Bender A-Isometer IRDH575 User Manual
Bender A-Isometer IRDH575 User Manual
Bender A-Isometer IRDH575 User Manual
A-ISOMETER IRDH575
Insulation monitoring for ungrounded AC and DC systems
with integrated test generator and controller for
EDS46..., EDS47... and EDS49... systems
Software version: D185 V1.6
2. Function .................................................................................................... 9
2.1 General characteristics .......................................................................................... 9
2.2 Essential functions of the A-ISOMETER ......................................................... 9
2.3 Essential functions of the Insulation fault location system (EDS) .......... 9
2.4 Product description .............................................................................................. 10
2.5 Function .................................................................................................................... 10
2.5.1 Current output for external measuring instrument .................................. 11
2.5.2 Real-time clock ....................................................................................................... 11
2.5.3 Insulation fault location ...................................................................................... 12
2.5.4 Interconnected systems ...................................................................................... 12
2.5.5 Function input F1/F2 for connection or disconnection
of IT systems being monitored ......................................................................... 12
2.5.6 ISOnet function for central control of the insulation monitoring
process when several IRDH575 are interconnected in IT systems. ...... 14
2.5.7 Self test ...................................................................................................................... 15
2.5.8 Relay K3: device fault alarm and EDS common message ....................... 17
2.5.9 Factory setting ........................................................................................................ 17
TGH1364en/04.2007 3
Table of Contents
4. Connection ............................................................................................. 25
4 TGH1364en/04.2007
Table of Contents
TGH1364en/04.2007 5
Table of Contents
6 TGH1364en/04.2007
1. How to use this documentation effectively
If the terminals L1, L2, L3 of the device are connected to a system under
operation, the terminals and KE must not be disconnected from the
protective conductor (PE).
TGH1364en/04.2007 7
How to use this documentation effectively
8 TGH1364en/04.2007
2. Function
TGH1364en/04.2007 9
Function
2.5 Function
The IRDH575 A-ISOMETER is connected between the unearthed system
and the protective conductor (PE).
The response values and other function parameters are set via the function
keys. The parameters are indicated on the LC display and are stored in a non-
volatile memory (EEPROM) after the setting is completed.
A microprocessor-controlled pulsating AC measuring voltage is superim-
posed on the system ( measuring principle*). The measuring cycle
consists of positive and negative pulses of the same amplitude. The period
depends on the respective system leakage capacitances and the insulation re-
sistance of the system to be monitored. An insulation fault between system
and earth closes the measuring circuit. From the measured current value, the
microprocessor calculates the insulation resistance which is indicated on the
LC display or the external k measuring instrument.
10 TGH1364en/04.2007
Function
associated alarm relays respond and the alarm LEDs "ALARM1/2" light up
and the measuring value is indicated on the LC display (in the event of DC
insulation faults, the faulty supply line is indicated). The fault indication can
be stored by bridging the terminals R1/R2 (external RESET button [NC con-
tact]) or by setting the fault memory to "Memory:on" in the "ISO SETUP"
menu.
Pressing the external or internal RESET button, resets the fault message, pro-
vided that the insulation resistance is at least 25 % above the preset value.
TGH1364en/04.2007 11
Function
12 TGH1364en/04.2007
Function
system will be restored and a completely new measuring cycle for insulation
monitoring will be started. Using this function, selective disconnection of an
IRDH575 in interconnected IT systems can be carried out via auxiliary con-
tacts of the respective coupling switch. One coupling switch each in a line-
type or ring-type arrangement can deactivate a subsequent IRDH575. This ar-
rangement guarantees that only one A-ISOMETER is active in each galvan-
ically connected IT system.
Theoretically speaking, in a ring-type arrangement with all coupling switches
closed, all A-ISOMETER R s would be deactivated. In order to prevent this,
a BMS Master (IRDH575 Adr1) monitors the condition of the function input
F1/F2 of all Slave ISOMETERs. When all Slave ISOMETERs are in the
STANDBY mode, the insulation monitoring function of the Master ISOME-
TER remains active, that means, the input F1/F2 of the Master is without
function in this mode.
Adr. 1 Adr. 2
F1/F2 IRDH575 F1/F2 IRDH575
PE PE
G G
IT-System 1 IT-System 2
G G
IT-System 4 IT-System 3
Adr. 4 Adr. 3
IRDH575 IRDH575
F1/F2 F1/F2
PE PE
Example:
Let as assume, in the before-mentioned ring-type arrangement, the associat-
ed coupling switch of the Slave ISOMETER 2 were open. The coupling
switches of the BMS Master (Addr. 1) and of the Slaves 3 and 4 were closed.
In this case the ISOMETER and EDS functions of the Master and the Slaves
3 and 4 would be deactivated. In spite of changing to the STANDBY mode,
TGH1364en/04.2007 13
Function
the Master status of the device with address 1 would remain. That means, if
a parameterization is necessary, it has to be carried out via the IRDH575 with
BMS address 1.
2.5.6 ISOnet function for central control of the insulation monitoring process
when several IRDH575 are interconnected in IT systems.
Up to 30 A-ISOMETER can communicate with each other in an ISOnet net-
work. The ISOnet network can only be activated when a BMS bus is used for
interconnection. A typical method with four devices is shown as an example.
The ISOnet function of all A-ISOMETER in the ISOnet network must be
activated in the COM SETUP ISOnet=ON menu, refer to page 58.
The BMS master (BMS address 1) with activated ISOnet function con-
trols the ISOnet slave devices via the BMS bus. Address 1 must not be
assigned to another BMS device on the respective BMS bus.
When the master ISOMETER has finished one measuring cycle, the authori-
zation for insulation monitoring is passed on to the next higher BMS address.
This authorization is returned by the slave with the highest BMS address to
the BMS master after a cycle has been completed.
During the insulation monitoring process, all other A-ISOMETER, are in the
STANDBY mode. In this way it is prevented that A-ISOMETERs influence
each other in interconnected IT systems.
