143H and 163H Motor Grader Hydraulic System Ripper Attachment

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Component Locations 48 50 EE FF

Part Machine Schematic RENR4148-03 FLUID POWER SYMBOLS


Description
Number Location Location
38 September 2005 BASIC COMPONENT SYMBOLS
Accumulator Gp - Steering 248-6251 1 B-8 38 54
Cover C-3, C-13,
101-9346 2 G-7, G-13 MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
Cylinder Gp (2) (Articulation) 173-5981 3 E-6, E-7 43 (FIXED)

Cylinder Gp (2) C-3, C-5


(Blade Lift) 262-1900 4 10
E-4, E-12
Cylinder Gp (Blade Tip) 131-7191 5 F-11 44 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
Cylinder Gp (Center Shift) 262-1907 6 E-6 8
COMPENSATED

Cylinder Gp (Side Shift) 112-5575 7 F-12 VALVES


VALVE ENVELOPES VALVE PORTS
Cylinder Gp - Steering (LH) 130-9041 8 F-9
Cylinder Gp - Steering (RH) 130-9042 9 F-8
9
Cylinder Gp (Wheel Lean) 121-9242 10 E-5 FW
D

TWO POSITION
Manifold - Left 102-8385 11 C-9 55 ONE POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

Manifold - Right 102-6238 12 C-7 14 CONTROL VALVES CHECK VALVES


Motor Gp - Gear (Hydraulic Fan) 224-7040 13 B-6 AB AB
Motor Gp - Gerotor (Circle Drive) 105-3196 14 E-10 53 65 20
Pump Gp - Metering (Steering) 222-3769 15 D-8
4 P T P T
BASIC SPRING SHUTTLE PILOT
Pump Gp - Piston (Hydraulic Fan) 169-4883 16 B-10 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
LOADED CONTROLLED
SYMBOL
Pump Gp - Piston 4
(Implement & Steering) 169-4882 17 B-9 MEASUREMENT ROTATING SHAFTS
Sensor Gp - Pressure (Fan Drive) 167-1709 18 B-7

Ripper Attachment
Switch As - Pressure 230-5771 19 B-7
Swivel Gp 260-6502 20 E-11
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Tank Gp & Filter 207-2410 21 B-12 5
7
Valve Gp - Check (Fan Drive) 175-0447 22 B-7 FLUID STORAGE RESERVOIRS
2 11 25 27 28 30 36 67

143H and 163H Motor Grader


Valve Gp - Combination 9T-5957 23 B-8
Valve Gp - Control (Articulation) 6E-3028 24 D-7 6
Valve Gp - Control (Blade Tip) 6E-3034 25 D-9
41

Hydraulic System
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Valve Gp - Control (Center Shift) 6E-3029 26 D-6
15 2 12 24 26
Valve Gp - Control (Circle Drive) 6E-3035 27 D-10 40 42 47 51 52 COMBINATION CONTROLS
Valve Gp - Control (Left Blade Lift) 6E-3037 28 A-5, D-12 AA 32 33 29 31 37 68 Steering Pump
Valve Gp - Control (Right Blade Lift) 6E-3031 29 A-4, D-4 DD GG Supply
Valve Gp - Control (Side Shift) 6E-3036 30 D-12 1 ARL1-UP
Valve Gp - Control (Wheel Lean) 16 Implement Supply SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

Valve Gp - Mounting &


6E-3030 31 D-5
APN1-UP or MANUAL and PILOT PILOT or MANUAL

(Fan Speed Solenoid) 191-5292 32 C-11


56 57 58 Lines MANUAL CONTROL SYMBOLS
35
Valve Gp - Pump Control
(Pressure & Flow Compensator) 19 23 66
(for Hydraulic Fan Pump) 195-9639 33 C-10
(for Implement & Steering Pump) 104-3122 34 C-10 BB CC 34 17 PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Shuttle Note C 131-0753 35 C-9
Valve Gp - Unit Test 4 (LH) PILOT CONTROL SYMBOLS
(Implement Control Valve Manifold) 6E-3038 36 D-13
21 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Valve Gp - Unit Test 4 (RH)
(Implement Control Valve Manifold) 6E-3032 37 D-3 3
3 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED INTERNAL
COMPLETE
Fan Drive / All Wheel Drive (AWD) 45 SUPPLY PRESSURE
39 49 CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
Part Machine Schematic ACCUMULATORS
Description
Number Location Location 46 22
Accumulator As (2) 9T-8388 38 G-6, H-6 18 22
13 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Cooler Gp 179-0777 39 F-1
Cylinder (Center Shift) 115-0540 40 F-3
Filter Gp 129-8359 41 F-2 BB HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Lock Gp - Center Shift 164-8462 42 F-3 The Following Control Valves may be located FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
Motor Gp (LH) 166-8647 43
44
G-6 on either (LH) 36 or (RH) 37 side of Implement CC DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Motor Gp (RH) 166-8646 H-6 machine dependent on machine arrangement.
Pump Gp - Gear 250-8482 45 F-2 Implement Signal Lines UNIDIRECTIONAL UNIDIRECTIONAL

