SAFETY

Operation and Maintenance

Manual Excerpt

2010 Caterpillar

All Rights Reserved

 SEBU7342-08
May 2008

Operation and
Maintenance
Manual
320C Excavator
ANB1-Up (Machine)
MAB1-Up (Machine)
PAB1-Up (Machine)
AMC1-Up ( Machine)
BDC1-Up (Machine)
CCD1-Up (Machine)
SBN1-Up ( Machine)
BER1-Up (Machine)
RAW1-Up (Machine)

SAFETY.CAT.COM
 i01658146

Important Safety Information

Most accidents t hat involve product operation, maintenance and repair are caused by failure to observe
basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should also
have the necess ary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and
could result in injury or death.
Do not operate o r perform any lubrication, maintenance or repair on this product, until you have
read and understood the operation, lubrication, maintenance and repair informatio n.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings
are not heeded , bodily injury or death could occur to you or to other persons.
The hazards are identi ed by the Safety Alert Symbol and followed by a Signal Word such as
DANGER, WARNING or CAUTION. The Safety Alert WARNING label is shown below.

The meaning of this safety alert symbol is as follows:

Attention ! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented.
Operations that may cause product damage are identi ed by NOTICE labels on the product and in
this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
The warnings in this publication and on the product are, therefore, not all inclusive. If a tool,
procedure, work method or operating technique that is not specically recommended by Caterpillar
is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that
the product w ill not be damaged or be made unsafe by the operation, lubrication, maintenance or
repair procedures that you choose.
The information, speci cations, and illustrations in this publication are on the basis of information that
was available at the time that the publication was written. The speci cations, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before you
start any jo b. Caterpillar dealers have the most current information available.

When replac ement parts are required for this

product Caterpillar recommends using Caterpil-
lar replac ement parts or parts with equivalent
specications including, but not limited to, phys-
ical dimensions, type, strength and material.

Failure to heed this warning can lead to prema-

ture failures, product damage, personal injury or
death.
6 SEBU7342-08
Safety Section
Safety Messages

Safety Section
i02245980

Safety Messages
(Arrangemen t II)
SMCS Code: 7000; 7405

S/N: ANB1-Up

S/N: MAB1-Up
S/N: PAB1-Up

S/N: AMC1-Up

S/N: SBN1-Up

S/N: RAW1-Up

g01131037
Illustration 2
SEBU7342-08 7
Safety Section
Safety Messages

g01131053
Illustration 3

There are several speci c safety messages on this Make sure that all of the safety messages are legible.
machine. The exact location of the hazards and Clean the safety messages or replace the safety
the description of the hazards are reviewed in this messages if you cannot read the words. Replace
section. Please become familiarized with all safety the illustrations if the illustrations are not visible.
messages. When you clean the safety messages, use a cloth,
water and soap. Do not use solvent, gasoline, or
other harsh chemicals to clean the safety messages.
Solvents, gasoline, or harsh chemicals could loosen
the adhesive that secures the safety message. Loose
adhesive will allow the safety message to fall.
8 SEBU7342-08
Safety Section
Safety Messages

Replace any saf ety message that is damaged, or (2) Crushing Hazard
missing. If a safety message is attached to a part
that is replaced, install a safety message on the
replacement part. Any Caterpillar dealer can provide
new safety messages.

(1) Do Not Operate

g01067551
Illustration 5

This safety message is located in the cab.

g00930652
Illustration 4 Personal injury can result if the windo w is not
latched in the overhead position; ensure the au-
This safety message is located in the cab. to lock is engaged.

(3) Electrical Power Lines

Do not operate or work on this machine unless
you have read and understand the instructions
and warnings in the Operation and Maintenance

Man uals. Failure

the warnings to foll
could ow in
result the instruc
injury or tion s orCon-
death. heed
tact any Caterpillar dealer for replacement manu-
als. Proper care is your responsibility.

g01067566
Illustration 6

This safety message is located in the cab.

Electrocution Hazard! Keep the machine and at-

tachments a safe distance from electrical power.
Stay clear 3 m (10 ft) plus twice the line insulator
length. Read and understand the instructions and
warnings in the Operation and Maintenance Manu-
al. Failure to follow the instructions and warnings
will cause serious injury or death

Refer to Operation and Maintenance Manual,

Specications for further informatio n.
SEBU7342-08 9
Safety Section
Safety Messages

(4) Seat Belt (5) Crushing Hazard

g01067563 g01130693
Illustration 7 Illustration 8

This safety message is located in the cab. This safety message is located in the cab.

A seat belt should be worn at all times during ma- The impact from objects tha t strike the front of the
chine operation to prevent serious injury or death cab or the t op of the cab could result in a crush-
in the event of an accident or machine overturn. ing hazard with the potential for personal injury or
Failure to wear a seat belt during machine opera- death.
tion may re sult in serious injury or death.
The front guard and the top guard should be in-
stalled on the cab for applications where the haz-
ard of falling objects exist. Read theOper ation and
Maintenance Manual.

Refer to Op eration and Maintenance Manual,

Guards for further information.
10 SEBU7342-08
Safety Section
Safety Messages

(6) Pressurized System (7) High Pressure Gas

g01067549
Illustration 10

This safety message is located on the accumulator.

g01067344
Illustration 9 This system contains high pressure gas. Failure to
follow the instructions and warnings could cause
This safety message is located on the radiator. an explosion, resulting in possible injury or death.

Do not expose to re. Do not weld. Do not drill.

Relieve pressure before discharging.
Pressurized system! Hot coolant can cause seri-
See Operation and Main tenance Man ual for charg-
ous burns, injury or death. To open the cooling
ing and discharging. See your Caterpillar Dealer
system ller cap, stop the engine and wait until
for tools and detailed information.
the cooling system components are cool. Loosen
the cooling system pressure cap slowly in order to
relie ve the pressure. Read and understand the Op-
eration and Maintenance Manual before perform-
ing any co oling system maintenance.

Refer to Operation
Cooling and Maintenance
S ystem Coolant Manual,
Level - Check for further
information.
SEBU7342-08 11
Safety Section
Safety Messages

(8) Jump Start Cables (9) Aerosol Starting Aid

g01067366 g01067463
Illustration 11 Illustration 12

This safety message is located inside the left front This safety message is located inside the left access
access door. door.

Explosion Hazard! Impr oper jumper cable connec- Explosion hazard! Do not use ether! This machine
tions can c ause an explosion resulting in serious is equippe d with an air inlet heater. Using ether
injury or death. Batteries may be located in sep- can create explosions or res that can cause per-
arate compartments. Refer to the Operation and sonal injury or death. Read and follow the starting
Maintenance Manual for the correct jump starting procedure in the Operation and Mai ntenance Man-
procedure. ual.

