Baddi University Syll of ME

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BADDI UNIVERSITY

OF EMERGING SCIENCE & TECHNOLOGY

Course Catalogue
B. Tech.
Mechanical Engineering
Course Code Course Title L T P Cr.

UMA-201 Numerical Analysis and Computer Programming 3 1 0 3.5


Prerequisites:
Nil
Objective:
To equip students with adequate knowledge of mathematics that will enable them
in formulating problems and solving problems analytically.
Course Description:
Module 1: Infinite Series:
o Convergence, divergence and oscillation of an infinite series
o comparison test, p-series
o DAlemberts ratio test
o logarithmic, integral test(all test without proof) for series of
positive terms.
o Numerical analysis.

Module 2: Solution of algebraic and transcendental equations:


o Bisection method, method of false position,
o secant method, Iteration method Newton-Raphson method
o Generalized Newton-Raphson method.

Solution Of Simultaneous Algebraic Equations :


o Jacobis method, Gauss-Seidal method, relaxation method
o fixed point iteration & its convergence
o Eigen values by iteration Power and Jacobis Method

Module 3: Finite Differences & Interpolation:


o Forward and Backward difference operators
o Newtons Forward and Backward interpolation formulae
o Central Difference Interpolation formulae,
o Gausss forward and Backward Interpolation formulae
o Lagranges interpolation formulae and Newtons Divided
Difference formulae.
Numerical differentiation and integration:
o Formulae for derivatives, Trapezoidal rule, Simpsons 1/3rd and
3/8th rules

Module 4: Numerical Methods To Solve Differential Equations


o Solution of first order differential equations using Taylors
series
o Eulers, Picards and Runge Kutta method upto 4 th order
o Predictor- Corrector methods (Adams and Milnes method )
o Simultaneous differential equations of first order
o differential equations of second order.
Learning Outcomes:
Upon completion of this course, students will be able to:
integrate by parts;
integrate trigonometric and rational functions;
formulate and solve a first order differential equation;
determine if a sequence converges or not;
Assessment Model:

Best three of two quizzes and two assignments- 20%


One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%

Preferred Reading:
Numerical Methods in Engg. & Sciences by B.S.Grewal.
Numerical methods for Scientific & Engg. Computations by M.K.Jain, S.R.K.Iyengar
& R.K.Jain

Web Resources:
http://books.google.co.in/books/about/The_Pearson_Guide_To_Objective_Mathemati.ht
ml?id=2v-f9x7-FlsC
http://www.utem.edu.my/fkekk/index2.php?option=com_docman&task=doc_view&gid=
152&Itemid=91
http://www.tcd.ie/Engineering/undergraduate/baiyear1/modules/1E2.PDF
Course Course Title L T P Cr.
Code
UME 202 APPLIED THERMODYNAMICS-I 3 1 0 3.5

Prerequisite: Physics
Objective:-To Learn the basic concepts and laws of thermodynamics.
UNIT-I
First Law of Thermodynamics
Essence and corollaries of the first law, analytical expressions applicable to a
process and cycle, internal energy, enthalpy and specific heats, first law analysis
of steady flow, applications of steady flow energy equation to engineering devices.

Applications of first law of Thermodynamics


Closed and open systems, analysis of non-flow and flow processes for an ideal
gas under constant volume (Isochoric), constant pressure (Isobaric), constant
temperature (Isothermal), adiabatic and Polytropic conditions. Analysis of free
expansion and throttling processes. Representation of these processes on P-V
charts and analysis of property changes and energy exchange (work and heat)
during these processes
UNIT-II
Second Law of Thermodynamics: Limitations of first law, various statements of
second law and their equivalence, application of statements of second law to heat
engine, heat pump and refrigerator. Philosophy of Carnot cycle and its
consequences. Carnot theorem for heat engines and heat pump. Entropy and its
significance Clausius inequality, Availability and irreversibility.
UNIT-III
Thermodynamic (PVT) relations of Working Fluids
Equation of state for ideal gas, Behaviour of real gases and compressibility factor,
Generalized, empirical and theoretical equations of state for real gases, Law of
corresponding states and use of generalized compressibility chart. Helmoltz and
Gibbs functions, Maxwells relations, Enthalpy, entropy, internal energy, and
specific heat relations, Clausius Clapeyrons equation, Applications to ideal and
real gases. Joule Thompson coefficient.
UNIT-IV
Compressors:
Reciprocating Compressors: Introduction, classification & operation of single
stage and multistage compressor, work required in single & multistage
compressor.
Rotary Compressor: Introduction, classification & operation performance
characteristics of rotary compressors, comparison between rotary & reciprocating
compressors, centrifugal compressors versus axial flow compressors, velocity
vector diagrams for centrifugal compressors.
Learning Outcomes:
At the end of semester student will have knowledge of
Behavior of steam with variation in properties
Knowledge of principles and working procedure of various machines
Compressors Knowledge
Text Books
1. C.P.Arora, Engineering Thermodynamics, Tata McGraw Hill.
2. Nag, P.K., Engineering Thermodynamics, Tata McGraw Hill 2nd edition.
3. Cengel, Y.A.,& Boles, M.A.., Thermodynamics An Engineering Approach,
McGraw Hill Inc.
4. Spalding, D.B. and Cole, E.H., Engineering Thermodynamics, Edward Arnold.
5. Hawkins, G.A., Engineering Thermodynamics, John Wiley and Sons.
6. Wylen Van, G.J. and Sonntag, R.E., Fundamentals of Classical
Thermodynamics, John Wiley and Sons, 4th edition, 1997.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of two Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Course Course Title L T P Cr.
Code
UME 203 STRENGTH OF MATERIALS-I 3 1 2 4.5
Prerequisite: Physics
Objective:- To learn about various stresses developed in engineering
material and also to check the strength of these metal to decide their
application.
UNIT-I
Simple stresses & strains: Concept & types of Stresses and strains Poisons
ratio, stresses and strain in simple and compound bars under axial loading, stress
strain diagrams, Hooks law, elastic constants & their relationships, temperature
stress & strain in simple & compound bar under axial loading, Numerical.

Compound stresses & strains: Concept of surface and volumetric strains, two -
dimensional stress system, complementary shear stresses at a point on a plane.
Principal stresses & strains and principal planes. Mohrs circle of stresses,
Numerical problems.
UNIT-II
Shear Force & Bending Moments: Definitions, SF & BM diagrams for
cantilevers, simple supported beams with or without over-hang and calculation of
maximum BM & SF and the point of contraflexture under (i) concentrated loads,
(ii) uniformly ditrbuted loads over whole span or a part of it, (iii)combination of
concentrated loads and uniformly distributed loads, (iv) uniformly varying loads
and (v) application of moments, relation between the rate of loading, the shear
force and the bending moments, problems
Bending & shear Stresses in Beams: Bending stresses in beams with derivation
& application to beams of circular, rectangular, I. T. and channel sections
composite beams, shear stresses in beams with derivation combined bending
torsion & axial loading of beams, Numericals.

UNIT-III
Torsion of Circular Members: Torsion of thin circular tube, Solid and hollow
circular shafts, tapered shafts & composite circular shafts, combined bending and
torsion, equivalent torque effect of end thrust, Numericals.

Columns & Struts: Columns under axial load, concept of instability and buckling,
slenderness ratio. Derivation of Eulers formulae for the elastic buckling load.
Eulers, Rankine Gordons formulae ,Johnsons empirical formula for axial loading
of columns and their applications, eccentric compression of a short strut of
rectangular & circular sections, Numerical problems.
Strain Energy & Impact Loading: Definitions, expressions for strain energy
stored in a body when load is applied (i) gradually, (ii) suddenly and (iii) with
impact. Strain energy of beams in bending, beam deflections. Strain energy of
shafts in twisting. Energy methods in determining spring deflection, Castigliones &
Maxwells theorems, Numerical problems.
Theories of Elastic Failure: Various theories of elastic failure with derivations
and graphical representations, applications to problems of two-dimensional stress
systems with (i) Combined direct loading and bending and (ii) combined torsional
and direct loading. Numerical problems.
Learning Outcomes:
The study of strength of materials often refers to various
methods of calculating stresses in structural members, such as beams, columns
and shafts. The methods employed to predict the response of a structure under
loading and its susceptibility to various failure modes may take into account
various properties of the materials other than material yield strength and ultimate
strength
Text Books
1. Strengths of Materials G.H. Ryder- Third Edition in S.I. units 1969 Macmillan
India.
Mechanics of Materials- Dr. Kirpal Singh, Standard Publishers Distributors,
New Delhi.
3. Strengths of Materials-Popov , PHI, New Delhi
4. Strengths of Materials-Sadhu Singh, Khanna Publications
5. Strengths of Materials- A Rudimentary Apprach-M.A. Jayaram,
6. Revised Ed. 2001, Sapna Book house, Bangalore.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Lab Course: 30 Marks

LIST OF EXPERIMENTS :-

1. To study the Brinell hardness testing machine & perform Brinell hardness test
To study the Rockwell hardness testing machine & perform the Rockwell
hardness test.
3. To study the Vickers hardness testing machine & perform Vickers hardness
test
4. To study Erichsen sheet metal testing machine & perform the Erichsen sheet
metal test
5. To study the Impact machine and perform the Impact tests ( Izod & Charpy)
6. To study the Universal testing machine and perform the tensile test.
7. To perform compression test on UTM.
8. To perform bending test on UTM.
9. To perform the shear test on UTM.
10. To study the torsion testing machine and perform the torsion test .

Course Course Title L T P Cr.


Code
UME-204 MACHINE DRAWING 0 0 6 4.5

Prerequisite: Engineering Drawing


Objective:- To study about various machines components and their
assembly.
Course Code Course Title L T P Cr.

Unit I
Introduction - Limits. Fits and Tolerance (dimensional and Geometrical tolerance),
Surface finish representation. Gear: Gear terminology. I.S convention of assembly
of spur gears, helical gear, bevel gears, worm and worm wheel.

UNIT-II
Unit II
Principles of Dimensioning- Sectioning, Riveted joints and Welded joints- IS
representations in drawings.

UNIT-III
Orthographic view from isometric views of machine parts / components.. Exercises
on coupling (Muff, Universal, Flange & Oldham) crankshaft, pulley, piston and
connecting rod, cotter and knuckle joints.

UNIT-IV

Assembly drawing with sectioning and and bill of materials from given detail
drawings of assemblies : Lathe tail stock , machine vice , Pipe vice, pedestal
bearing , Steam stop valve , drill jigs and milling fixture .

Learning Outcomes:
(1) Knowledge of machine components
(2) Also learn these components

Text Books
1. Machine Drawing : By N D Bhat and V M Panchal Pub Charotar Publishing
House.
2. A text book of machine drawing : PS Gill Pub. S.K.Kataria & SONS.
3. A text books of machine Drawing: Laxmi narayana and Mathur pub. M/s Jain
Brother. New Delhi.
4. Machine Drawing : N Sidheshwar, P Kannaieh, V V S Sastry, Pub. Tata Mc
Graw Hill Publishing Ltd.

Assessment Model:
Drawing Sheet Marks- 50%
One best out of two Mid-Terms 20%
End-Term 30%
Total Assessment (Out of 100 Marks) 100%
UME 205 FLUID MECHANICS 3 1 2 4.5
Prerequisite: Engineering Mechanics
Objective: To study the properties and behaviour of various types of fluids under
different conditions.
Unit-I
Introduction
Fluid and flow-definition and types, properties of ideal and real fluids, continuum
concept, Lagrangian & Eulerian approach.
Fluid Statics
General differential equation, manometry, Force on plane and curved surfaces, stability
of floating and submerged bodies, Relative equilibrium.
Unit-II
Kinematics of fluid
Steady flow, uniform flow, stream, streak and path lines, continuity equation, stream
function, irrotational flow, velocity potential, flow nets, circulation, simple flows, flow
around circular cylinder with and without rotation, lift and drag.
Dynamics of fluids
Concept of system and control volume, Reynolds transportation theorem, Eulers
equation, Bernoullis equation, Navier Stokes equation and their application to nozzle,
venturimeter, orifices and mouth pieces, time taken in emptying a vessel. Pitot - Prandtl
tube.
Unit-III
Flow in pipes
Laminar flow through pipe, total and hydraulic gradient lines, series and parallel
connection of pipes, transmission of power through pipes.
Laminar flow of viscous fluids
Boundary layer concept, boundary layer thickness, displacement, momentum and
energy thickness, integral method, drag on flat plate, flow around an airfoil, boundary
layer separation.
Unit-IV
Turbulent flow
Fluid friction and Reynolds number, Prandtl mixing length hypothesis velocity
distribution in pipes, Cole brook formula.
Dimensional analysis
Buckinghams Pi theorem, Non dimensional numbers and their application, similitude.
Learning outcomes
Students successfully completing this course will demonstrate the following outcomes by
homework and exams :-
1. An understanding of fluid mechanics fundamentals, including concepts of mass
and momentum conservation.
2. An ability to apply the Bernoulli equation to solve problems in fluid mechanics.
3. An ability to perform dimensional analysis for problems in fluid mechanics.
4. A knowledge of laminar and turbulent boundary layer fundamentals.
5. Also knowledge about forces on plane and curved surfaces, major and minor
losses in pipes with series and parallel connection, non-dimensional numbers.
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of two Mid-Terms 30%
End-Term 50%
Lab Marks-30
Total Marks -130
Text Books
1. Agarwal, Fluid Mechanics and Machinery, Tata Mc Graw Hill Publishing
Company Ltd., New Delhi.
2. Som, S.K. and Biswas, G. Introduction To Fluid Mechanics and Fluid Machines,
Tata Mc Graw Hill Publishing Company Ltd., New Delhi.
3. Bansal, Dr. R.K. A Text Book of Fluid Mechanics and Hydraulic Machines,
Luxmi Publications (P) Ltd., New Delhi.
4. Rajput, R.K. A Text Book of Hydraulics, Sultan Chand and Sons, New Delhi.

List of Experiments:
1. To determine the coefficient of discharge of Notch (V and Rectangular types)
2. To determine the friction factor for the pipes.
3. To determine the coefficient of discharge of venturimeter.
4. To determine the coefficient of discharge, contraction & velocity of an orifice.
5. To find critical Reynolds number for a pipe flow.
6. To determine the meta-centric height of a floating body.
7. To determine the minor losses due to sudden enlargement, sudden contraction
and bends.
8. To show the velocity and pressure variation with radius in a forced vertex flow.
Course Course Title L T P Cr.
Code
UME 250 Metrology and Interchangeability 3 1 2 4.5
Prerequisite: Material science and mechanics
Objective:- To study various types of measuring instruments and
techniques.

UNIT-I
Standards of Measurements : Line standards, imperial standard yard, standard
meter, sub-standards and standards, end bars, slip gauges, angular slip gauges,
wave length standard.
Measuring Principles : Principle for mechanical measuring instruments Lever
method, vernier method, screw & screw nut method. Compound gearing method,
helical strip method. Principles of optical measuring instruments. Reflection,
refraction interference, optical prism, lenses, optical systems. Principle of electrical
measuring instruments. Transformation of energy, variation of electric
parameters,- Principles of pneumatic measuring instruments. Construction details
of measuring instruments. Abbe principle, graduation lines and scale division,
pivot & bearings. Measuring accuracy dimensional & geometrical accuracy.
Types of error, systematic error, compound error, random error.

UNIT-II
Interchangeability : Concept and need of interchangeability. Systems of
tolerances, system of fits. Limit gauges, Standardisation. Design standardisation.
Manufacturing standardisation.

Linear and Angular Measurement : Use of slip gauges, dial indicators.


Mechanical, optical and electrical comparators, pneumatic gauges, measuring
machines, sinebars & angle, gauges, levels, clinometer, auto-collimator, tapper
gauges.

UNIT-III
Straightness, Flatness and Squareness testing : Straight edges, surface plates
straightness testing, straight edge methods, level or auto-collimator method.
Flatness testing level or auto collimator method, optical flatness testing,
squareness testing, indicator method, auto collimator methods, engineers
squares.
Screw Thread Measurement : Errors in threads, screw thread gauges,
measurement of element of the external and internal threads, thread caliper
gauges.

UNIT-IV

Spur Gear Measurement : Geometry of spur gear, measurement of spur gea


parameters, ram out, pitch, profile, lead, backlash, tooth thickness, composite
elements.
Surface Finish Measurement : Definition measurement of surface, finishtaly surf,
profilometer, tomilson recorder, compariscope, microscope interference methods.

