Chemical Engineering Science: Tapio Salmi, Pia Damlin, Jyri-Pekka Mikkola, Matias Kangas
Chemical Engineering Science: Tapio Salmi, Pia Damlin, Jyri-Pekka Mikkola, Matias Kangas
Chemical Engineering Science: Tapio Salmi, Pia Damlin, Jyri-Pekka Mikkola, Matias Kangas
a r t i c l e in f o abstract
Article history: Cellulose and starch derivatives are often prepared by substitution reactions to the hydroxyl groups (OH-2, OH-3
Received 21 May 2010 and OH-6) of the corresponding anhydroglucose units. A general kinetic model for the substitution of cellulose
Received in revised form and starch was developed. The model assumes different reactivities of the hydroxyl groups and a decrease in the
4 September 2010
reactivity as the substitution proceeds. Both phenomena are taken into account in the model. The model predicts
Accepted 6 October 2010
the detailed distribution of the different mono (2, 3, 6)-, di (23, 26, 36)and trisubstituted (236) units as a
Available online 13 October 2010
function of the reaction time. The classical Spurlin distribution is obtained as a special case of the general model.
Keywords: Numerical strategies were developed for the solution and computer simulation of the model. Simulation results
Cellulose substitution were shown to be valid for various reactivity ratios of the hydroxyl groups. The modelling concept was veried
Kinetics
with experimental data obtained for carboxymethylation of cellulose. It should be emphasized, however, that
Modeling
the same general approach is also applicable in studies of any hemicelluloses or oligo- or monosaccharides. The
Non-uniform reactivity
Product distribution detailed data, which revealed the non-uniform reactivities of the different hydroxyl groups and the decline of
Simulation the substitution rate with time, were successfully described by the mathematical model.
& 2010 Elsevier Ltd. All rights reserved.
1. Introduction alkene oxides to react with an alkali cellulose. The cellulose bers
are pretreated by an alkali to promote swelling of the bers and
Substitution of native cellulose, the most abundant biopolymer ionization of the hydroxyl groups. With alkyl halogenides, the
on the earth, is a classical process. Cellulose can be obtained from reaction proceeds as follows:
different origins although that derived from soft- and hardwood via
various pulping processes represents the most common one. The M + CellO +RX-CellOR+M + X
hydroxyl groups adjacent to carbon atoms 2, 3 and 6 in the
anhydroglucose unit of cellulose (Fig. 1) can undergo several where cellO is an ionized cellulose and an RX is the alkyl halogenide.
substitution reactions, some of which are of high technical M + denotes an alkali metal ion, typically Na + . Depending on the
importance. The other important native polymer, starch, has an halogenide, various products are obtained: with methyl (RX CH3Cl)
analogous structure to that of cellulose: three hydroxyl groups can and ethyl chloride (RCH3CH2Cl), methyl and ethyl cellulose are
undergo substitution reactions. The most common cellulose obtained as main reaction products, whereas with a-monochloro-
derivatives are cellulose esters and cellulose ethers. Organic carboxylic acids carboxyalkylcelluloses are obtained, such as carboxy-
cellulose esters are prepared by letting acid-pretreated cellulose methyl and carboxyethyl celluloses. The most important of them is
to react with an anhydride or acid chloride. The esterication carboxymethylcellulose (CMC), which is obtained by letting alkali
reaction is schematically presented as follows: cellulose to react with monochloroacetic acid (Fig. 1)
where cellOH denotes the hydroxyl group adjacent to the The sodium salt of CMC is widely used, for instance, in detergents,
anhydroglucose unit. Most common esterication products are alimentary products, textiles, glues as well as emulgators in various
cellulose acetate and cellulose xanthate. They are used in lacquers, products, such as dyes, ceramic products and cosmetics.
lms, in acetate silk as well as in the preparation of regenerated Alkene oxides, such as ethene and propene oxide react with
cellulose in the viscose process (Sjostrom, 1993). Cellulose ethers cellulose forming hydroxyl alkyl ethers of cellulose. The reaction
are prepared by letting alkyl halogenides or allyl halogenides or mechanism is complicated, leading also to a growth of the hydroxyalkyl
side chains. Only catalytic amounts of OH ions are needed. The main
reaction can be represented in a simplied manner as follows:
n
Corresponding author.
E-mail address: Matias.Kangas@abo. (M. Kangas). CellOH+alkene oxide-CellOROH
0009-2509/$ - see front matter & 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ces.2010.10.013
172 T. Salmi et al. / Chemical Engineering Science 66 (2011) 171182
OH
OH 6 OH
4
5 O
HO O HO OH
HO HO 2 O
O O
3 1
OH
OH n OH
+ CH2ClCOOH
OR
OR
O
O RO O
RO O
O
OR
OR
where RCH2CH2 and RCH2CH(CH3) for ethene and propene oxides, CMC. The liquid-chromatographic method approach used
respectively. Hydroxyalkyl celluloses have widespread applications as recently by us (Damlin et al. 2010) enables the distinction of the
additives in paints, paper adhesives, in ceramics industry as well as in OH-groups and the determination of the concentrations of
the preparation of photographic lms. substituted hydroxyl groups separately. In conclusion, the
A common feature for the esterication and etherication reactions availability of a sophisticated analysis method is the basis for a
is that their substitution mechanisms can vary between SN1 and SN2. detailed kinetic analysis of the substitution process.