Refer to Op eration and Maintenance Manual, Refer to Op eration and Maintenance Manual, Engine

Engine Starting with Jump Start Cables for further

information. Starting for further information.
(10) Crushing Hazard

g01067376
Illustration 13

This safety message is located in two places on both

sides of the rear of the machine.

Machine swings. Stay back. Crushing hazard

could cause serious injury or death.
12 SEBU7342-08
Safety Section
Safety Messages

(11) High Pressure Cylinder (12) Relieve Hydraulic Tank

Pressure

g01076729
Illustration 14

This safety message is located on the track adjuster.

High Pressure Cylinder. Do not remove any parts

from the cy linder until all of t he pressure has been Illustration 15
g01109238
relieved. This will prevent possible personal inju ry
or death. This safety message is located on top of the hydraulic
tank.
Refer to Operation and Maintenance Manual , Track
Adjustment - Adjust for the proper service procedure.

HYDRAULIC TANK

RELIEV E TANK PRESSURE WITH ENGINE OFF BY

REMOVING CAP SLOWLY TO PREVENT BURNS
FROM HOT OIL.

i02199235

Safety Messages
(Arrangement I)
SMCS Code: 7000; 7405

There are several speci c safety messages on this

machine. The exact location of the hazards and
the description of the hazards are reviewed in this
section. Please become familiarized with all safety
messages.

Make sure that all of the safety messages are legible.

Clean the safety messages or replace the safety
messages if you cannot read the words. Replace
the illustrations if the illustrations are not visible.
When you clean the safety messages, use a cloth,
water and soap. Do not use solvent, gasoline, or
other harsh chemicals to clean the safety messages.
Solvents, gasoline, or harsh chemicals could loosen
the adhesive that secures the safety message. Loose
adhesive will allow the safety message to fall.
SEBU7342-08 13
Safety Section
Safety Messages

Replace any saf ety message that is damaged, or Electrical Power Lines
missing. If a safety message is attached to a part
that is replaced, install a safety message on the
replacement part. Any Caterpillar dealer can provide
new safety messages.

Do Not Operate

g00103447
Illustration 17

This safety message is located in the cab.

g00103455
Illustration 16

This safety message is located in the cab.

g00100702

Know the maxim um height and reach of your

machine. Serious injury or death by electrocutio n
g00684449 can occur if machine, work tools, or attachments
are not kept a safe distance from electrical pow-
er lines. Keep distance at least 3 m (10 ft) Plus
additio nal 10 mm (.4 inch) for each 1,000 volts
over 50,000 volts.
DO NOT OPERATE OR WORK ON THIS MACHINE
UNLESS YOU HAVE READ AND UNDERSTAND
THE INSTRUCTIONS AND WARNIN GS IN THE
OPERATION AND MAINTENANCE MANUALS.
FAILURE TO FOLLOW THE INSTRUCTIONS OR
HEED THE WARNIN GS COU LD RESULT IN IN-
JURY OR DEATH. CONTACT ANY CATERPILLAR
DEALER FOR REPLACEMENT MANUALS. PROP-
ER CARE IS YOUR RESPONSIBILITY.
14 SEBU7342-08
Safety Section
Safety Messages

Crushing Hazard This safety mes sage is located on the circuit breaker
panel.

g00683827
Illustration 18

This safety message is located in the cab.

g00684465

g00038786

Personal injury can result if the window is not

latched in the overhead position; ensure the au-
to lock is engaged.
IMPROPER JUMPER CABLE CONNECTIONS CAN
CAUSE E XPLOSION RESULTING IN PERSONAL
Jump Start Cables INJURY.

BATTERIES MAY BE LOCATED IN SEPARATE

COMPARTMENTS. WHEN USING JUMPER CA-
BLES, ALWAYS CONNECT POSITIVE (+) CABLE
TO POSI TIVE (+) TERMINAL OF BATTERY CON-
NECTED TO STARTER SOLENOID AND NEGA-
TIVE (-) CABL E FROM EXTERNAL SOURCE TO
STARTER NEGATIVE (-) TERMINAL (IF MACHINE
NOT EQUIPPED WITH STARTER NEGATIVE TER-
MINAL, CONNECT TO ENGINE BLOCK.) FOLLOW
PROCEDURE IN THE OPERATION MANUAL.

g00683818
Illustration 19
SEBU7342-08 15
Safety Section
Safety Messages

Relieve Hydraulic Tank Pressure Lift Eyes Can Fail

g00683820 g00683821
Illustration 20 Illustration 21

This safety message is located on the top of the This safety message is located on the top of the
hydraulic tank. hydraulic tank and the fuel tank.

g00100722 g00100728

HYDRAULIC TANK LIFT EYES OR TANK CAN FAIL WHEN LIFTING

TANK CONTAINING FLUIDS RESULTING IN POS-
RELIEVE TANK PRESSURE WITH ENGINE OFF BY SIBLE PERSONAL INJURY. DRAIN TANK OF ALL
REMOVING CAP SLOWLY TO PREVENT BURNS FLUIDS BEFORE LIFTING.
FROM HOT OIL.
16 SEBU7342-08
Safety Section
Safety Messages

High Pressure Gas High Pressure Cylinder

g00683822 g00684454
Illustration 22 Illustration 23

This safety message is located on the accumulator. This safety message is located on the track adjuster.

g00100733

This system contain s high pressure gas. Failure to

follow the instructions and warnings could cause
an explosion, resulting in possible inju ry or death. g00100742

Do not expo se to re. Do not weld. Do not drill.

Relieve pressure before discharging.
High Pressure Cylinder. Do not remove any parts
See Operation and Maintenance Manual for char g-
from the cylinder until all of the pressure has been
ing and discharging. See your Caterpillar Dealer
relieved. This will prevent possible personal injury
for tools and detailed information.
or death.

