Bharat Electronics Limited
Bharat Electronics Limited
Bharat Electronics Limited
Introduction
Inventory means physical stock of goods, which is kept in hands for smooth and
efficient running of future affairs of an organization at the minimum cost of funds
blocked in inventories. The fundamental reason for carrying inventory is that it is
physically impossible and economically impractical for each stock item to arrive
exactly where it is needed, exactly when it is needed.
VISION
MISSION
VALUES
Zeal to excel and zest for change
Integrity and fairness in all matters
Respect for dignity and potential of individuals
Strict adherence to commitments
Ensure speed of response
Faster learning, creativity and teamwork
Loyalty and pride in the company
OBJECTIVES
QUALITY POLICY
I. Indian market
Bharat Electronics Limited is a major supplier of products and turnkey systems
to the Indian Defence Forces.
Over the years, BEL has diversified into manufacturing many civilian products as
well. Large turnkey telecommunication solutions are also being offered to the
civilian market. A brief list of the Customers in the defence and civilian market
segments and the products and services offered to them is given below:
Exports play a key role in BEL's strategic perspective. The ranges of products and
services exported have been increasing over the years. A number of international
companies are using the facilities at BEL for contract manufacturing the broad list
of products and services being exported are given below:
The function of the material planning and control is rise a purchase indent
after receiving direction from the project management and commercials
department.
The purchase indent consists of the details of the materials to be purchased and
other details about the materials required.
Purchase Section
After the purchase indent is raised the purchase section starts its work.
In the indigenous purchase section takes care the purchase within the
India and in the Import purchase take cares the purchases from the foreign
countries.
The late tenders after the tender closing date are not accepted.
But the late tenders are accepted in some special cases like due to postal delay,
scarcity, unreasonable increase of high price, product of only one
product is offered by many vendors.
Generally in tender firs the technical bid is done and this activity involves
thes c r u t i n i z e o f t e c h n i c a l c h a r a c t e r i s t i c s o f t h e p r o d u c t s . V e
n d o r s a r e o n l y qualified for financial bid only if they qualify the technical
bid.
The technical bid is conducted by the panel of engineers where they check all
the technical details of the products.
The financial bid is carried out by online system and where the BHEL follows
reverse auction system in the financial bid.
In the reverse auction system is online biding type where auction is conducted
to reduce the price of the product.
In the reverse auction all the vendors take part in a time and all the quotation
of vendors are displayed in the screen and lowest bid is displayed. If
any of the v e n d o r s w h o a r e n o t t h e l o w e s t b i d d e r i s r e a d y t o
g i v e c h e a p e r p r i c e t h a n lowest bid then he can enter his bid into the
system.
If no more entry is received in the screen for 10 minutes then the lowest price at
the time is consider as lowest bid and order is confirmed for that price.
After the confirmation of lowest bid purchase order is issue and the due date for
delivery of goods is specified and agreement is formed.
Then the purchase department arranges for the quality inspection in the
vendor satisfy the quality norms.
If the quality norms are not satisfied the products are returned for
rework to satisfy the quality norms at no extra cost.
Once the products pass the quality its taken to the stores.
The process begins by dividing the total operation into its basic functional
components. Each component, in turn, is divided into a number of sub-functions.
Once the whole Materials Management function has been divided into its different
sub-functions as above, the sub-functions too are divided into their functions which
are usually seen to be as:
Administrative: Purchasing administration involves all the tasks associated
with the management process, with emphasis on the development of
policies, procedures, controls and the mechanics for coordinating
purchasing operations with those of other departments.
Buying: It addresses to a wide gamut of activities such as reviewing
requisitions, analyzing specifications, investigating vendors, interviewing
sales people studying costs and prices and negotiating.
Expediting: This is basically the order follow up activity involving various
types of vendor relationship work Reviewing Order status, providing
clarifications on transportation, writing and emailing vendors etc.
Special projects (Non routine) : In order to facilitate smooth purchasing in
a highly competitive business environment , purchasing authorities have to
keep building the capacity to do better by taking up as special projects
activities such as vendor development, vendor registration, value analysis,
market studies, system studies etc
Routine : Purchasing process or procedure involving routine or every day
activities such as dealing specific purchase file , placing orders,
maintaining records of commodities, vendors etc.
MATERIAL PLANNING
2) Micro factors: These are essentially the factors existing within the organization
such as corporate policy on Inventory holding, production plan, investments etc.