At f = 50Hz and Ce = 1 F, an ISOnet device stays in the measuring mode for
12s and then changes to the STANDBY mode. The maximum response time
of the ISOnet device that made the last measurement, will be extended by
the number of devices x 12s, in our example 48s.
When an insulation fault is detected by an A-ISOMETER, the insulation
fault location process is started. The device stays in the measuring mode dur-
ing this time. Only after completion of insulation fault location, the ISOnet
device stops the monitoring mode and passes the authorization for insulation
monitoring on to the next device.
In the STANDBY mode, the ISOnet device displays the last measured insula-
tion resistance.
Each ISOnet slave checks the network for an ISOnet master. If there is no
master available, the display will show the fault message ISOnet Master?.
With the ISOnet function activated, the function input F1/F2 is automatically
deactivated.
14 TGH1364en/04.2007
Function
Addr. 1 Addr. 2
IRDH575B IRDH575B
PE PE
G G
IT-Netz 1 IT-Netz 2
G G
IT-Netz 4 IT-Netz 3
Addr. 4 Addr. 3
IRDH575B IRDH575B
PE PE
This has the advantage that no auxiliary contacts of a coupling switch are
required. Furthermore, this solution is recommended for IT systems coupled
via capacitances or diodes.
TGH1364en/04.2007 15
Function
on the display by a bar graph. Depending on the system conditions, the du-
ration of the self test is 15... 20 seconds, then the device indicates "Test ok"
for approximately 2 seconds. Then the device returns to normal measuring
mode and the current measuring value is displayed after the expiry of the
reading time.
When a fault is found the message "!Error!" appears on the display, the device
fault relay K3 (31-32-34) drops, the device fault LED lights up and the respec-
tive error message (see table) is indicated. If such a device fault occurs, a self
test will be started every 60 seconds. If no more malfunction is detected, the
fault message will automatically be deleted, the device fault LED extinguish-
es and the device fault relay K3 energizes again.
During operation, the self test function can be started by pressing the TEST
button (internal or external) or automatically every hour or every 24 hours
by selecting "ISO ADVANCED": Autotest:" in the menu. The alarm relays
ALARM 1/2 can only switch after starting the self test function by pressing
the TEST button, that means if an automatic self test has been selected, the
alarm relays do not switch.
Error message Meaning Steps to taken
System connec- No low-resistance con- 1. Check the wiring of terminal L1, L2, L3
tion? nection of terminals L1, to the system
L2, L3 to the system 2. Press the TEST button
3. Switch the supply voltage on and off
4. Check the fuses
Connection PE? No low-resistance con- 1. Check wiring of terminal and KE
nection of the terminals to earth (PE)
and KE to earth 2. Press the TEST button
(PE) 3. Switch the supply voltage on and off
Device error x Internal device error 1. Press the TEST button
2. Switch the supply voltage on and off
3. Please contact Bender
If the on/off switching of the supply voltage is not possible for technical
reasons, a RESET of the device can be carried out by pressing the "ESC",
"RESET" and "MENU" key simultaneously
16 TGH1364en/04.2007
Function
2.5.8 Relay K3: device fault alarm and EDS common message
Relay K3 is intended to signal device and connection errors of the
A-ISOMETER. In the Master mode with bus address 1, EDS alarm messages
can be collectively indicated by the K3 relay as well as system fault messages.
Collective indication of the EDS alarms by K3 can be disabled by selecting
K3 Alarm: off from the "EDS Setup" menu. Refer to page 47.
Please check if the basic setting of the A-ISOMETER complies with the re-
quirements of the system to be monitored.
TGH1364en/04.2007 17
Function
18 TGH1364en/04.2007
3. Commissioning flow chart
TGH1364en/04.2007 19
Commissioning flow chart
Time setting
Refer to the chapter
"Operation and Setting"
Shall the basic setting Enter the new values in the
be maintained ? no ISO-SETUP menu
yes
yes
Remove resistance
no
Alarm LEDs extinguished ?
Did the alarm relays respond ?
20 TGH1364en/04.2007
Commissioning flow chart
EDS470
TGH1364en/04.2007 21
Commissioning flow chart
Are all bus nodes available after Check the wiring and bus nodes
the completion of the test ? no
(RS485 LED)
yes
yes
yes
22 TGH1364en/04.2007
Commissioning flow chart
TGH1364en/04.2007 23
Commissioning flow chart
24 TGH1364en/04.2007
4. Connection
Connect the terminals A1/+ and A2/- to the supply voltage US in accordance
with IEC 60364-4-43. The connections to the supply voltage shall be provid-
ed with protective devices to afford protection in the event of a short-circuit
(a 6 A fuse is recommended).
TGH1364en/04.2007 25
Connection
1 2 3 4
mA
5 6 7 8 9
ON RS485
M+ M- T1 T2 R1 R2 F1 F2 A B 31 32 34 21 22 24 11 12 14
OFF
S2 S1
IRDH575 K3 K2 K1
A1/+ A2/- L1 L2 L3 KE
L1 L2 L3
6A 3(N) AC-System Un PE
L1
L2
L3 14
N
10 11
L1 L2 L3
AC-System
L1
Un
L2
12
L1 L2 L3
DC-System
L+
Un
L- 13
26 TGH1364en/04.2007
Connection
TGH1364en/04.2007 27
Connection
28 TGH1364en/04.2007
5. Operation and setting
Isolation Fehler
R= 011 kW
---EDS: on---auto---
ADR: 02 k: 03 12 mA k
1 2 9
ESC EDS
8
INFO TEST RESET MENU
7
1 2 3 4 5 6
TGH1364en/04.2007 29
Operation and setting
Insulation Fa u l t 8
1
Rs=011kW . H 7
2 --EDS:on---auto--- 6
ADR:02 k03 12mA
3 4 5
30 TGH1364en/04.2007
Operation and setting
MENU
TGH1364en/04.2007 31
Operation and setting
For controlling the menu system, the Up/Down keys, the ENTER key and the
ESC key are used:
Up key:
Moving up in the menu, increasing a parameter
TEST
Down key:
Moving down in the menu, decreasing a parameter
RESET
ENTER key:
Selecting a menu item or sub menu item, confirming or storing a
MENU
parameter change and going back to the associated sub menu
item or going to the next input area.