Refer to Operation and Maintenance Manual , Track

Adjustment - Adjust for the proper service procedure.
SEBU7342-08 17
Safety Section
Safety Messages

Aerosol Starting Aid Automatic Engine Speed Control

(AEC)

g00683823
Illustration 24
g00103449
Illustration 25
This safety message is located on the cover of intake
duct of the air cleaner.
This safety message is located in the cab.

g00100745
g00100749

Explosion hazard! Do not use ether! This machine

AUTOMATIC ENGINE SPEED CONTROL (AEC)
is equipped with an air inlet heater. Using ether
WIL L INCREASE ENGINE SPEED AUTOMATI-
can create explosions or res that can cause per-
CALLY WHEN YOU OPERATE THE CONTROL
sonal injury or death. Read and follow the starting
LEVER(S) AND/OR TRAVEL PEDALS WITH AEC
procedure in the Opera tion and Maintenance Man-
SWITCH ON.
ual.
WHEN LOADING AND UNLOADING MACHIN E
Refer to Operation and Maintenance Manual, Engine FROM TRUCK OR WORKING IN CLOSE QUAR-
Starting for further information . TERS ALWAYS TURN OFF AEC SWITCH TO
PREVENT ANY POSSIBILITY OF SUDDEN MOVE-
MENT OF MACHINE, WHICH COULD RESULT IN
SERIOUS INJURY OR DEATH.
18 SEBU7342-08
Safety Section
Safety Messages

Travel Speed Control Switch Pressurized System

g00103451 g00683824
Illustration 26 Illustration 27

This safety message is located in the cab. This safety message is located on the radiator.

g00529024 g00100763

PUT TRAVEL SPEED CONTROL SWITCH IN LOW PRESSURIZED SYSTEM: HOT COOLANT CAN
POSITION BEFORE DESCENDING A SLOPE CAUSE SERIOUS BURN. TO OPEN CAP , STOP
OR LOADING OR UNLOADING ON TRAILER. IF ENGINE, WAIT UNTIL RADIATOR IS COOL. THEN
TRAVEL SPEED CONTROL SWITCH IS IN HIGH LOOSEN CAP SLOWLY TO RELIEVE THE PRES-
POSITION DURING THESE OPERATIONS, SUD- SURE.
DEN CHANGES IN MACHINE SPEED CAN OCCUR
WITH AN ADVERSE EFFECT ON MACHINE CON-
TROL, RESULTING IN PERSONAL INJURY.
SEBU7342-08 19
Safety Section
Safety Messages

Changes To Machine Control Machine Control Pattern

Pattern

g00684458
Illustratio n 29
g00683826
Illustration 28
This safety message is located in the cab, if the
machine is e quipped with a two-way valve or a
This safety message is located on the left access
four-way valve.
door if the machine is equipped with a two-way valve
or a four-wa y valve.

g00100776

g00100767

CHECK MACHINE CONT ROL PATTERN FOR CON-

FORMANCE TO PATTERN ON CARD IN CAB. IF
WHENE VER A CHANGE IS MADE TO THE MA-
NOT, CHANGE CARD TO MATCH PATTERN BE-
CHINES CONTROL PATTERN ALSO EXCHANGE
FORE OPERATING MACHINE. FAILURE TO DO SO
THE PATTERN CARD IN THE CAB TO MATCH THE
COULD RESULT IN INJURY.
NEW PATTERN. FOLLOW THE CORR ECT PRO-
CEDURE IN THE OPERATOR AND MAINTENANCE
MANUAL.
20 SEBU7342-08
Safety Section
Safety Messages

Machine Swings

g00752917
Illustration 30

This safety message is located in two places on the

rear of each side of the machine.

g00750340

Machine swings. Stay back. Crushing hazard

could cause serious injury or death.
SEBU7342-08 21
Safety Section
Additional Messages

i01948255

Additional Messages
SMCS Code: 7000; 7405

Illustration 31 g00937179
22 SEBU7342-08
Safety Section
Additional Messages

g01014168
Illustration 32
SEBU7342-08 23
Safety Section
Additional Messages

g01014172
Illustration 33
24 SEBU7342-08
Safety Section
Additional Messages

g01014173
Illustration 34

Radial Air Cleaner (1)

This message is located on the cover of the air

cleaner.

g00911166
Illustration 35
SEBU7342-08 25
Safety Section
Additional Messages

In order to avoi d engine damage, replace old lters

with radial seal air lters. Other replacement lters
will not seal.

The location and design of the gasket for the radial

seal air lter is critical to the proper operatio n of the air
cleaner element. Use only Caterpillar replacemen ts.

No Step (2)

This message is located on the engine cover on the

top of the machine.

g00911516
Illustration 38

Exit through rear window.

Alternate Exit (If Equipped) (5)

This message is located on the back window of the

cab in the lower left hand corner.

g00911158
Illustration 36

Do not step in this area.

Alternate Exit (3)

This message is located in the upper right corner of

the rear window.

g00911175
Illustration 39

Break glas s in order to exit.

Clean Glass (6)

Notice (6) is located on the upper window in the cab.

g00939891
Illustration 37

If the Primary exits are blocked, pull the ring in order

to open the rear window. Exit the machine through
the window.

Alternate Exit (If Equipped) (4)

This message is located on the rear window of the

cab. g00911414
Illustration 40
26 SEBU7342-08
Safety Section
General Hazard Information

NOTICE
Clean windows w ith a wet cloth or sponge. Dry cloth
or sponge may scratch window material.

Key in Run Posit ion (7)

Notice (7) is located on the window on the right side

of the cab.

g00937088
Illustration 43

NOTICE
g00915002
Illustration 41 Unlock alternate exit window during machine opera-
tions.
NOTICE
Key must be in run position with engine running to
maintain electrical and hydraulic functions and pre- i02443908

vent serious machine damage.

General Hazard Information
Machine Security System (8) SMCS Code: 7000
This message is located on the window on the right
side of the c ab.

g00104545
Illustration 44

Attach a Do Not Operate warning tag or a similar

g00951606 warning tag to the start switch or to the controls
Illustration 42
before you service the equipment or before you
This machine is equipped with a security system. repair the equipment. These warning tags (Special
Read the OMM before you operate the machine. Instruction, SEHS7332) are available from your
Caterpillar dealer.
Alternate Exit (If Equipped) (9)
Know the width of your equipment in order to maintain
This message is located on the rear window of the proper clearance when you operate the equipment
cab. near fences or near boundary obstacles.
SEBU7342-08 27
Safety Section
General Hazard Information

Be aware of high voltage power lines and power Unless you are i nstructed otherwise, perform
cables that are buried. If the machine comes in maintenance with the equipment in the servicing
contact with these hazards, serious injury or death position. Refer to Operation and Maintenance Manual
may occur from electrocution. for the proced ure for placing the equipment in the
servicing position.

Pressurized Air and Water

Pressurized air and/or water can cause debris
and/or hot water to be blown out. This could result in
personal injury.

