Page 1 of 58

INSPECTION AND TEST PLAN

PT. ZUG INDUSTRY INDONESIA RIGHT SIDE LOWER HEADER # UNIT 2

ITP No : 158 / III / ZII / ITP-QC / 2013 Date : March 13, 2013 Prepared by, Approved by Approved by
Job No : SC 12 016 Revision :0
Project : PLTU MALINAU 2X3 MW Page : 1 of 4
Client : PT. PLN QC Engineer QA / QC Manager Client
Legend:
H : Hold Point M : Monitor P : Preparation V : Verify
W : Witness Point R : Review S/W : Spot Witness A : Approve
Note :
Production Foreman must initial and date each completed stop
Work may not proceed beyond a QC inspection point until initiated and dated by QC Inspector
No work shall proceed unless the ITP has been signed by the QC/AI for their designated holds points.
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
I. Design
1 Approval of Drawing, Welding Map and AFC Drawing R R A Z2021-0-2-3-3
Design Calculation ASME Sec. I
II. Welding Qualification and Documents
1 Quality Manual QM-01 P P/R R
2 Qualification / Approval of PQR, WPS ASME Sec.IX P P/R R
3 Qualification / Approval of Welders ASME Sec.IX P P/R R
4 Approval of NDT Procedures including ASME Sec.V R P/R R
Personnel Certifcate

III. Raw Material Receiving Inspection

1 Review/ Verifcation of Mill Test Certificate ASME Sec.IIA P R R
2 Check Material (Material Receiving Report)
a. Plate ASME Sec. IIA P H R
b. Pipe ASME Sec. IIA P H R
c. Fitting ASME Sec. IIA P H R
3 Marking / Cutting Plate and Pipe
a. Check Transfer of Material Mill Test Cert. P W R
(Spec/ Grade/ Heat Number)
b. Material Dimension Check AFC Drawing P W R
c. Flat Head 1 (Part No.6) AFC Drawing P W R
d. Flat Head 2 (Part No.6) AFC Drawing P W R
 Page 2 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
IV. Fabrication
4.1 Head and Header Body
1 Check Visual, Dimensional Flat Head 1 AFC Drawing P W R
2 Check Visual, Dimensional Flat Head 2 AFC Drawing P W R
3 Check Visual, Dimensional Header Body AFC Drawing P W R
4 Circum Joint Pipe 1(Part No 2) to Flat Head 1 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
5 Circum Joint Pipe 2(Part No 2) to Flat Head 2 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
6 Fillet Joint Pipe 1 (Part No.2) to Flat Head 1 (Part No 6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
7 Fillet Joint Pipe 2 (Part No.2) to Flat Head 2 (Part No 6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
8 Circum Joint Header Body to Flat Head 3 (Part No.6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
9 Circum Joint Header Body 2 to Flat Head 4 (Part No.6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
 Page 3 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
4.2 Nozzle
1 Check Lay Out Pipe Nozzle AFC Drawing P W R
2 Tube Nozzle to Header Body
2.1 Tube Nozzle (N1-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.2 Tube Nozzle (N1-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.3 Tube Nozzle (N1-3) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.4 Tube Nozzle (N1-4) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.6 Tube Nozzle (N2-(1-44)) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.7 Tube Nozzle (N3-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.8 Tube Nozzle (N3-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
 Page 4 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign

4.3 Attachment
1 Lifting Lugs 1 to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual Inspection QP-23 P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2 Lifting Lugs 2 to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual Inspection QP-23 P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
V. PWHT
1 Approved PWHT Procedure ASME Sec.I/QP-16 P P/R R
2 Calibration of Equipment Calibration Cert. P R R
3 Perform PWHT QP-16,ASME Sec.I P W R
VI. Hardness Test ASME Sec. I P R R

VII. Final Visual

1 Final Internal Visual QP-23,ASME Sec.I P W W
2 Final External Visual QP-23,ASME Sec.I P W W

VIII. Final Dimensional

1 Final External Dimensional AFC Drawing P W W

IX. All NCR Close R P/R R

X. Hydrostatic Test
1 Hyrostatic Test Procedure QP-04 R P/R R
2 Calibration of Preesure Gauge Calibration Cert. R R R
3 Perform Hydrostatic Test (at Site) QP-04,ASME Sec.I P H H

XI. Painting
1 Painting Specification Painting Procedure P W -
 Page 5 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
XII. Documentation
1 As Built Dossier QM-01 R P R
 Page 6 of 58

INSPECTION AND TEST PLAN

PT. ZUG INDUSTRY INDONESIA RIGHT SIDE LOWER HEADER # UNIT 1

ITP No : 157 / III / ZII / ITP-QC / 2013 Date : March 13, 2013 Prepared by, Approved by Approved by
Job No : SC 12 016 Revision :0
Project : PLTU MALINAU 2X3 MW Page : 1 of 4
Client : PT. PLN QC Engineer QA / QC Manager Client
Legend:
H : Hold Point M : Monitor P : Preparation V : Verify
W : Witness Point R : Review S/W : Spot Witness A : Approve
Note :
Production Foreman must initial and date each completed stop
Work may not proceed beyond a QC inspection point until initiated and dated by QC Inspector
No work shall proceed unless the ITP has been signed by the QC/AI for their designated holds points.
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
I. Design
1 Approval of Drawing, Welding Map and AFC Drawing R R A Z2021-0-2-3-3
Design Calculation ASME Sec. I
II. Welding Qualification and Documents
1 Quality Manual QM-01 P P/R R
2 Qualification / Approval of PQR, WPS ASME Sec.IX P P/R R
3 Qualification / Approval of Welders ASME Sec.IX P P/R R
4 Approval of NDT Procedures including ASME Sec.V R P/R R
Personnel Certifcate

III. Raw Material Receiving Inspection

1 Review/ Verifcation of Mill Test Certificate ASME Sec.IIA P R R
2 Check Material (Material Receiving Report)
a. Plate ASME Sec. IIA P H R
b. Pipe ASME Sec. IIA P H R
c. Fitting ASME Sec. IIA P H R
3 Marking / Cutting Plate and Pipe
a. Check Transfer of Material Mill Test Cert. P W R
(Spec/ Grade/ Heat Number)
b. Material Dimension Check AFC Drawing P W R
c. Flat Head 1 (Part No.6) AFC Drawing P W R
d. Flat Head 2 (Part No.6) AFC Drawing P W R
 Page 7 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
IV. Fabrication
4.1 Head and Header Body
1 Check Visual, Dimensional Flat Head 1 AFC Drawing P W R
2 Check Visual, Dimensional Flat Head 2 AFC Drawing P W R
3 Check Visual, Dimensional Header Body AFC Drawing P W R
4 Circum Joint Pipe 1(Part No 2) to Flat Head 1 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
5 Circum Joint Pipe 2(Part No 2) to Flat Head 2 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
6 Fillet Joint Pipe 1 (Part No.2) to Flat Head 1 (Part No 6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
7 Fillet Joint Pipe 2 (Part No.2) to Flat Head 2 (Part No 6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
8 Circum Joint Header Body to Flat Head 3 (Part No.6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
9 Circum Joint Header Body 2 to Flat Head 4 (Part No.6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
 Page 8 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
4.2 Nozzle
1 Check Lay Out Pipe Nozzle AFC Drawing P W R
2 Tube Nozzle to Header Body
2.1 Tube Nozzle (N1-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.2 Tube Nozzle (N1-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.3 Tube Nozzle (N1-3) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.4 Tube Nozzle (N1-4) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.6 Tube Nozzle (N2-(1-44)) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.7 Tube Nozzle (N3-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.8 Tube Nozzle (N3-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
 Page 9 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign

4.3 Attachment
1 Lifting Lugs 1 to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual Inspection QP-23 P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2 Lifting Lugs 2 to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual Inspection QP-23 P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
V. PWHT
1 Approved PWHT Procedure ASME Sec.I/QP-16 P P/R R
2 Calibration of Equipment Calibration Cert. P R R
3 Perform PWHT QP-16,ASME Sec.I P W R
VI. Hardness Test ASME Sec. I P R R

VII. Final Visual

1 Final Internal Visual QP-23,ASME Sec.I P W W
2 Final External Visual QP-23,ASME Sec.I P W W

VIII. Final Dimensional

1 Final External Dimensional AFC Drawing P W W

IX. All NCR Close R P/R R

X. Hydrostatic Test
1 Hyrostatic Test Procedure QP-04 R P/R R
2 Calibration of Preesure Gauge Calibration Cert. R R R
3 Perform Hydrostatic Test (at Site) QP-04,ASME Sec.I P H H

XI. Painting
1 Painting Specification Painting Procedure P W -
 Page 10 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
XII. Documentation
1 As Built Dossier QM-01 R P R
 Page 11 of 58

INSPECTION AND TEST PLAN

PT. ZUG INDUSTRY INDONESIA RIGHT SIDE UPPER HEADER # UNIT 2

ITP No : 156 / III / ZII / ITP-QC / 2013 Date : March 13, 2013 Prepared by, Approved by Approved by
Job No : SC 12 016 Revision :0
Project : PLTU MALINAU 2X3 MW Page : 1 of 4
Client : PT. PLN QC Engineer QA / QC Manager Client
Legend:
H : Hold Point M : Monitor P : Preparation V : Verify
W : Witness Point R : Review S/W : Spot Witness A : Approve
Note :
Production Foreman must initial and date each completed stop
Work may not proceed beyond a QC inspection point until initiated and dated by QC Inspector
No work shall proceed unless the ITP has been signed by the QC/AI for their designated holds points.
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
I. Design
1 Approval of Drawing, Welding Map and AFC Drawing R R A Z2021-0-2-3-2
Design Calculation ASME Sec. I
II. Welding Qualification and Documents
1 Quality Manual QM-01 P P/R R
2 Qualification / Approval of PQR, WPS ASME Sec.IX P P/R R
3 Qualification / Approval of Welders ASME Sec.IX P P/R R
4 Approval of NDT Procedures including ASME Sec.V R P/R R
Personnel Certifcate

III. Raw Material Receiving Inspection

1 Review/ Verifcation of Mill Test Certificate ASME Sec.IIA P R R
2 Check Material (Material Receiving Report)
a. Plate ASME Sec. IIA P H R
b. Pipe ASME Sec. IIA P H R
c. Fitting ASME Sec. IIA P H R
3 Marking / Cutting Plate and Pipe
a. Check Transfer of Material Mill Test Cert. P W R
(Spec/ Grade/ Heat Number)
b. Material Dimension Check AFC Drawing P W R
c. Flat Head 1 (Part No.6) AFC Drawing P W R
d. Flat Head 2 (Part No.6) AFC Drawing P W R
 Page 12 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
IV. Fabrication
4.1 Head and Header Body
1 Check Visual, Dimensional Flat Head 1 AFC Drawing P W R
2 Check Visual, Dimensional Flat Head 2 AFC Drawing P W R
3 Check Visual, Dimensional Header Body AFC Drawing P W R
4 Circum Joint Pipe 1(Part No 2) to Flat Head 1 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
5 Circum Joint Pipe 2(Part No 2) to Flat Head 2 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
6 Fillet Joint Pipe 1 (Part No.2) to Flat Head 1 (Part No 6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
7 Fillet Joint Pipe 2 (Part No.2) to Flat Head 2 (Part No 6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
8 Circum Joint Header Body to Flat Head 3 (Part No.6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
9 Circum Joint Header Body 2 to Flat Head 4 (Part No.6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
 Page 13 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
4.2 Nozzle
1 Check Lay Out Pipe Nozzle AFC Drawing P W R
2 Tube Nozzle to Header Body
2.1 Tube Nozzle (N1-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.2 Tube Nozzle (N1-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.3 Tube Nozzle (N1-3) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.4 Tube Nozzle (N1-4) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.5 Tube Nozzle (N1-5) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.6 Tube Nozzle (N2-(1-44)) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
V. PWHT
1 Approved PWHT Procedure ASME Sec.I/QP-16 P P/R R
2 Calibration of Equipment Calibration Cert. P R R
3 Perform PWHT QP-16,ASME Sec.I P W R
VI. Hardness Test ASME Sec. I P R R
 Page 14 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign

VII. Final Visual

1 Final Internal Visual QP-23,ASME Sec.I P W W
2 Final External Visual QP-23,ASME Sec.I P W W

VIII. Final Dimensional

1 Final External Dimensional AFC Drawing P W W

IX. All NCR Close R P/R R

X. Hydrostatic Test
1 Hyrostatic Test Procedure QP-04 R P/R R
2 Calibration of Preesure Gauge Calibration Cert. R R R
3 Perform Hydrostatic Test (at Site) QP-04,ASME Sec.I P H H

XI. Painting
1 Painting Specification Painting Procedure P W -

XII. Documentation
1 As Built Dossier QM-01 R P R
 Page 15 of 58

INSPECTION AND TEST PLAN

PT. ZUG INDUSTRY INDONESIA RIGHT SIDE UPPER HEADER # UNIT 1

ITP No : 155 / III / ZII / ITP-QC / 2013 Date : March 13, 2013 Prepared by, Approved by Approved by
Job No : SC 12 016 Revision :0
Project : PLTU MALINAU 2X3 MW Page : 1 of 4
Client : PT. PLN QC Engineer QA / QC Manager Client
Legend:
H : Hold Point M : Monitor P : Preparation V : Verify
W : Witness Point R : Review S/W : Spot Witness A : Approve
Note :
Production Foreman must initial and date each completed stop
Work may not proceed beyond a QC inspection point until initiated and dated by QC Inspector
No work shall proceed unless the ITP has been signed by the QC/AI for their designated holds points.
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
I. Design
1 Approval of Drawing, Welding Map and AFC Drawing R R A Z2021-0-2-3-2
Design Calculation ASME Sec. I
II. Welding Qualification and Documents
1 Quality Manual QM-01 P P/R R
2 Qualification / Approval of PQR, WPS ASME Sec.IX P P/R R
3 Qualification / Approval of Welders ASME Sec.IX P P/R R
4 Approval of NDT Procedures including ASME Sec.V R P/R R
Personnel Certifcate