For any organization, factors such as Lead time of procurement, acceptable
inventory levels, working capital, seasonality, delegation of power are micro
factors.
The very essence of Materials Management gathers its relevance from Stores; a
place that keeps the materials in a way that the materials are well accounted for and
is maintained safe.
A typical Store has a process and a space within, to receive the incoming materials
(Receiving Bay), keep them for as long as they are required for use (Custody) and
then to move them out of stores for use (Issue). In a manufacturing firm this
process forms a cycle to maintain and run the activities of Stores. The basic
responsibilities of stores are to act as custodian and controlling agent for parts,
supplies, and materials, and to provide service to users of those goods. Well-
designed systems provide flexibility to absorb the shock demand variation,
And enable purchasing to plan ahead, practice forward buying, and so forth.
Thus, the terms Stores, Storehouse, or warehouse all of them refer to a building or
room or plce where materials are kept.
Such stores range from ordinary ones with shelves and bins to cold or
dehumidified storages, huge silos for storage of food grains or bonded stores for
keeping goods on which customs and excise duties have not been paid. Storage is
an essential and most vital part of the economic cycle and Storage Management is
a specialized function, which can contribute significantly to the overall efficiency
SAP MATERIAL MANAGEMENT
SAP stands for Systems, Applications and Products in data processing. Amongst
the software provider, SAP comes up as the worlds third largest. 5 IBM
employees founded SAP in 1972 in Walldorf, Germany.
ROLE OF SAP MM
It is the backbone of the Logistics area which incorporates modules like Sales
and Distribution, Production Planning, Plant Maintenance, Project Systems,
Warehouse Management which are extremely obsessed on Materials
Management module.
FEATURES OF SAP MM
SAP MM is one of the modules of SAP that deals with material management
and inventory management.
Material Management process ensures that there is never a shortage of
materials or any gaps in the supply chain process of the organization.
SAP MM speeds up the procurement and material management activities
making the business run smoother with complete time and cost efficiency.
It deals with managing the materials (products and or services) resources of an
organization with the aim of accelerating productivity, reducing costs and
increase improvement and at a similar time be versatile to accommodate
changes in day to day life.
It deals with the Procurement Process, Master Data (Material & Vendor
Master), Account Determination & Valuation of Material, Inventory
Management, Invoice Verification, Material Requirement Planning etc.
Procurement process starts with gathering requirements and ends with procuring
goods from vendors. Once goods are procured from vendor they need to be placed
in companys premises in correct place so that they can be consumed when
required. This introduces the term known as inventory management. Inventory
management deals with placing and handling stock received from vendors in
correct place within companys premises. The key points about inventory
management are as follows:
Goods movement will create a document that will update all stock quantity and
value in inventory that is known as material document.
Inventory management deal with the following terms which are as follows:
Movement Type
Goods Receipt
Reservation
Goods Issue
I. Movement Type
Movement type describes the type of stock posting in inventory. It represents the
posting in stock is due to which type of order like whether stock is posted against
goods receipt or goods issue. The important movement types in sap mm are as
follows:
On SAP Menu screen select Goods Movement (MIGO) execute icon by following
the above path.
Select GR Goods Receipt drop-down. You will get a lot of standard movement
types and you can choose one according to your requirement.
II. Goods Receipt
Goods receipt is the phase in which the material is received by the ordering party
and the condition and quality are verified. Depending upon the movement type
stock is posted in inventory with the help of goods receipt. Goods receipt will
show increase in warehouse stock. Goods receipt has two scenarios which are as
follows.
On SAP Menu screen select Goods Movement (MIGO) execute icon by following
the above path.
Goods receipt can be posted against various documents. Select the required
document from the drop-down. For example in this case we are selecting purchase
order. Select the movement type according to the requirement.
It will fetch all the details from the selected reference document like
material, quantity, plant. Select check tab to check the document.
Then click on save. A material document number will be generated.
Goods receipt is now posted against a purchase document.
Cancellation of Goods Receipt
Sometimes goods receipt is not posted correctly. So goods receipt needs to be
cancelled and it can be cancelled by following the below steps.
On the same MIGO screen select from drop-down Cancellation against a material
document number. Provide the material document number.
It will fetch all the details from the material document. Select check tab to check
the document. Then click on save. A material document number will be generated.
