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X-R Chart Example

This document contains an X-R control chart monitoring a manufacturing process. The chart tracks 6 readings over time for some control item. The central line for the X chart is 2.127 and the R chart central line is 0.058. The chart includes the process average and range for each set of readings as well as the control limits. A warning is generated if any points fall outside the control limits or an unnatural pattern is detected, indicating a process shift that requires action.

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Mariver Llorente
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166 views5 pages

X-R Chart Example

This document contains an X-R control chart monitoring a manufacturing process. The chart tracks 6 readings over time for some control item. The central line for the X chart is 2.127 and the R chart central line is 0.058. The chart includes the process average and range for each set of readings as well as the control limits. A warning is generated if any points fall outside the control limits or an unnatural pattern is detected, indicating a process shift that requires action.

Uploaded by

Mariver Llorente
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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PROCESS X - R CHART

PROCESS NAME: CONTROL ITEM CONTROL FREQUENCY


MODEL SPECIFICATION PROCESS NO.
Note: Indicate the date of the study period MONTH: YEAR: MACHINE NO.
Date/ X-CHART R-CHART
Time X 2.127 R 0.058

1 2.15 2.15 2.13 2.12 2.09 2.11 n 6 n 6


Rea
din
gs 2 2.15 2.15 2.13 2.12 2.06 2.13 UCLX 2.161 UCLR 0.123

3 2.14 2.13 2.14 2.13 2.05 2.15 LCLX 2.094 LCLR 0.000

4 2.14 2.16 2.15 2.15 2.11 2.15 CENTRAL LINES

5 2.16 2.16 2.04 2.17 2.03 2.17 X 2.127 R 0.058

Ave. X 2.148 2.150 2.118 2.138 2.068 2.142 TAKE ACTION

Range 0.020 0.030 0.110 0.050 0.080 0.060 *any point outside of control

limits
*A Run of 7 points all above
central line, up or down
2.190 *Any obvious non-random
2.170
pattern
X
2.150
2.130 X 2.127
2.110
2.090 Sigma 0.031
2.070 UCL 2.300
2.050
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 LCL 1.900
ZUCL 5.528
ZLCL 7.279
Cpk 1.843
0.140

0.120
CONSTANTS Engineering Specs.
0.100 n D4 D3 A2 Diameter
2 3.27 * 1.88 2 +/-0.2
R
0.080

0.060 3 2.57 * 1.02 UCL 2.3


0.040
4 2.28 * 0.73 LCL 1.9
0.020

0.000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
R 0.060

0.040

0.020
5 2.11 * 0.58
0.000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 6 2 * 0.48
7 1.92 0.08 0.42
INCR 8 1.86 0.14 0.37
Prepared by: 9 1.82 0.18 0.34
Checked by: 10 1.78 0.22 0.31
R CHART

R-CHART
0.058
6

0.123

0.000

CENTRAL LINES

0.058

2.127
0.031
2.300
1.900
5.528
7.279
1.843
Engineering Specs.

Diameter
+/-0.2

2.3
1.9
CONTROL CHART WARNING NOTICE
Notice No: 001
Issued Date: 15-Nov
Issued by: ver- Mfg. Engg

Reference X-R chart for CMF1 HOUSING (53 0/-0.1)


You may view the SPC chart at: //GGPC-MERIN/verski files/SPC/CMF1 Housing

Detail
FANUC 3
Based on NSSA requested control 53 0/-0.1 (or 52.95 +/-0.05), control chart
detected a shifting of dimension 53 towards the maximum side (53)
Updated Stats (as of Nov.13)

Cpk 4.99
Ppk 0.87

Data distribution

FANUC 7
Based on NSSA requested control 53 0/-0.1 (or 52.95 +/-0.05), control chart
detected a shifting of dimension 53 towards the maximum side (53)
Updated Stats (as of Nov.13)

Cpk 6.40
Ppk 0.58

Data distribution

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