers 242334000 $625.73
Radio Remote
Radio Kit For BSA with EPS A570852 $4,772.71
9.6 TK 40
ITEM DESCRIPTION PART NUMBER PRICE
Engine
Fuel Filter Water Element Deutz TD2011L04i A950162 $38.98
Oil Filter Deutz TD2011L04i AT318922 $18.33
Air Filter Element Deutz TD2011L04i A950173 $86.91
Air Filter Element Deutz TD2011L04i A950174 $99.14
Elbow Exhaust Turbo Deutz TD2011L04i A553861 $135.94
Gasket Exhaust Turbo Deutz TD2011L04i A553862 $13.41
Rain Cap Exhaust 2.5" A950030 $42.82
Muffler Kit Deutz TD2011L04i A950063 $812.86
Fuel Cap Diesel with Gauge A017047 $29.89
Throttle Control Cable 83" long AT317547 $125.46
Pumps
Hydraulic Pump - Main HA10VO71 A012029 $2,768.32
Hydraulic Pump - Main K3VL80 (Alternate) A012061 $2,952.58
Hydraulic Pump - Accumulator/ Agitator R 11/8 SAE A 9T AZP A013024 $797.38
Hydraulic Components
Valve Flow Control AT311936 $394.69
Bladder Kit Hydac with Seal Set For Accumulator AT311944 AT311945 $285.28
Seal Kit For Plunger Cylinder D160mm x 60mm A262840008SK $393.91
Filter Element Beta Synthetic AT311660 $86.87
Filler Breather Cap AT311937 $57.34
Oil Level Gauge with Thermometer AT311934 $104.83
Thermometer For AT311934 AT312763 $62.04
Pressure Gauge 3000 psi AT312777 $51.58
Pressure Gauge 6000 psi AT312776 $51.94
Pressure Gauge 43 psi Bypass 1/8"NPT A041362 $29.47
Set of Seals For Agitator Motor 502156 $145.95
9.6 TK 40
ITEM DESCRIPTION INFORMATION PART NUMBER PRICE
Electrical
Proximity Switch M12mm x 1mm 10-32VDC Common 270321001 $357.77
Harness Emergency Stroke Change Common A052274 $223.42
9.7 TK 50
ITEM DESCRIPTION PART NUMBER PRICE
Engine
Oil Filter Deutz TCD2012L042V(m) A950166 $35.30
Fuel Filter Deutz TCD2012L042V(m) A950169 $29.89
Fuel Filter Element Deutz TCD2012L042V(m) A950093 $86.50
Air Filter Element, Primary Deutz TCD2012L042V(m) A950154 $115.49
Air Filter Element, Secondary Deutz TCD2012L042V(m) A950167 $64.26
Rain Cap Air Filter Deutz TCD2012L042V(m) A950158 $41.60
Muffler Deutz TCD2012L042V(m) A950104 $559.29
Elbow Exhaust Stack 3" 85 A508698 $93.37
Fuel Cap Diesel with Gauge A017047 $29.89
Throttle Control Cable 80" long A016006 $124.57
Pumps
Hydraulic Pump - Main HA10VO100 A012031 $3,781.06
Hydraulic Pump - Accumulator/ Agitator R 11 SAE A 9T AZP A013023 $381.79
Hydraulic Components
Valve Flow Control AT311936 $394.69
Bladder Kit Hydac with Seal Set For Accumulator AT311944 AT311945 $285.28
Seal Kit For Plunger Cylinder D160mm x 60mm A262840008SK $393.91
Filter Element Beta Synthetic AT311660 $86.87
Filler Breather Cap AT311937 $57.34
Oil Level Gauge with Thermometer AT311934 $104.83
Thermometer For AT311934 AT312763 $62.04
Pressure Gauge 3000 psi AT312777 $51.58
Pressure Gauge 6000 psi AT312776 $51.94
Pressure Gauge 43 psi Bypass 1/8"NPT A041362 $29.47
Set of Seals For Agitator Motor 502156 $145.95
9.7 TK 50
ITEM DESCRIPTION INFORMATION PART NUMBER PRICE
Electrical
Proximity Switch M12mm x 1mm 10-32VDC Common 270321001 $357.77
Harness Emergency Stroke Change Common A052274 $223.42
9.8 TK 60 HP
ITEM DESCRIPTION PART NUMBER PRICE
Engine
Fuel Filter Deutz TCD2012L042V A950170 $148.38
Oil Filter Deutz TCD2012L042V A950166 $35.30
Fuel Filter Water Element Deutz TCD2012L042V A950172 $269.63
Air Filter Element, Primary Deutz TCD2012L042V A950154 $115.49
Air Filter Element, Secondary Deutz TCD2012L042V A950167 $64.26
Muffler Deutz TCD2012L042V A950104 $559.29
Elbow Exhaust Stack 3" 85 A508698 $93.37
Rain Cap Air Filter Deutz TCD2012L042V A950158 $41.60
Fuel Cap Diesel with Gauge A017047 $29.89
Pumps
Hydraulic Pump - Main K3VL140 A012068 $5,230.33
Hydraulic Pump - Accumulator/ Agitator R 11/8 SAE A 9T AZP A013024 $797.38
Hydraulic Components
Valve Flow Control AT311936 $394.69
Bladder Kit Hydac with Seal Set For Accumulator AT311944 AT311945 $285.28
Seal Kit For Plunger Cylinder D160mm x 60mm A262840008SK $393.91
Filter Element Beta Synthetic AT311660 $86.87
Filler Breather Cap 5 psi A029188 $44.32
Oil Level Gauge with Thermometer AT311934 $104.83
Thermometer For AT311934 AT312763 $62.04
Pressure Gauge 3000 psi AT312777 $51.58
Pressure Gauge 6000 psi AT312776 $51.94
Pressure Gauge 43 psi Bypass 1/8"NPT A041362 $29.47
Set of Seals For Agitator Motor 502156 $145.95
9.8 TK 60 HP
ITEM DESCRIPTION INFORMATION PART NUMBER PRICE
Electrical
Proximity Switch M12mm x 1mm 10-32VDC Common 270321001 $357.77
Harness Emergency Stroke Change Common A052274 $223.42
9.9 TK 70
ITEM DESCRIPTION PART NUMBER PRICE
Engine
Oil Filter Deutz TCD2012L042V (m) A950166 $35.30
Fuel Filter Deutz TCD2012L042V (m) A950169 $29.89
Fuel Filter Element, Primary Deutz TCD2012L042V (m) A950093 $86.50
Air Filter Element, Secondary Deutz TCD2012L042V (m) A950154 $115.49
Air Filter Element Deutz TCD2012L042V (m) A950167 $64.26
