HF-110A and HF-110AM: Operator / Installation / Service Manual
HF-110A and HF-110AM: Operator / Installation / Service Manual
HF-110A and HF-110AM: Operator / Installation / Service Manual
MANUAL
HF-110A
and
HF-110AM
MAINTENANCE INFORMATION
- DO NOT DISCARD -
In North America
Tel: 847-288-7000
Fax: 847-288-7011
In Europe
III OPERATION
3.1 Controls and Indicators 16
3.2 Connectors and Mechanical Controls 18
3.3 Operating Procedure (Control/Generator) 20
3.4 Operating Procedures (Stand Assy.) 22
Operating Procedures (Optional 28" Stand Assy) 22a
IV THEORY OF OPERATION
4.1 System Overview 28
4.2 Generator Assembly 28
4.3 Control Assembly 29
4.4 Automatic Exposure Control (optional) 31
I
HF-110A Section 1
V MAINTENANCE
5.1 Introduction 32
5.2 Recommended Intervals 32
5.3 Ordering Information 32
5.4 Maintenance Procedure 32
5.5 Schematic Diagrams Section V
LIST OF FIGURES
LIST OF TABLES
II
HF-110A Section 1
III
HF-110A Section 1
GENERAL INFORMATION
1.1 INTRODUCTION
This manual is divided into three sections and contains the following information:
Section I describes general information, Section II contains installation and
calibration procedures. Section III contains operating procedures and technique
guides. Section IV discusses theory of operation and Section V contains
maintenance procedures and recommended intervals.
1.2 DESCRIPTION
The model HF-110A x-ray system is designed and manufactured by DEL
MEDICAL IMAGING CORP. It provides a high quality x-ray capability in a
portable format. It is a component system consisting of the following certified
items:
Model: HF-110-G X-Ray Generator/ Tube Housing
Model: HF-110-CM X-Ray Control Module
1
HF-110A Section 1
1.4 COMPLIANCE NOTICE
The certified Dynarad equipment you have purchased has been designed,
manufactured and calibrated to comply with the governing Federal Regulations
21 CFR Subchapter J. The maintenance schedules included are essential to the
continued integrity of this equipment with respect to regulatory compliance.
HF-110A System consisting of: X-Ray Generator: HF-110-G IEC 601-2-7/1987
Control Modle: HF-110-CM IEC 601-2-7/1987
Specified Range of Compliance: Tube Current 15 / 25 mA
Tube Voltage 50 - 100 kVp
Exposure Time .01 - 4.0 s
1.6 Continued:
TIMER
2
HF-110A Section 1
Exposure time will not deviate from the selected value more than +/- 2%, plus +/-
3ms. within a range of 0.01 - 4.0 seconds.
Measurements made with a Keithley kVP Divider model 35080A and Tektronix
storage oscilloscope model TDS-310 or equivalent at the 50% level.
MAS
MAS will not deviate from the selected value more than +/- 15% or .5 mAs which
ever is greater within a range of .15 - 100 mAs. Measurements made with a
Keithley mAs meter model 35035 or equivalent.
MAXIMUM RATING
25 mA at 100 kVp DC
LINE VOLTAGE REGULATION
5% maximum as measured at the x-ray control panel at maximum rated output
APPARENT RESISTANCE OF SUPPLY MAINS
115 ~ - 0.5 , 230 ~ - 1.0
MAXIMUM LINE CURRENT (25 mA at 100 kVp).
45 A at 115 ~ (AC), 25 A at 230 ~ (AC)
Measurements made with a combination current transformer (10:1 Ratio) and
iron vane type ammeter (0-5 Amps) AC RMS.
LINE VOLTAGE RANGE
115 ~ (103.5 - 126.5 AC) 50/60 Hz
230 ~ (207 - 253 AC) 50/60 Hz
All portable sources will be acceptable provided they meet the requirements
of the system input ratings.
NOMINAL ELECTRIC POWER
2.5 KW, Constant potential derived from a high frequency inverter system,
Regulated for both kVp and mA.
MINIMUM PERMANENT FILTRATION
2.7 mm of aluminum equivalent at 100 kVp
1.6 Contined:
REFERENCE CURRENT TIME PRODUCT (Power On Defaults)
Beam Current: 15 mA
3
HF-110A Section 1
Tube Potential: 80 kVp
Exposure Time: 0.1 Sec.