III. Raw Material Receiving Inspection

1 Review/ Verifcation of Mill Test Certificate ASME Sec.IIA P R R
2 Check Material (Material Receiving Report)
a. Plate ASME Sec. IIA P H R
b. Pipe ASME Sec. IIA P H R
c. Fitting ASME Sec. IIA P H R
3 Marking / Cutting Plate and Pipe
a. Check Transfer of Material Mill Test Cert. P W R
(Spec/ Grade/ Heat Number)
b. Material Dimension Check AFC Drawing P W R
c. Flat Head 1 (Part No.6) AFC Drawing P W R
d. Flat Head 2 (Part No.6) AFC Drawing P W R
 Page 16 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
IV. Fabrication
4.1 Head and Header Body
1 Check Visual, Dimensional Flat Head 1 AFC Drawing P W R
2 Check Visual, Dimensional Flat Head 2 AFC Drawing P W R
3 Check Visual, Dimensional Header Body AFC Drawing P W R
4 Circum Joint Pipe 1(Part No 2) to Flat Head 1 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
5 Circum Joint Pipe 2(Part No 2) to Flat Head 2 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
6 Fillet Joint Pipe 1 (Part No.2) to Flat Head 1 (Part No 6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
7 Fillet Joint Pipe 2 (Part No.2) to Flat Head 2 (Part No 6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
8 Circum Joint Header Body to Flat Head 3 (Part No.6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
9 Circum Joint Header Body 2 to Flat Head 4 (Part No.6)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
 Page 17 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
4.2 Nozzle
1 Check Lay Out Pipe Nozzle AFC Drawing P W R
2 Tube Nozzle to Header Body
2.1 Tube Nozzle (N1-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.2 Tube Nozzle (N1-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.3 Tube Nozzle (N1-3) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.4 Tube Nozzle (N1-4) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.5 Tube Nozzle (N1-5) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.6 Tube Nozzle (N2-(1-44)) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
V. PWHT
1 Approved PWHT Procedure ASME Sec.I/QP-16 P P/R R
2 Calibration of Equipment Calibration Cert. P R R
3 Perform PWHT QP-16,ASME Sec.I P W R
VI. Hardness Test ASME Sec. I P R R
 Page 18 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign

VII. Final Visual

1 Final Internal Visual QP-23,ASME Sec.I P W W
2 Final External Visual QP-23,ASME Sec.I P W W

VIII. Final Dimensional

1 Final External Dimensional AFC Drawing P W W

IX. All NCR Close R P/R R

X. Hydrostatic Test
1 Hyrostatic Test Procedure QP-04 R P/R R
2 Calibration of Preesure Gauge Calibration Cert. R R R
3 Perform Hydrostatic Test (at Site) QP-04,ASME Sec.I P H H

XI. Painting
1 Painting Specification Painting Procedure P W -

XII. Documentation
1 As Built Dossier QM-01 R P R
 Page 19 of 58

INSPECTION AND TEST PLAN

PT. ZUG INDUSTRY INDONESIA MIDDLE UPPER HEADER # UNIT 2

ITP No : 154 / III / ZII / ITP-QC / 2013 Date : March 13, 2013 Prepared by, Approved by Approved by
Job No : SC 12 016 Revision :0
Project : PLTU MALINAU 2X3 MW Page : 1 of 3
Client : PT. PLN QC Engineer QA / QC Manager Client
Legend:
H : Hold Point M : Monitor P : Preparation V : Verify
W : Witness Point R : Review S/W : Spot Witness A : Approve
Note :
Production Foreman must initial and date each completed stop
Work may not proceed beyond a QC inspection point until initiated and dated by QC Inspector
No work shall proceed unless the ITP has been signed by the QC/AI for their designated holds points.
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
I. Design
1 Approval of Drawing, Welding Map and AFC Drawing R R A Z2021-0-2-0-3
Design Calculation ASME Sec. I
II. Welding Qualification and Documents
1 Quality Manual QM-01 P P/R R
2 Qualification / Approval of PQR, WPS ASME Sec.IX P P/R R
3 Qualification / Approval of Welders ASME Sec.IX P P/R R
4 Approval of NDT Procedures including ASME Sec.V R P/R R
Personnel Certifcate

III. Raw Material Receiving Inspection

1 Review/ Verifcation of Mill Test Certificate ASME Sec.IIA P R R
2 Check Material (Material Receiving Report)
a. Plate ASME Sec. IIA P H R
b. Pipe ASME Sec. IIA P H R
c. Fitting ASME Sec. IIA P H R
3 Marking / Cutting Plate and Pipe
a. Check Transfer of Material Mill Test Cert. P W R
(Spec/ Grade/ Heat Number)
b. Material Dimension Check AFC Drawing P W R
c. Flat Head 1 (Part No.8) AFC Drawing P W R
d. Flat Head 2 (Part No.8) AFC Drawing P W R
 Page 20 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
IV. Fabrication
4.1 Head and Header Body
1 Check Visual, Dimensional Flat Head 1 AFC Drawing P W R
2 Check Visual, Dimensional Flat Head 2 AFC Drawing P W R
3 Check Visual, Dimensional Header Body AFC Drawing P W R
4 Circum Joint Pipe 1(Part No 2) to Flat Head 1 (Part No 9)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
5 Circum Joint Pipe 2(Part No 2) to Flat Head 2 (Part No 9)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
6 Fillet Joint Pipe 1 (Part No.2) to Flat Head 1 (Part No 8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
7 Fillet Joint Pipe 2 (Part No.2) to Flat Head 2 (Part No 8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
8 Circum Joint Header Body to Flat Head 3 (Part No.8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
9 Circum Joint Header Body 2 to Flat Head 4 (Part No.8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
 Page 21 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
4.2 Nozzle
1 Check Lay Out Pipe Nozzle AFC Drawing P W R
2 Tube Nozzle to Header Body
2.1 Tube Nozzle (N1-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.2 Tube Nozzle (N1-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.3 Tube Nozzle (N1-3) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.4 Tube Nozzle (N1-4) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.5 Tube Nozzle (N1-5) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.6 Tube Nozzle (N1-6) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.7 Tube Nozzle (N2-(1-29)) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
 Page 22 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
2.8 Tube Nozzle (N3-(1-29)) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
V. PWHT
1 Approved PWHT Procedure ASME Sec.I/QP-16 P P/R R
2 Calibration of Equipment Calibration Cert. P R R
3 Perform PWHT QP-16,ASME Sec.I P W R
VI. Hardness Test ASME Sec. I P R R

