FEM Simulation and Field Monitoring of Depropping Procedure of A Large-Span Single-Layer Latticed Shell
FEM Simulation and Field Monitoring of Depropping Procedure of A Large-Span Single-Layer Latticed Shell
FEM Simulation and Field Monitoring of Depropping Procedure of A Large-Span Single-Layer Latticed Shell
Monitoring of Depropping
Procedure of a Large-Span
Single-Layer Latticed Shell
Jun Chen1,*, Yixin Peng1 and Xudong Zhao2
1Department of Building Engineering, Tongji University, China
Email: [email protected]
2Shanghai Institute of Architectural Design & Research, Shanghai, China
Email: [email protected]
(Submitted on April, 19, 2010 - Reception of revised paper November, 09, 2010 - Accepted on December, 13, 2010)
1. INTRODUCTION may last for several hours or even a few days. During
More and more large-span steel spatial structures have the depropping procedure, the variation of
been built recently in mainland China such as the displacements and internal forces of the roof structure
Beijing Olympic Stadium, the Tianjin Olympic should be carefully controlled in order to ensure the
Stadium and the South Railway Station of Shanghai. safety of the structure. Moreover, there might be several
The installation or assembling of the steel roof depropping plans available for a certain roof structure.
structure is a key construction step of such structures Therefore, effective and efficient numerical simulation
(Cui, 2005; Du, 2008). In current practice, it is a of the depropping procedure in advance is required to
common way to first assemble roof structure members find out the maximum joint displacement and variation
on a temporary support system/structure and then of internal forces of the structural members. On the
remove the temporary support structure, through a other hand, field measurements in the depropping
procedure called depropping, to finally allow the roof procedure are always desirable to check the
structure to support itself. The depropping procedure methodology used in the numerical simulation, to
typically comprises staged construction processes that understand the actual performance of the roof
*Corresponding author: [email protected]
structure, and to develop better design theory and of the roof structure and to increase its out-of-plan
construction plan. The simulation and field monitoring stiffness, (see Figure 1b). Besides, there is a 14-meter-
measures for deproppig procedure are of particular long opening as an entrance at the bottom of the
importance for single-layer latticed dome, whose reticulated shell. In order to reduce the horizontal force
safety and global stability are sensitive to defects and applied to the entrance girder by the upper roof
change of geometric parameters (Lopez et al., 2007, structure, two dendritic supports are also set in lateral
Gioncu,1995). direction to partially share the lateral force in
This paper presents numerical simulations and field conjunction with the lower supporting structure at one
measurements of the depropping procedure of a side of the reticulated shell along the longitudinal
special single-layer dome-shape roof structure. First, direction (see Figure 1b).
numerical model of the roof structure has been built The single-layer reticulated shell is in the form of
where gap element is adopted to simulate the three dimensional lattices whose size is approximately
temporary supports. The stresses of structural 2.5 meters. The joint of the shell, very rare in China, is
members and joint displacements are calculated by the a welded drum-shape node. A typical joint consists of
numerical model for each depropping step. Then, six rectangular steel pipes (220 140 66 mm) that
instruments as strain gauge, total station, are intersected in a drum-shape member of the size
accelerometer and global positioning system (GPS) 320 14 mm (for joint with dendritic support the
are installed on the structure to monitor the actual drum member size is 320 20 mm). Details of a
deformation and change of internal forces. The GPS typical joint are shown in Figure 2. The surrounding
technology is not very common in monitoring of roof supports of the latticed roof structure are hemisphere
structures. Thus, the GPS data are compared with total fixed supports connecting to the concrete platform.
station measurement to learn its applicability for The connections between the connecting plates and the
monitoring depropping procedure of large roof hemispheres use groove complete penetrate weld and
structure. Comparisons between numerical results and so do connections between the hemispheres and the
field measurements are performed leading to the main members.
observations of this study.
