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Ingersoll Rand
System Automation X4I

Application & Compressor Interconnect Guide
Before installing or starting this unit for the first

time, this manual should be studied carefully to
obtain a working knowledge of the unit and/or the
duties to be performed while operating and
maintaining the unit.
RETAIN THIS MANUAL WITH UNIT. This Technical
manual contains IMPORTANT SAFETY DATA and
should be kept with the unit at all times.
C.C.N. : 80443864
More Than Air. Answers. REV. : A
Online answers: http://www.air.irco.com DATE : APRIL 2007
SECTION 1 TABLE OF CONTENTS
SECTION 1 TABLE OF CONTENTS................................ 2 X4I Interconnect To Ingersoll Rand Intellisys Redeye
Controlled Compressors ...............................................22
SECTION 2 INTRODUCTION........................................ 4
SSR Redeye 1of3.....................................................23
SECTION 3 SAFETY..................................................... 4
SSR Redeye FV 2of3................................................24
INSTALLATION ............................................................... 4
SSR Redeye SD 3of3 ...............................................25
OPERATION.................................................................... 4
X4I Interconnect To Ingersoll Rand Intellisys SE
MAINTENANCE AND REPAIR ........................................... 4
SECTION 4 INSTALLATION ......................................... 6
SE UP 1of2..............................................................27
Unit Location ................................................................. 6
SE UP 2of2..............................................................28
Power Supply ................................................................. 7
SE ESA 1of2 ............................................................29
Pressure Sensor Location ............................................... 7
SE ESA 2of2 ............................................................30
SUPPLY (WET) Side Pressure Control ........................ 7
SE DSA 1of2 ...........................................................31
DEMAND (DRY) Side Pressure Control ...................... 7
SE DSA 2of2 ...........................................................32
Pressure Sensor Connection........................................... 8
X4I Interconnect To Ingersoll Rand Intellisys SG
IR-PCB Interface Module ................................................. 8 Controlled Compressors ...............................................33
Input Functions.............................................................. 9 SG SSR 1of2............................................................34
Ready Input ............................................................. 9 SG SSR 2of2............................................................35
Ready Input, Alternative Connection Method ........... 9 SG Sierra 1of2 ........................................................36
Run Input .............................................................. 10 SG Sierra 2of2 ........................................................37
Warning Input (optional)........................................ 10 X4I Interconnect To Ingersoll Rand Pressure Switch
Output Functions ......................................................... 11
SSR UP5 11-22 SD 1of2 ..........................................39
Pressure Switch Regulation.................................... 11
SSR UP5 11-22 SD 2of2 ..........................................40
Digital Regulation Control Terminal C01 ............... 11
SSR UP5 22-37 SD 1of2 ..........................................41
Service Maintenance Switch ................................... 12
SSR UP5 22-37 SD 2of2 ..........................................42
Auxiliary Input (Option) ......................................... 12
SSR UP6 15-30 FV 1of2...........................................43
Auxiliary Output (Option) ...................................... 13
SSR UP6 15-30 FV 2of2...........................................44
RS485 Communications ........................................ 13
SSR UP6 15-30 SD 1of2 ..........................................45
SECTION 5 ASSISTANCE ........................................... 13
SSR UP6 15-30 SD 2of2 ..........................................46
SECTION 6 X4I Overview and Interconnect Drawings 13
SSR UP6 40-50 FV 1of2...........................................47
X4I Overview................................................................ 11
SSR UP6 40-50 FV 2of2...........................................48
X4I Interconnect To Ingersoll Rand Unigy &
Nirvana 15 - 30KW (20-40HP) Compressors ................. 15 SSR UP6 40-50 SD 1of2 ..........................................49
Unigy 1 1of2 ......................................................... 11 SSR UP6 40-50 SD 2of2 ..........................................50
Unigy 1 2of2 ......................................................... 11 UP6 5-15 FV 1PH 60Hz 1of2...................................51
Unigy 2/3 1of2...................................................... 11 UP6 5-15 FV 1PH 60Hz 2of2...................................52
Unigy 2/3 2of2...................................................... 11 UP6 5-15 FV 3PH 60Hz 1of2...................................53
Nirvana 15 - 30KW (20-40HP) 1of2 ........................ 20 UP6 5-15 FV 3PH 60Hz 2of2...................................54
Nirvana 15 - 30KW (20-40HP) 2of2 ........................ 21 UP6 5-15 SD 3PH 60Hz 1of2 ..................................55
UP6 5-15 SD 3PH 60Hz 2of2 ..................................56
UP6 5-15 FV 3PH 50Hz 1of2...................................57
UP6 5-15 FV 3PH 50Hz 2of2...................................58
2
www.air.irco.com X4I System Automation
X4I Interconnect To Ingersoll Rand Pressure Switch
Controlled Compressors .................................. Continued
UP6 5-15 SD 3PH 50Hz 1of2.................................. 59
UP6 5-15 SD 3PH 50Hz 2of2.................................. 60
SSR M15-22c 20-30HP XF EP HP HXP
50-60Hz 1of2 ........................................................ 61
SSR M15-22c 20-30HP XF EP HP HXP
50-60Hz 2of2 ........................................................ 62
M37-50 1of2 ......................................................... 64
M37-50 2of2 ......................................................... 65
EP 20-30 ESP FV 1of2............................................. 66
EP 20-30 ESP FV 2of2............................................. 67
EP 20-30 ESP SD 1of2 ............................................ 68
EP 20-30 ESP SD 2of2 ............................................ 69
X4I Interconnect To Ingersoll Rand Intellisys SGN / SGNe
Controlled Compressors .............................................. 70
Nirvana SGN/SGNe 1of3 ........................................ 71
SI1 Interface to Redeye, SE, SG Controllers ............ 73
X4I Interconnect To Ingersoll Rand Intellisys S3 ........... 74
Intellisys S3 1of2 ................................................... 75
Intellisys S3 2of2 ................................................... 76
X4I Interconnect to Ingersoll Rand Small Reciprocating
Air Compressors ......................................................... 77
UP6RE 7.515 175, UP6RX 7.515 175 1of3 .......... 78
UP6RE 7.515 175, UP6RX 7.515 175 2of3 .......... 79
UP6RE 7.515 175, UP6RX 7.515 175 3of3 .......... 80
Models 2340, 2475, 2545, 7100,
15T & 3000 10f3................................................... 81
Models 2340, 2475, 2545, 7100,
15T & 3000 20f3................................................... 82
Models 2340, 2475, 2545, 7100,
15T & 3000 30f3................................................... 83
Excessive Pressure Shutdown Switch Example Before
Installation .................................................................. 84
Excessive Pressure Shutdown Switch Example After
Installation .................................................................. 85
3
SECTION 2 INTRODUCTION
The X4I is a specialized controller designed to provide compressors may have electro-pneumatic or
safe, reliable, and energy-efficient control of your microprocessor based controls. The X4I is completely
compressed air system. The X4I is capable of controlling customizable to meet the specific needs of your
up to four positive displacement air compressors. The compressed air system.
SECTION 3 SAFETY
! WARNING : Risk of Danger OPERATION

The X4I must only be operated by
WARNING : Risk of Electric Shock competent personnel under qualified
supervision.
WARNING : Risk of High Pressure Never remove or tamper with safety