Pump Gp - Piston 6E-3471 46 G-1 24 25 26 27 28 29 30 Drain Lines Implement FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL FLOW
Supply Lines
DIRECTION FLOW EITHER DIRECTION
Sensor Gp - Pressure (AWD)
Note A 124-4672 H-2 31 59 60 61 62 63 64
Note B 221-3416 47
Valve Gp - Check 9T-1013 48 H-4
Valve Gp - Check
Valve Gp - Control
(Cooler Bypass) 178-6274

Valve Gp - Flushing and Cooling


176-6557
175-7144
49
50
51
F-1
G-5
G-3
Machine Component Locations Hydraulic & Steering System 2005 Caterpillar
All Rights Reserved
Printed in U.S.A.

Valve Gp - Solenoid 152-8346 52 F-3

Attachments
Part Machine Schematic
Description
Number Location Location
FF Electrical Symbols Table
Accumulator Gp (2) (Blade Cushion) 162-7450 53 E-4, E-13
Cylinder Gp - Ripper 113-7754 54 H-11
Hydraulic Symbols (Electrical)
Cylinder Gp - Scarifier 165-2510 55 H-10
EE 50
Pump Gp - Electric Drive
(Secondary Steering) 123-8867 56 A-7
Valve Gp - Check (Secondary Steering) 9T-1013 57 A-8
Valve Gp - Check (Secondary Steering)
Valve Gp - Control (Plow/Dozer Angle)
9T-6146
115-1007
58
59
C-8
H-7 Steering Cylinder Line
G M
Valve Gp - Control (Plow/Dozer Lift) 107-0547 60 H-8 for a Right Turn
Valve Gp - Control (Ripper) 107-0545 61 H-11 Transducer Transducer Generator Electric Motor
Valve Gp - Control (Scarifier) 107-0543 62 H-10 (Fluid) (Gas / Air)
Valve Gp - Control
(Snow Wing LIft - Heel) 137-8106 63 H-13 Combination Valve Outlet Port
Valve Gp - Control Outlet Port to Steering
(Snow Wing Tilt - Toe) 137-8104 64 H-12 Cylinders for a Load Sensing Signal Port
Valve Gp (2) - Mounting &
Control Valve mounted on the top of the Left Turn
(Blade Cushion Solenoid Valve) 253-1320 65 E-4, E-13
front frame of the motor grader.

RENR4148-03
Valve Gp - Relief (Secondary Steering) 9T-8071 66 A-8 Inlet Port from Pressure Switch Temperature Switch Electrical Wire
Steering Cylinder Line Combination Valve Pressure Switch
Implement (Adjustable)
for a Left Turn Supply Lines
47
AccuGrade Attachments Note D
Description
Part Machine Schematic 38
Number Location Location Electrical Symbols (Electrical)
Manifold Gp - Control (LH) 239-9893 67 B-6 47
Manifold Gp - Control (RH) 239-9894 68 B-3
Note C

20 Page
T
AA 23 51 Pressure Temperature Level Flow
Misc Ref Symbol Symbol Symbol Symbol
Inst - Test 6E-3163
DD
CC 46 Wire Number Identification Codes
Note A: Used on 143H (1-314) and 163H (1-289).
Flushing and Cooling Valve mounted
on the frame of the machine in front Electrical Schematic Example Hydraulic Schematic Example
Note B: Used on 143H (315-UP) and 163H (290-UP).
45
Note C: Used on 143H (294-308) and 163H (279-286). 34 BB of the operator's compartment.
Current Standard Current Standard

Steering System
Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification
1 51 DD 325-AG135 PK-14
Tap Locations 58 325-PK
Pressure, Sampling, and Sensor 23 47 Circuit Identification Wire Color Wire Gauge
Number
Tap Schematic 42
Description Note D
Number Location
ALT. 41 Previous Standard
AA Pump Output Pressure (Fan) B-11
CC BB 52
Wire Color
BB Implement & Steering Load Sensing Signal Pressure C-9 Wire
CC Pump Supply Pressure (Implement / Steering) B-9 40
Alternate Location
DD Purge Sequence Valve Pressure H-3 for some models.
325-PK-14
EE Forward Pressure G-4 GG
FF Reverse Pressure G-4 34 B A
GG Charge Sequence Valve Pressure F-3 Circuit Number Wire Gauge