For the sake of clarity, the following symbols are used for the functions EN-
TER, UP/DOWN and ESCAPE in the menu diagrams of this operating manu-
al:
ESC
32 TGH1364en/04.2007
Operation and setting
TGH1364en/04.2007 33
Operation and setting
****IT-SYSTEM****
R >010 MW
- EDS: off -- auto --
MENU
******************
1. EXIT
2. HISTORY INFO
3. ISO SETUP
4. ISO ADVANCED
5. EDS SETUP
ESC 6. EDS 460/490
7. EDS 470
8. COM SETUP
9. PASSWORD
10. LANGUAGE
11. SERVICE
Menu
ESC item
1 ... 7
PASSWORD SERVICE
COM SETUP LANGUAGE
1. EXIT 1. EXIT
2. Addr: 001 2. Text: Deutsch
3. ISO Monitor
34 TGH1364en/04.2007
Operation and setting
****IT-SYSTEM****
R >010 MW
- EDS: off -- auto --
MENU
******************
1. EXIT
2. HISTORY INFO
3. ISO SETUP
4. ISO ADVANCED
5. EDS SETUP
ESC 6. EDS 460/490
7. EDS 470
8. COM SETUP
9. PASSWORD
10. LANGUAGE
11. SERVICE
Menu
item
8 ... 11 ESC
TGH1364en/04.2007 35
Operation and setting
Before storing the events with the actual date and time stamp, set the
real-time clock in the ISO ADVANCED menu (refer page 42).
The following function keys are provided to query data from the "HISTORY
INFO" menu: the UP/DOWN keys to change the data record number, the EN-
TER key to change from the data record number to the menu item "Clear
all:on" to delete the memory storage, and the ESC key to leave the menu.
A new entry into the memory is signalled with an "H" on the display in the
standard mode. The "H" will be deleted as soon as the "HISTORY INFO"
menu is called up.
36 TGH1364en/04.2007
Operation and setting
****IT-SYSTEM****
R >010 MW
- EDS: off -- auto --
******************
1. EXIT
2. HISTORY INFO
3. ISO SETUP
4. ISO ADVANCED
5. EDS SETUP
6. EDS 460/490
7. EDS 470
8. COM SETUP
9. PASSWORD
10. LANGUAGE
11. SERVICE
Nr.: 01 #Nr: 08
ESC
Power on
01.01.06 16:12
Clear all: off
Nr.: 02 #Nr: 08
Rmin: 010kW Clear all: off Clear all: on
01.01.02 17:26
Clear all: off
Nr.: 03 #Nr: 08
Alarm1: 004kW Clear all: off Clear all: on
03.01.06 10:33
Clear all: off
TGH1364en/04.2007 37
Operation and setting
5.4.2 Starting the EDS system via the response values ALARM 1and ALARM 2
The EDS system is started when the value of the insulation resistance falls
below the lowest preset response value, i.e. below both alarm values.
When setting the A-ISOMETER response values, make sure that the lower
value of them is within a range which the EDS system is able to find. There-
fore it is recommended to set the A-ISOMETER response value according
to the response characteristic curves of the EDS system (Refer to page 80).
K1: N.C Test = N/C operation contacts 11-12-14, with relay test
(the alarm relay is energized during normal operation)
K1: N.O Test = N/O operation contacts 11-12-14, with relay test
(the alarm relay is deenergized during normal operation)
K1: N.C = N/C operation contacts 11-12-14, without relay test
(the alarm relay is energized during normal operation)
K1: N.O = N/O operation contacts 11-12-14, without relay test
(the alarm relay is deenergized during normal operation)
K1: Flash = Flashing function contacts 11-12-14
(the alarm relay and the LED flash in the event of an alarm
message, approximately 0.5 Hz
38 TGH1364en/04.2007
Operation and setting
1. EXIT
2. HISTORY INFO
3. ISO SETUP
4. ISO ADVANCED
5. EDS SETUP
6. EDS 460/490
7. EDS 470
8. COM SETUP
9. PASSWORD
10. LANGUAGE
11. SERVICE
1. Exit
2. AL1: 40 KW Alarm1 : 40 KW
3. AL2: 10 KW
4. K1 : N.O 001 KW
.
5. K2 : N.O .
6. Memory: off 10 MW
7. M+/M-: 0-20 mA Alarm2 : 10 KW
Memory: off
Memory: on
Memory: off
M+/M-: 0-20 mA
M+/M-: 0-20 mA
M+/M-: 4-20 mA
TGH1364en/04.2007 39
Operation and setting
K2: N.C Test = N/C operation contacts 21-22-24, with relay test
(the alarm relay is energized during normal operation)
K2: N.O Test = N/O operation contacts 21-22-24, with relay test
(the alarm relay is deenergized during normal operation)
K2 : N.C = N/C operation contacts 21-22-24, without relay test
(the alarm relay is energized during normal operation)
K2 : N.O = N/O operation contacts 21-22-24, without relay test
(the alarm relay is deenergized during normal operation)
K2 : Flash = Flashing function contacts 21-22-24
(the alarm relay and the LED flash in the event of an alarm
message, approximately 0.5 Hz)
In the ISO SETUP menu the memory behaviour of the IRDH575 can be
set. This setting does not have an effect on the memory behaviour of
the connected EDS devices, these settings must be carried out in the
EDS460/490 and EDS470 menu.