! devices, guards or insulation materials
fitted to the X4I.
WARNING : Consult Manual The X4I must only be operated at the
supply voltage and frequency for which
Before installing or operating the X4I, it is designed.
take time to carefully read all the When main power is switched on, lethal
instructions contained in this manual, all voltages are present in the electrical
compressor manuals, and all manuals of circuits and extreme caution must be
any other peripheral devices that may be exercised whenever it is necessary to
installed or connected to the unit. carry out any work on the unit.
Electricity and compressed air have the Do not open access panels or touch
potential to cause severe personal injury electrical components while voltage is
or property damage. applied unless it is necessary for
The operator should use common sense measurements, tests or adjustments.
and good working practices while Such work should be carried out only by
operating and maintaining this system. a qualified electrician equipped with the
All applicable codes should be strictly correct tools and wearing appropriate
adhered to. protection against electrical hazards.
Maintenance must be performed by All air compressors and/or other

adequately qualified personnel that are equipment connected to the unit should
equipped with the proper tools. have a warning sign attached stating
THIS UNIT MAY START WITHOUT
WARNING next to the display panel.
INSTALLATION
If an air compressor and/or other
Installation work must only be carried equipment connected to the unit is to be
out by a competent person under started remotely, attach two warning
qualified supervision. signs to the equipment stating THIS
UNIT CAN BE STARTED REMOTELY.
A fused isolation switch must be fitted
Attach one sign in a prominent location
between the main power supply and the
on the outside of the equipment, and
X4I.
the other sign inside the equipment
The X4I should be mounted in such a control compartment.
location as to allow operational and
maintenance access without obstruction MAINTENANCE AND REPAIR
or hazard and to allow clear visibility of
indicators at all times. Maintenance, repairs or modifications
must only be carried out by competent
If raised platforms are required to
personnel under qualified supervision.
provide access to the X4I, they must not
interfere with normal operation or If replacement parts are required, use
obstruct access. Platforms and stairs only genuine parts from the original
should be of grid or plate construction equipment manufacturer, or an
with safety rails on all open sides. alternative approved source.
4
Carry out the following operations safety devices, is kept in good working
before opening or removing any access order.
panels or carrying out any work on the
The accuracy of sensor devices must be
X4I:
checked on a regular basis. They must
i. Isolate the X4I from the main be calibrated when acceptable tolerances
electrical power supply. Lock the are exceeded. Always ensure any
isolator in the OFF position pressure within the compressed air
and remove the fuses. system is safely vented to atmosphere
before attempting to remove or install a
ii. Attach labels to the isolator
sensor device.
switch and to the unit stating
WORK IN PROGRESS - DO NOT The X4I must only be cleaned with a
APPLY VOLTAGE. Do not switch damp cloth, using mild detergents if
on electrical power or attempt to necessary. Avoid the use of any
start the X4I if such a warning substances containing corrosive acids or
label is attached. alkalis.
Make sure that all instructions Do not paint the control faceplate or
concerning operation and maintenance obscure any indicators, controls,
are strictly followed and that the instructions or warnings.
complete unit, with all accessories and
5
SECTION 4 INSTALLATION
It is recommended that installation and commissioning
be carried out by an authorized and trained product UNIT LOCATION
supplier.
The X4I can be mounted on a wall using conventional
bolts. The X4I can be located remotely from the
compressors as long as it is within 330 feet (100 meters)
of cable length. The X4I must also be located within 330
feet (100 meters) of the system pressure transducer.
SPECIFICATIONS Ingersoll Rand Automation

Dimensions 11.45 x 9.45 x 6.0
291mm x 241mm x 152mm Model X4I
Weight 14lb (6.4kg) COMPRESSOR CONTROL CABLE
Mounting Wall, 4 x screw fixings 7 Conductor Cable, 18 Gauge, Stranded, Earth Shielded
Enclosure IP65, NEMA 4
Supply 230Vac +/- 10%, 50 Hz OR
115Vac +/- 10%, 60 Hz Single Conductor Wire, 18 Gauge Stranded, Quantity (7)
Power 50VA In Grounded Conduit
Temperature 32F to 115F No Greater Than 330FT (100M)
(0C to 46C) 24VAC Control Voltage
Humidity 0% to 95% RH
(non-condensing)
Compressor #4 Control Cable
Local Disconnect (Breaker) Box Compressor #3 Control Cable

Fused for 50VA On/Off
Switch Supply Voltage Cable Compressor #2 Control Cable
Power Cable
3 conductor (L, N, E) Compressor #1 Control Cable
(Sized in accordance with local
electrical and safety regulations). Reference X4I Compressor
Pressure Transducer Cable Compressor IR-PCB Interconnect and Application Guide
#1 For Connections Between The
PRESSURE TRANSDUCER CABLE Compressor #1 Control Cable Compressor And The IR-PCB
X4I X01 CONNECTOR IR-PCB CONNECTOR
2 Conductor Cable, 18 Gauge Stranded V1 V1
Earth Shielded 1 1
No Greater Than 330FT (100M) 2 2
3 3 Compressor IR-PCB
24VDC Control Voltage 4 4
5 5 #2
X4I X05 CONNECTOR PT CONNECTOR 6 6
25 +VDC Pin #3 X4I X02 CONNECTOR IR-PCB CONNECTOR
26 Signal Pin #1 V3 V1
Reference X4I Operations Manual for Pressure 7 1
8 2
Sensor Connection Details 9 3
10 4
11 5
PRESSURE TRANSDUCER 12 6
Compressor IR-PCB
#3
RECEIVER
V3 V1
13 1
14 2
15 3
16 4
Compressor IR-PCB
17 5 #4
18 6
DRIP LEG Compressor #4 Control Cable
V4 V1
19 1
20 2
21 3
22 4
23 5
24 6
6
POWER SUPPLY DEMAND (DRY) SIDE PRESSURE CONTROL
A fused switching isolator must be installed to the main
incoming power supply, external to the X4I. The isolator
P P
must be fitted with a properly sized fuse to provide 1
adequate protection to the power supply cable used (in
accordance with local electrical and safety regulations).
XPM-TAC24 2
1 2 3 4 1 2 3 4
X04
Pressure Sensor Located After Shared Cleanup
L N E E VOLTAGE SELECT
Equipment
X01 230Vac
1 2 3 4
L N E X04
P P
VOLTAGE SELECT
115Vac 1
P
Power Supply Terminals
Ensure that the voltage select input is properly 2

jumpered for the incoming power. Default voltage
configuration is 230Vac.
Pressure Sensor Located After Individual Cleanup
Equipment
PRESSURE SENSOR LOCATION
The system pressure sensor (P) must be located where it Ensure each compressor is equipped with
will see the air pressure that is common to all of the independent excess pressure shutdown. An increase in
compressors. pressure differential across air treatment equipment can
result in excess compressor discharge pressure.
SUPPLY (WET) SIDE PRESSURE CONTROL

Regular routine monitoring of pressure differential
P across air treatment equipment is recommended.
P
1
Pressure Sensor Located Before Cleanup Equipment
Dry side pressure will be lower than the system

pressure due to pressure differential losses across air
treatment equipment. The nominal system pressure will
reduce as the air treatment differential pressure
increases.
7
conductor cable no more than 330 feet (100 meters) in
PRESSURE SENSOR CONNECTION length. The transducer threads are BPT. It is the
equivalent of NPT.
The pressure sensor connects to terminal X05 of the X4I
terminal PCB using a shielded 18 AWG maximum 2-
Pressure Sensor Wiring and Location
Wire polarity is important.
IR-PCB INTERFACE MODULE

The IR-PCB is designed to interface a compressor with
the X4I using a 7-conductor shielded cable or individual
wires run through grounded conduit no greater than 330
feet (100 meters) in length.
Each compressor in the system must be assigned a
unique identification number from 1 up to the number of
compressors in the system. The identification number
should be clearly indicated on each compressor for
operational reference.
For each compressor utilizing an IR-PCB, connection to
the X4I the signal wires must be made to the correct X4I
terminals for that compressor number. Compressor 1
should be wired to terminal X01 on the terminal PCB,
Compressor 2 should be wired to terminal X02 on the
terminal PCB, etc.
IR-PCB Interface Module