Goods receipt is now cancelled.
III. Reservation
Sometimes, stock need to be blocked in advance so that it can be available at a
particular point of time. This is known as reservation. Reservation ensures that
stock is available and it can be used when required. Reserved quantity can be
viewed by TCode MMBE. Provide the material number and plant. Reserved
quantity can be seen in the reserved tab as shown below.
Enter the date, movement type and plant for which reservation is to be made.
Enter the order number against which you want to make reservation. Provide the
details of material and quantity that is to be reserved. Click on save. Reservation is
now made for the order.
IV. Goods Issue
Goods issue means moving stock out of inventory that may be due to several
reasons like withdrawing of material for sampling or returning the goods back to
vendor. So, goods issue will result in decrease in quantity in warehouse. Goods
issue can be done by following the below steps.
On SAP Menu screen select Goods Movement (MIGO) execute icon by following
the above path.
Select goods issue from drop-down. Goods issue can be posted against various
documents. Select the required document from the drop-down. For example in this
case we are selecting purchase order. Select the movement type according to the
requirement.
It will fetch all the details from the selected reference document like material,
quantity, plant. Select check tab to check the document. Then click on save. A
material document number will be generated. Goods Issue is now posted against a
purchase document.
SWOT ANALYSIS
It focuses on the companys financial as well as overall performance and future.
STRENGTHS
Established Defence Electronics player in India
Good image and reputation
Committed work force with good infrastructure and manufacturing facilities
Well established systems and procedures including ERP
Decades of experience resulting in excellent domain knowledge and core
competencies in Defence electronics
Wide product range with strong product support network
Strong relationship with Armed Services, Defence Labs and Government
agencies
Loyal Customer base
Active learning from domestic and foreign collaborators
Financially sound and continuously profit making
WEAKNESSES
Gaps in some of the new technology areas
Conservative approach in Business Development & Marketing
Dependence on Defence market
OPPORTUNITIES
Growing Defence and Security needs
Governments emphasis on Make in India for manufacture of defence
equipments
Growing Defence budget allocation towards modernisation and upgrade
programs
Growing opportunities in Maintenance, Repair, Overhaul and Upgrade
programs
Increased impetus on modernisation of central paramilitary forces
Growing market for Solar based power plants and allied non-defence areas such
as Homeland Security, Smart City elements, etc.
THREATS
Increasing competition from Indian Private industry and foreign OEMs
including their JVs in Defence sector
Rapid changes in technology
Difficulty in sourcing few critical technologies
Policy interventions favouring Private sector
CHAPTER 2
RESEARCH AND DESIGN
OBJECTIVES OF RESEARCH
RESEARCH METHODOLOGY
RESEARCH DESIGN
Research design is a basic plan, which guides the data collection and analysis
phases of the project. It is a framework which specifies the type of information to
be collected, the resources of data collection procedure. It specifies the methods
and procedures for collection, measurement and analysis of data.
DATA COLLECTION
One of the important tools for conducting research is the availability of necessary
and useful data. For the purpose of analyzing data, it is necessary to collect the
vital information.
Both primary and secondary data has been used for drafting the report of this
project.
1. Primary data: In this study, the primary data is collected through well-formed
questionnaire. The questionnaire consists of quantitative and qualitative
multiple choice questions and the respondents are asked to choose the one
choice which suits them the best amongst the multiple choices.
2. Secondary data: Secondary data is the data which is already has been collected
and assembled. Secondary data is collected from the sources of internet and
newspaper.
SAMPLING DESIGN
SAMPLING INSTRUMENT
Interaction with respondents was in the form of interview held with the help of
questionnaire. The questionnaire consisted of a set of questions, asked to the
respondent or his/her response; the questionnaire was structured and non-
disguised. It was done in a prearranged order and the object of the research was
revealed to the respondent.
LIMITATIONS OF STUDY
ANNEXURES
Name-
City/Town-
Phone No.-
Email Address-
Q2) Are you using file life cycle SAP for MM Module?
(a) Yes
(b) No
a) 1-2 years
b) 3-4 years
c) 5-6 years
d) More than 10 years
a) Yes
b) No
Q5) What are the major problems that you can identify in the system overall?
a) delivery times
b) quantities
c) Quality
d) relations with suppliers
a) Visit store
b) Phone
c) Email
d) Fax
Q9) What are the typical problems associated with the qualification process?