Funai TVCR-2104 PDF
Funai TVCR-2104 PDF
Funai TVCR-2104 PDF
PAL
PAL SECAM
TVCR-A2104/TVCR-B2104/
TVCR-C2104/TVCR-D2104/
TVCR-A2104T/TVCR-B2104T/
TVCR-C2104T/TVCR-D2104T/
TVCR-A2104TG
Sec. 1: Main Section
I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I CBAs
I Exploded Views
I Parts List
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Preparation for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
Mechanical Trouble Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-7
Schematic Diagrams / CBAs and Test Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
IC Pin Function Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
Cabinet Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
Packing Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-3
Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1
SPECIFICATIONS
*Mode---------SP mode unless otherwise specified
*Test input terminal
<Except Tuner>-------------Video input (1Vp-p)
Audio input (-10dB)
<Tuner>-----------------------Ant. input (80dBV) Video: 87.5% mod.(BG/DK), 80.0% mod.(I)
Audio: 30kHz div (1kHz Sin)
<DEFLECTION>
Description Condition Unit Nominal Limit
Vertical % 10
3. High Voltage kV 25
<VCR>
Description Condition Unit Nominal Limit
<TUNER>
Description Condition Unit Nominal Limit
1. Video S/N dB 45 40
2. Audio S/N (W/LPF) dB 43 40
1-1-1 T6700SP
<AUDIO>
All items are measured across 8 resistor at speaker output terminal.
Description Condition Unit Nominal Limit
Note: Nominal specifications represent the design specifications. All units should be able to approximate these.
Some will exceed and some may drop slightly below these specifications. Limit specifications represent the abso-
lute worst condition that still might be considered acceptable. In no case should a unit fail to meet limit specifica-
tions.
<TV NORM, TUNER SENSIVITY, RECEPTIVE TV CHANNELS>
Model TV Norm Tuner Sensivity Receptive TV Channels
PAL
NOM: VHF 46dBV / UHF 47dBV
MAX: VHF 53dBV / UHF 56dBV E2 - E12, E21 - E69,
TVCR-D2104
PAL/SECAM-BG/DK S01 - S03, Z+1, Z+2,
TVCR-D2104T SECAM S1 - S41, gap2, R1 - R12
NOM: VHF 47dBV / UHF 47dBV
MAX: VHF 54dBV / UHF 57dBV
1-1-2 T6700SP
IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical
codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally
important to implement the following precautions when a set is being serviced.
Safety Precautions for TV Circuit age current tester or a metering system that com-
plies with American National Standards Institute
1. Before returning an instrument to the custom- (ANSI) C101.1 Leakage Current for Appliances
er, always make a safety check of the entire instru- and Underwriters Laboratories (UL) 1410, (50.7).
ment, including, but not limited to, the following With the instrument AC switch first in the on posi-
items: tion and then in the off position, measure from a
a. Be sure that no built-in protective devices are de- known earth ground (metal water pipe, conduit,
fective and have been defeated during servicing. etc.) to all exposed metal parts of the instrument
(1) Protective shields are provided on this chassis (antennas, handle brackets, metal cabinet, screw
to protect both the technician and the customer. heads, metallic overlays, control shafts, etc.), es-
Correctly replace all missing protective shields, in- pecially any exposed metal parts that offer an elec-
cluding any removed for servicing convenience. trical return path to the chassis. Any current
(2) When reinstalling the chassis and/or other as- measured must not exceed 0.5 milli-ampere. Re-
sembly in the cabinet, be sure to put back in place verse the instrument power cord plug in the outlet
all protective devices, including but not limited to, and repeat the test.
nonmetallic control knobs, insulating fishpapers,
adjustment and compartment covers/shields, and
isolation resistor/capacitor networks. Do not oper- READING SHOULD
NOT BE ABOVE 0.5 mA
ate this instrument or permit it to be operated
without all protective devices correctly in- LEAKAGE
stalled and functioning. Servicers who defeat DEVICE CURRENT
safety features or fail to perform safety checks BEING TESTER
may be liable for any resulting damage. TESTED
b. Be sure that there are no cabinet openings through TEST ALL EXPOSED
METAL SURFACES
which an adult or child might be able to insert their
fingers and contact a hazardous voltage. Such
openings include, but are not limited to, (1) spac-
ing between the picture tube and the cabinet ALSO TEST WITH
mask, (2) excessively wide cabinet ventilation PLUG REVERSED
slots, and (3) an improperly fitted and/or incorrectly USING AC
secured cabinet back cover. ADAPTER PLUG EARTH
AS REQUIRED GROUND
c. Antenna Cold Check - With the instrument AC
plug removed from any AC source, connect an
electrical jumper across the two AC plug prongs. ANY MEASUREMENTS NOT WITHIN THE LIMITS
Place the instrument AC switch in the on position. SPECIFIED HEREIN INDICATE A POTENTIAL
Connect one lead of an ohmmeter to the AC plug SHOCK HAZARD THAT MUST BE ELIMINATED
prongs tied together and touch the other ohmme- BEFORE RETURNING THE INSTRUMENT TO
ter lead in turn to each tuner antenna input ex- THE CUSTOMER OR BEFORE CONNECTING
posed terminal screw and, if applicable, to the THE ANTENNA OR ACCESSORIES.
coaxial connector. If the measured resistance is e. X-Radiation and High Voltage Limits - Because
less than 1.0 megohm or greater than 5.2 mego- the picture tube is the primary potential source of
hm, an abnormality exists that must be corrected X-radiation in solid-state TV receivers, it is special-
before the instrument is returned to the customer. ly constructed to prohibit X-radiation emissions.
Repeat this test with the instrument AC switch in For continued X-radiation protection, the replace-
the off position. ment picture tube must be the same type as the
d. Leakage Current Hot Check - With the instru- original. Also, because the picture tube shields
ment completely reassembled, plug the AC line and mounting hardware perform an X-radiation
cord directly into a 120V AC outlet. (Do not use an protection function, they must be correctly in place.
isolation transformer during this test.) Use a leak- High voltage must be measured each time servic-
1-2-1 T6600SFTY
ing is performed that involves B+, horizontal de- earth ground. If a voltage reading in excess of 1.0V
flection or high voltage. Correct operation of the is obtained, remove and reinsert the AC power
X-radiation protection circuits also must be recon- plug in the opposite polarity and again measure
firmed each time they are serviced. (X-radiation the voltage potential between the chassis and a
protection circuits also may be called "horizontal known earth ground.
disable" or "hold down.") Read and apply the high b. Some TV receiver chassis normally have 85V
voltage limits and, if the chassis is so equipped, AC(RMS) between chassis and earth ground re-
the X-radiation protection circuit specifications giv- gardless of the AC plug polarity. This chassis can
en on instrument labels and in the Product Safety be safety-serviced only with an isolation transform-
& X-Radiation Warning note on the service data er inserted in the power line between the receiver
chassis schematic. High voltage is maintained and the AC power source, for both personnel and
within specified limits by close tolerance safety-re- test equipment protection.
lated components/adjustments in the high-voltage
c. Some TV receiver chassis have a secondary
circuit. If high voltage exceeds specified limits,
ground system in addition to the main chassis
check each component specified on the chassis
ground. This secondary ground system is not iso-
schematic and take corrective action.
lated from the AC power line. The two ground sys-
2. Read and comply with all caution and safety-relat- tems are electrically separated by insulation
ed notes on or inside the receiver cabinet, on the material that must not be defeated or altered.
receiver chassis, or on the picture tube.
6. Observe original lead dress. Take extra care to as-
3. Design Alteration Warning - Do not alter or add sure correct lead dress in the following areas: a.
to the mechanical or electrical design of this TV re- near sharp edges, b. near thermally hot parts-be
ceiver. Design alterations and additions, including, sure that leads and components do not touch ther-
but not limited to circuit modifications and the ad- mally hot parts, c. the AC supply, d. high voltage,
dition of items such as auxiliary audio and/or video and e. antenna wiring. Always inspect in all areas
output connections, might alter the safety charac- for pinched, out of place, or frayed wiring. Check
teristics of this receiver and create a hazard to the AC power cord for damage.
user. Any design alterations or additions will void
7. Components, parts, and/or wiring that appear to
the manufacturer's warranty and may make you,
have overheated or are otherwise damaged
the servicer, responsible for personal injury or
should be replaced with components, parts, or wir-
property damage resulting therefrom.
ing that meet original specifications. Additionally,
4. Picture Tube Implosion Protection Warning - determine the cause of overheating and/or dam-
The picture tube in this receiver employs integral age and, if necessary, take corrective action to re-
implosion protection. For continued implosion pro- move any potential safety hazard.
tection, replace the picture tube only with one of
8. Product Safety Notice - Some electrical and me-
the same type number. Do not remove, install, or
chanical parts have special safety-related charac-
otherwise handle the picture tube in any manner
teristics which are often not evident from visual
without first putting on shatterproof goggles
inspection, nor can the protection they give neces-
equipped with side shields. People not so
sarily be obtained by replacing them with compo-
equipped must be kept safely away while picture
nents rated for higher voltage, wattage, etc.. Parts
tubes are handled. Keep the picture tube away
that have special safety characteristics are identi-
from your body. Do not handle the picture tube by
fied by a ( ! ) on schematics and in parts lists. Use
its neck. Some "in-line" picture tubes are equipped
of a substitute replacement that does not have the
with a permanently attached deflection yoke; be-
same safety characteristics as the recommended
cause of potential hazard, do not try to remove
replacement part might create shock, fire, and/or
such "permanently attached" yokes from the pic-
other hazards. The Product's Safety is under re-
ture tube.
view continuously and new instructions are issued
5. Hot Chassis Warning - whenever appropriate. Prior to shipment from the
a. Some TV receiver chassis are electrically connect- factory, our products are strictly inspected to con-
ed directly to one conductor of the AC power cord firm with the recognized product safety and electri-
and maybe safety-serviced without an isolation cal codes of the countries in which they are to be
transformer only if the AC power plug is inserted sold. However, in order to maintain such compli-
so that the chassis is connected to the ground side ance, it is equally important to implement the fol-
of the AC power source. To confirm that the AC lowing precautions when a set is being serviced.
power plug is inserted correctly, with an AC volt-
meter, measure between the chassis and a known
1-2-2 T6600SFTY
Precautions during Servicing H. When a power cord has been replaced, check that
5~6 kg of force in any direction will not loosen it.
A. Parts identified by the ( ! ) symbol are critical for
I. Also check areas surrounding repaired locations.
safety.
J. Use care that foreign objects (screws, solder drop-
Replace only with part number specified.
lets, etc.) do not remain inside the set.
B. In addition to safety, other parts and assemblies
K. Crimp type wire connector
are specified for conformance with regulations ap-
plying to spurious radiation. These must also be re- When replacing the power transformer in sets
placed only with specified replacements. where the connections between the power cord
and power transformer primary lead wires are per-
Examples: RF converters, RF cables, noise block-
formed using crimp type connectors, in order to
ing capacitors, and noise blocking filters, etc.
prevent shock hazards, perform carefully and pre-
C. Use specified internal wiring. Note especially: cisely the following steps.
1) Wires covered with PVC tubing Replacement procedure
2) Double insulated wires 1) Remove the old connector by cutting the wires at a
3) High voltage leads point close to the connector.
D. Use specified insulating materials for hazardous Important: Do not re-use a connector (discard it).
live parts. Note especially: 2) Strip about 15 mm of the insulation from the ends
1) Insulation Tape of the wires. If the wires are stranded, twist the
2) PVC tubing strands to avoid frayed conductors.
3) Spacers 3) Align the lengths of the wires to be connected. In-
sert the wires fully into the connector.
4) Insulators for transistors.
4) Use the crimping tool to crimp the metal sleeve at
E. When replacing AC primary side components
the center position. Be sure to crimp fully to the
(transformers, power cord, etc.), wrap ends of
complete closure of the tool.
wires securely about the terminals before solder-
ing. L. When connecting or disconnecting the VCR con-
nectors, first, disconnect the AC plug from AC sup-
F. Observe that the wires do not contact heat produc-
ply socket.
ing parts (heatsinks, oxide metal film resistors, fus-
ible resistors, etc.)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
1-2-3 T6600SFTY
Safety Check after Servicing
Examine the area surrounding the repaired location for
damage or deterioration. Observe that screws, parts Chassis or Secondary Conductor
and wires have been returned to original positions.