The IR-PCB is a DIN rail mountable module designed to
be installed within the compressor starter enclosure.
Each air compressor must be equipped with a
load/unload regulation system and, if not regulated with
a single electro-mechanical pressure switch, have a
facility for a remote load/unload control with the ability
to accept a volt-free switching contact input for remote
load/unload. Each air compressor must have Auto
Restart capability.
V For variable speed compressor(s) equipped with a

variable/fixed digital input function, install a 7-
conductor shielded cable from the IR-PCB to the X4I.
8
the compressor is in a started (standby or running)
Consult the air compressor manual or your air condition. For example, locate the circuit across the
compressor supplier/specialist for details before ready or operating lamp as shown.
installing the X4I.
The voltage to this input must de-energize when the
Each air compressor must be equipped with an compressor is stopped and unavailable to produce air
online/offline pressure regulation system capable of upon a load signal, or the emergency stop button is
accepting a remote load/unload signal through a volt pressed, or when the compressor experiences a fault that
free switching contact or a single electro-mechanical prevents the compressor from running.
pressure switch.
When the compressor ready lamp or other control circuit
The IR-PCB accepts a 12V to 250V input voltage detection is energized, the IR-PCB will detect the voltage and signal
system and utilizes universal relay contact control the X4I that the compressor is ready and available to
outputs (250V CE / 115V UL @ 5A maximum) load and produce air when a load request signal is given.
integrated directly into the circuits of an air compressor.
The IR-PCB avoids the need for additional relays or
The IR-PCB common input terminal must always be
remote inputs. The IR-PCB also acts as an electrical
connected to the neutral, common or 0V line of the
barrier between the compressor and the X4I providing
applied input voltage.
protection and voltage isolation.
Consult the X4I Interconnect and Application Guide READY INPUT, ALTERNATIVE CONNECTION METHOD
prior to the installation of the X4I and the IR-PCB to the In instances where a convenient voltage signal for a
air compressor. compressor ready condition is not available, the ready
input can be connected directly to a constant compressor
INPUT FUNCTIONS control voltage (12V to 250Vac or dc). This will signal the
X4I that the compressor is ready and available at all
The IR-PCB is fitted with a six-pin terminal, C04, for times when power is applied to the compressor. The X4I
compressor monitoring. The IR-PCB uses two inputs, has a built-in function to determine when a compressor
Ready and Run, to determine compressor status. An is not responding, or is in a shutdown condition, even if
alarm input can be used if compressor warning the ready signal says otherwise. If the X4I requests a
indication is available and required. The alarm input is compressor to run/load, but fails to detect a RUN signal
optional and is not necessary for system operation. within 60 seconds, the X4I will regard the compressor as
not ready and indicate the compressor as not available.
If a RUN signal is reacquired at any time, the X4I will
READY INPUT
automatically reset the compressor not ready condition
The Ready connection is intended to indicate that the and re-establish control.
compressor is in a started state, has no alarm condition
that has shut down the compressor, and is ready to +Vac
respond to X4I regulation without manual intervention. F1
READY LAMP 0V
+V
0Vac
READY
Alternative Ready Signal Connection
Never connect the Ready input positive voltage

READY
connection directly to the output of a control system
ALARM RUN
transformer. Always connect after a fuse or circuit
C04
breaker.
Typical Ready Input Wiring If a normally closed contact of an emergency stop button
The READY input will accept 12V to 250V ac (50/60Hz) is included in the compressor power supply circuit,
or dc. connect after the emergency stop button contacts. This
will instantly indicate a compressor not ready condition
if the emergency stop button is activated.
Do not connect a voltage greater than 250Vac/dc to
this input.
This input must be connected to a circuit of the
compressor control system that will be energized when
9
RUN INPUT The IR-PCB input common terminal must always be
connected to the neutral, common or 0V line of the
MAIN (LINE) CONTACTOR
applied input voltage.
0V
+V WARNING INPUT (OPTIONAL)

The IR-PCB is equipped with a warning input that can be
used to detect warning conditions.
An alarm that stops the compressor, and/or

prevents the compressor from running is determined
from the run and ready inputs. Warning detection is
optional and is not a requirement.
Alarm Lamp
ALARM RUN READY
0V
+V
C04
Run Signal Circuit

The RUN input will accept 12V to 250V AC (50/60Hz)
only. DC cannot be used.
Do not connect a voltage greater than 250V to this

input.
12V to 250Vac must be applied to the run terminals
when the compressor motor is running.
This input can be connected to the control terminals A1
and A2 (coil) of the main starter contactor of the Alarm Run Ready
compressor. When the compressor control system
energizes the main contactor, the IR-PCB will detect the C04
voltage across the contactor coil terminals and signal the
X4I that the compressor is running. Warning Input Circuit
Alternatively, if the main contactor coil voltage is greater The warning input will accept 12V to 250V AC (50/60Hz)
than 250Vac, a contactor auxiliary switch can be used to or DC.
apply a suitable voltage to the run input terminals.
MAIN (LINE) CONTACTOR
Do not connect a voltage greater than 250Vac/DC to
this input.
This input can be connected to the terminals of an alarm
+V lamp or other accessible part of the control circuit that is
0V energized when the compressor is in a warning
+V condition.
0V
AUXILIARY SWITCH If a warning condition is experienced the compressor

warning lamp, or warning circuit, will energize. The IR-
PCB will detect the voltage and signal the X4I that a
warning has occurred. If the compressor has no
accessible warning circuit, or this function is not
required, the IR-PCB alarm terminals can be ignored.
The IR-PCB input common terminal must always be

ALARM RUN READY connected to the neutral, common or 0V line of the
C04 applied input voltage.
Run Signal Circuit with Auxiliary Switch
In instances where a motor starter contactor is not
available or accessible, any part of a compressor control
circuit that is energized when the compressor is running
can be monitored. For example: fan contactor or voltage
signal to a remote starter.
10
OUTPUT FUNCTIONS 0V
+V
The X4I will control the IR-PCB load/unload relay outputs
based on the active system load and unload pressure LOAD
setpoints. The IR-PCB load/unload relay contacts can be SOLENOID
used for compressor controllers that have electro-

mechanical pressure switch load/unload regulation.
NO
NC
C
NO
NC
OUT IN
C02
Two Wire Pressure Switch Connections

LOAD
SOLENOID
0V
+V
RUN-ON
TIMER
IR-PCB Internal Output Circuits
NC
NO
NO
NC
The C01 and C02 terminals of the IR-PCB are intended to OUT IN
control load and unload regulation of the compressor. C02
Three Wire Pressure Switch Connections