Rain Cap Air Filter Deutz TCD2012L042V (m) A950158 $41.60
Muffler Deutz TCD2012L042V (m) A950104 $559.29
Elbow Exhaust Stack 3" 95 A508698 $93.37
Fuel Cap Diesel with Gauge A017047 $29.89
Throttle Control Cable 80" long A016006 $124.57
Pumps
Hydraulic Pump - Main K3VL140 A012067 $6,200.03
Hydraulic Pump - Accumulator/ Agitator R 11/8 SAE A 9T AZP A013024 $797.38
Hydraulic Components
Valve Flow Control AT311936 $394.69
Bladder Kit Hydac with Seal Set For Accumulator AT311944 AT311945 $285.28
Seal Kit For Plunger Cylinder D160mm x 60mm A262840008SK $393.91
Filter Element Beta Synthetic AT311660 $86.87
Filler Breather Cap 5 psi A029188 $44.32
Oil Level Gauge with Thermometer AT311934 $104.83
Thermometer For AT311934 AT312763 $62.04
Pressure Gauge 3000 psi AT312777 $51.58
Pressure Gauge 6000 psi AT312776 $51.94
Pressure Gauge 43PSI Bypass 1/8"NPT A041362 $29.47
Set of Seals For Agitator Motor 502156 $145.95
9.9 TK 70
ITEM DESCRIPTION INFORMATION PART NUMBER PRICE
Electrical
Proximity Switch M12mm x 1mm 10-32VDC Common 270321001 $357.77
Harness Emergency Stroke Change Common A052274 $223.42
Putzmeister's original brass nozzle body includes a brass ell, 3/8-inch (10mm) globe valve,
brass water ring, nut and tail piece. The standard round threads are the same as hose
10 SHOTC RE T E
couplings and nozzle tips which allow complete interchangeability.
Putzmeister's lightweight Swivel Nozzle Body includes zinc/aluminum alloy casting with
straight pipe nipple for water line, 3/8-inch (10mm) globe valve and brass water ring.
The body fits on swivel couplings and uses the same water rings and nozzle tips as the
Putzmeister Brass Nozzle Bodies.
The dry-process Double Bubble Nozzle Tip provides excellent wetting by to restriction and
expansion chambers. This nozzle tip can be bent at a 45 angle by the nozzleman for close
shooting and holds material in a close pattern while reducing rebound. Its adapter fits into
nozzle body sizes 1- through 1-5/8-inches (25 through 41mm).
Putzmeister's cast aluminum Hamm Nozzle Tips are manufactured with pure gum rubber liners
and are the most widely used for all types of dry-process shotcrete work. The 2-inch (51mm)
tip fits 2-inch (51mm) nozzle body.
Dry-process Spirolet Nozzle Tips are made with a red abrasion-resistant urethane one-piece
nozzle tip with rifling inside. This produces the most concentrated pattern on the surface of any
nozzle tip. The 1-1/4-inch (32mm) and 1-3/8-inch (35mm) tips fit 1-through 1-5/8-inches
(25 through 41mm) nozzle bodies. The 2-inch (51mm) tip fits the Ridley body.
Putzmeister offers special tapered brass tips with pure gum rubber liners. The 1/2-inch
(13mm) tips are used for wet sandblasting and the 1-inch (25mm) tapered tips are popular
for refractory work and are also sold threaded on the discharge end for pipe lance extension.
These tips fit 1-1/4-through 1-5/8-inches (32 through 41mm), nozzle bodies only.
10 SHOTC RE T E
1" (25mm) Long with Threaded Outlet AST23567 $45.07 AST23110 $12.79
Ideal for use when pre-dampening isn't practical, a 30-inch (762 mm) or longer hose extension
between nozzle body and nozzle tip allows for more complete wetting and material mixing.
This nozzle normally has a Hamm tip and nozzle but others will fit the same threads. Certain
materials require even more wetting than the single nozzle body hydro-mix.
Various combinations of one or two nozzle bodies are employed, either close-coupled or as far
as 10 feet (3m) apart. Occasionally, the second nozzle body is used for liquid admixtures. Alloy
nozzle bodies and 2-inch (51mm) sizes are available. The longer version shows water valve
extension close to the nozzle and nozzle body farther back, for additional wetting.
SIZE HYDRO-MIX SIZE COMPLETE ASSEMBLY PART PRICE
1-1/4" (32mm) 30" (762mm) AST23741 $374.31
1-1/2" (38mm) 30" (762mm) AST23743 $519.19
1-1/2" (38mm) Swivel Body 30" (762mm) AST23755 $546.50
1-1/2" (38mm) Vesuvius Special 30" (762mm) AST76500 $756.42
1-1/2" (38mm) Aluminum Swivel Body 96" (2,438mm) AST76011 $906.91
1-1/2" (38mm) Brass APG Body 96" (2,438mm) AST76012 $1,121.30
1-5/8" (41mm) 30" (762mm) AST23744 $527.05
2" (51mm) 30" (762mm) AST23745 $388.53
2" (51mm) 96" (2,438mm) AST76010 $546.96
Putzmeister's unique dry-process Concrete Placing Head allows you to turn a dry-process
gunning system into a wet-process placing system. Installed after the nozzle body, it has a
series of baffles and spiral blades which dissipate the air velocity and allow wet mix to flow
out the end. It can also be used as a conveying head to place anything from sand to 1-inch
(25mm) size aggregate. The threaded end of the placing head couples to the nozzle body.