Afterwards, perform the following tests and confirm the Primary Circuit Terminals
specified values in order to verify compliance with
safety standards. d d
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between sol-
dered terminals, and between terminals and surround-
ing metallic parts. (See Fig. 1)
Fig. 2
1-2-4 T6600SFTY
STANDARD NOTES FOR SERVICING
Circuit Board Indications How to Read the Values of the Rect-
1. The output pin of the 3 pin Regulator ICs is indi- angular Type Chip Components
cated as shown:
Example:
(a) Resistor
Top View Bottom View
Input
Out In
473
2. For other ICs, pin 1 and every 5th pin is indicated = 473 = 47 [k]
(Top View)
as shown:
(b) Capacitor
5
Pin 1
= Not Shown
(Top View)
10
Caution:
3. The 1st pin of every pin connector are indicated as
Once chip parts (Resistors, Capacitors, Transistors,
shown:
etc.) are removed, they must not be reused. Always
use a new part.
Pin 1 Pb (Lead) Free Solder
Pb free mark will be found on PCBs used Pb free
solder. (Refer to figure.) For PCBs with Pb free
Instructions for Connectors mark, be sure to use Pb free solder. For PCBs
1. When you connect or disconnect FFC cable (con- without Pb free mark, use standard solder.
nector), be sure to disconnect the AC cord.
2. FFC cable (connector) should be inserted parallel
into the connector, not at an angle.
1-3-1 T6600STA
1.2. Standard solder
e. Soldering Iron Soldering Iron
Use a pencil-type soldering iron (less than 30 Tweezers
watts).
Solder
f. Solder
Eutectic solder (Tin 63%, Lead 37%) is recom-
mended.
g. Soldering time
Do not apply heat for more than 4 seconds.
h. Preheating
Leadless capacitor must be preheated before Soldering Iron
installation. (130C~150C, for about two minutes.)
Notes:
a. Leadless components must not be reused after Presolder
removal.
b. Excessive mechanical stress and rubbing for the
component electrode must be avoided.
2. Removing the leadless component
Grasp the leadless component body with tweezers How to Remove / Install Flat Pack IC
and alternately apply heat to both electrodes. When Caution:
the solder on both electrodes has melted, remove
leadless component with a twisting motion. 1. The Flat Pack-IC shape may differ by models. Use
Notes: an appropriate hot-air flat pack-IC desoldering ma-
chine, whose shape matches that of the Flat Pack-
a. Do not attempt to lift the component off the board IC.
until the component is completely disconnected
2. Do not apply the hot air to the chip parts around the
from the board by the twisting action.
Flat Pack-IC for over 6 seconds as damage may
b. Take care not to break the copper foil on the printed occur to the chip parts. Put Masking Tape around
board the Flat Pack-IC to protect other parts from dam-
3. Installing the leadless component age. (Fig. S-1-2)
a. Presolder the contact points of the circuit board. 3. The Flat Pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
b. Press the part downward with tweezers and solder
pin or solder lands under the IC when removing it.
both electrodes as shown below.
1. Removal
Note: With Hot - Air Flat Pack - IC Desoldering Machine:
Do not glue the replacement leadless component to a. Prepare the Hot - Air Flat Pack - IC Desoldering
the circuit board. Machine, then apply hot air to Flat Pack - IC (about
5~6 seconds). (Fig. S-1-1)
Tweezers b. Remove the Flat Pack- IC with tweezers while
applying the hot air.
Chip With Soldering Iron:
a. Using desoldering braid, remove the solder from all
pins of the Flat Pack - IC. When you use solder flux
which is applied to all pins of the Flat Pack - IC, you
can remove it easily. (Fig. S-1-3)
b. Lift each lead of the Flat Pack - IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
Soldering Iron a fine tip soldering iron or a hot air Desoldering
Machine. (Fig. S-1-4)
With Iron Wire:
a. Using desoldering braid, remove the solder from all
pins of the Flat Pack - IC. When you use solder flux
which is applied to all pins of the Flat Pack - IC, you
can remove it easily. (Fig. S-1-3)
1-3-2 T6600STA
b. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
c. Pull up on the wire as the solder melts so as to lift Flat Pack-IC Desoldering Braid
the IC leads from the CBA contact pads, while
heating the pins using a fine tip soldering iron or
hot air blower.
Note:
When using a soldering iron, care must be taken
to ensure that the Flat Pack - IC is not being held
Soldering Iron
by glue, or when it is removed from the CBA, it
may be damaged if force is used. Fig. S-1-3
2. Installation
a. Using desoldering braid, remove the solder from
the foil of each pin of the Flat Pack - IC on the CBA,
so you can install a replacement Flat Pack - IC
more easily.
b. The "I" mark on the Flat Pack - IC indicates pin 1
(See Fig. S-1-6). Make sure this mark matches the Sharp
1 on the CBA when positioning for installation. Pin
Then pre - solder the four corners of the Flat Pack-
IC (See Fig. S-1-7). Fine Tip
Soldering Iron
c. Solder all pins of the Flat Pack - IC. Make sure that Fig. S-1-4
none of the pins have solder bridges.
or
Iron Wire
Soldering Iron
Fig. S-1-1 To Solid
Mounting Point
Fig. S-1-5
Hot-air
Flat Pack-IC
Desoldering Example :
Machine
CBA
1-3-3 T6600STA
Presolder <Correct> Grounding Band
1M
CBA
Flat Pack-IC
1M
CBA Conductive Sheet or
Fig. S-1-7 Copper Plate
<Incorrect>
CBA
1-3-4 T6600STA
PREPARATION FOR SERVICING
How to Enter the Service Mode Key Adjustment Mode
6 No need to use.
Caution: 1
7 No need to use.
1. Optical sensors system are used for Tape Start and
End Sensor on this equipment. Read this page H. Shift adjustment mode: See adjust-
8
carefully and prepare as described on this page ment instructions page 1-6-4.
before starting to service; otherwise, the unit may V.size/V. shift adjustment: See adjust-
9
operate unexpectedly. ment instructions page 1-6-4.
Preparing: 1 Caution: 2
1. Cover Q202 (START SENSOR) and Q201 (END 1. The deck mechanism assembly is mounted on the
SENSOR) with Insulation Tape or enter the service Main CBA directly, and SW211 (REC-SAFETY
mode to activate Sensor Inhibition automatically. SW) is mounted on the Main CBA. When deck
Note: Avoid playing, rewinding or fast forwarding the mechanism assembly is removed from the Main
tape to its beginning or end, because both Tape End CBA due to servicing, this switch can not be oper-
Sensors are not active. ated automatically.
How to Enter the Service Mode Preparing: 2
1. Turn the power on. (Use main power on the TV 1. To eject the tape, press the STOP/EJECT button
unit.) on the unit (or Remote Control).
2. Press [STANDBY/ON], [2], [7], [1], and [MUTE] but- 2. When you want to record during the Service mode,
tons on the remote control unit in that order within 5 press the Rec button while depressing SW211
seconds. When entering the service mode, 4 will (REC-SAFETY SW) on the Main CBA.
display at corners of the screen.
3. During the service mode, electrical adjustment Q201 Q202
(END SENSOR) (START SENSOR)
mode can be selected by remote control key.
Details are as follows.
Key Adjustment Mode
Picture adjustment mode: Press the
MENU button to change from BRT
(Bright), *CNT (Contrast), *COL
MENU (Color), *TNT(Tint) and SHP(SHARP).
Press PROG+/PROG- key to adjust SW211
Initial Value. *Marked items are not (REC-SAFETY SW)
MAIN CBA
necessary to adjust normally.
SECAM Black Level adjustment mode:
See adjustment instructions page
1-6-3.
VOL- Cut-Off adjustment mode: See adjust-
ment instructions page 1-6-4.
White Balance adjustment mode: See
adjustment instructions page 1-6-5.
C-Trap adjustment mode: See adjust-
0
ment instructions page 1-6-3.
1 No need to use.
H adjustment mode: See adjustment
2
instructions page 1-6-2.
Head switching point adjustment mode
3 (Auto adjustment): See adjustment
instructions page 1-6-7.
Auto record mode: Perform recording
4 (15 Sec.)-->Stop-->Rewind (Zero
return) automatically.
Head switching point adjustment mode
5 (Manual adjustment): See adjustment
instructions page 1-6-7.
1-4-1 T6600PFS
CABINET DISASSEMBLY INSTRUCTIONS
Comparison Chart of Models and Marks REMOVAL
Model Mark REMOVE/
ID/
TVCR-A2104 A LOC. PART *UNHOOK/
Fig.
TVCR-B2104 B No. UNLOCK/RELEASE/ Note
No.
TVCR-C2104 C UNPLUG/
TVCR-D2104 D DESOLDER
TVCR-A2104T E *CN502, *CN552,
[3] Power Unit 3,5 3
TVCR-B2104T F *CN602
TVCR-C2104T G Tray
TVCR-D2104T H [4] Chassis 3 ---------- -
TVCR-A2104TG I Unit
H.V./Power
1. Disassembly Flowchart [5] Supply 3 6(S-3) 4
This flowchart indicates the disassembly steps for the CBA
cabinet parts, and the CBA in order to gain access to [6] Top Cover 3 5(S-4), CL604 5
item(s) to be serviced. When reassembling, follow the
Bottom
steps in reverse order. Bend, route and dress the [7] 3 (S-5) 6
Plate
cables as they were.
Caution !! 7(S-6), (S-7), (S-8),
When removing the CRT, be sure to discharge the Desolder *(CN201,
[8] Deck Unit 3, 5 7
Anode Lead of the CRT with the CRT Ground Wire CL401, CL402,
before removing the Anode Cap. CL403)
Text CBA -- (S-9), TE Holder,
[9] 3, 5 8
[1] Rear Cabinet [ E,F,G,H,I ] *CN751, *CN752
[10] Main CBA 3 4(S-10) 9
[2] Power Unit and Tray Chassis Unit
[11] CRT 4 4(S-11) 10
[5] H.V./Power [3] Power Unit
Supply CBA
(1) (2) (3) (4) (5)
[4] Tray Chassis Unit
1-5-1 T6700DC
CRT Ground before removing the Anode Cap. 7. Removal of the Deck Unit.
Disconnect the following: Anode Cap, CN501, Remove seven screws (S-6), screw (S-7) and
CN551, CN601, CRT CBA, and Power Button. screw (S-8). Then, desolder connectors (CN201,
Then pull the Power Unit and Tray Chassis Unit out CL401, CL402, CL403) and lift up the Deck Unit.
backward. 8. Removal of the Text CBA. [ E,F,G,H,I ]
3. Removal of the Power Unit. Remove a screw (S-9) and TE Hplder, and discon-
Disconnect connectors CN502, CN552, and nect connectors CN751 and CN752. Then, lift the
CN602. Then slide the Power Unit out. Text CBA up.
4. Removal of the H.V./Power Supply CBA. 9. Removal of the Main CBA.
Remove six screws (S-3) and pull up the H.V./ Remove four screws (S-10) and pull up the Main
Power Supply CBA. CBA.
5. Removal of the Top Cover. 10.Removal of the CRT.
Remove five screws (S-4) and CL604, and remove Remove four screws (S-11) and pull the CRT back-
the Top Cover. ward.
6. Removal of the Bottom Plate.
Remove a screw (S-5). Then slide the Bottom Plate
out front.
(S-1) (S-1)
(S-1) (S-1)
(S-2)
(S-2)
(S-1) (S-1)
Fig. 1
(S-1)
(S-1)
(S-1)
(S-2)
(S-1)
(S-1)
(S-1)
1-5-2 T6700DC
[4] Tray
(S-4)
(S-4) Chassis Unit
(S-4)
(S-4)
(S-4)
CL604
(S-6) (S-6)
[6] Top Cover
(S-6)
[2] Power Unit and
(S-6) Tray Chassis Unit
[ E,F,G,H,I ]
(S-10)
(S-3)
(S-7) (S-8) (S-3)
Power Button (S-3)
A
Fig. 3
1-5-3 T6700DC
Anode Cap
(S-11) CRT CBA
(S-11)
(S-11)
(S-11)
[11] CRT
Fig. 4
1-5-4 T6700DC
CRT CBA
ANODE
CN501B
CRT
FOCUS
SCREEN
CL501A
CN551
CN602
CN601
TO DEGAUSS
COIL
MAIN CBA
CL403
[ E,F,G,H,I ]
TEXT CBA
CL302A
CN901
CN902
CL401
CL402 CL301A
CN751
CN752
CN151 CN201
CL603A
CAPSTAN
TO SPEAKER MOTOR CL604
CYLINDER TO TOP COVER
ASSEMBLY
Fig. 5
1-5-5 T6700DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note:
"CBA" is abbreviation for "Circuit Board How to set up the option code
Assembly."
1. Enter the Service mode.
2. Press the [STATUS] button on the remote control
NOTE: unit. The option code appears on the display.
Electrical adjustments are required after replacing 3. If needed, input the option code as shown below
circuit components and certain mechanical parts. using number buttons on the remote control unit.
It is important to perform these adjustments only
after all repairs and replacements have been com- Model Option Code
pleted.