PRESSURE SWITCH REGULATION
For air compressors fitted with an electro-mechanical DIGITAL REGULATION CONTROL TERMINAL C01
pressure switch, a six-pin terminal C02 has been A 4-pin connector, C01, has been provided for air
provided to enable connection to a pressure switch that compressor controllers fitted with digital inputs allowing
has a two-wire or three-wire connection. remote pressure regulation control.
When connected, the pressure switch can be switched in This terminal provides volt free contact closure,
and out of circuit automatically. If the X4I is stopped or referenced to a common terminal pin, for:
experiences a failure or loss of power, pressure control
will automatically revert back to the pressure switch and Remote Load Enable (remote/local
the compressor will continue to operate in local mode. pressure regulation control)
Remote Load (remote load/unload)
The local pressure settings of all compressors in the
system should be set in a cascaded manner such that the Remote Variable Speed Regulation
system will operate normally in the event of X4I Inhibit (remote variable/fixed speed
inoperability. regulation control)
The remote load enable function provides the facility to
The NC (normally closed) and NO (normally open) change the compressor load regulation from internal
terminal references of the IR-PCB are related to internal control to a remote switching source (local/remote).
connection functions and should not be referenced to the
connections of a compressor pressure switch, which will V The remote variable/fixed function provides for
generally be in reverse order. multiple variable speed compressor regulation control on
variable speed compressor(s) equipped with this facility.
Lethal voltages may be present on the terminals of
the air compressor pressure switch. Isolate the air When using the Variable/Fixed function, the V
compressor power supply before starting any work. terminal of the IR-PCB must be connected to the
appropriate V terminal of the X4I (according to
11
compressor number) with an additional wire. Use a 7- functions are internally connected and a short circuit
conductor shielded cable in this instance. condition and/or malfunction may result.
The IR-PCB connection examples shown in this manual
Compressors that use electronic pressure detection are intended to provide a guide for the majority of
but are not equipped with a remote pressure control compressor control systems in use. Some compressors
enable feature will not automatically revert to local have variations in operation and/or function; consult
control if the X4I is stopped or experiences a fault or loss your compressor supplier/specialist for advice.
of power.
+VDC +VDC SERVICE MAINTENANCE SWITCH

VFD/Fixed The IR-PCB is equipped with a volt-free input (terminal
Load Enable C05) that can be used to remove the compressor from
Load/Unload VFD/Fixed X4I control, without generating a fault condition, during
short-term maintenance or servicing periods.
Load Enable
Load/Unload 1
2
C05
ir-PCB
Service Maintenance Switch Circuit

Load, Sequence, and VFD Connections When the Service Maintenance Switch input terminal
pins are connected together using a volt-free switching
Compressor controller inputs common voltage may contact, the X4I will indicate that the compressor is not
be 0V or +V. available but will not generate a warning, alarm, or
shutdown condition. The X4I will also remove the
The local/remote pressure regulation input and/or compressor from the sequence strategy and substitute
remote load input logic of some electronic pressure with an alternative available compressor if necessary.
sensor type controllers are reversed. In this instance, the When the Service Maintenance Switch input circuit is
pressure switch outputs (terminal C02) can be used to open again, the compressor will automatically be
establish alternative logic control connections. accepted back in to the sequence strategy and will be
For Example: utilized when next required.
If the compressor controller Local/Remote Pressure The use of a key switch is recommended for this
Control input is a normally open type (local when open, purpose in order to prevent the switch contacts being
remote when closed), but the Remote Load input is a inadvertently left in the closed circuit condition after
normally closed type (load when open), the IR-PCB service maintenance is complete.
pressure switch terminal contacts can be used to achieve
the correct switching logic. DO NOT connect any external voltage source to the
pins of terminal C05.
C02
NO Local/Remote AUXILIARY INPUT (OPTION)
OUT C common
The X4I is equipped with an auxiliary input at terminals
NC
Remote Load 31 and 32 (X07).
NO
IN C
common The function of the input is menu selectable and can be
adapted for differing application requirements.
NC
X07
32
Alternate Logic
31
Examine the i-PCB internal output circuit diagram to
establish any desired switching logic that may differ from
normal practice. Auxiliary Input Circuit
The input is designed to detect a remote volt-free
Do not attempt to utilize Digital Pressure switching contact (rated for a minimum 24VDC @ 10mA).
Regulation Control (terminal C01) and the Pressure
Switch Control (terminal C02) output connections at the
same time for different products. These two output
12
anomaly that is difficult to diagnose. To avoid this
AUXILIARY OUTPUT (OPTION) possibility, always use shielded cables, securely bonded
to a known ground at one end. In addition, give careful
The X4I is equipped with a remote relay contact output at consideration to cable routing during installation.
terminals 33 and 34 (X08).
Never route an RS485 data
The function of the output is menu selectable and can be communications or low voltage signal
adapted for differing application requirements. cable alongside a high voltage or 3-
phase power supply cable. If it is
X08
necessary to cross the path of a power
34 supply cable(s), always cross at a right
R6
33 angle.
If it is necessary to follow the route of
Auxiliary Output Circuit power supply cables for a short distance
The remote output relay contacts are rated for 240V CE (for example: from a compressor to a
/ 115V UL @ 5A maximum. wall along a suspended cable tray),
attach the RS485 or signal cable on the
outside of a grounded cable tray such
RS485 COMMUNICATIONS that the cable tray forms a grounded
electrical interference shield.
The X4I is equipped with an RS485 network
communications capability using the proprietary Where possible, never route an RS485 or
Multi485 protocol. signal cable near to equipment or
devices that may be a source of
This can be only used for remote connectivity to electrical interference. For example: 3-
optional X4I expansion networked units and modules phase power supply transformer, high
with proprietary Multi485 communications capabilities. voltage switchgear unit, frequency
inverter drive module, radio
X06 communications antenna.
L1 30 L1
L2 29 L2
28 RS485
27
RS-485 Connection Circuit
RS485 data communications and other low voltage

signals can be subject to electrical interference. This
potential can result in intermittent malfunction or
SECTION 5 ASSISTANCE
Contacting Technical Support Services or Service Bulletins listed on the IR ServiceNet can provide further assistance if there
are other questions or concerns during Installation and Start-up. Also, additional Application and Compressor Interconnect
Guides will be posted and available on the IR ServiceNet as they are developed and created.
SECTION 6 X4I OVERVIEW AND INTERCONNECT DRAWINGS

The following pages are to assist with the connection of the X4I to variety of Ingersoll Rand Compressors. These drawings
are for Guidance Only; connections may differ with date, model, type, variant, special, custom or concession builds. This
information is intended to be used in conjunction with the compressors original control circuit diagram.
13
SPECIFICATIONS Ingersoll Rand Automation
Dimensions 11.45 x 9.45 x 6.0
291mm x 241mm x 152mm Model X4I
Weight 14lb (6.4kg) COMPRESSOR CONTROL CABLE
Mounting Wall, 4 x screw fixings 7 Conductor Cable, 18 Gauge, Stranded, Earth Shielded
Enclosure IP65, NEMA 4
Supply 230Vac +/- 10%, 50 Hz OR
115Vac +/- 10%, 60 Hz Single Conductor Wire, 18 Gauge Stranded, Quantity (7)
Power 50VA In Grounded Conduit
Temperature 32F to 115F No Greater Than 330FT (100M)
(0C to 46C) 24VAC Control Voltage
Humidity 0% to 95% RH
(non-condensing)
Local Disconnect (Breaker) Box Compressor #3 Control Cable

Fused for 50VA On/Off
Switch Supply Voltage Cable Compressor #2 Control Cable
Power Cable
3 conductor (L, N, E) Compressor #1 Control Cable
(Sized in accordance with local
electrical and safety regulations). Reference X4I Compressor
Pressure Transducer Cable Compressor IR-PCB Interconnect and Application Guide
#1
For Connections Between The
PRESSURE TRANSDUCER CABLE Compressor #1 Control Cable Compressor And The IR-PCB
2 Conductor Cable, 18 Gauge Stranded V1 V1
Earth Shielded 1 1
No Greater Than 330FT (100M) 2 2
3 3 Compressor IR-PCB
24VDC Control Voltage 4 4
5 5 #2
X4I X05 CONNECTOR PT CONNECTOR 6 6
25 +VDC Pin #3 X4I X02 CONNECTOR IR-PCB CONNECTOR
26 Signal Pin #1 V3 V1
Reference X4I Operations Manual for Pressure 7 1
8 2
Sensor Connection Details 9 3
10 4
11 5
PRESSURE TRANSDUCER 12 6
Compressor IR-PCB
#3
RECEIVER
V3 V1
13 1
14 2
15 3
Compressor IR-PCB
16 4
17 5 #4
18 6
DRIP LEG Compressor #4 Control Cable
V4 V1
19 1
20 2
21 3
22 4
23 5
24 6
X4I Overview Page 14