MODEL 500
HOSE SIZE PRICE MAIN BODY PART PRICE BAFFLE PLATE PART PRICE WEDGE PART PRICE
COMPLETE PART
1-1/2" and 1-5/8"
AST23747 $783.80 AST23109 $468.42 AST23103 $101.81 AST23102 $4.04
(38mm and 41mm)
2" (51mm) AST23753 $846.69 AST23109 $468.42 AST23103 $101.81 AST23102 $4.04
Putzmeister's dry-process 90 Nozzle is ideal for tight quarters. Its high strength aluminum
alloy nozzle body comes complete with a water ring, 3/8-inch (10mm) globe valve, nut and tail
piece. The 90 Nozzle's tip is aluminum and the liner is rubber.
ITEM PART NUMBER PRICE
Nozzle Body Part AST23587 $297.52
Water Ring Part AST23586 $54.23
3/8" Globe Valve Part AST70069 $19.74
Nozzle Tip Part AST23584 $141.66
Nozzle Liner Part AST23585 $16.21
Ell Part AST23549 $5.88
Tail Piece Part AST23550 $16.61
Complete Assembly Part AST23722 $573.27
1-1/4" Hose Fitting Part AST23267 $85.94
1/2" Hose Fitting Part AST23254 $213.52
A standard for more than 85 years, Putzmeister's Brass Hose Couplings use rounded threads for
ease of installation and compact design to avoid catching when a hose is pulled around a job site.
ITEM PART NUMBER PRICE
Female Half Parts
1" (25mm) AST23513 $92.40
1-1/4" (32mm) AST23517 $59.70
10 SHOTC RE T E
1-1/2" (38mm) AST23519 $80.16
1-5/8" (41mm) AST23521 $59.74
Male Half Parts
1"(25mm) AST23514 $61.87
1-1/4" (32mm) AST23518 $61.87
1-1/2" (38mm) AST23520 $61.87
1-5/8" (41mm) AST23522 $89.07
Coupling Parts
1-1/4" (32mm) AST23702 $142.83
Putzmeister's Swivel Hose Couplings are a popular coupling choice. They offer a union-style
swivel nut and male and female sleeves made from strong, lightweight zinc/aluminum alloy.
The Swivel Hose Couplings are not available for 1-inch (25mm) hose.
ITEM PART NUMBER PRICE
Female Half Parts
1-1/4" (32mm) AST23203 $29.02
1-1/2" (38mm) AST23204 $40.18
1-5/8" (41mm) AST23205 $34.77
2" (51mm) AST23853 $12.48
Male Half Parts
1-1/4" (32mm) AST23200 $51.17
1-1/2" (38mm) AST23201 $42.25
1-5/8" (41mm) AST23202 $51.17
2" (51mm) AST23852 $15.65
Swivel Nut Parts
1-1/4" (32mm) AST23206 $61.87
1-1/2" (38mm) AST23206 $61.87
1-5/8" (41mm) AST23206 $61.87
2" (51mm) AST23850 $13.99
Coupling Assembly Part
1-1/4" (32mm) AST23770 $149.23
1-1/2" (38mm) AST23771 $145.01
1-5/8" (41mm) AST23772 $122.84
2" (51mm) AST23866 $80.81
Putzmeister's Flanged Couplings have a snap coupling and gasket that complete the
connection. Rotary guns like the Piccola and GRH-610 feature a flanged outlet.
ITEM FLANGED HOSE END PART SNAP COUPLING WITH GASKET PART GASKET PART PRICE
1" (25mm) AST23633 2" (51mm) coupling, AST23128 2" (51mm) gasket, AST23129 $44.44
1-1/4" (32mm) AST23634 3" (76mm) coupling, AST23631 3" (76mm) gasket, AST23632 $63.27
1-1/2" (38mm) AST23636 3" (76mm) coupling, AST23631 3" (76mm) gasket, AST23632 $62.38
1-5/8" (41mm) AST23637 3" (76mm) coupling, AST23631 3" (76mm) gasket, AST23632 $84.69
2" (51mm) AST23630 3" (76mm) coupling, AST23631 3" (76mm) gasket, AST23632 $40.85
2-1/2" (64mm) AST23627 4" (102mm) coupling, AST23625 4" (102) gasket, AST23624 $84.11
Putzmeister's dry-process Air and Water Hoses are high-pressure hoses with fabric braided
construction, neoprene tube and red cover. The 2-inch (51mm) bull air hose is industrial
grade and steel braided.
ITEM PART NUMBER PRICE
1/2" x 50' (13mm x 15m) Water - NPT Threads AST23507 $105.78
1/2" x 50' (13mm x 15m) - Accelerator Hose AST23701 $225.89
3/4" x 50' (19mm x 15m) - 2-lug Chicago AST23508 $109.45
1-1/2" x 50' (38mm x 15m) Air - Spud AST23511 $537.78
2" x 25' (51mm x 8m) bull Air - Spud AST23647 $505.56
2" x 50' (51mm x 15m) bull Air - Spud AST23657 $936.13
Putzmeister Shotcrete Nozzle Tips come in a variety of sizes for your shotcrete application needs.
10 SHOTC RE T E
1-1/2" (38mm) Nozzle Tip (Hard) AST23687R $36.30
1-1/2" (38mm) Seal Kit for Acme Nozzle AST23673 $9.99
1-5/8" (41mm) HP Tip (fits Meyco 3" (65mm)) AST76718 $85.91
2" (51mm) Nozzle Tip (Soft) AST23681 $24.86
2" (51mm) Nozzle Tip (Hard) AST23674 $24.86
2" (51mm) Seal Kit for Acme Nozzle AST23676 $9.97
2" (51mm) Meyco Shotcrete Nozzle Tip AST50003 $276.50
Worm Clamp for 2" (51mm) Acme AST23309 $2.15
ACME WITH
ACCEL VALVE
Putzmeister's wet-process Shotcrete Nozzles have air rings that offer you maximum air volume
to break up material and instantaneously generate high velocity. Shotcrete Nozzles can also be
plumbed for chemical dosing into the air flow.