40 TGH1364en/04.2007
Operation and setting
TGH1364en/04.2007 41
Operation and setting
5.5.4 Setting the repetition time for automatic self tests (Autotest: 24h)
The time for the repetition of automatic self tests can either be set to 1 hour
or to 24 hours or can be deactivated. Factory setting = 24 h
5.5.7 Specifying the starting time of the automatic self test (Test)
If the 24h self test is activated in the ISO ADVANCED menu, it is possible to
set the time (hour) when the self test is to be carried out by means of the
"TEST: 12:00" sub menu. Then the self test is automatically carried out once
a day at a given time. If the 1 hour auto test has been selected, the self test
will be carried out at every full hour.
42 TGH1364en/04.2007
Operation and setting
****IT-SYSTEM****
R > 010 MW
- EDS: off -- auto --
******************
1. EXIT
2. HISTORY INFO
3. ISO SETUP
4. ISO ADVANCED
5. EDS SETUP
6. EDS 460/490
7. EDS 470
8. COM SETUP
9. PASSWORD
10. LANGUAGE
11. SERVICE
1. Exit
2. AGH: no
3. Ce max : 150F Ce max : 150F
4. Measure: AMP
Ce max : 150F
5. Autotest: 24h
Ce max : 500F
6. Clock: 21:09
7. Date: 01.01.01
Measure: AMP
8. Test: 12:00 DC
AMP
24h
no
01h
Autotest: 24h
Clock: 21:09
Date: 01.01.01
Test: 12:00
Test: 00:00
.
.
.
Test: 23:00
TGH1364en/04.2007 43
Operation and setting
44 TGH1364en/04.2007
Operation and setting
****IT-SYSTEM****
R > 010 MW
- EDS: off -- auto --
******************
1. EXIT
2. HISTORY INFO
3. ISO SETUP
4. ISO ADVANCED
5. EDS SETUP
6. EDS 460/490
7. EDS 470
8. COM SETUP
9. PASSWORD
10. LANGUAGE
11. SERVICE
1. Exit
2. EDS: auto EDS : auto
3. System: 3AC auto
4. MaxPuls: 025mA on
off
pos470
1cycle
System: 3AC
3AC
AC
DC
POSITION SETUP
MaxPuls: 025mA ADR: 002 k: 001
1 mA no EDS/ 15mA/
2,5 mA >1A/ >10A
10 mA
25 mA
50 mA
TGH1364en/04.2007 45
Operation and setting
1cycle
EDS47... :
As soon as the insulation resistance has fallen below the A-ISOMETER response
values ALARM 1 and 2, the EDS system is automatically activated. It remains
active until every EDS4...-12 has measured all channels once and when the test
current during the measurements is above 5 mA (EDS470) or 0.5 mA (EDS473).
EDS46... / 49... :
As soon as the insulation resistance has fallen below the A-ISOMETER response
values ALARM 1 and 2, the EDS system is automatically activated. It remains
active for approximately 5 minutes when the test current during the measure-
ment is above 2 mA (EDS470) or 0.2 mA (EDS473).
auto
As soon as the insulation resistance has fallen below the A-ISOMETER response
values ALARM 1 and 2, the EDS system is automatically activated and remains
activated as long as the test current is above 5 mA (0.5 mA). The EDS insulation
fault location process is cyclically interrupted for approximately 5 minutes (fac-
tory setting), i.e. for the time the A-ISOMETER is carrying out insulation fault
measurements.
5.6.3 System DC / 1 AC / 3 AC
The type of the system to be monitored are to be selected from this sub
menu:
DC = DC system
1 AC = single phase AC system
3 AC = three-phase AC system
Factory setting is 3AC!
46 TGH1364en/04.2007
Operation and setting
Please note that the test current is to be set according to the type of
supply system.
Resulting from the type of supply system, the real test current in AC systems
is lower than the setting. The reduction factor is 0.5 in AC-Systems and 0.67
in 3AC systems. Therefore, the test current setting 1 mA for EDS473 and
10 mA for EDS470 devices is not admissible in AC systems.
A list of possible test current settings for IRDH575 in relation to the type of
supply system and insulation fault evaluators is given in the table below:
Type of
EDS460/490 EDS461/491 EDS470 EDS473
supply
min. max. min. max. min. max. min. max.
system
DC 10 mA 50 mA 1 mA 2,5 mA 10 mA 25 mA 1 mA 2,5 mA
AC 10 mA* 50 mA 1 mA** 2,5 mA 25 mA 25 mA 2,5 mA 2,5 mA
3AC 10 mA* 50 mA 1 mA** 2,5 mA 25 mA 25 mA 2,5 mA 2,5 mA
* = Set the response value of EDS460/490 to < 5 mA
(TGH1394, Chap. 6.6.3.2)
** = Set the response value of EDS461/491 to < 0.5 mA
(TGH1394, Chap. 6.6.3.2)
5.6.5 K3 alarm: ON
The K3 relay can be used either for one or for two functions. It is always
used for signalling IRDH575 device errors.
K3 alarm: on
= K3 signals additionally occurring EDS alarms as common alarm.
Please note that this function is only active in the master mode
(BMS address 1 = factory setting).
K3 alarm: off
= K3 only signals IRDH575 device
Detailed information about the function is given on page 17 and page 15
TGH1364en/04.2007 47
Operation and setting
5.7.1 General
The following parameters have an effect on that device the BMS address of
which is being displayed. Set the address in order to select the appropriate
device.
Memory
Use this menu option to switch the fault memory of the selected EDS46... /
EDS49... on or off. Factory setting = off.
Trigger
Use this parameter to specify whether the fault location of EDS46... /
EDS49... is to be started by an IRDH575 (Com) or if automatically and con-
tinuously all measuring channels are measured in parallel (Auto). Factory set-
ting = Com.
N. freq
Use this menu option to select the nominal frequency of the system to be
monitored. You may select 50, 60 or 400 Hz. Factory setting = 50 Hz.
