Technical Report 1 1999
Technical Report 1 1999
Properties of Nitrided
Components
A Result of the Material
and the Nitriding Process
Rainer Leppnen
Ovako Steel, Sweden
Hkan Jonsson
Bodycote, Sweden
ISSN 0284-3366
OVAKO STEEL
Ovako Steel is the worlds leading manufacturer of bearing steel and a major producer of other
special engineering steels. We are a fully owned subsidiary in the SKF group.
Our main strength is in the field of long special engineering steel products seamless tube, bar,
and surface removed wire. Rolled rings are also a specialty. A large part of the production is further
processed by machining. This share is increasing and illustrates our intention to progress towards
further processing and higher specialization.
The most important customer segments are the rolling bearing industry, the automotive industry
together with their subcontractors as well as the rock drilling and general engineering industries.
We have manufacturing units in Sweden, France, the U.K and the United States. Steel
production is confined to Hofors, in Sweden. The production capacity is approx. 500,000 tonnes of
special engineering steel per year.
Compound layer
Diffussion zone
3
2. Nitridability of Steel 20
D x 10-9 cm2/s
4
2.2 Mechanical Properties
Peak Hardness, HV0,1
1100
Hardness, HV
1300
0.19wt%C
520C, 10 h, ammonia 2.2.2 Fatigue Properties
1100
0.34wt%C Nitriding improves fatigue properties considerably
900 0.50wt%C by increasing hardness and inducing compressive
surface residual stresses. These residual stresses are
700
created through the solution and precipitation
500 hardening in the diffusion zone.
300
Figures 8 and 9 show the residual stress depth
profile respectively fatigue test results for a low
100
0.00 0.10 0.20 0.30 0.40
alloyed quenched and tempered material with a
Distance from surface, mm ultimate tensile strength of 873 MPa. The fatigue
Figure 5. Effect of carbon content on the hardness profile. Plasma
test specimens were plasma nitrided at 480C for
nitriding, chromium-alloyed steel. Ref.1. 24 hours.
1000 100
Al Ti
Cr
200
800
V 300
Mo
600
400
Ni
400
500
typical error
200
600
0 700
0 1 2 3 4 5 6 0 100 200 300 400 500 600 700 800 900
Alloy content, percent Depth, h [m]
Figure 6. Hardness as a function of the content of nitride-forming Figure 8. Residual stresses as a function of the distance from surface.
elements. Ref.4. Ref. 5.
5
Stress S [MPa]
be beneficial to e.g. oxidation wear. The porous
1000
(b) PN
zone also has a positive effect on the running in of
Q&T nitrided components.
800
Generally the amount of pores increases with
600
treatment time, nitrogen activity and low alloying
element content.
400 Figure 11 shows wear test results under com-
bined rolling-sliding contact traction.
200
30
35 h
The plasma nitriding improved the fatigue limit by 20
10 h
Life time, h
Compound layer Diffussion zone 600
Pz*
500
>500 h
400
Wear resistance
300
200
100
0
*Porous zone Hard Chrome, 20m Chem Nickel, 20m IONIT OX
Distance from the surface
6
3. Nitriding/ 3.2 Gas Processes
7
3.2.3 The Colournite Process reach too high values which result in poor adher-
The possibilities to control the gas mixture during ence, low hardness and lower corrosion resistance.
the process, in order to vary for example the With the Colournite process and similar processes,
nitrogen activities and by that be able to design the however, it is possible to control both porosity and
composition and thickness of the compound layer, compound layer thickness by adjustment of the
are limited with todays standard nitrocarburizing furnace atmosphere composition.
processes. Today nitrocarburizing in gas is the fastest grow-
Therefore Brukens has developed a new process ing heat-treatment process. Todays techniques pro-
together with SKF and AGA called Colournite. The vide excellent opportunities to produce tailor-made
background was new more demanding customer surface layers that meet the increased property
requirements and one product was cages for requirements of components.
spherical roller bearings. To meet the requirements,
it was not only necessary to find a better nitrocar-
burizing process, but we also had to design a new 3.3 Salt-bath Processes
furnace, which we did together with Ipsen (Figure 14). The first salt bath for nitrocarburizing was intro-
With the Colournite process all gases are added duced in 1929 but it was not until the middle of
and controlled separately which gives very good 1960s that the use of the process became more wide-
possibilities to produce tailor-made layers. The rea- spread. Initially the bath consisted of cyanide-based
son why the process is called Colournite is because salts and the concentration of cyanide could be as
by applying different postoxidation methods very high as 50 %. Today the cyanide content in the bath
attractive surface colours such us black, yellow/gold, has been reduced to 1-5 %.
silver and blue can be obtained. AGA is marketing Most steels, including stainless steels, high speed
a similar process called Nitroflex. steels and cast iron can be nitrocarburized in salt
By combining nitrocarburizing with post- oxida- baths but low-alloy and carbon steels show the best
tion the improvement in corrosion resistance is results.
considerable. The thickness of the oxidised zone is The salt-bath processes are rapidly losing market
1-2 m, (Figure 15). shares to the gas and plasma processes due to en-
The treatment time in standard nitrocarburizing vironmental factors and the use of salt will continue
processes is limited for low-alloy steels by the fact to decrease.
that porosity and thickness of the compound layer
Figure 14. Furnace line used for the Colournite process at Bodycote Brukens workshop in Gothenburg, Sweden.
8
Oxide layer
Compound layer
9
4. Ovako Steel possible to use the grade in large diameters. The
standard delivery program covers bars of dia-
Nitriding Steel Grade meters up to 185 mm.
Ovako 225A The straight and horizontal shape of the Jo-
miny curve also indicates that the steel grade has low
4.1 General Information sensitivity for variations in the quenching velocity.
Ovako Steel has developed a nitriding steel grade
which combines a number of beneficial properties:
Favourable nitriding rate
Favourable surface hardness 500
Hardness, HV
Favourable machinability
Favourable weldability 400
t8/5 = 15s
800 (430HV30)
C Mn Cr Mo t8/5 = 22s
(420HV30)
600
0.17 0.85 1.85 0.55 Bs
t8/5 = 30s
(390HV30)
Bs
Bs Bainite t8/5 = 60s
400 Ms Ms Ms (370HV30)
Table 1. Principal chemical composition of grade Ovako 225A. Martensite Bf
Bf
Bf
200
340
The relatively straight and horizontal shape of 475 500 525 550 575 600
Temperature, C
the Jominy curve in combination with the low car-
bon content, makes it possible to harden in water
Figure 19. Hardness as a function of the tempering temperature. 1.5
without any risk of hardening cracks. This makes it and 12 hours holding time.
10
4.4 Hardening and Tempering. Softening as a function of the holding time at 500C
Ovako 225A is usually supplied in hardened and is shown in Figure 20.
tempered condition. Hardening temperature
900-930C and quenching in water. A normal tem- 4.5 Nitriding Rate
pering temperature for attaining a tensile strength The chemical composition of grade Ovako225A is
of about 950 Mpa is 590C. designed to give a high nitriding rate in com-
bination with good mechanical properties. Figure 21
shows the surface hardness profiles for 10, 20, 40
and 60 hours nitriding times.
Hardness, HV
420 Figure 22 shows the nitriding depth as a function of
the nitriding time for grade Ovako 225A, 42CrMo4,
400
31CrMoV9 and 41CrAlMo7. All the grades were
380
plasma nitrided 510C on the same occasion.
Figure 22 shows that grades 31CrMoV9 and
360 41CrAlMo7 need about a 30-50% longer nitriding
time for reaching the same nitriding depth as
340
Ovako 225A.
320
0 10 20 30 40 50 4.6 Surface Hardness
Holding time, h
The nitride-forming elements, Cr and Mo, are
balanced such that their contents are not so high
Figure 20. Hardness as a function of the holding time at 500C.
that they cause negative effects, but high enough to
give a surface hardness which is sufficient for most
applications.
900
Hardness, HV1
As described in part 2.2.1, nitriding hardness
800
depends on many factors. Normally the surface
700
hardness is HV1=800-950. This is a hardness range
600
which makes Ovako 225A an interesting alterna-
500
tive in substitution of carburizing.
The big advantage with nitriding compared to
400
20h 40h 60h carburizing and many other heat-treatment
300
10h methods is the fact that nitriding causes only minor
200
dimensional changes and distortion.
100
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 An application which requires small dimensional
Distance from surface, mm
changes in heat treatment and good fatigue proper-
ties is for example the gear axles in hydraulic gear
Figure 21. Surface hardness profiles of grade Ovako 225A. Plasma pumps, Figure 23.
nitriding 510C, 10, 20, 40 and 60h nitriding time.
0,6 225A
42CrMo4
41CrAlMo7
0,5
31CrMoV9
0,4
0,3
0,2
0,1
0
0 10 20 30 40 50 60
Nitriding time, h
11
4.5 Machinability 4.8 Weldability
The machining operation cost is often a very big Ovako 225A is used in many welding applications.
part of the total component manufacturing cost. In many applications it is a great cost advantage
Good machinability is therefore very important for if welding can be used in component manufacturing.
reducing the manufacturing cost. A high carbon content in the material is often the
Figure 24 shows the tool life as a function of the factor which restricts the use of welding.
cutting speed in the ISO 3685 single-point cemented- Ovako 225A has a low carbon content which
carbide length turning test. gives a martensite of proportionately low hardness
and good toughness and thereby a low crack risk.
Tool life T, min Applications may for example be hydraulic
30
pistons with friction welded end parts Figure 25.
DIN 42CrMo4
DIN 41CrAllVlo7 OVAKO 225A
20 4.9 Matrix Mechanical Properties
The chemical composition of Ovako 225A pos-
15 sesses good mechanical properties up to large bar
diameters.
10
Table 2 on top of next page, shows the standard
mechanical properties in hardened and tempered
condition which are guaranteed for bar diameters
up to 185 mm.
5
Figure 26 shows the impact strength as a function
of the test temperature for a hardened and tem-
50 100 200 300 400
pered bar of 25 mm . As the figure shows, the im-
Cutting speed v, m/min pact strength is very high down to very low tempe-
ratures.
Figure 24. VT-diagram showing the tool life as a function of cutting
speed for the grades Ovako 225A, 42CrMo4 and 41CrAlMo7.
Hardened and tempered material, hardness 280 HB.
Impact energy, KV
200
40
0
200 150 100 50 0
Test temperature, C
12
Yield strenght Tensile strength Elongation Area reduction Impact strength
MPa Mpa A5 % Z% + 20C 40C
5. Summary
Knowledge of how the chemical composition of
nitriding steels influences nitriding behaviour and
component properties is continuously increasing.
This knowledge improvement has made it possible
to design steel grades for attaining specific proper-
ties.
The Ovako Steel nitriding steel grade Ovako 225A
is designed to be a multipurpose steel grade with
many favourable properties which can be utilised
in a great variety of applications.
There has also been a dramatic improvement in
how to perform and how to control nitriding/nitro-
carburizing processes for attaining specific proper-
ties.
This combined increase in knowledge of how
steel chemical composition and the nitriding pro-
cess influence the properties of a nitrided compo-
nent has made it possible for nitriding/nitrocarbu-
rizing to be an attractive alternative in many
applications.
13
References
1. Y. Sun and T. Bell, Plasma surface engineering
of low alloy steel, Materials Science and
Engineering, A140 (1991) 419-434.
14
Research & Technology
S-813 82 Hofors, Sweden