When pressurized air and/or pressurized water is

used for cleaning, wear protective clothing, protective
shoes, and ey e protection. Eye protection includes
goggles or a protective face shield.

The maximum a ir pressure for cleaning purposes

g00702020 must be reduced to 205 kPa (30 psi) when the
Illustration 45
nozzle is deadheaded and the nozzle is used with
an effective chip de ector and personal protective
Wear a hard hat, protective glasses, and other
equipment. The maximum water pressure for
protective equipment, as required.
cleaning purposes must be below 275 kPa (40 psi).
Do not wear loose clothing or jewelry that can snag
on controls or on other parts of the equipment. Trapped Pressure
Make sure that all protective guards and all covers Pressure can be trapped in a hydraulic system.
are secured in place on the equipment. Releasing trapped pressure can cause sudden
machine movement or attachment movement. Use
Keep the equipment free from foreign material. caution if you disconnect hydraulic lines or ttings.
Remove debris, oil, tools, and other items from the High pressure oil that is released can cause a hose to
deck, from walkways, and from steps. whip. Hig h pressure oil that is released can cause oil
to spray. Fluid penetration can cause serious injury
Secure all loose items such as lunch boxes, tools, and possible death.
and other items that are not a part of the equipment.

Know the appropriate work site hand signals and

Fluid Penetration
the personnel that are authorized to give the hand
Pressure can be trapped in the hydraulic circuit long
signals. Accept hand signals from one person only.
after the engine has been stopped. The pressure can
cause hy draulic uid or items such as pipe plugs to
Do not smoke when you service an air conditioner.
escape rapidly if the pressure is not relieved correctly.
Also, do not smoke if refrigerant gas may be present.
Inhaling the fumes that are released from a ame that
Do not re move any hydraulic components or parts
contacts air conditioner refrigeran t can cause bodily
until pressure has been relieved or personal injury
harm or death. Inhaling gas from air conditioner
may occur. Do not disassemble any hydraulic
refrigerant through a lighted cigarette can cause
components or parts until pressure has been relieved
bodily harm or death.
or personal injury may occur. Refer to the Service
Manual for any procedures that are required to
Never put maintenance uids into glass containers .
relieve the hydraulic pressure.
Drain all liquids into a suitable container.

Obey all local regulations for the disposal of liquids.

Use all cleaning solutions with care. Report all

necessary repairs.

Do not allow unauthorized personnel on the

equipment.
28 SEBU7342-08
Safety Section
General Hazard Information

Asbestos Information

g00687600
Illustration 46
g00702022
Illustratio n 47
Always use a board or cardboard when you check
for a leak. Leaking uid that is under pressure can Caterpillar equipment and replacement parts that are
penetrate body tissue. Fluid penetration can cause shipped from Caterpillar are asbestos free. Caterpillar
serious injury and possible death. A pin hole leak can recommends the use of only genuine Caterpillar
cause severe injury. If uid is injected into your skin, replacement parts. Use the following guidelines
you must get treatment immediately . Seek treatment when you han dle any replacement parts that contain
from a doctor that is familiar with this type of injury. asbestos or when you handle asbestos debris.

Containing Fluid Spillage Use cautio n. Avoid inhaling dust that might be
generated when you handle components that contain
Care must be taken in order to ensure that uids asbestos bers. Inhaling this dust can be hazardous
are contained during performance of inspection, to your hea lth. The components that may contain
maintenance, testing, adjusting and repair of the asbestos bers are brake pads, brake bands, lining
equipment. Prepare to collect the uid with suitable material, clutch plates, and some gaskets. The
containers before opening any compartment or asbestos that is used in these components is usually

bound in a resin or sealed in some way. Normal
disassembling any component that contains uids. handling is not hazardous unless airborne dust that
Refer to Special Publicatio n, NENG2500, Caterpillar contains asbestos is generated.
Dealer Service T ool Catalog for the following items:
If dust that may contain asbestos is present, there
are seve ral guidelines that should be followed:
Tools that are suitable for collecting uids and
equipment that is suitable for collecting uids
Never use compress ed air for cleaning.
Tools that are suitable for containing uids and
equipment that is suitable for containing uids Avoid brushing materials that contain asbestos.

Obey all local regulations for the disposal of liquids. Avoid grinding materials that contain asbestos.
Use a wet method in order to clean up asbestos
materials.

A vacuum cleaner that is equipped with a high

efciency particulate air lter (HEPA) can also be
used.

Use exha ust ventilation on permanent machining

jobs.

Wear an a pproved respirator if there is no other

way to control the dust.
SEBU7342-08 29
Safety Section
Crushing Prevention and Cutting Prevention

Comply with app licable rules and regulations Never jump acro ss the starter solenoid terminals
for the work place. In the United States, use in order to start the engine. Unexpected machine
Occupational Safety and Health Administratio n movement could result.
(OSHA) requir ements. These OSHA requirements
can be found in 29 CFR 1910.1001. Whenever there are equipment control linkages the
clearance in the linkage area will change with the
Obey environ mental regulations for the disposal movement of t he equipment or the machine. Stay
of asbestos. clear of areas that may have a sudden change in
clearance with machine movement or equipment
Stay away fro m areas that might have asbestos movement.
particles in the air.
Stay clear of all rotating and moving parts.

Dispose of Waste Properly If it is necessary to remove guards in order to perform

maintenance, always install the guards after the
maintenance is performed.

Keep objects away from moving fan blades. The fan

blade will t hrow objects or cut objects.

Do not use a kinked wire cable or a frayed wire cable.

Wear gloves when you handle wire cable.

When you strike a retainer pin with force, the retainer

pin can y out. The loose retainer pin can injure
personnel. Make sure that the area is clear of people
when you strike a retainer pin. To avoid injury to
your eyes, wear protective glasses when you strike
g00706404 a retainer pin.
Illustration 48

Chips or ot her debris can y off an object when you

Improperly disposing of waste can threaten the
strike the object. Make sure that no one can be
environment. Potentially harmful uids should be

disposed of according to local regulation s. injured by ying debris before striking any object.
Always use leakproof containers when you drain i01329099
uids. Do not pour waste onto the ground, down a
drain, or into any source of water. Burn Prevention
SMCS Code: 7000
i01359664

Do not touch any part of an operating engine.