ITEM END PART PRICE
1" (25mm) Shotcrete Nozzle Assembly - AST50700 $303.70
1-1/2" (38mm) Shotcrete Nozzle with accel valve (Acme) HD AST23707 $345.83 ACME
1-1/2" (38mm) Shotcrete Nozzle without Accel Valve (Acme) HD AST23709 $312.47
2" (51mm) Shotcrete Nozzle (Acme) HD AST23725 $359.53
2" (51mm) Shotcrete Nozzle with Accel Valve (Acme) HD AST23729 $369.99
The Putzmeister Browning and Finishing Nozzles are for use with Tommy Gun A3, S5 Series and Big
Blue PVT-710 mortar machines. These wet-process nozzle assemblies withstand demanding conditions.
ITEM END PART PRICE
S5 GH and EV 1" (25 mm) Finishing (fireproofing units) Nozzle Assembly A126110 $165.58
S5 EV 1" (25 mm) Finishing Remote Control AT135723 $309.77
S5 EV 1" (25 mm) Finishing Nozzle Assembly A126110 $165.58
A3 1" (25 mm) Finishing Remote Control AT108285 $221.74
A3 1" (25 mm) Finishing Nozzle Assembly A126110 $165.58
A3 1-" (32 mm) Browning Nozzle Assembly A126111 $169.31
Nozzle Assembly
PTV 1-" (32 mm) Browning AT136475 $381.84
w/Remote
Flexible Mortar Nozzle 20 M/M 001330009 $1.90
Flexible Mortar Nozzle 18 MM 001329007 $6.85
Wet-process Mortar Hose from Putzmeister is ideal for use with pumpable premixed dry mortars,
plaster, site mixes, and more.
TECHNICAL INFORMATION
Putzmeister's wet-process Kleber Premium Hose is the highest quality, steel-reinforced discharge hose
available on the market today. Its high abrasion resistance gives extended service life and extreme flexibility
provides easy handling. The hose is constructed of a robust structure to withstand heavy compressive loads
and guarantee maximum safety. This hose is recommended for shotcrete and nozzling applications.
ITEM END PART PRICE
1-1/2" x 25' (38mm x 8m) HD-HD AST23650 $748.23
10 SHOTC RE T E
1-1/2" x 50 (38mm x 15m) HD-HD AST23934 $974.92
2" x 10' (51mm x 3m) HD-HD AST23688 $559.91
2" x 25' (51mm x 8m) HD-HD AST23161 $893.07
2" x 50' (51mm x 15m) HD-HD AST23155 $1,646.50
2-1/2" x 25' (64mm x 8m) HD-HD AST23133 $1,442.29
KLEBER
* Contact factory for additional Kleber Premium Hose sizes.
** Putzmeister recommends the use of Hevi-Duty ends for longer WORKING PRESSURE BURST PRESSURE MANUFACTURER MINIMUM
SIZE*
service life and safety when pumping at high pressures. (PSI) AR 4:1 SQ FT** (OBSERVED) BURST PRESSURE
Working pressure is based on minimum burst pressure values 1-1/2" (38mm) 750 psi (52 bar) 2,750 psi (190 bar) 2,200 psi (152 bar)
per manufacturers specification. The appropriate high pressure 2" (51mm) 600 psi (41 bar) 2,725 psi (188 bar) 1,850 psi (128 bar)
2-1/2" x 25' (64mm x 8m) HD-HD A579268 $754.80 1-1/2" (38mm) 875 psi (60 bar) 2,650 psi (183 bar)
2-1/2" x 50' (64mm x 15m) HD-HD A579269 $1,217.88 2" (51mm) 1,232 psi (85 bar) 2,900 psi (200 bar)
3" x 10' (76mm x 3m) HD-HD A579270 $653.33 2-1/2" (64mm) 1,232 psi (85 bar) 2,900 psi (200 bar)
3" x 25' (76mm x 8m) HD-HD A579273 $991.44 3" (76mm) 1,232 psi (85 bar) 2,900 psi (200 bar)
4" x 10' (102mm x 3m) HD-HD A579280 $817.14 4" (102mm) 1,232 psi (85 bar) 2,900 psi (200 bar)
5" x 10' (127mm x 3m) HD-HD A579285 $983.28 5" (127mm) 1,232 psi (85 bar) 2,900 psi (200 bar)
Putzmeister's wet-process Steel Pipeline is available in 2 and 3-inch (51 and 76mm) inside
diameters, with Heavy-Duty (raised) ends in 11 gauge steel. Available in 5- and 10-foot
(2 and 3m) lengths, the pipe and tube bends can be supplied in any degree of angle, various
wall thicknesses and internal diameter sizes from 2 through 5 inches (51 through 127mm).
Reducing elbows and bends with attached brackets are available for special applications.
ITEM DESCRIPTION END PART PRICE
2" x 10' (51mm x 3m) Straight HD-HD A527369 $117.96
10 SHOTC RE T E
2" x 45 (51mm x 45) Elbow 48" (1,219mm) radius HD-HD A531775 $272.86
2" x 90 (51mm x 90) Elbow 48" (1,219mm) radius HD-HD A531774 $336.22
3" x 10' (76mm x 3m) Straight HD-HD A527371 $130.00
3" x 45 (76mm x 45) Elbow 16" (406mm) radius HD-HD A531785 $296.02
3" x 45 (76mm x 45) Elbow 48" (1,219mm) radius HD-HD A531783 $431.82
3" x 90 (76mm x 90) Elbow 16" (406mm) radius HD-HD AST23177 $260.18
3" x 90 (76mm x 90) Elbow 48" (1,219mm) radius HD-HD AST23334 $596.82
4" x 10' (102mm x 3m) Straight HD-HD A529074 $102.34
4" x 45 (102mm x 45) Elbow 16" (406mm) radius HD-HD A529069 $459.80
A part of Putzmeister's Special Accessory line, the Y Reducer, Y Pipeline and Hammer Valve are
all strong and long lasting.
Adapters are a necessity on the job site, allowing you to join dissimilar end types. Putzmeister
offers adapters from 1-1/2 through 3-inches (38 through 76mm) for all common end types.
Compact and light, they make setup easy and fast.
