Design PDF
Design PDF
Design PDF
info
The free encyclopedia for UK steel construction information
Design
The design process encompasses the architectural design, the development of the structural concept , the analysis of
the steel structure and the verification of members. Steel solutions are lighter than their concrete equivalents, with the
opportunity to provide more column-free flexible floor space, less foundations and a fast, safe construction
programme.
For the designer, a steel solution means reliable materials, assured material and section properties, precise off-site
manufacture and extensive support including software, design guides and easy to use resistance tables.
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Design process
Main articles: Concept design, Steel material properties
The fundamental process of structural design commences with the preparation of a structural concept, which is itself
based on an architectural design for the structure. For simple, common forms of structure, it will be possible to prepare
a concept design directly from the architectural design - typical solutions are well understood.
For more complex structures, or innovative designs, best practice is to develop the structural concept in conjunction
with the architectural scheme, so that an efficient, appropriate solution can be developed.
Once the concept design has been established, the structural design can be completed, involving determination of
loads, analysis and member verification.
Steel design
Steel is ideally suited for design. Material properties are known and member properties are accurate, meaning that
analysis is precise. Design rules are clear and mature, without undue conservatism, having been developed over many
decades. There is a wealth of support resources, including software, to facilitate efficient design.
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Concept design
Main articles: Concept design, Steel material properties, Multi-storey office buildings, The case for steel, Service
integration
The choice and design of the primary structure is a fundament part of the concept design of buildings, and ideally
should be integrated with the development of the architectural design. Meeting client, planning and Building
Regulation requirements are paramount, but there will be a range of structural forms that meet these requirements,
each with its own advantages. The merits of different structural forms should be reviewed against the requirements for
the structure. Key considerations include:
The principal structural elements of a typical multi-storey building comprise floors, beams and columns. A wide variety
of alternative forms and arrangements can be used in multi-storey steel framed structures to deliver the benefits of:
Economy
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Floor grids define the spacing of the columns in orthogonal directions, which are influenced by:
The British Council for Offices (BCO) Guide to Specification[1] provides extensive guidance on the preparation of
scheme designs.
For naturally ventilated offices, a building width of 12 m to 15 m is typically used, which can be achieved by two spans
of 6 m to 7.5 m, with a column placed adjacent to a central corridor. Natural lighting also plays a role in choice of the
width of floor plate. In larger buildings, a long-span solution provides a considerable enhancement in flexibility of
layout. For air conditioned offices, a clear span of 15 m to 18 m is often used.
Floor-to-floor height will be an important consideration at the concept design stage. The table below gives typical floor
to floor heights for buildings of different use.
If planning restrictions limit overall building height, shallow floor solutions may be adopted, or solutions that involve
integrating the services within the structural depth. Typical structural depths for different types of construction are
given in the table below.
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Stability systems
The structural system required for stability is primarily influenced by the building height. For buildings up to eight
storeys height, the steel structure alone may be designed to provide stability, but for taller buildings, concrete or
braced steel cores are more efficient structurally. The following structural systems may be considered for stability.
Braced frames
For buildings up to eight storeys high, braced steel frames are commonly used with bracing members generally
located within a cavity in the facade, or around stairs or other serviced zones.
Continuous frames
For buildings up to four storeys high, continuous frames may be used in which the multiple beam to column
connections provide bending resistance and stiffness to resist horizontal loads. This is generally only possible where
the beams are relatively deep (400 mm to 500 mm) and where the column size is increased to resist the applied
moments. The connections between members are likely to be more expensive than those in braced frames.
Concrete cores are the most practical system for buildings of up to 40 storeys high, with the concrete core generally
constructed in advance of the steel framework. In this form of construction, the beams often span directly between the
columns on the perimeter of the building and the concrete core. Special structural design considerations are required
for:
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Braced steel cores may be used as an economic alternative where speed of construction is critical. Such cores are
installed with the rest of the steelwork package. An example of a braced steel core is shown in the figure above right.
Columns
Columns in multi-storey steel frames are generally H sections , predominantly carrying axial load. When the stability of
the structure is provided by cores, or discreet vertical bracing, the beams are generally designed as simply supported.
The generally accepted design model is that nominally pinned connections produce nominal moments in the column,
calculated by assuming that the beam reaction is 100 mm from the face of the column.