VII. Final Visual

1 Final Internal Visual QP-23,ASME Sec.I P W W
2 Final External Visual QP-23,ASME Sec.I P W W

VIII. Final Dimensional

1 Final External Dimensional AFC Drawing P W W

IX. All NCR Close R P/R R

X. Hydrostatic Test
1 Hyrostatic Test Procedure QP-04 R P/R R
2 Calibration of Preesure Gauge Calibration Cert. R R R
3 Perform Hydrostatic Test (at Site) QP-04,ASME Sec.I P H H

XI. Painting
1 Painting Specification Painting Procedure P W -

XII. Documentation
1 As Built Dossier QM-01 R P R
 Page 23 of 58

INSPECTION AND TEST PLAN

PT. ZUG INDUSTRY INDONESIA MIDDLE UPPER HEADER # UNIT 1

ITP No : 153 / III / ZII / ITP-QC / 2013 Date : March 13, 2013 Prepared by, Approved by Approved by
Job No : SC 12 016 Revision :0
Project : PLTU MALINAU 2X3 MW Page : 1 of 3
Client : PT. PLN QC Engineer QA / QC Manager Client
Legend:
H : Hold Point M : Monitor P : Preparation V : Verify
W : Witness Point R : Review S/W : Spot Witness A : Approve
Note :
Production Foreman must initial and date each completed stop
Work may not proceed beyond a QC inspection point until initiated and dated by QC Inspector
No work shall proceed unless the ITP has been signed by the QC/AI for their designated holds points.
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
I. Design
1 Approval of Drawing, Welding Map and AFC Drawing R R A Z2021-0-2-0-3
Design Calculation ASME Sec. I
II. Welding Qualification and Documents
1 Quality Manual QM-01 P P/R R
2 Qualification / Approval of PQR, WPS ASME Sec.IX P P/R R
3 Qualification / Approval of Welders ASME Sec.IX P P/R R
4 Approval of NDT Procedures including ASME Sec.V R P/R R
Personnel Certifcate

III. Raw Material Receiving Inspection

1 Review/ Verifcation of Mill Test Certificate ASME Sec.IIA P R R
2 Check Material (Material Receiving Report)
a. Plate ASME Sec. IIA P H R
b. Pipe ASME Sec. IIA P H R
c. Fitting ASME Sec. IIA P H R
3 Marking / Cutting Plate and Pipe
a. Check Transfer of Material Mill Test Cert. P W R
(Spec/ Grade/ Heat Number)
b. Material Dimension Check AFC Drawing P W R
c. Flat Head 1 (Part No.8) AFC Drawing P W R
d. Flat Head 2 (Part No.8) AFC Drawing P W R
 Page 24 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
IV. Fabrication
4.1 Head and Header Body
1 Check Visual, Dimensional Flat Head 1 AFC Drawing P W R
2 Check Visual, Dimensional Flat Head 2 AFC Drawing P W R
3 Check Visual, Dimensional Header Body AFC Drawing P W R
4 Circum Joint Pipe 1(Part No 2) to Flat Head 1 (Part No 9)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
5 Circum Joint Pipe 2(Part No 2) to Flat Head 2 (Part No 9)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
6 Fillet Joint Pipe 1 (Part No.2) to Flat Head 1 (Part No 8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
7 Fillet Joint Pipe 2 (Part No.2) to Flat Head 2 (Part No 8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
8 Circum Joint Header Body to Flat Head 3 (Part No.8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
9 Circum Joint Header Body 2 to Flat Head 4 (Part No.8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
 Page 25 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
4.2 Nozzle
1 Check Lay Out Pipe Nozzle AFC Drawing P W R
2 Tube Nozzle to Header Body
2.1 Tube Nozzle (N1-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.2 Tube Nozzle (N1-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.3 Tube Nozzle (N1-3) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.4 Tube Nozzle (N1-4) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.5 Tube Nozzle (N1-5) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.6 Tube Nozzle (N1-6) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.7 Tube Nozzle (N2-(1-29)) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
 Page 26 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
2.8 Tube Nozzle (N3-(1-29)) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
V. PWHT
1 Approved PWHT Procedure ASME Sec.I/QP-16 P P/R R
2 Calibration of Equipment Calibration Cert. P R R
3 Perform PWHT QP-16,ASME Sec.I P W R
VI. Hardness Test ASME Sec. I P R R

VII. Final Visual

1 Final Internal Visual QP-23,ASME Sec.I P W W
2 Final External Visual QP-23,ASME Sec.I P W W

VIII. Final Dimensional

1 Final External Dimensional AFC Drawing P W W

IX. All NCR Close R P/R R

X. Hydrostatic Test
1 Hyrostatic Test Procedure QP-04 R P/R R
2 Calibration of Preesure Gauge Calibration Cert. R R R
3 Perform Hydrostatic Test (at Site) QP-04,ASME Sec.I P H H

XI. Painting
1 Painting Specification Painting Procedure P W -

XII. Documentation
1 As Built Dossier QM-01 R P R
 Page 27 of 58

INSPECTION AND TEST PLAN

PT. ZUG INDUSTRY INDONESIA FRONT LOWER HEADER # UNIT 2

ITP No : 152 / III / ZII / ITP-QC / 2013 Date : March 13, 2013 Prepared by, Approved by Approved by
Job No : SC 12 016 Revision :0
Project : PLTU MALINAU 2X3 MW Page : 1 of 3
Client : PT. PLN QC Engineer QA / QC Manager Client
Legend:
H : Hold Point M : Monitor P : Preparation V : Verify
W : Witness Point R : Review S/W : Spot Witness A : Approve
Note :
Production Foreman must initial and date each completed stop
Work may not proceed beyond a QC inspection point until initiated and dated by QC Inspector
No work shall proceed unless the ITP has been signed by the QC/AI for their designated holds points.
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
I. Design
1 Approval of Drawing, Welding Map and AFC Drawing R R A Z2021-0-2-0-2
Design Calculation ASME Sec. I
II. Welding Qualification and Documents
1 Quality Manual QM-01 P P/R R
2 Qualification / Approval of PQR, WPS ASME Sec.IX P P/R R
3 Qualification / Approval of Welders ASME Sec.IX P P/R R
4 Approval of NDT Procedures including ASME Sec.V R P/R R
Personnel Certifcate

