Operator's Manual: Label Printer
Operator's Manual: Label Printer
Operator's Manual: Label Printer
2 Installation.......................................................................................8
2.1 Device Overview...............................................................................8
2.2 Unpacking and Setting-up the Printer.............................................10
2.3 Mounting the Cutter........................................................................ 11
2.4 Connecting the Device....................................................................12
2.4.1 Connecting to the Power Supply.................................................12
2.4.2 Connecting to a Computer or Computer Network....................... 12
2.5 Switching on the Device.................................................................13
3 Control Panel................................................................................14
3.1 Structure of the Touchscreen Display.............................................14
3.2 Operating the Touchscreen Display................................................14
3.3 Symbols on the Start Display.......................................................... 15
3.4 Printer States..................................................................................16
4 Loading Material...........................................................................17
4.1 Loading Media from Roll.................................................................17
4.2 Adjusting the Label Sensor.............................................................18
4.3 Loading Transfer Ribbon................................................................19
4.4 Setting the Feed Path of the Transfer Ribbon................................20
6 Printing Operation........................................................................22
6.1 Printing in Tear-off Mode.................................................................22
6.2 Printing in Cutting Mode.................................................................22
6.3 Synchronizing the Paper Feed....................................................... 22
7 Maintenance..................................................................................23
7.1 Cleaning Instructions......................................................................23
7.2 Cleaning the Printhead...................................................................23
7.3 Changing the Printhead..................................................................24
7.4 Cleaning or Replacing the Print Roller............................................25
7.5 Cleaning Cutter and Replace Blades..............................................26
8 Fault Correction............................................................................28
8.1 Types of Errors...............................................................................28
8.2 Problem Solution............................................................................28
8.3 Error Messages and Fault Correction.............................................30
4 Table of Contents 4
9 Licences........................................................................................33
9.1 Reference to the EU Declaration of Conformity..............................33
9.2 FCC................................................................................................34
9.3 GPL Code Statement......................................................................34
10 Index..............................................................................................35
1 Introduction 5
1.1 Product Description
The device is an industrial thermal transfer printer for printing labels and
continuous media.
1.2 Instructions
Important information and instructions in this documentation are designated
as follows:
Danger!
Draws your attention to an exceptionally grave, impending danger
to your health or life.
Warning!
! Indicates a hazardous situation that could lead to injuries or
material damage.
! Attention!
Draws attention to possible dangers, material damage or loss of
quality.
i Notice!
Gives you tips. They make a working sequence easier or draw
attention to important working processes.
Environment!
Handling instruction
i Notice!
The complete documentation is included in the scope of delivery on
DVD, and can also currently be found in the Internet.
Danger!
Danger to life and limb from power supply.
XX Do not open the device casing.
Warning!
! This is a class A product. In a domestic environment this product
may cause radio interference in which case the user may be
required to take adequate measures.
1.5 Environment
Obsolete devices contain valuable recyclable materials that should be sent
for recycling.
XX Send to suitable collection points, separately from residual waste.
The modular construction of the printer enables it to be easily disas-
sembled into its component parts.
XX Send the parts for recycling.
The electronic circuit board of the device is equipped with a lithium battery.
XX Take old batteries to collection boxes in shops or public waste disposal
centers..
8 2 Installation 8
2.1 Device Overview
1
1 Cover
2 Margin stops
3 Roll retainer
2 4 Ribbon supply hub
5 Ribbon take-up hub
6 Roller
7 Print mechanics
8 8 Touchscreen display
3
4
5
6
7
9 Cutter
1 Cover
2 Margin stops
2 3 Roll retainer
4 Ribbon supply hub
5 Ribbon take-up hub
6 Roller
8 7 Print mechanics
3 8 Touchscreen display
4
5
6
7
9 Cutter
i Notice!
Please keep the original packaging in case the printer must be
returned.
i Notice!
When transporting the printer remove the transfer ribbon and media.
! Attention!
The device and printing materials will be damaged by moisture and
wetness.
XX Set up label printers only in dry locations protected from splash
water.
2 Installation 11
2.3 Mounting the Cutter
The cutter contained in the contents of delivery must be mounted to the printer
during the initial start-up.
5
4
3 1
1
2
1. Put snap arm (5) of the cutter with the groove (4) first into the guide on the
retainer (2).
2. Push cutter (1) down into the holders (3).
3. Fold up cutter (1) so that is snaps it at both sides of the retainer (2).
12 2 Installation 12
2.4 Connecting the Device
1
1 P ower switch
2 2 U SB master ports for
keyboard, scanner, memory
stick or service key,
3 Imax=500mA
3 USB full-speed slave port
4 4 Ethernet 10/100 Base-T
5 Power connection jack
5
Fig. 7 Connections
2.4.1 Connecting to the Power Supply
The printer is equipped with a wide area power unit for a supply voltage of
100 V to 240 V.
1. Check that the device is switched off.
2. Plug the power cable into the power connection jack (5).
3. Plug the power cable into a grounded socket.
! Attention!
