Saep 140 PDF
Saep 140 PDF
Saep 140 PDF
1 Scope 2
2 Applicable Documents 4
3 Instructions.. 4
4 Responsibilities 5
5 Approval and Distribution.. 6
1 Scope
When Saudi Aramco plans a new plant, plans to acquire new equipment or plans a new
large project (covered by a Budget Item (BI) under BI-10 capital projects, or BI-19
Project Briefs), a review of training requirements must be conducted early in the project
lifecycle.
The requirement for the Proponent (supported by their Project Management Team) to
consider, document and cost training requirements in the project proposal is mandated
in Project Proposal document SAEP-14, Paragraph 3.2.2.(item 18), paragraph 3.7
(Training Impact Assessment and costing of training requirements), and Exhibit III -
Contract Development Checklist Item 6 (this requires contract language to be sent to
bidders to get quotes for the training requirements identified in the Training Impact
Assessment). Additional information can be found at T&D Online.
This document (SAEP-140) provides the instructions for identifying the training
requirements needed to safely operate and maintain the equipment or plant during the
Project Proposal development stage of BI-10 Capital Projects and BI-19 Project Briefs,
Additionally, the procedure documents and optimizes the delivery of training (dependent
on the numbers to be trained).
2. The Training Impact Assessment (TIA) (see Appendix A3) is produced by the
Project Training Planning (EBTP) Team [formerly termed Early Budget Item
Training Planning (EBTP) Team] based on data in the TRS (Appendix A1) and
with input from the Proponent, Saudi Aramco Project Management Team
(SAPMT), Industrial Training Department (ITD), and others. The TIA includes
an Executive Summary and specific actions that are required to ensure that the
training is budgeted and is in place by the required timescale. The identified
training requirements for each process or piece of equipment are documented by
Page 2 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 5 November 2012
Next Planned Update: 5 November 2017 Project Training Impact Assessment
The primary objective of the TRS and TIA is to document the scope of identified
training early in the project development, and ensure that required training resources and
deliverables are procured and ready at the appropriate time. The process is necessary to
assist the Proponent to plan, budget, allocate and ensure that Saudi Aramco personnel
will be adequately trained to operate and/or maintain the project equipment, systems,
and processes safely and effectively.
The completed TIA will recommend the best training delivery strategies and is provided
to Proponent Department Manager, Saudi Aramco PMT Manager, ITD Director, and
others as required. The ITD and the Proponent Department will use the TIA
information to help enhance their pre- and post-commissioning operational training
planning and budgeting, which can start prior to Factory Acceptance Testing (FAT) and
Site Acceptance Testing (SAT), or as late as post-commissioning operations.
The TIA is designed to ensure that T&D assists the Proponent, PMT and ITD to:
Maximize training quality and effectiveness
Highlight operational safety awareness
Emphasize loss prevention and asset management
Ensure that required training for all job skills disciplines is delivered
Evaluate training and job certification alternatives that satisfy Saudi Aramco
operations, safety and business objectives
Verify compliance with Saudi Aramco training and job certification and task
standards (JTS) in the preliminary project design
Allocate sufficient resources to procure and support identified training
Meet Proponents requirements for measurable training outcomes, both pre- and post-
commissioning
Page 3 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 5 November 2012
Next Planned Update: 5 November 2017 Project Training Impact Assessment
2 Applicable Documents
All projects shall refer to and comply with the applicable documents listed in this
section and summarized in the Appendices (A1-A4).
3 Instructions
This section describes the process required for preparation of the TRS for all BI
projects and the associated TIA associated.
The TRS shall describe the potential job skills training, certification and associated
resources required for the project to be completed safely. The Proponent of the
project shall complete the TRS prior to submission of the Project Proposal. All BI-10
Major Capital and BI-19 Projects require a completed and approved TRS as per
instructions contained in SAEP-14. A TRS is mandatory even if the Proponent deems
training is not required. The EBTP team shall archive all TRS documents.
The TRS shall be approved by the Proponent Department Manager and shall include
specific training requirements of the BI project. The approved TRS shall be
transmitted directly to the Project Planning Proposal team to develop the TIA for
inclusion with the Project Proposal.
EBTP shall use the TRS data in association with the project BI-10 Design Basis
Scoping Paper (DBSP) or BI-19 Scope of Work (SOW) to conduct a preliminary
training requirements analysis and apply this information in compiling the TIAs
initial Knowledge & Skills Matrix (KSM). Training requirements analysis shall
distribute the training population by quantity, job skills discipline, and equipment,
systems, and processes identified as requiring training. The training population
shall include the projected number of apprentices and regular employees (transfers).
The TIAs KSM data shall be submitted by EBTP to the PMT for inclusion in the
Project Proposal no later than the 60% Project Proposal stage.