2.2. Construction procedure of the roof
2. THE ROOF STRUCTURE AND Using full-hall scaffold as temporary support system,
DEPROPPING PLAN the roof structures is constructed segment by segment
2.1. Overview of the roof structure along the longitudinal direction. Each segment has the
The main building is a water-drop-shape stadium same span as the roof structure in the lateral direction
covering an area of 3822.4 m2 (Figure 1a). The and is further divided into 4 to 5 parts. Each part is
building is located in Tieling City, China. Its steel roof welded on the ground first and then lifted to the design
structure is a special single-layer reticulated shell, of elevation. The segment is completed by welding all the
which the longitudinal span is 82.7 m, the lateral span parts together. After that the segment is laid on the
is about 55 m and the elevation is 17.5 m at the highest temporary support system by fastening segment pipes
point. Seven dendritic supports are arranged along the on the scaffold. Once available, connection members
lateral direction in order to reduce the longitudinal span between two adjacent segments are welded. Compared
Dendritic supports
Longitudinal
Lateral Dendritic
supports
Y
x
z
(a) Picture of the roof structure under construction (b) The roof structure system and locations of dendritic supports
220 140 6 6
10 mm thick 30 20 steel pipe 220 140 6 6
220 140 6 6 ribbed stiffener Sleeve
10 thick cover plate /2
220 140 6 6
Sleeve
220 140 6 6
120
260 0
14
60
220 140 6 6
R50
220 140 6 6 160
160
60
320
10 thick cover plate
140 140 6 6 R7
5
Pin shaft 30
220 140 6 6
to the traditional over-head assembling method of system. After having assembled the roof structure, the
reticulated shells, the above construction method temporary supports must be removed. The whole
could reduce significantly the amount of overhead structure becomes self-load-bearing and the internal
welding work, the accumulated assembling errors, the forces of the reticulated shell will redistribute among
stresses and deformations due to welding. Within the the members. Because the single-layer reticulated
construction period, the temporary system bears all the shell is sensitive to defects, once local unstable event
loads, including the self-weight of the reticulated shell or damage occurs during the depropping procedure, it
structure and the construction live load. After the roof is very likely to cause chain effects thus leading to
structure being completed, the temporary supporting instability of the whole roof structure. Therefore, the
system will be removed through the depropping depropping procedure must be symmetrical,
procedure. synchronized and steady in order to prevent any
excessive local internal forces or joint displacements
2.3. Depropping plan that may occur.
As mentioned above, members of the roof structure is As shown in Figure 3, the seven dendritic supports
actually fastened on the scaffold. There are in total 329 in the middle of the structural plan divide the plan into
connections, termed as temporary support, between southern part and northern part. The lateral span in
the roof structure and the temporary supporting southern part is short than that of the northern part.
Therefore, the depropping process starts from the about the temporary supports. Hence, all of the
southern part and consists of the following six steps. In temporary supports are simulated by spring element
Step 1, all the temporary supports along the three solid (Gap element). The spring is in compress when the
lines in Figure 3 are released. It is accomplished by joint moves downward and the spring bears no stress
loosening the connections between the roof and the when the joint moves upward, which means the
scaffold, and removing the supporting pipe in temporary support disengages from the structure.
the scaffold. In Step 2, all the remaining temporary Stiffness of the spring element k is critical for
supports in the southern part are removed. After that, successful simulation of the temporary support. All
Steps 3 to 5 are conducted in the northern part by the steel pipes of the scaffold are standard pipe of
removing temporary supports at certain locations. 48 3.5 mm. Assuming only axial deformation of
Finally, in step 6, all the temporary supports along the the supporting pipes, the stiffness k of the temporary
perimeter of the structure are removed. The number of support can be estimated by k = EA/L, where
temporary supports removed in Step 1 to 6 is, E = 201 105 N/mm2 and A = 489.3 mm2. The height
respectively, 33, 55, 55, 55, 40 and 91. of all the 329 temporary supports varies in the range of
7.2 to 17.5 m, the computational length is determined
3. NUMERICAL SIMULATION OF by the following way. All the temporary supports are
DEPROPPING PROCEDURE divided into 5 groups according to their heights, which
3.1. Numerical model and parameters are, respectively, within the height of 7.2 m (the height
Numerical simulation of the planned depropping of temporary supports on the outward circle); from 7.2 m
procedure has been conducted using the software SAP to 9.5 m; from 9.5 m to 12.5 m; from 12.5 m to 15.5 m;
2000 to learn the status of the roof structure in each and from 15.5 m to 17.5 m. An average height L = 7.2,
step. For double-layer or multi-layer latticed shell 8.35, 11, 14 and 16.5 m are assigned for each group.
structures, three-dimensional bar element is typically The corresponding stiffness k for each group are
adopted to model the structural member under the therefore 14271, 12305, 9341, 7339 and 6227 KN/m.
assumption that it bears mainly axial forces. For the Besides, a concentrated load of 0.8 kN is applied on
single-layer latticed shell structure, however, all each joint of the numerical model to account for the
the members are rigidly welded to the joint. Bending construction loads and the weight of the drum joint.