LEAKAGE TECHNIQUE FACTORS
Testing is performed at 100 kVp and 1.0 mA continuous operation (3600
mAs/hour = one 4 second exposure every 2.0 min.)
COOLING CURVES
Automatic inhibit circuits provide a delay between exposures proportional to the
exposure time. this delay is sufficient to allow proper tube cooling. The delay
between exposures varies between 10 seconds and 120 seconds depending on
the exposure time
ENVIRONMENTAL
Operating Temperature: 40 - 90 Deg. F. / 5 - 32 Deg. C
Storage Temperature: 30 - 110 Deg. F. / -1 - 43 Deg. C
4
HF-110A Section 1
1.7 Continued:
CATHODE
Tungsten filament, line focus.
INHERENT FILTRATION
Minimum 0.70 mm aluminum equivalent at 100 kVp
COOLING
Natural convection through the insulating medium to the enclosure
INSULATING MEDIUM
Highly refined transformer oil; breakdown dielectric strength of not less than 45
kVp per ASTM
D 877-49
WEIGHT
18.5 ounces (500 grams) approximately
X-RAY SHIELDING
External cylindrical shield with open ends attached to tube. Minimum absorption
equivalent to 1.0mm of lead at 90 kVp at any point except the x-ray port.
MAXIMUM VOLTAGE
110 kVp
MAXIMUM ENERGY
3.0 mA continuos at 100 kVp in cooled oil. Maximum temperature of oil not to
exceed 70 degrees centigrade.
THERMAL
Oil insulation
ANODE HEAT STORAGE
30,000 Heat Units
ANODE COOLING RATE
19,000 Heat Units/Min.
5
HF-110A Section 1
NOTES:
1) The typical travel stand assembly is described in varios
sections of this manal.
2) When using these modules make sure to use a travel
stand that is fully compatible and capable of handling the
weights and balances.
6
HF-110A Section 1
Figure 1.1
Physical Dimensions
7
HF-110A Section 1
Figure 1.2
X-Ray Tube Rating Chart
8
HF-110A Section 1
Figure 1.3
9
HF-110A Section 2
CAUTION
The stand contains a spring loaded arm with 240 pounds of force. Never release the arm
safety latch without the X-Ray head attached (Applies to additional stand when furnished).
2.1 INTERCONNECTIONS
Connect the control module (Model HF-110-CM) to the x-ray generator (Model
HF-110-G) by means of the interconnecting cable by pushing in the connector
and turning clockwise to lock. Connect the power line cord (See drawing 500923
in Section IV for correct plug wiring) to the x-ray control (Model HF-110-CM) by
pushing in and turning clockwise to lock. Connect the other end of power line
cord to the primary power source (wall outlet).
Caution
Be certain that the primary power source (wall outlet) is the same rating as the voltage
specified on the label, located on the rear panel of the x-ray control.
10
HF-110A Section 2
11
HF-110A Section 2
2.3 Continued:
2) Depress the Reset button to enter the change into the microprocessor. the
15 mA Station LED should go off to indicate that the unit is out of the mA
calibration mode and into the 50 kVp calibration mode.
NOTE: Entering calibration data automatically advances the unit to the next
calibration point. Adjustments can be verified at any time by rotating the
Service switch to the 0 position and making an exposure.
12
HF-110A Section 2
2.4 Continued:
If any points need to be fine tuned, set the Service switch to the required
setting and toggle through the calibration modes using the Reset button until
the correct range is found.
13
HF-110A Section 2
2.6 Continued:
Place the exposed film on top of the alignment tool making sure that the exposed
border of the film coincides with the silver border of the alignment tool. Adjust
the Collimator light field to coincide with the exposed field of the x-ray film.
Rotate collimator to access and remove cover plate. Locate vertical and
horizontal hex head adjustment bolts, and 2 slotted clamping screws. Loosen
the clamping screws slightly and adjust hex headed bolts
Move Beam Left----------------- Turn horizontal bolt ccw
Move Beam Right -------------- Turn horizontal bolt cw
Move Beam Down---------------Turn vertical bolt ccw
Move Beam Up ------------------ Turn vertical bolt cw
14
HF-110A Section 2
Figure 2.1
Service Switch Location
15
HF-110A Section 3
UNIT OPERATION
* See note Below switch turns the unit on. Power should not
16
HF-110A Section 3
3.1 Continued:
DESCRIPTION FUNCTION
11) AEC ON/OFF SWITCH Activates the AEC mode. The Density bar
(Optional Equipment) graph will illuminate, the exposure time and
mAs meters will blank out.