III. Raw Material Receiving Inspection

1 Review/ Verifcation of Mill Test Certificate ASME Sec.IIA P R R
2 Check Material (Material Receiving Report)
a. Plate ASME Sec. IIA P H R
b. Pipe ASME Sec. IIA P H R
c. Fitting ASME Sec. IIA P H R
3 Marking / Cutting Plate and Pipe
a. Check Transfer of Material Mill Test Cert. P W R
(Spec/ Grade/ Heat Number)
b. Material Dimension Check AFC Drawing P W R
c. Flat Head 1 (Part No.7) AFC Drawing P W R
d. Flat Head 2 (Part No.7) AFC Drawing P W R
 Page 28 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
IV. Fabrication
4.1 Head and Header Body
1 Check Visual, Dimensional Flat Head 1 AFC Drawing P W R
2 Check Visual, Dimensional Flat Head 2 AFC Drawing P W R
3 Check Visual, Dimensional Header Body AFC Drawing P W R
4 Circum Joint Pipe 1(Part No 2) to Flat Head 1 (Part No 8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
5 Circum Joint Pipe 2(Part No 2) to Flat Head 2 (Part No 8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
6 Fillet Joint Pipe 1 (Part No.2) to Flat Head 1 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
7 Fillet Joint Pipe 2 (Part No.2) to Flat Head 2 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
8 Circum Joint Header Body to Flat Head 3 (Part No.7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
9 Circum Joint Header Body 2 to Flat Head 4 (Part No.7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
4.2 Nozzle
1 Check Lay Out Pipe Nozzle AFC Drawing P W R
2 Tube Nozzle to Header Body
 Page 29 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
2.1 Tube Nozzle (N1-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.2 Tube Nozzle (N1-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.3 Tube Nozzle (N1-3) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.4 Tube Nozzle (N1-4) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.5 Tube Nozzle (N2-(1-29)) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.6 Tube Nozzle (N3-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.7 Tube Nozzle (N3-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
4.3 Attachment
1 Lifting Lugs 1 to Header Body
a. Fit-up AFC Drawing P W R
 Page 30 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
b. Welding WPS/PQR P M R
 Page 31 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
c. Visual Inspection QP-23 P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2 Lifting Lugs 2 to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual Inspection QP-23 P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
V. PWHT
1 Approved PWHT Procedure ASME Sec.I/QP-16 P P/R R
2 Calibration of Equipment Calibration Cert. P R R
3 Perform PWHT QP-16,ASME Sec.I P W R
VI. Hardness Test ASME Sec. I P R R

VII. Final Visual

1 Final Internal Visual QP-23,ASME Sec.I P W W
2 Final External Visual QP-23,ASME Sec.I P W W

VIII. Final Dimensional

1 Final External Dimensional AFC Drawing P W W

IX. All NCR Close R P/R R

X. Hydrostatic Test
1 Hyrostatic Test Procedure QP-04 R P/R R
2 Calibration of Preesure Gauge Calibration Cert. R R R
3 Perform Hydrostatic Test (at Site) QP-04,ASME Sec.I P H H

XI. Painting
1 Painting Specification Painting Procedure P W -

XII. Documentation
1 As Built Dossier QM-01 R P R
 Page 32 of 58

INSPECTION AND TEST PLAN

PT. ZUG INDUSTRY INDONESIA FRONT LOWER HEADER # UNIT 1

ITP No : 151 / III / ZII / ITP-QC / 2013 Date : March 13, 2013 Prepared by, Approved by Approved by
Job No : SC 12 016 Revision :0
Project : PLTU MALINAU 2X3 MW Page : 1 of 3
Client : PT. PLN QC Engineer QA / QC Manager Client
Legend:
H : Hold Point M : Monitor P : Preparation V : Verify
W : Witness Point R : Review S/W : Spot Witness A : Approve
Note :
Production Foreman must initial and date each completed stop
Work may not proceed beyond a QC inspection point until initiated and dated by QC Inspector
No work shall proceed unless the ITP has been signed by the QC/AI for their designated holds points.
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
I. Design
1 Approval of Drawing, Welding Map and AFC Drawing R R A Z2021-0-2-0-2
Design Calculation ASME Sec. I
II. Welding Qualification and Documents
1 Quality Manual QM-01 P P/R R
2 Qualification / Approval of PQR, WPS ASME Sec.IX P P/R R
3 Qualification / Approval of Welders ASME Sec.IX P P/R R
4 Approval of NDT Procedures including ASME Sec.V R P/R R
Personnel Certifcate

III. Raw Material Receiving Inspection

1 Review/ Verifcation of Mill Test Certificate ASME Sec.IIA P R R
2 Check Material (Material Receiving Report)
a. Plate ASME Sec. IIA P H R
b. Pipe ASME Sec. IIA P H R
c. Fitting ASME Sec. IIA P H R
3 Marking / Cutting Plate and Pipe
a. Check Transfer of Material Mill Test Cert. P W R
(Spec/ Grade/ Heat Number)
b. Material Dimension Check AFC Drawing P W R
c. Flat Head 1 (Part No.7) AFC Drawing P W R
d. Flat Head 2 (Part No.7) AFC Drawing P W R
 Page 33 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
IV. Fabrication
4.1 Head and Header Body
1 Check Visual, Dimensional Flat Head 1 AFC Drawing P W R
2 Check Visual, Dimensional Flat Head 2 AFC Drawing P W R
3 Check Visual, Dimensional Header Body AFC Drawing P W R
4 Circum Joint Pipe 1(Part No 2) to Flat Head 1 (Part No 8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
5 Circum Joint Pipe 2(Part No 2) to Flat Head 2 (Part No 8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
6 Fillet Joint Pipe 1 (Part No.2) to Flat Head 1 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
7 Fillet Joint Pipe 2 (Part No.2) to Flat Head 2 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
8 Circum Joint Header Body to Flat Head 3 (Part No.7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
9 Circum Joint Header Body 2 to Flat Head 4 (Part No.7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
4.2 Nozzle
1 Check Lay Out Pipe Nozzle AFC Drawing P W R
2 Tube Nozzle to Header Body
 Page 34 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
2.1 Tube Nozzle (N1-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.2 Tube Nozzle (N1-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.3 Tube Nozzle (N1-3) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.4 Tube Nozzle (N1-4) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.5 Tube Nozzle (N2-(1-29)) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.6 Tube Nozzle (N3-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.7 Tube Nozzle (N3-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
4.3 Attachment
1 Lifting Lugs 1 to Header Body
a. Fit-up AFC Drawing P W R
 Page 35 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
b. Welding WPS/PQR P M R
 Page 36 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
c. Visual Inspection QP-23 P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2 Lifting Lugs 2 to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual Inspection QP-23 P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
V. PWHT
1 Approved PWHT Procedure ASME Sec.I/QP-16 P P/R R
2 Calibration of Equipment Calibration Cert. P R R
3 Perform PWHT QP-16,ASME Sec.I P W R
VI. Hardness Test ASME Sec. I P R R