ITEM END PART PRICE
1-1/2" (38mm) HD - Female NPT AST23656 $91.82
1-1/2" (38mm) HD - Male NPT AST23651 $74.93
2" (51mm) HD - Female NPT AT305430 $63.52
2" (51mm) HD - Male NPT AST76337 $74.08
2-1/2" (64mm) HD - Female NPT AST23899 $91.67
2-1/2" (64mm) HD - Male NPT AST23280 $97.49
Swivel Joint 2" (51mm) Male NPT AST23272 $245.00
Weld-on ends are a critical link in the concrete delivery system. Putzmeister offers numerous
types of ends in Heavy-Duty, Metric, Male/Female and Swivel configurations. Each one is
machined on computer-controlled equipment from quality carbon steels.
ITEM END PART PRICE
1-1/2" (38mm) HD AST23008 $40.36
2" (51mm) HD A527361 $32.84
2-1/2" (64mm) HD A527364 $36.30
3" (76mm) HD A527365 $36.30
4" (102mm) HD 524054 $29.70
5" (127mm) HD 524035 $31.25
When joining your concrete piping system, protect your investment and your workers with
field-proven Snap Couplings and Gaskets. Swivel couplings, specialty couplings, gaskets and
replacement hardware for all couplings are also available.
10 SHOTC RE T E
SIZE END CLAMP ONLY PART PRICE GASKET ONLY PART PRICE SAFETY PIN PART PRICE
1-1/2" (38mm) HD AST23730 $54.08 AST23731 $7.59 AST23235 $1.95
2" (51mm) HD A531762 $47.84 A527010 $2.33 A581279 $2.12
2-1/2" (64mm) HD A531764 $49.20 A527009 $2.45 A581279 $2.12
3" (76mm) HD A522621 $46.47 A527008 $2.47 A581278 $2.12
4" (102mm) HD A531766 $56.04 A526533 $3.00 A581278 $2.12
5" (127mm) HD A531767 $77.52 A522711 $3.55 A581278 $2.12
SIZE END CLAMP ONLY PART PRICE GASKET ONLY PART PRICE SAFETY PIN PART PRICE
2" (51mm) HD A531768 $49.20 A527010 $2.33 A581279 $2.12
2-1/2" (64mm) HD A547997 $50.57 A527009 $2.45 A581279 $2.12
3" (76mm) HD A522620 $51.06 A527008 $2.47 A581278 $2.12
4" (102mm) HD A523211 $55.43 A526533 $3.00 A581278 $2.12
5" (127mm) HD A522619 $58.77 A522711 $3.55 A581278 $2.12
10 SHOTC RE T E
Bronze Ring AT138799 $34.32
Oiler Felt AT317844 $2.56
Ring and Felt Holder AT138801 $24.51
O-Ring Special 1/2 x 5 AT311268 $9.45
Oiler Plate AT138808 $99.12
O-Ring 3/32 x 11/16 AT311060 $1.44
KLEEN-KRETE
Kleen-Krete Efflorescence Cleaner is a highly effective cleaner for Primary and Secondary
efflorescence removal. It is a non-toxic, environmentally safe cleaner.
KLEEN KOTE
Kleen Kote is a water-based industrial release that is V.O.C. compliant. It helps prevent asphalt,
concrete, dirt and other debris from sticking to treated equipment, forms, hand tools and trucks.
Kleen Kote is an innovative release that deposits a very thin film causing the surface to become
virtually non-stick. Kleen Kote is environmentally safe and does not contain solvents or phosphates.
SLICK-WILLIE
Slick-Willie is a dry, powdered pump primer and pumping aid. Conveniently packaged in
8-ounce (0.24L) bags, Slick-Willie is specially formulated to provide the concrete pumper with
an economical replacement for expensive bagged cement primers and grout primer slurries.
As a concrete pumping aid, Slick-Willie is a top performer that is easy to use. By reducing line
pressure, Slick-Willie enables the placement of hard to pump mixes and increases the range
of pumpability. Environmentally safe and compatible with all conventional concrete materials,
Slick-Willie contains no bentonite, cementites, soaps or air entraining agents.
PRO-PRIME
Putzmeister Pro-Prime enhances the pumping process with much longer system runs
while facilitating lower line pressures and decreasing wear on equipment. This patented
non-alkaline formula is environmentally conscious and handles difficult mixes with ease.
It only takes five minutes to mix, hydrates faster and will not dry out concrete.
PRIME-A-PAC
Americas original concrete pump primer, Prime-A-Pac is the first choice among line pumpers
for its oatmeal-like consistency. Prime-A-Pac works best on long runs of rubber hose and
difficult set-ups. Its Bentonite clay base is excellent for refractory applications.
Putzmeister provides cleanout accessories designed to provide safe, effective cleaning of your
system at the end of the pour. Sponge balls, go-devils, catchers and cleanout caps are also
available. It's important to pay special attention to all safety instructions regarding cleanout
procedures. Larger cleanout accessories are also available.
10 SHOTC RE T E
1-1/2" (38 mm) Cleanout Assembly AST23906 $221.18
1-3/4" (45 mm) Medium Sponge Ball 065044001 $4.54
2" (51 mm) Medium Sponge Ball 000212005 $3.98
2" (51 mm) Cleanout Assembly AST23792 $191.01
2-1/2" (64 mm) Soft Sponge Ball AST23734 $9.79
2-1/2" (64 mm) Hard Sponge Ball 000246000 $5.90
3" (76 mm) Soft Sponge Ball 422531 $5.47
3" (76 mm) Cleanout Assembly AST23794 $226.37
4" (102 mm) Medium Sponge Ball 016091003 $8.30
SPEC I A L AC C E S SORIE S
4" (102 mm) Cleanout Assembly AST23922 $251.13
DRY-PROCESS
10.38 COMMUNICATION SET AND KIT WET-PROCESS
Rugged headsets allow hands-off communication between operator and nozzleman. Packaged
in its own compact carrying case, the Putzmeister Communication Kit includes two headsets,
two adapter cords and one 50 foot (15m) jumper cord.
Top quality, American-made shotcrete finishing rods are designed to give long service in all
types of shotcrete work. Lightweight and durable, Putzmeister's Shotcrete Rods have a wooden
handle attached to an aluminum extrusion that has a spring steel cutting blade attached.