TVCR-A2104 0130
Also, do not attempt these adjustments unless the
proper equipment is available. TVCR-A2104T 0178
TVCR-A2104TG 0242
Test Equipment Required
TVCR-B2104 0128
1. PAL Pattern Generator (Color Bar, Monoscope,
TVCR-B2104T 0176
Black Raster, White Raster, Sympte)
2. SECAM Pattern Generator (Gray Scale) TVCR-C2104 0129
TVCR-C2104T 0177
3. AC Milli Voltmeter (RMS)
TVCR-D2104 0131
4. Alignment Tape (FL6A), Blank Tape (E180)
5. DC Voltmeter TVCR-D2104T 0179
6. Oscilloscope: Dual-trace with 10:1 probe, 4. To reset the software, press [PAUSE] and [5] but-
V-Range: 0.001~50V/Div, tons on the remote control unit.
F-Range: DC~AC-60MHz The option code is changed.
7. Frequency Counter
8. Plastic Tip Driver
9. RF input (at each broadcasting system)
Receiving Channel : VHF Low
Input level : 80dBV
10.Ext.input
FRONT VIDEO-IN JACK or REAR SCART JACK
1-6-1 T6700EA
1. DC 114V (+B) Adjustment 2. H Adjustment
Purpose: To obtain correct operation. Purpose: To get correct horizontal position and size of
Symptom of Misadjustment: The picture is dark and screen image.
unit does not operate correctly. Symptom of Misadjustment: Horizontal position and
size of screen image may not be properly displayed.
Test point Adj. Point Mode Input
Test point Adj. Point Mode Input
TP503
(+B), RF Color PROG+/PROG-
VR601 R590 Ext. ---
TP504 (or Ext.) Bar buttons
(GND)
Tape M. EQ. Spec.
Tape M. EQ. Spec.
--- Frequency Counter 15.625kHz75Hz
DC Voltmeter,
--- +1140.5V DC
Plastic Tip Driver Note: R590 --- H.V./Power Supply CBA
1. Connect Frequency Counter to R590.
Note: TP503(+B), TP504(GND), VR601 --- H.V./Power
Supply CBA 2. Set the unit to the Ext. mode and no input is neces-
sary. Enter the Service mode.
1. Connect the unit to AC Power Outlet. (exact
(See page 1-6-1.)
AC230V)
2. Input a color bar signal from RF (or Ext.) input and 3. Operate the unit for at least 20 minutes.
leave it for at least 20 minutes. 4. Press [2] button on the remote control unit and
select H-Adj mode.
3. Connect DC Volt Meter to TP503(+B) and
TP504(GND). 5. Press [PROG+/PROG-] buttons on the remote con-
trol unit so that the display will change [0] to [7.]
4. Adjust VR601 so that the voltage of TP503(+B)
At this moment, choose display [0] to [7] when the
becomes +1140.5V DC.
Frequency counter display is closest to
15.625kHz75Hz.
6. Turn the power off and on again.
1-6-2 T6700EA
3. C-Trap Adjustment 4. SECAM Black Level Adjustment
Purpose: To get minimum leakage of the color signal Purpose: To set Black Level of the SECAM signal R-
carrier. Y/B-Y to Ref. level.
Symptom of Misadjustment: If C-Trap Adjustment is Symptom of Misadjustment: If Black Level of the
incorrect, stripes will appear on the screen. SECAM signal R-Y/B-Y is incorrect, the picture is blu-
ish or reddish in grayscale compared with PAL signal.
Test point Adj. Point Mode Input
Test
J349F3 PROG+/PROG- RF Adj. Point Mode Input
Color Bar point
(B-OUT) buttons (or Ext.)
SECAM
Tape M. EQ. Spec. PROG+/PROG-
J361G4 Ext. Gray
buttons
Scale
Oscilloscope,
--- 200mVp-p Max.
Pattern Generator Tape M. EQ. Spec.
Figure Pattern Generator,
--- Analog Oscilloscope (unus- ---
able Digital Oscilloscope)
minimum
1. Degauss the CRT and allow CRT to operate for 20
minutes before starting the alignment.
2. Input the SECAM Gray Scale signal from Ext.
input.
Fig. 1 3. Enter the service mode. (See page 1-6-1.)
4. To enter the C/D/S mode, press [VOL-] on the
Note: J349F3 (B-Out)--- Main CBA remote control unit.
1. Connect Oscilloscope to J349F3. 5. To select SBR (SECAM Black Level R-Y), press [6]
2. Input a color bar signal from RF (or Ext.) input. button on the remote control unit.
Enter the Service mode. (See page 1-6-1.) 6. Press [PROG+/PROG-] buttons to adjust Y signal
3. Press [0] button on the remote control unit and to the black ref. level.
select C-TRAP mode. 7. To select SBB (SECAM Black Level B-Y), press [7]
4. Press [PROG+/PROG-] buttons on the remote con- button on the remote control unit.
trol unit so that the carrier leakage B-Out 8. Press [PROG+/PROG-] buttons to adjust Y signal
(4.43MHz) value becomes minimum on the oscillo- to the black ref. level.
scope.
5. Turn the power off and on again. Y Signal
1H
1H
Fig. 4
1-6-3 T6700EA
5. V. Size Adjustment 7. H. Shift Adjustment
Purpose: To obtain correct vertical height of screen Purpose: To obtain correct horizontal position and
image. size of screen image.
Symptom of Misadjustment: If V. Size is incorrect, Symptom of Misadjustment: Horizontal position and
vertical height of image on the screen may not be size of screen image may not be properly displayed.
properly displayed.
Test point Adj. Point Mode Input
Test point Adj. Point Mode Input
PROG+/PROG- RF
Screen Monoscope
PROG+/PROG- RF buttons (or Ext.)
Screen Monoscope
buttons (or Ext.)
Tape M. EQ. Spec.
Tape M. EQ. Spec.
--- Pattern Generator 905%
--- Pattern Generator 905%
1. Enter the Service mode. (See page 1-6-1.)
1. Enter the Service mode. (See page 1-6-1.) Press [8] button on the remote control unit and
Press [9] button on the remote control unit and select H-P mode.
select V-S mode. (Press [9] button then display will 2. Input monoscope pattern and leave it for at least 20
change to V-P and V-S). minutes.
2. Input monoscope pattern and leave it for at least 20 3. Press [PROG+/PROG-] buttons on the remote con-
minutes. trol unit so that the left and right side of the mono-
3. Press [PROG+/PROG-] buttons on the remote con- scope pattern are equal to each other.
trol unit so that the monoscope pattern is 905% of 4. Turn the power off and on again.
display size and the circle is round.
8. Cut-off Adjustment
6. V. Shift Adjustment
Purpose: To adjust the beam current of R, G, B, and
Purpose: To obtain correct vertical position of screen screen voltage.
image.
Symptom of Misadjustment: White color may be
Symptom of Misadjustment: If V. position is incor- reddish, greenish or bluish.
rect, vertical position of image on the screen may not
be properly displayed.
Test point Adj. Point Mode Input
1-6-4 T6700EA
7. Press the [PROG+/PROG-] buttons until the hori- 9. White Balance Adjustment
zontal line becomes white.
Purpose: To mix red, green and blue beams correctly
8. To enter the CUT OFF (G) mode, press [2] button
for pure white.
on the remote control unit.
Symptom of Misadjustment: White becomes bluish
9. Press the [PROG+/PROG-] buttons until the hori- or reddish.
zontal line becomes white.
10.To enter the CUT OFF (B) mode, press [3] button Test point Adj. Point Mode Input
on the remote control unit.
Screen-Control, White
11.Press the [PROG+/PROG-] buttons until the hori- RF
Screen PROG+/PROG- Raster
zontal line becomes white. (or Ext.)
buttons (APL 100%)
12.Turn the screen control so that the horizontal line
adjusted white looks lightly. Tape M. EQ. Spec.
13.Turn the power off and on again. Pattern Generator,
--- See below
Color analyzer
Figure
1-6-5 T6700EA
10. Sub-Brightness Adjustment 11. Setting for CONTRAST,
Purpose: To get proper brightness. COLOR, TINT and SHARP
Symptom of Misadjustment: If Sub-Brightness is Data Values
incorrect, proper brightness cannot be obtained by General
adjusting the Brightness Control.
1. Enter the Service mode. (See page 1-6-1)
Test point Adj. Point Mode Input 2. Press [MENU] button. (Each time [MENU] button is
pressed, display will change BRT, CNT, COL, TNT,
PROG+/PROG- RF and SHP in that order.)
Screen SYMPTE
buttons (or Ext.)
CONTRAST (CNT)
Tape M. EQ. Spec. 1. Press [MENU] button on the remote control unit.
Then select CNT display.
Pattern
--- See below 2. Press [PROG+/PROG-] buttons on the remote
Generator
control unit so that the value of "CONTRAST"
Figure (CNT) becomes 83.
COLOR (COL)
1. Press [MENU] button on the remote control unit.
Then select "COLOR" (COL) display.
White 2. Press [PROG+/PROG-] buttons on the remote
Black
control unit so that the value of "COLOR" (COL)
becomes 65.
This bar TINT (TNT)
(A) just
ABC 1. Press [MENU] button on the remote control unit.
visible
Then select "TINT" (TNT) display.
Fig. 6 2. Press [PROG+/PROG-] buttons on the remote
control unit so that the value of "TINT" (TNT) be-
Note: Bar (A) in Fig. 7 --- 0 IRE comes 68.
1. Enter the service mode. (See page 1-6-1.) SHARP (SHP)
Then input SYMPTE signal from RF (or Ext.) input 1. Press [MENU] button on the remote control unit.
and leave it for at least 20 minutes. Then select "SHARP" (SHP) display.
2. Press [MENU] button. (Each time [MENU] button is 2. Press [PROG+/PROG-] buttons on the remote
pressed, display will change BRT, CNT, COL, TNT, control unit and select "0."
and SHP in that order.) Select BRT and press
[PROG+/PROG-] buttons so that the bar (A) in Fig.
6 is just visible.
3. Turn the power off and on again.
1-6-6 T6700EA
12. Focus Adjustment 13. Head Switching Position Adjustment
Purpose: Set the optimum Focus. Purpose: Determine the Head Switching Position dur-
Symptom of Misadjustment: If Focus Adjustment is ing Playback.
incorrect, blurred images are shown on the display. Symptom of Misadjustment: May cause Head
Switching Noise or Vertical Jitter in the picture.
Test point Adj. Point Mode Input Note: Unit reads Head Switching Position automati-
cally and displays it on the screen (Upper Left Corner).
RF
Screen Focus Control Monoscope
(or Ext.) Manual Adjustment
Tape M. EQ. Spec. 1. Enter the service mode. (See page 1-6-1.)
--- Pattern Generator See below. 2. Playback the test tape (FL6A).
3. Press the number [5] button on the remote control
Note: Focus VR (FBT) --- H.V./Power Supply CBA unit.
FBT= Fly Back Transformer 4. The Head Switching position will display on the
1. Operate the unit more than 30 minutes. screen; if adjustment is necessary follow step 4.
7.0H (448s) is preferable.
2. Face the unit to the East and degauss the CRT
using a Degaussing Coil. 5. Press [PROG+/PROG-] buttons on the remote con-
trol unit if necessary. The value will be changed in
3. Input the monoscope pattern.
0.5H steps up or down. Adjustable range is up to
4. Adjust the Focus Control on the FBT to obtain clear 9.5H. If the value is beyond adjustable range, the
picture. display will change as:
Lower out of range: 0.0H
Upper out of range: -.-H
6. Turn the power off and on again.
Auto Adjustment
1. Load the test tape (FL6A) that have been recorded
the Head Switching Position Value.
2. Enter the service mode.
3. Press [3] button on the remote control unit in the
tape stop mode. The unit playback and adjust the
Head Switching Position automatically.
4. The adjusting report appears on upper left corner
of the screen with blueback.
In case of adjusting correctly: the Head Switching
Position Value recorded in the test tape (FL6A) is
indicated with green.