This implies that the reaction kinetics can vary between rst order Pioneering models for the substitution kinetics of cellulose have
kinetics with respect to cellulose to second order kinetics, to which been proposed by Spurlin (1939), who derived the classical distribution
both cellulose and the substitution reagent contribute. between mono-, di- and trisubstituted anhydroglucose units for the
The substitution reactions are traditionally carried out with case that all of the hydroxyl groups (OH-2, OH-3, OH-6) have equal
dispersed cellulose in a solventfor example, in acetic acid or reactivities. Timell (1950) presented differential equations for the
dichloromethane in acetylation and in aqueous 2-propanol in substitution reactions for cases that rst order kinetics is obeyed
carboxymethylation. At least in the initial stage of the reaction, and Salmi et al. (1994) have developed kinetic models for
the process is a heterogeneous one, where the reagent diffusion carboxyalkylation of cellulose with a-chlorocarboxylic acids.
into the bers might inuence the reaction rate. Diffusion phenomena inside the bers was treated (Salmi et al.
The diffusion limitations can be surmounted by using solvents 1994, Salmi et al. 2003) with an empirical model and with a
for cellulose. In this way, the heterogeneous reaction is trans- reaction-diffusion model. A detailed study, including a comparison
formed to a homogeneous one and the substitution kinetics is of three analytical methods, on carboxymethylation of starch was
expected to be accelerated. Typical examples of classical water-free carried out by Lazik et al. (2002), who concluded that the reactivities of
solvent systems for cellulose are based on the use of dimethyl the different hydroxyl groups in starch are different, but their ratio is
sulphoxide (DMSO), such as DMSO-paraformaldehyde. Recently, constant; thus, the classical model of Spurlin (1939) was applicable.
the discovery of ionic liquids, which are able to dissolve cellulose The aim of the present paper is to develop a generalized
among other biomaterials, has opened an entirely new perspective simulation model for the substitution of cellulose and starch,
to the preparation of cellulose derivatives in homogeneous envir- including both the reactivity differences and concentrations of
onments. For example, Heinze et al. (2005) have shown that the individual hydroxyl groups as well as the prediction of the
acetylation of cellulose is possible in ionic liquids and Mikkola product distribution of the substituted anhydroglucose units. Some
et al. (2007) have demonstrated that cellulose can be dissolved in simplied cases with rst order kinetics and equal reactivities of
several ionic liquids, such as [Amim][Cl] and [Bmim][Cl], in a more the hydroxyl groups will be presented, too. The models are veried
efcient manner: the dissolution of cellulose in ionic liquids can be with experimental results obtained for carboxyalkylation of cellu-
considerably enhanced by an ultrasound treatment (acoustic lose in a slurry reactor. The experimental results are based on a
cavitation) as was discovered by Mikkola et al. (2007). chromatographic approach, which allows us to obtain the detailed
Conventionally, the chemical analysis of cellulose substitution substitution kinetics, and not only the overall degree of substitu-
has been restricted to the determination of the overall degree of tion (DS), as was the case in our previous study (Salmi et al. 1994).
substitution (DS), but it has the limitation that the individual
reactivities of the hydroxyl groups are not revealed. However, it is
possible to reveal the details of substitution by an appropriate 2. Reactivities of hydroxyl groups
analytical method. This has been demonstrated, for instance by
Reuben and Conner (1983) and by Reuben (1986), who applied 2.1. General kineticsnon-equal reactivities
NMR spectroscopy on hydrolyzed carboxymethyl cellulose and
methyl cellulose. Kragten et al. (1992) and Saake et al. (2001) used The anhydroglucose unit of cellulose has three functional
anion-exchange chromatography with pulsed amperometric hydroxyl groups (OH) adjacent to carbon atoms 2, 3 and
detection to determine the distribution of the substituents in 6 (OH-2, OH-3, OH-6) (Fig. 1). The reactivity of the hydroxyl
T. Salmi et al. / Chemical Engineering Science 66 (2011) 171182 173
group varies, depending on the substitution reaction and the By denoting a2/6 k2/k6 and separating the variables, we obtain
conditions. The most acidic hydroxyl group is OH-2, which
dcP2 dcP6
implies that it is claimed to be the most reactive one, for a2=6 11
c0 cP2 c0 cP6
instance, in hydroxymethylation. On the other hand, as the size
of the substituent increases, steric factors become important, thus which is easily integrated with the limits [0, cP2] and [0, cP6]. The
preferring the reactivity of OH-6. result becomes
The substitution reactions to OH-2, OH-3 and OH-6 can con-
ln1cP2 =c0 a2=6 ln1cP6 =c0 12
veniently be listed as
OH2 R-P2 which gives
OH3 R-P3 cP2 =c0 11cP6 =c0 a2=6 13
OH6 R-P6 1a2c
Analogously, we obtain for cP3 (a3/6 k3/k6)
where R is a substitution reagent and P2, P3 and P6 denote the
product molecules. In the beginning of the reaction, all of the cP3 =c0 11cP6 =c0 a3=6 14
groups are assumed to be non-substituted. Their initial concentra-
tions are thus equal ( c0)
The overall degree of substitution (DS) is dened as
c02 c03 c06 c0 2 X
DS cPj =c0 15
The total balance for each group can be written as
ci cPi c0 3 DS obtains values between 0 and 3. The expression for cP2 and
cP3, Eqs. (13 and 14) are inserted in Eq. (15) giving
where ci refers to unsubstituted OH-groups and cPi represents the
substituted groups (i2, 3, 6). DS 2 cP6 =c0 1cP6 =c0 a2=6 1cP6 =c0 a3=6 16
In the spirit of Paul Flory (1953), we assume that the reactivity of
each group is independent of the overall degree of substitution
The relative product distribution is obtained as follows. DS is
(DS). Consequently, the substitution reactions to the OH-groups 2, 3
assumed, cP6/c0 is calculated iteratively from Eq. (16), after which
and 6 are characterized by individual rate constants k2, k3 and k6.
