SL 710A Servisna
SL 710A Servisna
SL 710A Servisna
SL-710A
DB2-DD7100A
DB2-DD7100
Please read this manual before making any adjustments.
SAFETY INSTRUCTIONS
1. Safety indications and their meanings
This service manual and the indications and symbols that are used on the machine itself are provided in order to ensure
safe operation of this machine and to prevent accidents and injury to yourself or other people.
The meanings of these indications and symbols are given below.
Indications
The instructions which follow this term indicate situations where failure to follow the
DANGER instructions will almost certainly result in death or severe injury.
The instructions which follow this term indicate situations where failure to follow the
C AU T I O N instructions could cause injury when using the machine or physical damage to
equipment and surroundings.
Symbols
........................................ This symbol ( ) indicates something that you should be careful of. The
picture inside the triangle indicates the nature of the caution that must be
taken.
(For example, the symbol at left means beware of injury.)
........................................ This symbol ( ) indicates something that you must not do.
........................................ This symbol ( ) indicates something that you must do. The picture
inside the circle indicates the nature of the thing that must be done.
(For example, the symbol at left means you must make the ground
connection.)
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2. Notes on safety
DANGER
Wait at least 10 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the face plate of the control box. Touching areas where high voltages are present can result in
severe injury.
CAUTION
Environmental requirements
Use the sewing machine in an area which is free The relative humidity should be within the range of
from sources of strong electrical noise such as 45 % to 85 % during use, and no dew formation
high-frequency welders. should occur in any devices.
Sources of strong electrical noise may cause Excessively dry or humid environments and dew
problems with correct operation. formation may cause problems with correct
operation.
Any fluctuations in the power supply voltage
should be within 10% of the rated voltage for Avoid exposure to direct sunlight during use.
the machine. Exposure to direct sunlight may cause problems
Voltage fluctuations which are greater than this with correct operation.
may cause problems with correct operation. In the event of an electrical storm, turn off the
The power supply capacity should be greater than power and disconnect the power cord from the
wall outlet.
the requirements for the sewing machines Lightning may cause problems with correct
electrical consumption.
Insufficient power supply capacity may cause operation.
problems with correct operation.
The ambient temperature should be within the
range of 5 to 35 during use.
Temperatures which are lower or higher than this
may cause problems with correct operation.
Installation
Machine installation should only be carried out by If using a work table which has casters, the
a qualified technician. casters should be secured in such a way so that
they cannot move.
Contact your Brother dealer or a qualified electrician
for any electrical work that may need to be done. Use both hands to hold the machine head when
tilting it back or returning it to its original position. If
The sewing machine weighs more than 36 kg. only one hand is used, the weight of the machine
The installation should be carried out by two or head may cause your hand to slip, and your hand
more people. may get caught.
Do not connect the power cord until installation is
complete, otherwise the machine may operate if Be sure to wear protective goggles and gloves
the treadle is depressed by mistake, which could when handling the lubricating oil, so that no oil
result in injury. gets into your eyes or onto your skin, otherwise
inflammation can result.
Be sure to connect the ground. If the ground Furthermore, do not drink the oil under any
connection is not secure, you run a high risk of circumstances, as they can cause vomiting and
receiving a serious electric shock, and problems diarrhea.
with correct operation may also occur. Keep the oil out of the reach of children.
When securing the cords, do not bend the cords
excessively or fasten them too hard with staples, Use a lamp which is rated at 6 V AC and 20 W or
otherwise there is the danger that fire or electric less. If a lamp with a higher rating than this is
shocks could occur. used, it could cause the lamp wires and the
transformer to overheat and burn out, which could
result in fire.
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CAUTION
Sewing
This sewing machine should only be used by Attach all safety devices before using the sewing
operators who have received the necessary machine. If the machine is used without these
training in safe use beforehand. devices attached, injury may result.
The sewing machine should not be used for any Do not touch any of the moving parts or press any
applications other than sewing. objects against the machine while sewing, as this
may result in personal injury or damage to the
Be sure to wear protective goggles when using the machine.
machine. Use both hands to hold the machine head when
If goggles are not worn, there is the danger that if tilting it back or returning it to its original position. If
a needle breaks, parts of the broken needle may only one hand is used, the weight of the machine
enter your eyes and injury may result. head may cause your hand to slip, and your hand
Turn off the power switch at the following times, may get caught.
otherwise the machine may operate if the treadle is If an error occurs in machine operation, or if abnormal
depressed by mistake, which could result in injury. noises or smells are noticed, immediately turn off the
When threading the needle power switch. Then contact your nearest Brother
When replacing the bobbin and needle dealer or a qualified technician.
When not using the machine and when leaving
the machine unattended If the machine develops a problem, contact your
nearest Brother dealer or a qualified technician.
If using a work table which has casters, the casters should
be secured in such a way so that they cannot move.
Cleaning
Turn off the power switch before carrying out Be sure to wear protective goggles and gloves
cleaning, otherwise the machine may operate if when handling the lubricating oil, so that no oil
the treadle is depressed by mistake, which could gets into your eyes or onto your skin, otherwise
result in injury. inflammation can result.
Use both hands to hold the machine head when tilting it Furthermore, do not drink the oil under any
back or returning it to its original position. If only one hand circumstances, as they can cause vomiting and
is used, the weight of the machine head may cause your diarrhea.
hand to slip, and your hand may get caught. Keep the oil out of the reach of children.
Maintenance and inspection
Disassembly, assembly, maintenance and inspection Use both hands to hold the machine head when tilting it
of the sewing machine should only be carried out by a back or returning it to its original position. If only one hand
qualified technician. is used, the weight of the machine head may cause your
hand to slip, and your hand may get caught.
Ask your Brother dealer or a qualified electrician to
carry out any maintenance and inspection of the If the power switch needs to be left on when
electrical system. carrying out some adjustment, be extremely
careful to observe all safety precautions.
Turn off the power switch and disconnect the
power cord from the wall outlet at the following Be careful not to touch your fingers or the lubrication
times, otherwise the machine may operate if the amount check sheet against moving parts such as
treadle is depressed by mistake, which could the rotary hook or the feed mechanism when
result in injury. checking the amount of oil supplied to the rotary
When carrying out inspection, adjustment and hook, otherwise injury may result.
maintenance
Use only the proper replacement parts as
When replacing consumable parts such as the
specified by Brother.
rotary hook and knife
Turn off the power switch before inserting or If any safety devices have been removed, be
absolutely sure to re-install them to their original
removing the plug, otherwise damage to the
positions and check that they operate correctly
control box could result.
before using the machine.
Any problems in machine operation which result
from unauthorized modifications to the machine
will not be covered by the warranty.
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3. Warning labels
The following warning labels appear on the sewing machine.
Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or
are difficult to read, please contact your nearest Brother dealer.
0766M
Screw
0767M
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INDEX
1. SPECIFICATIONS.................................... 1 6. ASSEMBLY.......................................................29
2. OPTIONAL PARTS .................................. 3 6-1. Stitch length dial, reverse stitching lever
and feed regulator mechanism....................29
3. NOTES ON HANDLING .......................... 4 6-2. Rotary hook shaft, thread trimmer
cam and gear...............................................31
4. MECHANICAL DESCRIPTIONS ............. 5 6-3. Plunger ........................................................31
4-1. Upper shaft and needle bar mechanism .......5 6-4. Lower shaft, lower shaft gear
4-2. Lower shaft and rotary hook mechanism ......5 and feed regulator set..................................32
4-3. Feed mechanism ...........................................6 6-5. Timing belt, motor and pulley ......................34
4-4. Quick reverse mechanism .............................7 6-6. Knee lifter lever mechanism ........................36
4-5. Lubrication mechanism 6-7. Needle bar and thread take-up mechanism 36
(Thread take-up lever and rotary hook)........8 6-8. Presser foot mechanism..............................39
4-6. Thread trimmer mechanism ........................10 6-9. Feed rocker shaft ........................................40
4-6-1. Thread trimmer operation..........................10 6-10.Spring ..........................................................40
4-6-2. Upper and lower thread trimming..............12 6-11.Feed bar mechanism...................................41
4-7. Tension release mechanism ........................13 6-12.Sub tank, wick holder and wick ...................42
4-8. Thread wiper mechanism .............................14 6-13.Thread tension mechanism .........................43
4-9. Presser foot lifter mechanism 6-14.Oil (Feed rocker shaft).................................44
(-9[][], Option) (built into machine head)......14
6-15.Thread trimming mechanism.......................44
4-10. Lower thread detector mechanism .............15
6-15-1. Installing the thread trimmer cam lever 44
5. DISASSEMBLY ...............................................16 6-15-2. Adjusting the needle and
5-1. Bed cover and safety switch........................16 feed mechanism timing................................45
6-15-3. Installing the movable knife and
5-2. Connectors ..................................................17
fixed knife.....................................................46
5-3. Solenoid-type presser lifter
6-15-4. Adjusting the thread trimming timing....47
(-9[][], Option) ..............................................17
6-16.Rotary hook and bobbin case
5-4. Lower thread detector
holder position bracket ................................48
(-31[], -41[], -91[], Option) ............................17
6-17.Ruler plate and needle plate .......................49
5-5. Covers and operation panel ........................18
6-18.Reverse actuator assembly
5-6. Tension release wire, ground wire and
and presser hoot..........................................49
thread trimmer solenoid...............................19
6-18-1. Adjusting the presser foot height.............50
5-7. Wick holder and oil tube
(Thread take-up lever) .................................20 6-18-2. Adjusting the thread guide height............50
5-8. Oil tank, Bed under cover and sub tank ......20 6-18-3. Adjusting the tension spring
vertical position............................................50
5-9. Quick reverse solenoid ................................21
6-18-4. Adjusting the thread tension bracket
5-10. Needle, presser hoot and
forward/back position...................................50
reverse actuator assy ..................................22
6-19.Tension release wire ...................................51
5-11. Thread tension mechanism ........................22
6-20.Quick reverse solenoid ................................52
5-12. Needle plate and Feed dog .......................22
6-21.Bed under cover (Gear box)........................53
5-13. Bobbin case, rotary hook and
thread trimming mechanism ........................23 6-22.Oil tank ........................................................54
5-14. Feed bar mechanism..................................23 6-23.Tension release wire ...................................55
5-15. Feed rocker shaft .......................................23 6-24.Ground wire .................................................55
5-16. Presser foot mechanism.............................24 6-25.Operation panel ...........................................55
5-17.Knee lifter lever mechanism ........................24 6-26.Face plate and thread take-up cover...........56
5-18. Needle bar and thread take-up mechanism25 6-27.Safety switch ...............................................57
5-19. Pulley and motor ........................................25 6-28.Arm cover, rear cover and
bobbin winder tension assembly .................57
5-20. Timing belt ..................................................26
6-29.Other devices ..............................................57
5-21. Spring and feed regulator ...........................26
6-30.Connectors ..................................................58
5-22. Lower shaft, lower shaft gear and
feed regulator set.........................................27 6-31.Lubrication ...................................................59
5-23. Plunger, rotary hook shaft, gear 6-32.Bed cover and knee lifter lever ....................60
and thread trimmer cam ..............................27 6-33.Test operation..............................................61
5-24. Stitch length dial .........................................28 6-34.Adjusting the safety switch position.............62
5-25. Reverse stitching lever and feed regulator.28
SL-710A
SL-710A
1. SPECIFICATIONS
Machine head
Models 30 31 40 41 90 91
Thread trimmer Solenoid
DD7100- A Thread wiper Solenoid
DD7100- Quick reverse Solenoid
SL-710A- Automatic presser lifter Solenoid
Bobbin thread detector
1 3 5
For light-weight and For medium-weight For heavy-weight
Use
difficult-to-sew materials materials
Sewing speed 220 - 4,000 rpm 220 - 5,000 rpm * 220 - 3,500 rpm
Start backtacking and continuous backtacking
220 - 1,800 rpm
speed
End backtacking speed 1,800 rpm
Maximum stitch length 4.2 mm 5 mm
Needle bar stroke 29 mm 31 mm 35 mm
Thread take-up stroke 57.4 mm 61 mm
Feed dog 4 row 3 row 3 row (Long stitch)
Feed dog height 0.8 mm 1.2 mm
Presser Presser bar lifter 6 mm
foot Knee lifter 13 mm
height Automatic presser lifter 10 mm
Presser foot pressure 10 - 40N 40 - 79 N 57 - 98 N
Bed size 476 X 178 mm
Arm pocket size 266.5 X 134.5 mm
Needle (DB X 1) NS # 9 # 11 # 22
For light-weight For medium-weight For heavy-weight
Rotary hook
materials materials materials
Motor AC servo motor (three-phase/single-phase, 4-pole, 400 W)
Control circuit Microprocessor
Weight 36 kg (41 kg for sub-class-900)
* When using the rotary hook RP(Lubrication-free rotary hook),set the sewing speed to 4,000 rpm or less.