Page 4 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 5 November 2012
Next Planned Update: 5 November 2017 Project Training Impact Assessment
The TIA will be completed by the assigned EBTP analyst. The TIA will be used by
the proponents and others to plan and budget the operational funding for training
(throughout the five-year Operating Plan), in accordance with applicable General
Instructions.
4 Responsibilities
Page 5 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 5 November 2012
Next Planned Update: 5 November 2017 Project Training Impact Assessment
The following section defines the approval process for the Training Requirements
Statement (TRS) and distribution of the Training Impact Assessment (TIA).
The Proponent Department shall complete, approve, and submit the TRS to
EBTP in the 30-60% Project Proposal completion stage.
Proponent shall review and concur with the KSM for submission to PMT for
inclusion in the Project Proposal.
Proponent Manager, ITD Director, and PEDD shall be provided copies of the
TIA for internal planning use and for inclusion in their Operational Plans.
Page 6 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 5 November 2012
Next Planned Update: 5 November 2017 Project Training Impact Assessment
The Proponent shall develop and approve the Training Requirements Statement
(TRS) at the Admin Area Approved Project Brief stage.
Proponent Manager, ITD Director, and PEDD shall be provided copies of the
TIA for internal planning use and for inclusion in their Operational Plans.
Note: There is no management approval requirement for the TIA.
Revision Summary
27 August 2011 Revised the "Next Planned Update". Reaffirmed the contents of the document, and reissued
with editorial changes.
5 November 2012 Major revision based on streamlined EBTP workflow and TOIM 08-06 revisions.
Page 7 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 5 November 2012
Next Planned Update: 5 November 2017 Project Training Impact Assessment
A. PROPONENT REQUESTER
1 Name
2 Network ID
3 Contact Phone
4 Organization/Department
9 Proponent Department
Page 8 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 5 November 2012
Next Planned Update: 5 November 2017 Project Training Impact Assessment
15A What is the planned date of the 60% Project Proposal (PP)?
Note: To gain maximum benefit from the EBTP process, data should be submitted by the 60% PP date.
Processes and equipment are normally specified by the 30% PP date, but specific vendors will not
normally be allocated until the 60% PP date.
19 What is the current anticipated date for Site Acceptance Testing (SAT)?
Page 9 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 5 November 2012
Next Planned Update: 5 November 2017 Project Training Impact Assessment
D. PROCESSES
22 Are any NEW or existing processes included in the BI?
Page 10 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 5 November 2012
Next Planned Update: 5 November 2017 Project Training Impact Assessment
Training Impact:
For all NEW equipment where training is needed for a large number of personnel, equipment will normally be
required by the Industrial Training Centers to develop and deliver in-house training.
Unless all personnel will attend vendor training (in or out of Kingdom) T&D training personnel must attend
all vendor training as part of the Train the Trainer program. These ITC trainers will then be able to develop
in-house (post phase) course materials and deliver training in future, if needed.
Page 11 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 5 November 2012
Next Planned Update: 5 November 2017 Project Training Impact Assessment
F. TRAINING POPULATION
APPRENTICES
Field Metals
Instrument Electrical Operation Welders Clerical Support
Machinist Mechanic
REGULARS
Field Metals
Instrument Electrical Operation Welders Clerical Support
Machinist Mechanic
What is the total number of personnel (apprentice and regulars) to operate and/or
7
maintain the process, system and/or equipment through the business plan?
Page 12 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 5 November 2012
Next Planned Update: 5 November 2017 Project Training Impact Assessment
APPROVAL
Approved by:
Proponent Department Manager: Phone Number: Network ID:
Signature: Date:
This form should be approved by the proponent department manager, scanned and returned by email to:
*EBTP = [email protected]
EARLY BI TRAINING PLANNING TEAM
PROGRAM DEVELOPMENT & QUALITY ASSURANCE DIVISION
JOB SKILLS CURRICULUM & TESTING UNIT
Page 13 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 5 November 2012
Next Planned Update: 5 November 2017 Project Training Impact Assessment
BI 10-99999
The Early BI Training Planning Team in accordance with SAEP-14 and SAEP-140 has
conducted an Initial Training Requirements Analysis and has identified (n) items of
equipment that require(s) training to prepare Saudi Aramco personnel to assume safe and
efficient operations/maintenance. To ensure the availability of technically qualified and
certified personnel for this project we require the following:
Purchase Requisitions for the identified equipment sent to manufacturers shall include
requirements for the manufacturers to provide fixed quotes for complete training
packages including a schedule for the training requirements listed in the attachment.
Such purchase requisitions and any resulting Purchase Orders, if any, shall include
provisions that allow for these training requirements to be procured by COMPANY or
SAUDI ARAMCO at the fixed prices and/or rates quoted by the manufacturer, at any
time within one (1) year after commissioning of the complete equipment to the WORK
Site.