Miscellaneous : Acceptance tests for a lathe. Alignment of bearings.


Learning Outcomes:
Learning of fits tolerance and allowance
Learning measurement technique and calibration for the same

Text Books
1. Gupta, I.C., Engineering Metrology, Dhanpat Rai & Sons, New Delhi, 1994.
2. Hume, K.J., Engineering Metrology, Mac Donald & Co. 1963.
3. R. K. Jain Engineering Metrology, Khanna publisher, Delhi
4. Kumar, D.S., Mechanical Measurements and Control, Metropolitan, New
Delhi.
5. Doeblein, E.O., Measurement Systems, Application Design, Mc Graw Hill,
1990.
6. Beckwith Thomas G., Mechanical Measurements, Narosa Publishing House,
N.Delhi.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Lab Course: 30 Marks

LIST OF EXPERIMENTS
1. To measure a gap gauge with slip gauges.
2. To measure the height of a circular spigot.
3. To calibrate a micrometer.
4. To measure a plug screw gauge.
5. To check a straight edge.
6. To check a engineer square.
7. To measure the angle of taper plug with sine bar.
8. To check a form gauge by projections including the construction of the
projections drawing.
9. To check a sine bar.
10. To measure the pitch error of a screw gauge (plug or Ring).
11. To measure the form and angle of a plug screw gauge by optical methods.
12. To calibrate dial gauge.
13. To compare the two slip gauges using an optical flat.
14. To test the flatness of a surface plate using a block lev
Course Course Title L T P Cr.
Code
UME 251 MANUFACTURING TECHNOLOGY I 3 0 0 3.0
Prerequisite: Workshop practices.
Objectives: To introduce the students the concepts of some basic manufacturing
processes and
fabrication techniques, such as metal casting, metal joining, metal forming.
Unit I
Metal Casting Processes: Advantage and limitations, sand mold making
procedure, Patterns and Cores. Pattern materials, pattern allowances, types of
pattern, colour coding, Molding material, Molding sand composition, and
preparation, sand properties and testing type of sand molds.
Cores: Types of cores, core prints, chaplets, chills, Gating systems, Gates and
gaiting systems risers, Melting practice, Cupola, charge calculations. Casting
cleaning and casting defects Fettling, defects in castings and their remedies,
methods of testing of castings fore their soundness.
Unit II
Special Casting Processes: Shell molding, precision investment casting,
permanent mold casting, die casting, centrifugal casting, continuous casting.
Metal forming Processes: Nature of plastic deformation, hot working and cold
working. Principles of rolling, rolling mills Forging: Forging operations, smith
forging, drop forging, press forging, forging defects.
Unit III
Extursion and other processes : Extrusion principle, hot extrusion, cold extrusion,
wire drawing, swaging, tube making, Sheet metal operation, shearing action,
drawing dies, spinning, bending, strech forming, embossing and coining.
Gas and Arc Welding: Classification: Oxy-acetylene welding equipment and
techniques. Electric arc welding: Electrodes, manual metal arc welding, inert gas
shielding arc welding, tungsten inert gas welding (TIG), metal inert gas wedling
(MIG), submerged arc welding (SAW)
Unit IV
Resistance Welding: Principles, resistance sopt welding, resistance seam welding,
upset welding, flash welding.
Other Welding Processes : Introduction thermit welding, electro slag welding,
electron beam welding, laser beam welding forge welding, friction welding,
diffusion welding, brazing and soldering.
Learning Outcomes: In the end of the semester the student will have:
The knowledge of metal casting processes, extrusion process, forming process,
and welding processes.
Text Books:
1. Principles of Manufacturing Materials & Processes Campbell J.S.Publisher Mc
Graw Hill.
2. Manufacturing Science Ghosh A.Malik, A.K.Affiliated East-West Press Pvt.
Ltd., New Delhi.
3. Foundary Technology K.P.Sinha, D.B.Goel, Roorkee Publishing House.
4. Welding and Welding Technology, Richard L.Little Tata McGraw Hill Ltd.
5. Principle of Metal casting- Rosenthal, Tata Mc Graw hill, New Delhi.
6. Production Technology R.K.Jain, Khanna Publication Ltd., N D.
7. Manufacturing Processes and Systems : Ostwald Phillip F., Munoz Jairo, John
Wiley & Sons (Asia) Pvt. Ltd.
8. Welding Technology O.P.Khanna, Dhanpat Rai & Sons, Delhi.
9. Manufacturing Technology Foundry, Forming and Welding P.N.Rao, Tata
Mc Graw Hill.
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%

Course Course Title L T P Cr.


Code
UME 252 STRENGTH OF MATERIALS II 3 1 0 3.5
Prerequisite: Engineering Mechanics
Objective:- To learn about various stresses developed in engineering
material.

UNIT-I

Unsymmetrical Bending: Properties of beam cross section, product of inertia,


ellipse of inertia, slope of the neutral axis, stresses & deflections, shear center and
the flexural axis, Numerical problems.
Slope & Deflection: Relationship between bending moment, slope & deflection,
Macaulays method. Calculations for slope &deflection of (1) cantilevers and (2)
simply supported beams with or without overhang, under concentrated loads,
uniformly distributed loads or combination of concentrated and uniformly
distributed loads. Numerical problems.

UNIT-II

Thin Walled Vessels: Derivation of Hoop & Longitudinal stresses & strains in
cylindrical & spherical vessels under internal pressure. Change in volume of
vessel under pressure, wire wound cylinders, Numerical problems.
Thick Cylinders & Spheres: Radial & hoop stresses and strains in thick cylinders
and spherical shells. Compound cylinders and spherical shells subjected to
internal fluid pressure only, hub shrunk on solid shaft. (Derivation of equation not
to be asked in exam.) Numerical problems.

UNIT-III

Rotating Rims, Discs & Cylinders: Stresses and strains in (i) rotating rims,
neglecting the effect of spokes, (ii) rotating discs, including disc of uniform
strength and disc shrunk on hub (iii) turbine rotor (IV) rotating cylinders (solid &
hollow). (Derivation of equation not to be asked in exam.) Numerical problems.

UNIT-IV

Bending of Curved Bars: Stresses in bars of initial large radius of curvature, bars
of initial small radius of curvature. Stresses in crane hooks, rings and chain links of
circular & trapezoidal sections. (Derivation of equation not to be asked in exam.)
Numerical Problems.

Springs: Stresses in closed and open coiled helical springs subjected to axial
loads and twisting couples. Leaf springs, flat spiral springs. Numerical Problems.

Learning Outcomes:
At the end of semester student will have knowledge of
Different types of stress distribution in unsymmetrical and curved beam
Slope and deflection of beams under different types of loading condition
Effect of fluid pressure on closed vessel
Stress distribution in a rotating body
Analysis of different types of spring

Text Books
1. Strengths of Materials: R. K. Bansal. Laxmi Publication, New Delhi
2. Mechanics of Materials- Dr. Kirpal Singh, Standard Publishers Distributors,
New Delhi.
3. Strengths of Materials-Popov , PHI, New Delhi
4. Strengths of Materials-Sadhu Singh, Khanna Publications
5. Strengths of Materials- A Rudimentary Apprach-M.A. Jayaram, Revised Ed.
2001, Sapna Book house, Bangalore
6. Strengths of Materials- U.C. Jindal
7. Strengths of Materials G.H. Ryder- Third Edition in S.I. units 1969
Macmillan India

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%

Course Course Title L T P Cr.


Code
UME 254 Applied Thermodynamics-II 3 1 2 4.5
Prerequisite: Applied Thermodynamics I
Objective:-To Learn the basic concepts and laws of thermodynamics.
UNIT-I

Properties of Steam: steam and its formation, h-s, t-s, p-v, p-t, diagrams for
steam, wet Dry, saturated and Superheated Steam, sensible, Latent heat, Dryness
fraction and its determination, Separating and Throttling calorimeter Enthalpy,
Entropy and internal energy of steam. Use of steam Table and Mollier Diagram
Basic Thermodynamic Processes of Steam in Closed and Open Systems and their
representation on p-v and h-s charts. 03
Steam Boiler: Boilers and their classification, comparison between fire tube and
water tube boilers, essentials of a good boiler. Constructional and operational
details of Locomotive, Babcock-Wilcox, Lancashire Boiler, Benson, Lamont,
Loeffler and Velox boilers. Boiler mountings and accessories. Natural draft from
chimney, height of chimney, maximum draft and chimney efficiency, forced draft
and induced draft, Boiler Heat Balance Sheet. 05

UNIT-II

Vapour Power Cycles: Carnot and Rankine Vapour cycles, effect of operating
conditions on thermal efficiency of Rankine cycle, Rankine cycle with superheat,
reheat cycle and regenerative feed heating cycle, Binary vapour cycle.
04
Flow Through Nozzles: Velocity and heat drop, mass discharge through a
nozzle, critical pressure ratio and its significance, effect of friction and nozzle
efficiency, supersaturated flow, nozzles off the design pressure ratio.
03

UNIT-III

Steam Turbines: Classification, flow through impulse blades, velocity diagram,


calculation of power output and efficiency, maximum blade efficiency of single
stage impulse turbine, blade friction, compounding of impulse turbine. Flow
through impulse reaction blades, degree of reaction, velocity diagram, calculations
for power output, efficiency and blade height, comparison of impulse and impulse
reaction turbines. Losses in steam turbines, stage efficiency overall efficiency and
reheat factor. Governing of steam turbines, throttle governing, nozzle control
governing and by pass governing. Steam for heating and process work, back
pressure turbines and pass out turbines.
06
Steam Condensers: Elements of a condensing plant, types of condensers,
comparison of jet and surface condensers. Condenser vacuum, air leakage and
loss of vacuum, vacuum efficiency and condenser efficiency, Daltons law and air
vapour mixture, air pumps 03
UNIT-IV

Gas Turbine Systems and Cycles: System of operations of gas turbines


constant volume and constant pressure gas turbines; thermodynamics of Brayton
cycle; regeneration intercooling. Reheating and their combinations; closed cycle
and semi closed cycle gas turbines. 03
Air breathing Propulsion Systems: Principle of jet propulsion; analysis and
performance characteristics of turbojet, turboprop, ramjet and pulsejet; thrust
power and propulsion efficiency.
Rocket Propulsion: Operating principle; solid and liquid propellants, performance
analysis calculations for specific impulse and propulsive efficiency.
04

Learning Outcomes:
At the end of semester student will have knowledge of
Behavior of steam with variation in properties
Various boilers used in power generation
Different power cycle used in power generation
Text Books

1. Thermal Engineering P L Ballaney, Khanna Publishers.


2. Thermodynamics and Heat Engines vol II - R Yadav, Central Publishing
House.
3. Thermal Engineering A.S.Sarao S.K.Kataria and Sons.
4. Gas Turbine Theory Cohen and Rogers.
5. Principle of Jet Propulsion and Gas Turbine Zucrow M J.
1. 6 Gas Turbines- V. Ganeshan Tata Mc. Graw Hill
6. Applied Thermodynamics for Engineering Technologists T D Eastop and
A McConkey, Pearson Education.
7. Heat Engineering V P Vasandani and D S Kumar, Metropolitan Book Co
Pvt. Ltd.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Lab Course: 30 Marks
LIST OF EXPERIMENTS

1. To prepare heat balance sheet for given boiler


2. To study the working of impulse and reaction steam turbines.
3. To find dryness fraction of steam by separating and throttling calorimeter.
4. To find power output & efficiency of a steam turbine.
5. To find the condenser efficiencies
6. To study and find volumetric efficiency of a reciprocating air compressor.
7. To study cooling tower and find its efficiency.
8. To find calorific value of sample of fuel using Bomb calorimeter.

Course Course Title L T P Cr.


Code
UME 255 MATERIAL SCIENCE & ENGINEERING 3 0 2 4
Prerequisite: NIL
Objective:
To study the various materials and their compositions . Also modify the various
materials by different processes to use them under different conditions.

UNIT-I
Crystallography: Review of crystal structure, space lattice, crystal planes and
crystal directions, co-ordination number, number of atoms per unit cell, atomic
packing factor, numerical problems related to crystallography.

Imperfection in metal crystals: Crystal imperfection and their classifications,


point defects, line defects, edge & screw dislocations, surface defects, volume
defects, and effects of imperfections on metal properties.

UNIT-II
Solid solutions and phase diagram: Introduction to single and multiphase solid
solutions and types of solid solutions, Importance and objectives of phase
diagram, systems, phase and structural constituents, cooling curves, unitary &
binary phase diagrams, Gibbs phase rule, Lever rule, eutectic and eutectoid
systems, peritectic and peritectoid systems, iron carbon equilibrium diagram and
TTT diagram.
Heat Treatment: Principles, purpose, classification of heat treatment processes,
annealing normalizing, stress relieving, hardening, tempering, carburizing,
nitriding, cyaniding, flame and induction hardening. Allotropic transformation of
iron and steel, properties of austenite, ferrite, pearlite, martensite.

UNIT-III
Deformation of Metals: Elastic and plastic deformation, mechanism of plastic
deformation, twining; conventional and true stress strain curves for polycrystalline
materials, yield point phenomena, strain hardening, age hardening work
hardening, Bauschinger effect, season cracking. Recovery, re-crystallization and
grain growth.

Alloys and alloying elements: Effect of various alloying elements on the


mechanical properties. Properties of important alloys used in mechanical
engineering practice. .

UNIT-IV

Failures of metals: Failure analysis, fracture, process of fracture, types of


fracture, fatigue, characteristics of fatigue, S-N curve, fatigue limit, mechanism of
fatigue, factor affecting fatigue, Miners law, simple numerical problems on fatigue.

Creep & Corrosion: Definition and concept, creep curve, mechanism of creep,
impact of time and temperature on creep, creep fracture, creep testing and
prevention against creep. Corrosion: Mechanism and effect of corrosion,
prevention of corrosion.

Learning Outcomes :-
(1) Subject gives the Knowledge about the various effects of alloying elements on
the properties of the metal.
(2) Subject mainly emphasize on the most commonly usable metal Iron.
(3) It gives the criterion for the failure of various materials.
Text Books
1. Mechanical Metallurgy George E. Dieter Jr. Mc. Graw Hill, International
Students Edition.
2. Physical Metallurgy Lakhtin Mir Publishers, Moscow.
3. Physical Metallurgy Bijender Singh Standard Publishers Distributors, New
Delhi.
4.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Lab Course: 30 Marks

LIST OF EXPERIMENTS

1. To study crystal structures of a given specimen.


2. To study crystal imperfections in a given specimen.
3. To study micro - structures of metals/alloys.
4. To prepare solidification curve for a given specimen.
5. To study heat treatment processes (hardening and tempering) of steel
specimen.
6. To study micro - structure of heat treated steel.
7. To study thermo-setting of plastics.
8. To study the creep behavior of a given specimen.
9. To study the mechanism of chemical corrosion and its protection.
10. To study the properties of various types of plastics.
11. To study Bravais lattices with the help of models.
12. To study crystal structures and crystals imperfections using ball models.

Reference Books:
1. Material Science & Engineering - V.Raghavan, Prentice Hall of India Pvt. Ltd.,
New Delhi.
2. A Text Book of Material Science & Metallurgy O.P.Khanna, Dhanpat Rai &
Sons.
3. Material Science and Engineering An Introduction Callister, W.D.John
Wiley & Sons. (ASIA) Pvt. Ltd., New Delhi.
4. Elements of Material Science and Engineering : Van Vlack, Wesley Pub.
Comp.
5. Engineering Materials: Kenneth G.Budinski, Prentice Hall of India, New Delhi.
6. Mechanics of materials : Kirpal Singh, Standard Publishers Distributors, New
Delhi.
7. Heat Treatment of Metals Bijender Singh Standard Publishers Distributors,
New Delhi.

Course Code Course Title L T P Cr.

UME 105 MANUFACTURING PRACTICE 0 0 3 1.5

LIST OF EXPERIMENTS

1. To make a pattern for a given casting with all the necessary allowances,
parting line, running system details. Prepare the mold and make the casting.
Investigate the casting defects and suggest the remedial measures.
2. To make a component involving horizontal and vertical welding and study
the welding defect and suggests their remedies.
3. To prepare a job on surface grinder/cylindrical grinder and measure the
various parameters of the finished piece.
4. To cut external threads on a lathe.
5. Manufacture and assembly of a unit consisting of 2 to 3 components to have
the concept of tolerances and fits (shaft and bush assembly or shaft, key
and bush assembly or any suitable assembly).
6. Leveling of machine tools and testing their accuracy.
7. Disassembly and assembly of small assemblies such as tail stock, bench
vice, screw jack etc.
8. Development and manufacture of complex sheet metal components such as
funnel etc.
9. Multi slot cutting on milling machine by indexing.
10. Drilling and boring of a bush.
Assessment Model:
Lab Course: 30 Marks
Course Code Course Title L T P Cr.
UME- 300 THEORY OF MACHINES-I 3 1 2 4.5
Prerequisite: Engineering Mechanis
Objective: To understand the basic concepts of various machine parts and
fundamentals of design process of different linkages existing in machines.