Center Shift Lock


Identification (EXAMPLE VALVE)

Combination Valve All Wheel Drive Lines


I

13 12 11 10 9 8 7 6 5 4 3 2 1
MOTOR GP
CYLINDER GP CYLINDER GP (RH)
RIPPER SCARIFIER 166-8646
113-7754 165-2510 VALVE GP PURGE
CHECK DD SEQUENCE
9T-1013 VALVE
PRESSURE
VALVE GP VALVE GP VALVE GP DISPLACEMENT DRIVE CHARGE
VALVE GP VALVE GP CONTROL
CONTROL CONTROL CONTROL VALVE GP CONTROL SOLENOID SOLENOID SOLENOID

(SNOW WING CONTROL (PLOW/DOZER (PLOW/DOZER


(SNOW WING (RIPPER) ANGLE)
LIFT -HEEL) TILT - TOE) 107-0545 (SCARIFIER) LIFT)
H 137-8106 107-0543 107-0547 115-1007 H
137-8104
PURGE
PUMP
PRESSURE CONTROL PISTON MAKE-UP LINE
PRESSURE
SEQUENCE RELIEF
CROSS OVER SOLENOID
VALVE VALVES
RELIEF VALVES SERVO
RIPPER SCARIFIER PLOW / DOZER PLOW/DOZER
VALVE
LIFT ANGLE
CHANGE
PRESSURE
DRIVE CHARGE SEQUENCE SHUTTLE
COVER COVER
SPOOL SPOOL VALVE SPOOL

LEFT RIGHT PILOT SPOOL

101-9346 101-9346
FLOW DIVIDER
& COMBINATION
VALVES

PROPORTIONATE
E K SOLENOID VALVES

G D J G
C H EE FF
B G
VALVE GP SENSOR GP
A F CONTROL FOWARD REVERSE
VALVE GP PRESSURE
PRESSURE PRESSURE PUMP GP
ACCUMULATOR AS 176-6557 FLUSHING & (AWD)
SNOW WING LIFT (HEEL) SNOW WING TILT (TOE) PISTON
ADDITIONAL VALVE ATTACHMENTS 9T-8388 SEE LOC
A-12
RR COOLING
175-7144 Note A
6E-3471
124-4672
SEE LOC
C-6 LL
MOTOR GP Note B
(LH) SEE LOC
221-3416
166-8647 A-12 NN
SEE LOC
A-11 PP FILTER GP
129-8359 COOLER BYPASS

VALVE GP CYLINDER GP
F CYLINDER GP (BLADE TIP) F
MTG &
(BLADE CUSHION (SIDE SHIFT) 131-7191 CYLINDER GP CYLINDER GP GG PUMP GP
GEAR
SOLENOID) 112-5575 STEERING (LH) STEERING (RH) VALVE GP 250-8482 COOLER GP
MOTOR GP 130-9041 130-9042 ACCUMULATOR GP VALVE GP
253-1320 MTG & CHARGE 179-0777 CHECK
CYLINDER GP GEROTOR (BLADE CUSHION) (BLADE CUSHION SEQUENCE
(BLADE LIFT) (CIRCLE DRIVE) 162-7450 178-6274
SOLENOID) VALVE
262-1900 105-3196 253-1320 LOCK GP PRESSURE
CYLINDER GP
ACCUMULATOR GP ARTICULATION CENTERSHIFT
(BLADE CUSHION) 173-5981 164-8462 MM
162-7450 CYLINDER GP
(CENTER SHIFT) SEE LOC
262-1907 CYLINDER VALVE GP A-12
115-0540 SOLENOID
152-8346 SS
SEE LOC
SWIVEL GP CYLINDER GP A-11
260-6502 (WHEEL LEAN)
121-9242
E E
PUMP GP
FAN DRIVE / ALL WHEEL DRIVE CIRCUIT
METERING MANIFOLD
BLADE CUSHION
(STEERING) RIGHT ATTACHEMENT
CYLINDER GP
BLADE CUSHION 222-3769 102-6238 (BLADE LIFT)
ATTACHMENT 262-1900
LINE PATTERNS
MANIFOLD VALVE GP VALVE GP VALVE GP VALVE GP Pressure Line
VALVE GP VALVE GP VALVE GP VALVE GP LEFT CONTROL CONTROL CONTROL CONTROL
CONTROL CONTROL CONTROL CONTROL Pilot / Load Sensing Pressure
VALVE GP 102-8385 (ARTICULATION) (CENTER SHIFT) (WHEEL LEAN) (RIGHT BLADE
(LEFT BLADE LIFT) (SIDE SHIFT) (CIRCLE DRIVE) (BLADE TIP) 6E-3028 6E-3029 6E-3030 LIFT) VALVE GP
UNIT TEST 4 6E-3037 6E-3036 6E-3035 6E-3034 Drain / Return Lines
(LEFT IMPLEMENT 6E-3031 UNIT TEST 4
CONTROL VALVE (RIGHT IMPLEMENT Component Group
MANIFOLD) CONTROL VALVE
6E-3038 MANIFOLD) Attachment
WHEEL LEAN
6E-3032
BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP ARTICULATION CENTER SHIFT BLADE LIFT Air Line
D D
CALLOUTS
YY Taps (Pressure, Sampling, Sensor) by letter