Crushing Prevention and Allow the engine to cool before any maintenance is
Cutting Prevention performed on the engine. Relieve all pressure in the
air system, in the oil system, in the lubrication system,
SMCS Code: 7000 in the fuel system, or in the cooling system before
any lines, ttings or related items are disconnected.
Support t he equipment properly before you perform
any work or maintenance beneath that equipment.
Do not depend on the hydraulic cylinders to hold
Coolant
up the eq uipment. Equipment can fall if a control is
When the engine is at operating temperature, the
moved, or if a hydraulic line breaks.
engine coolant is hot. The coolant is also under
pressure. The radiator and all lines to the heaters or
Do not
the cabwo rk beneath
is properly the cab of the machine unless
supported. to the engine contain hot coolant.

Any contact with hot coolant or with steam can cause

Unless y ou are instructed otherwise, never attempt
severe burns. Allow cooling system components to
adjustments while the machine is moving or while
cool before the cooling system is drained.
the engine is running.
Check the coolant level only after the engine has
been stopped.
30 SEBU7342-08
Safety Section
Fire Prevention and Explosion Prevention

Ensure that the ller cap is cool before removing the Remove all ammable materials such as fuel, oil, and
ller cap. The ller cap must be cool enough to touch debris from the machine. Do not allow any ammable
with a bare hand. Remove the ller cap slowly in materials to accumulate on the machine.
order to relie ve pressure.
Store fuels and lubricants in properly marked
Cooling system conditione r contains alkali. Alkali can containers away from unauthorize d persons. Store
cause personal injury. Do not allow alkali to contact oily rags and any ammable materials in protective
the skin, the eyes, or the mouth. containers. Do not smoke in areas that are used for
storing ammable materials.
Oils Do not operate the machine near any ame.

Hot oil and ho t components can cause personal

injury. Do not allow hot oil to contact the skin. Also, Exhaust shields
components from(ifoil
equipped) protect
spray or fuel hotinexhaust
spray case of
do not allow hot components to contact the skin.
a break in a line, in a hose, or in a seal. Exhaust
shields must be installed correctly.
Remove the hydraulic tank ller cap only after the
engine has been stopped. The ller cap must be
Do not weld on lines or on tanks that contain
cool enough t o touch with a bare hand. Follow the
ammable uids. Do not ame cut lines or tanks
standard procedure in this manual in order to remove
that contain ammable uid. Clean any such lines or
the hydraulic tank ller cap.
tanks thoroughly with a non ammable solvent prior
to welding or ame cutting.
Batteries
Check all electrical wires daily. Repair any wires
Electrolyte is an acid. Electrolyte can cause personal that are lo ose or frayed before you operate the
injury. Do not allow electrolyte to contact the skin or machine. Clean all electrical connectio ns and tighten
the eyes. Always wear protective glasses for servicing all electrical connections.
batteries. Wash hands after touching the batteries
and connectors . Use of gloves is recommended. Dust that is generated from repairing nonmetallic
hoods or nonmetallic fenders can be ammable
and/or exp losive. Repair such components in a well
i01359795
ventilated area away from open ames or sparks.

Fire Prevention and Explosion

Prevention
Inspect al l lines and hoses for wear or for
deterioration. The hoses must be properly routed.
The lines and the hoses must have adequate support
SMCS Code: 7000 and secur e clamps. Tighten all connections to the
recommended torque. Leaks can cause res.

g00704000
Illustration 49

All fuels, most lubricants, and some coolant mixtures

are ammable.

Flammable uids that are leaking or spilled onto hot

surfaces or onto electrical components can cause
a re. F ire may cause personal injury and property
g00704059
damage. Illustration 50
SEBU7342-08 31
Safety Section
Fire Prevention and Explosion Prevention

Use caution whe n you are refueling a machine. Do Do not store eth er cylinders in living areas or in the
not smoke while you are refueling a machine. Do operator compartment of a machine. Do not store
not refuel a machine near open ames or sparks. ether cylinders in direct sunlight or in temperatures
Always stop the engine before refueling. Fill the fuel above 49 C (12 0 F). Keep ether cylinders away
tank outdoors. from open ames or sparks.

Dispose of us ed ether cylinders properly. Do not

puncture an ether cylinder. Keep ether cylinders
away from unauthorized personnel.

Do not spray ether into an engine if the machine is

equipped with a thermal starting aid for cold weather
starting.

Lines, Tubes and Hoses

Do not bend high pressure lines. Do not strike high
pressure lines. Do not install any lines that are bent
or damaged.

Repair any l ines that are loose or damaged. Leaks

can cause res. Consult your Caterpillar dealer for
repair or for replacement parts.

Check lines, tubes and hoses carefully. Do not use

your bare hand to check for leaks. Use a board or
g00704135
Illustration 51 cardboard to check for leaks. Tighten all connections
to the recommended torque.
Gases from a battery can explode. Keep any open
ames or sparks away from the top of a battery. Do Replace the parts if any of the following conditions
not smoke in battery charging areas. are present:

Never check the battery charge by placing a metal

object across the terminal posts. Use a voltmeter or End ttings are damaged or leaking.
a hydrometer. Outer coverings are chafed or cut.
Improper jumper cable connections can cause Wires are exposed.
an explosion that can result in injury. Refer to
the Operation Section of this manual for speci c Outer cove rings are ballooning.
instructions.
Flexible part of the hoses are kinked .
Do not charge a frozen battery. This may cause an
explosion. Outer covers have embed ded armoring.

Fire Extinguisher End ttings are displaced.

Make sure that a re extinguisher is available. Be Make sure that all clamps, guards, and heat shields
familiar with the operation of the re extinguisher. are instal led correctly. During machine operation, this
Inspect the re extinguisher and service the re will help to prevent vibration, rubbing against other
extinguisher regularly. Obey the recommendations parts, and excessive heat.
on the instruction plate.

Ether
Ether is ammable and poisonous.

Use ether in well ventilated areas. Do not smoke

while you are replacing an ether cylinder or while you
are using an ether spray.
32 SEBU7342-08
Safety Section
Fire Extinguisher Location

i01932259 Mount the machi ne.

Fire Extinguisher Location Dismount the machine.
SMCS Code: 7000; 7419 If you are in the operators station during an electrical
storm, stay in the operators station. If you are on the
ground during an electrical storm, stay away from
the vicinity of the machine.

i00771840

Before Starting Engine

SMCS Code: 1000; 7000

Start the engine only from the operator compartment.

Never short across the starter terminals or across
the batteries. Shorting could damage the electrical
system by bypassing the engine neutral start system.
g01005330
Illustration 52
Inspect the condition of the seat belt and of the
Make sure that a re extinguisher is available. Be mounting hardware. Replace any parts that are worn
familiar with the operation of the re extinguisher. or damaged. Regardless of appearance, replace the
Inspect the re extinguisher and service the re seat belt after three years of use. Do not use a seat
extinguisher regularly. Obey the recommendations belt extension on a retractable seat belt.
on the instruction plate.
Adjust the seat so that full pedal travel can be
The recommended location for mounting the re achieved with the operators back against the back
extinguisher is in the storage box. of the seat.