Unit-I

Belts, and Ropes: Open- Belt and Crossed- Belt Drives, Velocity Ratio, Slip, Material
for Belts and Ropes, Crowing of Pulleys, cone (Stepped) Pulleys, Ratio of friction
Tension, Power Transmitted, Centrifugal tension, condition for maximum power
transmission, Maximum Power Transmitted by a belt, Initial Tension, Numerical
problems included.

Unit-II
Cams: Classification of cams and followers, disc cam nomenclature, construction of
displacement, velocity and acceleration diagrams for different types of follower
motions, analysis of follower motions, determination of basic dimension, synthesis of
cam profile by graphical approach, cams with specified contours, tangent and circular
arc cams. Numerical problems included.

Unit-III
Gears: fundamental law of gearing, involute spur gears, characteristics of involute
action, Interference and undercutting, minimum nuber of teeth required to avoid.
Numerical problems included
Gear Trains: Synthesis of simple, compound and reverted gear trains, analysis of
epicyclic gear trains. Numerical problems included

Unit-IV
Kinematic synthesis of Mechanisms: Three position synthesis of four bar and slider
crank mechanism by analytical method, Freudensteins equation, precision position,
Chebychev spacing, transmission angle. Numerical problems included.
Flywheel: Turning moment diagram, of single cylinder four stroke engine, double
acting steam engine determination of maximum fluctuation of energy, coefficient of
fluctuation of energy, coefficient of fluctuation of speed, energy stored in flywheel,
dimensions of the flywheel rim, flywheel in engines. Numerical problems included

Learning outcomes: In the end of the semester the student have the knowledge of
Different types of kinematic pair, linkages and various machine parts including cam,
gear, gear train ,belt drive and flywheel

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Reference:
1. Theory of Machines: S.S.Rattan, Tata McGraw Hill.
2. Theory of Machines by P.L. Ballaney, Khanna Publishers Delhi.
3. Theory of Machines by Dr. R. K. Bansal, Laxmi publication (P) Ltd.
4. Theory of Mechanism & Machines by Sharma & Publication PH-I learning Pvt. Ltd,
New Delhi.
5. Mechanism and Machine Theory: J.S.Rao and R.V.Dukkipati Second Edition New
age International.
6. Theory of Machines and Mechanisms: Joseph Edward Sigley and john Joseph
Uicker, Jr. Second Edition McGraw Hill, Inc.
7. Theory of Mechanisms and Machines : Amitabha Ghosh and Ashok Kumar Mallik,
Third Edition Affiliated East West Press.

List of Experiments:
1. To study various types of kinematic links, Pairs, Chains and Mechanisms.

2. To study four Bar Mechanisms, Single and Double slider crank mechanisms.
3. To plot slider Displacement, Velocity and Acceleration against crank rotation of
Single Slider Crank mechanism.
4. To find Co-efficient of friction between Belt and Pulley.
5. To study various type of Cam and Follower arrangements.
6. To plot follower displacement vs. cam rotations for various Cam Follower systems.
7. To generate spur gear involute tooth profile using simulated gear shaping process.
8. To study various types of gears : Spur, Helical, Double Helical, Spiral, Rack &
Pinion, Worm & Worm Wheel &Bevel gears.
9. To study various types of gear trains, Simple, Compound, Reverted, Epicyclic and
Differential.
10. To study the working of Screw Jack and determine its efficiency.
Course Course Title L T P Cr.
Code
UME - 301 MACHINE DESIGN - 1 2 4 0 4
Prerequisite: Strength of Material
Objective:- To enhance the design knowledge and design skills of students so that
they become capable to convert their ideas into reality
UNIT-I
Introduction, Scope and meaning of design with special reference to machine
design, design process.

General Design Consideration: Concept of tearing, bearing, shering, crushing,


bending etc. Selection of materials, mechanical behaviour of materials, Fabrication
characteristics of materials.
Stress concentrations, Factor of safety under different
loading conditions, stress consideration factors. Design stresses for variable and
repeated loads, endurance limit, fatigue.
Fits, tolerances and surface finish.

UNIT-II
Cotters and cotter Joints, pin fasteners, knuckle joints.

Screws, bolts, preloaded bolts subjected to shear, tension and torque,


eccentrically loaded bolted joints.

UNIT-III
Welded and riveted joints, eccentrically loaded welded and riveted joints.

Shafts and keys, design of rigid and flexible couplings.


UNIT-IV
Pipe Joints, Design of connecting Rod, Design of Cylinder and piston of I.C.
Engine.
Levers: Design of hand operated, foot operated, lever loaded safety valve, bell
crank lever.
Learning Outcomes:

To enhance the design knowledge and design skills of students


To familiarize the students with different materials and their properties
To encourage students to design practical examples/problems surrounding them
To enhance the knowledge of various design softwares used by students (CREO,
ANYSYS, CATIA etc.)
To encourage students to get new design and improve previous designs of various
mechanical equipments/ machines etc.
Text Books
1. Machine Design Shigle, J.E.; Mischke McGraw Hill, New York, 6th edition.
2. Machine Design P.H. Black, McGraw Hill, New York,1985
3. BOOK: of Machine Design P.C. Sharma & D. K. Aggarwal, S. K. Kataria &
Sons, New Delhi, 1997.
4. Machine Design Robert L. Norton Pearson.
5. Machine Design R. C. Behl and V. K. Goel, standard Publishers,
Distributors, Delhi, 1982ME 204H, MACHINE DESIGN & DRAWING

Note: The paper setter will be required to mention in the note in the question
paper that the use of only PSG Design Data book by K. Mahadeven, Balaveera
Reddy is permitted
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%

Course Course title L T P Cr


code
UME-302 FLUID MACHINES 3 1 2 5
Prerequisite: Fluid Mechanics
OBJECTIVE:
The course will provide basic knowledge and understanding of the principles of turbo
machines, their construction, way of functioning and the processes that take place in
these machines. Furthermore the course will provide basic skills in problem solving
regarding energy balance at component and system level, interaction between the
working fluid and the structure by the analysis of the velocity triangles and calculation of
the efficiencies and losses
Unit-I
Impact of free jets: Impulse momentum principle, jet impingement on a stationary flat
plate and on a hinged plate on a moving flat plate at the centre of a stationery vane, a
moving vane and a series of vanes Jet striking tangentially at the tip of a stationery vane
and a moving vane, jet propulsion of ships.

Impulse Turbines: Classification impulse and reaction turbines, water wheels, component
parts, construction, operation and governing mechanism of a Pelton wheel, work done,
effective head available head and efficiency of a pelton wheel, design aspects, speed ratio,
flow ratio, jet ratio number of jets, number of buckets and working proportions,
Performance Characteristics, Numerical Problems.
Unit-II
Francis Turbines: Component parts, construction and operation of a Francis turbine,
governing mechanism, work done by the turbine runner, working proportions and design
parameters, slow medium and fast runners, degree of reaction, inward/outward radial flow
reaction turbines, Performance Characteristics.

Propeller and Kaplan turbines: Component parts, construction and operation of a Kaplan
turbine, differences between the Francis and Kaplan turbines, draft tube its functions and
different forms, Performance Characteristics.
Unit-III
Dimensional Analysis and Model Similitude: Dimensional homogeneity, Rayleighs method
and Buckinghams Pitheorem, model studies and similitude, dimensionless numbers and
their significance. Unit quantities, specific speed and model relationships for turbines, scale
effect cavitations its causes, harmful effects and prevention, Thomas cavitation number.

Hydraulic systems: Function, construction and operation of: Hydraulic accumulator,


hydraulic intensifier, hydraulic crane, hydraulic lift and hydraulic press, Hydraulic ram.
Unit-IV
Centrifugal Pumps: Classification, velocity vector diagrams and work done, hydraulic and
manometric efficiency, vane shape, head capacity relationship and pump losses, pressure
rise impeller, minimum starting speed, multi-stage pumps, Similarity relations and specific
speed, net positive suction head, cavitation and maximum suctions lift, performance
characteristics.
Reciprocating Pumps: Construction and operational details, discharge coefficient,
volumetric efficiency and slip, work and power input, effect of acceleration and friction on
indicator diagram (pressure stroke length plot) air vessels and their utility. Centrifugal Vs.
reciprocating pumps.
Learning outcomes
1) State the definition of small stage and Polytropic efficiency
2) State and calculate Lift and drag forces in cascades.
3) Describe types and construction of radial turbines
4) Describe Main components Compressors Turbines Combustors
Assessment Model
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Lab Course: 30 Marks
Text Books:
1. Hydraulics and Fluid Mechanics Modi & Seth, Pub. Standard Book House, N.Sarak,
Delhi.
2. Hydraulic Machines V.P.Vasandani.
3. Hydraulic Machines Jagdish Lal.
4. Introduction to Fluid Mechanics and Fluid Machines: S.K.Somand G.Biswas, Tata
McGraw Hill.
5. Fluid Mechanics and Fluid Power Engineering D.S.Kumar, S.K.Kataria and Sons
List of Experiments:
1. To study the constructional details of a Pelton turbine and draw its fluid flow circuit.
2. To draw the performance characteristics of Pelton turbine constant head, constant
speed and constant efficiency.
3. To study the constructional details of a Francis turbine and draw its fluid flow circuit.
4. To draw the constant head, constant speed and constant efficiency performance
characteristics of Francis turbine.
5. To study the constructional details of a Kaplan turbine and draw its fluid flow circuit.
6. To draw the constant head, speed and efficiency curves for a Kaplan turbine.
7. To study the constructional details of a Centrifugal Pump and draw its characteristic
curves.
8. To study the constructional details of a Reciprocating Pump and draw its characteristic
curves.
9. To study the constructional details of a Hydraulic Ram and determine its various
efficiencies.
10. To study the constructional details of a Centrifugal compressor.
Course Course Title L T P Cr.
Code
UME 303 INTERNAL COMBUSTION ENGINES 3 1 2 4.5
Prerequisite: Applied Thermodynamics
Objectives:-
Be familiar with common engine structure and operation characteristics
Calculate and analyze the engine thermodynamic characteristics using air-
standard cycles
Calculate and analyze the chemical reaction for different fuels
Be familiar with fuel properties for different engines
Analyze the air induction and fuel supply processes for both SI and CI
engines
Analyze the combustion phenomena in SI and CI engines
Analyze and calculate the emissions for SI and CI engines
Understand the heat transfer, exhaust, and lubrication systems in engines

UNIT-I
Introduction
I.C.Engines and their classification, Piston Cylinder Arrangement and Related
Terms, parts and their functions, Cycle of operation of four stroke and two stroke
Engines, Applications. Analysis of Air Standard Otto, Diesel and Dual Cycles, Air
Standard Efficiency and Mean Effective Pressure, Deviation of Actual Engine
Cycle from Ideal Cycle, Valve Timing Diagrams for I.C. Engines, Wankel Engine.
06

Two Stroke Engines


Principle of working, Scavenging and Scavenging Methods, Port Timing Diagram,
Merits and Demerits, Applications, Comparison with Four Stroke Engines.
02

UNIT-II
Carburetion and Fuel Ignition Systems
Purpose, Main Requirements and Principle of a Carburetor, Constructional and
Operational Details of a Single jet Carburetor, Compensating Devices, Salient
Features and Comparative Merits/Demerits of Battery Ignition system and
Magneto Ignition System, Timings and Spark Advance, Introduction to Basic
Electronic Petrol Injection System, and Multipoint Fuel Injection System.
05

Fuel Injection in CI Engines


Requirements of Diesel Fuel Injection System, Air Injection and Airless Injection
systems, constructional and Operational Details of Fuel Pump and Fuel Atomizer.
03

UNIT-III
Combustion Process
Stages of combustion in S.I. Engines, Flame Ignition and Propagation, Effect of
Engine Variables on Flame Speed, Pre-Ignition and Detonation, Engine Variables
Affecting Detonation, Theories of Detonation, Highest Useful Compression Ratio
and Octane Rating of Fuels. Combustion in CI Engines, Effect of Operating
Variables on Delay Period and Diesel Knock, Comparison between Knocking in SI
and CI Engines, Rating of Diesel Fuel Cetane Number and Diesel Index. Types
of Combustion chambers. 04

Cooling and Lubrication Systems


Need for Cooling, Classification of Cooling Systems Thermo System, Radiator
and Air-Cooling Systems. Function of a Lubricating System, Splash and Pressure
Lubrication System, Wet and Dry Sump Lubrications, Lubrication of different
Engine Parts, S.A.E. Rating of Lubricants.
04
UNIT-IV

Engine Testing and Performance


Purpose of Testing, Performance Parameters: Brake Power, Indicated Power,
Mechanical Efficiency, Fuel and Air Consumption. Thermal Efficiency and Specific
Fuel consumption. Heat balance Calculations and Performance Maps.
Supercharging: Objective, Effects and its limits in SI and CI Engines, Numerical
Problems. 06
Engine Pollution and Alternative Fuels
Pollutants from SI and CI Engines, Methods of Emission Control, Alternate Fuels
Alcohol, LPG, Hydrogen, CNG, Biogas, Relative Merits and Demerits of these
Fuels, Introduction to Alternate engines.
02

Learning Outcomes:
At the end of semester, students will be demonstrating their knowledge of the
material covered in Internal Combustion Engines through their mastery of the
above course objectives.
Text Books
1. Internal Combustion Engines V.Ganeshan, Mc. Graw Hill.
2. Automobile Engg. Vol.-II, Dr. Kirpal singh, Standard Publishers
Distributors, Delhi.
3. Internal Combustion Engines Mathur and Sharma, Dhanpat Rai and
Sons.
4. Internal Combustion Engines- Dom Kundwar , Dhanpat Rai and Sons.
5. Internal Combustion Engines Romalingum, Scitech Publication.
6. IC Engines Maleev, McGraw Hill.
7. Mechanics of Automotive Engines Srockan.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Lab Course: 30 Marks

LIST OF EXPERIMENTS
1. To study the constructional details and working principles of two-stroke/four
stroke petrol engine.
2. To study the constructional details and working of two-stroke/four stroke
diesel engine.
3. Analysis of exhaust gases from single cylinder/multicylinder diesel/petrol
engine by Orsat Apparatus.
4. To prepare heat balance sheet on multi-cylinder diesel engine/petrol engine.
5. To find the Indicated Power (IP) on multi-cylinder petrol engine/diesel engine
by Morse Test.
6. To prepare variable speed performance test of a multi-cylinder/single
cylinder petrol engine/diesel engine and prepare the curves (i) BP, IP, FP,
vs speed. (ii) Volumetric Efficiency and Indicated Specific Fuel
Consumption vs speed.
7. To find FP of a multi-cylinder diesel engine/petrol engine by Willians line
method and by motoring method.
8. To perform constant speed performance test on a single cylinder/multi
cylinder diesel engine and draw curves of (i) BP vs fuels rate, air rate and
A/F and (ii) BP Vs. mech efficiency and bsfc.
9. To measure CO. & Hydrocarbons in the exhaust of 2 stroke / 4 stroke petrol
engine.
10. To find intensity of smoke from a single cylinder / multicylinder diesel
engine.
Course Course Title L T P Cr.
Code
UME 304 MANUFACTURING TECHNOLOGY II 3 0 0 3
Prerequisite: Workshop practices
Objective:- To study the various parameters of cutting tools and also to
study the new machining techniques.

UNIT-I
Mechanism of Metal Cutting: Deformation of metal during machining,
nomenclature of lathe, mechanics of chip formation, built-up edges, mechanics of
orthogonal and oblique cutting, Merchant cutting force circle and shear angle
relationship in orthogonal cutting, factors affecting tool forces. Cutting speed, feed
and depth of cut, surface finish. Temperature distribution at tool chip interface.
Numericals on cutting forces and Merchant circle.

UNIT-II
Cutting Tool Materials and Cutting Fluids: Characteristics of tool materials,
various types of cutting tool materials, coated tools, cutting tool selection, Purpose
and types of cutting fluids, basic actions of cutting fluids, effect of cutting fluid on
tool life, selections of cutting fluid.
Tool Wear and Machinability: Types of tool wear, tool life, factors governing tool
life, Machinability: Definition and evaluation, Economics of machining, Numericals
on tool life.