ITEM TYPE PART PRICE
24" (610mm) Magnesium A618665 $98.00
24" (610mm) Wood AST76482 $120.32
36" (914mm) Wood AST76483 $150.25
48" (1,219mm) Magnesium AST76214 $208.13
48" (1,219mm) Wood AST76484 $203.66
Specially designed for hot patching in furnaces, Putzmeister's Republic Hot Gunning Nozzle
has lightweight steel tubing which comes in two pieces and is 10 feet (3m) long. The water
ring is 18 inches (457mm) from the outlet with water flow controlled by the nozzleman and fits
directly on the hose.
10 SHOTC RE T E
1/4" (6mm) Water Valve AST70115 $34.22
Adapter to Hose AST23618 $62.40
Tip Section Only AST23603 $169.39
48" (1,219mm) Assembly AST23671A $440.12
SPEC I A L AC C E S SORIE S
10.42 16-HOLE SPECIAL WATER RING DRY-PROCESS
Putzmeister's 16-Hole Special Water Rings are ideal when using materials like insulating
constables that require a higher water content.
Putzmeister offers male and female standard rounded threads, iron pipe threads for hot
gunning lances or coupling hoses and pipe. The brass Funnel Flange Adapter (AST23307)
couples a swivel hose to N or S guns and fits hose sizes 1-1/4 through 1-5/8 inches
(32 through 41mm).
Putzmeister's A10 Chemical/Accelerant Dosing Pump handles abrasive fluids with little
wear and provides high levels of volumetric accuracy for sampling, transfer and metering
applications. The A20 Chemical/Accelerant Dosing Pump has no valves or glands where
crystals can build up and clog the pump. Its absence of product slip in the hose provides 100
percent volumetric efficiency.
A10 A20
Part Number CF CF
Maximum Output 0-25 gal/ hr (0-95L/hr) 0-120 gal/hr (0-454L/hr)
Maximum Pressure 116 psi (8 bar) 116 psi (8 bar)
Power Air, electric or hydraulic Air, electric or hydraulic
Mounting Portable stand or hard mount to PM equipment Portable stand or hard mount to PM equipment
A20
Contact the parts department for pricing
Putzmeister's air powered Water Booster Pumps work on a reciprocating differential area piston
principle. The water pressure can be varied from 0-500 psi (0-34.5 bar) depending on the air
pressure regulator setting.
GBP-300 GBP-500
Part Number AST70248 AST70216
Price $4,468.22 $3,198.36
GBP-300 Maximum Output 20 gpm (76 lpm) 10.6 gpm (40 lpm)
Minimum Air Pressure 20 psi (1 bar) 20 psi (1 bar)
Maximum Air Consumption 80 ft/min (2.27m/min) 80 ft/ min (2.27 m/ min)
Length 24" (610mm) 24" (610mm)
Width 13" (330mm) 13" (330mm)
Height 12" (305mm) 12" (305mm)
Weight (approximate) 56 lbs (25 kg) 56 lbs (25 kg)
10 SHOTC RE T E
Funnel Flange, 1-1/4" AST20447 $121.72 AST20447 $121.72 -
Funnel Flange, 1-3/8" AST20448 $152.00 AST20448 $152.00 -
Funnel Flange, 1-1/2" AST20448 $152.00 AST20448 $152.00 -
Funnel Flange, 1-5/8" AST20454 $201.66 AST20454 $201.66
Funnel Flange, 2" AST20455 $147.14 AST20455 $147.14
Cone Valve Gasket AST20451 $12.92 AST20451 $12.92 AST20451 $12.92
Air Pressure Gage, 1000 PSI, 4 MP AST20461 $31.06 AST20461 $31.06 AST20461 $31.06
Outlet Valve Washer AST20471 $1.44 AST20471 $1.44 AST20471 $1.44
PUMP S
10.47 N-GUN COMPRESSIBLE TUBE VALVE
The exhaust valve allows rapid opening and closing by means of an easily lever. The lever
actuates a rubber ball that compresses a rubber liner which completely blocks air flow.
Since the valve is self-cleaning, full flow can always be maintained even underthe most dirty
and dusty conditions. This valve was specially designed for use with abrasive carrying streams.
10 SHOTC RE T E
Outlet Spout, 1.50" ID AST76383 $454.59
Outlet Spout, 2" ID AST76387 $262.16
PUMP S
12 Round Hole Friction Disc AST27096 $103.98
12 Pie Shaped Hole Rotor AST27093 $1,773.38
12 Pie Shaped Hole Friction Disc AST27097 $156.89
12 Round Hole Half Rotor AST27073 $798.00
Spacer, Half Rotor AST27075 $989.10
12 Pie Shaped Half Rotor AST27076 $1,107.23
9 Round Hole Rotor AST27091 $1,098.50
9 Round Hole Friction Disc AST27095 $123.19
11 REFERENCE
MATERIAL
11 REFERENCE
MATERIAL
11 REFERENC E M AT ERIA L S
SERV IC E SC HOOL
CLASSROOM LESSONS YOU CAN TAKE TO THE FIELD
We want to make sure you get the most from your Putzmeister equipment.
Con t ac t the Pu t zmeis ter Cus tomer Suppor t Group w i th any ques tions
ei ther by e -mail ser v iceschool @ pu t z am.com or call ( 8 0 0 ) 89 0 - 0 2 69.
Significantly less deflection The Steady End Hose helps reduce the risk of injury when placing concrete with
Risk of injury minimized booms. A wealth of experience gained in the field led to further development and
improvement to the Steady End Hose.
Smoother work at the end hose
Less wear Previously, a concrete end hose responded to uncontrolled changes in pressure
in the concrete (caused by air pockets or the release of a blockage) with violent
sideways movement. With the new, stabilized Steady End Hose, this unforeseeable
deflection, which in certain circumstances may pose a risk of injury, is substantially
STEADY END HOSE PART NUMBER reduced. The improved design of the reinforcing fabric minimizes the risk of injury
and carries out concrete distribution in a way that protects the hose man. At the
125 / 5.5" 3m 480550
same time Putzmeister has improved the wear behavior.