1 Components by number
COVER COVER
LEFT RIGHT AA Connections by letter
101-9346 101-9346

E K
D HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
J
C H Implement & Steering Pump Output.
B
RENR4148-03

G Secondary Steering Pump Output.


A F Steering Metering Pump Output and
Cylinder Circuit.
C SEE LOC C
TANK GP VALVE GP VALVE GP G-5 LL Hydraulic Fan Pump Output.
PUMP CONTROL PUMP CONTROL SIGNAL
BB
20 Page, Color 4

FILTER & VALVE GP Snow Wing Lift and Tilt Cylinder Circuits.
207-2410 MTG & 195-9639 104-3122 LINE
PRESSURE VALVE GP Fan Drive/All Wheel Drive Pump Output.
(FAN SPEED
CHECK BLADE LIFT
SOLENOID) CYLINDER GP Supply Line.
191-5292
PRESSURE & FLOW
COMPENSATOR VALVE
PRESSURE & FLOW (SECONDARY (BLADE LIFT)
COMPENSATOR VALVE
STEERING) MOTOR GP
GEAR CYLINDER GP 262-1900 Drain / Return Line.
9T-6146 (BLADE LIFT)
(HYDRAULIC Ripper and Scarifier Cylinder Circuits.
FAN) 262-1900
224-7040 MANIFOLD GP Signal Line Circuit.
CONTROL (LH) MANIFOLD GP
239-9893 Blade Tip Cylinder Circuit.
SIGNAL
RESOLVER VALVE ACCUMULATOR GP CONTROL (RH)
AA SIGNAL
PURGE VALVE STEERING 239-9894 Steering (Circle Drive) Control Circuit.
248-6251 Side Shift Cylinder Circuit.
VALVE GP VALVE GP
PUMP OUTPUT CONTROL Blade Lift Cylinder Circuit.
PRESSURE STEERING A B CONTROL A B
SIGNAL PRIORITY VALVE
SWITCH AS (LEFT BLADE (RIGHT BLADE
RELIEF VALVE
LIFT) Articulation Cylinder Circuit.
B PRESSURE LIFT) B
230-5771 6E-3037 6E-3031 Center Shift Cylinder Circuit.
CC Wheel Lean Cylinder Circuit.
IMPLEMENT Plow/Dozer Lift and Tilt Cylinder Circuits.
RELIEF VALVE
PUMP All Wheel Drive Motor Control Circuit.
SUPPLY VALVE GP BLADE LIFT BLADE LIFT
PRESSURE SENSOR GP CHECK Flush Pump Output.
HYDRAULIC FAN PUMP IMPLEMENT / STEERING PUMP
STEERING
PRESSURE (FAN DRIVE)
MM RELIEF VALVE (FAN DRIVE) 175-0447
167-1709
SEE LOC Note A: Used on 143H (1-314) and 163H (1-289).
F-2 VALVE GP
Note B: Used on 143H (315-UP) and 163H (290-UP).
SHUTTLE
Note C Note C: Used on 143H (294-308) and 163H (279-286).
ADAPTER
131-0753
SECONDARY STEERING
HYDRAULIC PUMP LS P T T1 LS P T T1
A A

NN SEE LOC
PP SEE LOC
PUMP GP PUMP GP VALVE GP VALVE GP PUMP GP
F-5 F-5 VALVE GP THIS SCHEMATIC IS FOR THE 143H and 163H Motor Grader
PISTON PISTON COMBINATION RELIEF CHECK ELECTRIC DRIVE
(HYDRAULIC (IMPLEMENT & (SECONDARY (SECONDARY (SECONDARY STEERING)
Part #: 172-9360 CHG06
9T-5957
RR SEE LOC
SS SEE LOC FAN) STEERING) STEERING) STEERING) 123-8867
ACCUGRADE ATTACHMENTS
Components are shown installed on a fully operable machine with the key and engine
G-5 E-2 9T-8071
169-4883 169-4882 9T-1013 off and transmission shifter in neutral.

13 12 11 10 9 8 7 6 5 4 3 2 1

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