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    CNC Running Checklist

    Uploaded by

    Xuan Phuong Huynh
    The document provides a running test checklist for Smithy CNC machines with details of mechanical, electrical, and operational tests to validate performance. The tests include inspecting components, running the spindle at increasing speeds, rapid feeding of axes at varying percentages of the stroke, and measuring position accuracy and repeatability. The goal is to ensure machines meet targets for parameters like temperature, noise levels, and positional deviation before shipment.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    CNC Running Checklist

    Uploaded by

    Xuan Phuong Huynh
    264 views3 pages
    The document provides a running test checklist for Smithy CNC machines with details of mechanical, electrical, and operational tests to validate performance. The tests include inspecting components, running the spindle at increasing speeds, rapid feeding of axes at varying percentages of the stroke, and measuring position accuracy and repeatability. The goal is to ensure machines meet targets for parameters like temperature, noise levels, and positional deviation before shipment.

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    CNC Running Checklist

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    The document provides a running test checklist for Smithy CNC machines with details of mechanical, electrical, and operational tests to validate performance. The tests include inspecting components, running the spindle at increasing speeds, rapid feeding of axes at varying percentages of the stroke, and measuring position accuracy and repeatability. The goal is to ensure machines meet targets for parameters like temperature, noise levels, and positional deviation before shipment.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    264 views3 pages

    CNC Running Checklist

    Uploaded by

    Xuan Phuong Huynh
    The document provides a running test checklist for Smithy CNC machines with details of mechanical, electrical, and operational tests to validate performance. The tests include inspecting components, running the spindle at increasing speeds, rapid feeding of axes at varying percentages of the stroke, and measuring position accuracy and repeatability. The goal is to ensure machines meet targets for parameters like temperature, noise levels, and positional deviation before shipment.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    RUNNING TEST CHECKLIST FOR SMITHY CNC MACHINES

    Machine Model: ________________ Customer: _______________________________

    Serial No.: _____________________ PO No.: ________________ Date: ___________

    Test Actual Data &


    Test Details Test Target
    Number Certified By

    Test 1A: Mechanical Inspection List:


    a. Spindle Belt Tension a. Tight or Loose
    b. Torque to Move X- Axis b. < 10 15 in-lbs
    FWD/REV
    c. Torque to Move Y-Axis c. < 15 20 in-lbs
    FWD/REV
    d. Torque to Move Z-Axis UP/DN d. < 25 30 in-lbs
    e. Lubrication Supply and e. OK or NOT
    Quantity
    1
    Test 1B: Electrical Inspection List:
    a. Spindle VFD Drive Mounting Loose or Not
    and Cable
    b. Spindle VFD Wire Leads
    c. Check Wire connections in the
    box
    d. Check Cable Connections
    e. Operator Panel Switches/
    Emergency

    Spindle Running Test:


    a. 1200 RPM FWD for 10 minutes a. Spindle and Spindle
    b. 1200 RPM REV for 10 minutes Housing temperature ruse
    c. 2400 RPM FWD for 10 minutes must be less than 1 0F/min
    2 d. 2400 RPM REV for 10 minutes but not to exceed 125 0F
    e. 3200 RPM FWD for 10 minutes throughout the running
    f. 3200 RPM REV for 10 minutes duration
    g. 4000 RPM FWD for 10 minutes
    h. 4000 RPM REV for 10 minutes b. Spindle noise @4000 RPM
    not to exceed 85 db

    Axes Running Test:


    Test 3A:
    3 a. Spindle RPM Fixed at 1200 a. Spindle noise not to exceed
    RPM 85 db
    b. Axes Rapid Feed for X, Y and Z b. Ball Screw temperature not
    at 100% to exceed 120 0F
    c. X Motion: +/- 25% of Stroke c. Ball Screw Noise should be
    normal
    d. Y Motion: +/- 25% of Stroke normal
    e. Z Motion: +/- 25% of Stroke d. No Failure of electrical
    f. All + and - movement of components
    the axes should be e. Program and Motion should
    synchronized not stop for any reasons
    f. Test stop reasons must be
    Total Test Duration: 30 minutes identified and corrected and
    started all over again

    Test 3B:
    a. Spindle RPM Fixed at 2000 a. Spindle noise not to exceed
    RPM 85 db
    b. Axes Rapid Feed for X,Y and Z b. Ball Screw temperature not
    at 50% to exceed 120 0F
    c. X Motion: +/- 50% of Stroke c. Ball Screw Noise should be
    d. Y Motion: +/- 50% of Stroke normal
    e. Z Motion: +/- 50% of Stroke d. No Failure of electrical
    f. All + and - movement of components
    3 the axes should be e. Program and Motion should
    synchronized not stop for any reasons
    f. Test stop reasons must be
    Total Test Duration: 30 minutes identified and corrected and
    started all over again

    Test 3C:
    a. Spindle RPM Fixed at 4000 a. Spindle noise not to exceed
    RPM 85 db
    b. Axes Rapid Feed for X, Y, and b. Ball Screw temperature not
    Z at 25% to exceed 120 0F
    c. X Motion: +/- 100% of stroke c. Ball Screw Noise should be
    d. Y Motion: +/- 100% of Stroke normal
    e. Z Motion: +/- 100% of Stroke d. No Failure of electrical
    f. All + and - movement of components
    the axes should be e. Program and Motion should
    synchronized not stop for any reasons
    f. Test stop reasons must be
    Total Test Duration: 30 minutes identified and corrected and
    started all over again

    Axes Repeatability Test after machine


    warm up

    Test 4A: X -Axis Test Deviation Target: +/- 0.01 mm Max


    a. Rapid Rate: 25% and 100% of
    Max
    4 b. Deviation: (Input-Actual
    Position)
    c. Movement: From Home to Mid
    Stroke

    Test 4B: Y- Axis Test Deviation Target: +/- 0.01 mm Max


    a. Rapid Rate: 25% and 100% of
    Max
    b. Deviation: (Input-Actual
    Position)
    c. Movement: From Home to Mid
    Stroke

    Test 4C: Z -Axis Test (Down Stroke Deviation Target: +/- 0.01 mm Max
    4 Only)
    a. Rapid Rate: 25% and 100% of
    Max
    b. Deviation: (Input-Actual
    Position)
    c. Movement: From Home to Mid
    Stroke

    Note:
    No tooling should be mounted on the spindle
    Spindle should be started cold in the beginning of the test
    Spindle and Axes speed combination should use Spindle/Axes control program
    No fixtures or additional weights on the table
    Slide axes should be lubricated before torque measurements
    Position Accuracy Test and Repeatability Test should be performed earlier in the factory

    Smithy Co.
    PO Box 1517, Ann Arbor, MI USA 48106-1517
    Toll Free 1-800-476-4849 Mon-Fri 8-5 ET

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