125 / 5.5" 4m 480549
100 / 4.5" 3m 480548
100 / 4.5" 4m 476899 ACCESSORIES VARIANTS:
SAFE, CLEAN, STEADY END HOSE
11 REFERENC E M AT ERIA L S
EQV END HOSE SHU TOFF VA LV E
THE EQV END HOSE SHUTOFF FOR CLEAN CONCRETING:
VALVE STOPS THE CONCRETE
FLOW IMMEDIATELY. Same valve for DN 125 and DN 100
Simple and robust
No mess, no spraying. The end hose is
Closes reliably with pneumatic pressure*
squeezed together to interrupt or stop the
flow of concrete. This is done with such Flexible positioning along the hose
force that dripping is completely eliminated. No metal parts, minimizes the risk of injury
Entirely free of metal parts which could
become a hazard, it also requires very little Easily interchangeable with current valves
installation work. Internal diameter: 180mm, which means that it can
be pulled over the spout on the boom tip
* The pneumatic EQV end hose shutoff valve is connected to an existing air system at the end of the boom
(operating pressure 3-4 bar). If your machine has yet to be fitted with this air system, contact Putzmeister
Customer Support before ordering the pneumatic EQV end hose shutoff valve. We can offer you low-cost
retrofitting.
Its often the little things that make life and work easier. This
was precisely our aim when we developed accessories for the end
hose. The end result is many useful details, which we are certain
you will no longer want to do without.
Use a 6' 7" (2m) delivery hose and 6' 7" (2m) end hose instead of a 13' 1"
(4m) end hose
11 REFERENC E M AT ERIA L S
Replace only 6' 7" (2m) end hose (approx. 20kg)
Protective bell covers the coupling to prevent injuries
End piece spout is optional. Use with spout for extensions
(observe operating instructions for your pump) or with Pin Pour
Ideal for narrow formwork, can be used with plastic pipe extension
For end hose DN 125
Fitting is quick and easy, without use of tools: Simply slide the net over
the hose and secure to a suitable suspension point.
Their ease of use and versatility will make them an indispensable accessory
on all your construction sites.
Twenty years of experience have gone into these particularly robust and long-life
hard metal wear parts. They have been continuously developed and optimised
for extreme applications in long-range and high-rise pumping of concrete (e.g.
Burj Khalifa). The result is three versions of carbide spectacle wear plates
available today. They are guaranteed to withstand any stress because they are
made in Germany using hard metal. A newcomer to Putzmeisters powerful team
11 REFERENC E M AT ERIA L S
is the compact spectacle wear plate, manufactured completely from carbide.
This makes it not just significantly easier and quicker to replace than 3-part
spectacle plates, but also has a long service life. It is an effective means for 1) Compact version
reducing your wear and maintenance costs. The new compact spectacle plate from Putzmeister
consists a basic steel body with a 5mm thick carbide
wear layer. It has a service life which is up to 4 times
Different qualities for optimum cost-benefit ratio longer than the DURO 22 standard spectacle wear plate.
Maintenance costs
DURO 22
SPEC TAC LE WE A R PL AT E S
2) Carbide insert socket
Insert ring consisting of basic steel body with brazed
carbide segments
Carbide
Carbide
replacement interval
THRUST RING NBR 249304.004 252898.002 261123.001 Suitable for practically all fields
WEAR RING DURO 22 251231.000 251031.006 261122.002 406927 of application in the concrete
a more cost-effective Hole pattern 540 mm Hole pattern 570 mm pumping sector
alternative: ECOLINE (1HLS/16HLS/20H
403094 only)
SPECTACLE DURO 22 234559.000 229488.005 532597 531499
WEAR PLATE a more cost-effective Hole pattern 540 mm Hole pattern 570 mm
alternative: ECOLINE
403095
* Fitting instructions for hard faced spectacle wear plates available on request (document no. 063414)
Parts made of wear-resistant casting have a decisive advantage: they The heavy-duty casting version
consist of one material throughout. This makes them free of cracks and is used mainly at PSP in process
means that they have little contact surface for penetrating particles. Their engineering, and for concrete
minimal susceptibility to blast jet wear makes them ideal for pumping thin applications in stationary concrete
mediums and/ or where not very abrasive material is being pumped under pumps with S-Valve only.
11 REFERENC E M AT ERIA L S
high pressure.
Because it has been alloyed with certain elements, this special heavy-duty
casting displays higher wear resistance.
SPEC TAC LE WE A R PL AT E S
Insert sockets Kidney shaped insert complete component made of wear-resistant casting
made entirely using heavy-duty casting
Be familiar with the instructions in the Operators Manual. Move the boom into the proper position for prime out.
Remember to set the parking brake, this gives power to the Position Boom in Z- or A-frame configuration depending
Power Take Off (PTO) Switch. on your jobsite conditions.
Engage the PTO. Select high range and the correct gear Engine Revolutions Per Minute (RPM) must be higher
for pumping. than 900 RPM.
Set Remote/Local switch on control box to proper position. Switch on the pump. If pump does not turn on,
double check above steps.
Switch the remote control E-Stop up, then power on.
Reset the emergency stop circuit, honk the horn. The operator's manual is your best resource in getting to know
your Putzmeister Boom Pump quickly, and to take advantage of
Fully extend the outriggers to the locked position. If equipped all of its features.
with One Sided Support (OSS) System, set the outriggers and
test the system according to the operators manual.
11 REFERENC E M AT ERIA L S
Functions you will need :
Test for DC Voltage
Test for Amperage
Test Resistance ( Ohms)
Provide accurate voltage readings to the Putzmeister ser vice technicians when
T E S T LIGH T S A ND BA D GROUNDS
calling for suppor t.
Disconnect On/Off
switch switch
Power Load
source
FILTER MAINTENANCE
Filter maintenance is vital to the longevity of your concrete pump and Telebelt.
The pictures show what needs to be checked to make sure the unit is
operating to specification :
Needle in green, filter is clean.
Needle in the red, filter is plugged or oil is too cold to pump.
In cold weather do not operate until the needle is in the green.
The vacuum gauge has a vent on top. If the vent is plugged it will create a
false reading.
On Telebelts the suction gauge might be displaying oil tank pressure.