X4I Interconnect To Ingersoll Rand Unigy & Nirvana 20-40 HP Compressors
Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections
For Unigy Compressors::

All Unigy Phase 1 compressors MUST be converted to Phase 2 or higher. Contact Technical Support Services for the CCN's required for this
conversion.
For Nirvana 20-40HP Compressors:

Remote Control MUST be set to on.
Check the Nirvana Software revision level. It MUST be updated to Version 1.10 or greater. Contact Technical Support Services to acquire the
update.
Drawing Notes For Unigy Phase 1 Machines:

Note: All Unigy Phase 1 compressors MUST be converted to Phase 2 or higher. Contact Technical Support Services for the CCN's required for this conversion. This Drawing on
Page 16 is a representation for AFTER the conversion is completed.
Note: The Unigy Target Pressure MUST be set equal to the midpoint of the X4I pressure control band.
Drawing Notes For Unigy Phase 2/3 Machines:
Note: The Unigy Target Pressure MUST be set equal to the midpoint of the X4I pressure control band.
Drawing Notes For Nirvana 20-40HP Machines:
Note: Remote Control MUST be set to on.
Note: The Nirvana Target Pressure MUST be set equal to the midpoint of the X4I pressure control band.
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to
be used in conjunction with the compressors original control circuit diagram.
X4I Interconnect To Ingersoll Rand Unigy & Nirvana 20-40 HP Compressors Page 15
Unigy Phase 1
X4I
COMPRESSOR #1 10 D13
+VDC HATS
X01 TERMINAL SA1
C01 VFD/fixed
V1 V V
Load Enable 13 +24VDC
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
E-STOP
3 3 GND C03 14 EN
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
12 DI-4
LED 5 V
IN
C
LED 2 LOAD
NC
LED 1 SEQ
11 +24VDC
VFD/FIX
READY
LED 4
Refer to the X4I Overview Drawing

RUN
LED 3 ALARM
for the X4I Compressor 2 through 4
9 DI-2
terminal connections
C05
C04 RUN
1
2 5 0V
READY
IR-PCB
17 NO
Unigy 1
7.5 - 15 HP
5.5 11 kW
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds.
This information is intended to be used in conjunction with the compressors original control circuit diagram.
Unigy Phase 1 1of2 Page 16

Unigy Phase 1
Unigy Phase 1 2of2 Page 17

Unigy Phase 2/3
X4I
COMPRESSOR #1 10 D13
+VDC HATS
X01 TERMINAL SA1
C01 VFD/fixed
V1 V V
Load Enable 13 +24VDC
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
E-STOP
3 3 GND C03 14 EN
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
12 DI-4
LED 5 V
IN
C
LED 2 LOAD
NC
LED 1 SEQ
11 +24VDC
VFD/FIX
READY
LED 4

RUN
LED 3 ALARM
9 DI-2
terminal connections
C05
C04 RUN
1
2 5 0V
READY
IR-PCB
17 NO
Unigy
7.5 - 15 HP
5.5 11 kW
Unigy Phase 2/3 1of2 Page 18

Unigy Phase 2/3
Unigy Phase 2/3 2of2 Page 19

Nirvana 15 30KW
(20 40HP)
X4I
COMPRESSOR #1 12 +24VDC
+VDC
X01 TERMINAL
Remote
C01 VFD/fixed 18 VFD / FIXED
V1 V V
Load Enable
1 1 SEQ CONT Remote
Load/Unload 32 LOAD ENABLE
2 2 LOAD UNL
Remote
3 3 GND C03 33 LOAD / UNLOAD
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 V
IN
C
LED 2 LOAD
NC
LED 1 SEQ
37 SAFE
READY
LED 4

RUN
LED 3 ALARM
terminal connections 4 C
C05
C04 RUN
1
2 20 COM
READY
IR-PCB
6 NC
Nirvana
20 - 40 HP
15 30 kW
Nirvana 15 - 30KW (20-40HP) 1of2 Page 20

Nirvana 15 - 30KW
(20-40HP)
Nirvana 15 - 30KW (20-40HP) 2of2 Page 21

X4I Interconnect To Ingersoll Rand Intellisys Redeye Controlled Compressors
For Redeye Intellisys Controlled Machines:
The MASTER CONTROL setting of the Intellisys controller must be set to ON

The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'.
Auto Restart must be turned 'ON to allow the machines to stop in Auto restart when unloaded by the X4I.
The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS.
Check the Intellisys software revision level. Always update to the latest revision prior to operation.
For DSA Redeye Controllers, the 'SEQUENCER Option must be purchased. installed and then turned on.
CCN: 39225099
For ESA Redeye Intellisys Controllers, the SI1 interface (CCN: 42425710) must be used to allow the Redeye to be controlled by the X4I
For Sierra Redeye Intellisys Controllers, the SI1 interface (CCN: 42425710) must be used to allow the Redeye Controller to be sequenced/controlled
by the X4I
Drawing Notes For Redeye Intellisys Controlled Machines:

Note: For Star Delta starter wiring the X4I Run signal should be connected directly to the 1M coil.
Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X4I Run signal can be connected directly to the Intellisys BTS1-28 terminal.
Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be
used in conjunction with the compressors original control circuit diagram.
X4I Interconnect To Ingersoll Rand Intellisys Redeye Controlled Compressors Page 22

SSR Redeye
Analog Barrier Board

BTS3-
Remote Load/Unload
X4I 11 (was Remote Start)
COMPRESSOR #1
+VDC 12
X01 TERMINAL
C01 VFD/fixed
V1 V V Remote Load Enable
Load Enable 16 (was Remote Stop)
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL 18
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
READY
LED 4
Refer to the X4I Overview Drawing BTS1-

RUN
LED 3
ALARM
for the X4I Compressor 2 through 4 0VAC 1M 1
terminal connections C05
C04 RUN
1
BTS1-
2 READY HATS
110VAC 34
E-STOP
IR-PCB
BTS2-
1
2
3
Starter Interface Board
SSR Redeye 1of3 Page 23

SSR Redeye FV
SSR Redeye FV 2of3 Page 24

SSR Redeye SD
SSR Redeye SD 3of3 Page 25

X4I Interconnect To Ingersoll Rand Intellisys SE Controlled Compressors
For All SE Intellisys Controlled Machines:

For UP SE Intellisys Controllers,
Minimum Software Version 1.11
CCN: 39217047 (w/o PORO)
CCN: 39217039 (w PORO)
When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals are now used for the Remote Load
I nputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow
the SE controlled machines to function with both Remote Load Unload and Remote Start Stop.
Software Version 1.20 and Greater
The 'CONTACT SEQUENCE' setting of the Intellisys controller must be set to 'ON'.
Drawing Notes For UP SE Intellisys Controlled Machines:
Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X4I Run signal can be connected directly to the Intellisys J5-1 terminal.
Note: For Pegasus machines wiring may be factory installed connecting the Intellisys Alarm Relay J5-9, J5-10 and J5-11 to a terminal strip but unused. Remove any factory installed
wiring from the Intellisys Alarm Relay contacts and connect the X4I Interface board wiring directly to the Intellisys Alarm Relay terminals J5-9 and J5-10.
For ESA SE Intellisys Controllers, the 'SEQUENCER Option must be purchased. installed and then turned on.
Minimum Software Version 1.40
CCN: 39217047 (w/o PORO)
CCN: 39217039 (w PORO)
I nputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow
Drawing Notes For ESA SE Intellisys Controlled Machines:
Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X4I Run signal can be connected directly to the Intellisys J5-1 terminal.
For DSA SE Intellisys Controllers, the 'SEQUENCER Option must be purchased. installed and then turned on.
CCN: 22179238
inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow
Drawing Notes For DSA SE Intellisys Controlled Machines:
Note: For Full Voltage wiring, the 1S (1Sb) interlock will not be used. The X4I Run signal can be connected directly to the Intellisys terminal 42.
For Sierra SE Intellisys Controllers, the SI1 interface (CCN: 42425710) must be used to allow the SE Controller to be sequenced/controlled by the X4I
X4I Interconnect To Ingersoll Rand Intellisys SE Controlled Compressors Page 26