For ease of construction, columns are usually erected in two, or sometimes three storey sections, i.e. approximately 8
m to 12 m in length. Column sections are joined with splices , typically 300 mm to 600 mm above the floor level.
Floor systems
A wide range of floor solutions is available. Although steel solutions are appropriate for short spans (typically 6 m to 9
m), steel has an important advantage over other materials in that long-span solutions (between 12 m and 18 m) can be
easily provided. This has the key advantage of column-free space, allowing future adaptability, and fewer foundations.
Floors spanning onto the steel beams will normally be either precast concrete units, or composite floors. The
supporting beams may be below the floor, with the floor bearing on the top flange (often known as "downstand"
beams), or the beams may share the same zone with the floor construction, to reduce the overall depth of the zone.
The available construction zone is often the determining factor when choosing a floor solution.
Low rise, modest spans, no restriction on construction Downstand beams precast units or composite floors
depth
Modest spans (less than 9 m), restricted construction Integrated solutions precast or composite floors
depth
Low rise, long span (e.g. 15 m) Downstand beams in the faade. Composite floors with
secondary steel beams spanning 15 m
Medium and high rise, modest spans, no restriction on Downstand beams, composite construction
construction depth
Medium and high rise, long spans (to 18 m) restricted Composite floors with cellular long span secondary
construction depth steel beams
The span range of various structural options in both steel and concrete are shown in the table. Long-span steel options
generally provide for service integration for spans of over 12 m. Cellular beams and composite trusses are more
efficient for long-span secondary beams, whereas fabricated beams are often used for long-span primary beams.
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Long-span beams have gained in popularity in the commercial building sector because they offer the following benefits
in design and construction:
Internal columns are eliminated, leading to more flexible and efficient use of internal space
Services can be integrated within the depth of the structure, and so the floor to floor depth is not increased
Fewer components are required (typically 30% fewer beams) leading to reduced construction and installation
time
Fire protection costs can be reduced due to the massivity (weight : exposed profile) of the longer span
members
Steelwork costs are not increased significantly, despite the longer spans
Overall building costs are increased by a negligible amount.
Foundations
In inner city and on difficult or brownfield sites, the time and cost of constructing the foundations has a major effect on
the viability of a project. Although the weight of the frame is relatively small compared with the floors and walls, a steel
frame can be significantly lighter than a comparable reinforced concrete frame. Further reductions in weight can be
achieved by using light floor construction such as composite metal deck floors and lightweight concrete.
Difficult ground conditions may dictate the column grid. Long spans may be required to bridge obstructions in the
ground. More generally, widely spaced columns reduce the number of foundations, simplifying the substructure
construction and reducing cost.
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Service runs can be integrated within the depth of the structure or separated by fixing them at a lower level.
Separation of zones usually requires confining the ducts, pipes and cables to a horizontal plane below the structure,
which will increase the overall floor construction. However, the services remain readily accessible for maintenance and
future refitting.
Integration of services and structure reduces the construction depth but requires a perforated structure; installation
and subsequent refitting of services may be more difficult.
External envelope
Cladding systems that are used in multi-storey buildings depend on the building height and the degree of fenestration.
Fully glazed facades are widely used, although provision for solar shading generally has to be made. Cladding
systems include:
Brickwork
Ground supported up to 3 storeys. Supported by stainless steel angles attached to edge beams for taller buildings
Glazing systems
Generally triple glazing or double layer facades supported on aluminium posts or glass fins.
Curtain walling
Aluminium or other lightweight facade that is attached to the perimeter steelwork
The external skin of a multi-storey building is usually supported off the structural frame. In most high quality
commercial buildings, the cost of external cladding systems greatly exceeds the cost of the primary structure. This
influences the design and construction of the structural system in the following ways:
Reducing the floor zone may be cost-effective as it reduces the area of cladding.
The perimeter structure must provide a satisfactory platform to support the cladding system and be sufficiently
stiff to meet any deflection criteria.
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Structural principles
Main articles: Modelling and analysis, Design codes and standards, Portal frames, Allowing for the effects of
deformed frame geometry
Once the structural concept has been fixed, the structural design may be completed. The structural design process
involves the following steps:
Variable actions
Characteristic variable actions should be determined from the appropriate parts of BS EN 1991-1[2] and the relevant
UK National Annexes[3].