VII. Final Visual

1 Final Internal Visual QP-23,ASME Sec.I P W W
2 Final External Visual QP-23,ASME Sec.I P W W

VIII. Final Dimensional

1 Final External Dimensional AFC Drawing P W W

IX. All NCR Close R P/R R

X. Hydrostatic Test
1 Hyrostatic Test Procedure QP-04 R P/R R
2 Calibration of Preesure Gauge Calibration Cert. R R R
3 Perform Hydrostatic Test (at Site) QP-04,ASME Sec.I P H H

XI. Painting
1 Painting Specification Painting Procedure P W -

XII. Documentation
1 As Built Dossier QM-01 R P R
 Page 37 of 58

INSPECTION AND TEST PLAN

PT. ZUG INDUSTRY INDONESIA REAR LOWER HEADER # UNIT 2

ITP No : 150 / III / ZII / ITP-QC / 2013 Date : March 13, 2013 Prepared by, Approved by Approved by
Job No : SC 12 016 Revision :0
Project : PLTU MALINAU 2X3 MW Page : 1 of 3
Client : PT. PLN QC Engineer QA / QC Manager Client
Legend:
H : Hold Point M : Monitor P : Preparation V : Verify
W : Witness Point R : Review S/W : Spot Witness A : Approve
Note :
Production Foreman must initial and date each completed stop
Work may not proceed beyond a QC inspection point until initiated and dated by QC Inspector
No work shall proceed unless the ITP has been signed by the QC/AI for their designated holds points.
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
I. Design
1 Approval of Drawing, Welding Map and AFC Drawing R R A Z2021-0-2-2-2
Design Calculation ASME Sec. I
II. Welding Qualification and Documents
1 Quality Manual QM-01 P P/R R
2 Qualification / Approval of PQR, WPS ASME Sec.IX P P/R R
3 Qualification / Approval of Welders ASME Sec.IX P P/R R
4 Approval of NDT Procedures including ASME Sec.V R P/R R
Personnel Certifcate

III. Raw Material Receiving Inspection

1 Review/ Verifcation of Mill Test Certificate ASME Sec.IIA P R R
2 Check Material (Material Receiving Report)
a. Plate ASME Sec. IIA P H R
b. Pipe ASME Sec. IIA P H R
c. Fitting ASME Sec. IIA P H R
3 Marking / Cutting Plate and Pipe
a. Check Transfer of Material Mill Test Cert. P W R
(Spec/ Grade/ Heat Number)
b. Material Dimension Check AFC Drawing P W R
c. Flat Head 1 (Part No.7) AFC Drawing P W R
d. Flat Head 2 (Part No.7) AFC Drawing P W R
 Page 38 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
IV. Fabrication
4.1 Head and Header Body
1 Check Visual, Dimensional Flat Head 1 AFC Drawing P W R
2 Check Visual, Dimensional Flat Head 2 AFC Drawing P W R
3 Check Visual, Dimensional Header Body AFC Drawing P W R
4 Circum Joint Pipe 1(Part No 2) to Flat Head 1 (Part No 8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
5 Circum Joint Pipe 2(Part No 2) to Flat Head 2 (Part No 8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
6 Fillet Joint Pipe 1 (Part No.2) to Flat Head 1 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
7 Fillet Joint Pipe 2 (Part No.2) to Flat Head 2 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
8 Circum Joint Header Body to Flat Head 3 (Part No.7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
9 Circum Joint Header Body 2 to Flat Head 4 (Part No.7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
4.2 Nozzle
1 Check Lay Out Pipe Nozzle AFC Drawing P W R
2 Tube Nozzle to Header Body
 Page 39 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
2.1 Tube Nozzle (N1-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.2 Tube Nozzle (N1-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.3 Tube Nozzle (N1-3) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.4 Tube Nozzle (N1-4) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.5 Tube Nozzle (N2-(1-29)) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.6 Tube Nozzle (N3-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.7 Tube Nozzle (N3-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
4.3 Attachment
1 Lifting Lugs 1 to Header Body
a. Fit-up AFC Drawing P W R
 Page 40 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
b. Welding WPS/PQR P M R
 Page 41 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
c. Visual Inspection QP-23 P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2 Lifting Lugs 2 to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual Inspection QP-23 P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
V. PWHT
1 Approved PWHT Procedure ASME Sec.I/QP-16 P P/R R
2 Calibration of Equipment Calibration Cert. P R R
3 Perform PWHT QP-16,ASME Sec.I P W R
VI. Hardness Test ASME Sec. I P R R

VII. Final Visual

1 Final Internal Visual QP-23,ASME Sec.I P W W
2 Final External Visual QP-23,ASME Sec.I P W W

VIII. Final Dimensional

1 Final External Dimensional AFC Drawing P W W

IX. All NCR Close R P/R R

X. Hydrostatic Test
1 Hyrostatic Test Procedure QP-04 R P/R R
2 Calibration of Preesure Gauge Calibration Cert. R R R
3 Perform Hydrostatic Test (at Site) QP-04,ASME Sec.I P H H

XI. Painting
1 Painting Specification Painting Procedure P W -

XII. Documentation
1 As Built Dossier QM-01 R P R
 Page 42 of 58

INSPECTION AND TEST PLAN

PT. ZUG INDUSTRY INDONESIA REAR LOWER HEADER # UNIT 1

ITP No : 149 / III / ZII / ITP-QC / 2013 Date : March 13, 2013 Prepared by, Approved by Approved by
Job No : SC 12 016 Revision :0
Project : PLTU MALINAU 2X3 MW Page : 1 of 3
Client : PT. PLN QC Engineer QA / QC Manager Client
Legend:
H : Hold Point M : Monitor P : Preparation V : Verify
W : Witness Point R : Review S/W : Spot Witness A : Approve
Note :
Production Foreman must initial and date each completed stop
Work may not proceed beyond a QC inspection point until initiated and dated by QC Inspector
No work shall proceed unless the ITP has been signed by the QC/AI for their designated holds points.
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
I. Design
1 Approval of Drawing, Welding Map and AFC Drawing R R A Z2021-0-2-1-2
Design Calculation ASME Sec. I
II. Welding Qualification and Documents
1 Quality Manual QM-01 P P/R R
2 Qualification / Approval of PQR, WPS ASME Sec.IX P P/R R
3 Qualification / Approval of Welders ASME Sec.IX P P/R R
4 Approval of NDT Procedures including ASME Sec.V R P/R R
Personnel Certifcate