SE UP
X4I J1
COMPRESSOR #1 Remote Load/Unload
+VDC 11
X01 TERMINAL (was Remote Start)
C01 VFD/fixed 12
V1 V V Remote Load/Unload
Load Enable 13 (was Remote Start)
1 1 SEQ CONT
Load/Unload 14
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
J5
READY
LED 4

RUN
0VAC 1M 1
LED 3 ALARM
C04 RUN
1
J5
2 READY
110VAC 7
E-STOP
IR-PCB
J5
9
10
11 Intellisys SE
UP Series
SE UP 1of2 Page 27
SE UP
SE UP 2of2 Page 28
SE ESA
X4I J1
+VDC 11
C01 VFD/fixed 12
1 1 SEQ CONT
Load/Unload 14
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
J5
READY
LED 4

RUN 0VAC 1M 1
LED 3 ALARM
C04 RUN
1
J5
2 READY
110VAC 7
MCB2 HAT E-STOP
IR-PCB
J5
9
10
11 Intellisys SE
ESA Series
SE ESA 1of2 Page 29

SE ESA
SE ESA 2of2 Page 30

SE DSA
X4I J1
+VDC 6
C01 VFD/fixed 5
1 1 SEQ CONT
Load/Unload 3
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
J5
READY
LED 4

RUN 0VAC 1M 42
LED 3 ALARM
C04 RUN
1
J5
2 1ATS
READY 110VAC 36
E-STOP
IR-PCB
J5
34
33
Intellisys SE
32 DSA Contact
Cooled
SE DSA 1of2 Page 31

SE DSA
SE DSA 2of2 Page 32

X4I Interconnect To Ingersoll Rand Intellisys SG Controlled Compressors
For SG Intellisys Controlled Machines:

For Sierra SG Intellisys Controllers, the SI1 interface (CCN: 42425710) can be used as an alternative to allow the SG Controller to be sequenced/
controlled by the X4I
Drawing Notes For SG Intellisys Controlled Machines:

Note: For Full Voltage wiring, the 1S (1Sb) interlock will not be used. The X4I Run signal can be connected directly to the Intellisys P1-2 terminal.
X4I Interconnect To Ingersoll Rand Intellisys SG Controlled Compressors Page 33
SG SSR
X4I P3
COMPRESSOR #1
+VDC 25 Remote Load Enable
X01 TERMINAL
C01 VFD/fixed 26
V1 V V
Load Enable 27 Remote Load/Unload
1 1 SEQ CONT
Load/Unload 28
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
1Sb P1
READY
LED 4

RUN 0VAC 1M 2
LED 3 ALARM
C04 RUN
1
P1
2 1ATS
READY 110VAC 1
E-STOP
IR-PCB
P2
3
2
1 Intellisys SG
SG SSR 1of2 Page 34

SG SSR
SG SSR 2of2 Page 35

SG Sierra
X4I P3
COMPRESSOR #1
+VDC 25 Remote Load Enable
X01 TERMINAL
C01 VFD/fixed 26
V1 V V
Load Enable 27 Remote Load/Unload
1 1 SEQ CONT
Load/Unload 28
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
1Sb P1
READY
LED 4
Refer to the X4I Overview Drawing 0VAC 1M 2

RUN
LED 3
ALARM
C04 RUN
1
P1
2 1ATS
READY 110VAC 1
E-STOP
IR-PCB
P2
3
2
1 Intellisys SG
SG Sierra 1of2 Page 36

SG Sierra
SG Sierra 2of2 Page 37

X4I Interconnect To Ingersoll Rand Pressure Switch Controlled Compressors
For All Compressors:

Compressors to be connected must have automatic Start / Stop capability .
Drawing Notes For Pressure Switch Controller Machines:

Ensure each compressor is equipped with independent Excessive Pressure Shutdown Switch. An increase in pressure differential across air
treatment equipment can result in excess compressor discharge pressure. See Pages 84 and 85 for an example drawing. In most applications,
the model and type of pressure switch supplied with the compressor can be used as the Excessive Pressure Shutdown Switch. If this is specific
model/type of pressure switch is not readily available, any pressure switch can be utilized as long as it equals or exceeds the specifications of
the pressure switch found on the compressor.
Set the Excessive Pressure Shutdown Switch to OPEN 5 PSI less than the maximum discharge pressure recommended by the compressor
manufacturer.
X4I Interconnect To Ingersoll Rand Pressure Switch Controlled Compressors Page 38

SSR UP5 11-22 SD
Restart TD
MOL HATR Relay
E-STOP Contact SS Contact Contact
110VAC
X4I
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload To TM2 Relay
2 2 LOAD UNL P To KM1 Contact
3 3 GND C03
NO
4 4 D11
OUT
To KM2 Contact
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
READY
LED 4

RUN
LED 3
ALARM Contact
C04 RUN
1
2 READY
IR-PCB
SSR UP5 11-22 SD 1of2 Page 39

SSR UP5 11-22 SD

SSR UP5 22-37 SD
KM1 TM3
Relay Relay
Contact Contact
Restart TD
MOL MMS HATR Relay
E-STOP Contact Contact SS Contact Contact
110VAC
X4I
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
3 3 GND C03
NO
4 4 D11
OUT
To KM2 Contact
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
READY
LED 4

RUN
LED 3
ALARM Contact
C04 RUN
1
2 READY
IR-PCB

SSR UP5 22-37 SD

SSR UP6 15-30 FV
Restart TD
HATR Relay
E-STOP COL ON OFF Contact Contact
110VAC
X4I
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable To TR Relay
1 1 SEQ CONT To M Contact
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
OUT
To 1SV
C
5 5 D12 To 3SV
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
M 0 VAC
READY
LED 4

RUN
LED 3
ALARM
C04 RUN
1
2 READY
IR-PCB
SSR UP6 15-30 FV 1of2 Page 43

SSR UP6 15-30 FV

SSR UP6 15-30 SD
Restart TD
HATR Relay
E-STOP OL ON OFF Contact Contact
110VAC
X4I
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
1 1 SEQ CONT To 1M Contact
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
OUT
C To 2M Contact
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC 1M
LED 1 SEQ
Contact
1M 0 VAC
READY
LED 4

RUN
LED 3
ALARM
C04 RUN
1
2 READY
IR-PCB

SSR UP6 15-30 SD

1M TDRI
SSR UP6 40-50 FV Relay Relay
Contact Contact
Restart TD
MMS HATR Relay
SS
E-STOP OL Contact Contact Contact
ON OFF
110VAC
X4I
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
OUT
C To TDRI Contact
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
1M 0 VAC
READY
LED 4

RUN
LED 3
ALARM
C04 RUN
1
2 READY
IR-PCB

SSR UP6 40-50 FV

1M TDRI
SSR UP6 40-50 SD Relay Relay
Contact Contact
Restart TD
MMS HATR Relay
SS
E-STOP OL Contact Contact Contact
ON OFF
110VAC
X4I
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
OUT
C To 2M Contact
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD 1M
NC Contact
LED 1 SEQ
1M 0 VAC
READY
LED 4