cP2/c0 and cP3/c0 are obtained directly from Eqs. (13) and (14).
The formation mechanism for each group is presumed to be similar.
The time dependence of DS is obtained by adding the balances
Based on these hypotheses, the formation rates of the products can
for dcPi/dt, Eq. (9) (ScPj c0DS)
be written as X
rP2 k2 c2 cRa dDS=dt c0R DSc0 a kj c0 cPj =c0 17
rP3 k3 c3 cRa
rP6 k6 c6 cRa 4a2c We denote a c0R/c0 and k0 j kjc0, after which Eq. (17) becomes
X
dDS=dt kuj c0 cPj =c0 aDSa c0a1 18
where cR denotes the concentration of the substitution reagent and
a is the reaction order depending on the detailed substitution
mechanism (SN1 or SN2). Recalling the ratios between cP2, cP3 and cP6, Eqs. (13) and (14),
The reaction stoichiometry reveals that the amount of reacted we obtain for dDS/dt
substrate (R) (c0R cR) is equal to the amounts of products X
formed. Since no products were assumed to be present in the dDS=dt kuj 1cP6 =c0 aj=6 aDSa c0a1 19
beginning of the reaction, the reaction stoichiometry gives
X
c0R cR cP2 cP3 cP6 cPj 5 Eqs. (16) and (19) form a differential-algebraic system with two
unknowns, cP6 and DS. A more straightforward way is to insert the
relations between cP2, cP3 and cP6 in the balance equation for cP6,
The mass balances of the product groups in a constant-volume
which becomes
batch reactor are given by
dcP6 =c0 =dt ku6 1cP6 =c0 acP2 =c0 cP3 =c0 cP6 =c0 a c0a1 20
dcPi =dt rPi 6
where i2, 3, 6. The reactant group concentrations (ci) are solved where cP2/c0 1 (1 cP6/c0)a2/6 and cP3/c0 1 (1 cP6/c0)a3/6.
from Eq. (3) and the reagent concentration is obtained from Eq. (5): The differential Eq. (20) is solved with the initial condition t 0,
cP6/c0 0 after which cP2/c0, cP3/c0 and DS are obtained from
ci c0 cPi 7 Eqs. (13) to (15). It should be mentioned that the approach
X presented is a general one: instead of rst solving cP6/c0, the
cR c0R cPj 8 calculation can be started with cP2/c0 or cP3/c0 as well.
These relations are inserted in the mass balance, which becomes 2.2. Second order kinetics and equal reactivities
X
dcPi =dt ki c0 cPi c0R cPj a 9
Some special cases are of interest. Assuming that all of the
groups are equally reactive, k0 2 k0 3 k0 6 k0 , the expression for DS,
The calculation of the product distribution in time scale requires Eq. (19) is simplied to (cP6/c0 DS/3)
a numerical simulation, but the relative product distribution can be
obtained from Eq. (9), for instance by dividing dcP2/dt by dcP6/dt, dDS=dt ku3DSaDSa c0a1 21
which yields
c0 cP2 Analytical solutions can be developed for integer values of a. The
dcP2 =dcP6 k2 =k6 10
c0 cP6 most probable for a bimolecular reaction is that a 1 (SN2), which
174 T. Salmi et al. / Chemical Engineering Science 66 (2011) 171182
enables a simple separation of variables and integration The denition of DS, Eq. (15) gives
Z Z X
dDS DS 3 ekit 29
ku dt 22
3DSaDS
Consequently, in case that the hydroxyl groups are equally
After developing the left-hand side to partial fractions and reactive, ki k0 for i2, 3, 6 and DS becomes
integrating with the limits for t and DS; [0, t] and [0, DS], the DS 31ekut 30
solution becomes
3aDS It is important to emphasize that Eqs. (26)(30) are also valid for
ln a3kut 23 the case of a large excess of substitution reagent present in the
a3DS
reaction mixture. In this case, the rate constants (ki and k0 )
from which DS is solved explicitly: incorporate the reagent concentration and the experimentally
a1ea3kut observed kinetics is of pseudo-rst order.