UNIT-III
Gear Manufacturing: Introduction, methods of manufacture, Gear generation and
forming: Gear cutting by milling, single point form tool, gear hobbing and shaping,
Gear finishing operations: Gear shaving, gear burnishing, gear grinding, lapping.

Jigs & Fixtures: Introduction, location and location devices, clamping and
clamping device, Types of Jigs & Fixtures.

UNIT-IV

Unconventional Machining Processes: Abrasive jet machining: Principles,


applications, process parameters, Ultrasonic machining: Principles, applications,
analysis of process parameters. Electro-chemical machining and grinding:
Principles, classifications, choice of electrolytes, applications. Electric discharge
machining: Principles, selection of tools materials and dielectric fluid. Electron
beam machining: Generation of electron beam, relative merits and demerits. Laser
beam machining: Principles and applications. Plasma Arc machining , Hot
machining
Learning Outcomes:
(1) Gives the Knowledge about tool life.
(2) Gives brief introduction of new machining technologies
(3) Helpful in understanding the gear manufacturing processes.
Text Books
1. Manufacturing Technology Metal cutting and machine Tools: P.N.Rao, Tata
McGraw hill, New Delhi.
2. Introduction to Jig and Tool Design : Kempster M.H.A., Hodder & Stoughton,
England.
3. Principles of Machine Tools F.C.She & A.Bhattacharya, Tata McGraw Hill,
New Delhi.
4. Manufacturing Engineering & Technology, Kalpakjian, Scrope Addison Wesly
Publishing Co. New York.
5. Modern Machining Processes: P.C.Pandey &H.S.Shan, Tata McGraw Hill
Company, New Delhi.
6. Text Book of Production Engineering: P.C.Sharma, S.Chand & Sons..

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%

Course Course Title L T P Cr.


Code
UME 305 OPERATIONS RESEARCH 3 1 - 3.5
Prerequisite: Basics of Mathematics
Objectives: The course provides an introduction to Operations Research (OR)
concepts and analysis techniques for mathematical programming and decision-
making. This course emphasizes on building students analytical skills for
developing mathematical models for decision-making, optimization and,
simulation.
UNIT-I

Definition and characteristics of O.R.; Decision making, Scientific decision


making, Approach for scientific decision making in O.R.; Need and Limitations of
O.R.
Definition of models: Classification of models, construction of models,
approximations of O.R. models. Types of mathematical models (Brief
introduction), Role of computers in O. R
Allocation Model: Analysis of Industrial situations to find characteristics like key
decision objective, possible alternatives & restrictions Three categories of
allocation type situation to be considered General Mathematical formulation for
linear programming feasible and optimal solutions.

UNIT-II
Linear Programming: Graphical and simplex techniques to solve linear models,
modifications of minimization situation so as to be solvable by simplex method.
Duality and degeneracy in simplex method. Applications and limitations of linear
optimization models.
Transportation models, methods of finding starting solution Vogels
approximation method to find feasible solution in transportation models, methods
for finding optimal solution.
Assignment model, Hungarian method to find optimal solution in assignment
models. Cyclic shortest route modals, traveling salesmans problem.

UNIT-III
Sequencing models: Situation, Assumption, shortest Processing Time (SPT)
rule, Earliest due date rule, Slack time Remaining rule and minimal path problem
(Shortest acyclic route)
Replacement Models: Maintenance cost increase with time without change in
value of money, Maintenance cost increase with time with change in value of
money with time.
Simulation Techniques: Monto Carlo Simulation, application in various situation.

Queuing theory: elements of a queuing system, characteristics of queuing


system Kendalls Notation for modals, model I [ (M/M/I) : (FCFS/8/8)]
UNIT-IV
Net-work Models : PERT & CPM: Network situations where PERT & CPM can
be applied , planning, scheduling & Control, work-breakdown structure.
PERT NETWORKS: Events and activities, construction of network, forward &
backward planning, Fulkersons rules, optimistic, pessimistic & most likely time
estimates, frequency distribution, Mean, variance and standard deviation,
expected time and latest occurrence time, definitions of stack and critical path.

CPM NETWORKS: Similarity and differences of CPM and PERT construction


of network, earliest event time, float, total float, free float, independent float,
contracting the network so as to find an optimum project schedule.
Cost analysis and crashing the network
Learning Outcomes: At the end of this course, students will learn,
Develop analytical problem solving and decision-making thinking for
industrial and managerial executive problems.
Select the appropriate analytical technique to real world problems in various
situations.
Build operations research based models of management problems.
Text Books
1. An introduction to operation research by A.H.Taha Mac. Mill. Pub.
2. operation research by P.K.Gupta and D.S.Hira.
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Course Course Title L T P Cr.
Code
UME 350 THEORY OF MACHINES-II 3 1 2 4.5
Prerequisite: Engineering Mechanics
Objective: To understand the basic concepts balancing of rotating and
reciprocating components, force analysis, power management, power measurement
and gyroscope effect on the body.

Unit-I
Static and Dynamic Force Analysis: Static force analysis of planar mechanisms,
dynamic force analysis including inertia and frictional forces of planar mechanisms.
Numerical problems included.
Balancing of Rotating Components: Static balance, dynamic balance, balancing
of rotating masses, two plane balancing, graphical and analytical methods,
balancing machines. Numerical problems included.

Unit-II
Dynamics of Reciprocating Engines: Engine types, indicator diagrams, gas
forces, equivalent masses, inertia forces, bearing loads in a single cylinder engine,
crankshaft torque, engine shaking forces. Numerical problems included.
Balancing of Reciprocating Parts: Balancing of single cylinder engine, balancing
of multi cylinder; inline, radial and V type engines. Numerical problems included.

Unit-III
Governors: Introduction, types of governors, characteristics of centrifugal
governors, gravity controlled and spring controlled centrifugal governors, hunting of
centrifugal governors. Numerical problems included.

Unit-IV
Dynamometers: types of dynamometers, prony brake, rope brake and band brake
dynamometers, belt transmission dynamometer, torsion dynamometer, hydraulic
dynamometer. Numerical problems included.
Gyroscope: precession angular motion and gyroscopic couple and their effects on
aero plane, ship during steering, rolling and pitching. Stability of four wheel vehicles
moving on curved paths. Numerical problems included.
Learning outcomes: In the end of the semester the student have the knowledge
of
Balancing of rotating and reciprocating components, force analysis, power
management, power measurement and gyroscope effect on the body.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Text Books:

1. Theory of Machines: S.S.Rattan, Tata McGraw Hill.


2. Theory of Machines: Dr. R. K. Bansal, Laxmi Publication, New delhi
3. Mechanism and Machine Theory: J.S.Rao and R.V.Dukkipati Second Edition
New age International.
4.Theory of Machines and Mechanisms: Joseph Edward Sigley and john Joseph
Uicker, Jr. Second Edition McGraw Hill, Inc.
5.Theory of Mechanisms and Machines : Amitabha Ghosh and Ashok Kumar Mallik,
Third Edition Affiliated East West Press.
6. Theory of Machines: V. P. Singh, Dhanpat Ray & Sons, Delhi
7. Theory of Machines: P.L Ballaney, Khanna Publishers, New Delhi

List of Experiments:

1. To study function and construction of Porter Governor and Hartnell Governor.

2. To compare actual speed with theoretical speed in case of Porter Governor.

3. To verify that ratio of increase in centrifugal force to increase in radius of rotation

is constant in Hartnell Governor.

4. To study gyroscopic effect through models.

5. To verify gyroscopic couple equation on motorized gyroscope.

6. To perform experiment for Static and Dynamic Balancing on Static and Dynamic

Balancing Apparatus.

7. To determine the moment of inertia of Connecting Rod by compound pendulum


method
Course Course Title L T P Cr.
Code
UME - 351 MACHINE DESIGN - 2 2 4 0 4
Prerequisite: Strength of Material
Objective:- To enhance the design knowledge and design skills of students so that
they become capable to convert their ideas into reality.

UNIT-I
Gears: Classification, Selection of gears, Terminology of gears, Force analysis,
Selection of material for gears, Beam and wear strength of gear tooth, form or
Lewis factor for gear tooth, Dynamic load on gear and Buckingham equation and
Design of spur, helical, bevel & worm gear including the consideration for
maximum power transmitting capacity, Gear Lubrication, Design Problems.

UNIT-II
Bearings: design of pivot and collar bearing, Selection of ball and roller bearing
based on static and dynamic load carrying capacity using load life relationship,
Selection of bearings from manufacturers catalogue, types of lubrication
Boudary, mixed and hydradynamic lubrication, Design of journal bearings using
Raimondi and Boyds Charts, Lubricants and their properties, Selection of suitable
lubricants, Design Problems.

UNIT-III
Clutches & Brakes: Various types of clutches in use, Design of friction clutches,
Disc, Multidisc and Cone type. Various types of brakes, Self energizing condition
of brakes, Design of shoe brakes Internal & external expanding, band brakes.
Flywheel: Turning Moment diagram, Coefficient of fluctuation of energy and
speed, design of flywheel solid disk and rimmed flywheels.
UNIT-IV
Springs: Types of Springs, Design for helical springs against tension and their
uses. Compression and fluctuating loads, Design of leaf springs, Surging
phenomenon in springs. Design problem.
Belt, rope and chain drives: Design of belt drives, Flat & V-belt drives,
Conditions for Transmission of max. Power, Selection of belt, design of rope
drives

Learning Outcomes:

To enhance the design knowledge and design skills of students


To familiarize the students with different materials and their properties
To encourage students to design practical examples/problems surrounding them
To enhance the knowledge of various design softwares used by students (CREO,
ANYSYS, CATIA etc.)
To encourage students to get new design and improve previous designs of various
mechanical equipments/ machines etc.
Text Books
6. Machine Design Shigle, J.E.; Mischke McGraw Hill, New York, 6th edition.
7. Machine Design P.H. Black, McGraw Hill, New York,1985
8. BOOK: of Machine Design P.C. Sharma & D. K. Aggarwal, S. K. Kataria &
Sons, New Delhi, 1997.
9. Machine Design Robert L. Norton Pearson.
10. Machine Design R. C. Behl and V. K. Goel, standard Publishers,
Distributors, Delhi, 1982ME 204H, MACHINE DESIGN & DRAWING

Note: The paper setter will be required to mention in the note in the question
paper that the use of only PSG Design Data book by K. Mahadeven, Balaveera
Reddy is permitted
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Course Course title L T P Cr
code
ME-354 INDUSTRIAL AUTOMATION & ROBOTICS 3 0 2 5
Prerequisite: Theory of Machine
OBJECTIVE:
Automation and Robotics Engineering is the use of control systems and information
technologies to reduce the need for human work in the production of goods and services.
In the scope of industrialization, automation is a step beyond mechanization. Whereas
mechanization provided human operators with machinery to assist them with the
muscular requirements of work, automation greatly decreases the need for human
sensory and mental requirements as well. Automation plays an increasingly important
role in the world economy and in daily experience
Unit-I
Introduction to Automation:
Concept of Automation, reasons for Automating, Arguments for and against Automation,
Automation Strategies, Economical Considerations, Low cost Automation, Advantages of
Automation.
Fluid Control Components:
Fluid, power control elements, Hydraulic & Pneumatic valves, Flow and direction control
valves, Metering valve, Hydraulic Servo System, Fluid power symbols.
Control Systems:
Adaptive control, sequence control and programmable controllers, computer process
control.
Unit-II
Transfer Device, Feeders & Material Handling:
Detriot- Type Automation, Analysis of Automated flow lines, Automated assembly System
& Automated Material Handling.
Automated Inspection & Testing:
Automated Inspection, Principles and Methods, sensor technologies for automated
inspection, co-ordinate measuring machines, other contact inspection methods, machine
vision, optical inspection methods, Non-Contact Inspection Methods
.
Unit-III
Robotics: Basic Concepts
Definition and origin of robotics different types of robotics various generation of robots
degrees of freedom Asimovs laws of robotics dynamic stabilization of robots.
Power Sources and Sensors
Hydraulic, pneumatic and electric drives determination of HP of motor and gearing ratio
variable speed arrangements path determination micro machines in robotics machine
vision ranging laser acoustic magnetic, fiber optic and tactile sensors
Unit-IV
Manipulators, Actuators and Grippers
Construction of manipulators manipulator dynamics and force control electronic and
pneumatic manipulator control circuits end effectors various types of grippers
design considerations

Industrial Application
Applications of Robots: Welding, parts handling / transfer, assembly operations, parts
sorting, parts inspection, future applications.
Learning outcomes
Use of control systems and information technologies For various production
application.
Robots are key components in modern factories and will increasingly be used
in the service sector and for unmanned operations in hostile environments .
In addition future A&R engineers require a profound knowledge in information
and communication technology which is also a main issue of the programme.
The Masters programme in Automation and Robotics provides the necessary
foundations for a professional career in the field of automation, control and
robotics in the information age.

Assessment Model
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Lab Course: 30 Marks
Text Books:
1. Automation Production System & Computer Integrated Manufacturing. Mikell P.
Grover
2. Robotics & Flexible Automation S.R. Deb
3. Pneumatic Control and Hydraulic Control S.R. Majundar
4 Ghosh, Control in Robotics and Automation: Sensor Based Integration, Allied
Publishers, Chennai, 1998.

List of Experiments:
1. Study of different types of Robots based on configuration and application.
2. Write a program to tune the legs of a henacrawler Robot.
3. Write a program to rotate henacrawler about its axis.
4. Write a program to move the boebot Robot in a circul of 1-yard
5. Write a program to move the boebot Robot in a triangular faction
6. Write a program to move the robot forward, left turn, right turn & backword.
7. WAP to perform individual leg test

Course Course Title L T P Cr.


Code
UME 355 HEAT TRANSFER 3 1 2 4.5
Prerequisite: Applied Thermodynamics
Objective:- To study the various modes of heat transfer in detail
Unit-I
Steady State Heat Conduction: Introduction, I-D heat conduction through a plane
wall, long hollow cylinder, hollow sphere, and Conduction equation in Cartesian,
polar and spherical co-ordinate systems.

Steady State Conduction with Heat Generation: Introduction, 1 D heat


conduction with heat sources, Extended surfaces (fins), Fin effectiveness 2-D heat
conduction.
Unit-II
Transient Heat Conduction: Systems with negligible internal resistance, Transient
heat conduction in plane wall, cylinders, spheres with convective boundary
conditions, Chart solution, Relaxation Method, Numerical.

Convection: Forced convection Thermal and hydro-dynamic boundary layers,


Equation of continuity, Momentum and energy equations, some results for flow
over a flat plate and flow through tube, Fluid friction and heat transfer (Colburn
analogy), Free convection from a vertical flat plate, Empirical relations for free
convection from vertical and horizontal of planes and cylinders.
Unit-III
Thermal Radiation: The Stephen Boltzmann law, The black body radiation,
Shape factors and their relationships, Heat exchange between non black bodies,
Electrical network for radiative exchange in an enclosure of two or three gray
bodies, Radiation shields.

Unit-IV
Heat Exchangers: Classification, Performance variables, Analysis of a
parallel/counter flow heat exchanger, Heat exchanger effectiveness.

Heat Transfer with change of Phase: Laminar film condensation on a vertical


plate, Drop-wise condensation, Boiling regimes, Free convective, Nucleate and
film boiling.
Learning Outcomes:
To cover the basic principles of heat transfer.
To cover various modes of heat transfer.
To cover effect of surrounding on convective heat transfer rate.
To cover general aspects of heat exchangers.
Text Books:
1. Heat Transfer J.P.Holman, John Wiley & Sons, New York.
2. Fundamentals of Heat and Mass Transfer Incropera, F.P. & Dewill, D.P.-John
Willey & Sons, New York.
3. Heat Transfer D.S.Kumar, Kataria & Sons, Delhi.
4. Conduction of Heat in Solids Carslow, H.S. and J.C.Jaeger oxford Univ.
Press.
5. Conduction Heat Transfer Arpasi, V.S. Addison Wesley.
6. Engg. Heat Transfer C.P.Gupa Nem Chand & Brothers, Roorkee.
7. Compact Heat Exchangers W.M.Keys & A.L.Landon,Mc. Graw hill.
8. Thermal Radiation Heat Transfer Siegel, R. and J.R.Howell, Mc.Gaw Hill.
9. Heat Transmission W.M., Mc. Adams, Mc Graw Hill.
Heat Mass Transfer Domkundwar.