In case of adjusting incorrectly: "NG" (red) is indi-
cated with ejecting tape.
l
TVCR TVCR
7.0H NG
Correct Incorrect
Fig. 7
1-6-7 T6700EA
Comparison Chart of Models & Marks
Model Mark Model Mark
(DECK ASSEMBLY) TVCR-B2104T F
TVCR-A2104 A
MAIN CBA TVCR-B2104 B TVCR-C2104T G
IC201
AL+5V (SERVO/SYSTEM CONTROL) TVCR-C2104 C TVCR-D2104T H
TVCR-D2104 D TVCR-A2104TG I
SW201 SW205 TVCR-A2104T E
D201 RS201 KEY-1 7 KEY SWITCH
S-LED SW206 SW210
REMOTE
SENSOR 14 REMOTE KEY-2 8 KEY SWITCH
IC202 (MEMORY)
SCL 71 6 SCL
10 ST-SENS.
4 END-SENS. SDA 72 5 SDA
80 T-REEL 2
I C-OPEN 45 7 CS
Q202 Q201 Q205
SCL
ST-SENS. END-SENS. T-REEL
SDA TO
2 TV BLOCK
I C-OPEN
SENSOR CBA SENSOR CBA Q204
Servo/System Control Block Diagram
1-7-1
(ST-SENSOR) (END-SENSOR) TIMER+5V RESET 34 RESET
SCL
SDA
SP-MUTE
SP-MUTE 44
A-MUTE-H TO
A-MUTE-H 20
EXT-L AUDIO BLOCK
CYLINDER ASSEMBLY CAPSTAN MOTOR EXT-L 42
SCART-H
SCART-H 48
CN201 SCART-MUTE
PG SCART-MUTE 29
CM+12V 1 CM+12V
BLOCK DIAGRAMS
SENSOR
P-ON+5V(3) 2 P-ON+5V(3) REC-SAFETY 31 SW211
C-FG 3 87 C-FG
CAPSTAN REC
M C-F/R 4 78 C-F/R SCL
DRUM MOTOR SAFETY
M C-CONT 5 76 C-CONT SDA
MOTOR
FG-GND 6
LD-CONT 7 81 LD-CONT
D-CONT 8 77 D-CONT
D-PFG 9 90 D-PFG D-REC-H
M-GND 10 D-REC-H 47
C-SYNC
AL+12V(1) 11 AL+12V(1) C-SYNC 74
DV-SYNC TO
VG 12 +33V DV-SYNC 13
V-ENV VIDEO BLOCK
V-ENV 6
LOADING M C-ROTA
MOTOR C-ROTA 15
RF-SW
RF-SW 18
C,G
TRICK-H
TRICK-H 33
SECAM-H
SECAM-H 32
T6700BLS
Comparison Chart of Models & Marks
Model Mark Model Mark
TVCR-A2104 A TVCR-B2104T F
TVCR-B2104 B TVCR-C2104T G
TVCR-C2104 C TVCR-D2104T H
REC-VIDEO SIGNAL PB-VIDEO SIGNAL MODE: SP/REC TVCR-D2104 D TVCR-A2104TG I
TVCR-A2104T E
MAIN CBA
TO SDA
SERVO/SYSTEM
CONTROL BLOCK SCL
TO C-VIDEO
TV BLOCK
TU001
VIDEO OUT 17
Video Block Diagram
IC401
(VIDEO/AUDIO SIGNAL PROCESS) 65 43 46 68 69 78 79
(DECK ASSEMBLY)
SERIAL
JK701 Y. DELAY DECORDER
V-IN CYLINDER ASSEMBLY
CL401
R P 96 V(R) 1 VIDEO (R)
LUMINANCE SP 95 V-COM 2 HEAD
SIGNAL HEAD
PROCESS AMP 93 V(L) 3 VIDEO (L)
94 HEAD
WF4
JK703 TUNER BYPASS AGC
48
V-IN 20 SCART
52
LINE
V-OUT 19 54
56
1-7-2
SCART CHARA.
LINE INS. Y
CCD 1H DELAY WF1
PB/EE + REC FM
Q703 BUFFER AGC TP002
MUTE 1/2 C
RF-SW
TUNER CHROMINANCE
PB/EE SIGNAL D-REC-H
PROCESS D-REC-H 80
MUTE RF-SW
R PR P
C-ROTA
RF-SW/C-ROTA 70
DV-SYNC
FBC Y/C DV-SYNC 62
WF5
MIX TO SERVO/SYSTEM
TU-VIDEO TP003 CONTROL BLOCK
V-OUT V-ENV
TO R P V-ENV 84
TV BLOCK Q401 C-SYNC
VIDEO C-SYNC 67 C,G
BUFFER 61 TRICK-H
AGC VXO
SECAM-H
63
PB-H OUT
IC471 (PAL/SECAM DECTECOTR)
58 59 28 29 21 44
WF2 28
TP010 1
GND X401 TP008 29
4.43MHz C-PB 17 PAL/SECAM
WF6 12
2
DETECTOR
16
14
T6700BLV
PB-AUDIO SIGNAL REC-AUDIO SIGNAL Mode : SP/REC
MAIN CBA
IC301 (VIDEO/AUDIO/CHROMA/DEFLECTION/IF)
IC151 (AMP)
TU001 WF7
TUNER
AUDIO OUT 6 52 OUTPUT JK151
LINE ATT 50 7 1 HEADPHONE JACK
53 AMP
MUTE
AUDIO 5
54 MUTE
CN151
CL801
SP 1 SP151
SP-GND 2 SPEAKER
Audio Block Diagram
JK702
A-IN TO
IC701 (SW) SP-MUTE SERVO/SYSTEM
CONTROL BLOCK
SCART
1
LINE 15
JK703 2
SCART
A-IN 2 5
LINE 4 IC401
3 (AUDIO SIGNAL PROCESS)
A-OUT 1
12 14 TUNER
13
LINE
SW CTL 17
ALC
12
DET
INV
1-7-3
11 10 9 PB-ON WF9 R LINE
5 EQ ALC MUTE 11
8 9 ATT AMP
6 AMP
P
SP/LP-ON TP007
Q701 N-A-PB
SCART-H TO SERVO
/SYSTEM +5V 7 WF8
EXT-L
CONTROL
SCART-MUTE BLOCK
Q854 REC-ON
(DECK ASSEMBLY)
CL402
AUDIO 3 A-PB/REC 1 AUTO REC
HEAD Q855 3 100
4 A-COM 2 BIAS AMP
BIAS
AUDIO 6 AE-H/FE-H OSC
ERASE 5 FE-H
HEAD Q856
T6700BLA
Comparison Chart of Models & Marks
E,F,G,H,I Model Mark Model Mark
REC VIDEO SIGNAL PB VIDEO SIGNAL Mode : SP/REC TVCR-A2104 A TVCR-B2104T F
TVCR-B2104 B TVCR-C2104T G
IC901 (TELETEXT DECODER) TVCR-C2104 TVCR-D2104T H
C
IC301 (VIDEO/AUDIO/CHROMA/DEFLECTION/IF)
ADC/ MAIN CBA TVCR-D2104 D TVCR-A2104TG I
DATA SLICER 23 CN901 CN751 TVCR-A2104T E
DISPLAY 37 5 Y-SW-OUT 5 40
TIMING 36 1 V-SYNC 1
2 H-SYNC 2
50 4 SDA 4
I2C I/F
49 3 SCL 3
CN902 CN752
35 2 OSD-BLK 2
TELETEXT 32 4 OSD-B 4
DECODER 33 6 OSD-G 6
TV Block Diagram
34 3 OSD-R 3
X901
OSC/CLOCK 41 12MHz
GENERATOR 42 OSC
10 SERIAL
11 I/F
TEXT CBA
43 INTELLIGENT
(NO CONNECTION) CN303 MONITORING
LINE/PB
INT.MONITOR 1 Q711 34 VIDEO TO
2 +5V
I C-OPEN 2 36 TU-VIDEO VIDEO BLOCK
TUNER
CN303 is used for SDA 4
adjustment at factory SCL LINE/PB
5
Q706 SYNC TUNER
SEPARATION
X301
2 CLOCK 4.43MHz
TO I C-OPEN CHROMA CHROMA
SERVO/SYSTEM CONTROL 32
SCL TRAP BPF CIRCUIT
CONTROL BLOCK
SDA Q704
Q702
1-7-4
JK703 IC703 (SW) +5V LUMA PAL SECAM
SLOW-SW 8 5 SIGNAL DECODER DECODER
4 PROCESS
3 CIRCUIT
RAPID-SW 16 V-SYNC H-SYNC
2 PROCESS PROCESS
OSD-B 7 15 CIRCUIT CIRCUIT BASE BAND
1 1H DELAY LINE
OSD-G 11
12
14
OSD-R 15 13
17
SW CTL 21
9 10 11 CL301A
IC201 Q710
(SYSTEM CONTROL/OSD) 27 16 2 BLUE TO
20 OSD MIX/RBG MATRIX/ 15 1 GREEN CRT/H.V. BLOCK
TO C-VIDEO CL301B
VIDEO 56 C-VIDEO TEXT-L 82 28 BLANKING 14 3 RED
BLOCK OSD-R 64 30
OSD-G 63 WF11
CL302A
OSD-B 62
6 2 FBP
OSD-BLK 60
7 1 H-DRIVE TO
WF10 CRT/H.V. BLOCK
SLOW-SW-IN 68 31 5 ACL
RGB CONT 61 13 CL302B
4 V-RAMP-FB
RAPID-SW-IN 65 12 INV
3 V-DRIVE
WF18 V-SYNC 59
WF17 H-SYNC 58
T6700BLT
REC VIDEO SIGNAL PB VIDEO SIGNAL Mode : SP/REC
TO +B
POWER SUPPLY
BLOCK DEF+B FOCUS VR
T551 F.B.T.
HV ANODE
F
1 11
JUNCTION-B
CBA FOCUS
5 8
SCREEN
10
1-7-5
CL302B CN302 CN552 3
2 2 FBP 2 7
SCREEN VR ANODE
TO TV 1 1 H-DRIVE 1
BLOCK 4 9
5 5 ACL 5
CL302A
4 4 V-RAMP-FB 4 6
3 3 V-DRIVE 3
CL501A CL501B
1 HEATER 1
3 P-ON+160V 3
JK501
FOCUS
SCREEN
WF14 WF15 GND
CL301B CN301 CN502 Q501 Q502
TO TV 3 3 RED 2 RED AMP V501
R
BLOCK 1 1 GREEN 4 GREEN AMP CRT
CL301A G
2 2 BLUE 3 BLUE AMP
B
Q503
WF16 HEATER
JUNCTION-C
CBA CN501
GND
CRT CBA
T6700BLCRT
CAUTION !
Fixed voltage power supply circuit is used in this unit. CAUTION
NOTE :
If Main Fuse (F601) is blown, check to see that all components in the power supply FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, The voltage for parts in hot circuit is measured using
circuit are not defective before you connect the AC plug to the AC power supply. REPLACE ONLY WITH THE SAME TYPE T4A/250V FUSE. hot GND as a common terminal.
Otherwise it may cause some components in the power supply circuit to fail.
TP503 TP504
SW602 HOT COLD +B GND
POWER F601 L601,L602 D601 - D604 T601
T4A/250V
LINE BRIDGE
W601 RECTIFIER 6 14 +B
FILTER
TO
CRT/H.V.
BLOCK
CN601
PS602 13 DEF+B
TO
DEGAUSSING
COIL
12 Q206
4 P-DOWN-L
(TO PIN85 OF IC201)
Power Supply Block Diagram
11
10 CM+12V
Q602
SWITCHING 2
9 CN602 CN603 CL603B CL603A TIMER+5V
AL+33V
1-7-6
11 AL+33V 11 11 11
8 AL+9V 8 8 8 AL+9V
1 8 7 AL+12V(2) 7 7 7 AL+12V(2)
Q603 Q605 Q606 3 AL+12V(1) 3 3 3 AL+12V(1)
LIMITER +5V REG. 5 AL+5V 5 5 5 AL+5V
+8V REG. 12 P-ON+8V 12 12 12 P-ON+8V
Q682
Q607 6 P-ON-L 6 6 6 P-ON-H
4 P-DOWN-L 4 4 4 (TO PIN67 OF IC201)
IC681
+5V
4 1 JUNCTION-A P-ON+5V(2)
REG.
CBA
Q684
Q608 +5V
P-ON+5V(3)
REG.
3 2
Q686
IC601 +5V
P-ON+5V(1)
ERROR REG.
VOLTAGE DET
VR601
Q604 IC301
+B ADJ.
FEED
BACK P-ON-ON
+5.7V
55 39
REG.
CL604
TOP
H.V./POWER SUPPLY CBA COVER MAIN CBA
T6700BLP
MECHANICAL TROUBLE INDICATOR
1, Each Malfunction Indication POWER SAFETY
1) POWER SAFETY 1
If the MONITOR is turned ON right after the Mechani-
cal Malfunction occurs or POWER SAFETY/X-RAY is If P-SAFETY 1 port becomes continuously 2.5V or
turned ON, display the following character to show less for 120 msec. (4 times 40 msec. interval) when
Malfunction after the EJECT display. MONITOR is ON, the unit shall be assumed to be
the Power Malfunction 1 and immediately turn OFF
Immediately preceding the POWER/MONITOR and switch over the
Display character Mechanical Malfunction mode with POWER OFF.
Malfunction
(To return from this mode shall become possible
REEL Malfunction R
only by POWER Key as in the case of the Mechan-
DRUM Malfunction D ical Malfunction).