DS 24
1a=3ea3kut
3. Distribution of mono-, di- and trisubstituted units
If a 43, the substitution reagent is available in excess, a 3 40
0 0
and DS approaches ae(a 3)k t/(( a/3)e(a 3)k t)3 with increasing 3.1. Probabilistic distributiongeneral considerations
(a 3)k0 t
t. On the other hand, if a o3, a 3o0 and e approaches zero
with increasing t. The limiting value of DS becomes a, i.e. it is equal The distribution of mono-, di- and trisubstituted units can be
to the dimensionless concentration ratio c0R/c0. obtained by probabilistic considerations. According to Fig. 2, the
Eq. (24), cannot be directly used for the stoichiometric amount concentrations of mono (I)-, di (II)- and trisubstituted (III) units are
(a3). Instead, Eq. (22) can be integrated directly or lHopitals rule dened as
can be applied to Eq. (24) (a 3y, y-0). The result becomes
cI cu2 cu3 cu6 31
3kut
DS 3 25
1 3kut cII cu23 cu26 cu36 32
cIII cu236 33
The value of DS approaches 3 with an increasing reaction time as
0
easily seen from Eq. (25). where c k, k 2, 3, 6, 23, 26, 36, 236 denote the concentrations of the
corresponding substituted anhydroglucose units (Fig. 2).
2.3. First and pseudo-rst order kinetics The probability that a hydroxyl group (OHi) is substituted in an
anhydroglucose unit is proportional to the dimensionless concentra-
tion of the corresponding substituted group, cPi/c0. In an analogous
In the case of zero order kinetics with respect to the substitution
manner, the probability that a hydroxyl group has remained unsub-
reagent (a 0), the overall reaction order with respect to the
stituted is proportional to the dimensionless concentration of the
product is 1 in Eq. (9)
unsubstituted groups, 1 cPi/c0. Thus, the probability for the appear-
dcPi =dt ki c0 cPi 26 ance of a monosubstituted unit is (cPi/c0)(1 cPj/c0)(1 cPk/c0), where i
which is easily integrated with the limits for t and cPi: [0, t] and [0, refers to the substituted group, and j and k to the unsubstituted ones.
cPi]. The resulting formula reads The probability of a disubstituted unit is (cPi/c0)(cPj/c0)(1cPk/c0) and of
a trisubstituted unit (cPi/c0)(cPj/c0)(cPk/c0).
c0 cPi
ln ki t 27 Application of the reasoning to the mono (I)-, di (II)- and
c0
trisubstituted (III) units gives the relations below, respectively,
from which the dimensionless product concentration can be solved cI =c0 cP2 =c0 1cP3 =c0 1cP6 =c0 1cP2 =c0 cP3 =c0 1cP6 =c0
cPi =c0 1ekit 28 1cP2 =c0 1cP3 =c0 cP6 =c0 34
Fig. 2. Reaction scheme for the formation of substituted anhydroglucose units. Notation: 0, unsubstituted glucose unit; 2, 3, 6, monosubstituted glucose units (substituted at
hydroxyl groups 2, 3 and 6); 23, 36, 26, disubstituted glucose units (substituted at hydroxyl groups 2 and 3, 3 and 6 and 2 and 6); 236, trisubstituted glucose units.
T. Salmi et al. / Chemical Engineering Science 66 (2011) 171182 175
cII =c0 cP2 =c0 cP3 =c0 1cP6 =c0 cP2 =c0 1cP3 =c0 cP6 =c0 r36 k3 cu6 k6 cu3 k2 cu36 cRa 48
1cP2 =c0 cP3 =c0 cP6 =c0 35
r236 k2 cu36 k3 cu26 k6 cu23 cRa 49
cIII =c0 cP2 =c0 cP3 =c0 cP6 =c0 36 The consumption rate of the substitution reagent is obtained from
rR k2 k3 k6 cu0 k3 k6 cu2 k2 k6 cu3 k2 k3 cu6
The concentration of the unsubstituted units (c0 0) is given by k2 cu36 k3 cu26 k6 cu23 cRa 50
cu0 =c0 1cP2 =c0 1cP3 =c0 1cP6 =c0 37 If the substitution reagent (R) undergoes side reactions, their effects
The degree of substitution can now be obtained as a weighted are added to the expression of rR. Typical side reactions are a
average from the fractions of mono-, di- and trisubstituted units substitution of hydroxyl groups and elimination reactions in an alkaline
environment, as discussed by Salmi et al. (2003). After solving the mass
DS cI =c0 2cII =c0 3cIII =c0 : 38 balance Eq. (41), the fractions of mono-, di- and trisubstituted units are
obtained from Eqs. (31) to (33) and DS from Eq. (38).