Inadequate or no grounding can cause malfunctions during
operations.
Ensure that all computers and cables connected to the label printer
are grounded.
i Notice!
It is advantageous, whenever possible, to make adaptations to
various print jobs in the software.
1
2
3
4
5
6
7
8
9
Fig. 10 Loading Media from Roll
1. Turn ring (2) counterclockwise, so that the arrows points to the symbol ,
and thus release the margin stop (1) from the roll retainer (4).
2. Load label roll (3) on the roll retainer (4) in such a way that the printing
side of the labels is visible from above.
3. Re-mount the margin stop (1) and push against the label roll as far as
possible.
4. Turn ring (2) clockwise, so that the arrow points to the symbol , and thus
fix the margin stop (1) on the roll retainer (4).
5. Turn lever (8) counterclockwise to open printhead.
6. If the printer is equipped with a cutter, fold it down.
7. Position guides (5) by turning the knob (7) so that they are several milli-
meters wider than the material.
8. Position material below the roller (6) and guide it through the print unit.
! Attention!
XX Guide material through the print unit below the label sensor (9).
9. Move guides (5) closely to the edges of the material without clamping the
material.
10. Adjust label sensor ( 4.2 on page 18).
11. If the printer is equipped with a cutter, guide material through the cutter
and fold cutter back to the printing unit.
12. Press printhead retainer down and turn lever (8) clockwise to lock the
printhead.
18 4 Loading Material 18
4.2 Adjusting the Label Sensor
i Notice!
When the printer is delivered the label sensor is positioned in
the middle of the paper feed. Thus, the label sensor must only be
adjusted if:
material with reflex or cut-out marks, which are not in the middle,
multi-strip material with an even number of strips,
material with irregularly shaped labels
are used.
1
2
3
The sensor position (3) is marked with a yellow LED in the sensor retainer.
1. Press on the knob for adjusting the label sensor (1) using a pointed object,
so that the knob pops out of the bore of the housing .
2. Position the sensor (3) by turning the knob (1) so that the sensor can
detect the front edge of the label in the direction of paper flow or the reflex
or cut-out mark.
3. Push knob (1) back into the bore of the housing using a pointed object
until it snaps into place.
4 Loading Material 19
4.3 Loading Transfer Ribbon
1 2 3 4 5 1
7 C
6
i Notice!
With direct thermal printing, do not load a transfer ribbon; if one has
already been loaded, remove it.
1. Clean the printhead before loading the transfer ribbon
( 7.2 on page 23).
2. Turn lever (6) counterclockwise to open the printhead.
3. Set guide (1) on both hubs to the correct transfer ribbon width (Fig. 13):
Hold hub and unlock guide (1) by turning it in direction A.
Slide guide in direction B and adjust guide to ribbon width using the
scale.
Hold hub and lock guide by turning it in direction C.
4. Load transfer ribbon (4) on the hub (5) until it reaches the guide in a way
that the color coating of the ribbon faces the opposite side of the printhead
after being loaded.
i Notice!
To wind the ribbon a ribbon core (3) is needed that must be at least
equal in width to the supply ribbon.
XX When changing the transfer ribbon use the empty supply ribbon
core for winding the next ribbon.
5. Adjust position of the guide on the take-up hub to the width of the ribbon
core (3) and push ribbon core on the take-up hub.
6. Guide transfer ribbon though the printing unit as shown in Fig. 12.
20 4 Loading Material 20
! Attention!
XX Guide transfer ribbon over the label sensor (7).
7. Secure starting end of the transfer ribbon to the ribbon core (3) using
adhesive tape. Ensure counterclockwise rotation direction of the transfer
ribbon take-up hub.
8. Turn transfer ribbon take-up hub (2) counterclockwise to smooth out the
feed path of the transfer ribbon.
9. Press printhead down and turn lever (6) clockwise to lock printhead.
i Notice!
The adjustment is best carried out during printing.
XX Turn screw (1) with torx wrench TX10 and observe the behavior of the
ribbon.
By turning it clockwise the outer edge of the transfer ribbon is
tightened.
By turning it counterclockwise the inner edge of the transfer ribbon is
tightened.
5 External Supply Hub 21
1
2
3
7 6
Fig. 15 Load Material to External Supply Hub
Load Material
1. Turn ring (2), so that the arrows points to the symbol , and thus release
the margin stop (1) from the roll retainer (3).
2. Load label roll (4) on the roll retainer (3) in such a way that the printing
side of the labels is visible from above.
3. Re-mount the margin stop (1) and push against the label roll as far as
possible.