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1. SPECIFICATIONS
Operation panel
Operation panel Part code
B-40 J80627-001
B-100 J80629-001
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2.OPTIONAL PARTS
2. OPTIONAL PARTS
Part name Part code
DD7100A, 710A S80008-001
Presser foot lifting solenoid set A With knee switch
DD7100 183959-001
DD7100A, 710A S80009-001
Presser foot lifting solenoid set B Without knee switch
DD7100 183960-001
DD7100A, 710A S80007-001
Lower thread detector set
DD7100 183955-001
Thread wiper set 183956-001
Tension gauge set 183922-101
Sensor ll J80755-001
* When using the rotary hook RP (lubrication-free rotary hook), set the sewing speed to 4,000 rpm or less.
Table parts
Part name Part code
0527M
0528M
1144M
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3. NOTES ON HANDLING
3. NOTES ON HANDLING
About the machine set-up location
Do not set up this sewing machine near other equipment such
as televisions, radios or cordless telephones, otherwise such
equipment may be affected by electronic interference from the
sewing machine.
The sewing machine should be plugged directly into an AC
wall outlet. Operation problems may result if extension cords
are used.
0774M
0775M
0776M
1. Clear away any tools, etc. which may be near the table holes.
2. While holding the face plate with your left hand, gently return
the machine head to the upright position with your right hand.
0777M
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4. MECHANICAL DESCRIPTIONS
4. MECHANICAL DESCRIPTIONS
The mechanisms operate in the order of the numbers given in the illustrations.
(1)
6 Needle bar
clamp
7 Slide block
(2)
8 Needle bar
The needle bar is guided by the needle bar bush U (1) and needle bar bush D (2). 1626M
5 Timing belt
9 Gear
10 Rotary hook shaft assy
11 Rotary hook
1627M
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4. MECHANICAL DESCRIPTIONS
3 F-lifting eccentric
wheel assy
4 Feed bar
2 Lower shaft
1 Pulley
3 Level feed
eccentric wheel
8 Feed bar
5 Feed regulator assy
7 Feed rocker bracket arm
6 Feed
1629M
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4. MECHANICAL DESCRIPTIONS
(1)
1631M 1632M
1. When the actuator is pressed lightly, the movement is transmitted to the various parts as shown in the illustration, so
that the angle of the feed regulator assembly is reversed.
2. When the angle of the feed regulator assembly is reversed, the feed rocker arm link and feed rocker arm change from
normal feed to reverse feed.
* Operation occurs in the same way as described above even when the reverse stitching lever (1) is lowered.
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4. MECHANICAL DESCRIPTIONS
DD7100A, 710A
When adding the lubricating oil for the first time after unpacking the sewing machine, pour 130 ml of lubricating oil in
through oil filler hole (1). The oil gauge in the oil gauge window (2) will rise as far as the upper reference line. (Refer to
page 59 for details on the lubrication method.)
1633M
(2)
(3)
Oil gauge
(4) (1)
Lower reference line
(5)
Used oil To rotary hook and rotary (2) Oil gauge window
hook shaft
(6)
(6)
Plunger pump
Decrease Increase
(5)
1. The lubricating oil that is poured into the oil filler hole (1) is stored in the oil tank (3).
2. The lubricating oil in the oil tank (3) is drawn up by the plunger pump (4).
3. The lubricating oil in the sub tank (5) is transferred to parts such as the thread take-up lever and needle bar by wicks.
* The rotary hook lubrication amount can be adjusted using the adjusting screw (6). (Refer to page 73.)
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4. MECHANICAL DESCRIPTIONS
DD7100
When adding the lubricating oil for the first time after unpacking the sewing machine, pour 120 ml of lubricating oil in
through oil filler hole (1). The oil gauge in the oil gauge window (2) will rise as far as the upper reference line. (Refer to
page 59 for details on the lubrication method.)
1637M
(2)
(3)
(1)
Oil gauge
(4)
(4)
Oil gauge
(6)
(6)
Plunger pump
Decrease Increase
1. The lubricating oil that is poured into the oil filler hole (1) is stored in the oil tank (3).
2. The lubricating oil in the oil tank (3) is drawn up by the plunger pump (4).
3. The lubricating oil that is drawn up by the plunger pump (4) is transferred to parts such as the thread take-up lever and
needle bar by oil tubes and wicks.
* The rotary hook lubrication amount can be adjusted using the adjusting screw (6). (Refer to page 73.)
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4. MECHANICAL DESCRIPTIONS
1 Solenoid plunger
2 Solenoid lever
4 Roller
(Moves over thread trimmer cam (1))
(1)
1639M
4 Forked shaft
3 Roller block
6 Thread trimmer
connecting rod
2 Roller
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4. MECHANICAL DESCRIPTIONS
1641M
4 Solenoid
(1) Thread trimmer lever plunger
<1> Thread trimmer lever <2> Forked shaft
<3> Roller block
3 Solenoid lever
<4> Roller
4 Forked shaft
3 Roller block
5 Thread trimmer lever
2 Return pin
7 Thread trimmer holder
6 Thread trimmer connecting rod 1 Thread trimmer cam
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4. MECHANICAL DESCRIPTIONS
Movable knife
1643M 1644M
1. When the needle rises 1.8mm (2.2mm with heavy- 2.The thread trimmer signal is then relayed, and the
weight materials) above the down position the rotary thread trimmer cam drives the movable knife. The
hook point catches the loop formed by the needle. rotary hook catches the upper thread and passes it
through the inner rotary hook.
1645M 1646M
3. The tip of the movable knife passes through the middle of the triangular loop formed underneath the needle plate
by the rotary hook to separate the upper and lower threads. At this time, the thread take-up lever moves up slightly
from its lowest position. (The angular movement of the upper shaft is approximately 330.)
* If the timing of this operation is advanced, it will affect the separation of the upper and lower threads by the
movable knife, and it may result in thread trimming errors.
Upper thread
Lower thread
Fixed knife
Movable knife
Lower thread
finger
4. The upper and lower threads caught by the movable knife in 3 above are gradually spread by the knife and lower
thread finger and cut by the fixed knife tip. The thread take-up lever has now approached the top of its stroke.
When the knife is spreading the thread, the tension release relieves the upper thread tension to prevent excessive
tension and to enable the upper thread to be smoothly extended. The length of thread spread by the movable knife
determines the length of thread remaining from the needle tip and bobbin when thread trimming is complete, and
effects stitch formation at the beginning of the next sewing procedure.
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4. MECHANICAL DESCRIPTIONS
4 Tension
1 Thread trimmer release wire
solenoid
6 Tension release stud 3 Solenoid lever
7 Pin
2 Bolt
4 Tension
1 Thread trimmer release wire
solenoid
3 Solenoid lever
5 Tension 2 Bolt
release plate 1652M
6 Tension release stud
When raising the presser foot using a knee lifter or knee switch
4 Tension
Tension release release stud
stud Pin
Discs
Disc presser 2 Presser bar
1651M lifter lever
1653M
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4. MECHANICAL DESCRIPTIONS
4 Thread wiper
1654M
4-9. Presser foot lifter mechanism (-9[][], Option) (built into machine head)
1655M
When knee switch is pressed
9 Knee lifter connecting rod 8 Knee lifter lever
10 Presser bar
lifter lever
11 Guide bracket
7 Knee lifter
connecting rod D
12 Presser bar
13 Presser foot
1656M
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4. MECHANICAL DESCRIPTIONS
1658M
When a thread trimming
signal is input Amount of lower thread Remaining amount
remaining (%) setting value
(Bobbin case)
1 Shaft of pin
driving solenoid 4 Detect pin
3 Slider
2 Driving lever
3 Potentiolever
1657M
Detect pin
Slider
Driving lever
Potentiolever
1659M
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5. DISASSEMBLY
5. DISASSEMBLY
DANGER
Wait at least 10 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the face plate of the control box. Touching areas where high voltages are present can result in
severe injury.
CAUTION
Disassembly and assembly of the sewing Be sure to wear protective goggles and gloves
machine should only be carried out by a qualified when handling the lubricating oil, so that no oil
technician. gets into your eyes or onto your skin, otherwise
Turn off the power switch and disconnect the inflammation can result.
power cord from the wall outlet before Furthermore, do not drink the oil under any
disassembly, otherwise the machine may operate circumstances, as they can cause vomiting and
if the treadle is depressed by mistake, which could diarrhea.
result in injury. Keep the oil out of the reach of children.
Use both hands to hold the machine head when Any problems in machine operation which result
tilting it back or returning it to its original position. If from unauthorized modifications to the machine
only one hand is used, the weight of the machine will not be covered by the warranty.
head may cause your hand to slit, and your hand
may get caught.