Furthermore, the reactivity of a hydroxyl group diminishes due
3.2. DS for equal reactivities to the substitution to another group in the same anhydroglucose
unit, the effect can be taken into account in the rate constant (Salmi
An interesting special case is obtained, if all of the hydroxyl et al., 1994). The simplest way is to introduce a function
groups are equally reactive. In this case, cP2/c0 cP3/c0 cP6/c0 x. kj k0j ed0 DS 51
The concentrations of mono-, di- and trisubstituted units and
unsubstituted units are obtained from Eqs. (34)(37) which predicts the decline of the reactivity as the substitution
progresses. Alternatively, the individual concentrations of the
2
cI =c0 3x1x substituted hydroxyl groups can be introduced in the rate constants.
cII =c0 3x2 1x For example, if the reactivity of OH-3 is diminished by the substitution
cIII =c0 x3 to OH-2, we get k3 k03 exp( d2cP2/c0). This approach can be
cu0 =c0 1x3 39a2d generalized to cover the contributions of all groups to the retardation
P
kj k0j e dk cPk =c0 52
The sum of cI/c0 cII/c0, cIII/c0 and c0 0/c0 is 1. The denition of DS,
where cPk denotes the substituted group concentration.
Eq. (38) gives in this case combined with Eq. (39):
DS 3x(1 x)2 + 6x2(1 x)+3x3 3x. De facto, xDS/3 and Eq. (39)
can be rewritten to cI/c0 3(DS/3)(1 DS/3)2, etc. These relations 3.3.1. First order kinetics and equally reactive hydroxyl groups
can be generalized to If the hydroxyl groups are equally reactive and (pseudo-)rst
order kinetics is applicable, a remarkable simplication is possible:
cn =c0 gn DS=3n 1DS=33n 40 k2 k3 k6 k and the balances can be added together to get the
where n 0, I, II, III. The coefcients gn are obtained from the third concentrations of mono-, di- and trisubstituted units
row of Pascals triangle, gn (3n)3!/n!/(3 n)!, n 0, 1, 2, 3. dc2 =dt dc3 =dt dc6 =dt dcI =dt 3kc0 2kcI 53
Eq. (40) represents the classical distribution of Spurlin (1939),
which has been used throughout the years by numerous authors to dc23 =dt dc26 =dt dc36 =dt dcII =dt 2kcI kcII 54
analyze the results of substitution experiments (e.g. Saake et al.
2001). The reality is, however, in most cases very different: the dc236 =dt dcIII =dt kcII 55
substitution activities are typically very reagent-dependent and
dc0 =dt 3kc0 56
rather unequal for the hydroxyl groups (OH-2, OH-3 and OH-6).
Thus, a general simulation approach is needed.
A Damkohler number, y kt is introduced and the above
differential equations are transformed to
3.3. Calculation of detailed product distribution: general case and rst
order kinetics dcu0 =dy 3cu0 57
r23 k2 cu3 k3 cu2 k6 cu23 cRa 46 cuII =c0 312ey e2y ey 31ey 2 ey 63
r26 k2 cu6 k6 cu2 k3 cu26 cRa 47 cuIII =c0 13ey 3e2y e3y 1ey 3 64
176 T. Salmi et al. / Chemical Engineering Science 66 (2011) 171182
The degree of substitution is dened by Eq. (38), which gives It should be pointed out that 1 a36 a2 and the solution takes
nally the very simple form
DS 31ey 65 cu2 =cu0 cu0 =c0 a2 1 72
It can be shown that Eqs. (61)(65) are consistent with the which leads to
previously obtained production distribution for equally reactive
hydroxyl groups. By denoting e y y, Eqs. (61)(65) can be cu2 =cu0 cu0 =c0 a2 1cu0 =c0 73
rewritten as
cu0 =c0 y3 The simplied notation X c0 0/c0 is introduced, after which the
solution is written in a compact form. All of the monosubstituted
cuI =c0 31yy2
units behave in a similar manner. The solution can be generalized
cuII =c0 31y2 y into a set of relations
cuIII =c0 1y3 66a2d
cu2 =c0 X a2 1X 74
The following notation is introduced: a2 k2/(k2 + k3 + k6) and cu23 =c0 X X a6 X 1a2 X 1a3 81
a36 (k3 + k6)/(k2 + k3 + k6). The balance equation now becomes
cu26 =c0 X X a3 X 1a2 X 1a6 82
dcu2
a2 a36 cu2 =cu0 69
dcu0 cu36 =c0 X X a2 X 1a3 X 1a6 83
The substitution yc0 2/c0 0 is introduced, which gives dc0 2/ Now, the total number of mono- and di-substituted units can be
dc0 0 (dy/dc0 0)c0 0 +y and the differential Eq. (69) is easily solved calculated simply by adding Eqs. (7476) and (8183), respectively
by separation of variables and integration
Z Z cI =c0 X 1a2 X 1a3 X 1a6 3X 84
dy dcu0
70
a2 a36 1y cu0 cII =c0 3X X a2 X a3 X a6 2X 1a2 X 1a3 X 1a6 85
After performing the integration and inserting the limits [0, c0 2/ The sum of unsubstituted (X), mono- (cI), di- (cII) and tri-
c 0] and [c0, c0 0], the result becomes