System
Use this menu option to select the type of the distribution system to be mon-
itored. You may select:
DC = DC system
AC = single-phase AC system
3 AC = three-phase AC system
Factory setting = AC.
5.7.2 Channel
The following parameters have an effect on the device the BMS address and
measuring channel of which is being displayed. Set the respective address
and channel in order to select the appropriate device.
48 TGH1364en/04.2007
Operation and setting
1. Exit
2. General
3. Channel
4. Relay: N/O
5. Test/Reset
ADR: 2...90 Sw: V1.02
1. Exit
2. Memory: off on Memory: on
off
3. Trigger: Com
4. N.freq.: 50 Hz Com Trigger: Auto
see 5. System: AC Auto
next
page
DC N.freq.: 60 Hz
50 Hz
60 Hz
400 Hz
AC Systeme: 3AC
DC
3AC
2...
ResVal: 0005 mA
10mA
W/WR
WS CT: off
ADR: 2...90 CH: 1...12 P52
1. Exit P165
2. ResVal: 0004 mA P20
3. CT: W/WR off 00 s
4. T(on) :00 s 06 s T(on) : 12 s
12 s
5. T(off) :06 s 18 s T(off) : 18 s
6. CTmonitor: on 24 s
7. Inverter: off on
8. Op. mode: N/O CTmonitor: off
off
on Inverter: on
off
TGH1364en/04.2007 49
Operation and setting
ResVal
Use this menu option to set the response values of the EDS device to be pa-
rameterized. This applies to:
EDS460 / EDS490: 2...10 mA in 1 mA steps, factory setting = 5 mA
EDS461 / EDS491: 200...1000 A in 1 A steps, factory setting. = 500 A
CT: W/WR
Select the measuring current transformer type to be used from the list below:
W/WR = circular or rectangular measuring current transformer = factory setting
WS = split-core current transformer
off = channel switched off
T(on)
Use this menu option to set a response delay of 0...24 s for the selected
EDS4... Factory setting = 0 s.
T(off)
Use this menu option to set a delay on release of 0...24 s for the EDS4...; Fac-
tory setting = 6 s.
CT monitor
To enable or disable the CT monitoring. That enables the EDS... to check the
proper connection of the respective measuring current transformer. After the
test, this will be indicated on the display as described in "chapter 5.7.4 EDS
Test". Faults are indicated by the "Alarm 1 LED. In position "off, this func-
tion is deactivated.
Factory setting = on.
Inverter
Use this menu option to adapt a selected channel of the EDS46... /49... to a
circuit comprising a frequency converter; Factory setting. = off.
Op.mode
Use this menu option to determine the operating mode of the 12 channel-
related alarm relays of an EDS490 / EDS491; Factory setting = N/O.
5.7.3 Relay
Use this menu to set the parameters for common alarm and system fault
alarm at the relays of EDS46... and EDS49. The following parameters have an
effect on that device the BMS address and the associated alarm relay of
which are being displayed. Set the address and the respective relay /1,2) in
50 TGH1364en/04.2007
Operation and setting
Op.mode
Use this menu option to set the operating mode of the common relays for
alarm 1 and alarm 2. Factory setting: Relay 1 = N/O, Relay 2 = N/C.
ALARM
Use this menu option to assign an occurring EDS alarm to one or both EDS
alarm relays. Factory setting for Relay 1/2 = on.
Dev. Error
Use this menu option to assign an occurring EDS device fault alarm to one
or both EDS alarm relays. Factory setting. Relay 1 = off, Relay 2 = on.
In case of fault the following fault messages appear on the display of the
IRDH575:
no CT (measuring current transformer not connected)
short (measuring current transformer short-circuited)
AC residual> 1 A (EDS461 /EDS491)
AC residual> 10 A (EDS460 /EDS490)
TGH1364en/04.2007 51
Operation and setting
6. EDS 460/490
7. EDS 470
8. COM SETUP
1. Exit
2. General see previous page
3. Channel
4. Relay: N/O
5. Test/Reset
N/C
ADR: 2...90 Relay: 1...2 N/O Op. mode: N/C
1. Exit
2. Op. mode: N/O
3. Alarm: off on Alarm: on
off
4. Sys. fault: on
1. Exit
2. EDS Test: off on EDS Test: on busy .... 16 s
off
3. EDS Reset: off
on EDS-Reset: on
off
52 TGH1364en/04.2007
Operation and setting
5.8.4 Details about the menu points Relay, Memory and n-peak
The parameters indicated on the IRDH575 display do not necessarily corre-
spond to the EDS47... settings. Only when a control command is sent to EDS
by pressing Return, the EDS settings of EDS47... correspond to the IRDH575
indication.
TGH1364en/04.2007 53
Operation and setting
****EDS-Monitor****
Nr.: 01 #Nr.: 02
1. Exit ADR: 03 k12 20mA
2. EDS Monitor *********************
3. EDS Test: off
4. EDS Reset: off Nr: 01
5. Relay: N/O
6. Memory: on 01...50
7. CT Setup
8. n-peak: 1...255
9. K3 Alarm: on
EDS-Test: off
****CT-SETUP****
ADR: 2....90 k: 1....12
EDS-Test: on
Typ: standard/split /off on
conn.-CT: on/off off
busy .... 16 s
K3 Alarm: on
on ADR: XXX k: XX TEST
off EDS470-12 V2.10
CT:noCT Mem: off
peak: 255 Rel: N/O
54 TGH1364en/04.2007
Operation and setting
5.8.6 Relay
Operating principle of the alarm relays of EDS47...:
N.C = N/C operation
N.O = N/O operation = factory setting
5.8.7 Memory
Setting of the memory behaviour of EDS47...
The factory setting is on.
When the memory is in "on" position, the alarms of an EDS47... are maintained
until a RESET is carried out via the menu (IRDH575) or the RESET key is pressed on
the EDS47....