Note: The paper setter will be required to mention in the note in the question
paper that the
Use of steam table charts, graphical plots is permitted.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Lab Course: 30 Marks
LIST OF EXPERIMENTS

1. To determine the thermal conductivity of a metallic rod.


2. To determine the thermal conductivity of an insulating powder.
3. To determine the thermal conductivity of a solid by the guarded hot plate
method.
4. To find the effectiveness of a pin fin in a rectangular duct natural convective
condition and plot temperature distribution along its length.
5. To find the effectiveness of a pin fin in a rectangular duct under forced
convective conditions and plot temperature distribution along its length.
6. To determine the surface heat transfer coefficient for a heated vertical tube
under natural convection and plot the variation of local heat transfer coefficient
along the length of the tube. Also compare the results with those of the
correlations.
7. To determine the average heat transfer coefficient for a externally heated
horizontal pipe under forced convection and plot Reynolds and Nusselt
numbers along the length of pipe. Also compare the results with those of the
correlations.
8. To measure the emmisivity of the gray body (plate) at different temperature and
plot the variation of emmisivity with surface temperature.
9. To find overall heat transfer coefficient and effectiveness of a heat exchange
under parallel and counter flow conditions. Also plot the temperature distribution
in both the cases along the length of heat of heat exchanger.
10. To verify the Stefen Boltzman constant for thermal radiation.
Course Course Title L T P CR
Code
UME 352 MEASURMENT AND CONTROL 3 1 2 4.5
Prerequisite: Basics of Physics
Objectives: To provide knowledge of machine and machine tools used to produce
the new product.

Unit-I
UNIT-I
General Concept:
Definition: Measurement and Instrumentation; standards of Measurements:
Primary, secondary and working; need and classification of measurements and
instruments; Generalized measurements systems and its functional elements.
Comparison between Mechanical and electrical/ electronic instruments and factors
related to selection of instruments.
Static and Dynamic characteristics of Instruments
Static characteristics: Calibration, Static Range and span, accuracy and precision,
Repeatability and Reproducibility, Drift hysterecsis,dead zone and Dead time,
sensitivity and linearity, threshold and resolution Numericals

Dynamic characteristics: speed of response, lag, fidelity and dynamic error.


Standard test singals/inputs: step, Ramp or Linear and Sinusoidal: derivation of
standard form of Zero, first and second order systems.
Error in Measurement
Concept: Accuracy, error and Correction, Numerical; Sources of errors,
systematic and random errors: Statistical analysis of test data; statistical averages,
dispersion from mean, Numericals
Unit-II
Functional Elements: Detector- transducer
Electro- mechanical sensors and transducers- Definition and classification;
variable resistance, inductance and capacitive type, photo cells and piezo electric
pick-up, and application of these elements for measurement of position/displacement,
speed/velocity/acceleration, force and liquid level etc.
Strain Measurements Resistances strain gauges, gauge factor, bonded and
unbonded gauges, surface preparation and bonding technique, strain gauge
circuits signal conditioning and bridge circuits, temperature compensation,
Application of strain gauges for direct, bending and torsional loads.
Unit-III
Pressure and Flow Measurement:
Bourdon tube, diaphragm and bellows, vacuum measurement Mecleod gauge,
thermal conductivity gauge and ionisation gauge, Dead weight gauge testor.
Electromagnetic flux meters, ultra-sonic flow meters and hot wire anemometer: Flow
visualisation technique.
Temperature Measurement:
Thermal expansion methods bimetallic thermometers, liquid-in-glass thermometer
and filled-in-system thermometers, thermo-electric sensors-common thermo couples,
reference junction considerations, special materials and configurations: metal
resistance thermometers and thermistors; optical and to radiation phyrometers,
calibration standards.
Speed, Force, Torque and Shaft Lower Measurement
Mechanical tachometers, vibration and techometer and strobscope; proving ring,
hydraulic a pneumatic load cells, torque on rotating shafts, absorption, transmission
and driving dynamometers.
Unit-IV
Controls:
Control system-open and closed loop system; elements of a control system; servo
mechanism process control and regulators, transfer function; block diagram and
overall transfer function of a multi loop control system, signal flow graph and Masons
Rule system stability Routh and Harwitz criteria stability; Time and frequency
domain Nyquist plot for stability study.
Learning Outcomes: Measurement and control subject include Knowledge of
different instruments used to measure or control various process.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Lab Course: 30 Marks
Text Books
1. Measurement system: Application and Design by Doebelin E.O., McGraw Hill
Publishing Company.
2. Experimental Method for Engineers by Holman J.P., McGraw Hill Publication
Company.
3. Mechanical Measurement and Control by Kumar D.S., Metropolitan Book Co. Pvt.
Ltd., New Delhi.
4. Mechanical Measurement and Instrumentation by R. K. Rajput, S. K. Kataria &
Sons, New Delhi
5. Automatic Control System by Kuo B.C., Prentice Hall.

LIST OF EXPERIMENTS

1. Study of the use of a planimeter for area measurement.


2. Calibration of pressure-gauge with the help of a dead weight gauge tester.
3. Use of the engine indicator for recording the cylinder pressure against cylinder
volume.
4. Preparation of a thermocouple for measurement of temperature and a study of the
use of potentiometer in temperature measurement with the help of a
thermocouple.
5. Use of a tachometer and stroboscope for measurement of speed of a shaft.
6. Measurement of torque with the help of an absorption dynamometer.
7. Study of the use of a strain gauge for displacement measurement.
8. Measurement of flow with the help of obstruction meters.
9. Use of Pitot tube to plot the velocity profile of a fluid flow through a circular duct.
10. Case study of analysis of experimental data from fluid
mechanics/thermodynamics course.
Course Course Title L T P Cr.
Code
UME 352 MACHINE TOOLS 3 0 0 3
Prerequisite: Manufacturing Technology
Objectives: To provide knowledge of machine and machine tools used to produce
the new product.

Unit-I
Machine Tools: Classification of machine tools, generation and forming, methods of
generatingsurfaces, accuracy and finish achievable. Basic elements of machine
tools: Support structures, guideways, general work holding methods, fundamentals of
machine tool drives (Ray Diagram).
Unit-II
Centre Lathe: Introduction, constructional features of centre lathe, aids for support
and location, cutting tools, operations performed on centre lathe, taper turning
methods, thread cutting methods, special attachments, machining time and power
estimation, Process layouts.
Special Purpose Lathes: Limitations of a centre lathe, capstan and turret lathes,
automatic lathes, Reciprocating machine tools: Shaper, planer, slotter.
Unit-III
Milling Introduction, types of milling machines, types of milling tool milling operations,
Milling Tools, dividing head, milling mechanics, machining time estimation,
Hole making operations: Introduction, drilling, reaming, boring, tapping and other hole
making operations. machining time estimation,
Unit-IV
Abrasive Processes: Introduction, grinding wheel-designation and selection, types of
grinding machines, grinding processes, grinding processes parameters, creep feed
grinding, honing, lapping, other finishing processes. Other machine tools: Sawing,
Broaching.
Unit-V
Numerical Control of Machine Tools: Introduction, numerical control. NC, CNC &
DNC machine tools, part programming fundamentals, manual part programming
methods, computer aided part programming (CAP).
Learning Outcomes: In the end of the semester the student have the knowledge of:
1. Difference between the machine and machine tool.
2. Integration of computer with the machine tool and computer aided part
programming.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Text Books:
1.Manufacturing Technology Metal cutting and Machine Tools: P.N.Rao, Tata
McGraw Hill, New Delhi.
2. Text Book of Production Engineering: P.C.Sharma, S.Chand & Sons.
3. Principles of Machine Tools: G.C.Sen & A.Bhattacharya, Tata McGraw hill, New
Delhi.
4. Manufacturing Engineering & Technology Kalpakjian, Scrope Addison Wesley
Publishing Co. New Delhi.
5. Modern Machining Processes P.C.Pandey & H.S.Shan, Tata McGraw hill, New
Delhi.

Course Course Title L T P Cr.


Code
UME - 400 MECHANICAL VIBRATIONS 4 1 0 4.5
Prerequisite: Theory of Machine
Objective:- to study the various types of vibrations and their applications.
UNIT-I
Basic Concepts:
Importance and scope, definition and terminology, representation of harmonic
motions: vector and complex methods introduction to various types of vibrations
and types of excitation.

UNIT-II
Single Degree of Freedom Systems:
a) Undamped Free Vibrations:
D Alemberts Principle, Energy method, Rayleigh method, simple applications
of these methods, equivalent spring stiffness.

b) Damped Free Vibrations:


Introduction to different types of damping, Viscous damping, sub-critical,
critical and overdamping, logarithomic decrement, frequency of damped
oscillations.
c) Forced Vibrations:
Solution for simple harmonic excitation, steady state vibrations, base
excitation, vibration isolation and transmissibility, vibration measuring
instruments, whirling of shaft without friction.

UNIT-III
Two Degree of Freedom Systems:
a) Undamped Fee Vibrations:
Normal modes vibrations, natural frequencies, mode shapes, forced harmonic
vibrations, torsional vibrations of two rotor systems.

b) Applications:
Dynamic vibration absorber, centrifugal pendulum absorber, torsional vibration
absorber, untuned vibration damper.
UNIT-IV
a) Multi-Degree of Freedom Systems:
Undamped free vibrations: Reciprocity theorem, Rayleigh and Dunkerley
method, three rotor and geared systems.
b) Continuous Systems:

Free vibration of the following for various end conditions:


Vibration of a string, longitudinal vibrations of bar, transverse vibration of
beam, torsion of vibrations of circular shaft.
Learning Outcomes:
To familiarize the concept of Mechanical Vibrations to students
To enhance the practical knowledge of Mechanical vibrations in daily life example
To examine and improve the various methods to minimizing vibrations
Text Books
1. Mechanical Vibration by S.S.Rattan.
2. Mechanical Vibration by Grover.
3. Mechanical Vibration by V.P.Singh.
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Course Course Title L T P Cr.
Code
UME 401 AUTOMOBILE ENGINEERING 3 1 2 4.5
Prerequisite: Internal Combustion Engine

Objective:- To study the various components of automobile with their


working principles.

UNIT-I
Introduction to Automobiles: Classification, Components, Requirements of
Automobile Body: Vehicle Frame. Types; Front Engine Rear Drive & Front
Engine Front Drive Vehicles, Four Wheel Drive Vehicles.

Clutches: requirement of Clutches Principle of Friction Clutch Wet Type &


Dry Types: Single Plate Clutch, Multi plate Clutch, Centrifugal Clutches, Clutch
linkages.

UNIT-II
Power Transmission: Object of the Gear Box; Different types of Gear Boxes;
Sliding Mesh, Constant Mesh, Synchromesh Gear Boxes; Drive Lines, Universal
Joint, Propeller Shaft, Slip Joint; Front wheel drive; Principle, Function,
Construction & Operation of Differential; Rear Axles, Types of load coming on
Rear Axles, Full Floating, Three Quarter Floating and Semi Floating Rear Axles.

UNIT-III
Suspension Systems: Need of Suspension Systems, Types of Suspension;
factors influencing ride comfort, leaf springs, shock absorber.

Steering System: Front Wheel geometry & Wheel alignment viz. Caster,
Camber, King Pin Inclination, Toe-in/Toe-out; Conditions for true rolling motions
of Wheels during steering: Different type of Steering Gear Boxes; Steering
linkages and layout; Rack & Pinion Power Steering Gear.

UNIT-IV

Automotive Brakes, Tyres & Wheels: Classification of Brakes; Principle and


construction details of Drum Brakes, Disc Brakes; Mechanical, Hydraulic,
Pneumatic Brakes; Power Assisted Brakes; Tyres of Wheels; Types of tyre &
their constructional details, Tyre rotation; Excessive Tyre wear & their causes.

Automotive Electricals:. Purpose & Operation of lead acid Battery, capacity


rating. Purpose and Operations of the Starting System circuit, construction and
working of starting motor, solenoid switch, starting switch; Charging system
(using alternator )circuit, construction and working alternator.

Learning Outcomes:
1. Students become much familiar to the clutches, gearboxes etc.
2. Students also get knowledge of new techniques used in automobiles.
Text Books
1. Automobile Engineering by Dr. Kirpal Singh, Standard Publishers Distributors.
2. Automobile Engineering by Anil Chhikara, Satya Prakashan, New Delhi.
3. Automotive Mechanics Crouse/Anglin, TMIL.
4. Automotive Technology H.M.Sethi, TMH, New Delhi.
5. Automotive Mechanics S.Srinivasan, TMH, New Delhi.
6. Automotive Mechanics Joseph Heitner, EWP.
7. Motor Automotive Technology by Anthony E. Schwaller Delmer Publishers.
Inc.
8. The Motor Vehicle Newton steeds Garrett, Butter Worths.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Lab Course: 30 Marks
LIST OF EXPERIMENTS
1. To study and prepare report on the constructional details, working principle
and operation of the following
(a) Single plate clutch.
(b) Multi plate Clutch
2. To study and prepare report on the constructional details, working principles
and operation of the following
(a) Constant mesh Gear Box.
(b) Synchromesh Gear Box.
3. To study and prepare report on the constructional details, working principles
and operation of the following
(a) Rear Wheel Drive Line.
(b) Front Wheel Drive Line.
(c) Differentials
4. To study and prepare report on the constructional details, working principles
and operation of the following
(a) Starting System
(b) Ignition System
5. To study and prepare report on the constructional details, working principles
and operation of the Charging System
6. To study and prepare report on the constructional details, working principles
and operation of the following
(a) Front Suspension System
(b) Rear Suspension System
7. To study and prepare report on the constructional details, working principles
and operation of Rack and Pinion Power steering system
8. Adjusting of brake shoes and Bleeding the hydraulic brake system.

Course Course Title L T P Cr.


Code
UME 402 REFRIGERATION AND AIR CONDITIONING 3 1 2 4.5
Prerequisite: Applied Thermodynamics
Objective:- To understand the various refrigeration and air conditioning
cycles.

UNIT-I
Introduction: Definition of refrigeration & air conditioning; necessity; Methods of
refrigeration; Coefficient of Performance(COP); Refrigerants Definition,
Classification nomenclature, Desirable properties, Comparative study, secondary
refrigerant, introduction to eco-friendly refrigerants; introduction to Cryogenics.
Air Refrigeration System: Carnot refrigeration cycle, Brayton refrigeration or the
Bell Coleman air refrigeration cycle; Necessity of cooling the aero plane; Boot
strap evaporative types, Regenerative type and Reduced Ambient type system,
Problems.

UNIT-II
Vapour Compression (VC) Refrigeration System: (A) Simple V.C. Ref.
systems- Limitations of Reversed Carnot cycle with vapour as refrigerant; Analysis
of VC cycle considering degrees of sub cooling and superheating; VC cycle on p-
v, t-s and p-h diagrams; Effects of operating condition on COP; Comparison of VC
cycle with Air Refrigeration Cycle. (B) Multi-stage Ref. System cooling/ or water
inter cooler: Multistage compression with flash intercooling and/ or water
intercooling;

UNIT-III
Vapour Absorption Refrigeration System, Basic Systems, Actual system, COP of
the system, Relative merits and demerits; Properties of aqua ammonia; Electrolux
Refrigeration. Lithium- bromide system.

Steam Jet Refrigerating System Introduction, Analysis, Relative merit and


demerits, Performance, Applications.

Cascade Refrigerating Systems- Necessity Selection of Pairs of refrigerants for


the system, Concept of cascade temperature, Analysis, Multistaging, comparison
with V.C. systems, Application.

UNIT-IV
Psychromatry of Air & Air Conditioning Processes: Properties of moist Air,
Gibbs Dalton law, Specific humidity, Dew point temperature, Degree of saturation,
Relative humidity, Enthalpy, Humid specific heat, Wet bulb temp.,
Thermodynamics wet bulb temp., Psychrometic chart: psychrometry of air-
conditioning processes, Mixing process, Basic processes in conditioning of air.