Analysis
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For 'simple construction', frame analysis will not be necessary at the Ultimate Limit State (ULS), as the members can
be designed in isolation. It may be necessary (or convenient) to use analysis software to determine the lateral
deflections at the Serviceability Limit State (SLS) and when assessing frame stability. Analysis will be required for
continuous frames.
Generally, elastic analysis is used. Plastic analysis (and elastic-plastic analysis) is generally only used for the design of
portal frames .
Although manual methods of analysis may be used, most designers find it convenient to use readily available software
.
Modelling members
Most software contains libraries of all the standard steel sections, with the associated member properties used in the
analysis. Non-standard members may be modelled with equivalent section properties. Tapered or haunched members
may be modelled with a number of short elements, each with different section properties. Curved members may be
modelled with a series of straight members.
Modelling Joints
Common UK practice is to assume joints are either nominally pinned (and modelled as perfectly pinned) or nominally
rigid (and modelled as perfectly rigid). It is then important to ensure that the physical details correspond to the design
assumptions.
All frames experience second-order effects, typically because under lateral loads (or simply due to frame
imperfections), the vertical loads are no longer concentric with the bases. The effect of this displacement is not
accounted for in a first-order analysis. Some frames are sufficiently stiff such that second-order effects are small
enough to be ignored. When second-order effects must be accounted for, this can be achieved by using second-order
analysis, or by a simple amplifier of the lateral loads.
All frames must be assessed for sensitivity to second-order effects, and these effects allowed for if necessary.
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Design Standards
Main articles: Design codes and standards
The over-arching requirement for design in the UK is to satisfy the Building Regulations. Practically, design of steel
structures will generally be in accordance with BS 5950[4] or the Eurocodes .
Building Regulations
Building Regulations require that a safe structure be constructed. Although a series of design Standards are cited in
the Regulations, there is no absolute requirement that the listed Standards are used for design.
BS 5950
Although BS 5950[4] was withdrawn in March 2010, it is likely to be used for steel building design for a number of
years. The advantages of design to BS 5950 include:
Eurocodes
The Eurocodes are a set of unified structural design standards for use across Europe, developed by CEN (European
Committee for Standardisation), to cover the design of all types of structures in steel, concrete, timber, masonry and
aluminium.
In the UK, the Eurocodes are published by BSI under the designations BS EN 1990 to BS EN 1999; each of these ten
Eurocodes is published in several Parts and each Part is accompanied by a UK National Annex (which must be used
for construction in the UK) that adds certain UK-specific provisions.
In addition to the Eurocodes and the National Annex, non-contradictory complementary information (NCCI) is
provided, to provide further guidance on the application of the Eurocodes.
National Annexes
The National Annex (NA) is an essential document when using any Eurocode Part; the relevant NA covers the country
where the construction will take place. Where the opportunity is given in the text of the Eurocode, the National Annex
will:
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NCCI
The National Annex may give references to publications and other guidance containing non contradictory
complementary information (NCCI) that will assist the designer when designing a structure to the Eurocodes.
The Eurocodes omit some design guidance where it is considered to be readily available in text books or other
established sources. Publications that contain such design guidance may be referenced in the National Annex as
NCCI.
Several 'Published Documents' (PDs) are available, published by BSI . These NCCI documents are informative,
without the status of a Standard, but are generally helpful reference documents for designers.
BS EN 1990 [5] can be considered as the 'core' document of the structural Eurocode system as it establishes the
principles and requirements for the reliability, serviceability and durability of structures. It also describes the basis for
structural design and verification. The main sections of BS EN 1990 [5] include:
Requirements
Principles of limit state design
Basic variables
Structural analysis and design assisted by testing
Verification by the partial safety factor method.
Designers will refer to BS EN 1990 [5] (and its National Annex[6]) for load factors and combination factors, used when
determining design combinations of actions (ULS loads).
BS EN 1993-1 (Eurocode 3)
BS EN 1993-1 Eurocode 3: Design of steel structures comprises a set of general rules in twelve parts (BS EN
1993-1-1[7] to BS EN 1993-1-12[8]) for all types of steel buildings. The commonly used Parts include:
BS EN 1993-1-1[7]. This Part provides most of the general rules used in the design of steel buildings, including
material properties, guidance on analysis, the assessment of second-order effects and the calculation of
member resistances.