For each piece of identified equipment, if, after technical and commercial evaluation,
CONTRACTOR's proposed manufacturer is other than one of the Specified
Manufacturers, CONTRACTOR shall provide COMPANY with a list of all technically
qualified Specified Manufacturers and technically qualified CONTRACTOR-selected
manufacturers with the costs and/or rates for training requirements as quoted by the
manufacturers.
The attached Knowledge & Skills Matrix (KSM) addresses identified equipment items
and the desired training requirements. This allows for the CONTRACTOR and/or
manufacturer to develop a training plan/package to meet the project personnel training
requirements.
Training should be considered when Purchase Requisitions for equipment, systems and
processes are issued and sent to manufacturers. We require that vendors and/or the
manufacturers provide fixed training quotes and training packages that will provide
trained, qualified and certified personnel.
Page 14 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 22 October 2012
Next Planned Update: 22 October 2017 Project Training Impact Assessment
BI 10-999999
Sample Project
Training Impact Assessment (TIA)
Distribution:
Name Username Job Title/ Department
Page 15 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 22 October 2012
Next Planned Update: 22 October 2017 Project Training Impact Assessment
The Early BI Training Planning (EBTP) Team conducted an analysis for this project based on
SAEP-14, SAEP-140, and TOI 07-02, using information supplied in the attached Training
Requirements Statement (TRS) and supplementary meetings and communications.
The EBTP team has identified in the Knowledge and Skills Matrix (KSM) the equipment,
systems and processes that require training. Training recommendations for the safe and
efficient operation of the equipment/systems are identified in the right-hand column of the
KSM document.
The total of X,XXX training seats required is distributed as follows: xxx Operators, xxx
Engineers, xxx Mechanical Maintenance Technicians, xxx Electrical Maintenance Technicians,
xxx PCST (Instrumentation) Maintenance Technicians, xxx FMM (Field Metals Mechanic)
Maintenance Technicians, xxx Lab Technicians, plus xxx seats for curriculum developers /
industrial skills instructors (to develop in-house courses for subsequent delivery at the
Industrial Training Centers.)
Analysis:
a) Vendor Training XX identified equipment/systems require vendor training (to be held
In-Kingdom or Out-of-Kingdom as indicated.) These vendor training sessions also require
2 Engineers and 2 Skills Trainers seat in pre-commissioning vendor training to enable the
development and delivery of post-commissioning in-house specialty courses by the
Industrial Training Department (ITD).
b) In-House and On-the-Job Training XX identified equipment/systems require on-job
training (in Kingdom, at existing facilities).
c) Existing In-House ITC Training Existing in-house courses have been identified and the
relevant BET number(s) have been included in the right-hand column of the KSM document.
Actions:
This TIA identifies the basic training requirements for identified equipment/systems. This allows
Saudi Aramco PMT, CONTRACTOR, and/or manufacturer to budget for and develop a training
plan or package to meet project training objectives and skills requirements. In accordance with
SAEP-14, SAEP-140, and TOI 08-06, here is a summary of the actions that should be taken by
those to which this TIA is addressed (Proponent Department Manager, Saudi Aramco Project
Management Team [SAPMT] and the Industrial Training Department Director).
Page 16 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 22 October 2012
Next Planned Update: 22 October 2017 Project Training Impact Assessment
1) All addressees should review the recommendations carefully and promptly advise of any
corrections, additions and enhancements. The EBTP team will assume (by default) that
this document is acceptable to all those to whom it is addressed, unless the EBTP team
receives an email within one (1) month of this transmittal. Please email feedback to the
EBTP Team: *[email protected]. A revised document will be issued, if needed.
2) The Proponent Department Manager should budget for, and implement, all the identified
vendor training plus all in-house on-job training (OJT) using proposals scoped and
contracted by the Saudi Aramco Project Management Team (see below).
3) The Proponent Department Manager should budget for, reserve and communicate to
Training & Development the availability of the identified places in vendor training courses
for Industrial Training Department trainers (for curriculum development of in-house
courses).
4) The Proponent Department Manager should budget for and procure all required specialized
training equipment/systems for the Industrial Training Department to use when conducting
in-house courses and for departmental on-job training (for the appropriate number of
trainees at the appropriate time).
5) The Industrial Training Department Director shall budget to produce the required in-house
courses (using any specialized equipment/systems, for the appropriate number of trainees
at the appropriate time.
6) The Saudi Aramco Project Management Team shall (per SAEP-14, paragraph 3.7) support
the Proponent Contract Manager and ITD Director to implement the recommendations of
this Training Impact Assessment by requesting fixed-price quotations for all identified
training equipment, training courses, services and materials.
