Positioning of Sensors Guidelines PDF

GENERAL INTRODUCTION TO POSITIONING OF GAS DETECTORS
The problem for gas detection systems in general , for 95% of installations there are no
precise guidelines , either national or international, that could be followed to determine
the number, spacing and positioning of gas detectors for a given industrial installation.
There are industry / application / internal company specific guidelines eg. guidelines
for monitoring CO in carparks, platform ex-detection monitoring in the North Sea , which
however vary greatly in their recommendations about spacing and obviously cannot be
applied for all industries and applications.
Most guidelines such as eg. ISA-RP 12.14, Part II 1990 and API Publication 2031 ,
avoid the issue of spacing and therefore the decision of how many detectors are
appropriate for a given application, leaving this decision for the plant operator to
determine depending on his own risk assessment / analysis .
However these guidelines all cover the following points that MUST be considered after
the approximate locations of the detectors have been decided, to determine their exact
position of installation in the plant :
1. Purpose of Gas Detection System

There are 3 main purposes for locating any gas detector. The choice of location of a
gas detector is primarily determined by the purpose or combination of purposes for
which it is intended :
1.1. Leakage monitoring

The measuring head has to be installed as close as possible taking into
consideration the other points listed below, to the likely points of leakage
(flanges, valves, pressure reducers, pumps, etc), to facilitate leakage detection
as early as possible.
1.2. Area monitoring

For areas where there is no clear potential leakage source (eg. solvent / paint
warehouse) , the detectors are distributed evenly throughout the hazardous area
taking into account local flow conditions (eg. type of ventilation system).
According to the type of hazard and hazard risk assessment , one detector is
used for an area of 40 to 80 square meters.
1.3. Personal potection (for toxic gases)

For areas where there is no clear potential leakage source (eg. laboratory
workplace) , the detectors are placed in the inhalation area (head height) of the
workplace.
Page 1 of 3 positioning of sensors guidelines2000-05-26

2. Ambient operating conditions temperature, pressure, humidity
Mount all detector heads and instruments in areas that ensure compliance with the
manufacturers specifications.
For locations not in compliance with the manufacturers specifications , pump
sampling type systems may have to be considered to draw the gas into a place
where the detector specifications can be complied with.
3. Flow velocity
Has to be especially considered for combustible gas detection systems based on

catalytic sensors where flow velocities of > 6 m/s can lead to false alarms. These
false alarm problems can be eliminated by fitting the sensor with wind calming
plates or protective covers which however will lead to increased response times !!
4. Flow direction
Has to be considered to position detector such that chance to pick up a leak are
maximised .
5. Vibration, shock and mechanical protection
The detectors should be installed at places with low vibration and where mechanical
shocks are NOT to be expected.
In some cases (g. operation of fork lifters) protection cages around the detector are
recommended.
6. Electromagnetic Interference (EMI)
Generally properly grounded shielded interconnecting cables and enclosures

provide sufficient protection against EMI. Cable shields should be grounded at one
point at the controller end only unless otherwise specified.
Both detector locations and cable routing should be such to avoid proximity to high
EMI sources (eg. high voltage equipment, fluorescent lamps and pulse signal lines).

7. Cross senstivies to other gases
Detectors should be positioned to avoid contact with otrher gases to which they
have a high x-sensitivity.
8. Accessibility
Detector locations should take into consideration access for future maintenance
and calibration tasks. In case of low positioned detectors, 30 cm clearance should
be kept above ground level.
9. Gas Type
9.1. Flammable Gases

Hydrogen, Methane and Ammonia are much lighter than air, detector placement
should be at or above point of potential leakage and in ceiling areas where gas
pockets might accumulate (so called gas nests)
All other flammable gases (eg. propane, butane) and vapours (eg. methanol,
toluene) are heavier than air so that they can flow across the ground covering
wide areas. For early detection the measuring head should be installed as low as
possible (provided of course there is not a forced ventilation system which could
influence the natural gas/vapour movement determined by density).
9.2 .Toxic gases

As long as they appear in low concentrations behave as having the same density
as air being spread by diffusion and convection as toxic detectors are
principally for personnel protection, the installation of toxic gas detectors is
normally at breathing level.
However if the temperature of the leaking toxic gas is higher than ambient air it
will rise, therefore detector location above point of leakage in this case.
9.3 .Liquefied Gases

In the event of a leak these can flow downwards due to cooling down during
expansion. The detector installation height at low levels (30cm to 100 cm) above
ground level.

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GENERAL INTRODUCTION TO POSITIONING OF GAS DETECTORS

1. Purpose of Gas Detection System

1.1. Leakage monitoring

1.2. Area monitoring

1.3. Personal potection (for toxic gases)

Page 1 of 3 positioning of sensors guidelines2000-05-26

Has to be especially considered for combustible gas detection systems based on

5. Vibration, shock and mechanical protection

6. Electromagnetic Interference (EMI)

Generally properly grounded shielded interconnecting cables and enclosures

Page 2 of 3 positioning of sensors guidelines2000-05-26

9.1. Flammable Gases

9.2 .Toxic gases

9.3 .Liquefied Gases

Page 3 of 3 positioning of sensors guidelines2000-05-26

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