CASSETTE LOADING Mal- * However the POWER SAFETY 1 function shall be
C
function disabled during 500 msec. right after the MONI-
TOR turns ON.
TAPE LOADING Malfunction T
2) POWER SAFETY 2
P-SAFETY 1 1
If P-SAFETY 2 port becomes continuously 2.5V or
P-SAFETY 2 2 less for 120 msec. (4 times 40 msec. interval) when
X-RAY X P-ON-H port is ON, the unit shall be assumed to be
the Power Malfunction 2 and immediately turn OFF
Example: If REEL Malfunction the POWER/MONITOR and switch over the
Mechanical Malfunction mode with POWER OFF.
(To return from this mode shall become possible
EJECT R only by POWER Key as in the case of the Mechan-
ical Malfunction).
* However the POWER SAFETY 2 function shall be
disabled during 500 msec. right after the P-ON-H
2, Each Malfunction evaluation port turns ON.
method
X-RAY protect
If X-RAY port becomes continuously 2.5V or more for
120 msec. (4 times 40 msec. interval), the unit shall
immediately turn OFF the POWER/MONITOR and
switch over to the Mechanical Malfunction mode with
POWER OFF.
(To return from this mode shall become possible only
by POWER Key as in the case of the Mechanical Mal-
function).
1-7-7 T6550MTI
Mechanical Malfunction determination 4) Countermeasure for CASSETTE LOADING Mal-
1) REEL Malfunction detection function
a) CASSETTE IN operating Malfunction
Countermeasure for REEL and CAPSTAN motor
rotation malfunction (Except CASSETTE LOAD- If LD-SW does not go to SB position after a lapse
ING function) of 5 sec. or more from the CASSETTE insertion
After the Malfunction detection with REEL/CAP- start, the unit starts the CASSETTE OUT opera-
STAN sensor, the unit shall switch over to STOP tion.
(B) and be REEL Mechanical Malfunction. After switch over to CASSETTE OUT operation and
then a laps of 5 sec. or more from the CASSETTE
a) If the T-REEL pulse is not impressed after a lapse
OUT operation start, if LD-SW does not go to the
of 7 sec. at SP, 14 sec. at LP, or more in the REEL
EJ position or if START Sensor and END Sensor
Rotation Mode like PLAY/REC, FS/RS Mode, and
does not turn "ON" at the EJ position, the unit
the T-REEL or S-REEL pulse is not impress after a
starts again to insert CASSETTE.
lapse of 4 sec. or more in REEL Rotation Mode of
FF/REW, it shall be assumed to stop the rotation (However in S-INH state, the START/END Sensor
and switch over to STOP (B) position, then shall be disabled).
POWER be turned OFF and the unit be REEL b) CASSETTE OUT operating Malfunction
Mechanical Malfunction. (T-REEL and S-REEL for After a lapse of 5 sec. or more from CASSETTE
the models on S-REEL and only T-REEL for other OUT operation start, if LD-SW does not go to the
models) EJ position or if START Sensor and END Sensor
b) If the C-FG pulse is not impressed for a lapse of 1 does not turn "ON" at the EJ position, the unit
sec. or more during the CAPSTAN MOTOR rota- starts to insert CASSETTE.
tion, it shall be MOTOR Rotation Malfunction (However in S-INH state, the START/END Sensor
(REEL Malfunction). shall be disabled).
2) DRUM Malfunction detection
Detect the DRUM rotation at the D-FG input termi-
nal. When the unit switches over to CASSETTE inser-
If the variation of D-FG input level is not detected tion at CASSETTE IN or CASSETTE OUT Mal-
for a lapse of 1 sec. or more when D-CONT is "H", function, if LD-SW does not go to the SB position
it shall be assumed to be Rotation Malfunction and after a lapse of 5 sec. or more from CASSETTE
be DRUM Malfunction. insertion start, the function shall immediately be
When detect Drum Malfunction, POWER shall be stopped and POWER be turned OFF, and the unit
turned OFF after the unit switches over to STOP be CASSETTE LOADING Malfunction.
(B) Mode. c) When POWER is turned ON, if the CL position or
3) Countermeasure for TAPE LOADING Malfunction GC position cannot be detected after 5 sec. LD-
Detect the Malfunction with the LOADING Switch. REV operation and 5 sec. LD-FWD operation, the
function shall immediately be stopped and POWER
a) TAPE LOADING Malfunction
be turned OFF, and the unit be CASSETTE LOAD-
If LD-SW does not go to the established position ING Malfunction.
after a lapse of 7 sec. or more from TAPE LOAD-
d) When POWER is turned ON without CASSETTE
ING or TAPE UNLOADING start, the LOADING
(EJ position) and LD-SW is monitored all the time,
function shall immediately be stopped and POWER
if the CL or GC position is detected continuously for
be turned OFF, and inform the Timer about the
1 sec. or more, the POWER shall be turned OFF
LOADING Mechanical Malfunction.
and the unit be CASSETTE LOADING Malfunction.
b) LD-SW Position Malfunction at each mode
When the unit operates at each mode, even if the Countermeasure for Mechanical
LD-SW position changes from the established one Malfunction
in its mode, it keeps the function according to its
mode. If the unit detects Mechanical Malfunction, turn the
POWER OFF. If the unit is Mechanical Malfunction,
Key input except POWER key shall be disabled and
CASSETTE insertion disabled. When POWER Key is
entered, the POWER is turned ON and the unit
switches over the EJECT Mode. (Return with POWER
ON)
1-7-8 T6550MTI
SCHEMATIC DIAGRAMS / CBAS AND TEST POINTS
Standard Notes Note:
1. Do not use the part number shown on these draw-
Warning ings for ordering. The correct part number is shown
Many electrical and mechanical parts in this chassis in the parts list, and may be slightly different or
have special characteristics. These characteristics amended since these drawings were prepared.
often pass unnoticed and the protection afforded by 2. All resistance values are indicated in ohms (K=103,
them cannot necessarily be obtained by using replace-
M=106).
ment components rated for higher voltage, wattage,
etc. Replacement parts that have these special safety 3. Resistor wattages are 1/4W or 1/6W unless other-
characteristics are identified in this manual and its wise specified.
supplements; electrical components having such fea- 4. All capacitance values are indicated in F
tures are identified by the mark " ! " in the schematic (P=10-6F).
diagram and the parts list. Before replacing any of
these components, read the parts list in this manual 5. All voltages are DC voltages unless otherwise
carefully. The use of substitute replacement parts that specified.
do not have the same safety characteristics as speci-
fied in the parts list may create shock, fire, or other
hazards.
CBA Symbols
(Top View) (Bottom View)
+
Electrolytic Capacitor
(Bottom View)
Transistor or Digital Transistor
E C B
Schematic Diagram Symbols
(Top View) (Top View)
ECB ECB
(Top View) (Top View)
1-8-1 SC_1
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON
THE FOLLOWING PAGES:
1. CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F601) is blown, first check to see that all components in the power supply circuit are not defective
before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the
power supply circuit to fail.
3. Note:
(1) Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts
list, and may be slightly different or amended since the drawings were prepared.
(2) To maintain original function and reliability of repaired units, use only original replacement parts which are listed
with their part numbers in the parts list section of the service manual.
4. Wire Connectors
(1) Prefix symbol "CN" means "connector" (can disconnect and reconnect).
(2) Prefix symbol "CL" means "wire-solder holes of the PCB" (wire is soldered directly).
5. Mode: SP/REC
6. Voltage indications for PLAY and REC modes on the schematics are as shown below:
1 2 3 PLAY mode
5.0 REC mode
5.0
(2.5) Unit: Volts
The same voltage for
both PLAY & REC modes Indicates that the voltage
is not consistent here.
7. How to read converged lines
3 1-B1
1-D3 AREA D3
Distinction Area 2 AREA B1
Line Number
(1 to 3 digits)
1 1-D3
Examples:
1. "1-D3" means that line number "1" goes to area "D3".
2. "1-B1" means that line number "1" goes to area "B1". A B C D
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.
1-8-2 SC_2
Main 1/5 Schematic Diagram Comparison Chart of Models and Marks
MODEL MARK MODEL MARK
TVCR-A2104 A TVCR-B2104T F
TVCR-B2104 B TVCR-C2104T G
TVCR-C2104 C TVCR-D2104T H
TVCR-D2104 D TVCR-A2104TG I
TVCR-A2104T E
NOTE :
The voltage for parts in hot circuit is measured
using hot GND as a common terminal.
BHF300F01011-A
TO SENSOR CBA
(END-SENSOR)
BHF300F01011-B
J361G4
(SECAM Black Level
Adjustment)
WF8
TP007
N-A-PB
WF1
TP002
RF-SW
WF3
TP001
CTL
WF6
TP008
C-PB
J349F3
(C-Trap Adjustment)
WF5
TP003
V-OUT
TO SENSOR CBA
(START-SENSOR)
WF17
PIN 58
OF IC201
WF18
PIN 59
OF IC201
WF7
PIN 52
OF IC301
WF11
PIN 7
OF IC301
WF10
PIN 13
OF IC301
TP503
+B
TP504
GND
VR601
+B ADJ
WF12
Q551
Collector
WF13
PIN 5
OF CN551
BT6600F01012
1-8-33 1-8-34
WAVEFORM NOTES
INPUT: COLOR BAR SIGNAL
OTHER CONTROLS: CENTER POSITION
VOLTAGES SHOWN ARE RANGE OF
OSCILLOSCOPE SETTING
WF1 1DIV: 2V 5ms WF5 1DIV: 0.5V 20s WF9 1DIV: 0.5V 0.5ms WF13 1DIV: 10V 5ms WF17 1DIV: 1V 20s
TP002 RF-SW TP003 V-OUT IC401 PIN 8 CN551 PIN 5 IC201 PIN 58
1-9-1
WF2 1DIV: 0.2V 0.1s Upper: WF6 Lower: WF1 WF10 1DIV: 2V 5ms WF14 1DIV: 20V 20s WF18 1DIV: 1V 5ms
IC401 PIN 29 1DIV: 0.2V 2DIV: 5V 5ms IC301 PIN 13 Q501 COLLECTOR IC201 PIN 59
TP008 C-PB
WAVEFORMS
WF3 1DIV: 1V 10ms WF7 1DIV: 0.2V 0.5ms WF11 1DIV: 1V 20s WF15 1DIV: 20V 20s
TP001 CTL IC301 PIN 52 IC301 PIN7 Q502 COLLECTOR
WF4 1DIV: 0.25V 20s WF8 1DIV: 0.5V 0.5ms WF12 1DIV: 200V 20s WF16 1DIV: 20V 20s
IC401 PIN 48 TP007 N-A-PB Q551 COLLECTOR Q503 COLLECTOR
Z13PWF
Comparison Chart of Models & Marks
Model Mark Model Mark
TVCR-A2104 A TVCR-B2104T F
ANODE TVCR-B2104 B TVCR-C2104T G
CN151
CL801 SP151 TVCR-C2104 C TVCR-D2104T H
SP 1
CRT CBA SPEAKER TVCR-D2104 D TVCR-A2104TG I
SP-GND 2
BT6600F01022-B TVCR-A2104T E
FOCUS
CRT
SCREEN WIRING DIAGRAM FOR SECTION 2 (DECK MECHANISM)
CN201 LOADING
CAPSTAN MOTOR MOTOR
GND CN501 CM+12V 1
CN502 CN301 CL301B CL301A P-ON+5V(3) 2
M
CL501B GREEN 4 1 1 1 GREEN C-FG 3
1 HEATER BLUE 3 2 JUNCTION-C CBA 2 2 BLUE C-F/R 4
2 GND RED 2 3 BT6600F01012 3 3 RED C-CONT 5 CYLINDER ASSEMBLY
3 P-ON+160V GND 1 4 4 4 GND FG-GND 6 PG
CN303 LD-CONT 7 SENSOR
1 INT.MONITOR D-CONT 8
SENSOR CBA (NO CONNECTION)
2 I2C-OPEN D-PFG 9
(END-SENSOR) CN303 IS USED FOR
ADJUSTMENT AT 3 GND M-GND 10 DRUM
BHF300F01011-A,B FACTORY 4 SDA M
CL501A T551 AL+12V(1) 11 MOTOR
1 HEATER 5 SCL VG 12
FBT
2 GND SENSOR CBA
(ST-SENSOR) VIDEO
3 P-ON+160V (R)
BHF300F01011-A,B CL401
HEAD
V(R) 1
D.Y. V-COM 2 VIDEO
CN551
(L)
1 H.V. / POWER SUPPLY CBA V(L) 3 HEAD
HD 2 BT6600F01022-A
TOP CL604
3 CL402
COVER
4 CTL(-) 1
VD CONTROL HEAD
5 CTL(+) 2
1-10-1
CN601 A-PB/REC 3
AUDIO HEAD
1 CN552 CN302 CL302B CL302A A-COM 4
2 H-DRIVE 1 1 1 1 H-DRIVE AE-H/FE-H 5 AUDIO ERASE
FBP 2 2 2 2 FBP AE-H 6 HEAD
JUNCTION-B CBA
V-DRIVE 3 3 3 3 V-DRIVE AC HEAD ASSEMBLY
W601 BT6600F01012
V-RAMP-FB 4 4 4 4 V-RAMP-FB
ACL 5 5 5 5 ACL FE HEAD
CL403
P-SAFETY1 6 6 6 6 P-SAFETY1
FE-H 1
GND 7 7 7 7 GND MAIN CBA FULL ERASE HEAD
FE-H-GND 2
WIRING DIAGRAM
BT6600F01012
JK703
E,F,G,H,I
1 CN602 CN603 CL603B CL603A
2 GND 1 1 1 1 GND CN751 CN901
3 1 V-SYNC 1
4 NU 2 2 2 2 NU
5 AL+12V(1) 3 3 3 3 AL+12V(1) 2 H-SYNC 2
6 P-DOWN-L 4 4 4 4 P-DOWN-L 3 SCL 3
7 4 SDA 4
8 AL+5V 5 5 5 5 AL+5V
9 P-ON-L 6 6 6 6 P-ON-L 5 Y-SW-OUT 5
10 AL+12V(2) 7 7 7 7 AL+12V(2) 6 GND 6
11 JUNCTION-A CBA 7 AL+9V 7 TEXT CBA
12 AL+9V 8 8 8 8 AL+9V
BT6600F01012 8 TEXT-RESET 8 BT6400F01032
13 GND 9 9 9 9 GND
14 GND 10 10 10 10 GND
15 CN752 CN902
16 AL+33V 11 11 11 11 AL+33V 1 P-SAFETY 2 1
17 P-ON+8V 12 12 12 12 P-ON+8V 2 OSD-BLK 2
18
19 3 OSD-R 3
20 4 OSD-B 4
21
5 PROTECT 5
6 OSD-G 6
T6700WI
T6550TI
1. EJECT (POWER OFF) -> CASSETTE IN (POWER ON) -> STOP(B) -> STOP(A) -> PLAY -> RS -> FS -> PLAY -> STILL(N-CANCEL) -> PLAY -> STOP(A)
POWER
SFT-SW
/EJECT
PAUSE
PAUSE
PAUSE
PAUSE
PAUSE
"OFF"
STOP
PLAY
PLAY
PLAY
REW
ST-S
REC
OFF
OFF
ON
ON
FF
CASS.LOAD
RS1(RS2)
FS1(FS2)
STOP(B)
STOP(A)
STOP(A)
CANCEL
CANCEL
LD-FWD
LD-FWD
LD-FWD
LD-FWD
LD-FWD
LD-FWD
LD-FWD
LD-REV
LD-REV
LD-REV
LD-REV
LD-REV
EJECT
NOISE
NOISE
STILL
STILL
STILL
PLAY
PLAY
PLAY
0.2S
0.4S
0.2S
0.2S
0.5S
0.2S
PIN NO.