When the memory if in "off" position, the alarm stored in the EDS47... will be
deleted when the next scanning is carried out, provided that no insulation fault
exists and no insulation fault location process is running.
5.8.8 CT Setup:
Setting of the CT type and connection monitoring for EDS47...:
ADR:
Setting the BMS address of an EDS47... that is to be configured.
k:
Setting the BMS channel that is to be configured.
Note:
When ADR:2-90 and k:1-12 are selected, the same CT type will be set for every
channel of every device address.
Type:
standard = measuring current transformers of circular and rectangular
type = factory setting
split = split-core measuring current transformers
off = channel switched off
conn.-CT
On or off switching of the CT monitoring
Factory setting is on.
The CT connection monitoring of the EDS4...-12 recognizes whether a meas-
uring current transformer is correctly connected. This will be indicated on
the display after a test has been carried out as described in "chapter 5.8.2
EDS Test". In "off position" this function is deactivated.
TGH1364en/04.2007 55
Operation and setting
5.8.9 n-peak:
n-peak: 1-255
Setting of the maximum automatic elongation of the measuring time of the con-
nected EDS47... if disturbances are likely to occur in the system being monitored.
By default, four measurements are carried out per channel before the EDS47...
proceeds to the next channel.
If disturbances occur during the measurement due to system interferences
( signalled by the "Fault"-LED at EDS47...), the number of measurements per chan-
nel will automatically be increased by the preset number n, that means
4 + n measurements per channel are carried out in this case. The n-times elonga-
tion of the measuring time per channel will automatically be stopped, when the
fault is eliminated.
Factory setting is n = 5.
The functions of the EDS470 menu and the position mode in the EDS
SETUP menu is not available in the Slave mode!
Both functions are only available in the Master mode (address 1).
56 TGH1364en/04.2007
Operation and setting
If several IRDH575 are operated on one BMS bus, the addresses of other
A-ISOMETERs must be assigned one after the other, since only one de-
vice may represent the Master.
The display indication is structured similar to the standard indication, but in-
stead of the indication of the measuring pulse, the selected bus address is
indicated. Without pressing a key, the indication changes to the standard in-
dication of the IRDH575 after about five minutes.
If there is no information available from the selected A-ISOMETER, the
message "!!!!NO DATA!!!!" will be displayed.
! ! ! ! N O D ATA ! ! ! !
No data found: R= A D R: 02
I n s u l at i o n Fa u l t
Current data address 03: R= 010K W A D R: 03
TGH1364en/04.2007 57
Operation and setting
5.9.3 ISOnet
Use this menu item to activate the ISOnet function of an IRDH575. Refer to
page 14 for an ISOnet description.
****IT-SYSTEM****
R > 010 MW
- EDS: off -- auto --
******************
1. EXIT
2. HISTORY INFO
3. ISO SETUP
4. ISO ADVANCED
5. EDS SETUP
6. EDS 460/490
7. EDS 470
8. COM SETUP
9. PASSWORD
10. LANGUAGE
11. SERVICE
1. Exit
2. Addr: XXX Addr: XXX
3. ISO Monitor ADR: 001
.
.
.
ADR: 030
****IT-SYSTEM****
R >123 kW ADR: 01
58 TGH1364en/04.2007
Operation and setting
The desired password (menu item 2. Password: xxx) can be set with the UP/
DOWN keys and confirmed with the ENTER key.
The password can be activated in the menu item "3. Status: on" by clicking
the ENTER key. The factory setting is "3. Status: off", that means that the pass-
word is deactivated.
****IT-SYSTEM****
R >010 MW
- EDS: off -- auto --
******************
1. EXIT
2. HISTORY INFO
3. ISO SETUP
4. ISO ADVANCED
5. EDS SETUP
6. EDS 460/490
7. EDS 470
8. COM SETUP
9. PASSWORD
10. LANGUAGE
11. SERVICE
1. Exit
2. Password: XXX Password: XXX
3. Status: off 000
.
.
.
999
Status : off
off
on
TGH1364en/04.2007 59
Operation and setting
1. EXIT
2. HISTORY INFO
3. ISO SETUP
4. ISO ADVANCED
5. EDS SETUP
6. EDS 460/490
7. EDS 470
8. COM SETUP
9. PASSWORD
10. LANGUAGE
11. SERVICE
1. Exit
2. Text: Deutsch Text: Deutsch
Deutsch
English
60 TGH1364en/04.2007
Operation and setting
TGH1364en/04.2007 61
Operation and setting
62 TGH1364en/04.2007
6. Serial interfaces
TGH1364en/04.2007 63
Serial interfaces
6.2.3 Wiring
A suitable type of cable for the wiring of the RS485 network is:
screened cable, core diameter 0.6 mm
(e.g. J-Y(ST)Y 2x0.6), screen on one side connected to earth (PE).
Connection to the terminals A and B.
The number of bus nodes is restricted to 32 devices. When more devices are
to be connected, Bender recommends to use an RS485 repeater DI1.
33 64
1 32
DI1
64 TGH1364en/04.2007
Serial interfaces
Fa u l t R S 4 8 5
Rs=011kW . H
--EDS:on---auto---
******************
TGH1364en/04.2007 65
Serial interfaces
6.3.2 BMS-Slave
In a BMS network for each slave an individual address between 2 and 30
slave has to be selected. There may be no gaps of more than five subse-
quent addresses, so that all slaves can be scanned by the Master. For
IRDH575 a BMS address can be selected from the address range 1 ... 30.
When assigning the addresses, also other devices such as the EDS4... must
be considered.
The correct reception of BMS data is indicated by a flashing point on the dis-
play on the right of the measuring pulse indication.
Fa u l t R S 4 8 5
Rs=011kW . H Flashing point:
--EDS:on---auto--- BMS data received
******************
If no flashing point appears, it may be attributed to the following:
no Master available in the network
more than one Master available in the network
RS485 interface (terminal A/B) not connected or reversed
In the Slave mode, the functions of the EDS470 menu and the posi-
tion mode in the EDS SETUP menu are not available! Both functions
are only available in the Master mode.