BS EN 1993-1-5[9]. This Part provides rules for members fabricated from plate, but also provides the rules for
calculating the resistance of webs - typically verified under concentrated loads.
BS EN 1993-1-8[10]. This Part provides the design rules for joints. It includes rules for the resistance of joint
components, such as bolts and welds.
Additional rules are provided in separate Parts for other structures, e.g. BS EN 1993-2[11] provides design rules for
bridges.
A comprehensive range of design guidance is available for use in the UK, all incorporating the influence of the UK
National Annexes.
BS EN 1994 (Eurocode 4)
Guidance is available covering the design of composite floors in accordance with Eurocode 4 in SCI publication
Composite design of steel framed buildings (P359).
Building frames may be broadly classified by their stability system, as braced or continuous frames . A portal frame is
a particular type of a continuous frame. For multi-storey frames, a braced frame is likely to be most economical,
because the fabrication effort for the joints in braced frames is generally much less than for joints in continuous
frames. Continuous frames must be used when bracing cannot be provided within the structure.
Within both types of frame, a wide range of floor systems is available. Several floor systems utilise the benefits of
composite construction , which will be the de facto solution for many structures. The floor systems in common use are
briefly described in the following sections
Composite construction
Composite construction is the dominant form of construction for the multi-storey building sector. Its success is due to
the strength and stiffness that can be achieved, with minimum use of materials, utilising the compressive strength of
concrete and the tensile strength of steel. Composite floors offer significant advantages related to speed of
construction and reduced overall construction depth.
Composite floor slabs generally use either relatively shallow profiled steel decking , typically spanning up to 3.75 m, or
deep deck systems, spanning up to 9 m (if propped during construction). Composite floor slabs may also be
constructed using pre-cast planks as the permanent formwork.
Floor slabs may be formed from pre-cast planks, but still allow the supporting beam to be designed as a composite
member.
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Composite beams involve the transfer of force between the steel section and the concrete which it supports,
preventing slip and thus ensuring the two elements perform as a composite whole. For beams located wholly under the
slab (known as "downstand" beams) the transfer of force is commonly achieved using headed shear studs, which are
attached to the upper flange of the steel beam. Studs are usually welded on site, through the decking, to the
(unpainted) top flange of the beam. Alternatively, smaller shear connectors may be shot-fired to the steel beam. In
some forms of construction, the shear bond between the steel member and the encasing concrete is sufficient to
provide composite action without additional shear connectors.
Downstand beams - the steel beam is wholly below the concrete slab
Shallow floor solutions - the steel beam is at least partially integrated within the depth of the floor slab.
Precast concrete units may be used in conjunction with steel beams. The units may be solid or hollow-core, and with
tapered or bluff ends. They are normally prestressed. The steel beams and precast units may be designed as a
composite member, provided specific detailing rules are satisfied to ensure that composite behaviour.
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Integrated (or 'shallow') floors offer a range of benefits, including a reduced construction depth (compared to an
orthodox "downstand" solution) and, in some solutions, a virtually flat soffit, allowing easy location of services.
A number of integrated floor solutions are available, including a range of rolled and fabricated options providing
shallow depth members with wide bottom flanges, so that precast planks or steel decking can be placed on the bottom
flange.
Long-span beams
Long spans result in flexible, column-free internal spaces, reduced substructure costs, and reduced erection times.
This broad range of benefits means that they are commonly used in a wide range of building types.
The design of long-span steel and (steel-concrete) composite beams is generally carried out in accordance with BS
5950[4], BS EN 1993 [13] or BS EN 1994 [12]. For some types of beam this codified guidance is complemented by
specific design guidance, such as that on the design of beams with large web openings, or manufacturers' software.
Trusses
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Long-span roof trusses, The Emirates Stadium, Arsenal Football Club, London
(Image courtesy of Severfield (UK) Ltd.)