Air- Conditioning Load Calculations: Outside and inside design conditions:


Source of heating load, Sources of cooling load, Electrical application Infiltration
and ventilation, Heat generation Inside conditioned space: Comfort chart.
Learning Outcomes: The student should be able to appreciate better the
importance of refrigeration in our industries and also in our daily life after they
have gone through this course. This course presents the basic terminologies and
concepts associated with refrigeration and air conditioning. Subsequent units will
build on these concepts and develop upon them.
Text Books:
1. Refrigeration & Air Conditioning- R.C. Jordan and G.B. Priester, Prentice Hall
of India.
2. Refrigeration & Air Conditioning-C.P.Arora, Tata-McGraw Hill, New Delhi.
3. A course in Refrigeration & Air Conditioning Arora & Domukundwar, Dhanpat
Rai & Sons,1989.
4. Refrigeration & Air Conditioning- W.F. Stockerand J.W. Jones, Tata-McGraw
Hill,New Delhi
5. Refrigeration & Air Conditioning- Manohar Parsad Wiley Estern limited, New
Delhi

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Lab Course: 30 Marks

LIST OF EXPERIMENTS:

1. To study the vapour compression Refrigeration Systems and determine its


C.O.P.
2. To study water cooler and find its C.O.P.
3. To study the ice-plant, its working cycle and determine its C.O.P and capacity.
4. To determine the By-pass factor of Heating & Cooling coils
5. To study the cut-sectional models of reciprocating and Rotary Refrigerant
compressor
6. To study the various controls used in Refrigerating & Air Conditioning System
7. To study the humidification, heating, cooling and dehumidification processes
8. To study Desert cooler & Window Type Air Conditioner
Course Code Course Title L T P Cr.
UME 403 UME 403 MECHATRONICS 3 0 0 3.0

Prerequisite: Basics of Electronics and Mechanical


Objective: To introduce students to the basic concepts of synergistic integration of
mechanical, chemical, electrical, electronics and computer systems.
Unit-I
Introduction and Basics: What is Mechatronics?: overview & evolution of
mechatronics; A Measurement System with its constituent elements; Open and Closed
Loop System; Sequential Controllers; Micro-processor Based Controller; The
Mechatronic Approach.

Unit-II
Hardware of Measurement Systems; Force Fluid Pressure, Liquid Flow, Liquid Level,
Temperature, Light Sensors along with Performance terminology ; Data Presentation
Elements: Magnetic Recording; data Acquisition System; Testing & Calibration;
Problems.
Pneumatic, Hydraulic, Mechanical and Electrical actuation System: Pneumatic and
hydraulic System; servo actuation system;Mechanical Systems, Types of Motion
Kinematic Chains, Cams, Gear, Trains, Ratehet & Pawl. Belt & Chain Drivers,
Bearings.

Unit-III
Digital Logic and Programmable Logic Controller: A review of Number System &
Logic Gates; Boolean Algebra; Kanaugh Maps; Sequential Logic; introduction to
Programmable Logic Controller.

Microprocessor and Input/Output System: Control, Microcomputer Structure:


Microcontroller; Applications; Programming Languages; Instruction Sets; Assembly
Language Program; Subroutines.

Unit-IV
Electrical Systems; Mechanical & Solid State Switches; Solenoids; D.C. & A.C.
Motors; Stepper Motors; Mechanical aspect of Motor Selection ;Problems.

Design and Mechatronics: Design Process; Traditional and Mechantronics Design:


Possible Mechatronics design solutions for Timed Switch, Wind Screen Wiper Motion,
A Pick & Place Robot, Automatic Camera, Engine Management System, Autonomous
guided vehicle, Drilling machine, hydraulic fingers, industrial robot, car parking barrier,
conveyer based material handeling system & advanced actuators.

Learning outcomes: After Learning the course,the students are able to understand :
1.The fundamental concepts of electromechanics
2. Apply electromechanics fundamental concepts to the modeling, analysis, and control
of
brushed dc motors, stepper motors, brushless dc motors, solenoids, and actuators
3. Use sensors and actuators for intelligent robotics
4. Grasp operating principles and physical/mathematical models of a variety of analog
and
digital motion sensors
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Reference Books: 1. Mechatronics by W. Bolton, Published by Addition Wesley.
2. Mechatronics System Design Devdas Shetty and Richard A Kolx Brooks Cole 1997
3. Mechatronics Principle, concept and applications by Nitaigour Premchand Mahalik
(TMH publication)
ELECTIVE
Course Course Title L T P Cr.
Code
UME 415 OPTIMIZATION METHODS FOR 3 0 0 3
ENGINEERING SYSTEMS
Prerequisite: Operation and Research
Objective:- To teach the optimization for decision making

UNIT-I
Introduction: Engineering Application; Statement of the Optimal Problem;
Classification; Optimization Techniques;
Classical Method : Single Variable Optimization; Multivariable Optimization
Without any Constraints with Equality and Inequality Constraints.

UNIT-II
One-Dimensional Minimization Method: Unimodal Function; Elimination Method
Dichotomous Search, Fibonocci and Golden Method; Interpolation Method
Quadratic and Cubic Interpolation Method.
Unconstrained Minimization Method: Univariate, Conjugate Directions, Gradient
And Variable Metric Method.

UNIT-III
Constrained Minimization Method: Characteristics of a constrained problem;
Direct Method of feasible directions; Indirect Method of interior and exterior
penalty functions.
Geometric Programming : Formulation and Solutions of Unconstrained and
Constrained geometric programming problem.
UNIT-IV

Dynamic Programming: Concept of Sub-optimization and the principal of


optimality: Calculus, Tabular and Computational Method in Dynamic
Programming: An Introduction to Continuous Dynamic Programming. Integer
Programming : Gomorys Cutting Plane Method for Integer Linear
Programming; Formulation & Solution of Integer Polynomial and Non- Linear
problems.
Learning Outcomes:
The candidate will learn the techniques and methods of optimization

Text Books:
1. Optimization (Theory & Application)- S.S. Rao, Wiley Eastern Ltd, New Delhi.
2. Optimization Concepts and Applications in Engineering Ashok D.Belegundu
and Tirupathi R Chandrupatla Pearson Education 1999, First India Reprint
2002.
3. Optimization: Theory and Practice, C.S.G. Beveridge and R.S. Schechter,
McGraw Hill, New York.5. Modern Machining Processes: P.C.Pandey
&H.S.Shan, Tata McGraw Hill Company, New Delhi.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Course Course Title L T P Cr.
Code
UME 416 MACHINE TOOL DESIGN 3 0 0 3
Prerequisite: Basics of Design
Objective:- To teach the basics of tool design methods and procedure

UNIT-I
Introduction: Kinematics of Different Types of Machine Tools, Selection of Cutting
Conditions and Tools, Calculation of Cutting Force on Single Point and Multipoint
Tools, Hole Machining, Calculation of Power, Accuracy Requirements and
Standards.

UNIT-II
Design of Fed Drives: Feed Drive using Feed Boxes, Feed Axes of CNC Drives,
DC and AC Servomotors, Types characteristics Controllers and Their Selection,
Ball Screws and Friction Screws- Guide Ways, Linear Motion System, Design
Calculations of Drives, Closed Loop Operations of Feed Drives, Linear Indexing
Drives.

UNIT-III
Design of Machine Tool Structures: Static and Dynamic Stiffness, Dynamic
Analysis of cutting process, Stability, Forced Vibration, Ergonomics and Aesthetics
in Machine Tool Design.
Design of Spindle and Spindle: Supports : Function of Spindle, Design
Requirement Standard Spindle Noses, Design Calculations of Spindles. Bearing
Selection and Mounting,

UNIT-IV

Design of Special Purpose Machines : Modular Design Concepts, Standard


Modules Example of Design of a Typical SPM with CNC, Transfer Machines.

Learning Outcomes:
Candidate will learn the methods and procedure of machine tool design

Text Books:
1. Machine Tool Design Tata McGraw Hill Book Co. 1991, Metha, N.K.
2. Design Principal of Cutting Machine Tools : Koenigs bergerf. Pergman Press
Oxford.
3. Machine Tool Design, Vol 1 and Vol III, Mir Publishers, Moscow, Macherkan.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%

Course Course Title L T P Cr.


Code
UME 417 TOTAL QUALITY CONTROL 3 0 0 3
Prerequisite:- None
Objective:- To teach the basics of quality assurance, quality control, and
methods

UNIT-I
Quality Control: introduction, objectives, quality of design, quality of production,
quality of conformance to design, quality of inspection, process monitoring, quality
and productivity, quality cost Advantages of statistical Quality Control in Industry.

Fundamentals of Statistics and Probability in Quality Control: Events and


probability, laws of probability, Statistical Distributions: Normal and Poisson
distribution, their importance in SQC. Poisson Probability as approximation to
Normal Probability, use of Normal and Poisson distribution tables.

UNIT-II
Control Charts for Variables: Fundamentals of process control, tool of process
control, quality characteristic, Design and use of Control for Variables: Trial control
limits, control limits for future use, revision of control limits. Cause and effect
diagram. Inferences on the state of the process from control charts, Type I and
Type II errors and methods to reduce them. Use of X (X bar) charts and R-charts,
and R- charts, X (X bar) and - charts. Efficiency of a control chart. OC curve of a
control chart. Computing average run length for X- chart.

UNIT-III
Trend Control Charts, Control Charts with Reject limits and Modified Control
Charts, Relationship between Specification Limits and Control Chart Limits,
Process capability analysis and its importance in quality of conformance.
UNIT-IV

Control Charts for Attributes : Defectives, control charts for fraction defectives and
percent fraction defectives and number of defectives. Control charts for number of
defects. Comparison of control charts for variables with the charts for variables
with the charts for attributes. Computing Average run length for a p-chart.
Learning Outcomes:

Text Books:
1. Quality control Application By Hansen BL, PH: Prentice Hall of India.
2. Statistical Quality Control By E.L. Grant & R.S. Levenworth; Tata McGraw Hill.
3. Quality Control Paranthaman, D; Tata McGraw Hill, India
4. Quality Planning and Analysis- Juran J.M. and F.M. Gryna (Jr.); Tata McGraw
Hill, India
5. Total Quality Control By Montgomery, D.C. John Wiley & Sons (Asia)

Note : Statistical Q.C. Tables will be supplied in examination.


Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Course Course Title L T P Cr.
Code
UME 418 PUMPS, BLOWERS AND COMPRESSORS 3 0 0 3
Prerequisite:- Applied Thermodynamics and Fluid Mechanics
Objective:- To teach the working procedure. design and application

UNIT-I
Pumps: Theory of centrifugal pump impeller, vortex theory, design of impeller,
volute and diffusers, specific speed and design constants.
Design of Mixed Flow Impellers: Geometric relationship, axial flow pump, design,
use aerofoil data for impeller design, guided vane, pump casting.

UNIT-II
Fans: Fan laws, performance coefficient, effect of change in fan speed, density,
Series and parallel operation, fan design losses, blade shape, casings.
Propeller Fans: Cross flow fans, principal of operation, application, regulation of
volume flow, Sources of vibration in fans, noise, and attenuation testing.

UNIT-III
Blowers: Types, centrifugal and axial, design procedure, selection, performance,
pressure application, control of volume flow.
Performance Estimation: Instrumentation test rig layout, measurement of pressure
temperature, use of hot wire anemometer, boundary layer probes, measurement
of sound.
UNIT-IV

Compressor: Centrifugal compressor, multistage arrangement, blade design,


types diffusers, performance, series and parallel operation.
Axial Flow Compressors: Cascade theory, efficiency, two dimensional cascade,
valor triangles and stage loading, stage reactions, losses compressor testing
procedure.

Learning Outcomes:-
Candidate will learn the working procedure and design of the pump,
bellowers and compressore

Text Books:
1. Val. S. Lobanoff, and Robert, R. Ross, Centrifugal Pumps Design and
Application,Publishing House.
2. Allam Wallis, R, Axial Flow and Ducts, John Wiley and Sons.
3. Ronald, P. Lapina, Estimating Centrifugal Compressor Performance, Gulf
Publishing Company.
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%

Course Course Title L T P Cr.


Code
UME 419 DESIGN OF AIR CONDITIONING SYSTEMS 3 1 0 3.5
Prerequisite: Refrigeration and air conditioning
Objective: - Designing of the air-conditioning equipment and parts

UNIT-I
Application of air conditioning: Medium and large sized buildings, industrial air
conditioning, residential air conditioning, air conditioning of vehicles and aircrafts.
Psychrometry: Psychrometric charts, combined, heat and mass transfer, adiabatic
saturation, enthalpy potential.

UNIT-II
Air conditioning Load: comfort and design conditions, thermal transmission,
infiltration and ventilation loads, heating and cooling loads, solar radiation
properties, periodic heat transfer through walls and roofs.
04
Air conditioning system: Thermal distribution system, classic single-zone system,
outdoor air control, single-zone system design, multiple-zone, terminal reheat
system, dual duct or multi zone system, variable air-volume system, hydronic
system, unitary system, passive air conditioning system.

UNIT-III
Equipment Design: Fan and duct system, fan air-distribution in rooms, ventilation
system, diffusers and induction, fan coil units. Cooling and dehumidifying coils
Heat and mass transfer, moisture removal, coil performance.
UNIT-IV

Controls: Pneumatic, electric and electronic controls, thermostats, dampers,


outside air control, freeze protection, humidistat, acoustics and noise control.

Refrigerants: Primary and secondary refrigerants, halocarbons, azeotropes, ozone


depletion, eco friendly refrigerants.

Learning Outcomes:

Text Books:
1. Refrigeration and air conditioning-W.F. Stoecker, J.W. Jones, McGraw Hill Book
Co.
2. Air conditioning Engineering W.P. Jones, Edward Arnold.
4. Hand book of air conditioning system design Carrier Air conditioning Co. McGraw
Hill Book Co.
5. Thermal Environmental Engg. James L. Thelkeld, Prentice Hall, Inc
6. Refrigeration and Air conditioning C.P Arora, Tata McGraw Hill Pub. Co. Ltd.
7. Refrigeration and Air conditioning P.L Ballaney, Khanna Publishers
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Course Course Title L T P Cr.
Code
UME 420 COMPUTER AIDED VEHICLE DESIGN 3 1 0 3.5
Prerequisite:- Basics of computer and Design
Objective:- To teach the design of vehicle and their parts

UNIT-I
Vehicle Frame and Suspension: Study of Loads-Moments and Stresses on Frame
Members computer aided design of Frame for passenger and commercial vehicle,
Computer aided design of leaf springs-coil springs and torsion bar springs.

UNIT-II
Front axle and steering system: analysis of Loads- Moments and stresses at
different sections of Front axle. Determination of bearing Loads at Kingpin
bearings. Wheel spindle bearings. Choice of bearings. Determination of optimum
dimension and proportions for steering linkages ensuring minimum error in
steering.

UNIT-III
Clutch: Torque capacity of Clutch. Computer Aided design of clutch components,
design details of roller and sprag type of clutches..
UNIT-IV

Drive line and read axle : computer aided design of propeller shaft. Design of final
drive gearing. Design details of full-floating, semi-floating and three quarter
floating. Rear axle shafts and rear axle housings.
Learning Outcomes:

Text Books :
1. Dean averns, automobile chassis design, IIIiffe Books Ltc 1992.
2. Heldt, P.M. automobile chassis, Chilton Co. New York 1992.
3. Steeds. W, Mechanic of road veicles, IIIiffee Books Ltd, London 1990.
4. Giles, J.G. Steering, suspension and Tyres, IIIiffee Books Ltd, Lodon, 1988.
5. Newton, steeds & garret,motor vehicle, IIIiffee Books Ltd, Lodon, 1982.
6. Heldt P.M. Tqrque Converter, Chilton Books Co. New York, 1982.
7. Giri N.K, Automobile mechanics, Khanna Publisher, New Delhi,1986.

Note: Use of software package for analysis and design of mechanical


system may be used for design problem.
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Course Course Title L T P Cr.
Code
UME 421 FLEXIBLE MANUFACTURING SYSTEMS 3 1 0 3.5
Prerequisite: Manufacturing Technology
Objective:-To tech about the type automation for manufacturing system and
their processes and methods.

UNIT-I
Automation: Types of automation, reasons for automating, automation strategies,
Detroit-type automation: Automated flow lines, methods of work part transport,
Transfer mechanisms, buffer storage, automation for machining operations.

Automated assembly systems: design for automated assembly, types of


automated assembly system, part feeding devices, quantitative analysis of the
delivery system operation, analysis of a single-station assembly machine,
numericals.

UNIT-II
Group Technology: Part families, part classification and coding. Types of
classification and coding system, Machine cell design: The composite part
concept, types of cell design. Determining the best machine arrangement, benefits
of group technology.
Flexible Manufacturing System: Components of an FMS, types of system,
where to apply FMS technology, FMS work stations. Material handling and storage
system: Functions of the handling system, FMS layout configuration, Material
handling equipment, Computer control system: Computer function, FMS data file,
system reports planning the FMS, analysis method for FMS, application and
benefits.