moment cant be neglected and it is more likely to 3.2. Simulation of depropping procedure
control the members performance. Therefore, three- With all the above modeling rules and assumptions,
dimensional beam elements are adopted to simulate all numerical simulation is performed to calculate the
the steel members of the roof structure. The joint is joint displacement and internal force of key members
assumed as a rigid joint, each joint has three linear for each step of depropping procedure. Figure 4a
displacements and three angular displacements. The through 4g shows, respectively, the deformation of
hemispherical fixed supports of the structure are the roof structure before depropping, after Step 1 to
modeled as rigid supports as well. after Step 6. The deformations are amplified for
As for modeling of the temporary support system, it demonstration purpose. The calculated member
could be integrated into the main building model. internal force will be presented in later section
However, as the number of elements increases, the together with measured value.
computational costs and possibilities of modeling error
will significantly increase. In this connection, 4. FIELD MEASUREMENT OF THE
simplified model for temporary support system is DEPROPPING PROCEDURE
desirable especially for comparison purpose when Based on the numerical simulation results, various
there are several different depropping plans available. kinds of sensors were arranged to monitor the
Considering the fact that temporary supports mainly depropping procedure. Numerical simulation shows
bear vertical loads, they could be simplified as a group the vertical displacements of four points, denoted as C,
of vertical springs and the coupling effects between D, E, F in Figure 5, are relatively large during the
different springs can be neglected. Moreover, the depropping procedure. In particular, Points C, D
temporary supports are working under different status; are the highest points of the roof structure (with the
some of them are right below structural joints while same altitude); Point C is where the largest vertical
others are below the structural members. It is hard to displacement happened under self-weight; Point E is
precisely simulate each of them; especially in the the 1/4 point of the lateral span, and Point F is the
design stage when there has limited detail information highest point in the southern part.
Displacement transducer is not applicable since it is and GPS are adopted. Observe prisms were installed
difficult, if not impossible, to find an available fixed on Point C to F and total station (type: TCA2003) were
reference point on the temporary structure. Therefore, set on the roof of a nearby office building. The
non-contact measurement techniques as total station measurement accuracy is 0.5 second for angle and
Total
E station
C Y
y F
E
z D
x
C F
X
A B
A B
3 3
Measured (C) 2 Measured (D)
2
Numerical Numerical
1
1
0
Displacement (mm)
Displacement (mm)
0 1
1 2
2 3
4
3
5
4
6
5 7
Step 1 Step 2 S3 S4 S5 Step 6 Step 1 Step 2 S3 S4 S5 Step 6
6 8
09:30 10:00 10:30 11:00 11:30 12:00 09:30 10:00 10:30 11:00 11:30 12:00
Time (hh:mm) Time (hh:mm)
5 2
4 Measured (E)
3 Numerical 1
2
Displacement (mm)
1 0
Displacement (mm)
0
1 1
2
3 2
4
5 3
6
7 4 Measured (F)
8 Numerical
Step 1 Step 2 S3 S4 S5 Step 6
9 5
09:30 10:00 10:30 11:00 11:30 12:00 09:30 10:00 10:30 11:00 11:30 12:00
Time (hh:mm) Time (hh:mm)
Gps (mm)
5.3. GPS measurements 0 0
(a) (b)
34.245 79.750
34.240 79.745
Coordinate in X direction (m)
34.230 79.735
34.225 79.730
34.220 79.725
34.215 79.720
34.210 79.715
09:40 10:00 10:20 10:40 11:00 11:20 11:40 09:40 10:00 10:20 10:40 11:00 11:20 11:40
Time (hh:mm) Time (hh:mm)
(c)
0.020
Total sation
GPS
0.016
Displacement (m)
0.012
0.008
0.004
0.000
Figure 11. Horizontal displacement of point C at different depropping step (by GPS)
Table 2 shows the coordinates, obtained through in displace (plan) and vertical (height) dynamic
GPS static measurements, of each measurement points measurement with reporting sampling frequency of
of the reticulated shell before and after depropping. 10~20 Hz, whilst the measurement accuracy for static
The changes of horizontal displacement of each displacement is around 3 mm. In the case, the final
measurement points before and after depropping is vertical displacement of the roof is lower than 1 cm.