A truss is essentially a triangulated system of straight interconnected structural elements. The most common use of
trusses is in buildings, where support to roofs, the floors and internal loading such as services and suspended ceilings,
is readily provided. Trusses are commonly used in a range of buildings including airport terminals, aircraft hangers,
sports stadia roofs, auditoriums and other leisure buildings . Trusses are also used to provide large column-free
spaces in commercial buildings. The main reasons for using trusses are:
Trusses may be exposed within the structure and be fabricated from hollow sections for aesthetic appeal. Large loads
may require the use of open sections (UKC, typically) or sections built up from plate. In all cases, the additional
fabrication costs make trusses more expensive than conventional beam and column structures.
Portal frames
Main articles: Portal frames, Moment resisting connections, Single storey industrial buildings
Portal frames are low-rise structures, comprising columns and rafters, connected by moment-resisting connections.
The resistance to lateral and vertical actions is provided by the rigidity of the connections and the bending stiffness of
the members, which is increased by a substantial haunch to reinforce the rafter sections. This form of continuous
frame is stable in its plane and provides a clear span that is unobstructed by bracing. Bracing is provided in the
longitudinal direction, between frames.
Portal frames are structurally efficient and lightweight, accounting for over 90% of the single-storey market in the UK.
Portal frames are used for industrial, storage , retail and commercial applications.
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In addition to a primary steel structure, portal framed buildings also commonly include:
Secondary, thin gauge cold-rolled steel members (purlins and side rails) which restrain the primary steel
members and support the cladding
Profiled steel wall and roof cladding.
Steel member design is based on the requirements given in BS EN 1993-1-1[7] . The overall process in member design
involves:
Member design is often completed using software, of by reference to the resistance tables in the 'Blue Book'.
Connections
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Main articles: Cost planning through design stages, Braced frames, Continuous frames, Simple connections, Moment-
resisting connections
The cost of connections is a significant proportion of the overall cost of the structure and the use of standardised,
simple details is recommended wherever possible. Moment resisting connections will undoubtedly be more expensive
than the nominally pinned connections used in braced construction .
Design of joints in steel structures in the UK is covered by BS EN 1993-1-8[10] and its UK National Annex[14]
BS EN 1993-1-1[7] requires that connection behaviour be accounted for in frame analysis, if it is significant. Nominally
pinned connections and continuous connections may be modelled as pinned and rigid (respectively) in the analysis,
but semi-continuous joint behaviour should be taken into account.
BS EN 1993-1-8[10] provides numerical methods to classify a joint, but offers the option that joints may be classified on
the basis of previous satisfactory performance. The UK National Annex[14] specifies that joints designed in accordance
with the industry standard guides (on nominally pinned and moment-resisting connections) are nominally pinned and
rigid respectively. Classification in accordance the guidance in the UK NA is recommended.
Simple connections
Simple connections are nominally pinned connections that transmit end shear only and do not transfer significant
moments. This assumption underpins the design of multi-storey braced frames in the UK, in which the beams are
designed as simply-supported and the columns are designed for axial load and the small nominal bending moments
induced by the end reactions from the beams.
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Moment-resisting connections
Moment resisting connections are used in continuous frames . Connections in multi-storey frames are most likely to be
full depth end plate connections and extended end plate connections.
Connections in portal frames will be haunched at the eaves, often with stiffeners in the column member. The apex
connection may have a small haunch or a simple extended end plate.
Moment-resisting connections may also be provided by providing a welded connection between members.
Apex connection
Eaves connection
Structural robustness
Main articles: Structural robustness
Building Regulations require that all buildings should be designed to avoid disproportionate collapse . Commonly, this
is achieved by designing the joints in a steel frame (the beam-to-column connections and the column splices) for tying
forces. Guidance on the design values of tying forces is given in BS EN 1991-1-7[15] Annex A, and its UK National
Annex[16] .
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Two generic types of strategy for designing robust structures for accidental actions are provided in BS EN
1991-1-7[15] :
The robustness requirements relate to the building Class (the type, size and use of a building) and establish required
levels of robustness for different building Classes.
Detailed guidance on robustness strategies for steel framed buildings designed in accordance with the Eurocode is
available.
The purpose of a structural steelwork specification is to state what materials and products should be used and how
work (fabrication and erection ) should be carried out, in order to ensure that the completed structure meets the
designer's assumptions and the client's needs.
Under the Eurocode system, fabrication and erection should comply with the execution standard BS EN 1090[17] which
covers material specification, component specification, workmanship and tolerances.