III. Raw Material Receiving Inspection

1 Review/ Verifcation of Mill Test Certificate ASME Sec.IIA P R R
2 Check Material (Material Receiving Report)
a. Plate ASME Sec. IIA P H R
b. Pipe ASME Sec. IIA P H R
c. Fitting ASME Sec. IIA P H R
3 Marking / Cutting Plate and Pipe
a. Check Transfer of Material Mill Test Cert. P W R
(Spec/ Grade/ Heat Number)
b. Material Dimension Check AFC Drawing P W R
c. Flat Head 1 (Part No.7) AFC Drawing P W R
d. Flat Head 2 (Part No.7) AFC Drawing P W R
 Page 43 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
IV. Fabrication
4.1 Head and Header Body
1 Check Visual, Dimensional Flat Head 1 AFC Drawing P W R
2 Check Visual, Dimensional Flat Head 2 AFC Drawing P W R
3 Check Visual, Dimensional Header Body AFC Drawing P W R
4 Circum Joint Pipe 1(Part No 2) to Flat Head 1 (Part No 8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
5 Circum Joint Pipe 2(Part No 2) to Flat Head 2 (Part No 8)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
6 Fillet Joint Pipe 1 (Part No.2) to Flat Head 1 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
7 Fillet Joint Pipe 2 (Part No.2) to Flat Head 2 (Part No 7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
8 Circum Joint Header Body to Flat Head 3 (Part No.7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
9 Circum Joint Header Body 2 to Flat Head 4 (Part No.7)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
4.2 Nozzle
1 Check Lay Out Pipe Nozzle AFC Drawing P W R
2 Tube Nozzle to Header Body
 Page 44 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
2.1 Tube Nozzle (N1-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.2 Tube Nozzle (N1-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.3 Tube Nozzle (N1-3) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.4 Tube Nozzle (N1-4) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.5 Tube Nozzle (N2-(1-29)) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.6 Tube Nozzle (N3-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2.7 Tube Nozzle (N3-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
4.3 Attachment
1 Lifting Lugs 1 to Header Body
a. Fit-up AFC Drawing P W R
 Page 45 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
b. Welding WPS/PQR P M R
 Page 46 of 58
INSPECTION
SEQUENCE ACCEPTANCE REPORT
PROCESS DESCRIPTION INSPECTION ACTIVITIES PROD / SHOP QC CLIENT REMARKS
No. CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
c. Visual Inspection QP-23 P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
2 Lifting Lugs 2 to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual Inspection QP-23 P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
V. PWHT
1 Approved PWHT Procedure ASME Sec.I/QP-16 P P/R R
2 Calibration of Equipment Calibration Cert. P R R
3 Perform PWHT QP-16,ASME Sec.I P W R
VI. Hardness Test ASME Sec. I P R R

VII. Final Visual

1 Final Internal Visual QP-23,ASME Sec.I P W W
2 Final External Visual QP-23,ASME Sec.I P W W

VIII. Final Dimensional

1 Final External Dimensional AFC Drawing P W W

IX. All NCR Close R P/R R

X. Hydrostatic Test
1 Hyrostatic Test Procedure QP-04 R P/R R
2 Calibration of Preesure Gauge Calibration Cert. R R R
3 Perform Hydrostatic Test (at Site) QP-04,ASME Sec.I P H H

XI. Painting
1 Painting Specification Painting Procedure P W -

XII. Documentation
1 As Built Dossier QM-01 R P R
 Page 47 of 58

INSPECTION AND TEST PLAN

PT. ZUG INDUSTRY INDONESIA INLET ECONOMIZER HEADER (IEH) UNIT 2

ITP No : 092 / III / ZII / ITP-QC / 2012 Date : March 15, 2012 Prepared by, Approved by Reviewed by Approved by
Job No : ZP 011 Revision :1
Project : PLTU ROTE 2x3 MW Page : 1 to 5
Client : PT PLN (PERSERO) QC Engineer QA / QC Manager Authorized Inspector Client
Legend:
H : Hold Point M : Monitor P : Preparation V : Verify
W : Witness Point R : Review S/W : Spot Witness A : Approve
Note :
Production Foreman must initial and date each completed stop
Work may not proceed beyond a QC inspection point until initiated and dated by QC Inspector
No work shall proceed unless the ITP has been signed by the QC/AI for their designated holds points.
INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION ACCEPTANCE REPORT
PROD / SHOP QC A.I CLIENT REMARKS
No. ACTIVITIES CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
I. Design
1 Approval of Drawing, Welding Map and AFC Drawing R R A Z2021-0-8-0-4
Design Calculation ASME Sec. I
II. Welding Qualification and Documents
1 Quality Manual QM-01 P P/R R
2 Qualification / Approval of PQR, WPS ASME Sec.IX P P/R R
3 Qualification / Approval of Welders ASME Sec.IX P P/R R
4 Approval of NDT Procedures including ASME Sec.V R P/R R
Personnel Certifcate

III. Raw Material Receiving Inspection

1 Review/ Verifcation of Mill Test Certificate ASME Sec.IIA P R R
2 Check Material (Material Receiving Report)
a. Plate ASME Sec. IIA P H R
b. Pipe ASME Sec. IIA P H R
c. Fitting ASME Sec. IIA P H R
3 Marking / Cutting Plate and Pipe
a. Check Transfer of Material Mill Test Cert. P W R
(Spec/ Grade/ Heat Number)
b. Material Dimension Check AFC Drawing P W R
c. Flat Head 1 (Part No.9) AFC Drawing P W R
 Page 48 of 58
INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION ACCEPTANCE REPORT
PROD / SHOP QC A.I CLIENT REMARKS
No. ACTIVITIES CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
d. Flat Head 2 (Part No.9) AFC Drawing P W R
 Page 49 of 58
INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION ACCEPTANCE REPORT
PROD / SHOP QC A.I CLIENT REMARKS
No. ACTIVITIES CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
IV. Fabrication
4.1 Head and Header Body
1 Check Visual, Dimensional Flat Head 1 AFC Drawing P W R
2 Check Visual, Dimensional Flat Head 2 AFC Drawing P W R
3 Check Visual, Dimensional Header Body AFC Drawing P W R
4 Circum Joint Header Body to Flat Head 1
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
5 Circum Joint Header Body to Flat Head 2
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
6 Fillet Joint Pipe 1 (Part No.1) to Flat Head 1
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
7 Fillet Joint Pipe 2 (Part No.1) to Flat Head 2
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
8 Circum Joint Pipe 1 to Flat Head 3 (Part No.10)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
9 Circum Joint Pipe 2 to Flat Head 4 (Part No.10)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
 Page 50 of 58
INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION ACCEPTANCE REPORT
PROD / SHOP QC A.I CLIENT REMARKS
No. ACTIVITIES CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
4.2 Nozzle
1 Check Lay Out Pipe Nozzle AFC Drawing P W R
2 Pipe to Flange
2.1 Pipe to Flange (N2-1)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. RT 100% QP-10,ASME Sec.I P R R
2.2 Pipe to Flange (N2-2)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. RT 100% QP-10,ASME Sec.I P R R
3 Pipe Nozzle to Header Body
3.1 Pipe Nozzle (N1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
3.2 Pipe Nozzle (N2-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
3.3 Pipe Nozzle (N2-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
3.4 Pipe Nozzle (N3-(1-38)) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
 Page 51 of 58
INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION ACCEPTANCE REPORT
PROD / SHOP QC A.I CLIENT REMARKS
No. ACTIVITIES CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
3.5 Pipe Nozzle (N4-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
3.6 Pipe Nozzle (N4-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
3.7 Pipe Nozzle (N5-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
3.8 Pipe Nozzle (N5-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
V. PWHT
1 Approved PWHT Procedure ASME Sec.I/QP-16 P P/R R
2 Calibration of Equipment Calibration Cert. P R R
3 Perform PWHT QP-16,ASME Sec.I P W R
VI. Hardness Test ASME Sec. I P R R