0
substituted (cIII c236/c0) units is 1; thus, the relative concentration
of tri-substituted units is obtained from the total balance
a361
1a36 cu2 cu0
ln 1 ln 71
a2 cu0 c0 cIII =c0 1XX a2 X a3 X a6 X 1a2 X 1a3 X 1a6 86
T. Salmi et al. / Chemical Engineering Science 66 (2011) 171182 177
The degree of substitution is expressed as the weighted sum of Differentiation of Eq. (93) and recalling that ak 0 gives
the mono-, di- and tri-substituted units (n I, II, III)
X f u 121ai X ai 0 94
DS ncn =c0 87
as the necessary condition for a concentration maximum. After
The addition of Eqs. (8486) gives setting ai aj 1/2, Eq. (94) becomes 1 X 1/2 0, which has the
solution X1. As X diminishes from 1 towards 0 during the
DS 3X a2 X a3 X a6 88 reaction, the function f 1+ X 2x1/2 (Eq. (93)) increases from 0
to 1, all units become disubstituted after an innitely long time. The
In the beginning of the reaction X1 and DS0, after an innitely degree of substitution is calculated from Eq. (88): DS2(1 X1/2),
long reaction time, X0 and DS approaches 3. An interesting special DS increases monotonously from 0 towards 2 as the reaction
case is valid for hydroxyl groups with equal reactivities: progresses.
a2 a3 a6 1/3, which gives DS3(1 X1/3), i.e. Xc0 0/c0 (1
DS/3)3, which coincides with the previously presented result, 3.3.2.2. Special case: rst and pseudo-rst order kinetics. For rst and
Eq. (40) (Spurlin distribution). On the other hand, if only one of the pseudo-rst order kinetics, the differential Eq. (42) can be solved
hydroxyl groups (i) is reactive, whereas the other ones are completely analytically (a 0) giving the exponential function
nonreactive (aj ak 0), Eq. (88) gives DS1 Xaj.
cu0 =c0 X ek2 k3 k6t 95
3.3.2.1. Concentration maxima for various cases. For the mono- and
After this, the concentrations of mono-, di- and tri-substituted
di-substituted units, concentration maxima are expected for cer-
units are calculated from Eqs. (7476), (8183) and (86). After
tain values of X and DS. The maxima can be revealed by classical
inserting the solution (95) in the denition of DS, Eq. (88), and
analysis. Differentiating the expression for the mono-substituted
remembering the denitions of a2, a3 and a6, we get
unit, for instance, Eq. (74) and setting the derivative to zero gives
the maximum at DS 3ek2t ek3t ek6t 96
1=ai
Xmax 1ai 89 for rst and pseudo-rst order kinetics. The result coincides with
Eq. (29) as it should.
where i 2,3 or 6. The maximum of the mono-substituted unit is
cui =c0 1ai 1 11ai 1=ai 90 3.4. General numerical approach and determination of kinetic
parameters
Some special cases are of interest. If all the rate constants are equal,
aj 1/3 and Xmax (2/3)3. Eq. (88) then gives DS3(1 X1/3)1; the The general approach is based on the numerical solution of the
maximum of the mono-substituted unit is obtained at DS1 and its differential Eq. (41) for each component having the generation
numerical value is calculated from Eq. (90). We get c0 i/c0 (3/21) rates given by Eqs. (42)(50). In a mathematical sense, this case
(2/3)3 4/270.148 and the total concentration of mono-substituted represents a system of ordinary differential equations (ODEs), an
units is cI/c0 0 4/90.444 at the maximum. In case that one of the initial value problem. In recent years, a lot of numerical methods
hydroxyl groups is dominating in the reactivity, ai-1, X-0 and DS-1 and computer codes have been developed for the solution of this
according to Eq. (88): DS-3 (Xai +1+1)1Xai.. For small values of kind of problems, particularly for the case that the system is stiff,
ai, the expression (89), (1 ai)1/ai-e 1 0.368, which implies that the i.e. that the values of the rate constants are very different. The
mono-substituted units have a maximum at Xe 1 or at higher methods applied most often to stiff ODEs are semi-implicit Runge
X-values always. Kutta methods (SIRK) (Kaps and Wanner, 1981) and backward
Analogous reasoning can be applied to the di-substituted units. difference (BD) methods (Gear, 1971, Hindmarsh, 1983). These
For instance, for a di-substituted unit (ij), we have methods are even implemented in high-level programming
language systems, such as Matlab and Mathematica. They are
f cuij =c0 X X ak X 1ai X 1aj 91
also included in the simulation and parameter estimation software,
such as Modest (Haario, 2007).