7) The Saudi Aramco Project Management Team shall address training requirements using
suitable contract language as per SAEP-140 Appendix A2, when Purchase Requisitions are
issued and submitted to vendors, manufacturers and licensors. Purchase Requisitions shall
include requirements for fixed-price quotes for training packages including identified
training objectives with a validity of at least one (1) year following commissioning of the
complete equipment to the WORK Site.
8) The Saudi Aramco Project Management Team shall include contract provisions to receive
all equipment and systems publications and training manuals in electronic format, and
permit SAUDI ARAMCO to adapt, re-format, publish and distribute by any means within
any site of Saudi Aramco, so that information needed for in-house training and support is
made available, without additional fees, waivers, licenses or permissions.
Page 17 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 22 October 2012
Next Planned Update: 22 October 2017 Project Training Impact Assessment
Page 18 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 22 October 2012
Next Planned Update: 22 October 2017 Project Training Impact Assessment
ITD
Process/Equipment Maintenance Lab. Training Training
No Operators Engineers Trainer
(Vendor - if known) Mech. Elect. PCST FMM Tech. Seats Recommendations
s
Page 19 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 22 October 2012
Next Planned Update: 22 October 2017 Project Training Impact Assessment
A. PROPONENT REQUESTER
1 Name Mohammad H. Qahtani
2 Network ID qahtsh0t
Page 20 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 22 October 2012
Next Planned Update: 22 October 2017 Project Training Impact Assessment
15 What is the planned date of the 30% Project Proposal (PP)? 06/30/2011
15A What is the planned date of the 60% Project Proposal (PP)? 12/31/2011
Note: To gain maximum benefit from the EBTP process, data should be submitted by the 60% PP date.
Processes and equipment are normally specified by the 30% PP date, but specific vendors will not
normally be allocated until the 60% PP date.
18 What is current anticipated date for Factory Acceptance Testing (FAT)? 04/30/2015
19 What is the current anticipated date for Site Acceptance Testing (SAT)? 10/31/2015
Page 21 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 22 October 2012
Next Planned Update: 22 October 2017 Project Training Impact Assessment
D. PROCESSES
22 Are any NEW or existing processes included in the BI? YES
Page 22 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 22 October 2012
Next Planned Update: 22 October 2017 Project Training Impact Assessment
Smart MCC N 2 0 4
Sulfur Forming
N 2 10 6
Unit (pelletizer)
Tail Gas Treating
N 2 16 6
Unit
Distributed
ALL AREAS
Control System E 2 45 4
(SW specific)
(DCS)
Emergency
Jeddah
Shutdown System E 1 45 4
Refinery
(ESD)
Burner
Jeddah
Management E 1 45 4
Refinery
System (BMS)
Training Impact:
For all NEW equipment where training is needed for a large number of personnel, equipment
will normally be required by the Industrial Training Centers to develop and deliver in-house
training.
Unless all personnel will attend vendor training (in or out of Kingdom), T&D training
personnel must attend all vendor training as part of the Train the Trainer program. These
ITC trainers will then be able to develop in-house (post phase) course materials and deliver
training in future, if needed.
Page 23 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 22 October 2012
Next Planned Update: 22 October 2017 Project Training Impact Assessment
F. TRAINING POPULATION
APPRENTICES
Field Metals
Instrument Electrical Operation Welders Clerical Support
Machinist Mechanic
22 12 26 26 134 2 12 10
REGULARS
4 How many regular employees will be required for the BI? 284
Field Metals
Instrument Electrical Operation Welders Clerical Support
Machinist Mechanic
30 18 31 23 158 2 10 12
What is the total number of personnel (apprentice and regulars) to operate and/or
7 756
maintain the process, system and/or equipment through the business plan?
Page 24 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 22 October 2012
Next Planned Update: 22 October 2017 Project Training Impact Assessment
APPROVAL
Approved by:
Signature: Date:
March 3, 2011
This TRS form should be approved by the proponent department manager, scanned and returned by email to:
*EBTP = [email protected]
EARLY BI TRAINING PLANNING TEAM
JOB SKILLS CURRICULUM & TESTING UNIT
Page 25 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 22 October 2012
Next Planned Update: 22 October 2017 Project Training Impact Assessment
Page 26 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 22 October 2012
Next Planned Update: 22 October 2017 Project Training Impact Assessment
POST-COMMISSIONING TRAINING
Will post-commissioning training support development of
apprentice uptake over the projects 5-year business plan?
Is the OCD manpower forecast in the TIA still accurate over the
projects 5-year business plan period? If not, please comment.
Was any equipment, system or process missing from the TIA that
eventually required or will require training?
Was any equipment, system or process listed in the TIA that did
not require training?
Page 27 of 28
Document Responsibility: Training and Development SAEP-140
Issue Date: 22 October 2012
Next Planned Update: 22 October 2017 Project Training Impact Assessment
ADDITIONAL COMMENTS
***END OF DOCUMENT***
Page 28 of 28