5 mm on average and 8 mm in maximum, which are Thus, the accuracy of GPS is comparatively low in the
slightly larger than total station results. vertical direction and is acceptable in the horizontal
Nowadays, the nominal accuracy of GPS technology direction. A combined scheme of total station and GPS
has been updated to 10 mm and 20 mm resolution is preferable for roof structure monitoring.
5.4. Stresses of structural members values and measured values are converted into relative
Figure 12 shows the measured stresses at each location values, to which the initial stress value is zero.
during the depropping procedure. Theoretical stress Through comparison, it can be found that the stress
values are calculated through the axial force and change is not significant before and after the depropping
moment at the location where the vibrating wire strain procedure. The computational results are close to the
meter installed. Measured values are calculated through measured values for Point #1, 2, 3, 5, but not for Point
stress-strain relationship. Positive value means tensile 4#, which was installed far from the joint. The variation
stress and negative value means compressive stress. range is about 10 Mpa for Point 1#, 2# and 3#.
For comparison purpose, all the theoretical stress Measuring point 3#, on the upper side of the diagonal
member, is mainly under compress and has a smooth
6 4
4 Measured (1#) 3 Measured (2#)
Numerical Numerical
2 2
0 1
Stress (MPa)
Stress (MPa)
0
2
1
4
2
6
3
8 4
10 5
12 6
09:30 10:00 10:30 11:00 11:30 12:00 09:30 10:00 10:30 11:00 11:30 12:00
Time (hh:mm) Time (hh:mm)
2 8
Measured (3#)
1 Numerical 4
0
0
1
Stress (MPa)
Stress (MPa)
4
2
3 8
4 12
5 16 Measured (4#)
6 Numerical
20
7
09:30 10:00 10:30 11:00 11:30 12:00 09:30 10:00 10:30 11:00 11:30 12:00
Time (hh:mm) Time (hh:mm)
8
6
4
2
Stress (MPa)
0
2
4
6
8 Measured (5#)
Numerical
10
09:30 10:00 10:30 11:00 11:30 12:00
Time (hh:mm)
change of stress. The theoretical value agrees well with shells supports during depropping procedure. Its
the measured value. Measuring points 1# and 2#, compressive stress decreases at the first step, increases
located on the main rib and the main load-bearing at the following three steps, and decreases again
member of the structure, is under compression and the during the fifth step to the end. This is because the
stress increases at first and decreases later on. The stress process of depropping procedure is from the south part
changing trend is close to the theoretical value in each to the north part and 4# is located on the north of the
step and can reflect the regularity of the elements stress dendritic supports. At the beginning of depropping
during depropping procedure. Moreover, measuring procedure in the southern, part of the load is borne by
point 1# and 2#, setting on symmetric members, have the peripheral supports on the south, and the stress of
similar stress change trends to each other. the dendritic support 4# located on may decrease.
Measuring point 4#, which is on the lower side of As the depropping procedure gradually moving to the
the second central dendrictic supports and mainly north, the stress increases; and after the last stepthe
under compression, reflects the stress of the reticulated last outward circle of braces are removed, the peripheral
16.4 38 2.5 37
16.6
37 2.0 36
16.8
Temperature (degree)
Temperature (degree)
17.0 36 1.5 35
Stress (Mpa)
Stress (Mpa)
17.2 35 1.0 34
17.4
Point #2
34 0.5 33
17.6 Stress
Temperature
17.8 33 0.0 32
18.0 Point #1
Stress 32 0.5 31
18.2 Temperature
18.4 31 1.0 30
15:00 15:20 15:40 16:00 16:20 15:00 15:20 15:40 16:00 16:20
Time (hh:mm) Time (hh:mm)
4.2 40 0 30.8
Point #3 39 Point #4
4.4 Stress 5 Stress 30.6
Temperature (degree)
Temperature (degree)
Temperature 38 Temperature
4.6 10
Stress (Mpa)
30.4
Stress (Mpa)
37
4.8 36 15 30.2
35
5.0 20 30.0
34
5.2 25 29.8
33
5.4 32 30 29.6
15:00 15:20 15:40 16:00 16:20 15:00 15:20 15:40 16:00 16:20
Time (hh:mm) Time (hh:mm)
10.0 41
40
7.5
Temperature (degree)
39
5.0 38
Stress (Mpa)
Point #5
Stress 37
2.5
Temperature 36
0.0 35
34
2.5
33
5.0 32
15:00 15:20 15:40 16:00 16:20
Time (hh:mm)
Before Step 1 After Step 1 After Step 3 After Step 4 After depropping
Theoretical result 10.4 Hz 8.34 Hz 6.94 Hz 6.91 Hz 6.88 Hz
Test result 13.67 Hz 11.33 Hz 8.20 Hz 7.71 Hz 7.52 Hz
Error 31% 36% 18% 12% 9%
supports bears the main vertical load, the dendritic structure during and after the depropping procedure.