Make sure that the machine is equipped with a

i01329108 lighting system that is adequate for the job conditions.

Track Information Make sure that all machine lights are working
properly.
SMCS Code: 4170; 7000 Before you start the engine and before you move the
machine, make sure that no one is underneath the
Track adjusting systems use either grease or oil machine, around the machine, or on the machine.
under high pressure to keep the track under tension. Make sure that the area is free of personnel.
Grease or oil under high pressure coming out of the
relief valve can penetrate the body causing injury or i02346672
death. Do not watch the relief valve to see if grease
or oil is escaping. Watch the track or track adjustment Engine Starting
cylinder to see if the track is being loosened.
SMCS Code: 1000; 7000
The pins and bushings in a dry track pin joint
can become very hot. It is possible to burn the If a warning tag is attached to the engine start switch
ngers if there is more than brief contact with these or to the controls, do not start the engine. Also, do
components. not move any controls.

Move all hydraulic controls to the HOLD position

i01122596 before you start the engine. Move the hydraulic
Electrical Storm Injury lockout control to the LOCKED position. For further
details on this procedure, refer to Operation and
Prevention Maintenance Manual, Operator Controls.

SMCS Code: 7000 Diesel engine exhaust contains products of

combustion which can be harmful to your health.
When lightning is striking in the vicinity of the Always run the engine in a well ventilated area. If
machine, the operator should never attempt the you are in an enclosed area, vent the exhaust to the
following procedures: outside.
SEBU7342-08 33
Safety Section
Before Operation

i01340061 If your machine is equipped with an extendable stick,

install the transport pin when you are using the
Before Operation following work tools: hydraulic hammers, augers, and
compactors
SMCS Code: 7000
Always wear protective glasses. Always wear the
Clear all perso nnel from the machine and from the protective equipment that is recommended in the
area. work tools operation manual. Wear any other
protective equipment that is required for the operating
Clear all obst acles from the machines path. Beware environment.
of hazards (wires, ditches, etc).
To prevent personnel from being struck by ying
Be sure that al l windows are clean. Secure the doors
and the windows in the open position or in the shut objects,
area. ensure that all personnel are out of the work
position.
While you are performing any maintenance, any
Adjust the rearview mirrors (if equipped) for the best testing, or any adjustments to the work tool stay
visibility close to the machine. Make sure that the clear of the following areas: cutting edges, pinching
horn, the tra vel alarm (if equipped), and all other surfaces, and crushing surfaces.
warning devices are working properly.

Fasten the se at belt securely. i02773460

Warm up the engine and the hydraulic oil before Visibility Information
operating t he machine.
SMCS Code: 7000
Before moving the machine, check the position of the
undercarriage. The normal travel position is with the Before you start the machine, the operator shall
idler wheels to the front under the cab and the drive perform a walk-around inspection in order to ensure
sprockets to the rear. When the undercarriage is in that there are no hazards around the machine.
the reverse d position, the directional controls must
be operated in opposite directions. While the machine is in operation, the operator should
constantly survey the area around the machine. The
operator needs to identify potential hazards as a
i02908998 hazard becomes visible around the machine.

Work Tools Your machine may be equipped with mirrors or other

visual aids. An example of a visual aid is Closed
SMCS Code: 6700 Circuit Television (CCTV). The operator should
ensure that the visual aids are in proper working
Only use work tools that are recommended by condition and that the visual aids are clean. Adjust
Caterpillar for use on Caterpillar machines. the visual aids for the best visibility of all areas
around the machine.
Work tools and work tool control systems that are
compatible with your Caterpillar machine are required It may not be possible to provide direct visibility on
for safe, reliable machine operation. large machines to all areas around the machine.
Appropriate job site organization is required in order
If you are in doubt about the compatibility of a to minimize hazards that are caused by restricted
particular work tool with your machine, consult your visibility. Job site organization is a collection of rules
Caterpillar dealer. and procedures that coordinates machines and
people that work together in the same area. Examples
Make sure that all necessary guarding is in place on of job site organization include the following:
the host machine and on the work tool.

Keep all w indows and doors closed on the host Safety instructions
machine. A polycarbonate shield must be used when Controlled patterns of machine movement
the host machine is not equipped with windows and
when a wo rk tool could throw debris. Controlled patterns of vehicle movement
Do not exceed the maximum operating weight that is Restricted areas
listed o n the ROPS certi cation.
Operator training
34 SEBU7342-08
Safety Section
Operation

Warning symbols or warning signs on machines If the machine b egins to sideslip on a grade,
or on vehicles immediately dump the load and turn the machine
downhill.
A system of com munication
Be careful to avoid any ground condition which could
Communication between worke rs and operators cause the machine to tip. Tipping can occur when
prior to appro aching the machine you work on hi lls, on banks, or on slopes. Tipp ing can
also occur when you cross ditches, ridges, or other
Modications of the machine con guration that result unexpected obstructions.
in a restricti on of visibility shall be veri ed according
to ISO 5006. When possible, operate the machine up slopes and
down slopes. Avoid operating the machine across
i02624825 the slope.

Operation Keep the machine under control. Do not overload the

machine beyond capacity.
SMCS Code: 7000
Avoid changing the direction of travel on a slope. This
could result in tipping or side slipping of the machine.
Machine Oper ating Temperature
Range Bring the load close to the machine before travelling
any distances.
The machine must function satisfactorily in the
anticipated ambient temperature limits that are Bring the load close to the machine before swinging
encountered during operation. The standard machine the load.
conguration is intended for use within an ambient
temperature range of 20 C ( 4 F) to 43 C Lifting capacity decreases as the load is moved
(109 F). Sp ecial congurations for different ambient further fro m the machine.
temperatures may be available. Consult your
Caterpillar dealer for additional information on special Make sure that the towing eyes and the towing
congurations of your machine. devices are adequate for your needs.

Machine Op eration Only

hitch.connect trailing equipment to a drawbar or to a

Only operate the machine while you are in a seat. Never straddle a wire cable. Never allow other
The seat be lt must be fastened while you operate the personnel to straddle a wire cable.
machine. Only operate the controls while the engine
is running. When you maneuver in order to connect the
equipment, make sure that no personnel are between
Check for proper operation of all controls and of all the machine and trailing equipment. Block up the
protective devices while you operate the machine hitch of the trailing equipment in order to align the
slowly in an open area. equipment with the drawbar.