In the UK, the National Structural Steelwork Specification (NSSS) is recommended for use with steel structures. The
NSSS complements BS EN 1090[17], by providing additional requirements on transfer of information, weld inspection
etc, and other requirement which are not addressed in BS EN 1090[17].
BS EN 1090 Execution of steel structures and aluminium structures consists of three parts:
BS EN 1090-2[19] specifies general requirements for the execution of structural steelwork as structures or as
manufactured components, depending on the Execution Class of the structure. Four Execution Classes are identified
and more onerous fabrication and erection requirements are demanded for the higher numbered Execution Classes.
BS EN 1090-2[19] also gives guidance for the steelwork of steel and concrete composite structures designed in
accordance with BS EN 1994[12].
The 6th Edition of the NSSS covers structures designed in accordance with either BS 5950 or Eurocode 3 and is for
structures to be executed in accordance with BS EN 1090[17]. CE Marking of structural steelwork became mandatory
in July 2014.
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These topics present, in a concise manner, the requirements in BS EN 1090 for orthodox building (Execution Class 2)
structures.
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References
1. Guide to Specification, BCO, 2009
2. BS EN 1991-1 Eurocode 1. Actions on structures. General actions. (Various Parts). BSI
3. NA to BS EN 1991-1 UK National Annex to Eurocode 1. Actions on structures. General actions. (Various
Parts). BSI
7. 7.07.17.27.3 BS EN 1993-1-1:2005+A1:2014, Eurocode 3: Design of steel structures. General rules and rules for
buildings, BSI
8. BS EN 1993-1-12:2007 Eurocode 3. Design of steel structures. Additional rules for the extension of EN 1993
up to steel grades S 700, BSI.
9. BS EN 1993-1-5:2006. Eurocode 3: Design of steel structures Plated structural elements. BSI
10. 10.010.110.2 BS EN 1993-1-8:2005. Eurocode 3: Design of steel structures. Design of joints, BSI
11. BS EN 1993-2:2006 Eurocode 3. Design of steel structures. Steel bridges. BSI
12. 12.012.112.2 BS EN 1994 Eurocode 4: Design of composite steel and concrete structures. (Various Parts). BSI
13. BS EN 1993 Eurocode 3: Design of steel structures. (Various Parts) BSI
15. 15.015.1 BS EN 1991-1-7:2006. Eurocode 1: Actions on structures. General actions. Accidental actions. BSI
16. NA to BS EN 1991-1-7:2006. UK National Annex to Eurocode 1: Actions on structures. Accidental actions,
BSI
17. 17.017.117.217.3 BS EN 1090 Execution of steel structures and aluminium structures, BSI.
18. BS EN 1090-1:2009+A1:2011 Execution of steel structures and aluminium structures. Requirements for
conformity assessment of structural components BSI.
19. 19.019.119.2 BS EN 1090-2:2008+A1:2011 Execution of steel structures and aluminium structures. Technical
requirements for steel structures. BSI.
20. BS EN 1090-3:2008 Execution of steel structures and aluminium structures. Technical requirements for
aluminium structures. BSI.
Further reading
Steel Designers' Manual 7th Edition. Editors B Davison & G W Owens. The Steel Construction Institute 2012
Resources
SCI P355 Design of Composite Beams with Large Web Openings, 2011
SCI P358 Joints in Steel Construction: Simple Joints to Eurocode 3, 2014
SCI P359 Composite Design of Steel Framed Buildings, 2011
SCI P360 Stability of Steel Beams and Columns, 2011
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See also
Steel manufacture
Steel construction products
Steel material properties
Concept design
Service integration
Braced frames
Continuous frames
Composite construction
Floor systems
Long-span beams
Trusses
Portal frames
Design codes and standards
Modelling & analysis
Allowing for the effects of deformed frame geometry
Member design
Simple connections
Moment resisting connections
Structural robustness
Steelwork specification
CE marking
Design software and tools
External links
Trimble
BSI
CPD
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An introduction to Eurocode 3
Steel grades and specifications
Worked examples to Eurocode 3
Analysis and design of portal frames
Floor vibrations
Design for fire
Sustainability and steel construction
Model answers to IStructE exam questions