UNIT-III
Robotic technology: Joints and links, common robot configuration, work volume,
types of robot control, accuracy and repeatability, other specification, and
effectors, sensors in robotics.
UNIT-IV

Robot programming: Types of programming, lead through programming, motion


Programming, interlocks, advantages and disadvantages, Robot languages:
Motion programming, simulation and off line programming, work cell control.
Robot application: Characteristics of robot applications, robot cell design, types
of robot application: Material handling, processing operation, assembly and
inspection.
Learning Outcomes:
1. Student will learn about the automation in manufacturing industry, its
methods and processes.

Text Books:
1. Automation. Production System and Computer Integrated Manufacturing.
Groover M.P, Prentice Hall of India.
2. CAD/CAM Groover M.P. Zimmers E.W, Prentice Hall of India.
3. Approach to Computer Integrated Design and Manufacturing Nanua Singh,
John Wiley and Sons, 1998.
4. Production Management System: A CIM Perpective Browne J, Harhen J,
Shivnan J, Addison Wesley, 2nd Ed. 1996.
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Course Course Title L T P Cr.
Code
UME 422 NON-CONVENTIONAL ENERGY SOURCES 3 1 0 3.5
Prerequisite: General Science
Objective:- To cultivate the knowledge of nonconventional energy sources,
power generation and its methods

UNIT-I
Introduction: Trends of energy consumption sources of energy conventional and
renewable, fossil fuel availability and limitations, need develop new energy
sources.
Solar Energy: Solar radiation characteristic, Solar Collectors, Flat Plate and
concentrating types, Their comparative study, design and material selection.
efficiency, Selective paints and surfaces. Heating of air and water for building and
other uses. Thermal storages, Solar Ponds, Solar pumps, solar Cookers etc.
Direct Conversion of Solar energy to electricity and its various uses, materials,
limitations and costs.

UNIT-II
Bio-conversion: Generation of bio gas, digesters and then design, selection of
material, feed to digester, paralytic gasification, production of hydrogen, Algae
production and the their uses.
Wind Energy: Types of rotors, horizontal axis and vertical axis system, system
design and site selection.

UNIT-III
Geo-thermal Energy: Sites, potentiality and limitation, study of different conversion
system.
Tidal Energy: Sites potentiality and possibility of harnessing from site, limitations.
UNIT-IV

Occan thermal energy: Principal of utilization and its limitation, description of


various system.
Other non-conventional energy sources: Fluidized bed combustions. Heat from
waste and other sources.
Learning Outcomes:
Candidate will learn the methods , their importance and sources of Non
conventional Energy s

Text Books:
1. Solar Energy Utilization G.D. Rai.
2. Solar Heating and cooling Duffie and Bakeman.
3. Power Plant Technology M.M. EL Wakil, McGraw Hill Book Co.
4. Power Plant Engineering P.C. Sharma, S.K. Kataria and Sons.
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Course Course Title L T P Cr.
Code
UME 423 DESIGN OF HEAT EXCHANGERS 3 1 0 3.5
Prerequisite: Heat and Mass transfer
Objective:- To develop the concept and design procedure for heat
exchanger

UNIT-I
Classification of Heat exchanger: Introduction; Recuperation and regeneration;
Transfer processors; Geometry of construction, tubular heat exchangers, plate
heat exchangers, extended surface heat exchanges ; Heat transfer mechanisms,
Flow arrangements; Selection of heat exchangers.
04
Basic design methods of heat exchanges: introduction; Arrangement of flow path
in heat exchangers; basic equations in design; Overall heat transfer coefficient;
Log mean temperature difference method for heat exchanger analysis, the NTU
method for heat exchanger analysis, Heat exchanger design calculation, Variable
overall heat transfer coefficient, Heat exchange design methodology.

UNIT-II
Design Correlations for Condensers and Evaporators ; Introduction ;
Condensation, Film condensation on a single horizontal tube-laminar film
condensation, forced convection, Film condensation in tube bundles-effect of
condensate inundation. Effect of vapor shear; Combined effect if inundation and
vapor shear, Condensation inside tubes-condensation in vertical tubes, Flow
boiling-subcooled, flow pattern, flow boiling correlations.
05
Shell-and-tube heat exchanger: introduction basic components-shell types, tube
bundle types, tubes and tube passes, tube layout, baffe type and geometry,
allocation of stream; basic design procedure of a heat exchanger-preliminary
estimation of unit size, rating of preliminary design.

UNIT-III
Compact heat exchanger, Introduction; Plate-fin heat exchanger, tube-fin heat
exchangers, Heat transfer, pressure, drop for finned-tube exchangers, pressure
drop for plate-fin exchanger.
Gasketed-Plate heat exchangers: Introduction; Mechanical features-plate pack
and frame, plat types; Operational characteristics-main advantages, performance
limits, Passes and flow arrangements, Application-corrosion, maintenance, Heat
transfer and pressure, drop calculations-heat transfer area, mean flow channel
gap, channel equivalent diameter, heat transfer coefficient, channel pressure drop,
port pressure drop, overall heat transfer coefficient, heat transfer surface area,
performance analysis , Thermal performance.
UNIT-IV

Condensers and Evaporators: introduction; Shell-and-tube condensers-horizontal


shell-side condensers, vertical tube-side condensers, horizontal in-tube
condensers ; steam turbine exhaust condensers ; Plate condensers ; Air-cooled
condensers ; Direct contact condensers ; Thermal design of shell-and-tube
condensers.
Learning Outcomes:
It can help to design the heat exchangers for various applications.

Text Books:
1. Heat Exchangers, Sadik kakac, Hongtan, CRC Press.
2. Principals of heat transfer, F.Krieth & M.S. Bohn, Asian Books Pvt. Ltd, Delhi.
3. Heat exchangers, Design and Theory Source Books, N.H. Afgan and Schliinder
(Editors). McGraw Hill Book Company.
4. Compact heat Exchanger, W.M. Kays A.L. London, McGraw Hill book
Company.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Course Course Title L T P CR
Code
UME 424 EXPERIMENTAL STRESS ANALYSIS 3 1 0 3.5
Prerequisite: Strength of Material
Objective:- To cultivate the knowledge of design of stress application like
pressure vessel, internal combustion engine.

UNIT-I
Basic Laws of Stress transformation, principal stresses and principal planes,
cauchys stress quards.

Strain analysis, strain equations of transformation, Principal strain, Cauchys strain


quadratic, stress Strain relationship.
Two dimensional Photoelasticity: stress optic law, optics of polarcope, plane and
circular polariscopes, dark and light field arrangements fringe multiplication fringe
sharp ending, compensation techniques, commonly employed photoelastic
materials.

UNIT-II
Three Dimensional Photo Elasticity: Neumans strain optic relationship, stress
freezing in models materials for three dimensional photo elasticity, shear difference
method of stress separation.
Birefringent Coatings: Sensitivity, reinforcing effects and thickness of birefringent
coatings.

UNIT-III
Electric Resistance strain Gauges: Gauges construction and installation,
temperature compensation, gauge sensitiveness, gauge factor, corrections for
transverse strain effects. Factors affecting gauge relation. Reosettes Rosetre
analysis potentiometer and wheatstone bridge circuits for strain measurements.
UNIT-IV
Brittle Costings: Introduction, coatings stresses and failure theories, different types
of crack patterns, crack detection. Composition of brittle coating, coating cure,
influence of atmospheric conditions, effect of biaxial stress field.

Learning Outcomes:
It gives an broad idea about design of high pressure application equipments.
Text Books:
1. Experimental Stress Analysis Dally & Riby, McGraw Hill, N.York 1987.
2.Theory of Elasticity & Plasticity Khanna Publishers, New Delhi 1979.
3. Theory of Plasticity J. Chakrabarty, McGraw Hill, International Editions, 1987.
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%

Course Course Title L T P Cr.


Code
UME 450 COMPUTER AIDED DESIGN 3 1 3 5
Prerequisite: Knowledge of computer and Mechanical design
Objective:- To study the interface of CAD.
UNIT-I
Introduction to Computer aided design process
Principles of Computer Graphics and graphical techniques:
Line plotting : DDA algorithm, Bresenhams circle algorithm, mid-point Ellipse
algorithm, Scan conversion Real time conversion, Run length encoding, Cell
encoding, Rendering, Rasterising Polygons- Scan converting polygon, Seed fill
algorithm, Hidden surface removal Z buffer algorithm, Frame Buffers,
Antialiasing, Reflection , Shading, Generation of Characters, View port, Pointing,
Positioning, Rubber banding, Dragging, Clipping, Menu and Menu alternatives,
Graphics user interface, Windows. Numericals not included

UNIT-II
Two and three Dimensional Transformations : Transformation of Point,
Straight line & parallel lines, Mid point Transformation, Rotation, Reflection,
Scaling, Combined Transformation, Square and Slid body Transformation , Three
Dimensional Scaling , Shearing, Rotation, Reflection and Translation, Multiple
Transformation, Rotation about an Axis Parallel to a Co-ordinate Axis,
Orthographic Projection. Numericals included
Plane and Space Curves:Curve Representation , Non Parametric Curves,
Parametric Representation of a Circle, Ellipse, Parabola, Hyperbola. Numericals
not included
Representation of Space Curves , Cubic Splines. Numericals not included
UNIT-III
Surface Description and Generation (Elementary treatment only ): Surfaces of
Revolution, Sweep Surfaces, Quadric Surfaces, Piecewise Surface
Representation, Mapping Parametric Surfaces, Bilinear Surface, Ruled and
Developable Surfaces, Linear Coons Surface, Coons Bicubic Surface, Beizer
Surfaces.Numercials not included. 09

Geometric modeling- 3D Wire-frame and Solid modeling, Hardware for Drafting


Packages, configuration of graphics software, Functions of a graphics package,
Geometry construction.
UNIT-IV
Solid Modeling:
Constructive Solid Geometry (CSG), Boundry Representation (B-rep), Hybrid
Schemes, Data Base structure and content.
Learning Outcomes:
At the end of semester student will have knowledge of
(4) Various terms related to Computer Graphics
(5) Different types of backend calculation used in software modeling
(6) Different techniques of wireframe modeling , surface modeling, solid
modeling
(7) How to generate any mathematical entity in computer screen
Text Books
1.CAD/CAM (Theory & Pactice) by Ibrahim Zeid Published by Tata McGraw Hill,
New Delhi.
2.Mathematical Elements for computer Graphics by David F. Rogers and J. Alan
Adams, Published by McGraw Hill, New Yrk.
3.CAD/CAM (Principles, Practice & Manufacturing Management) by Chris
McMohan & Jimmie Browne, Published by Addison Wesley.
4.AutoCAD14 for Engg. Drawing Made Easy by P.Nageshwara Rao, Published by
Tata McGraw Hill, New Delhi.
5.Computer Graphics & Design by P.Radhakrishnan and G.P.Kothandaraman,
Dhanpat Rai Pub.(Pvt.) Ltd., New Delhi.
6.CAD/CAM by Mikell P. Groover and Emory W.Zimmers, Jr. ublished by Pentice
Hall of India, New Delhi.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
LIST OF EXPERIMENTS

1. Write about various solid modeling tools for creating 3D objects and its features.
2.To create a new project in solid modeling CAD software and setting up sketch
environment to create basic sketches.
3.To create 2-D and 3-D wire frame models of a bracket/spur gear on drafting
package. Auto CAD/PROENGINEER/I-DEAS.
4.To create 3D objects by using part mode tools..
5.To create the assembly of a DOUBLE BEARING on solid modeler tool package
INVENTOR/PROCEGINEER/I-DEAS.
6.To create the assembly of a PLUMMER BLOCK on solid modeler tool package
INVENTOR/PROCEGINEER/I-DEAS
7.To create the assembly of a BUTTERFLY VALVE on solid modeler tool package
INVENTOR/PROCEGINEER/I-DEAS
8.Draw front, Top and side views of DOUBLE BEARING assembly by using
drawing mode.
9.Draw front, Top and side views of PLUMMER BLOCK assembly by using
drawing mode
10.Draw front, Top and side views of BUTTERFLY VALVE assembly by using
drawing mode
Course Course Title L T P Cr.
Code
UME 451 POWER PLANT ENGINEERING 3 1 0 3.5
Prerequisite: Thermodynamics
Objective: To develop the knowledge of working of power plant equipment
and components.
Unit-I
Introduction: Energy resources and their availability, Types of power plant,
selection of the plants, review of basic thermodynamics cycles used in power
plant.
Hydro Electric Power Plants : Rainfall and run-off measurements and plotting of
various curves for estimating power plants, design, construction and operation of
different components of hydro-electric power plant, site selection, comparison of
other types of power plants.
Unit-II
Steam Power Plants: Flow sheet and working of modern-thermal power plants,
super critical pressure steam stations, site selection, coal storage, preparation,
coal handling systems, feeding and burning of pulverized fuel, ash handling
systems, dust collection-mechanical dust collector and electrostatic precipitator.
Gas Turbine Power Plants: Types, open and closed gas turbine, work output &
thermal efficiency, methods to improve thermal efficiency of gas turbine plant-
reheating, inter- cooling regeneration & their combinations, advantage and
disadvantages, comparison with steam power plant, problems.
Unit-III
Nuclear Power Plants: Principles of nuclear energy, basic nuclear reactions,
nuclear power station, trouble shooting and remedies.

Power Plant Economics: Effect of plant type on costs, fixed elements, energy
elements, customer elements and investors profit, depreciation and replacement.
Unit-IV
Non-Conventional Power Generation: Solar radiation estimation, solar energy
collectors OTEC, wind power plants, geothermal resources.

Direct Energy Conversion Systems: Fuel cell, MHD power generation-principle


thermoelectric power generation, thermionic power generation.
Learning Outcomes:
To give description of various types of power plants
To understand power plant Economics.
To cover various modes of non conventional energy generation.
Text Books:
1. Power station Engineering and Economy by Bernhardt G.A. skrotzki and
William A. Vopat- Tata McGraw Hill Publishing Company Ltd., New Delhi.
2. Power Plant Engineering: P.K. Nag Tata McGraw Hill second Edition 2001.
3. An Introduction to Power Plant Technology by G.D. Rai-Khanna Publishers, 2-
B, Nath Market, Nai Sarak, Delhi-110005
4. A Course in Power Plant Engineering by Arora and Domkundwar Dhanpat Rai
and Co. Pvt. Ltd., New Delhi.
5. Power Plant Engineering : M.M. El-Wakil McGraw Hill 1985

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Elective-II
Course Code Course Title L T P Cr.

UME 465 MAINTENANCE ENGINEERING 3 1 0 3.5

Prerequisite:- Basics of Mechanical Engineering


Objective: Mo learn the maintenance strategies and techniques and process
Course Description:
Module-I
Introduction: Evolution of maintenance, objective of maintenance, maintenance and
philosophies, maintenance concept maintenance management & technology,
relationship with other functional areas, importance of maintenance, elements of good
maintenance economics of maintenance, training and safety aspects in maintenance.