RUN
LED 3
ALARM
C04 RUN
1
2 READY
IR-PCB

SSR UP6 40-50 SD

UP6 5-15 FV 1PH 60Hz
To 1M Contact
X4I
To CR Relay
COMPRESSOR #1 OL E-STOP ST
+VDC
X01 TERMINAL To HM
HATS
C01 VFD/fixed 110VAC To EDV
V1 V V To M
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
PS
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
READY
LED 4

RUN
LED 3
ALARM
for the X4I Compressor 2 through 4 0 VAC
terminal connections C05 M
C04 RUN
1
2 READY
IR-PCB
UP6 5-15 FV 1PH 60Hz 1of2 Page 51


To 1M Contact
X4I
To CR Relay
+VDC
X01 TERMINAL To HM
HATS
V1 V V To M
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
PS
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
READY
LED 4

RUN
LED 3
ALARM
C04 RUN
1
2 READY
IR-PCB


UP6 5-15 SD 3PH 60Hz
To 1M Contact
X4I
To CR Relay
+VDC
X01 TERMINAL To HM
HATS
V1 V V To 1M/1S/2M Contacts
Load Enable
1 1 SEQ CONT To TD Relay
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
PS
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
1M
READY
LED 4
Refer to the X4I Overview Drawing Contact

RUN
LED 3
ALARM
terminal connections C05 1M
C04 RUN
1
2 READY
IR-PCB
UP6 5-15 SD 3PH 60Hz 1of2 Page 55


To KM1 Contact
X4I MOL To CR Relay
COMPRESSOR #1 Contact E-STOP ST
+VDC
X01 TERMINAL To HM
HATS
C01 VFD/fixed 110VAC
To EDV
V1 V V KM1/KM2/KM3 Contacts
Load Enable
1 1 SEQ CONT To KM1
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
P
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1
READY
LED 4

RUN
LED 3
ALARM
terminal connections C05 KM
C04 RUN
1
2 READY
IR-PCB


To KM1 Contact
X4I MOL To CR Relay
COMPRESSOR #1 Contact E-STOP ST
+VDC
X01 TERMINAL To HM
HATS
To EDV
V1 V V KM1/KM2/KM3 Contacts
Load Enable
1 1 SEQ CONT To KM1
Load/Unload
2 2 LOAD UNL CR
Contact
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
P
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1
READY
LED 4

RUN
LED 3
ALARM
terminal connections C05 KM
C04 RUN
1
2 READY
IR-PCB


SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz
MCB2 MOL K3
Contact HAT Contact E-STOP Contact SS ST
To TM3 Contact
To AS Switch
110VAC
K2 Contact
ST TM2 Contact
X4I CR
COMPRESSOR #1 (OPT) Contact
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL P To TM2 Relay
3 3 GND C03
NO
4 4 D11
OUT
To KM2 Contact
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ TM2
Contact
READY
LED 4

RUN
LED 3
ALARM KM1 0 VAC

C04 RUN
1
2 READY
IR-PCB
SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 1of2 Page 61

SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz
SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 2of2 Page 62

M37-50
K1
Contact
To 2TR Contact
48VAC
To 1VAC Contact
To 3OP Contact
X4I
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL P To 2TR Relay
3 3 GND C03
NO
4 4 D11
OUT
To KM2 Contact
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 Contact
KM1 0 VAC
READY
LED 4

RUN
LED 3
ALARM
terminal connections C05 KM3 Contact
C04 RUN
1
2 READY
IR-PCB
M37-50 1of2 Page 63

M37-50
M37-50 2of2 Page 64

EP 20-30 ESP FV PUSH PULL
STOP START
HATS To 1CR Relay
110VAC
CR CR
Contact Contact
1TD Contact
X4I
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
To 1TD Relay
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
OUT
C To 1M Contact
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD 1M
NC Contact
LED 1 SEQ
1M 0 VAC
READY
LED 4

RUN
LED 3
ALARM
C04 RUN
1
2 READY
IR-PCB
EP 20-30 ESP FV 1of2 Page 65

EP 20-30 ESP FV
EP 20-30 ESP FV 2of2 Page 66
EP 20-30 ESP SD PUSH PULL
STOP START
HATS To 1CR Relay
110VAC
CR CR
Contact Contact
1TD Contact
X4I
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
To 1TD Relay
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
1PS
3 3 GND C03
NO
4 4 D11
OUT
C To 2M Contact
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD 1M
NC Contact
LED 1 SEQ
1M 0 VAC
READY
LED 4

RUN
LED 3
ALARM
C04 RUN
1
2 READY
IR-PCB
EP 20-30 ESP SD 1of2 Page 67

EP 20-30 ESP SD
EP 20-30 ESP SD 2of2 Page 68
X4I Interconnect To Ingersoll Rand Intellisys SGN / SGNe Controlled Compressors
For SGN/SGNe Intellisys Controlled Machines:

The SI1 interface (CCN: 42425710) must be used to allow the SGN/SGNe Controller to be sequenced/controlled by the X4I
Drawing Notes For Nirvana Machines:

Note: The Nirvana Target Pressure MUST be set equal to the Midpoint of the X4I pressure control band.
X4I Interconnect To Ingersoll Rand Intellisys SGN / SGNe Controlled Compressors Page 69
Nirvana SGN/SGNe
Sequence Interface 1
X4I 1 Remote Load / Unload

COMPRESSOR #1
+VDC
X01 TERMINAL
2
C01 VFD/fixed
V1 V V
Load Enable
3 Run
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
4 Remote Load Enable
3 3 GND C03
NO
4 4 D11 5 Neutral
OUT
C
5 5 D12
NC 6 Neutral
6 6 +20V C02
NO
LED 5 VFD 7 Hot COM
IN
C
LED 2 LOAD
NC
LED 1 SEQ
READY
LED 4

RUN
LED 3
ALARM
for the X4I Compressor 2 through 4 N H
terminal connections C05 110 VAC
C04 RUN COM
Supply
1
SGN/
2 READY SGNe
P1
HATS
IR-PCB 110VAC 1
E-STOP
SGN/
SGNe
P2
3
2
1
Intellisys Controller
Nirvana SGN/SGNe 1of3 Page 70

Nirvana SGN/SGNe

Nirvana SGN/SGNe

SI1 Interface to Redeye, SE, SG Controllers
Sequence Interface 1
X4I 1 Remote Load / Unload

COMPRESSOR #1
+VDC
X01 TERMINAL
2
C01 VFD/fixed
V1 V V
Load Enable
3 Run
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL
4 Remote Load Enable
3 3 GND C03
NO
4 4 D11 5 Neutral
OUT
C
5 5 D12
NC 6 Neutral
6 6 +20V C02
NO
LED 5 VFD 7 Hot COM
IN
C
LED 2 LOAD
NC
LED 1 SEQ
READY
LED 4

RUN
LED 3
ALARM
for the X4I Compressor 2 through 4 N H
terminal connections C05 110 VAC
C04 RUN COM
Supply
1 SE SE
2 READY Redeye DSA ESA/UP SG
BTS1- J5 J5 P1
HATS
IR-PCB 110VAC 34 36 7 1
E-STOP
SE SE
Redeye DSA ESA/UP SG
BTS2- J5 J5 P2
1 34 9 3
2 33 10 2
3 32 11 1
Intellisys Controller
SI1 Interface to Redeye, SE, SG Controllers Page 73

X4I Interconnect To Ingersoll Rand Intellisys S3
For All S3 Intellisys Controlled Machines:

The 'REMOTE CONTROL' setting RC of the Intellisys controller must be set to 'ON'.
The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation.
Drawing Notes For Intellisys S3 Machines:

Note: R1 Relay - IR CCN: 39403290
Note: R1 Relay Base IR CCN: 39125091
X4I Interconnect To Ingersoll Rand Intellisys S3 Page 74