SYSTEM CONTROL TIMING CHARTS
1 EJ CL SB TL SB FB SM SF SM AL SM AL RS SS AU AL SM
LD-SW TL SF AU AU AU SS AL AU
CL/SS
EJ
AU
RS
SF
SM
TL
FB
AL
SB
82 0.3S 0.3S
LD-CONT
1-11-1
0.2S 0.2S
0.2S 0.2S
0.2S
"Z"
C-DRIVE
0.2S >5.0S 5.0S 0.4S 20mS
1.2S 0.4S 20mS
66 C-F/R
40mS SP MODE LP/SLP MODE 40mS
ON 0.2S
DRUM
ROTATION
0.2S
ON
31 P-ON NTSC 80mS 6mS 240mS 6mS
0.3S PAL 80mS 6mS 160mS 6mS
65 A-MUTE-H
after channel setting
0.2S +100mS(NTSC) 0.8S 1.0S
0.2S 1.0S 0.8S
+620mS(PAL) 0.12S
D-PB-H
44 D-REC-H
STOP PLAY RS FS PLAY STILL PLAY STOP
Chart 1
DISPLAY
POWER
-OFF
T6550TI
2. STOP(A) -> FF -> STOP(A) -> REW -> STOP(A) -> REC -> PAUSE -> PAUSE or REC -> STOP(A) -> EJECT
/EJECT
/EJECT
/EJECT
/EJECT
REC PAUSE REC or
PAUSE
PAUSE
"ON"
STOP
STOP
STOP
STOP
REW
ST-S
REC
FF
CASS. UNLD
STOP(A)
STOP(A)
STOP(A)
STOP(A)
LD-FWD
LD-FWD
LD-FWD
LD-FWD
LD-FWD
LD-FWD
LD-FWD
LD-FWD
LD-FWD
LD-REV
LD-REV
LD-REV
LD-REV
LD-REV
LD-REV
LD-REV
LD-REV
LD-REV
LD-REV
EJECT
REW
REC
REC
0.2S
0.2S
REV
1.0S
0.5S
0.2S
0.2S
1.0S
0.5S
0.2S
1.5S
0.2S
0.5S
0.2S
0.5S
0.2S
0.5S
FF
PIN NO.
1 SM SF TL FB SM SF SM AL AU SM SF TL FB SM SF SM AL AU SM AL SS RS AL AU AL SS RS AL AU AL AU SM FB TL SB CL EJ
LD-SW FB SF AU FB SF AU AU SS SS SF
CL/SS
EJ
AU
RS
SF
SM
TL
FB
AL
SB
82
LD-CONT
1-11-2
0.2S 0.2S 0.2S
0.2S
"Z"
C-DRIVE
20mS 20mS 1.5S(NTSC) 20mS 0.1S
0.4S 0.4S 1.0S(PAL) 0.4S
66 C-F/R
40mS 40mS 40mS
ON
DRUM
ROTATION
ON
31 P-ON
65 A-MUTE-H
D-PB-H
1.2S
1.0S
44 D-REC-H
STOP
Chart 2
FF STOP REW STOP REC REC PAUSE REC STOP
DISPLAY
IC PIN FUNCTION DESCRIPTIONS
Comparison Chart of Models and Marks Pin IN/ Signal
Mark Function
Model Mark No. OUT Name
TVCR-A2104 A 22 - NU Not Used
TVCR-B2104 B Recording LED
TVCR-C2104 C 23 OUT REC-LED
Control Signal
TVCR-D2104 D Recording LED
TVCR-A2104T E 24 OUT REC-LED
Control Signal
TVCR-B2104T F
25 - NU Not Used
TVCR-C2104T G
TVCR-D2104T H 26 - NU Not Used
TVCR-A2104TG I 27 - NU Not Used
28 - NU Not Used
IC 201 (TV/VCR Micro Controller) SCART-
RAPID-Switch Input
29 OUT MUTE Signal from Scart
H 4.5V, L 1.0V Jack
Pin IN/ Signal 30 - NU Not Used
Mark Function
No. OUT Name
REC- Record Protection
1 - NU Not Used 31 IN
SAFETY Tab Detection
Power Supply A,B,
2 IN P-SAFETY 2
Failure Detection 2 D,E,F - NU Not Used
Power Supply 32 ,H,I
3 IN P-SAFETY 1
Failure Detection 1 SECAM Mode at
C,G IN SECAM-H High
4 IN END-SENS End-Sensor
Automatic A,B,
5 IN AFC Frequency Control D,E,F - NU Not Used
Signal ,H,I
33
Video Envelope Special Playback =
6 IN V-ENV
Input C,G OUT TRICK-H H in SECAM
Mode
7 IN KEY-1 Key 1 Input
System Reset
8 IN KEY-2 Key 2 Input 34 IN RESET
Signal (Reset=L)
Loading Switch
9 IN LD-SW 35 IN XCIN Sub Clock 32 kHz
Input
ST-SENS Start-Sensor 36 OUT XCOUT Sub Clock 32 kHz
10 IN
37 - TIMER+5V Vcc
11 - NU Not Used
38 IN XIN Main Clock Input
12 - NU Not Used
Artificial V-Sync 39 OUT XOUT Main Clock Output
IN/ DV SYNC
13
OUT Output 40 - GND GND
Remote Signal Counter-measure
14 IN REMOTE 41 OUT SPOT-KILL
Input for Spot
Color Phase Rotary External Input or
15 OUT C-ROTA 42 OUT EXT-L
Changeover SIgnal Playback = Output
Video Head Amp 43 IN CLKSEL Clock Select (GND)
16 OUT H-A-SW Switching Pulse
Speaker Mute
17 - NU Not Used 44 OUT SP-MUTE
Signal
Video Head White Balance
18 OUT RF-SW
Switching Pulse 45 IN I2C-OPEN Adjust Mode
19 - NU Not Used Judgment
Audio Mute Control 46 - GND GND
20 OUT A-MUTE-H
Signal (Mute = H) Delayed Record
47 OUT D-REC-H
21 - NU Not Used Signal
1-12-1 T6700PIN
Pin IN/ Signal Pin IN/ Signal
Mark Function Mark Function
No. OUT Name No. OUT Name
Switching Signal of Capstan Motor
48 OUT SCART-H Scart Jack and FWD/REV Control
78 OUT C-F/R
RCA Jack Signal (FWD=L/
REV=H)
49 - OSD-GND OSD GND
79 - NU Not Used
50 - NU Not Used
Take Up Reel
80 IN T-REEL
51 - NU Not Used Rotation Signal
52 - NU Not Used Loading Motor
81 OUT LD-CONT
Control Signal
53 - OSDVcc OSDVcc
Teletext Control
54 - HLF HLF 82 OUT TEXT-L
Signal
A,B,C NU Not Used 83 - NU Not Used
-
,D
55 84 - NU Not Used
E,F,G
OUT TEXT-RESET Tele Text Reset Power Voltage
,H,I
85 IN P-DOWN-L Down Detector
56 IN CV-IN Video Signal Input Signal at Low
57 - GND GND 86 - NU Not Used
58 IN H-SYNC H-SYNC Input Capstan Motor
59 IN V-SYNC V-SYNC Input 87 IN C-FG Rotation Detection
Pulse
Output for Picture
60 OUT OSD-BLK Cut off 88 - AMPVss AMPVss (GND)
1-12-2 T6700PIN
LEAD IDENTIFICATIONS
S: Souce E: Emitter
D: Drain C: Collector
G: Gate B: Base
E C B B C E
S D G B C E
MID-32A22F
2SA1015-GR(TPE2) PT204-6B-12
2SA1346 2SA1175(F)
LA78040A 2SC1815-GR(TPE2) 2SA950(Y,O)
2SC2120-O(TPE2) 2SC1627Y-TPE2
2SC2120-Y(TPE2) 2SC2785(F,H,J)
2SC3331(T,U) BN1F4M-T
KRA103M KTA1267(GR)
KTA1266(GR) KTA1271(Y)
KTC3203(Y) KTC3198(GR)
KTC3199(GR)
ECB ECB C
E
IN G OUT CD4053BCSJX
CD4053BNSR LA71750EM-MPB-E
TC4053BF(N) M37762MCA-BB0GP
16 9 51
KA7805A 80
KIA7805API
PS2561L1-1-VL 81 50
PS2561L1-1-VW
A C
1 8 100 31
K E
LA70100M-MPB 1 30
30 16
IN G OUT M61209BFP
AT24C04N-10SC 48 33
BR24C04F 49
BR24C04F-W
32
BR24L04F-WE2
LA4224 CAT24WC04JI 1 15
8 5 M24C04-MN6
M24C04-WMN6 SAA5265
52 27 17
64
8 5
1 16
1 4
1 4
1 26
1-13-1 T6700LE
EXPLODED VIEWS
Cabinet
L1 L1
Comparison Chart of L9
L1
Models and Marks A3
Model Mark B3
TVCR-A2104 A See Electrical Parts List TL1 TL1
TVCR-B2104 B for parts with this mark.
TVCR-C2104 C TL1
Some Ref. Numbers are
TVCR-D2104 D L2
not in sequence.