When the machine is moving watch the clearance Check the local regulations, state codes, and/or
of the boo m. Uneven ground can cause the boom directives of the job site for a speci c minimum
to move in all directions. distance from obstacles.

Make sure that no personnel will be endangered Before yo u operate the machine, check with local
before you move the machine. Do not allow riders on utilities for the locations of underground pipes and for
the machine unless the machine has an additional the locations of buried cables.
seat with a seat belt.
Know the maximum dimensions of your machine.
Report any machine damage that was noted during
machine operation. Make any necessary repairs. Watch the load at all times.

Hold attachments approximately 40 cm (15 inches) Do not operate the machine without the
above gr ound level while you drive the machine. Do counterweight. The machine can tip when the boom
not drive the machine close to an overhang, to the is over the side.
edge of a cliff, or to the edge of an excavation.
SEBU7342-08 35
Safety Section
Engine Stopping

The clamshell, the grapple, or the magnet can swing Machine movement that is sudden and unexpected
in all directions. Move the joysticks in a continuous will occur if any of the controls are moved. This can
motion. Failure to move the joysticks in a continuous cause personal injury or death.
motion can cau se the clamshell, the grapple, or the
magnet to swing into the cab or into a person in the Always move the hydraulic lockout control to the
work area. This will result in personal injury. LOCKED position before you shut off the engine or
immediately after the engine stops running.
The boom and the stick linkage can allow the work
tool to contact the undercarriage and/or the cab. Be Park the machine on a level surface. If you must
aware of the p osition of the work tool. park the mach ine on a grade, chock the tracks of the
machine.
i02624835

Engine Stopping
SMCS Code: 1000; 7000

Do not stop t he engine immediately after the

machine has been operated under load. This can
cause overheating and accelerated wear of engine
components.

After the machine is parked and the parking brake

is engaged, allow the engine to run for two minutes
before shutdown. This allows hot areas of the engine
to cool gradually. Illustration 53
g00100836

i00697030
Place the machine in the servicing position.

Lifting Objects Note: Make sure that all work tools are in the
recommended servicing position before servicing the
SMCS Code: 7000 machine.

There may be some local regulations and/or Move the hydraulic lockout control to the LOCKED
government regulations that govern the use of position.
excavators which lift heavy objects. Obey those
regulations. Stop the engine.

If this machine is used to lift objects within an Turn the engine start switch to the OFF position and
area that is controlled by the European Directive remove the engine start switch key.
89/392/EEC, the machine must be equipped with a
boom lowering control valve and an overload warning Turn the battery disconnect switch to the OFF
device. position. Remove the disconnect switch key if you
do not operate the machine for an extended period
of time. This will prevent drainage of the battery. A
i02252108
battery short circuit, any current draw from certain
Parking components, and vandalism can cause drainage of
the battery.
SMCS Code: 7000

The hydraulic system remains pressurized provided

that the accumulator is charged. This condition is true
even when the engine is not running. This pressure
should decrease in a short time (approximately
one minute). While the hydraulic system maintains
a charge, the hydraulic work tools and machine
controls remain functional.
36 SEBU7342-08
Safety Section
Equipment Lowering with Engine Stopped

i01329161 Note: Vibration levels are in uenced by many

different parameters. Many items are listed below.
Equipment Lowering with
Engine Stoppe d Operator trai ning, behavior, mode, and stress

SMCS Code: 7000-II Job site organization, preparati on, environment ,

weather, and m aterial
Before lowering any equipment with the engine
stopped, clear the area around the equipment of Machine type, quality of the seat, quality of the
all personnel. The procedure to use will vary with suspension system, attachments , and condition of
the type of equipment to be lowered. Keep in mind the equipment
most systems use a high pressure uid or air to
raise or lowe r equipment. The procedure will cause It is machine.
this not poss ible
Thetoexpected
get precise vibration
vibration levels
levels canfor
be
high pressure air, hydraulic, or some other media
to be released in order to lower the equipment. estimated with the information in Table 1 in order
Wear appropriate personal protective equipment and to calculate the daily vibration exposure. A simple
follow the established procedure in the Operation evaluation of the machine application can be used.
and Maintenance Manual, Equipment Lowering with
Engine Stop ped in the Operation Section of the Estimate the vibration levels for the three vibration
manual. directions. For typical operating conditions, use the
average vibration levels as the estimated level. With
an experienced operator and smooth terrain, subtract
i02552496 the Scenario Factors from the average vibration level
in order to obtain the estimated vibration level. For
Sound Information and aggressive operations and severe terrain, add the
Vibration Information Scenario Factors to the average vibration level in
order to obtain the estimated vibration level.
SMCS Code: 7000
Note: All vibration levels are in meter per second
squared.
Sound Level Information
Hearing pr otection may be needed when the
machine is operated with an open operator station for
extended periods or in a noisy environment. Hearing
protection may be needed when the machine is
operated with a cab that is not properly maintained or
when the doors and windows are open for extended
periods o r in a noisy environment.

The Euro pean Union Physical

Agents (Vibration) Directive
2002/44/EC
Vibration Data for Track Type Excavator
Information Concerning Hand/Arm Vibration
Level

When the machine is operated according to the

intended use, the hand/arm vibration of this machine
is below 2.5 meter per second squared.
Information Concerning Whole Body Vibration
Level

This sec tion provides vibration data and a method

for estimating the vibration level for track type
excavators.
SEBU7342-08 37
Safety Section
Sound Information and Vibration Information

Table 1

ISO Reference Table A - Equivalent vibration levels of whole body vibration emission for earthmoving equipment.

Machine Typical Operating Vi b r at i o n L e v e l s Sc en a ri o F a ct o r s

Type Activity X axis Y ax i s Z axis X axis Y a xi s Z ax is
excavating 0,44 0,27 0,30 0,24 0,16 0,17
hydraulic breaker
Track Type 0,53 0,31 0,55 0,30 0,18 0,28
application
Excavator
mining application 0,65 0,42 0,61 0,21 0,15 0,32
transfer 0,48 0,32 0,79 0,19 0,20 0,23

Note: Refer to ISO/TR 25398 Mechanica l Vibration - 4. Use a seat that meets ISO 7096. Keep the seat
Guideline for the assessment of exposure to whole maintained and adjusted.
body vibration of ride on operated earthmoving
machines for more information about vibration. a. Adjust the seat and suspension for the weight
This publication uses data that is measured and the size of the operator.
by international institutes, organizations and
manufacturers. This document provides information b. Inspect and maintain the seat suspension and
about the whole body exposure of operators of adjustment mechanisms.
earthmoving equipment. Refer to Operation and
Maintenance Manual, SEBU8257, The European 5. Perform the following operations smoothly.
Union Physical Agents (Vibration) Directive
2002/44/EC for more information about machine a. Steer
vibration levels.
b. Brake
The Caterpillar suspension seat meets the criteria of
ISO 7096. This represents vertical vibration level c. Accelerate.
under severe operating conditions.
d. Shift the gears.
Guidelines for Reducing Vibration Levels on
Earthmoving Equipment 6. Move the attachments smoothly.