Intellisys S3
X4I X04
COMPRESSOR #1
+VDC 1
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable 7 Remote Load Enable
1 1 SEQ CONT
Load/Unload 8 Remote Load/Unload
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC KM2
LED 1 SEQ
Contact
X03
READY
LED 4

RUN 0VAC KM1 2
LED 3 ALARM
C04 RUN
1
2 READY
IR-PCB R1
Contact X02
110VAC 3
4 Intellisys S3
R1
Coil
Intellisys S3 1of2 Page 75

Intellisys S3
Intellisys S3 2of2 Page 76

X4I Interconnect To Ingersoll Rand Small Reciprocating Air Compressors
For All Compressors:

Compressors to be connected must have automatic Start / Stop capability .
Drawing Notes For Pressure Switch Controller Machines:

Ensure each compressor is equipped with independent Excessive Pressure Shutdown Switch. An increase in pressure differential across air
treatment equipment can result in excess compressor discharge pressure. See Pages 84 and 85 for an example drawing. In most applications,
the model and type of pressure switch supplied with the compressor can be used as the Excessive Pressure Shutdown Switch. If this is specific
model/type of pressure switch is not readily available, any pressure switch can be utilized as long as it equals or exceeds the specifications of
the pressure switch found on the compressor.
Set the Excessive Pressure Shutdown Switch to OPEN 5 PSI less than the maximum discharge pressure recommended by the compressor
manufacturer.
Note: R1 and R2 Relay - IR CCN: 39403290
Note: R1 and R2 Relay Base IR CCN: 39125091
X4I Interconnect to Ingersoll Rand Small Reciprocating Air Compressors Page 77

UP6RE 7.515 175, UP6RX 7.515 175
X4I
COMPRESSOR #1 SS
+VDC ON OFF To M
X01 TERMINAL
To ETM
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload
2 2 LOAD UNL LOLS
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC
6 6 +20V C02
NO
P
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
OL
Contact
READY
LED 4

RUN
LED 3
ALARM
C04 RUN
1
2 READY
IR-PCB
UP6RE 7.515 175, UP6RX 7.515 175 1of3 Page 78

UP6RE 7.515 175, UP6RX 7.515 175
UP6RE 7.515 175, UP6RX 7.515 175 2of3 Page 79

UP6RE 7.515 175, UP6RX 7.515 175
UP6RE 7.515 175, UP6RX 7.515 175 3of3 Page 80

Models 2340, 2475, 2545, 7100, 15T & 3000
X4I
COMPRESSOR #1 SS
+VDC ON OFF
X01 TERMINAL
HATS To M
C01 VFD/fixed L1
V1 V V
Load Enable
1 1 SEQ CONT
Load/Unload LOLS
2 2 LOAD UNL
3 3 GND C03
NO
4 4 D11
OUT
C
5 5 D12
NC R2
6 6 +20V C02
NO
P
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
READY
LED 4

RUN
LED 3
ALARM
terminal connections To Customer Supplied
C05
C04 RUN External Neutral
1
R1
2 READY To Customer Supplied
External 110VAC
IR-PCB R2
OL
Contact
L2
M
R1
Models 2340, 2475, 2545, 7100, 15T & 3000 10f3 Page 81
Models 2340, 2475, 2545, 7100, 15T & 3000
Models 2340, 2475, 2545, 7100, 15T & 3000 2of3 Page 82
Models 2340, 2475, 2545, 7100, 15T & 3000
Models 2340, 2475, 2545, 7100, 15T & 3000 3of3 Page 83
Excessive Pressure Shutdown Switch Example Before Installation
SSR UP5 11-22 SD
Restart TD
MOL HATR Relay
110VAC
X4I
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed
V1 V V
Load Enable
1 1 SEQ CONT
3 3 GND C03
NO
4 4 D11
OUT
To KM2 Contact
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
READY
LED 4

RUN
LED 3
ALARM Contact
C04 RUN
1
2 READY
IR-PCB
Excessive Pressure Shutdown Switch Example Before Installation Page 84

Excessive Pressure Shutdown Switch Example After Installation
SSR UP5 11-22 SD
Restart TD
MOL HATR Relay
110VAC
X4I
COMPRESSOR #1
+VDC
X01 TERMINAL
C01 VFD/fixed Excessive
V1 V V Pressure To TM2 Relay
Load Enable Shutdown
1 1 SEQ CONT To KM1 Contact
Load/Unload Switch
2 2 LOAD UNL P
3 3 GND C03
NO
4 4 D11
OUT
To KM2 Contact
C
5 5 D12
NC
6 6 +20V C02
NO
LED 5 VFD
IN
C
LED 2 LOAD
NC
LED 1 SEQ
KM1 0 VAC
KM1 Relay
READY
LED 4

RUN
LED 3
ALARM Contact
C04 RUN
1
2 READY
IR-PCB
Excessive Pressure Shutdown Switch Example After Installation Page 85

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Ingersoll Rand

System Automation X4I

Before installing or starting this unit for the first

! WARNING : Risk of Danger OPERATION

WARNING : Risk of High Pressure Never remove or tamper with safety

Maintenance must be performed by All air compressors and/or other

SPECIFICATIONS Ingersoll Rand Automation

Compressor #4 Control Cable

Local Disconnect (Breaker) Box Compressor #3 Control Cable

Ensure that the voltage select input is properly 2

SUPPLY (WET) SIDE PRESSURE CONTROL

Pressure Sensor Located Before Cleanup Equipment

Dry side pressure will be lower than the system

Pressure Sensor Wiring and Location

Wire polarity is important.

IR-PCB INTERFACE MODULE

IR-PCB Interface Module

V For variable speed compressor(s) equipped with a

Alternative Ready Signal Connection

Never connect the Ready input positive voltage

+V WARNING INPUT (OPTIONAL)

An alarm that stops the compressor, and/or

Run Signal Circuit

Do not connect a voltage greater than 250V to this

AUXILIARY SWITCH If a warning condition is experienced the compressor

The IR-PCB input common terminal must always be

used for compressor controllers that have electro-

Two Wire Pressure Switch Connections

IR-PCB Internal Output Circuits

control load and unload regulation of the compressor. C02

Three Wire Pressure Switch Connections

+VDC +VDC SERVICE MAINTENANCE SWITCH

Service Maintenance Switch Circuit

RS-485 Connection Circuit

RS485 data communications and other low voltage

SECTION 6 X4I OVERVIEW AND INTERCONNECT DRAWINGS

Compressor #4 Control Cable

Local Disconnect (Breaker) Box Compressor #3 Control Cable

X4I Overview Page 14

For Unigy Compressors::

For Nirvana 20-40HP Compressors:

Drawing Notes For Unigy Phase 1 Machines:

Refer to the X4I Overview Drawing

Unigy Phase 1 1of2 Page 16

Unigy Phase 1 2of2 Page 17

Refer to the X4I Overview Drawing

Unigy Phase 2/3 1of2 Page 18

Unigy Phase 2/3 2of2 Page 19

Refer to the X4I Overview Drawing

Nirvana 15 - 30KW (20-40HP) 1of2 Page 20

Nirvana 15 - 30KW (20-40HP) 2of2 Page 21

For Redeye Intellisys Controlled Machines:

The MASTER CONTROL setting of the Intellisys controller must be set to ON

Drawing Notes For Redeye Intellisys Controlled Machines:

X4I Interconnect To Ingersoll Rand Intellisys Redeye Controlled Compressors Page 22

Analog Barrier Board

Refer to the X4I Overview Drawing BTS1-

SSR Redeye 1of3 Page 23

SSR Redeye FV 2of3 Page 24