TVCR-A2104T E
TVCR-B2104T F TB2 L2
TVCR-C2104T G TL1 CL604 L1
TVCR-D2104T H TL1 TL1
TVCR-A2104TG I
DG601
B2 TL1
B4 CRT CBA
1B1 TL1
CLN551 Text CBA L1
Sensor CBA T L18
TL1 TB33 [ E,F,G,H,I ] L1
V501 TB13
TB10 TB3
A2
TL1
B2 B2
Junction B CBA
PB4 PL2 [ B,F ]
TB21
B4 Junction C CBA
PL2
Junction A CBA
TB7 Main CBA
Scotch Sensor CBA PL1 PL1
TL14
B1 Tape A12
Scotch
TL18
Tape #880 PL1
A PB5
B2 PL2
A1-5
TB1 H.V./Power
A1X PL1 Supply CBA
A1-4 L8
L8
PB1
L4
A1-3
TB23
CL801
B10
SP151
A1-2 A
A1-1
TL14
[ D,H ]
S6
X2-1 X2-3 X2-8 X2-9 X2-10 X2-11
X3 X4 S3
Comparison Chart of
Models and Marks
Model Mark
TVCR-A2104 A
X1
TVCR-B2104 B
TVCR-C2104 C
TVCR-D2104 D
TVCR-A2104T E
TAPE TVCR-B2104T F
TVCR-C2104T G
TVCR-D2104T H
TVCR-A2104TG I
S1
FR
ON
T
S4
1-14-3 T6700PEX
MECHANICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a ! Ref. No. Mark Description Part No.
have special characteristics important to safety. Before CLN551 CRT WIRE WX1T7180-005 WX1T7180-005
replacing any of these components, read carefully the L1 SCREW, P-TIGHT 4X18 BIND HEAD + GBMP4180
product safety notice in this service manual. Don't L2 SCREW, P-TIGHT M4X12 BIND HEAD+ GBMP4120
degrade the safety of the product through improper ser- L4 SCREW, ASSEMBLED 12:M3X12 0EM406746
vicing. L8 FLAT HEAD SCREW T4000UA 0EM404793
L9 SCREW, S-TIGHT 3X4 BIND HEAD+ GBMS3040
A3! G RATING LABEL T6722FC ---------- X2-1! A,E OWNER'S MANUAL TVCR-A1404:EN 0EMN02345
A3! H RATING LABEL T6723RD ---------- X2-1! B,F OWNER'S MANUAL TVCR-B1404:EN 0EMN02384
A3! I RATING LABEL T6724EE ---------- X2-1! D,H OWNER'S MANUAL TVCR-D1404:EN 0EMN02386
A12 A,B,E, POWER BUTTON 0EM302130 X2-2! A,E OWNER'S MANUAL TVCR-A1404:FR 0EMN02417
F,I X2-2! C,G OWNER'S MANUAL TVCR-C1404:FR 0EMN02385
A12 C,D,G, POWER BUTTON T6700EA 0EM201823 X2-3! A,E OWNER'S MANUAL TVCR-A1404:GE 0EMN02418
H
X2-3! C,G OWNER'S MANUAL TVCR-C1404:GE 0EMN02423
1B1 DECK ASSEMBLY CZD013/VM2326 N2326FT
X2-3! D,H OWNER'S MANUAL TVCR-D1404:GE 0EMN02481
B1 SPRING TENSION B0080B0:EM40808 26WH006
X2-4! A,E OWNER'S MANUAL TVCR-A1404:IT 0EMN02419
B2 SCREW M7 CRT(D22) T7205UF 0EM406573
X2-4! C,G OWNER'S MANUAL TVCR-C1404:IT 0EMN02424
B3 SHIELD PLATE (PAL 21V) T6500RA 0EM407921
X2-5! A,E OWNER'S MANUAL TVCR-A1404:SP 0EMN02420
B4 DEGAUSS HOLDER T7100UA 0EM405476
X2-6! A,E OWNER'S MANUAL TVCR-A1404:DU 0EMN02421
B10 CLOTH(10X30XT0.5) B5900UA 0EM404486
X2-7! A,E OWNER'S MANUAL TVCR-A1404:SW 0EMN02422
CL801 WIRE ASSEMBLY (SPEAKER) 2P/200 WX1T6300-002
C248 ELECTROLYTIC CAP. 47F/6.3V M H7 CE0KMAVSL470 C330 CHIP CERAMIC CAP.(MELF) F Z 0.01F/ CZM1CZB0F103
16V
C253 CHIP CERAMIC CAP. B K 0.01F/50V CHD1JKB0B103
C331 ELECTROLYTIC CAP. 47F/10V M or CE1AMASDL470
C254 CHIP CERAMIC CAP. CH J 560pF/50V CHD1JJBCH561
ELECTROLYTIC CAP. 47F/10V M CE1AMASTL470
C255 CHIP CERAMIC CAP. CH J 560pF/50V CHD1JJBCH561
C332 CHIP CERAMIC CAP. F Z 0.1F/50V or CHD1JZB0F104
C256 ELECTROLYTIC CAP. 10F/25V M H7 CE1EMAVSL100
CHIP CERAMIC CAP. F Z 0.1F/25V CHD1EZB0F104
C301 CHIP CERAMIC CAP.(MELF) F Z 0.01F/ CZM1CZB0F103
16V C333 CHIP CERAMIC CAP. F Z 0.1F/50V or CHD1JZB0F104
C302 ELECTROLYTIC CAP. 470F/6.3V M or CE0KMASDL471 CHIP CERAMIC CAP. F Z 0.1F/25V CHD1EZB0F104
ELECTROLYTIC CAP. 470F/6.3V M CE0KMASTL471 C334 CHIP CERAMIC CAP. F Z 0.1F/50V or CHD1JZB0F104
C303 CHIP CERAMIC CAP. B K 0.01F/50V CHD1JKB0B103 CHIP CERAMIC CAP. F Z 0.1F/25V CHD1EZB0F104
C304 CHIP CERAMIC CAP. B K 0.01F/50V CHD1JKB0B103 C336 ELECTROLYTIC CAP. 47F/10V M or CE1AMASDL470
D213 SWITCHING DIODE 1SS133(T-77) or QDTZ001SS133 IC681! VOLTAGE REGULATOR KIA7805API or NSBBA0SJY011
JUNCTION A CBA
Ref. No. Mark Description Part No.
JUNCTION A CBA ----------
Consists of the following
CONNECTOR
CN603 CONNECTOR 12P TUC-P12X-B1 JCTUS12TG001
JUNCTION B CBA
Ref. No. Mark Description Part No.
JUNCTION B CBA ----------
Consists of the following
CONNECTOR
CN302 CONNECTOR, 7P TUC-P07X-B1 JCTUS07TG001
TVCR-A2104/TVCR-B2104/
TVCR-C2104/TVCR-D2104/
TVCR-A2104T/TVCR-B2104T/
TVCR-C2104T/TVCR-D2104T/
TVCR-A2104TG
Sec. 2: Deck Mechanism Section
I Standard Maintenance
I Mechanism Alignment Procedures
I Disassembly / Assembly of Mechanism
I Deck Exploded Views
I Deck Parts List
TABLE OF CONTENTS
Standard Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1
Service Fixture and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-1
Mechanical Alignment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3-1
Disassembly / Assembly Procedures of Deck Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-1
Alignment Procedures of Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5-1
Deck Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6-1
Deck Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7-1
STANDARD MAINTENANCE
Service Schedule of Components
B2 Cylinder Assembly I I
B8 Pulley Assembly I I
B73 FE Head I
B569
Cam Holder I I
(2 head only)
B593
(4 head,
Cam Holder Assembly I I
4 head HiFi
only)
Notes:
1.Clean all parts for the tape transport (Upper Drum with Video Head / Pinch Roller / ACE Head / FE Head) using
90% lsopropyl Alcohol.
2.After cleaning the parts, do all DECK ADJUSTMENTS.
3.For the reference numbers listed above, refer to Deck Exploded Views.
2-1-1 U29PMEN
Cleaning Cleaning of ACE Head
Clean the head with a cotton swab.
Cleaning of Video Head
Procedure
Clean the head with a head cleaning stick or chamois
1.Remove the top cabinet.
cloth.
2.Dip the cotton swab in 90% isopropyl alcohol and
Procedure
clean the ACE Head. Be careful not to damage the
1.Remove the top cabinet. upper drum and other tape running parts.
2.Put on a glove (thin type) to avoid touching the
Notes:
upper and lower drum with your bare hand.
1.Avoid cleaning the ACE Head vertically.
3.Put a few drops of 90% Isopropyl alcohol on the
2.Wait for the cleaned part to dry thoroughly before
head cleaning stick or on the chamois cloth and,
operating the unit or damage may occur.
by slightly pressing it against the head tip, turn the
upper drum to the right and to the left.
Notes:
1.The video head surface is made of very hard
material, but since it is very thin, avoid cleaning it
vertically.
2.Wait for the cleaned part to dry thoroughly before
operating the unit.
3.Do not reuse a stained head cleaning stick or a
stained chamois cloth. ACE Head
Do Not touch
with your bare
hand!
Upper
Cylinder
Do Not !
Video Head
Cleaning Stick
2-1-2 U29PMEN
SERVICE FIXTURE AND TOOLS
J-3 J-4
J-5
2-2-1 U29PFIX
MECHANICAL ALIGNMENT PROCEDURES
Explanation of alignment for the tape to correctly run B. Method to place the Cassette Holder in the tape-
starts on the next page. Refer to the information below loaded position without a cassette tape
on this page if a tape gets stuck, for example, in the 1. Disconnect the AC Plug.
mechanism due to some electrical trouble of the unit.
2. Remove the Top Case and Front Assembly.
Service Information 3. Turn the LDG Belt in the appropriate direction
shown in Fig. M1. Release the locking tabs shown
A. Method for Manual Tape Loading/Unloading
in Fig. M1 and continue turning the LDG Belt until
To load a cassette tape manually: the Cassette Holder comes to the tape-loaded
1. Disconnect the AC plug. position. Allow a minute or two to complete this
2. Remove the Top Case and Front Assembly. task.
3. Insert a cassette tape. Though the tape will not be
automatically loaded, make sure that the cassette Top View
tape is all the way in at the inlet of the Cassette Moving guide T preparation
Holder. To confirm this, lightly push the cassette (Eject Position) LOAD
tape further in and see if the tape comes back out, Moving guide S preparation UNLOAD
by a spring motion, just as much as you have (Eject Position) /EJECT
pushed in.
4. Turn the LDG Belt in the appropriate direction Side View
shown in Fig. M1 for a minute or two to complete
this task.
To unload a cassette tape manually:
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembly. LDG Belt
Bottom View
UNLOAD
/EJECT
Cam Gear
Fig. M2
2-3-1 Z13P2HMA
1. Tape Interchangeability Alignment
Note:
To do these alignment procedures, make sure that the
Tracking Control Circuit is set to the preset position
every time a tape is loaded or unloaded. (Refer to
page 2-3-4, procedure 1-C, step 2.)
Equipment required:
Dual Trace Oscilloscope
VHS Alignment Tape (FL6N8)
Guide Roller Adj. Screwdriver
Flat Screwdriver (Purchase Locally)
Note: Before starting this Mechanical Alignment, do all
Electrical Adjustment procedures.
2-3-2 Z13P2HMA
1-A. Preliminary/Final Checking and 4. If creasing or snaking is apparent, adjust the Tilt
Alignment of Tape Path Adj. Screw of the ACE Head. (Fig. M6)
Purpose:
To make sure that the tape path is well stabilized. Azimuth Adj. Screw
Symptom of Misalignment:
If the tape path is unstable, the tape will be damaged.
ACE Head
Note: Do not use an Alignment Tape for this proce-
dure. If the unit is not correctly aligned, the tape may Flat
be damaged. Screwdriver
1. Playback a blank cassette tape and check to see
that the tape runs without creasing at Guide Rollers
[2] and [3], and at points A and B on the lead sur- Tilt Adj. Screw
face. (Refer to Fig. M3 and M4.) Fig. M6
2. If creasing is apparent, align the height of the guide
rollers by turning the top of Guide Rollers [2] and 1-B. X Value Alignment
[3] with a Guide Roller Adj. Screwdriver. (Refer to
Fig. M3 and M5.) Purpose:
To obtain maximum PB FM envelope signal at the pre-
Guide Roller [2] Guide Roller [3] set position of the Tracking Control Circuit, align the
Horizontal Position of the ACE Head.
Symptom of Misalignment:
ACE Head If the Horizontal Position of the ACE Head is not prop-
erly aligned, maximum PB FM envelope cannot be
obtained at the preset position of the Tracking Control
Circuit.
Correct Incorrect
Guide Roller
Tape
Take-up Guide
Post
Tape
Fig. M5
2-3-3 Z13P2HMA
5. To shift the CTL waveform, press CH UP or CH 5. When Guide Rollers [2] and [3] (Refer to Fig. M3)
DOWN button on the remote control unit. Then are aligned properly, there is no envelope drop
make sure that the maximum output position of PB either at the beginning or end of track as shown in
FM envelope signal become within 2ms from pre- Fig. M9.
set position.
Dropping envelope level at the beginning of track.
Good Maximum output position of
PB FM envelope signal
Preset position
2ms
FM envelope signal
Fig. M8
No Good
2-3-4 Z13P2HMA
1-D. Azimuth Alignment of Audio/Con-
trol/ Erase Head
Purpose:
To correct the Azimuth alignment so that the Audio/
Control/Erase Head meets tape tracks properly.