Differentiation gives In our case, the model was implemented in the form
from which Xmax can be solved iteratively for known values of a2, a3
in the computer. The dependent variables were y[c0 0, c0 2, y,
and a6. An interesting special case is that the a-constants are equal
c0 236, cR]T and the right-hand sides of Eq. (97) were represented by
( 1/3). Eq. (92) now gives 1+(1/3)X 2/3 (2/3)(X 1/3 +X 1/3)0. This
the corresponding generation rates (4250). The stiff ODE-solver
is in fact a second-degree equation with respect to X 1/3 having the
based on the BD method was used in the Matlab application. The
roots X1/3 1 and X1/3 3. The latter root is relevant for the
estimation of the rate parameters was based on the kinetic data
concentration maximum giving Xmax 1/27. This is inserted in the
obtained with High Performance Liquid Chromatography (HPLC)
expression of DS, Eq. (88) giving DS2, i.e. the maximum of di-
(see Section 4.2).
substituted units is obtained at DS2 for the case of equal rate
The differences between the observed anhydroglucose units
constants. The relative concentration of each di-substituted unit is then
(c0 0, c0 2, y, c0 236) and those predicted by the model (Eqs. 4150)
c0 ij/c0 4/27 and the total concentration of di-substituted units is
was minimized by nonlinear regression. The various concentra-
cII/c0 4/9 at the maximum.
tions recorded at different times were weighted equally. The
For situations appearing in practice, another special case is,
objective function to be minimized assumed the form
however, even more interesting. If two of the three hydroxyl groups XX
(e.g. OH-2 and OH-6) are much more reactive than the third one Q yi, t, exp yi, t 2 98
(OH-3), we have for the di-substituted unit (ij) i t
constants (k2, k3, k6) were obtained through a minimization of the Dionex ED50 electrochemical detector, a Dionex CarboPac PA1
objective function with respect to these parameters. anion-exchange column (semi-preparative 9 250 mm and ana-
The objective function was minimized with a combined sim- lytical 4 250 mm combined with guard 4 50 mm) and a Chem-
plex-LevenbergMarquardt algorithm (Haario, 2007); in the station chromatographic software. The column was maintained
beginning of the procedure, the slow, but more robust simplex under a controlled temperature of 30 1C. The separation, using
algorithm was used, but as the minimum was approached, the the analytical column, was performed with a linear gradient of 95:5
more rapid LevenbergMarquardt algorithm was switched on. The (v/v) of eluent A (0.1 M NaOH)/eluent B (0.1 M NaOH containing
concentration values predicted by the model were obtained by 1 M NaOAc) to 100% eluent B in 12 min followed by 100% B from 12
solving the differential Eq. (97) numerically as described to 15 min. Before next analysis, the column was reconditioned for
previously. All calculations were performed on a PC. In general, 7 min with the 95:5% mixture of eluent A/B. The ow rate selected
the simulations and parameter estimations run smoothly, without was 1 ml/min. The detection was performed by the PAD with a gold
any particular problems. working electrode and triple pulse amperometry by an application
The quality of the model t was examined with the following of the following pulse potentials and durations: EDET 0.05 V
approaches: the standard errors of the parameters, the sensitivities (200 ms), EOX 0.75 V (190 ms) and ERED 0.15 V (380 ms)
of the parameters, the correlation matrix of the parameters as well with a total response time of 1 s for every pulse. Such a repeating
as the overall degree of explanation (R2). The overall degree of step of surface oxidation and reduction is necessary to maintain a
explanation is dened as highly reproducible state of activity of the gold electrode surface.
PP An Ag/AgCl combination electrode and the titanium cell body of the
yi,t,exp yi,t 2
R2 1 P P 99 PAD detector was used as reference and counter electrode,
yi,t,exp yi,aver 2 respectively.
R2 compares the t of the model to a case that the experimental 4.2.3. Standard preparation
data are described with the average values only. Consequently, a In the preparation of standards, one CMC sample with DS 1.1
high degree of explanation (close to 1) is required from a was hydrolyzed in 0.5 g scale in TFA, in order to get a sufcient
deterministic kinetic model in order to be regarded as relevant. quantity of mono-, di- and tri-substituted CMG. After the separa-
The sensitivities of the parameters were checked by preparing the tion, by using the semi-preparative anion-exchange column, frac-
sensitivity plots: the value of one kinetic parameter was changed tions were collected, and concentrated by freeze-drying,
and the objective function (Q) was calculated, while the values of neutralized with 2 M acetic acid and desalted on a column
the other parameters were kept constant (at the level of giving the (430 15 mm) lled with Sephadex G-10 (Sigma-Aldrich). The
minimum of Q) during this procedure. In this way, it was possible to sugar-containing fractions were detected using a CDM210 Con-
TM
check, how sharp the minimum of the objective function was with ductivity Meter as detector (MeterLab ), reconcentrated by freeze-
respect to the kinetic parameter. This gave the identiabilities of drying and silylated before analysis with GCMS. The response
the individual rate constants. factors obtained of the substituted units (2, 3, 6, 23, 26, 36, 236)