Properly adjust machines. Properly maintain 7. Adjust the machine speed and the route in order
machines. Operate machines smoothly. Maintain the to minimize the vibration level.
conditions of the terrain. The following guidelines can
help reduce the whole body vibration level: a. Drive around obstac les and rough terrain.

1. Use the right type and size of machine, equipment, b. Slow down when it is necessary to go over
and attachments. rough terrain.

2. Maintain machines according to the 8. Minimize vibrations for a long work cycle or a long
manufacturers recommendations. travel distance.

a. Tire pressures a. Use machines that are equipped with

suspension systems.
b. Brake and steering systems
b. Use the ride control system on track type
c. Controls, hydraulic system and linkages excavators.

3. Keep the terrain in good condition. c. If no ride control system is available, reduce
speed in order to prevent bounce.
a. Remove any large rocks or obstacles.
d. Haul the machines between workplaces.
b. Fill any ditches and holes.
9. Less operator comfort may be caused by other risk
c. Provide machines and schedule time in order factors. The following guidelines can be effective
to maintain the conditions of the terrain. in order to provide better operator comfort:
38 SEBU7342-08
Safety Section
Operator Station

a. Adjust the seat and adjust the controls in order i01649970

to achieve good posture.
Operator Station
b. Adjust the mir rors in order to minimize twisted
posture. SMCS Code: 7300; 7301; 7325

c. Provide breaks in order to reduce long periods Any modications to the inside of the operator
of sitting. station should not project into the operator space.
The addition of a radio, re extinguisher, and other
d. Avoid jumping from the cab. equipment must be installed so that the de ned
operator space is maintained. Any item that is brought
e. Minimize repeated handling of loads and lifting into the cab should not project into the de ned
operator space. A lunch box or other loose items
of loads. must be secured. Objects must not pose an impact
f. Minimize any shocks and impacts during sports hazard in rough terrain or in the event of a rollover.
and leisure a ctivities.
i01992325
Sources
Guards
The vibration information and calculation procedure (Operator Protection)
is based on I SO/TR 25398 Mechanical Vibration
- Guideline for the assessment of exposure SMCS Code: 7000; 7150
to whole body vibration of ride on operated
earthmoving machines. Harmonized data is There are different types of guards that are used to
measured by international institutes, organizations protect the operator. The machine and the machine
and manufacturers. application determines the type of guard that should
be used.
This literature provides information about assessing
the whole body vibration exposure of operators of A daily inspection of the guards is required in order to
earthmoving equipment. The method is based on check for structures that are bent, cracked or loose.
measured vibration emission under real working Never operate a machine with a damaged structure.
conditions for all machines.
The operator becomes exposed to a hazardous
You should check the srcinal directive. This situation if the machine is used improperly or if poor
document summarizes part of the content of the operating techniques are used. This situation can
applicable law. This document is not meant to occur even though a machine is equipped with an
substitute the srcinal sources. Other parts of these appropriate protective guard. Follow the established
documents are based on information from the United operating procedures that are recommended for your
Kingdom H ealth and Safety Executiv e. machine.

Refer to Operation and Maintenance Manual,

SEBU8257, The European Union Physical
Agents (Vibration) Directive 2002/44/EC for more
information about vibration.

Consult your local Caterpillar dealer for more

information about machine features that minimize
vibration levels. Consult your local Caterpillar dealer
about safe machine operation.

Use the f ollowing web site in order to nd your local

dealer:

Caterpillar, Inc.
www.cat.com
SEBU7342-08 39
Safety Section
Guards

Rollover Protective Structure Demolition applications

(ROPS), Falling Object Protective
Rock quarries
Structure (FOPS) or Tip Over
Protection Structure (TOPS) Forestry products

The ROPS/FOPS Structure (if equipped) on your Additional guards may be required for speci c
machine is specically designed , tested and certi ed applications or work tools. The Operation and
for that machine. Excavators are not equipped Maintenance Manual for your machine or your
with ROPS structures. Any alteration or any work tool will provide specic requirements for the
modication to the ROPS/FOPS Structure could guards. Consult your Caterpillar dealer for additional
weaken the structure. This places the operator information.
into an unprotected environment. Modi cations or
attachments that cause the machine to exceed the
weight that is stamped on the certi cation plate also
place the operator into an unprotected environment .
Excessive weight may inhibit the brake performance,
the steering performance and the ROPS. The
protection that is offered by the ROPS/FOPS
Structure will be impaired if the ROPS/FOPS
Structure has structural damage. Damage to the
structure can be caused by an overturn, a falling
object, a collision, etc.

Do not mount items ( re extinguishers, rst aid

kits, work lights, etc) by welding brackets to the
ROPS/FOPS Structure or by drilling holes in the
ROPS/FOPS Structure. Welding brackets or drilling
holes in the ROPS/FOPS Structures can weaken
the structures. Consult your Caterpillar dealer for
mounting guidelines.

The Tip Over Protection Structure (TOPS) is

another type of guard that is used on mini hydraulic
excavators. This structure protects the operator in
the event of a tipover. The same guidelines for the
inspection, the maintenance and the modi cation of
the ROPS/FOPS Structure are required for the Tip
Over Protection Structure.

Other Guards (If Equipped)

Protection from ying objects and/or falling objects is
required for special applicat ions. Logging applicati ons
and demolition applications are two examples that
require special protection.

A front guard needs to be installed when a work

tool that creates ying objects is used. Mesh
front guards that are approved by Caterpillar or
polycarbonate front guards that are approved by
Caterpillar are available for machines with a cab or
an open canopy. On machines that are equipped with
cabs, the windshield should also be closed. Safety
glasses are recommended when ying hazards exist
for machines with cabs and machines with open
canopies.

If the work material extends above the cab, top

guards and front guards should be used. Typical
examples of this type of application are listed below: