Basic Engine Model: Curve Number: Page

CUMMINS ENGINE COMPANY, INC

KTA19-G2 FR-4125 No.
Columbus, Indiana 47201
Engine Critical Parts List: Date:

ENGINE PERFORMANCE CURVE CPL: 0520 14Apr97

Displacement : 18.9 litre (1150 in3 ) Bore : 159 mm (6.25 in.) Stroke : 159 mm (6.25 in.)
No. of Cylinders : 6 Aspiration : Turbocharged and Aftercooled

Engine Speed Standby Power Prime Power Continuous Power

RPM kWm BHP kWm BHP kWm BHP

1500 369 495 336 450 328 440
1800 448 600 392 525 336 450

Engine Performance Data @ 1500 RPM

OUTPUT POWER FUEL CONSUMPTION Litre/hour

kg/ lb/ litre/ U.S. Gal/

% kWm BHP 1500 RPM
kWmh BHPh hour hour
STANDBY POWER
100 369 495 0.210 0.344 91 24.0
PRIME POWER
100 336 450 0.209 0.344 83 21.8
75 252 338 0.215 0.353 64 16.8
50 168 225 0.232 0.382 46 12.1
25 84 112 0.292 0.482 29 7.6
CONTINUOUS POWER
100 328 440 0.205 0.336 78 20.8
Gross Engine Power Output - kWm

Engine Performance Data @ 1800 RPM

OUTPUT POWER FUEL CONSUMPTION U.S. Gallons/hour

kg/ lb/ litre/ U.S. Gal/ 1800 RPM

% kWm BHP
kWmh BHPh hour hour
STANDBY POWER
100 448 600 0.214 0.353 113 29.8
PRIME POWER
100 392 525 0.213 0.352 98 26.0
75 294 394 0.220 0.360 76 20.0
50 195 262 0.240 0.393 55 14.5
25 98 131 0.304 0.499 35 9.2
CONTINUOUS POWER
100 336 450 0.211 0.347 83 22.0
Gross Engine Power Output - BHP

CONVERSIONS: (Litres = U.S. Gal x 3.785) (Engine kWm = BHP x 0.746) (U.S. Gal = Litres x 0.2642) (Engine BHP = Engine kWm x 1.34)

Data shown above represent gross engine performance capabilities obtained and corrected in accordance with ISO-3046 conditions of 100 kPa (29.53 in Hg)
barometric pressure [110 m (361 ft) altitude], 25 C (77 F) air inlet temperature, and relative humidity of 30% with No. 2 diesel or a fuel corresponding to ASTM D2.
See reverse side for application rating guidelines.
The fuel consumption data is based on No. 2 diesel fuel weight at 0.85 kg/litre (7.1 lbs/U.S. gal).
Power output curves are based on the engine operating with fuel system, water pump and lubricating oil pump; not included are battery charging alternator, fan,
optional equipment and driven components.

TECHNICAL DATA DEPT. CERTIFIED WITHIN 5% CHIEF ENGINEER

 KTA19-G2

POWER RATING APPLICATION GUIDELINES

FOR
GENERATOR DRIVE ENGINES
These guidelines have been formulated to ensure proper application of generator drive engines
in A.C. generator set installations. Generator drive engines are not designed for and shall not be
used in variable speed D.C. generator set applications.

STANDBY POWER RATING is applicable PRIME POWER RATING is applicable for sup-
for supplying emergency power for the plying electric power in lieu of commercially
duration of the utility power outage. No purchased power. Prime Power applications
overload capability is available for this must be in the form of one of the following two
rating. Under no condition is an engine categories:
allowed to operate in parallel with the
UNLIMITED TIME RUNNING PRIME POWER
public utility at the Standby Power rating.
Prime Power is available for an unlimited number of
This rating should be applied where hours per year in a variable load application. Variable
reliable utility power is available. A load should not exceed a 70% average of the Prime
standby rated engine should be Power rating during any operating period of 250
sized for a maximum of an 80% hours.
average load factor and 200 hours
The total operating time at 100% Prime Power shall
of operation per year. This includes
not exceed 500 hours per year.
less than 25 hours per year at the
Standby Power rating. Standby A 10% overload capability is available for a period of
ratings should never be applied 1 hour within a 12 hour period of operation. Total
except in true emergency power operating time at the 10% overload power shall not
outages. Negotiated power outages exceed 25 hours per year.
contracted with a utility company
are not considered an emergency. LIMITED TIME RUNNING PRIME POWER
Prime Power is available for a limited number of
hours in a non-variable load application. It is intended
for use in situations where power outages are
contracted, such as in utility power curtailment.
Engines may be operated in parallel to the public
utility up to 750 hours per year at power levels never
CONTINUOUS POWER RATING is applicable
to exceed the Prime Power rating. The customer
for supplying utility power at a constant should be aware, however, that the life of any engine
100% load for an unlimited number of hours will be reduced by this constant high load operation.
per year. No overload capability is available Any operation exceeding 750 hours per year at the
for this rating. Prime Power rating should use the Continuous Power
rating.

Reference Standards:
BS-5514 and DIN-6271 standards are based on ISO-3046.

Operation At Elevated Temperature And Altitude:

The engine may be operated at:

1800 RPM up to 5,000 ft (1525 m) and 104 oF (40 oC) without

power deration.

1500 RPM up to 4,300 ft (1310 m) and 104 oF (40 oC) without

power deration.

For sustained operation above these conditions, derate by 4% per 1,000 ft

(300 m), and 1% per 10 oF (2% per 11 oC).
 Cummins Engine Company, Inc.
Engine Data Sheet
DATA SHEET : DS-4084-F
ENGINE MODEL : KTA19-G2 CONFIGURATION NUMBER : D193056DX02 DATE : 14Apr97
PERFORMANCE CURVE : FR-4125
INSTALLATION DIAGRAM CPL NUMBER
Fan to Flywheel : 3003983 Engine Critical Parts List : 0520
Heat Exchanger Cooled : N.A.

GENERAL ENGINE DATA

Type ............................................................................................................................................................... 4-Cycle; In-line; 6-Cylinder Diesel
Aspiration ....................................................................................................................................................... Turbocharged and Aftercooled
Bore x Stroke.............................................................................................................. in x in (mm x mm) 6.25 x 6.25 (159 x 159)
Displacement.............................................................................................................................. in3 (liter) 1150 (18.9)
Compression Ratio........................................................................................................................................ 13.9 : 1

Dry Weight
Fan to Flywheel Engine.......................................................................................................... lb (kg) 4000 (1814)
Heat Exchanger Cooled Engine............................................................................................ lb (kg) 4421 (2005)
Wet Weight
Fan to Flywheel Engine.......................................................................................................... lb (kg) 4159 (1886)
Heat Exchanger Cooled Engine............................................................................................ lb (kg) 4723 (2142)

Moment of Inertia of Rotating Components

with FW 4001 Flywheel .......................................................................................... lbm ft2 (kg m2) 170 (7.2)
with FW 4006 Flywheel ........................................................................................... lbm ft2 (kg m2) 199 (8.4)
Center of Gravity from Rear Face of Flywheel Housing (FH 4018)........................................ in (mm) 28.4 (721)
Center of Gravity Above Crankshaft Centerline ....................................................................... in (mm) 9.0 (229)
Maximum Static Loading at Rear Main Bearing.......................................................................... lb (kg) 2000 (908)

ENGINE MOUNTING
Maximum Bending Moment at Rear Face of Block ......................................................... lb ft (N m) 1000 (1356)

EXHAUST SYSTEM
Maximum Back Pressure................................................................................................ in Hg (mm Hg) 3 (76)

AIR INDUCTION SYSTEM

Maximum Intake Air Restriction
with Dirty Filter Element......................................................................................... in H2O (mm H2O) 25 (635)
with Normal Duty Air Cleaner and Clean Filter Element...................................... in H2O (mm H2O) 10 (254)
with Heavy Duty Air Cleaner and Clean Filter Element....................................... in H2O (mm H2O) 15 (381)

COOLING SYSTEM
Coolant Capacity Engine Only.................................................................................... US gal (liter) 8.0 (30)
with HX 4073 Heat Exchanger...................................................... US gal (liter) 17.5 (66)

Maximum Coolant Friction Head External to Engine 1800 rpm................................. psi (kPa) 10 (69)
1500 rpm................................. psi (kPa) 8 (55)
Maximum Static Head of Coolant Above Engine Crank Centerline............................................. ft (m) 60 (18.3)
Standard Thermostat (Modulating) Range................................................................................. F (C) 180 - 200 (82 - 93)
Minimum Pressure Cap ........................................................................................................... psi (kPa) 10 (69)
Maximum Top Tank Temperature for Standby / Prime Power ................................................. F (C) 220 / 212 (104 / 100)
Minimum Raw Water Flow @ 90F to HX 4073 Heat Exchanger ....................... US gpm (liter / min) 54 (204)
Maximum Raw Water Inlet Pressure at HX 4073 Heat Exchanger...................................... psi (kPa) 50 (345)

LUBRICATION SYSTEM
Oil Pressure @ Idle Speed.................................................................................................... psi (kPa) 20 (138)
@ Governed Speed ......................................................................................... psi (kPa) 50 - 70 (345 - 483)
Maximum Oil Temperature.......................................................................................................... F (C) 250 (121)
Oil Capacity with OP 4019 Oil Pan : High - Low ............................................................... US gal (liter) 10.0 - 8.5 (38 - 32)
Total System Capacity (Including Bypass Filter)............................................................... US gal (liter) 13.2 (50)
Angularity of OP 4019 Oil Pan Front Down ..................................................................................... 30
Front Up .......................................................................................... 30
Side to Side..................................................................................... 30
FUEL SYSTEM
Type Injection System...................................................................................................................................................................... Direct Injection Cummins PT
Maximum Restriction at PT Fuel Injection Pump with Clean Fuel Filter...................................................... in Hg (mm Hg) 4.0 (102)
with Dirty Fuel Filter ....................................................... in Hg (mm Hg) 8.0 (203)
Maximum Allowable Head on Injector Return Line (Consisting of Friction Head and Static Head).............. in Hg (mm Hg) 6.5 (165)
Maximum Fuel Flow to Injection Pump.......................................................................................................... US gph (liter / hr) 104 (394)

ELECTRICAL SYSTEM
Cranking Motor (Heavy Duty, Positive Engagement).......................................................................................................... volt 24
Battery Charging System, Negative Ground ................................................................................................................ ampere 35
Maximum Allowable Resistance of Cranking Circuit ......................................................................................................... ohm 0.002
Minimum Recommended Battery Capacity
Cold Soak @ 50 F (10 C) and Above .............................................................................................................. 0F CCA 600
Cold Soak @ 32 F to 50 F (0 C to 10 C)....................................................................................................... 0F CCA 640
Cold Soak @ 0 F to 32 F (-18 C to 0 C)........................................................................................................ 0F CCA 900

COLD START CAPABILITY

Minimum Ambient Temperature for Aided (with Coolant Heater) Cold Start within 10 seconds ............................... F (C) 50 (10)
Minimum Ambient Temperature for Unaided Cold Start............................................................................................... F (C) 45 (7)

PERFORMANCE DATA
All data is based on: Engine operating with fuel system, water pump, lubricating oil pump, air cleaner and exhaust
silencer; not included are battery charging alternator, fan, and optional driven components.
Engine operating with fuel corresponding to grade No. 2-D per ASTM D975.
ISO 3046, Part 1, Standard Reference Conditions of:
Barometric Pressure : 100 kPa (29.53 in Hg) Air Temperature : 25 C (77 F)
Altitude : 110 m (361 ft) Relative Humidity : 30%

Steady State Stability Band at any Constant Load .............................................................................................................. % +/- 0.25
Estimated Free Field Sound Pressure Level of a Typical Generator Set;
Excludes Exhaust Noise; at Rated Load and 7.5 m (24.6 ft); 1800 rpm / 1500 rpm.............................................. dBA N.A.
Exhaust Noise at 1 m Horizontally from Centerline of Exhaust Pipe Outlet Upwards at 45 ......................................... dBA N.A.

STANDBY POWER PRIME POWER

60 hz 50 hz 60 hz 50 hz

Governed Engine Speed.............................................................. rpm 1800 1500 1800 1500

Engine Idle Speed ....................................................................... rpm 675 - 775 675 - 775 675 - 775 675 - 775
Gross Engine Power Output........................................... BHP (kWm) 600 (448) 495 (369) 525 (392) 450 (336)
Brake Mean Effective Pressure........................................... psi (kPa) 230 (1586) 227 (1565) 201 (1386) 207 (1427)
Piston Speed................................................................. ft / min (m / s) 1875 (9.5) 1562 (7.9) 1875 (9.5) 1562 (7.9)
Friction Horsepower ......................................................... HP (kWm) 85 (63) 60 (45) 85 (63) 60 (45)
Engine Water Flow at Stated Friction Head External to Engine:
3 psi Friction Head .......................................... US gpm (liter / s) 196 (12.4) 162 (10.2) 196 (12.4) 162 (10.2)
Maximum Friction Head.................................. US gpm (liter / s) 175 (11.0) 145 (9.1) 175 (11.0) 145 (9.1)

Engine Data with Dry Type Exhaust Manifold

Intake Air Flow ................................................................ cfm (liter / s) 1320 (623) 945 (446) 1230 (581) 915 (432)
Exhaust Gas Temperature...................................................... F (C) 955 (513) 985 (529) 920 (493) 975 (524)
Exhaust Gas Flow .......................................................... cfm (liter / s) 3600 (1699) 2630 (1241) 3270 (1543) 2530 (1194)
Air to Fuel Ratio ..................................................................... air : fuel 27.5 : 1 24.5 : 1 29.4 : 1 26.0 : 1
Radiated Heat to Ambient ..................................... BTU / min (kWm) 3870 (68) 3120 (55) 3380 (59) 2830 (50)
Heat Rejection to Coolant ...................................... BTU / min (kWm) 15600 (274) 12870 (226) 13650 (240) 11700 (206)
Heat Rejection to Exhaust ..................................... BTU / min (kWm) 19595 (344) 14970 (263) 16995 (299) 13580 (239)

N.A. - Data is Not Available

N/A - Not Applicable to this Engine
TBD - To Be Determined

ENGINE MODEL : KTA19-G2

DATA SHEET : DS-4084-F
DATE : 14Apr97
CUMMINS ENGINE COMPANY, INC. Columbus, Indiana 47202-3005 CURVE NO. : FR-4125