Telebelt TB 105s and TB 110's have air pressure to feed the pumps, these
gauges read dif ferently, but are indicating the same information about the
status of the filter.
Having the wrong plunger set ting can cause major failure of the
hydraulic pump.
11 REFERENC E M AT ERIA L S
leng th of filters, because some
studs are not adjustable. Check the
par ts pages for correct dimension.
Adjustable st yle is a stud bolt with
a lock nut. The end of the stud
is what pushes the plunger open.
Pictured with the filter removed.
Apply this information to ser vice on
your unit and consult the Customer
Suppor t Group to confirm the
specification for your individual
pump.
F ILT ER M A IN T EN A NC E
Adjustment shown here
(1-11)
0 14
11, 12, 13
1/4
1 17 346mm = 13.62 inches
6, 9, 11, 12, 13 With a 1/2mm tolerance
0.5mm = 0.0196 inches
1 1/2
20 10
? 1 1/2 9
1
16 15 5
2
8
4
18
19 7
(8-10)
21
10
11
12 1
13 (2-10)
2
20
6
11, 12, 13
These are for different Micron filters. 3
1.5 In North American we only use 10 Micron
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Suction filter
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DO DON'T
Do change the water in the water box after every pour. Dont ever put hands or tools inside the water box with
This allows you to look for grey slurry passing the pistons the motor running due to the danger of serious injury.
as evidence of worn piston heads. It also allows you to
monitor for leaking drive cylinder packings. Dont leave water box cover loose or removed after
service maintenance (see photo).
Do always mount the water box cover with the mount bolt.
Do not leave it removed or loose after maintenance. Dont add soap to the water box. This washes the oil film
from the drive cylinder rods and will wear out the drive
Do inspect Dog-Bone bolts for tightness. Dog-Bone bolts cylinder chevron seals faster.
must be secured with stainless steel tie wire. Never use
normal steel baling wire. Dont leave water in the water box overnight if there is
danger of freezing.
Do change the water on long pours to help cooling the
hydraulic system. Water box water is considered 30%
of the cooling system for hydraulic oil, oil coolers are
approximately 70%.
11 REFERENC E M AT ERIA L S
Do not leave the bat ter y dormant for long periods of time. We recommend
using the bat ter y at least once ever y two or three weeks.
Preven t the Memor y Ef fec t
Keep the bat ter y healthy by fully charging and then fully discharging
it at least once ever y two or three weeks.
B a t ter y S tor age
If you dont plan on using the bat ter y for a month or more, store it in a
clean, dr y, cool place away from heat and metal objects. NiCd, NiMh and
Li-Ion bat teries will self-discharge during storage.
BAT T ERY C A RE T IP S
No tice
Use only manufacturer supplied
bat teries for reliable and safe
operation.
11 REFERENC E M AT ERIA L S
ERGONIC GR A PHIC DISPL AY ( EGD )
These values should only be used if no other values are specified in the
XX relevant sections of the Operator's Manual or in spare par t sheets.
SW The tables below give the maximum tightening torques in Nm for a friction
factor tot = 0.14, for a lightly-oiled or lightly-greased thread.
All tightening torques are multiplied by a factor of 1.1 for bolts with cement
S W = W id th acros s fla t s in the thread.
X . X . = Gr ade 8.8, 10.9, 12.9
11 REFERENC E M AT ERIA L S
12 S 59 (80) wrench available, tighten the
15 L 52 (70) joint until you clearly feel an
increase in the force is required.
16 S 96 (130)
You must replace flared screwed
18 L 89 (120) joints if leakage continues af ter
20 S 184 (250) being tightened to the maximum
25 S 295 (400) permit ted torque values.
30 S 369 (500)
38 S 590 (800)
For any questions, the Putzmeister Shipping Department is able to help you Monday Friday,
8:00 a.m. 5:00 p.m. (CST), at (800) 890-0269.
Standard UPS Ground and FedEx Ground orders take 24 hours for processing.
Standard freight shipments may require additional time depending on the size of the order.
All dealer stocking orders will be processed and shipped within 5 business days of the
placed order.
Every attempt to place an order before 3:00 p.m. and ship out the same day will be made,
but a No Guarantee condition applies.
Orders placed after 3:00 p.m. (CST) should be requested to ship Next Day Air, or the order
may ship the next business day.
UPS and FedEx pick-ups occur at 5:00 p.m. (CST) and LTL Freight carriers require prior
scheduling notice.
If you have special shipping requirements, please notify your Parts Sales Representative at the
time the order is placed. Our team will make every effort to meet your requirements.
Name Company
Address
4. PARTS CLAIMED All non-Putzmeister parts or authorized repairs claimed below MUST be accompanied by a copy of the invoice.
5. REASON FOR CLAIM DESCRIBE IN DETAIL. Provide additional details on separate page.
Return to: E-mail: [email protected] Please contact PMA's Customer Support Group Putzmeister America, Inc.
Fax: (262) 321-6803 with questions at (800) 890-0269 1733 90th Street, Sturtevant, WI 53177
IMPORTANT! Fill in all areas on this report! Failure to complete or falsification of any data contained herein will automatically constitute a denial of this claim.
3. REASON FOR RETURN DESCRIBE IN DETAIL. Provide additional details on separate page.
Return to: E-mail: [email protected] Please contact PMA's Customer Support Group Putzmeister America, Inc.
Fax: (262) 321-6802 with questions at (800) 890-0269 1733 90th Street, Sturtevant, WI 53177
PUTZMEISTER HOUSTON
121 Genadena St.
Houston, TX 77034
PHONE (713) 589-8781
TOLL-FREE (866) 297-8965
FAX (713) 589-8591
PUTZMEISTER MEXICO
Nefertem 3102
Parque Industrial Kalos Guadelupe-Aeropuerto
Guadalupe, Nuevo Leon 67197
Mexico
PHONE 52 (81) 153-47730
PUTZMEISTER BRAZIL
Estrada Municipal do Ming
1407 - Parque Rio Abaixo
Atibaia, SP Brazil, 12952-720
PHONE 55 (114) 416-6200
FAX 55 (114) 416-6203