12) GRID ON/OFF SWITCH Pre-programmed density offset to
(Optional Equipment) compensate for grid attenuation.
13) RESET BUTTON Clears and resets the front panel controls in
the event of a fault condition (reference
Table 5.2)
14) DENSITY BAR GRAPH Indicates the percent off set in the density
(Optional Equipment) control.
15) DENSITY ADJUST Adjusts the density up or down from neutral
(Optional Equiptment) (1.0 density) in 5% steps.
16) OPERATE SWITCH A two position switch that controls the x-ray
output. The first position is for prep (ready
light goes out and comes back on when unit
is prepped), the second position is for x-ray
(x-ray light comes on while x-rays are being
produced).
17
HF-110A Section 3
3.1 Continued:
DESCRIPTION FUNCTION
OPERATE SWITCH Premature release of the exposure switch
continued: will terminate the exposure and light the
fault lamp. Depress the RESET button to
clear the fault and reset the timer.
18
HF-110A Section 3
3.2 Continued:
CAUTION
DESCRIPTION FUNCTION
I) SKID BARS Functions as handles during transport and
rest blocks in the storage mode (ref. View B
of fig. 3.3).
J) WHEEL BRAKE Manual lever. Prevents unit from rolling
when positioned on an incline or in the
storage mode.
K) LEG RELEASE Spring loaded slide bracket. Allows front leg
to be folded into the storage position (ref.
View B of fig. 3.3).
L) COLLIMATOR LAMP Depressing the button activates the lamp
which automatically extinguished after 15
seconds to extend bulb life.
M) COLLIMATOR INPUT Connects the collimator to the 24 VDC
power supply via the Generator Assembly.
N) MA TEST JACK Test point for mA during the calibration
mode (Ref. Section 2.0)
19
HF-110A Section 3
CAUTION
1) Operate the Power On switch (1) to turn the primary power on.
2) Position the generator at the desired distance from the film cassette (Ref. Table
3.1 for technique guides). The model P180HS collimator has a built-in tape
measure to determine SID (source to image distance) accurately.
3) Activate the Collimator Lamp by depressing the push-button located on the
front of the collimator. The collimator lamp will automatically extinguish after a
period of approximately 15 seconds to extend bulb life.
4) Position the generator so that the collimator light beam is centered on the film
cassette.
5) Collimate the light field to the area of interest by means of the shutter adjust
knobs.
6) Select the desired kVp by means of the kVp adjust switches (5).
7) Select the desired mA station by means of the mA selector switches (6).
8) Adjust the Exposure Time Control to the desired time interval by means of the
Time selectors (7). The resultant mAs is displayed on the mAs meter (3)
9) After the required warm up period, the Ready Indicator (4) will illuminate. It
will not be possible to operate the unit until this has occurred. If the unit has not
been operated for a long period of time an additional 2 minute waiting period is
recommended.
10) While holding the Remote Exposure Control (16), step at least 6 feet to the
rear or side of the x-ray generator.
20
HF-110A Section 3
3.3 Continued:
11) Depress the X-Ray Switch to the first position (prep). The Ready Light (8)
will go off and come back on when the unit is fully prepped.
12) Depress the X-Ray Switch to the second position for immediate exposure. An
audio tone will sound in addition to the X-Ray indicator (5) illuminating for the
duration of the exposure. Releasing the X-Ray switch prior to the pre-selected
time interval will terminate the exposure,
light the FAULT Indicator and display a fault condition (Ref. Table 5.2).
NOTES:
1) Unless the x-ray generator is going to be immediately used again, the Power
ON switch (1) should be turned off. Leaving the unit turned on provides
opportunity for an accidental operation.
2) If the unit is going to be operated again, an automatic inhibit circuit will allow
the x-ray tube to cool in proportion to the exposure time to prevent damage to
the x-ray tube from overheating. At the end of this cycle the Ready light (4)
will illuminate indicating an exposure can be made.
21
HF-110A Section 3
TABLE 3.1
22
HF-110A Section 3
CAUTION
22a
HF-110A Section 3
TECHNIQUE CHART
Film Screen: Kodak OG Film; Lanex Regular Screen (400 speed) 40" SID
23
HF-110A Section 3
TABLE 3.1
TECHNIQUE CHART
Film/Screen: Kodak OG Film; Lanex Regular Screen (400 speed) 40" SID
24
HF-110A Section 3
Figure 3.1
Control Panel Descriptions
25
HF-110A Section 3
C
M
Figure 3.2
Connector Locations
26
HF-110A Section 3
Figure 3.3
Stand Descriptions
27
HF-110A Section 4
THEORY OF OPERATION
28
HF-110A Section 4
29
HF-110A Section 4
4.3 Continued:
Transformer T1 is an isolation transformer, one of its secondaries is 24 VAC and
is used as the prime source of the filament and also goes to connector J2 pins C
and D to power up the collimator lamp. The microprocessor PCB Assy. (A2) is
used as the brain of the unit, it receives the X-Ray Prep and X-Ray On signals
from the exposure switch, which is connected via J3. The x-ray prep signal
which is active low (active low=approx. 0V, active high=approx. +5V), goes into
the microprocessor at P1 pin 1. It also goes to the Control PCB via P11 pin 1,
where it activates the filament circuitry and also energizes relay K1. All this
prepares the unit for an x-ray exposure. When the x-ray signal (active low), is
applied to J3 pin A the signal is fed into the microprocessor via P1 and pin
2, that initiates a timed signal (active high), which exits from the microprocessor
at P1 pin 17 and enters the Control PCB (A1) at P11 pin 7. It is also used to
initiate the audible beeper which is part of the microprocessor board (A2). The
microprocessor also monitors the FAULT signal (active low), on P1 pin 40 from
the Control PCB (A1) P11 pin 9. The microprocessor also outputs an adjustable
voltage level from P1 pin 21 which is the reference out signal (typical 5 to 10
VDC) and is proportional to the KV output.
The microprocessor also selects the mA station from connector P1 pin 29 into
P11 pin 3 of the Control PCB Assembly. A low signal selects the 15 mA station
and a high signal selects the 25 mA station. A filament control signal leaves the
microprocessor via P1 pin 23 (LM350 control), this signal is used to provide a
calibrated voltage to the filament during the PREP mode to preheat the filament.
During the exposure the control board regulates the amount of filament power
needed to produce the current that is set by the operator (15 mA or 25 mA). A
BCD switch is provided on the microprocessor board and is used for calibration
purposes. The AEC signal enters on J4 pin 2, which goes to the microprocessor
at P1 pin 33, that signal is present during an x-ray exposure in the AEC mode
30
HF-110A Section 4
4.3 Continued:
The AEC interlock signal (active low), enters the microprocessor board at P1 pin
39. This signal is low when the AEC assembly is connected via J4. The front
panel assembly (A3) houses all the push buttons and indicators for operating the
unit and is connected to the microprocessor through ribbon cable assembly W1.
The filament control board generates the high frequency voltage that feeds the
primary of the filament transformer pins F,H and G on J2.
The power supply assembly A4 provides the +/- 15VDC and +5 VDC for all the
low voltage (signal processing) electronics.
The optional automatic line sense assembly A5 monitors the input voltage and
switches a set of contacts which changes the rectifier filter section from a full
wave doubler to a full wave bridge. It also selects the proper tap on the control
transformer T1.
31
HF-110A Section 5
UNIT MAINTENANCE
CAUTION
5.1 INTRODUCTION
In order to keep the Dynarad unit operating properly, it must be inspected and
checked in accordance with the recommended intervals depending on the age
and use of the equipment. If there is a problem, call an authorized serviceman.
DO NOT OPERATE THE EQUIPMENT UNTIL REPAIRS ARE COMPLETED.
32
HF-110A Section 5
TABLE 5.1
MAINTENANCE CHECKLIST
NOTE: When cleaning, use a cloth moistened in warm soapy water (use mild soap).
Do not soak the unit and do not use strong cleaners or solvents as they may
blur the lettering or dull the finish. Polish with pure liquid or pate was. Do not
use a wax containing a cleaning substance. Do not polish the meter windows.
33
HF-110A Section 5
TABLE 5.2
DISPLAYED FAULT CONDITIONS
NOTES:
1) May indicate a timer problem. Depress the reset button to clear the fault
condition and continue. If the problem persists, call for service.
2) Make sure that the detector cable is properly connected to the control
assembly. Depress the reset button to clear the fault condition and
continue. If the problem persists, switch to the manual mode and call for
service. May indicate a technique problem. Depress the reset button to
clear the fault condition and refer to Table 3.1 for the proper technique
factors. If the problem persists, call for service.
34