were very similar to those reported by Kragten et al. (1992). The
details of the analysis method are reported in a previous paper
4. Experimental section (Damlin et al. 2010).
1 1.5
unsubstituted trisubstituted
glucose, glucose,
x0 xIII
0.8 k2:k3:k6 = 1:1:1
Degree of substitution, DS
1
Mole fraction
monosubstituted disubstituted
0.6 glucose, glucose,
xI xII
0.4
0.5
0.2
0 0
0 20 40 60 80 100
0 0.5 1 1.5 2 2.5 3
Degree of substitution, DS Time / [min]
1 Fig. 4. Measured (symbols) and modeled (lines) degrees of substitution (DS) in
1:10:10 k2:k3:k6 1:1:10 carboxymethylation of cellulose. Experimental conditions: c0,cellulose 0.133 mol/l,
c0,acid 0.513 mol/l; m, T 30 1C; , T 40 1C and K, T60 1C.
0.8
1:10:10
30, 40 and 60 1C in the batch reactor. The overall degree of
1:1:10 1:1:10 substitution (DS) and the substitution rate increased as the
1:10:10
Mole fraction
1 0.25
0.8 0.2
Mole fraction
Mole fraction
0.6 0.15
0.4 0.1
0.2 0.05
0 0
0 20 40 60 80 100 120 0 20 40 60 80 100
Time / [min] Time / [min]
1 0.14
0.12
0.8
0.1
Mole fraction
Mole fraction
0.6 0.08
0.06
0.4
0.04
0.2
0.02
0
0
0 20 40 60 80 100
0 20 40 60 80 100
Time / [min] Time / [min]
0.1
1
0.08
0.8
Mole fraction
0.06
Mole fraction
0.6
0.04
0.4
0.02
0.2
0
0 0 20 40 60 80 100
0 20 40 60 80 100 Time / [min]
Time / [min]
Fig. 6. Measured (symbols) and modeled (lines) mole fractions in carboxymethyla-
Fig. 5. Measured (symbols) and modeled (lines) mole fractions in carboxymethyla- tion of cellulose. Experimental conditions: c0,cellulose 0.133 mol/l, c0,acid 0.513
tion of cellulose: K, unsubstituted glucose units; , mono-substituted; m, di- mol/l; (a) K, x2; m, x6; , x3; (b) K, x23; m, x36; , x26 and (c) K, x236. Temperature:
substituted; ., tri-substituted; experimental conditions: c0,cellulose 0.133 mol/l, 60 1C.
c0,acid 0.513 mol/l; (a) T30 1C; (b) T 40 1C and (c) T 60 1C.
groups OH-2 and OH-3; therefore, the pre-exponential factors and non-linear regression according to the pattern displayed in Fig. 2.
activation energies for the reactivities of these groups were set The regression analysis revealed that the hydroxyl group OH-6 has
equal. The specic retardation parameters were determined by the highest retardation effect: evidently the substituted group in
T. Salmi et al. / Chemical Engineering Science 66 (2011) 171182 181
t time Heinze, T., Schwikal, K., Barthel, S., 2005. Ionic liquids as reaction medium in
0 initial value or unsubstituted unit cellulose functionalization. Macromol. Biosci. 5, 520525.
Hindmarsh, A.C., ODEPACK, A., 1983. Systematized Collection of ODE-Solvers, in
I, II, III mono-, di- and tri-substituted unit Scientic Computing. In: Stepleman, R. (Ed.), IMACS. North Holland Publishing
Company 55-64.
Kaps, P., Wanner, G., 1981. A study of Rosenbrock-type methods of high order. Num.
Abbreviations
Math. 38, 279.
Kragten, E.A., Kamerling, J.P., Vliegenhart, J.F.G., 1992. Composition analysis of
BD backward difference method carboxymethylcellulose by high-pH anion-exchange chromatography with
pulsed amperometric detection. J. Chromatogr. 623, 4953.
Cell anhydroglucose unit of cellulose Lazik, W., Heinze, Th., Pfeiffer, K., Albrecht, G., Mischnick, P., 2002. Starch derivatives
HPLC high-performance liquid chromatography of a high degree of functionalization. VI. Multistep carboxymethylation. J. Appl.
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Mikkola, J.-P., Kirilin, A., Tuuf, J.-C., Pranovich, A., Holmbom, B., Kustov, L.M., Murzin,
OH hydroxyl group
D.Yu, Salmi, T., 2007. Ultrasound enhancement of cellulose processing in
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Programmes (20002005 and 20062011) by the Academy of
Saake, B., Horner, S., Puls, J., Heinze, T., Koch, W., 2001. A new approach in the
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