3 Bed cover
5 Screw
6 Washer
7 Safety switch
4 Band [Cut]
1661M
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5. DISASSEMBLY
5-2. Connectors
1662M
1 Operating panel connector [Machine connector]
2 Synchronizer connector
3 Lower thread detector connector
4 Machine connector
7 Pins
6 Motor connector
5 Solenoid-type presser lifter connector
1663M
1665M
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5. DISASSEMBLY
6 Cords [2 pcs]
<DD7100>
8 Rear cover
7 Screws [6 pcs]
11 Screw
9 Screws [3 pcs]
14 Operation panel
1667M
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5. DISASSEMBLY
5-6. Tension release wire, ground wire and thread trimmer solenoid
1668M
7 Screw [2 pcs: Loosen]
1 Screw [Loosen]
3 Nuts [2 pcs]
8 Screw
6 Ground wire
9 Thread trimmer solenoid [DD7100A,710A only]
5 Screw
1 Screw [Loosen]
2 Screw
1670M 1671M
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5. DISASSEMBLY
2 Screws [2 pcs]
3 Wick holder
1672M 1673M
11 Screws [2 pcs]
12 Sub tank
3 Oil tubes
5 Oil tank
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5. DISASSEMBLY
1676M
<DD7100>
10 Felt
2 Screw [Loosen] 9 Bed under cover
3 Oil tubes
5 Oil tank
4 Screws [2 pcs] -3[][] -4[][] 1675M
Lubricating oil
1 Screw Lubricating
oil
1 Screw [3 pcs]
1677M
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5. DISASSEMBLY
1678M
2 Pre-tension assy
3 Screw
2 Needle plate
7 Ruler plate
3 Slide plate
1681M
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5. DISASSEMBLY
18 Screw [Loosen]
21 Forked shaft
22 Collar
5 Oil cap
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5. DISASSEMBLY
1 Adjusting screw
2 Spring guide
3 Spring
4 Washer
7 Thread guide
13 Spring
12 Washer
11 Retaining ring E
17 Shaft [Pull toward the outside]
1 Shoulder screw
4 Shoulder screw
6 Retaining ring E
<-3[][] -4[][]>
7 Lever shaft D
1690M
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5. DISASSEMBLY
2 Screw [Loosen]
3 Needle bar
5 Slide block
1691M
2 Pulley
4 Set screws
1 Set screws [Loosen two screws at motor side]
[2 pcs: Loosen]
Note;
Do not operate the motor by itself after it has
been removed.
1693M
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5. DISASSEMBLY
4 Flange
[DD7100 only]
3 Fan
[DD7100 only]
2 Screws
[3 pcs: DD7100 only]
1 Timing belt
[Remove from timing pulley D] 4 Timing belt
[Remove from the arm] 1696M
Note;
For the DD7100A and 710A, the fan and
flange do not need to be removed.
1695M
14 Washer
11 Set screws [2 pcs: Loosen]
9 Stud arm
7 Eccentric pin
15 Feed regulator
[Only the top can be removed] 5 Spring
8 Set screws
[2 pcs: Loosen]
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5. DISASSEMBLY
5-22. Lower shaft, lower shaft gear and feed regulator set
6 Lower shaft [Pull out]
<DD7100>
1 Set screw
[2 pcs: Loosen]
4 Set screw
[4 pcs: Loosen]
8 Lower shaft gear 1699M
5 Spacer [2 pcs]
2 Set screw
[2 pcs: Loosen] 4 Set screw [2 pcs]
3 Set screw [2 pcs: Loosen]
7 Feed regulator set
1698M
5-23. Plunger, rotary hook shaft, gear and thread trimmer cam
8 Rotary hook shaft [Pull out]
9 Gear
5 Spacers [2 pcs]
3 Plunger 4 Set screws [2 pcs]
2 Spring
1 Cap screw
1700M
SL-710A
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5. DISASSEMBLY
7 Spring
2 Stitch length dial
[Turn counterclockwise
all the way]
6 Positioning pin
1 Lock lever
[Unlock: DD7100A, 710A only]
3 Positioning pin
[Push with a screwdriver or similar]
1 Spring
[Remove from groove]
9 Washer
8 Spacer
7 Screw [2 pcs]
6 Screw [with washer and collar]
5 Spring
4 Reverse stitching lever
3 Reverse lever plate
2 Screw
11 Bolt [Loosen]
13 Solenoid lever
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6. ASSEMBLY
6. ASSEMBLY
DANGER
Wait at least 10 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the face plate of the control box. Touching areas where high voltages are present can result in
severe injury.
CAUTION
Disassembly and assembly of the sewing machine Be sure to wear protective goggles and gloves
should only be carried out by a qualified when handling the lubricating oil, so that no oil
technician. gets into your eyes or onto your skin, otherwise
inflammation can result.
Turn off the power switch and disconnect the Furthermore, do not drink the oil under any
power cord from the wall outlet before assembly, circumstances, as they can cause vomiting and
otherwise the machine may operate if the treadle diarrhea.
is depressed by mistake, which could result in
injury. Keep the oil out of the reach of children.
Use only the proper replacement parts as
If the power switch needs to be left on when specified by Brother.
carrying out some adjustment, be extremely
careful to observe all safety precautions. If any safety devices have been removed, be
absolutely sure to re-install them to their original
Use both hands to hold the machine head when positions and check that they operate correctly
tilting it back or returning it to its original position. If before using the machine.
only one hand is used, the weight of the machine
head may cause your hand to slit, and your hand Any problems in machine operation which result
may get caught. from unauthorized modifications to the machine
will not be covered by the warranty.
(1)
SL-710A
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6. ASSEMBLY
4. Turn the stitch length dial (6) clockwise all the way.
5. Push the positioning pin (5) with a screwdriver or
(5) similar, and then turn the stitch length dial (6)
clockwise again so that the stopper (7) passes to the
(6) right of the positioning pin (5).
(7)
(6)
1709M 1710M
(9)
(10)
(8)
(8)
1711M
1712M 7. Place the washer (12) and spacer (13) onto the shaft
(11), and then tighten the two screws (14) and the
[F] screw (with washer and collar) (15).
(18)
8. Pass the shaft (11) through the spring (16).
(16) <DD7100A, 710A>
Hook the end of the spring onto the inside of the screw
(14)
(15) and under surface (D) as shown in figure (B).
<DD7100>
(12) Hook the end of the spring onto the inside of the screw
(11)
(19) (13)
(15) and under the stopper (17) as shown in figure (C).
(20) (15)
(16) 9. Insert the reverse stitching lever (18).
(18) 10. Set the reverse lever plate (19) so that it is facing as
(E)
shown in the illustration, and while inserting it into the
groove in the reverse stitching lever (18), place it onto
the shaft (11).
[B] <DD7100A,710A> [C] <DD7100> 11. Tighten the screw (20).
12. Tilt back the machine head.
(16) (17) (16) 13. Use tweezers or similar to hook the longer end of the
spring (16) into the second groove behind the reverse
(D) stitching lever (18) from underneath as shown in figure
(11) (11) [F].
(15) (15)
1713M 1714M
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6. ASSEMBLY
16.25mm
(1)
(6)
1715M
6-3. Plunger
1. Insert the plunger (1) into the mounting hole as far as it
will go.
2. Tighten the cap screw (3) that is attached to the spring
(2).
(2) (1)
(3)
1716M
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6. ASSEMBLY
6-4. Lower shaft, lower shaft gear and feed regulator set
1. Hold the lower shaft (1) so that it faces as shown in the
illustration, insert it into the arm, and pass it trough the
<DD7100> lower shaft gear (2) and the level feed eccentric wheel
(3) of the feed regulator assembly inside the gear box.
2. Insert the lower shaft (1) into timing pulley D (4) until it
is almost to the edge of timing pulley D (4).
(10) 3. Set so that the set screw (6) above the gear (5) and
the set screw (7) below the lower shaft gear (2) are
(2) (3)
facing forward, and then align the blade of the gear (5)
(4) with the blade of the lower shaft gear (2). In this
condition, align the screw stops on the lower shaft (1),
(1) and then tighten the lower set screws (7).
4. Tighten the upper set screws (7).
5. Tighten the two set screws (8).
(At this time, align the screw stops of the lower shaft
(8)
(1) with the lower set screws (8).)
6. For the DD7100A and 710A, insert the two spacers (9)
into the screw holes in timing pulley D (4).
(9) 7. While pushing the lower shaft (1) in the direction of
(10)
timing pulley D (4), tighten the two set screws (10)
(5) [four set screws (10) for the DD7100].
Screw stops
(6) * Check that the lower shaft (1) turns smoothly with
no play in the axial (left-right) direction.
Align
(1)
(7)
(2)
1717M
8. Insert the stud arm (11) into the arm, and then place it
straight into the joint (12).
(12)
(11)
1718M
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6. ASSEMBLY
1719M
9. Push back the feed regulator (13) as shown in the
illustration, set so that the lower set screw (14) is
facing toward the front, align it with the screw stop of
(13) the stud arm (11) and then tighten the set screw (14).
* Tighten the set screw (14) so that the stud arm (11)
and joint (12) turn smoothly with no play.
10. Tighten the upper set screw (15).
(12) (11)
(14)
1720M
11. Insert the feed regulator support shaft (16) into the
gear box (17) as far as the inside edge and so that the
Screw stops screw stop is facing toward the front.
12. Insert feed regulator shaft L (18) into the gear box (17)
so that it protrudes about 2--3 mm from the inside
(18) (17)
(19) edge and so that the screw stop is facing toward the
front, and then install the washer (19).
(16)
2 - 3mm
Screw stops
1721M
13. Push back the feed regulator (13) so that it goes into
the gear box (17), and then insert feed regulator shaft
(20) L (18) and the feed regulator support shaft (16) into
(18) the holes in the feed regulator (13).
(21)
14. Push feed regulator shaft L (18) further in until the feed
(16) regulator (13) moves easily, and then tighten the set
screws (20) and (21).
(13)
(17)
1722M
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6. ASSEMBLY
15. Align the lower set screw (22) and the set screw (7),
then align the lower set screw (22) with the screw stop
(23) of the lower shaft (1) and tighten the set screw (22). At
this time, make sure that the movement of the feed
regulator (13) does not become stiffer.
16. Tighten the upper set screw (22).
17. Insert the rubber cap (23) into the left side of the gear
(13) box.
(1)
(7) (22)
1723M
(5)
(1) 1724M
(8)
3. First pass the connector (7) of the motor (6) into the
(6) arm, and then insert the motor (6) into the arm as far
(9) as it will go.
4. Align the screw holes (8) in the arm with the screw
(11)
holes (9) in the motor, and then secure the motor by
tightening the three screws (10).
* Be careful not to confuse screw holes (9) and (11).
(10)
(9)
(7) (8)
1725M
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6. ASSEMBLY
(12)
1726M
(13)
(14)
1727M
(1) 1728M
SL-710A
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6. ASSEMBLY
(4)
<-3[][],-4[][]>
(2)
(3)
1729M
(6)
(8) 1730M
(7) 5. Install the spring (9) to the shoulder screw (6) so that it
(9) faces as shown in the illustration.
6. Hook the bent end of the spring (9) onto the knee lifter
(6) (9) lever (7).
1731M 1732M
(3)
(4)
1733M
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6. ASSEMBLY
(2)
(A)
(5)
Approx. 90
(B)
(2)
1735M
1736M
6. Gently move the thread take-up lever (8) to the left and
right and check that there is a small amount of
sideways play in the thread take-up lever (8).
(8)
Positioning notch 7. Set the thread take-up support shaft (1) so that the
positioning notch is vertical, and then tighten the two
(7) set screws (7).
(1)
1737M
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6. ASSEMBLY
8. Insert the needle bar (9) into the arm from above.
(C) 9. Tap needle bar bush U (10) into the arm so that the
hole (C) is facing toward the pulley.
* Tap in needle bar bush U (10) while checking that
(10) the needle bar (9) can move up and down
smoothly.
(This is to check that needle bar bush U (10) is
being tapped in straight downward.)
* Tap in needle bar bush U (10) until its top is about
(9) flush with the top of the arm.
10. Pull the needle bar (9) out from the bottom of the arm.
1738M
11. Tighten the set screw (11) to secure needle bar bush
(11) U (10).
12. Insert the slide block (12) into the groove in the arm so
(10)
that the bevelled side is facing inward.
13. Insert the needle bar clamp (13) into the crank rod (14)
(14) and the slide block (12).
(12)
(13)
1739M
14. Insert the needle bar (9) into the arm from above.
15. Set the needle bar (9) so that the screw hole (D) is
(17)
facing toward the pulley.
16. Turn the pulley to set the needle bar (9) to its lowest
(18)
position, and then align the reference line (E) on the
(15) needle bar (9) with the bottom edge of needle bar
bush D (15) in accordance with the type of needle to
(9)
be used.
17. Tighten the screw (16) of the needle bar clamp (13).
18. Insert the rubber caps (17) and (18).
(E) (9)
DB X 1 (16)
DA X 1
DP X 5 (13)
(15)
(D)
0924M 1740M
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6. ASSEMBLY
(1)
(2)
(3)
(4) 1741M
4. Push the shaft (1) to the right, and then install retaining
ring E (5) to the left-side groove.
(2) 5. Move the shaft (1) to the left, and then tighten the set
screw (6) on the arm.
(1)
6. Place the spring (7) onto the shaft (1), and then attach
it to the tension release plate (2) and to the pin of the
(6) (7)
arm.
(8) 7. Place the washer (8) onto the shaft (1), and then install
retaining ring E (5) to the right-side groove.
(9)
(5)
(7)
1742M
8. Insert the presser bar (10) through the top of the arm,
and insert it into the bush (11).
(20) 9. Attach the wick (12) to the presser bar (10).
10. Install the guide bracket (13) to the arm and to the
(19)
presser bar (10).
(18) 11. Install the thread guide (14) to the guide bracket (13),
and provisionally tighten it with the bolt (15) and the
(17) screw (16).
12. Place the washer (17) on top of the presser bar (10),
(14) and then insert the spring (18) and the spring guide
(19) through the top of the arm.
(15) (10)
13. Install the adjusting screw (20) to the top of the arm.
(13)
(16) (12)
(11)
1743M
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6. ASSEMBLY
(3)
1745M
(6) (4)
4. Remove the wedge, and then tighten the screw (6) of
the feed rocker arm (4).
* Check that the feed regulator (7) moves easily.
(8)
5. Insert the rubber cap (8) into the hole in the right side
of the gear box.
(7)
1746M
6-10. Spring
1. Insert the eccentric pin (1) into the connecting rod (2)
and the stud arm (3) so that the mark is facing in the
opposite direction to the motor (toward the bottom).
2. Tighten the set screw (4).
(4) 3. Loosen the bolt (5), and then remove the cover stud
(2) (6).
(1) 4. Install the spring (7) to the stud arm (3) and stud (9) so
that it faces as shown in the illustration.
5. Install the cover stud (6) with the bolt (5).
Mark
(7)
(3)
(5)
(9)
(6)
1747M
SL-710A
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6. ASSEMBLY
1748M
(14) (4) 2. Place the feed bracket assembly (2) onto the feed
1749M
rocker shaft (4).
(6) 3. Insert the wick (5) into the hole in the feed rocker shaft
(4), and then insert the oil cap (6).
(5)
(2)
(1) (8)
(13)
(10)
[A] (10)
(8)
[B] (9)
(12)
(6)
1750M
5. Move the feed bracket assembly (2) to the left and
right until the left and right clearances between the
feed dog (1) and the needle plate (7) are the same.
(1) [Feed dog left/right adjustment]
6. Place the feed lifting eccentric wheel assembly (8)
onto the lower shaft (9).
(7)
7. Place the end of the feed bracket assembly (2) into the
fork in the feed lifting eccentric wheel assembly (8),
and then insert the feed lifting rock bracket stud (10).
8. Align the O mark of the feed lifting rock bracket stud
(10) with the reference line on the feed lifting eccentric
Clearance Clearance 1751M wheel assembly (8), and then tighten the set screw
(11). (Figure (A))
9. Align the O mark of the feed lifting eccentric wheel (12)
Clearance with the reference line on the lower shaft (9), and then
tighten the two set screws (13). (Figure (B))
10. Adjust the forward/back position of the feed dog (1).
Movement range
1) Turn the stitch length dial to the maximum setting.
2) Turn the pulley to rotate the feed bracket assembly
(2) in order to adjust so that the clearance between
Clearance
the movement range of the feed dog (1) and the
needle plate (7) is equal at the front and the back.
1752M 3) Tighten the two screws (14).
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6. ASSEMBLY
(3)
(2)
(1)
1753M
<DD7100>
<DD7100>
1. Insert the oil gauge guide (1) into the mounting hole in
the arm bed so that it faces as shown in the
illustration.
* Be careful not to bend the oil gauge (3) at this time.
2. Insert all of the oil tubes (4) containing the wicks
(4) through the hole in the arm bed.
(1)
(3)
1754M
1755M
1755M
(5)
1756M
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6. ASSEMBLY
7. Install the wick holder (8) to the arm with the two
screws (9).
8. Tie together the wick that is coming out from the wick
(5) (9) holder (8) and the wick that is coming out from the
thread take-up support shaft (5).
9. Lift the felt support (10) up slightly.
10. Pull the wick (11) and insert the end under the felt
(8) (12).
11. Run the wick (13) along the inside of the arm and
(11) insert the end under the felt (12).
12. Clamp the felt (12) with the felt support (10).
(12)
(13)
(10)
1757M
(11) (A)
1758M
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6. ASSEMBLY
(4)
(6)
(1) (3)
1759M
5. Push the thread trimmer cam lever (8) to the left, and
[A] (8) then place the washer (9) and cushion (10) onto the
(10) thread trimmer cam lever shaft (4). (Figure (A))
(12)
6. Push the thread trimmer cam lever shaft (4) to the right
so that the groove can be seen, and then install
retaining ring E (11). (Figure (B))
(4)
7. Push the thread trimmer cam lever (8) back to the right,
(9) and then tighten the set screw (12).
[B]
(8)
(4)
(11)
1761M
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6. ASSEMBLY
(13)
(15)
1762M
13. With the solenoid lever (22) pushed all the way to the
(24) right, install the thread trimmer solenoid (23) with the
three screws (24).
(23) <For DD7100A, 710A>
(22)
At this time, install the stopper bracket (25) with two of
the screws (24) also.
* Push the solenoid lever (22) to the left and check that
the solenoid lever (22) can move sideways by 5 - 6
mm.
(24)
(25)
[DD7100A,710A only]
1763M
(1)
1764M
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6. ASSEMBLY
1. Install the needle (3) to the needle bar with the screw
1765M 1766M
(4).
2. Tilt back the machine head.
3. Loosen the two set screws (5) [four set screws for the
DD7100].
Timing
(5) pulley D (4)
(3)
1767M
(2) 1768M
1769M
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6. ASSEMBLY
(7)
(8)
(9)
Marks
1774M
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6. ASSEMBLY
(9) 0 - 0.05 mm
0 - 0.05 mm
(8)
(3)
1078M
SL-710A
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6. ASSEMBLY
(3)
(6)
Clearance Clearance
1751M
(1)
[A]
(3) (2)
1779M 1778M
<DD7100A, 710A> 3. Pass the cord (6) of the reverse actuator (1) under the
arm as shown in the illustration.
(6)
<DD7100>
1780M (6)
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6. ASSEMBLY
1783M
(10)
6-18-4. Adjusting the thread tension
bracket forward/back position
The correct forward/back position of the thread tension
bracket (9) is when the tension discs (10) start to open
when the presser foot is 4 mm above the needle plate.
(11) 1. Loosen the set screw (8).
2. Move the thread tension bracket (9) forward and back
to adjust so that the tension discs (10) start to open
(9) when the presser foot rises to 4 mm above the needle
plate.
3. Tighten the set screw (8).
* Check the vertical position of the tension spring (7)
when tightening the set screw (8).
4 mm 1784M
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6. ASSEMBLY
(3)
(2)
1786M
(4)
(4)
(1)
Approx. 10 mm
1787M
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6. ASSEMBLY
(5)
(2) (3)
1788M
1789M
1790M
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6. ASSEMBLY
<DD7100A, 710A>
Refer to "Cleaning" in the Instruction Manual.
<-3 [][], -4[][]> <DD7100>
Refer to SE Information No. 2001-019.
(7)
(6)
(8) 1792M
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6. ASSEMBLY
(4)
(3)
(6) (1)
(8)
(2)
1793M
<DD7100>
1. Install the oil tank (1) to the bed with the two screws
(11) (2).
(13)
(10)
(9) (5) 2. Place the tube clip (4) onto the oil tube (3).
(7) 3. Insert the oil tube (3) into the oil gauge guide (5), and
clamp it with the tube clip (4).
4. Insert oil tube S (6) into the oil feeding pipe (7), and
insert oil tube M (8) into the oil feeding pipe (9).
5. Insert the oil tube (10) from the horizontal feed shaft
into the hole (11) at the rear of the oil tank (1).
6. Insert the oil tube (13) from the oil gauge guide (5) into
the terminal (14).
(4)
(3)
(14)
(6) (1)
(8)
(2)
1794M
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6. ASSEMBLY
(3)
(4)
(5) 1796M
(6)
(5)
(4) DD7100 only
(3) (1)
1797M
(1)
1798M
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6. ASSEMBLY
4. Pass the cord (2) of the operation panel (1) under the
(2) arm as shown in the illustration.
1799M
(2)
(1)
(5)
(2)
1800M
<DD7100A, 710A> 4. Pass the thread wiper cord (6) under the arm as
(8) (6) shown in the illustration.
5. Secure the thread wiper cord (6) together with the
reverse actuator cord (7) using the cord holder (8).
(7)
<DD7100>
(8) (6)
(7) 1801M
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6. ASSEMBLY
1802M
6-28. Arm cover, rear cover and bobbin winder tension assembly
1. Install the arm cover (1) to the arm with the four
screws (2).
(5) 2. Install the rear cover (3) to the arm with the seven
screws (4).
(2) 3. Insert the bobbin wider tension (5) into the mounting
hole so that it faces as shown in the illustration, and
(1)
then secure it with the set screw (6).
(6)
(4)
(3)
1803M
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6. ASSEMBLY
6-30. Connectors
1804M 1. Insert the pins for the solenoid cords and the safety
switch cord into the sewing machine 14P connector
(2)
(A) (1).
(B) Match the numbers on the sewing machine 14P
connector (1) with the numbers (tube marks) (2) on
each pin.
Insert the split ends (A) of each pin so that they face
(1)
toward the locking mechanism (B) for the sewing
machine 14P connector (1).
(1)
(6) 2. Insert the sewing machine 14P connector (1), the
lower thread detector mechanism 8P connector (3),
(8)
the solenoid-type presser lifter connector (4), the
synchronizer connector (5) and the operation panel
connector (6) into the control box circuit board.
3. Insert the motor connector (7) into the side of the
control box.
4. Bind the cords together with a cable tie (8).
(7) 5. Tilt back the machine head.
(4) 6. Close the control box cover (9).
* Be careful not to clamp the cords inside the control
(9) 1805M box.
(10)
1806M
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6. ASSEMBLY
6-31. Lubrication
Use only the lubricating oil (Nisseki Mitsubishi Sewing Lube 10N; VG10) specified by Brother.
<DD7100A, 710A>
1. Pour 130 ml of lubricating oil from the accessory oil
(2) bottle (2) in through the oil filler hole (1).
* Do not pour all of the lubricating oil in at once at this
time. Pour the lubricating oil bit by bit while checking
the oil gauge to make sure that the lubricating oil
does not overflow from the oil filler hole (1)
(1) 2. Check that the oil gauge comes to the upper reference
(3) line in the oil gauge window (3).
Oil gauge
0783M
<DD7100>
(1) 1. Remove the oil tank cap (1), and pour in 120 ml of
lubricating oil from the accessory oil bottle (2).
(Use the reference line as a guide when pouring.)
2. Replace the oil tank cap (1).
(2)
Reference line
1807M
(3)
Oil gauge
1808M
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6. ASSEMBLY
(3)
(1)
(2)
(DD7100A,710A)
(DD7100)
1809M
SL-710A
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6. ASSEMBLY
(1)
0789M 0790M
Test operation
0791M
1. Check that the machine sews at low speed when the
treadle is gently pressed to position (B).
Treadle Then check that it sews at high speed when the
treadle is gently pressed to position (C).
2. After pressing the treadle forward, check that the
needle is lowered to the top of the needle plate when
the treadle is returned to the neutral position (A) [when
needle down stopping has been set].
3. If the treadle is pressed to position (D) [or if it is
(A) pressed to position (D) and then returned to the
(B) neutral position (A)], thread trimming is carried out and
(C) the needle then rises above the needle plate and
stops.
(D)
0792M
If the sewing machine does not operate when the treadle is pressed
If "of" is flashing on the operation panel, check the position of the safety switch. (Refer to the next page.)
If this does not solve the problem, refer to the description of error code "of" (page 144).
If there is no error display on the operation panel, refer to page 140.
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6. ASSEMBLY
Table
Machine bed
1.25 mm
(1)
(2)
4.5 mm
1811M
(2)
Clearance
is too large
(2)
4.5 mm
1813M
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7. ADJUSTMENTS
7. ADJUSTMENTS
CAUTION
Maintenance and inspection of the sewing Turn off the power switch and disconnect the
machine should only be carried out by a qualified power cord from the wall outlet at the following
technician. times, otherwise the machine may operate if the
treadle is de pressed by mistake, which could
Ask your Brother dealer or a qualified electrician to result in injury.
carry out any maintenance and inspection of the
When carrying out inspection, adjustment and
electrical system.
maintenance.
If any safety devices have been removed, be When replacing consumable parts such as the
absolutely sure to re-install them to their original rotary hook and knife.
positions and check that they operate correctly
If the power switch needs to be left on when
before using the machine. carrying out some adjustment, be extremely
Use both hands to hold the machine head when careful to observe all safety precautions.
tilting it back or returning it to its original position.
If only one hand is used, the weight of the macnine
head may cause your hand to slip, and your hand
may get caught.
1195M 0916M
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7. ADJUSTMENTS
0918M
(1) 6 mm
1196M
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7. ADJUSTMENTS
(1)
1930M
1. Turn the pulley until the feed dog (1) rises to the
highest position.
(6) 2. Tilt back the machine head.
(5) 3. Loosen screw (2).
(4) 4. Turn the feed lifting rock bracket stud (3) within a
range of 90 from the reference line (4) to adjust the
(4)
Becomes (3) vertical height of the feed bar (5). (Fig.[A])
higher
(2) 5. Tighten the screw (2).
Becomes * If you are worried about the angle of the feed dog (1),
(3)
lower turn the shaft (6) while carrying out the above
(2) adjustment. (Figure (B))
(Refer to "7-5. Adjusting the feed dog angle" on the
1814M
next page for details of this operation.)
[A]
Becomes higher
(1)
(2)
Standard
[B]
(3) (6)
(1)
Standard Standard
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7. ADJUSTMENTS
(5) (2)
(1)
Standard
Standard
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7. ADJUSTMENTS
(4)
(1)
(3)
1197M
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7. ADJUSTMENTS
1078M
(6)
(7)
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7. ADJUSTMENTS
7-10. Matching stitch lengths for normal feed and reverse feed
1822M The following operation matches the stitch lengths for
normal feed and reverse feed.
1. Turn the stitch length dial to the "3" setting.
Normal feed
2. At a low sewing speed (220 rpm), sew using normal
feed and using reverse feed (11 stitches in each
direction)
Reverse feed 3. If adjustment is required, carry out the following.
1) Tilt back the machine head.
11 stitches
* If the automatic presser lifter has been installed,
remove it. (Refer to page 17.)
2) Loosen the screw (1).
3) Adjust by turning the eccentric pin (2) within a range
(1)
of 90. (If the eccentric pin (2) is turned more than
(2)
90, the adjustment will be reversed.)
Normal feed length becomes If the stitch length is larger for normal feed
smaller than for reverse feed
(2) Turn the eccentric pin (2) clockwise.
If the stitch length is smaller for normal feed
Normal feed length than for reverse feed
becomes longer Turn the eccentric pin (2) counterclockwise.
4) After adjusting, securely tighten the screw (1).
1823M
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7. ADJUSTMENTS
Checking method
Needle down position 1. Turn on the power switch.
2. Stop the machine with the needle in the needle down
19 - 25 mm position.
Check that the distance from the top of the needle
plate to the bottom edge of the needle set screw is 19
- 25 mm at this time.
3. After the thread is trimmed, stop the machine with the
0741M needle in the needle up position.
4. Check that the distance from the top of the needle
(2) plate to the tip of the needle is within the value shown
in the illustration in accordance with the machine
Needle up position
model.
<-[][]1>
8 - 10.5 mm Adjusting the needle up stop position.
<-[][]3> 1. Turn off the power switch.
10 - 12.5 mm 2. Loosen the screw (1).
<-[][]5>
12.5 - 15 mm 3. Move the screw (1) in the direction of rotation of the
machine pulley to raise the needle bar (2) to a higher
stop position.
Move the screw in the other direction to lower the
needle bar stop position.
4. Securely tighten the screw (1).
Note: Do not turn the pulley while the screw (1) is
Becomes lower (1) loosened, otherwise other parts may become
damaged as a result of the looseness.
Becomes higher
0932M
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7. ADJUSTMENTS
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7. ADJUSTMENTS
(6)
(6)
0940M
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7. ADJUSTMENTS
Note: If changing from the normal rotary hook to the rotary hook RP (lubrication - free rotary hook), a different
procedure should be followed. Refer to page 74 for further details.
0933M
Checking the lubrication amount
1. Run the machine at the normal sewing speed for
approximately 1 minute without sewing any material
Approx. 25 mm
(following the same start/stop pattern as when actually
sewing).
(1)
2. Place the lubrication amount check sheet (1)
Approx. 70 mm underneath the rotary hook (2) and hold it there. Then
run the sewing machine at the normal sewing speed
for 8 seconds. (Any type of paper can be used as the
(2) lubrication amount check sheet (1).)
3. Check the amount of oil which has spattered onto the
sheet.
Bed
(1)
5 - 10 mm
0934M
Spattered oil
Too much Correct Too little
0935M
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7. ADJUSTMENTS
When changing from the normal rotary hook to the rotary hook RP (lubrication-free rotary hook)
0937M
1. While referring to the instruction manual, replace the
rotary hook RP and the cap screw.
2. Tighten the lubrication adjustment screw (3) as far as it
will go, and then turn it back the other way about three
full turns.
(3) (At this time, the head (A) of the lubrication adjustment
screw (3) should be almost flush with the edge (B) of
the bed.)
Note: If the sewing machine is used while the
lubrication adjustment screw (3) is in the fully-
tightened position, it will cause oil to leak out
through the gap between the rotary hook shaft (4)
and the bracket (5).
(4)
(5)
(3)
(A)
(B)
0938M
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8. CONTROL SYSTEM
8. CONTROL SYSTEM
(5)
(6)
(1)
(3)
(4)
(2)
1825M
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9. REMOVING AND INSTALLING THE CONTROL BOX
Removal
(2) (4) 1. Remove the cable tie (1), and then disconnect the
(3) (5) connectors (2) to (6) from the sewing machine.
(1)
(1)
(6)
1826M
(8)
(7)
1827M
(10)
To rear
(12) (9)
1828M
5. Pivot the control box around the bolt (13) and pull it out
to remove it from the table.
(13)
Installation
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10. CONTROL BOX AND MOTOR RATING PLATE
Model
MD-721:DD7100/Single-phase MD-722: DD7100A/Single-phase MD-7220:SL-710A/Single-phase
MD-731:DD7100/Three-phase MD-732: DD7100A/Three-phase MD-7320:SL-710A/Three-phase
Phase
Voltage (number in brackets indicates factory default setting)
1830M
Serial No.
NO. K 0 1 A 111 0 1
Type
DD7100A,DD7100 SL-710A
*[ ] [ ] * [ ] * [ ]*- [ ]***- [ ]*
Compliance
E 4 or 5 CE compliant
N Others None
3 7 3,000 rpm
4 8 3,500 rpm
5 9 4,000 rpm
6 A 4,500 rpm
7 B 5,000 (4,700) rpm
Treadle unit
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10. CONTROL BOX AND MOTOR RATING PLATE
Motor
Serial No.
NO. G 0 1 A 11111
brother SL-710A
M-72A
NO. D02A22222
SL-710A
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11. CONTROL CIRCUIT BOARD
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
(11)
(12)
(13)
(24)
(23)
(22)
1833M
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11. CONTROL CIRCUIT BOARD
Name Function
Connectors (5) Operation panel connector Connect to sewing machine connectors.
(8) Synchronizer connector
(10) Lower thread detector connector
(11) Sewing machine connector
(12) Solenoid-type presser lifter connector
(4) Coupler connector Connect to power supply circuit board connectors.
(3) Relay connector
(1) Treadle connector Connect to treadle unit connector.
(23) Standing operation connector (Already connected for some specifications.)
(14) Control power supply connector Connect to transformer connectors.
(20) Illumination lamp connector
(9) Puller connector For optional devices.
(15) Output power supply connector
(22) Bobbin changer connector
Fuses (13) Solenoid power supply fuse (8 A) For preventing overcurrent
(19) Illumination lamp power supply
fuse (5 A)
Terminal board (17) Terminal board For illumination lamp (6 V)
DIP switch (18) DSW 8-element DIP switch (*1)
Control dials (2) PVR Coordinates the treadle unit (24) and control circuit
board (16). (*2)
(21) FVR Use to adjust the fluorescent tube and lamp if they
are flickering when the sewing machine starts. (*3)
LED indicators (6) Red LED Indicates power supply circuit board problems.
(7) Green LED Indicates that the power is on.
*1: When using the automatic presser lifter, set DIP switch 2 to ON. If the sewing machine is used while DIP switch 2 is
set to OFF, the sewing machine may start operating before the presser foot is lowered. (Refer to page 81.)
*2: This is adjusted at the time of shipment from the factory, and should generally not be touched. However, it should be
adjusted when either the control circuit board (16) or treadle unit (24) is replaced. (Refer to page 92.)
*3: This is set to the right-most position at the time of shipment from the factory. The flickering is reduced if turned to the
left, but the sewing machine operation will become slower.
In addition, the maximum speed may become lower.
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12. FUNCTION SETTING METHODS
Control box
DIP switches
ON: Up
OFF: Down
0973M
Presser foot position when the foot pedal is ON Presser foot is lowered. (Export specification)
1 returned to the neutral position after thread Presser foot is kept raised. (Japanese specification
trimming OFF
only) (See NOTE 1.)
Setting of a delay from the time the presser foot is ON With delay
2
turned OFF until the motor starts (See NOTE 2.) OFF Without delay
The machine stops with the needle at its highest
ON
position due to reverse rotation.
3 Needle up stop position due to reverse rotation
The machine stops with the needle at its highest
OFF
position without reverse rotation.
ON
4
OFF
5 Spare
6 Limited speed setting 1 Maximum sewing speed (during high-speed sewing)
that can be through the operation panel (See NOTE
7 Limited speed setting 2 3.)
8 Always set to off. (See NOTE 4.)
(NOTE 1) Once the knee lifter switch is used to lower the presser foot, the foot pedal can not be used to raise the
presser foot while the machine is stopped; at this time, only the knee lifter is able to raise and lower the
presser foot.
(NOTE 2) For -900 series specification macnines (machines with an automatic presser foot lifter), be sure to set DIP
switch 2 to on.
(NOTE 3) Limited sewing speeds depend on settings for DIP switches 6 and 7 as shown in the following table. When
the maximum sewing speed is specified as 5,000 rpm on the operation panel, it is actually limited to 4,700
rpm.
If the setting of memory switch 04 is changed to on, the set sewing speed is not limited to 4,700 rpm.
(NOTE 4) If DIP switch 8 is set to on, all pedal operations are deactivated. Be sure to set it to off.
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12. FUNCTION SETTING METHODS
Select the desired parameter number using The data currently set for the parameter can
be checked only while the key below the A
the and keys below the B display.
display is kept pressed. *2
Change Finish
other parameter setting
or finish setting?
Change
Press the thread trimming key. (The Changing No more changes
value corresponding to the currently set Completely?
parameter number will blink.)
Further changes
Change the value using the and keys Indicate parameter number
Indicate parameter number
below the AB displays. *3 99 using the and keys
below the B display.
90.
Related to No
backtacking?
Press the thread trimming
Yes key.
Press the thread trimming keys. (The
plus or minus symbol currently selected End
will blink.)
Select the plus or minus symbol using
the key below the B display. *4
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12. FUNCTION SETTING METHODS
12-3. Parameters
The parameter numbers appear on the panel.
Parameter No.10 - 33
Parameter No. Default value Data value setting range Function
10 15 (150 ms) 00 - 25 [X10] (0 - 250 ms) Time delay from the time the machine starts to operate
with the automatic presser foot raised to the time the
moter operates.
11 05 (50 ms) 03 - 10 [X10] (30 - 100 ms) Time delay from the time the thread wiper turns OFF
until the automatic presser foot turns ON
12 *1 03 01 - 10 Time from when lower thread solenoid finally turns
(From design OFF to when motor can operate
change B onward)
13 30 (300 ms) 10 - 90 [X 10] (100 - 900 ms) Time to keep the automatic presser foot lifter raised
14 (a) 36 (3 min) 00 - 60 [X 5] (5sec - 5 min) The presser foot signal will be automatically off after the
set time passes. When the data is set to 00, the presser
foot signal is not automatically off.
15 (b) 00 (30ms) 00 - 60 [X 2.5] (0 - 150 ms) Time from the presser foot lowering command to
when the presser foot momentarily turns ON
16 12 10 - 12 Detection voltage constant from the presser foot
lowering command to when the presser foot
momentarily turns ON
17 10 (10s) 05 - 30 (5 - 30 s) Continuous puller ON time
22 50 (50ms) 40 - 70 [X1] (40 - 70ms) Lower thread detect pin ON control time (all areas)
23 10 (10ms) 05 - 25 [X1] (5 - 25ms) First ON time for lower thread detect pin
24 07 (7ms) 01 - 15 [X1] (1 - 15ms) First OFF time for lower thread detect pin
26 03 (30ms) 00 - 05 [X10] (0 - 50ms) Time delay from the time the thread wiper turns OFF to
the time when the lower thread detect pin turns ON
27 (c) 05 (0.5s) 02 - 50 [X0.1] (0.2 - 5.0s) Time delay from the time when the machine stops
with the needle at its highest/lowest position to the
lower thread detect pin ON (Lower thread detection
function at the needle up/down stop with the foot
pedal in neutral)
30 -04 (-60 ) -23 to +23 (units of 15) ON timing for quick reverse device during start
(- appears as "-", and + backtacking and continuous backtacking
appears as " ".)
31 00 (0 ) -23 to +23 (units of 15) OFF timing for quick reverse device during start
(- appears as "-", and + backtacking and continuous backtacking
appears as " ".)
32 +02 (30 ) -23 to +23 (units of 15) OFF timing for quick reverse device during end
(- appears as "-", and + backtacking.
appears as " ".)
33 (d) -04 (-60 ) -23 to +23 (units of 15) 2nd ON timing for quick reverse device during
(- appears as "-", and + double end backtacking
appears as " ".)
*1 ... Values are X10 ms. 1834M
Notes
(a) The timer-off function for the presser foot is activated only when memory switch 36 is set to off.
(b) The indicated parameters are only enabled when memory switch 35 is set to ON.
(c) The lower thread detection function for the needle up/down stop when the pedal is positioned at neutral is activated
only when memory switch 51is set to on.
(d) The indicated parameters are the settings when memory switch 22 is set to ON.
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12. FUNCTION SETTING METHODS
Parameter No.P0 - S5
Parameter
Default value Data value setting range Function
No.
P0 00 (0 mm) -07 - 07 [X0.25] Thread trimmer operating point of depression stroke
(-1.75 - 1.75 mm)
P1 -01 (-0.25 mm) -05 - 05 [X0.25] Back automatic presser lifter operating point of
(-1.25 - 1.25 mm) depression stroke
P2 01 (0 mm) -05 - 05 [X0.25] Forward automatic presser lifter operating point of
(-1.25 - 1.25 mm) depression stroke
P3 00 (0 mm) -05 - 05 [X0.25] Low speed start operating point of depression stroke
(-1.25 - 1.25 mm)
P4 00 (0 mm) -05 - 05 [X0.25] Speed change starting point of depression stroke
(-1.25 - 1.25 mm)
P5 00 (0 mm) -06 - 06 [X0.75] Maximum speed reaching point of depression stroke
(-4.5 - 4.5 mm)
S4 -01 (-0.25 mm) -02 - 02 [X0.50] Speed change starting point of standing operation
(-1.0 - 1.0 mm) variable speed pedal
S5 00 (0 mm) -02 - 02 [X0.50] Maximum speed reaching point of standing operation
(-1.0 - 1.0 mm) pedal
With the value being 0 at the treadle neutral position, the value is positive when the treadle is depressed forward, and
negative when the treadle is depressed backward. The value is added to or deducted from the standard setting value.
(Refer to page 91 for details.)
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12. FUNCTION SETTING METHODS
Depressed forward
Depressed backward
Thread trimming
(with no lower thread)
Thread wiping
Lower thread
detector
Motor
1838M
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12. FUNCTION SETTING METHODS
Start
Press the needle up/down stop key while pressing the thread trimming
key.
(A memory switch number will appear on the AB displays, and either of
the two LEDs of the needle up/down stop key will be lit to indicate the
direction of movement. On the B-40 or B-100 operation panel, the setting
will be indicated on the D display.)
Press the needle up/down stop key to change the setting of the memory And
switch.
(Either of the two LEDs of the needle up/down stop key will be lit. On the
B-40 or B-100 operation panel, the and keys below the D display 0975M
can be used instead.)
Indication when memory switch is set
to on
Change
Change other memory switch setting
or finish setting?
Finish And
Keep pressing the thread trimming key at least for 1 second to cause a
beep to be issued.
0976M
(All LEDs except for the LED of the needle up/down stop key will be
turned off.)
End
(NOTE) If the power is turned off before the end operation, memory switch settings are not renewed.
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12. FUNCTION SETTING METHODS
Memory switches 11 - 18
Thread trimming and thread wiper ON Without thread trimming and thread wiper
11
output OFF With thread trimming and thread wiper
Presser foot position after thread ON Presser foot is raised when the foot pedal is in neutral.
12
trimming (See NOTE 2.) OFF Presser foot is lowered when the foot pedal is in neutral.
Presser foot position after the machine ON Presser foot is at its highest position.
13
stops with the pedal in neutral OFF Presser foot is at its lowest position.
ON It is used as the thread trimming switch.
14 Actuator switch
OFF It is used as the reverse and correction switches.
ON Ordinary slowdown stop and control
15 Slowdown stop control
OFF Slowdown and stop control with 1 stitch elimination
ON Unable to be used
16 Lower thread remaining detection
OFF Able to be used.
ON A forward stitch or half stitch can be corrected. (See NOTE 3.)
17 Half-stitch correction A forward stitch can be corrected. A half stitch cannot be
OFF
corrected. (See NOTE 3.)
A forward stitch or reverse stitch can be corrected.
ON
(See NOTE 3.)
18 Reverse stitch correction
A forward stitch can be corrected. A reverse stitch cannot be
OFF
corrected. (See NOTE 3.)
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12. FUNCTION SETTING METHODS
Memory switches 21 - 28
Start backtacking is performed in the order of lengths A, B, A,
ON
21 Double start backtacking then B.
OFF Start backtacking is performed in the order of lengths A and B.
End backtacking is performed in the order of lengths C, D, C,
ON
and D (B, A, B, and A on the B-20 operation panel).
22 Double end backtacking
End backtacking is performed in the order of lengths C and
OFF
D (B and A on the B-20 operation panel).
Extra 10 stitches are added to the number of stitches set for
Number of stitches for start ON
23 both lengths A and B.
backtacking plus 10 stitches
OFF No extra stitches are added.
Extra 10 stitches are added to the number of stitches set for
Number of stitches for end ON both lengths C and D
24
backtacking plus 10 stitches (B and A on the B-20 operation panel).
OFF No extra stitches are added.
Feed direction when the start ON The machine will stop with the reverse feed remaining on.
25
backtacking is completed OFF The machine will stop after feed is returned to normal.
ON End backtacking will start without speed slowing down.
26 Start end backtacking The machine will slow the sewing speed gradually to start
OFF
low speed sewing, then shift to end backtacking.
Forward stitching for the number of stitches set in the A
display, and backward stitching for the number of stitches set
ON
in the B display will be performed repeatedly for the number
27 Continuous backtacking setting
of times set in the D display. (The C display will be blank.)
Continuous stitching will be performed for lengths A, B, C,
OFF
and D as specified in the ABCD displays.
Number of stitches for continuous ON Extra 10 stitches are added to each lengths A, B, C, and D.
28
backtacking plus 10 stitches OFF No extra stitches are added.
Memory switches 31 - 38
Sewing can be suspended by returning the foot pedal to
Start backtacking suspension by foot ON neutral. During start backtacking, sewing speed depends on
pedal being placed in neutral or the foot pedal stroke.
31
backtacking speed change during the Sewing can not be suspended by returning the foot pedal to
start backtacking OFF neutral. During start backtacking, sewing speed is fixed
regardless of the foot pedal stroke.
The number of backtack stitches for fixed stitching, label
ON
attaching, or pleats presser sewing can be changed.
The number of backtack stitches on
32 The number of backtack stitches is fixed to 4 (for fixed
the B-20 or B-40 operation panel
OFF stitching, label attaching, and pleats presser sewing) (See
NOTE 4)
ON Without reverse stitching (Fixed stitching will be called back.)
33 Pleats presser stitching direction
OFF With reverse stitching (Ordinary pleats presser stitching)
ON -
34 -
OFF -
ON Manual soft drop function (NOTE 5)
35 Presser foot soft drop function
OFF Automatic soft drop function (NOTE 6)
Timer-off function is not activated. (Presser foot will not be
ON
36 Presser foot timer-off function lowered by timer.)
OFF Timer-off function is activated. (See NOTE 7)
Automatic presser lifter output selection ON Pneumatic-type presser lifter-compatible (Duty 1:1)
37
(From design change B onward) OFF Solenoid-type presser lifter-compatible (Duty 1:6)
ON
38
OFF
(NOTE 4) For the B-40 operation panel, the number of end backtack stitches can be changed for fixed stitching or
pleats presser sewing.
(NOTE 5) Adjustment is required using parameter No. 15. If set to "00", response is fastest and operating noise increases.
(NOTE 6) Can be adjusted using parameter No. 16. If set to "10", response is fastest and operating noise increases.
(NOTE 7) Timer-off function is not activated when parameter No.14 is set to 00.
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12. FUNCTION SETTING METHODS
Memory switches 41 - 48
ON Foot pedal can be used after lower thread alarm.
41 Mode after lower thread alarm After lower thread alarm, the foot pedal operation is
OFF
deactivated until the cancel key is pressed.
Rotary hook used with the lower ON 1.7-time rotary hook
42
thread detector OFF Standard rotary hook
ON -
43 (See NOTE 8.)
OFF Be sure to set to off.
ON -
44 (See NOTE 8.)
OFF Be sure to set to off
ON Without any delay.
45 Delayed start of standing operation
OFF With a delay (for 80 ms).
Impossible to make an emergency stop using presser lifter
ON
Emergency stop by presser lifter pedal
46
pedal during standing operation During automatic sewing, emergency stop can be
OFF
performed using presser lifter pedal.
Impossible to make an emergency stop using variable
ON
Emergency stop using variable speed speed pedal.
47
pedal during standing operation During automatic sewing, emergency stop can be
OFF
performed using variable speed pedal.
Lifting the presser foot using thread ON It is always deactivated after the presser lifter pedal is used.
48 trimming pedal during standing
OFF It is activated.
operation
Memory switches 51 - 58
Lower thread is detected while the machine is stopped by
Lower thread detection after the ON
putting foot pedal in neutral for the specified time.
51 machine is stopped by putting foot
Lower thread is not detected after the machine is stopped
pedal in neutral (See NOTE 9). OFF
by putting foot pedal in neutral.
Needle up/down stop key operation is deactivated. (Needle
ON
52 Needle up/down stop key operation stop position cannot be changed.)
OFF Needle up/down stop key operation is activated.
ON
53
OFF
Actuator correction stitches after ON Correction enabled
54 thread trimming ends (From design
OFF Correction disabled
change B onward)
ON
55
OFF
ON
56
OFF
ON
57
OFF
ON
58
OFF
(NOTE 8) Do not change these settings.
(NOTE 9) The time for delay can be changed in parameter No.27. If the foot pedal is pushed forward within the time,
lower thread will not detected. The default delay is 0.5 seconds.
This function is available for sewing process without thread trimming.
Memory switch 61
Puller output selection (lifting/lowering ON Synchronizer signal output
61
the puller) OFF Puller output
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13. TREADLE UNIT ASSEMBLY
(1) (1)
1839M 1840M
<B> Carry out the setting in "Setting method for Carry out the setting in "Setting method for
Signal setting standard depression strokes" on page 92. standard depression strokes" on page 92.
"F1" and "r1" are set at the neutral position. "F1" and "r1" are set at the first modulation point
for the depression force.
Depression force <When depressed forward and depressed backward> <When depressed forward and depressed backward>
The depression force hardly changes at all from The depression force suddenly changes at a
the start of depression until full depression. point between the start of depression and full
depression.
Depression signal <When depressed forward and depressed backward> <When depressed forward and depressed backward>
No automatic presser lifter signal is output. An automatic presser lifter signal is output at the
point before the depression force suddenly
changes, and the sewing machine starts at the
point after the depression force suddenly
changes.
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13. TREADLE UNIT ASSEMBLY
Speed
Backward Forward
Neutral 1841M
depression depression
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13. TREADLE UNIT ASSEMBLY
When the specifications of the treadle unit are changed or if the treadle unit or control circuit board are replaced, it will be
necessary to make new settings according to the procedure described below.
Use the following procedure to set the operating positions for the depression stroke.
(1)
1842M
3. Press the thread trimming key (2) and the AUTO key
(2) (3) (4) (3) simultaneously.
FF will appear in columns A and B (4) of the display
window.
1843M
1844M
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13. TREADLE UNIT ASSEMBLY
0844M
1845M
1846M
1847M
1848M
1849M
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13. TREADLE UNIT ASSEMBLY
1850M
1851M
1852M
Press gently Press the treadle forward until the depression force suddenly becomes heavier, and hold the
pedal in that position while carrying out the following procedure. (For treadle unit H)
If the depression force of the pedal does not change suddenly when it is pressed forward, carry
out the following procedure with your foot removed from the pedal. (For treadle unit G)
Or in the
neutral position
1853M
1854M
(2) (4)
2. Press the thread trimming key (2).
r1 will flash in columns A and B (4) of the display
window.
1855M
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13. TREADLE UNIT ASSEMBLY
1856M
1857M
7) Completion of setting
1. Check that 99 is flashing in columns A and B (4) of
(4)
the display window.
1858M
1859M
(1)
1860M
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14. STANDING OPERATION PEDAL
Foot plug
1861M 1862M
(2)
(1)
1863M
(3)
1864M
4. Insert the connector (5) of the foot plug (3) into the
CN3 connector of the control circuit board.
(6)
5. With the connector (5) passed through the opening (6),
(2) install the treadle unit (2) with the three screws (1).
(5)
<CN3>
1865M
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14. STANDING OPERATION PEDAL
14-2. Connectors
At control box
1866M
At pedal
<Note>
Connector types
Manufacturer Connector No. Connector terminal
MOLEX 1292 P 1380 TL
1867M
Thread trimming
High speed
High speed
Low speed
Presser foot
Low speed
Presser foot
1868M
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15. Puller (commercially available)
15-1. Timing
Obtain the puller output from the CN15 connector on the
<CN15> control circuit board.
The puller is lowered after the 40th stitch from the
sewing start.
After the sewing machine stops, it is raised together
with the automatic presser lifter, and then after 10
seconds it is lowered.
Note:
The 40th stitch and 10 seconds settings given above can
be changed by changing the parameter settings.
1869M
15-2. Connector
The following puller connector is provided.
<Note>
If purchasing the connector as a single part from the
manufacturer, specify the following number.
Manufacturer MOLEX
(1) Puller output
Connector No. 5557-10R
(6) Puller power supply
Connector terminal 5556PBTL
Terminal puller 57031-6000
1870M
(1)
1871M
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16. AUTO BOBBIN CHANGER
16-1. Timing
Obtain the bobbin changer signal from the CN6 connector
on the control circuit board.
When the lower thread amount is detected, a "L"
signal is output from pin (3) of CN6 for 500 ms.
The motor will not operate while a "L" signal is being
output from pin (2) of CN6.
<CN16>
1872M
16-2. Connector
The following bobbin changer connector is provided.
<At control circuit board> 1874M Note: If purchasing the connector as a single part from
the manufacturer, specify the following number.
(1) DC5V
(2) Input from bobbin changer Manufacturer MOLEX
(3) Output to bobbin changer
Connector No. 51103-400
Connector terminal 50351-8100
(4) SoV
+5V
Photocoupler
SoV
Start prevention switch 1875M
(1)
1876M
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17. SPEED SETTING METHODS
17-2.Setting method
DANGER
Wait at least 10 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the face plate of the control box. Touching areas where high voltages are present can result in
severe injury.
1. Set DIP switch 8 to ON.
2. Turn on the power switch (1).
(1)
1842M
(4) 3. Press the half stitch key (2) and the AUTO key (3)
simultaneously.
(2) (3) The "Lo" (Low speed) symbol will appear in LED
display AB (4).
1877M
1878M
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17. SPEED SETTING METHODS
1879M
1880M
1882M
Note:
When checking the "H" (High speed) setting, carry out the following operations.
1. Press the half stitch key (1) to start the sewing machine at low speed.
2. Depress the treadle to the maximum.
The sewing machine will operate at the high speed that has been set.
3. Return the treadle to the neutral position. The sewing machine will decelerate to low speed.
4. Press the half stitch key (1) once more to stop the sewing machine.
5. Return to step 10 above.
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18. CLEARING THE MEMORY DATA
Automatic clearing
If the sewing machine's computer judges that the memory data is corrupted when the power is turned on, the memory
data will be cleared automatically.
In this case, the power indicator on the operation panel will illuminate and "CL" will appear in the LED display. After this
both will start flashing. In addition, the buzzer will sound continuously.