Symptom of Misalignment:
If the position of the Audio/Control/Erase Head is not
properly aligned, the Audio S/N Ratio or Frequency
Response will be poor.
1. Connect the oscilloscope to the audio output jack
on the rear side of the deck.
2. Playback the alignment tape (FL6N8) and confirm
that the audio signal output level is 8kHz.
3. Adjust Azimuth Adj. Screw so that the output level
on the AC Voltmeter or the waveform on the oscillo-
scope is at maximum. (Fig. M6)
2-3-5 Z13P2HMA
DISASSEMBLY/ASSEMBLY PROCEDURES
OF DECK MECHANISM
Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to
CABINET DISASSEMBLY INSTRUCTIONS on page 1-5-1 of Main Section.)
All the following procedures, including those for adjustment and replacement of parts, should be done in Eject
mode; see the positions of [41] and [42] in Fig. DM1 on page 2-4-3. When reassembling, follow the steps in reverse
order.
REMOVAL INSTALLATION
STEP START-
REMOVE/*UNHOOK/
/LOC. ING PART ADJUSTMENT
No. No. Fig. No. UNLOCK/RELEASE/
CONDITION
UNPLUG/DESOLDER
[1] [1] Guide Holder A T DM3 2(S-1)
Cassette Holder
[2] [1] T DM4 (S-10)
Assembly
[3] [2] Slider (SP) T DM5 (S-1A), *(L-1)
[4] [2] Slider (TU) T DM5 *(L-2)
[5] [4] Lock Lever T DM5 *(L-3), *(P-1)
[6] [2] Cassette Plate T DM5
[7] [7] Cylinder Assembly T DM1, DM6 Desolder, 3(S-2)
Desolder, LDG Belt,
[8] [8] Loading Motor Assembly T DM1, DM7
2(S-3)
[9] [9] ACE Head Assembly T DM1, DM7 (S-4)
Tape Guide Arm
[10] [2] T DM1, DM8-1 *(P-2)
Assembly
[11] [10] C Door Opener T DM1, DM8-1 (S-4A), *(L-4)
DM1, DM8-1,
[12] [11] Pinch Arm (B) T *(P-3)
DM8-2
DM1, DM8-1,
[13] [12] Pinch Arm (A) Assembly T
DM8-2
[14] [14] FE Head T DM1, DM9 (S-5)
[15] [15] Prism T DM1, DM9 (S-6)
[16] [2],[15] Sensor Gear T DM1, DM9
[17] [2] Slider Shaft T DM10 *(L-5)
[18] [17] C Drive Lever (SP) T DM10
[19] [17] C Drive Lever (TU) T DM10 (S-7), *(P-4)
[7],[8],
[20] Capstan Motor B DM2, DM11 3(S-8), Cap Belt
[10]
[21] [21] Clutch Assembly B DM2, DM12 (C-1)
[22] [22] Cam Holder Assembly B DM2, DM12 *(L-6)
[23] [23] Cam Gear (B) B DM2, DM12 (C-2), *(P-5)
[24] [24] Mode Gear B DM2, DM13-1 (C-3)
[21],[23], DM2, DM13-1,
[25] [24] Mode Lever B (C-4), *(L-8)
DM13-2
[26] [22] Worm Holder B DM2, DM13-1 (S-9), *(L-9), *(L-10)
[27] [26] Pulley Assembly B DM2, DM13-1
DM2, DM13-1,
[28] [25],[26] Cam Gear (A) B
DM13-2
[29] [25] Idler Gear B DM1, DM14
[30] [29] Idler Arm B DM1, DM14 *(L-11)
[31] [25] BT Arm B DM2, DM14 *(P-6)
2-4-1 Z13PDA
REMOVAL INSTALLATION
STEP START-
REMOVE/*UNHOOK/
/LOC. ING PART ADJUSTMENT
No. No. Fig. No. UNLOCK/RELEASE/
CONDITION
UNPLUG/DESOLDER
Loading Arm (SP) (+)Refer to Alignment
[32] [25] B DM2, DM14
Assembly Sec.Page 2-5-1
Loading Arm (TU) (+)Refer to Alignment
[33] [32] B DM2, DM14
Assembly Sec.Page 2-5-1
[34] [2],[25] M Brake (TU) Assembly T DM1, DM15 *(P-7), Brake Belt
[35] [2],[25] M Brake (SP) Assembly T DM1, DM15 *(P-8)
[36] [35] Tension Lever Assembly T DM1, DM15
[37] [36] T Lever Holder T DM15 *(L-12)
[38] [34] Reel (TU)(D2) T DM1, DM15
[39] [38] M Gear T DM1, DM15
[40] [36] Reel (SP)(D2) T DM1, DM15
Moving Guide S
[41] [32],[36] T DM1, DM16
Preparation
Moving Guide T
[42] [33] T DM1, DM16
Preparation
[43] [19] TG Post Assembly T DM1, DM16 *(L-13)
(+)Refer to Alignment
[44] [28] Rack Assembly R DM17 *(P-9)
Sec.Page 2-5-1
[45] [44] F Door Opener R DM17
[46] [46] Cleaner Assembly T DM1, DM6
[47] [46] CL Post T DM6 *(L-14)
(1) (2) (3) (4) (5) (6) (7)
(1): Follow steps in sequence. When reassembling, follow the steps in reverse order.
These numbers are also used as identification (location) No. of parts in the figures.
(2): Indicates the part to start disassembling with in order to disassemble the part in column (1).
(3): Name of the part
(4): Location of the part: T=Top B=Bottom R=Right L=Left
(5): Figure Number
(6): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered.
P=Spring, W=Washer, C=Cut Washer, S=Screw, *=Unhook, Unlock, Release, Unplug, or Desolder
e.g., 2(L-2) = two Locking Tabs (L-2).
(7): Adjustment Information for Installation
(+):Refer to Deck Exploded Views for lubrication.
2-4-2 Z13PDA
Top View
[41] [7] [42] [46] [9] [43] [8]
[14]
[13]
[11]
[15]
[36]
[10]
[35] [12]
[34]
Fig. DM1
Bottom View
[20]
[33]
[32]
[26] [24]
[27]
[25]
[23]
[28]
2-4-3 Z13PDA
A
[3]
(S-1)
[4]
[1] (S-1)
(L-1)
(L-3)
[5]
B
(S-1A) (L-2)
[6]
(P-1)
Pin D 1
Hole A
Pin C (L-1) [6]
[2] 2 Pin A
View for A
A
Slot A
Hole B
[6]
Pin B (L-2)
View for B
Fig. DM5
Slots B
Slot A
First, while pushing the locking tab as
shown at right, slide and pull up the right
side on [2] to release Pin A and Pin B from
the slots A.
Then, remove Pin C and Pin D on [2] from
the slots B as shown.
Fig. DM4
2-4-4 Z13PDA
(S-4A) [11]
[7] (L-4)
[46]
(P-3)
[13]
[47]
Removal of [11] [12]
(L-14)
1) Remove screw (S-4A).
2) Unhook spring (P-2). [10]
3) Release (L-4) while (P-2)
holding [12] with a
finger.
4) Loosen a finger
holding [12] and
remove [11].
(S-2)
Pin of [12]
A Pin of [10]
Groove of [28]
(S-4)
[9]
[8]
Desolder [8]
from bottom
(S-3)
Lead with White Stripe
LDG
View for A
Belt
Fig. DM7
2-4-5 Z13PDA
Installation of [13] and [12] [14] (S-5)
[16] (S-6)
[13] [15]
Hook spring (P-3) up to [12]
and [13], then install then to
(P-3)
the specified position so that
[12] will be floated slightly
while holding [12] and [13].
(Refer to Fig. A.)
[12]
Fig. A
Pin of [12]
Install pin of [12] in groove of [28].
(Refer to Fig. B.) [28]
Fig. DM9
[18]
Groove of [28]
(L-5)
Fig. B (Top view)
Notch of
[13] [17]
Hold [12] and [13] till groove of chassis
pin of chassis looks and fit [13]
in notch of chassis. Then, turn turn [19]
a few [13] while holding [12].
(Refer to Fig. C.) (P-4)
Groove of [12]
pin of chassis
Fig. C
Fig. DM8-2
(S-7)
Fig. DM10
2-4-6 Z13PDA
(S-8) (C-2) [22]
(C-1)
[23]
(L-6) [21]
(P-5)
[20]
Cap Belt
(P-5)
[28]
[23]
View for A
Fig. DM11
Top View
Pin on [22]
[28]
Fig. DM12
2-4-7 Z13PDA
[25] (P-6)
(C-4) [31] Refer to the Alignment
Section, Page 2-5-1.
(S-9)
[29] [33]
[30]
(L-10) (L-11) [32]
[27] (L-8) (C-3)
[28] [24]
[26]
(L-9)
Fig. DM14
Fig. DM13-1
[36]
Break belt
Installation of [25] (P-7)
[39]
Bottom View
[35]
[25]
[28]
Fig. DM13-2
2-4-8 Z13PDA
[42]
[41]
[43]
(L-13)
Fig. DM16
(P-9)
[45] [44]
Slide
Fig. DM17
2-4-9 Z13PDA
ALIGNMENT PROCEDURES OF MECHANISM
The following procedures describe how to align the Alignment 1
individual gears and levers that make up the tape load-
ing/unloading mechanism. Since information about the Loading Arm (SP) and (TU) Assembly
state of the mechanism is provided to the System Install Loading Arm (SP) and (TU) Assembly so
Control Circuit only through the Mode Switch, it is that their triangle marks point to each other as
essential that the correct relationship between individ- shown in Fig. AL2.
ual gears and levers be maintained.
All alignments are to be performed with the mech- Alignment 2
anism in Eject mode, in the sequence given. Each Mode Gear
procedure assumes that all previous procedures have
been completed. Keeping the two triangles pointing at each other,
install the Loading Arm (SP) Assembly so that the
last tooth of the gear meets the most inside teeth
IMPORTANT:
of the Mode Gear. See Fig. AL2.
If any one of these alignments is not performed
properly, even if off by only one tooth, the unit will
unload or stop and it may result in damage to the Triangle Marks
mechanical or electrical parts. Loading Arm
(SP) Assembly
Alignment points in Eject Position
Last Tooth
Top View
Alignment 2
Loading Arm
(TU) Assembly
Most inside teeth
of Mode Gear
Alignment 3 Alignment 1 Mode Gear
Fig. AL2
Alignment 3
Cam Gear (A), Rack Assembly
Install the Rack Assembly so that the first tooth on
Bottom View Alignment 1 the gear of the Rack Assembly meets the first
groove on the Cam Gear (A) as shown in Fig. AL3.
First tooth
Fig. AL1
First groove
Gear on Rack Assembly
on the Cam Gear (A)
Fig. AL3
2-5-1 U29PAPM
DECK EXPLODED VIEWS
Deck Mechanism View 1
Mark Description
Floil G-684G or Multemp MH-D (Blue grease)
SLIDUS OIL #150
B2
B35
B494
L1191 L1467
B9 B10 B553
B73 B411
B567
L1053
B410
B74
L1051
Chassis Assembly
Top View (Lubricating Point)
B501
L1450 B560
L1450
B12 B426
B121 L1466
B11 B126
B8
B571 B492
B37
2-6-1 Z13P2HDEX
Deck Mechanism View 2
Mark Description
Floil G-684G or Multemp MH-D
B587 (Blue grease)
B487 B521
B416 SLIDUS OIL #150
B591
SANKOUL FG84M (Yellow grease)
B520
B590 B522
B148 L1406 B3
B508 B499
B592 B31
B573 B574
B558
B564 B557
B414
B565
L1151 B525
B417
B568
B134
B133
B569
B488 B491
B559 B570 Bottom Side
A (Grease point)
B516 B502
View for A B507
(Grease point) B513
2-6-2 Z13P2HDEX
Deck Mechanism View 3
Mark Description
Floil G-684G or Multemp MH-D (Blue grease)
L1321
SLIDUS OIL #150
B347
L1321
B355
B354
B483
L1341
B425
B482
B562
B300
B563
B313
L1474 B529
B360
B359
B361
B555
B561
B303
2-6-3 Z13P2HDEX
DECK PARTS LIST
NOTE: Ref. No. Description Part No.
Five different, but interchangeable, types of B558 B133 IDLER GEAR MK12 0VM305738
(LOADING MOTOR) may be installed in these models. B134 IDLER ARM MK12 0VM305739
Please confirm B558 (LOADING MOTOR) type by a B148 TG CAP MK11 0VM412972
part number on it. B558 (LOADING MOTOR) type var- B300 C DRIVE LEVER(TU) MK12 0VM203773
ies in combination with L1151. Please see Table 1 for B303 F DOOR OPENER MK12 0VM203751C