66 TGH1364en/04.2007
Serial interfaces
The following table gives an overview about essential alarm messages and
the assignment of the messages indicated on the display or operator panels,
e.g. PRC1470.
TGH1364en/04.2007 67
Serial interfaces
Un: 3(N)AC, AC
L1
L2
L3
N
PE
measuring
current
Us transformer
see name plate
to the
load
F F
6A 6A
A1 A2 L1 L2 L3 A1 A2 k1 l k2
IRDH575 EDS460
KE A B A B
PE
68 TGH1364en/04.2007
Serial interfaces
The following operating manuals are available when using the IRDH575 in
combination with EDS systems for other applications:
TGH 1243 for EDS470 application:
power supply systems, extended systems, systems with frequency converters,
response sensitivity of at least 5 mA
TGH 1321 for EDS473 application:
control systems, small systems, systems with PLC, response sensitivity
at least 0.5 mA
TGH 1282 about project planning for EDS470 and EDS473 systems
TGH 1394 for EDS460 /EDS490, Application:
power supply systems, extended systems, systems with frequency converters,
response sensitivity of at least 2 mA
for EDS461 /EDS491, Application:
control systems, small systems, systems with PLC, response sensitivity
at least 0.2 mA
TGH1364en/04.2007 69
Serial interfaces
* When assigning addresses, take care that there are no gaps greater
than five in the respective ranges (1...30, 31...60, 61...90, 111...119
and 121...151
70 TGH1364en/04.2007
7. Technical data IRDH575
TGH1364en/04.2007 71
Technical data IRDH575
72 TGH1364en/04.2007
Technical data IRDH575
TGH1364en/04.2007 73
Technical data IRDH575
74 TGH1364en/04.2007
Technical data IRDH575
RF
100
0 k
10
1
1 10 100 1000
Ce [F]
Max. AC voltage between system and earth in the frequency range < 50 Hz
Un [V]
1000 IRDH575B2
760 V
IRDH575B1
575 V
100
0,1 0,3 1 10 100
fn [Hz]
TGH1364en/04.2007 75
Technical data IRDH575
RF [kW]
10 000
1000
100
10
1
0 5 10 15 20 25
I [mA]
20 mA x 120 kW
RF = - 120 kW
I
RF = Insulation fault in k
I = Current output in mA
76 TGH1364en/04.2007
Technical data IRDH575
RF [kW]
10 000
1000
100
10
1
0 5 10 15 20 25
I [mA]
16 mA x 120 kW
RF = - 120 kW
I - 4 mA
RF = Insulation fault in k
I = Current output in mA
TGH1364en/04.2007 77
Technical data IRDH575
RF [k]
100
90
80
70
2 mA
60 5 mA
10 mA
50
40
30
20
10
0
24 48 110 230 400
Un [V]
250
200
2 mA
150 5 mA
10 mA
100
50
0
24 48 110 230 400 500 690
Un [V]
78 TGH1364en/04.2007
Technical data IRDH575
RF [k]
60
50
40
30
2 mA
5 mA
20 10 mA
10
0
24 48 110 230
Un [V]
TGH1364en/04.2007 79
Technical data IRDH575
7.3.3 Characteristic curves for the insulation fault location system EDS470
30
AC
RF 25
3AC
(kW) 20
DC
15
10
5
0
24 48 110 230 U n (V)
Curve 1a:
Allowable response values in relation to the system voltage to be monitored
for a maximum system leakage capacitance Ce as shown by curve 2a
In order to start automatic insulation fault location, the resistance values to
be selected for ALARM 1 and ALARM 2 must be sufficiently low at a given
nominal voltage. Otherwise, the EDS test current is not sufficient to localise
the insulation fault. Determine the suitable values by means of the character-
istic curves.
90
80
70
60
AC
RF 50
3AC
(kW) 40
DC
30
20
10
0
U n (V)
230 400 500 690 1000
Curve 1b:
Allowable response values in relation to the system voltage to be monitored
for a maximum system leakage capacitance Ce as shown in curve 2b.
80 TGH1364en/04.2007
Technical data IRDH575
Maximum system leakage capacitances for the insulation fault location system
EDS470
100
90
80
70
60 AC
Ce
50 3AC
(F) 40 DC
30
20
10
0
24 48 110 230 U n (V)
Curve 2a:
Maximum allowable system leakage capacitance in relation to the system
voltage to be monitored. Up to this limiting value of the system leakage ca-
pacitance, the EDS system has the sensitivity illustrated in curve 1a.
5
4,5
4
3,5
3 AC
C e 2,5 3AC
(F) 2 DC
1,5
1
0,5
0
230 400 500 690 1000 U n (V)
Curve 2b:
Maximum allowable system leakage capacitance in relation to the system
voltage to be monitored. Up to this limiting value of the system leakage ca-
pacitance, the EDS470 system has the sensitivity shown in curve 1b.
TGH1364en/04.2007 81
Technical data IRDH575
120
100
80
R F max
(%)
60
40
20
82 TGH1364en/04.2007
Technical data IRDH575
700
600
500
400
RF (k)
AC
DC
300
200
100
0
0 50 100 150 200 250 300 350
Un (V)
Curve 4:
Allowable response values in relation to the system voltage to be monitored
at a maximum system leakage capacitance Ce as shown by curve 5.
DC: set a test current of 1 or 2.5 mA.
AC: set a test current of 2.5 mA.
TGH1364en/04.2007 83
Technical data IRDH575
Maximum system leakage capacitances for the insulation fault location system
EDS473
5
Ce (F)
AC
4
DC
0
0 100 200 300 400
Un (V)
Curve 5:
Maximum allowable system leakage capacitance in relation to the system
voltage to be monitored.
DC: the test current is to be set to 1 or 2.5.