(If the sewing machine has done this, carry out the "Confirming the clear" below.)
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19. CHECKING THE MOTOR AND POWER SUPPLY
Motor
1. Disconnect the motor connector (4P) from the control box.
2. Measure the resistance of the motor connector using
an ohmmeter in the x1 range.
If the value is as shown in the table below, the
connector is normal.
Between 2 - 3
Between 3 - 4 Approx. 2 - 3
Between 4 - 2
1883M
Power switch
<100 V type> 1. Disconnect the power supply connector (6P) from the
control box.
2. Turn on the power switch.
3. Measure the voltage at the power supply connector
using the AC voltage range of a multimeter, and check
Ground wire
that the voltage is within the allowable range for the
specified voltage rating.
<100 V type (100 - 120 V)>
Measure the AC voltage between terminals 2 - 3.
<200 V type (200 - 240 V)>
[A] For three-phase
<200 V type>
Measure the AC voltage between terminals 4 -
5, 5 - 6 and 6 - 4.
[B] For single-phase
Measure the AC voltage between terminals 4 -
6.
1884M
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20. CHECKING THE SOLENOIDS
Control box
Lower thread detector connector <8P>
Solenoid-type presser
lifter connector (4P)
1885M
Machine head
1. Disconnect the sewing machine connector (14P) from
Sewing machine connector (14P)
the control box.
2. Measure the resistance of the sewing machine
connector using an ohmmeter in the x1 range.
If the values are as shown in the table below, the
Thread trimmer solenoid connector is normal.
Between 3 - 4 Thread trimming solenoid: Approx. 7
Thread wiper solenoid Between 4 - 11 Thread wiper solenoid: Approx. 6
Quick reverse solenoid Between 5 - 12 Quick reverse solenoid: Approx. 7
Between 6 - 13 When actuator is pressed: Approx. 0
Actuator switch When actuator is released:
Between 7 - 14 When machine head is upright (switch
Safety switch ON): 0
1886M
When machine head is tilted back
(switch OFF):
Solenoid-type presser lifter connector
1. Disconnect the solenoid-type presser lifter connector
Solenoid-type presser lifter connector (4P) (4P) from the control box.
2. Measure the resistance of the solenoid-type presser
Knee switch
lifter connector using an ohmmeter in the x1 range.
If the values are as shown in the table below, the
Presser lifter solenoid connector is normal.
Between 2 - 4 Presser lifter solenoid: Approx. 9
Between 1 - 3 When knee switch is pressed: Approx. 0
1887M
When knee switch is released:
Lower thread detector
1. Disconnect the lower thread detector connector (8P)
Lower thread detector connector (8P)
from the control box.
2. Measure the resistance of the lower thread detector
connector using an ohmmeter in the x1 range.
If the value is as shown in the table below, the
connector is normal.
Between 4 - 8 Lower thread solenoid Approx. 12
Lower thread solenoid
1888M
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21. WIRING DIAGRAMS
1889M
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21. WIRING DIAGRAMS
1934M
Control circuit board assembly (2/6)
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21. WIRING DIAGRAMS
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21. WIRING DIAGRAMS
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21. WIRING DIAGRAMS
1892M
Control circuit board assembly (5/6)
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21. WIRING DIAGRAMS
1893M
Control circuit board assembly (6/6)
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21. WIRING DIAGRAMS
1894M
21-2. Power supply circuit board assembly (DD7100A, 710A)
Power supply circuit board assembly (DD7100A, 710A) D-ADD1-110V (1/3)
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21. WIRING DIAGRAMS
1895M
Power supply circuit board assembly (DD7100A, 710A) D-ADD1-110V (2/3)
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21. WIRING DIAGRAMS
1896M
Power supply circuit board assembly (DD7100A, 710A) D-ADD1-110V (3/3)
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21. WIRING DIAGRAMS
1897M
Power supply circuit board assembly (DD7100A, 710A) D-ADD1-240V (1/3)
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21. WIRING DIAGRAMS
1898M
Power supply circuit board assembly (DD7100A, 710A) D-ADD1-240V (2/3)
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21. WIRING DIAGRAMS
1899M
Power supply circuit board assembly (DD7100A, 710A) D-ADD1-240V (3/3)
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21. WIRING DIAGRAMS
1900M
Power supply circuit board assembly (DD7100A, 710A) D-ADD3-220V (1/3)
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21. WIRING DIAGRAMS
1901M
Power supply circuit board assembly (DD7100A, 710A) D-ADD3-220V (2/3)
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21. WIRING DIAGRAMS
1902M
Power supply circuit board assembly (DD7100A, 710A) D-ADD3-220V (3/3)
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21. WIRING DIAGRAMS
1903M
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21. WIRING DIAGRAMS
1904M
Power supply circuit board assembly (DD7100) D-NDD1-120V (2/3)
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21. WIRING DIAGRAMS
1905M
Power supply circuit board assembly (DD7100) D-NDD1-120V (3/3)
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21. WIRING DIAGRAMS
1906M
Power supply circuit board assembly (DD7100) D-NDD1-230V (1/3)
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21. WIRING DIAGRAMS
1907M
Power supply circuit board assembly (DD7100) D-NDD1-230V (2/3)
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21. WIRING DIAGRAMS
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21. WIRING DIAGRAMS
1909M
Power supply circuit board assembly (DD7100) D-NDD3-240V (1/3)
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21. WIRING DIAGRAMS
1910M
Power supply circuit board assembly (DD7100) D-NDD3-240V (2/3)
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21. WIRING DIAGRAMS
1911M
Power supply circuit board assembly (DD7100) D-NDD3-240V (3/3)
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21. WIRING DIAGRAMS
1912M
21-4. Transformer
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21. WIRING DIAGRAMS
1913M
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21. WIRING DIAGRAMS
1914M
Operation panel B-40 (2/3)
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21. WIRING DIAGRAMS
1915M
Operation panel B-40 (3/3)
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21. WIRING DIAGRAMS
1916M
21-6. Operation panel B-100
Operation panel B-100 (1/3)
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21. WIRING DIAGRAMS
1917M
Operation panel B-100 (2/3)
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21. WIRING DIAGRAMS
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22. TROUBLESHOOTING
22. TROUBLESHOOTING
Please check the following points before calling for repairs or service.
If the following suggestions do not solve the problem, turn off the machine power supply and contact your nearest
Brother service center.
DANGER
Wait at least 10 minutes after turning off the power switch and disconnecting the power cord from the wall
outlet before opening the face plate of the control box. Touching areas where high voltages are present can
result in severe injury.
CAUTION
Turn off the power switch and disconnect the power cord before carrying out troubleshooting, otherwise the
machine will operate if the treadle is pressed by mistake, which could result in injury.
22-1. Sewing
Problem Possible cause Page
1. Upper thread is not Is the upper thread tension too weak, or is the lower thread tension too
tight. strong?
Adjust the upper thread tension or lower thread tension. Instruction manual
Is the needle and feed mechanism timing correct?
Advance the needle timing. 67
0573M
2. Lower thread is not Is the lower thread tension too weak, or is the upper thread tension too
tight. strong?
Adjust the lower thread tension or upper thread tension. Instruction manual
0574M
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22. TROUBLESHOOTING
0750M
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22. TROUBLESHOOTING
0801M
10.Upper and lower Is the needle bent or is the needle tip broken?
threads are breaking. Replace the needle if it is bent or broken. -
Is the needle properly installed?
If it is incorrect, install the needle correctly. Instruction manual
Is the needle properly threaded?
If it is incorrect, thread the needle correctly. Instruction manual
Is the rotary hook sufficiently lubricated?
If the oil gauge is down to the lower reference line in the oil sight glass,
add more oil. 59
Is the upper or lower thread tension too weak or too strong?
Adjust the upper thread or lower thread tension. Instruction manual
Is the upper thread may be loose because the thread tension spring
operating range is too small?
Adjust the position of the thread tension spring. 63
Is the rotary hook, feed dog or other part damaged?
If they are damaged, smooth them with an oiled grindstone or replace
the damaged parts. 48, 49
Is the thread path damaged?
If the thread path is damaged, smooth it with sandpaper, or replace the
damaged part. -
0471M
11. Incorrect thread trimming. Is the fixed knife or movable knife damaged or worm?
(upper and lower Replace the fixed knife or the movable knife. Instruction manual
threads are both not Is the fixed knife and movable knife meshing amount correct?
being trimmed). Adjust the fixed knife and movable knife meshing amount. 47
Is the movable knife operating correctly?
Measure the resistance between terminals 3-4 of the sewing machine
connector with an ohmmeter. If the measured value is not normal,
replace the thread trimmer solenoid. 104
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22. TROUBLESHOOTING
Caution
It is extremely dangerous to leave any pieces of broken needle
sticking in the material. If the needle breaks, search for all pieces until
the whole of the needle is found again.
Furthermore, we recommend that through steps be taken to account
for such needles to comply with product liability regulations.
0469M
15. The stitch lengths in the Is the eccentric pin adjusted properly?
normal feed direction Adjust the eccentric pin. 69
and reverse feed
direction are not equal.
0979M
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22. TROUBLESHOOTING
1003M
1001M
3) Operation panel operates Is the treadle unit connector
normally. inside the control box
disconnected?
Securely connect the connector. 96
0998M
Has the treadle unit or control circuit board been replaced?
Adjust the depression stroke to the standard setting. 92
Is operation possible using the standing operation pedal?
If operation is not possible, turn the power off and then back on again. -
19. Machine does not Is the sewing speed setting or backtack speed setting incorrect?
operate at high speed. Set the speed to a higher speed using the operating panel. Instruction manual
Is the FVR inside the control box
at the maximum setting?
Turn the FVR clockwise to the
maximum setting. 80
1920M
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22. TROUBLESHOOTING
1921M
24. Machine stops during Is the power supply voltage too low?
sewing. Check the power supply. 103
(If the power cord is too long or too many appliances are being run from
a single outlet, this may cause voltage drops which will in turn cause the
reset function to activate and stop the machine, even if the power supply
itself is normal.)
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22. TROUBLESHOOTING
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22. TROUBLESHOOTING
0996M
1925M 1003M
0999M
Er Has the setting for standard depression strokes been set correctly?
Repeat the setting for standard depression strokes. 92
Treadle unit malfunction.
Replace the treadle unit. 96
1000M
Turn off the power and then turn the machine pulley by hand and check -
that it turns easily.
0988M
O Was a key other than the half stitch key on the operation panel still on
when the power was turned on?
Take your hand off the operation panel and turn the power switch on. -
Problem with operation panel.
Replace the operation panel. 55
1926M
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22. TROUBLESHOOTING
ot This appears on the display when the sewing machine has been
operating continuously for 3 minutes or more.
Turn the power switch off and then back on again, and then operate the -
sewing machine normally.
0991M
0980M 0981M
1927M 1928M
0990M
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22. TROUBLESHOOTING
0982M 1929M
0992M
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SERVICE MANUAL