Maintenance strategies; classification of maintenance programs. Corrective, preventive


and predictive maintenance, comparison of maintenance programs, preventive
maintenance concept, functions, benefits, limitations.
Module-II
Condition based maintenance (CBM); Objectives, what to monitor, when to monitor
principal of CBM, condition based maintenance techniques, manual inspections
performance monitoring, vibration monitoring, oil debris. Spectroscopy thermography
and corrosion, monitoring steps in implementation of CBM, benefits of CBM.
09
Reliability Centered maintenance (RCM): RCM logic, maintenance and RCM, benefits
of RCM, total productive maintenance (TPM), introduction, key supporting elements of
TPM methodology, evaluation and benefits,
Module-III
Non-destructive Testing (NDT): Purpose and challenges; techniques, visual aids
boroscopes, endoscopes fiber obtics scanner, magnetic particles inspection, liquid
penetrants. Ultrasonic radiography, selection of NTD techniques, merits/demerits and
application of various techniques.
Maintenance Planning and Control: Basic ingredients, basic steps in maintenance
management, maintenance planning and control system, documentation, maintenance
productivity areas for improvement.
09
Module-IV
Reliability; maintenance & availability techniques for improvement of operation
reliability, safety and availability of machines and production system, maintainability
criteria, checklist to assess the maintainability improvement program, fault diagnosis,
pareto principle, ishikawa diagram.
05
Learning outcomes: The candidate will be able to implement maintenance practices
and procedure in industry.
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%

Reference1. Maintenance planning and control Higgin L.R. McGram Hill book company 1988.
2. Maintenance planning and control Kelley Anthony, East-West Press Pvt. Ltd.
3. Maintainability principal and practices Blanchard B.S. Lowey E.E. Mc Graw Hill.
4. Practical NDT Raj B, Jayakumar T, Thavasimutyi K, Narora Publishing House.
5. Engineering Maintenance Management Nieble Benjamin W, Marcel Dekher.
Course Code Course Title L T P Cr.
UME 466 ERGONOMICS AND WORK PLACE DESIGN 3 1 0 3.5
Prerequisite:- Production Management
Objective: To teach the principle of ergonomics for safety and less fatgue
Course Description:
Module-I
Basic Principal of ergonomics: introduction to ergonomics; anthropometry, Posture and
health; anthropometry practical; display, control and HMI; tools and equipment design;
work place design and assessment; task analysis.
Module-II
Application of ergonomics principal; cognitive ergonomic; human information
processing; memory; reading; perception; Navigation; problem solving; decision making;
human computer interaction; input/output technology; usability; evaluation; health
problem; future system, job design.
Module-III
questionnaire and interview design product design and evaluation; designing for
manufacture; health and safety legislation and ergonomics scientific management,
enrichment, equipment Rotation cells, shift work, management style and job design,
change management
Module-IV
Case Studies: set case studies will be used to demonstrate how ergonomics has lead to
changes in work activity, safety and product design case studies will include advanced
computer application, workplace assessment and re-design, accident analysis and
industrial inspection, and in manufacturing. Students will be required to apply the
principal to a real life ergonomics design as applied to a product, service or computer
application.
Learning outcomes: The candidate will learn how a worker can be more efficient , with
less fatigue for more output
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Reference
1. Work design industrial ergonomics knoz Stephan A. Johnson steven. Holcomb
Hathaway Scottsdale, AZ.
2. Human factors in engineering and design Sanders M.S. & McCormick E.J (1987), 6th
ed, McGraw Hill New York.
3. Ergonomics man in his working environment Murrell, K.F.H. (1965) Champan & Hall
4. Man Machine engineering chapanis A wordsworth Publishing , Co.
5. The practice and management of industrial erginimics Alexander D.C.(1986),
Prentice-hall Englewood chiffs NJ.
6. Textbook of work Physiology Astrand, P.O. Rhodahl, K. (1986) 3rd ed. McGraw Hill,
New York.
7. Human Factors in Lighting Boyce P.R.(1981).Macmillan, New York.
Course Code Course Title L T P Cr.
UME 467 MODERN MANUFACTURING PROCESSES3 1 0 3.5
Objective: To Learn about various unconventional machining processes, the various
process parameters and their influence on performance and their applications.
Course Description:
Unit-I
Mechanical Processes: Ultrasonic Machining Elements of process, cutting tool
system design, effect of parameters, economic considerations, applications, limitation
of the process, advantages and disadvantages.Numerical problem on deign of
exponential concentrator. Abrasive Jet Machining Variables in AJM, metal removal
rate in AJM. Water Jet Machining Jet cutting equipments, process details,
advantages and applications.
Unit-II
Electrochemical and Chemical Metal Removal Processes: Electrochemical Machining
Elements of ECM process, tool work gap, chemistry of the process, metal removal rate,
accuracy, surface finish and other work material characteristics, economics,
advantages, applications, limitations. Electrochemical grinding Material removal,
surface finish, accuracy, advantages, applications. Only theory.
Unit-III
Thermal Metal Removal Processes: Electric Discharge Machining (EDM) of spark
erosion machining processes, mechanism of metal removal, spark erosion generators,
electrode feed control, dielectric fluids, flushing, electrodes for spark erosion, selection
of electrode material, tool electrode design, surface finish, machining accuracy,
machine tool selection, applications. Wire cut EDM, Laser beam machining (LBM)
Apparatus, material removal, cutting speed and accuracy of cut, metallurgical effects,
advantages and limitations. Only theory.
Unit-IV
Plasma arc Machining (PAM): Plasma, non thermal generation of plasma, mechanism
of metal removal, PAM parameters ,equipments for D.C.plasma torch unit, safety
precautions, economics, other applications of plasma jets. Electron beam Machining
(EBM) Generations and control electron beam, theory of electronic beam machining-
thermal type only, process capabilities and limitations. Only theory.
Learning outcomes: After Learning the course,the students are able to understand :
1. How non-contacting machining processes are applied in advanced
manufacturing.
2. How non-conventional forming processes are applied to produce sheet metal
components.
3. Surface enhancement processes in advanced manufacturing and their
applications.
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Reference1.Modern Machining Processes P.C.Pandey, H.S.Shan, Tata McGraw Hill
Publishing Company Limited.
2. Machining Manufacturing Science Ghosh and Malik, Affiliated East West Press.
3. Non Traditional Manufacturing Processes Benedict G.F.Macel Dekker.
4. Advanced Methods of Machining Mc Geongh J.A., Chapman and Hall.

Course Code Course Title L T P Cr.

UME 468 CRYOGENIC ENGINEERING 3 1 0 3.5

Prerequisite:- Thermodynamics
Objective:- To teach the student for low temperature working of machinery and
equipments for gases
Course description
Module-1
Introduction: Limitations of vapour compression systems for production of low
temperature, multistage systems, cascade system, production of solid carbon dioxide,
magnetic cooling.
Low Temperature Thermometru: temperature scales gas-vapour pressure thermometry,
adiabatic demagnetization.

Module-II
Cryogenic Gases: Properties of cryogenic fluids-oxygen, nitrogen, air, hydrogen and
helium Joule-Thomson effect and liquefaction of gases, liquefaction of air, hydrogen
and helium, critical components of liquefiers, reftifier columns, separation of air,
separation of helium from natural gase, distillation of liquid hydrogen & purification.

Module-III
Insulation: Vacuum insulation, gas filled powders and fibrous materials, solid forms,
comparison of various insulating materials.
Storage: Types of insulated storage containers, various design considerations, safety
aspects-flammability hazards and high pressure gas hazards.

Module-IV
Transportation: Two phases flow, transfer thorough insulated and uninsulated lines,
liquid line indicators, pumps and valves for cryogenic liquids.

Applications: Industrial applications, research and development; Mechanical, thermal


and thermoelectric properties of structural material at cryogenic temperatures.
Learning outcomes: The candidate will learn how a a low temperature can be
produced, and what precautions are require for the same
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Reference
1. Cryogenics and refrigeration Coldin.
2. Experimental techniques in low temperature physics G.K.White, Clayrendon Press,
Oxford.
3.Crygenic research and applications-Marshall Sitting and Stephen and Kid, D.Van
Nostrand Company.Inc.USA.
4. Cryogenics-Bailey C.A
5. Refrigeration and air conditioners-Spark and Dillo.

Course Course Title L T P Cr.


Code
UME 469 ADVANCE OPERATIONS RESEARCH 3 1 0 3.5

Prerequisite:- Operation Research


Objective:- To teach the student for advances methods of optimization
Course Course Title L T P
Code
UME 470 MATERIAL HANDLING AND PLANT LAYOUT 3 1 0
Course description
Objectives
Module-I
1. StudentstowillOperations
Introduction learn the theory of plant Formulation
Research layout, material
of handling,
problems,and facility
simplex
location.
method problem of degenerals, dual simplex method revised simplex method,
2. Students
bounded variablewill learn current material handling equipment options.
problems.
3. Students will
Integer Programming learnGraphical
how to collect datathe
method, in abranch
real-world
andsetting.
bound technicque,
4. Students will practice working in teams.
Gomarys ALL-IPP method, transportation model, unbalance in transportation,
5. Studentsproblem,
transshipment will develop, complete,
sensitivity andin
analysis present a group problems.
transportation project.

UNIT-I
Module-II
Dynamic Programming Bellmans principle of optimality, examples on the
General
applicationand
Concepts on routing
factors problem,
governinginventory problem,
plant locations simplex problem,
economics, marketingrural
rural economics,
problem.
Vs urban plant sites, case studies (i) Selection of a site for software company (ii)
Selection of a site for
Network Analysis XYZand
PERT Company: analysis of
CPM, probability of alternatives. Introduction
achieving completion of plant
data,
layout, principles
cost analysis, and
graph objectives
reduction of effective
theory, updating,layout,
resourceadvantages
allocation,ofresource
good layout,
symptoms
smoothing. of bad layout. Types of plant layout, their features. Applications and
comparison, Introduction to group technology: its relevance, application and
Module-III
advantages. 05
Inventory Method: Variables in an inventory problem, inventory problem,
inventory
UNIT-II models with penalty, storage and quantity discount, safety stock,
inventory models
Planning with probability, demand, multi item deterministic model.
the layout
Factors influencing plant layout; material factors, machinery factors, man factors
movement
Queuing Theoryfactors, waiting
Poison factors,
arrivals service factors,
and exponential servicechange factors,
times, waitng timebuilding
and
factors,
idle time cost, single channel multi channel problem. Monte technique appliedlayout
workstation design methods of plants and factory layout, plant to
procedure, factory Poisson
queuing problems, buildingarrivals
, building equipments,
and service time. common problems in plant
layout, tool and techniques of layout, operation process chart, flow process chart,
flow diagram, string diagram, evaluating alternate layout-various methods.
Module-III 06
Decision Theory Game Examples on the application of theory of games 2 XM
and
LineMX2 Problems, graphic dominance and linear programming method for
balancing
different
Objectiveproblems,
of line decision
balancing trees.
problems; constraint in line balancing problem,
terminology
ReplacementinModels
assembly line, preventive
Replacement measures
of items that to achieve
deteriorate, a fail
gradually, balanced
production line. 02
suddenly, group placement policy, concept of system reliability.

Types
Learningof line balancing
outcomes: The candidate will learn how a optimization can be done
(a) Assembly
for various line balancing
resources (b) Fabrication
and methods line balancing, Heuristic and other
are available
method of line
Assessment Model: balancing, simple numerical problems in line balancing.
02 Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
UNIT-III
End-Term
Materials handing (100 Marks) 50%
Totalof
Objectives Assessment (Out of 100
material handling Marks)material
systems, 100% handling engineering survey,
Reference
basic features of handling, types of material handling systems, material handling
1. Kumar Gupta,
engineering Prembasic
survey, and Hira, D.S., Operations
features of handling,Research, S Chand &handling,
various materials
Company Limited,
considerations 1986. combined handling, space for movements, analysis of
including
2. Swarup,
handling Kanti, Gupta,
methods, P.K. and Manmohan,
economical and technical Operations Research,
considerations of Sultan
handling
Chand &
equipment,Sons, New
cost Delhi 1988.
analysis of material handling systems.
3. Srinath L.S., PERT & CPM Principles and Applications, Affiliate East West
Press (P) Limited, New Delhi, 1975.
07

UNIT-IV
Material handling equipments
Introduction, types of material handling equipment; selection and maintenance of
material handling equipments, characteristics of material handling equipments
such as conveyers, cranes, hoist, Amount of equipments required and predicting
in process inventory by graphical technique.
05
Travel Chart
Procedure for travel charting, numerical problem on optimum arrangement of
various departments of shops under given constraints and to check their
effectiveness. 03
Learning Outcomes:
At the end of semester student will have:
Knowledge of the theory of plant layout, material handling, and facility
location.
An ability to use current material handling equipment options
develop, complete, and present a group project.
Text Books
1. Plant Layuot and design By Moore.
2. Plant Layout and material handling By Apple.
3. Plant Layout By Shubhin.
4. Construction Management - Mahesh Verma.

Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Course Code Course Title L T P Cr.

UME 472 EMERGING AUTOMOTIVE TECHNOLOGIES3 1 0 3.5

Prerequisite:- Automobile Engineering


Objective:- To Developed the knowledge of new technologies in automobile industry
Course description
Modulet-I
Fuel Cell Technology for Vehicles: What is fuel cell, Type of fuel cell, Advantage of
fuel cell. Current state of the technology. Potential and challenges. Advantages and
disadvantages of hydrogen fuel.

Module-II
Latest Engine Technology Features: Advances in diesel engine technology, Direct
fuel injection Gasoline engine. Diesel particular emission control. Throttling by wire.
Variable Valve Timing, Method used to effect variable Valve Timing. Electromagnetic
Valves. Camless engine actuation.

42 Volt System: Need, benefits, potentials and challenges. Technology Implications for
the Automotive Industry. Technological evolution that will occur as a result of the
adoption of 42 volt systems.

Module-III
Electrical and Hybrid Vehicles: Types of hybrid systems, Objective and Advantages
of hybrid systems. Current status, Future developments and prospects of Hybrid
Vehicles. Integrated Starter Alternator: Starts stop operation, Power
Assist. Regenerative braking. Advanced lead acid batteries, Alkaline batteries, Lithium
batteries, Development of new energy storage systems. Deep discharge and rapid
charging ultra capacitors.
Module-IV
X-By Wire Technology: What is X-By Wire, Advantage over hydraulic systems, Use of
Automotive micro controllers, Types of censors. Use of actuators in an automobile
environment.
Vehicle Systems: Constantly Variable Transmission, benefits, Brake by wire,
Advantages over power Braking systems. Electrical assist. Steering, Steering by wire,
Advantages of steering by wire. Semi-active and fully active suspension system.
Advantages of fully active suspension system.

Course Code Course Title L T P Cr.

UME 471 GAS TURBINES AND JET PROPULSION 3 1 0 3.5

Prerequisite:- Thermodynamics
Objective:- To tech the application working and procedure for jet propulsion and gas
turbine fot high speed application
Course description
Module-I
Compressible Flow: Wave propagation and sound velocity; Mach number and
compressible flow regimes; basic equations for one dimensional compressible flow,
isentropic flow relations; area velocity relation; normal shock waves, relations between
upstream and downstream flow parameters.

Module-II
Gas Turbine Systems and Cycles: System of operations of gas turbines constant
volume and constant pressure gas turbines; thermodynamics of Brayton cycle;
regeneration intercooling. Reheating and their combinations; closed cycle and semi
closed cycle gas turbines; gas Vs I.C.engines and steam turbines.

Module-III
Learning outcomes:
Compressors:
Assessment Model: Classification positive displacement and dynamic compressors.
Operations
Best three of two stage
of single quizzesreciprocating compressors,
and two assignments- 20% best value of index of
compression, isothermal efficiency, effect of clearance and volumetric efficiency,
One best out of TWO Mid-Terms (100 Marks) 30%
multistage compression, air motors. Centrifugal compressors, static and total head
End-Term
values; (100 Marks)
velocity vector 50%
diagrams; slip factor; pressure coefficient and prewhirl, Axial flow
Total Assessment
compressors; (Out of 100
degree of reactions andMarks) 100%
polytropic efficiency performance characteristics,
Reference
surging, choking and stalling.
Combustion
1. AdvancedSystem:
VehicleTypes, combustion
technologies process,
by Heinz combustion
Heisler intensity efficiency
SAE International and
Publication.
pressure loss. and Hybrid Electric Vehicles by Ronald K.Jurgen SAE International
2. Electric
Publication.
Module-IV
3. Batteries for Electric Vehicles by DAJ Rand, R.Woods and R.M.Dell SAE
Air breathing Propulsion
International Publication.Systems: Principle of jet propulsion; analysis and
performance characteristics
4. Electronics of turbojet,
Braking, Traction turboprop,
and Stability ramjet
Control andHardboud
SAE pulsejet; papers.
thrust power
and5.propulsion
Electronics
efficiency.
steering and suspension systems SAE Hardboud papers.
Rocket
6. 42Propulsion:
Volt systems Operating
by Daniel J. principle;
Holt SAEsolid and liquidPublication.
International propellants, performance
analysis
7. Diesel
calculations
Particulate
for specific
Emissionimpulse
by J. H.
andJohnson
propulsive
SAE
efficiency.
Hardboud papers.
8. Fuel Cell Technologies for Vehicles by Richard Stobart SAE Hardboud papers.
Learning outcomes: Student will learn about jet propulsion and gas turbine working
and design for high speed application.
Assessment Model:
Best three of two quizzes and two assignments- 20%
One best out of TWO Mid-Terms (100 Marks) 30%
End-Term (100 Marks) 50%
Total Assessment (Out of 100 Marks) 100%
Reference1. Gas Turbine Theory Cohen and Rogers.
2. Principle of Jet Propulsion and Gas Turbine Zucrow M J.
3. Heat Engineering Vasandani V P and Kumar D S, Metropolitan Book Co Pvt. Ltd.
Delhi, 1975.

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