support may have a lower level of stress. The whole After completion of each step, all the construction
process discussed above clearly shows the regularity of activities were temporarily suspended and the vertical
the redistribution of the internal force during acceleration responses of Point C were measured
depropping procedure. under environment excitation. The fundamental
Measuring point 5# is on the upper side of the frequencies of the roof structure in each step are then
dendritic supports diagonal member, whose stress is identified by a method suitable for closely-spaced
similar to 4#s. The measured stress increased at the modes (Chen, 2002). Table 3 shows the measured and
beginning and decreased later and then increased on computed fundamental frequency for every step.
the final stage, which is tally with the theoretical Note that with gradually removing of temporary
analysis. In addition, 5# is near the support, and hence supports, the fundamental frequency decreases
its stress is not as stable as 3#, which is also on a accordingly. The difference between the measured
diagonal member but far away from the support. It is values and the theoretical values reduced from 31% to
clear that the stress is comparatively stable and has not 9% as the depropping procedure goes on. The boundary
abrupt change in the depropping procedure. The conditions and modeling of the temporary supports has
measured values accurately reflect the regularity of the significant influence on the theoretical value.
stress redistribution in the process of the unloading.
It is found that the redistribution of internal forces 6. CONCLUDING REMARKS
in the shell structure dont cease after the temporary Numerical simulations and field measurement of the
supports have been completely removed. Actually, it depropping procedure of a single-layer reticulated shell
might take quite a long time for the redistribution structure are reported in this paper. The following
procedure. As a result, the internal forces in the observations are made from this study. The maximum
structures still gradually increase or decrease after the horizontal displacement and deflection of the roof
depropping procedure. Figure 11 shows the measured structure are measured as 7.9 mm and 6 mm after
stress values at Point 1# to 5# three hours after the depropping. Stress measurement results demonstrate
depropping procedure together with the measured that the variation of the stress is smooth during the
member surface temperature. Note that the depropping and the measured values can reflect the
temperature decreased in the recording period about shells redistribution of the internal forces during and
6 7 degrees, which is not very large. The compress after depropping. The variation trend of deflection,
stress at Point 1# increases from 8 Mpa to 18 Mpa internal forces and fundamental frequency can be well
within the three hours. The variation of stresses at captured by the numerical model, and for certain points
Points 2# and 3# are not significant, but that of Points and structural member the numerical results agree quite
4# and 5# are significant. The stress at Point 4 and 5, well with the field measurements. The numerical
on the dendritic support, continuously and steadily model and simplification method suggested in this
increased but the temperature randomly varied, paper is proper and applicable for analyzing such kind
implying that the increase of stress is mainly due to of structure. GPS and total station are used to monitor
redistribution of internal forces. the displacement of structural system transformation
process. It is found that at current technology level the
5.5. Variation of fundamental frequency of dynamic GPS measurement accuracy is not acceptable
the shell in vertical direction. However, the combined utilization
It is well known that the modes of vibration of latticed of GPS and total station can exert each others
shell structure are generally very close-spaced. It is thus advantages, not only overcomes the disadvantage of
interesting to learn the vibration properties of the shell GPS in low precision of measuring vertical
displacement, but also handles the non-synchronization mode decomposition, Proceedings Earth and Space 2010:
problem of each point when using total station. Engineering, Science, Construction and Operations in
Challenging Environments, ASCE, March 1417, 2010,
Honolulu, HI, pp. 24122421.
ACKNOWLEDGEMENT Cui, X.Q., Gao, Z.F., Li, Z.X. and Wu, X.P, Simplified Analysis
The finical support to this research project from Fok Method of Large Complex Temporary Supports, Spatial
Ying Tung Education Foundation trough 11th Young Structures, 2005, 11(1): 4549. (in Chinese)
Teacher Research Fund (No. 111077) to the first Du, W.F. and Zhang, H., Space Structure, China Electric Power
Press, China. (in Chinese)
author is highly appreciated. Gioncu V. Buckling of reticulated shells: state-of-the-art. Int J
Space Struct 1995; 10(1): 1 46.
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