VII. Final Visual

1 Final Internal Visual QP-23,ASME Sec.I P W W
2 Final External Visual QP-23,ASME Sec.I P W W

VIII. Final Dimensional

1 Final External Dimensional AFC Drawing P W W

IX. All NCR Close R P/R R

 Page 52 of 58
INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION ACCEPTANCE REPORT
PROD / SHOP QC A.I CLIENT REMARKS
No. ACTIVITIES CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
X. Hydrostatic Test
1 Hyrostatic Test Procedure QP-04 R P/R R
2 Calibration of Preesure Gauge Calibration Cert. R R R
3 Perform Hydrostatic Test (at Site) QP-04,ASME Sec.I P H H

XI. Painting
1 Painting Specification Painting Procedure P W -

XII. Documentation
1 As Built Dossier QM-01 R P R
 Page 53 of 58

INSPECTION AND TEST PLAN

PT. ZUG INDUSTRY INDONESIA OUTLET ECONOMIZER HEADER (OEH) UNIT 2

ITP No : 093 / III / ZII / ITP-QC / 2012 Date : March 15, 2012 Prepared by, Approved by Reviewed by Approved by
Job No : ZP 011 Revision :1
Project : PLTU ROTE 2x3 MW Page : 1 to 4
Client : PT PLN (PERSERO) QC Engineer QA / QC Manager Authorized Inspector Client
Legend:
H : Hold Point M : Monitor P : Preparation V : Verify
W : Witness Point R : Review S/W : Spot Witness A : Approve
Note :
Production Foreman must initial and date each completed stop
Work may not proceed beyond a QC inspection point until initiated and dated by QC Inspector
No work shall proceed unless the ITP has been signed by the QC/AI for their designated holds points.
INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION ACCEPTANCE REPORT
PROD / SHOP QC A.I CLIENT REMARKS
No. ACTIVITIES CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
I. Design
1 Approval of Drawing, Welding Map and AFC Drawing R R A Z2021-0-8-0-5
Design Calculation ASME Sec. I
II. Welding Qualification and Documents
1 Quality Manual QM-01 P P/R R
2 Qualification / Approval of PQR, WPS ASME Sec.IX P P/R R
3 Qualification / Approval of Welders ASME Sec.IX P P/R R
4 Approval of NDT Procedures including ASME Sec.V R P/R R
Personnel Certifcate

III. Raw Material Receiving Inspection

1 Review/ Verifcation of Mill Test Certificate ASME Sec.IIA P R R
2 Check Material (Material Receiving Report)
a. Plate ASME Sec. IIA P H R
b. Pipe ASME Sec. IIA P H R
c. Fitting ASME Sec. IIA P H R
3 Marking / Cutting Plate and Pipe
a. Check Transfer of Material Mill Test Cert. P W R
(Spec/ Grade/ Heat Number)
b. Material Dimension Check AFC Drawing P W R
c. Flat Head 1 (Part No.9) AFC Drawing P W R
 Page 54 of 58
INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION ACCEPTANCE REPORT
PROD / SHOP QC A.I CLIENT REMARKS
No. ACTIVITIES CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
d. Flat Head 2 (Part No.9) AFC Drawing P W R
 Page 55 of 58
INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION ACCEPTANCE REPORT
PROD / SHOP QC A.I CLIENT REMARKS
No. ACTIVITIES CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
IV. Fabrication
4.1 Head and Header Body
1 Check Visual, Dimensional Flat Head 1 AFC Drawing P W R
2 Check Visual, Dimensional Flat Head 2 AFC Drawing P W R
3 Check Visual, Dimensional Header Body AFC Drawing P W R
4 Circum Joint Header Body to Flat Head 1
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
5 Circum Joint Header Body to Flat Head 2
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
6 Fillet Joint Pipe 1 (Part No.1) to Flat Head 1
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
7 Fillet Joint Pipe 2 (Part No.1) to Flat Head 2
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
8 Circum Joint Pipe 1 to Flat Head 3 (Part No.10)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
9 Circum Joint Pipe 2 to Flat Head 4 (Part No.10)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P R R
 Page 56 of 58
INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION ACCEPTANCE REPORT
PROD / SHOP QC A.I CLIENT REMARKS
No. ACTIVITIES CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
4.2 Nozzle
1 Check Lay Out Pipe Nozzle AFC Drawing P W R
2 Pipe to Flange
2.1 Pipe to Flange (N4)
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. RT 100% QP-10,ASME Sec.I P R R
3 Pipe Nozzle to Header Body
3.1 Pipe Nozzle (N1-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
3.2 Pipe Nozzle (N1-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
3.3 Pipe Nozzle (N2-(1-38)) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
3.4 Pipe Nozzle (N3-1) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
 Page 57 of 58
INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION ACCEPTANCE REPORT
PROD / SHOP QC A.I CLIENT REMARKS
No. ACTIVITIES CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign
3.5 Pipe Nozzle (N3-2) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
3.6 Pipe Nozzle (N4) to Header Body
a. Fit-up AFC Drawing P W R
b. Welding WPS/PQR P M R
c. Visual QP-23,ASME Sec.I P W W
d. MT/PT 100% QP-13,ASME Sec.I P P/R R
V. PWHT
1 Approved PWHT Procedure ASME Sec.I/QP-16 P P/R R
2 Calibration of Equipment Calibration Cert. P R R
3 Perform PWHT QP-16,ASME Sec.I P W R
VI. Hardness Test ASME Sec. I P R R

VII. Final Visual

1 Final Internal Visual QP-23,ASME Sec.I P W W
2 Final External Visual QP-23,ASME Sec.I P W W

VIII. Final Dimensional

1 Final External Dimensional AFC Drawing P W W

IX. All NCR Close R P/R R

X. Hydrostatic Test
1 Hyrostatic Test Procedure QP-04 R P/R R
2 Calibration of Preesure Gauge Calibration Cert. R R R
3 Perform Hydrostatic Test (at Site) QP-04,ASME Sec.I P H H

XI. Painting
1 Painting Specification Painting Procedure P W -

XII. Documentation
1 As Built Dossier QM-01 R P R
 Page 58 of 58
INSPECTION
SEQUENCE PROCESS DESCRIPTION INSPECTION ACCEPTANCE REPORT
PROD / SHOP QC A.I CLIENT REMARKS
No. ACTIVITIES CRITERIA No.
Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign Insp Date/ Sign