AC: the test current is to be set to 2.5 mA.
84 TGH1364en/04.2007
Technical data IRDH575
120
100
80
RF max
60
40
20
0
0 0,5 1 1,5 2 2,5 3 3,5
x Ce max
Curve 6:
When the system leakage capacitances are greater than the maximum per-
missible value for Ce, as shown in curve 5, the response sensitivity decreases.
The indication of the test current on the IRDH575 display in case of high sys-
tem leakage capacitance also changes.
When considering the curves, a point to be taken into account is that the sum
of the pre-capacitances upstream of the individual measuring current trans-
former must amount to at least 50 % of the maximum total capacitance. Oth-
erwise, it may result in wrong alarm messages.
A value of 300FV/230V = 1.3 F is taken to be the maximum system leakage
capacitance value. When the limiting value is exceeded, false tripping may
occur.
TGH1364en/04.2007 85
86
Value of the respective number
Position of
numbers
0= 1= 2= 3= 4=
from the
left
Status number
1 K1: N/O operation Test K1: N/C operation Test K1: flashing function K1: N/O operation K1: N/C operation
2 K2: N/O operation Test K2: N/C operation Test K2: flashing function K2: N/O operation K2: N/C operation
3 no external coupling
4 Cemax 1 F ** Cemax 10 F ** Cemax 150 F Cemax 500 F
5
6 Self test every 24 hours Self test every hour no periodic self test
TGH1364en/04.2007
Technical data IRDH575
2...10 mm
96
144 mm 21 133 mm 9
TGH1364en/04.2007 87
Technical data IRDH575
Device with ending "W" provide improved shock and vibration resistance. A
special varnish of the electronics provides higher resistance against mechan-
ical stress and moisture. This makes the devices suitable for use in ships, on
rolling stock and in seismic environment.
88 TGH1364en/04.2007
Technical data IRDH575
There will only be a label in this field if the A-ISOMETER is different from
the standard version.
TGH1364en/04.2007 89
Technical data IRDH575
90 TGH1364en/04.2007
INDEX
A Characteristic curves, EDS473
Alarm LED 1 29 - Allowable response values insula-
Alarm LED 2 29 tion fault in relation to nominal
Alarm messages 67 voltage 83
Alarm relays, operating principle setting - Allowable system leakage capaci-
38 tance in relation to the system
Automatic self test, repetition time 42 voltage 84
Automatic self test, starting time 42 - Reduction of the response sensitiv-
ity in relation to Cemax 85
B Characteristic curves, IRDH575
- Current output 0...20 mA 76
BMS bus, address ranges 70
- Current output 4...20 mA 77
BMS Master 65
- Max. AC voltage between system
BMS protocol 65
and earth 75
BMS Slave 66
- Response time in relation to system
leakage capacitances 75
C Checking all BMS bus nodes 53
Changing the measuring principle 42 Combination with EDS46... devices 68
Characteristic curves, EDS46... /EDS49... Commissioning flow chart IRDH575 19
- Allowable response values for 3 AC Commissioning of a BMS network 69
systems 78 Current output 0/4...20 mA 77
- Allowable response values for AC
systems 78 D
- Allowable response values for DC
Dimension diagram enclosure 87
systems 79 Display in the menu mode 31
Characteristic curves, EDS470
- Allowable response values insula-
tion fault in relation to nominal
E
voltage 80 EDS4...
- Allowable system leakage capaci- - Common message 17
tance in relation to the system - Max. test current, setting 46
voltage 81 - Start and stop conditions, setting -
- Reduction of the response sensitiv- auto, on, off, pos, 1cycle 44
ity in relation to Cemax 82 - Type of the system, setting (DC/
1AC/3AC) 46
TGH1364en/04.2007 91
INDEX
EDS46.../49... 56
- Adapting frequency converters to - Memory behaviour of EDS4...-12,
the system being monitored (in- setting 55
verter) 50 - On or off switching of the CT mon-
- Assigning an EDS Alarm to one or itoring 55
both common relays (Alarm - Operating principle of the alarm
on/off) 51 relays of EDS47..., setting 55
- EDS test (test of all BMS bus nodes) - Reset 53
51 - Test of all BMS bus nodes 53
- Setting delay on response, T(off) Essential functions, A-ISOMETER 9
50 Explanations of symbols and warnings 8
- Setting response values (ResVal) External coupling devices 42
50 External RESET button 27
- Setting the CT type (CT-W/WR) 50 External TEST button 27
- Setting the memory behaviour of
an EDS. 48 F
- Setting the nominal frequency 48
Factory setting 17
- Setting the operating mode of the
Fault messages, language setting 60
12 channel-related alarm relays Flashing point 66
(Channel/Op.mode, only EDS490/ Function 10
491) 50 Function input F1/F2 12
- Setting the operating mode of the
common alarm relays alarm1 and
alarm 2 (Relay/op.mode) 51
I
- Setting the response delay, T(on) INFO button 29
50 Insulation fault evaluator (EDS) 9
- Setting the system coupling (DC/1 Insulation fault location 9
AC/3 AC) 48 Interconnected systems 12
- Starting the EDS with IRDH575 or ISO Monitor 57
continuous EDS mode (Trigger) ISOnet function
48 - activate, deactivate 58
- To enable or disable the CT moni- - description 14
toring (CT monitor) 50
EDS470/473 M
- CT Setup 55 Measuring instruments 88
- EDS monitor - indication of all de- Memory database 36
tected insulation faults 53 Menu
- Elongation of the measuring time - COM SETUP 57
92 TGH1364en/04.2007
INDEX
S
Self test, A-ISOMETER 29
Setting the BMS bus address of the
93 TGH1364en/04.2007
94 TGH1364en/04.2007
BENDER INC.
700 Fox Chase
Coatesville, PA 19320
Tel.: 610-383-9200
Fax: 610-383-7100
E-Mail: [email protected]
Internet: http://www.bender.org