4. Turn ring (2) clockwise, so that the arrow points to the symbol , and thus
fix the margin stop (1) on the roll retainer (3).
5. Adjust guide (5) of the printer to the material width.
6. Guide material over roll retainer of the printer and load into printing unit
( 4.1 on page 17).
22 6 Printing Operation 22
! Attention!
Printhead damage caused by improper handling!
XX Do not touch the underside of the printhead with the fingers or
sharp objects.
XX Ensure that the labels are clean.
The printer is ready for operation when all connections have been made and
labels and the transfer ribbon have been loaded
i Notice!
The cutting mode must be activated in the software.
With direct programming it is controlled with the "C command"
Programming Instructions.
! Attention!
Functional impairment due to dirt!
XX When using label material, do not cut through the labels.
i Notice!
Synchronization is not necessary if the printhead was not opened
between different print jobs, even if the printer was switched off.
7 Maintenance 23
7.1 Cleaning Instructions
Danger!
Risk of death from electric shock!
XX Disconnect the printer from the power supply before performing
any maintenance work.
It is important to clean the thermal printhead regularly. This guarantees a
consistently good printed image and reduces wear of the printhead.
Otherwise, the maintenance is limited to monthly cleaning of the device.
! Attention!
The printer can be damaged by aggressive cleansers.
XX Do not use abrasive cleaners or solvents for cleaning the
external surfaces or modules.
XX Remove dust and paper fluff from the print area with a soft brush or
vacuum cleaner.
XX The cover of the printer can be cleaned with a standard cleanser.
! Attention!
Printhead can be damaged!
XX Do not use sharp or hard objects to clean the printhead.
XX Do not touch protective glass layer of the printhead.
Attention!
! Risk of injury from the hot printhead line.
XX Ensure that the printhead has cooled down before starting
cleaning.
24 7 Maintenance 24
8
6
7
Fig. 17 Printhead
! Attention!
Damage of the print roller.
XX Do not use sharp objects (knives, screwdrivers, etc.) to clean
the print roller.
3 5 4 3
Warning!
! Risk of injury! The cutter blades are sharp!
i Notice!
When cutting through the label material instead of the label gap
remains of adhesive may accumulate on the blades. If operating in
backfeed mode, such remains of adhesive may be deposited on the
drive roller as well.
XX Clean the drive roller and the cutter blades often.
2
3
4
5
5 6
7 7
8 8
9
10
11 12 13
Fig. 20 Replace Blades Fig. 21 Springs
4. If the blades are very dirty with residues of adhesive or if they are worn,
change blades:
XX Turn shaft (6) clockwise using a torx wrench TX10 until the gear racks
(7) cannot engage anymore.
XX Pull upper blade (9) out of the guides (8).
XX Take out lower blade (10).
XX Remove deposits on the blades with label remover and a soft cloth.
XX If necessary, replace blades.
XX Push lower blade down into the guides (11).
XX If necessary, put springs (12) back into spring retainers (13).
XX To re-mount the upper blade push lower blade down on the cover and
push upper blade into the guide until the gear racks (7) can engage
with the gear wheels (5).
XX Turn shaft (6) counterclockwise using a torx wrench TX10 until the
blade reaches the upper limit.
5. Fit blade unit (3) according to Fig. 19 into the axes (2) and fold it towards
the cover (4) until it snaps in.
6. Fold cutter/perforation cutter up to the print unit.
28 8 Fault Correction 28
8.1 Types of Errors
The diagnostic system indicates on the touchscreen display if an error
has occurred. The printer is set into one of the three possible error states
according to the type of error.
EU Declaration of Conformity
https://www.cab.de/media/pushfile.cfm?file=2601
34 9 Licences 34
9.2 FCC
NOTE : This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial
environment. The equipment generates, uses, and can radiate radio
frequency and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communica-
tions. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user may be required to correct
the interference at his own expense.
http://www.cab.de/opensource
The GPL Code and LGPL Code used in this product is distributed
WITHOUT ANY WARRANTY and is subject to the copyrights of one or
more authors. For details ,see the GPL Code and the LGPL Code for this
product and the terms of the GPL and LGPL.
Connecting.........................12 Printhead
Cleaning.......................23
Contents of delivery............10
Damage........................22
Correctable error................16 Printing label.......................16
Critical error........................16 Problem solution.................28
Cut mode............................22
R
D
Ready.................................16
Device overview...................8 Recycling..............................7
E Ribbon deflection, setting...20
Environment.........................7 S
Errors..................................28 Safety instructions................6
Correction.......................7
Service work.........................7
Display...........................7
Messages.....................31 Setting-up...........................10
States.............................7 Supply voltage....................12
Types..............................7 Switching on the device......13
I Symbols..............................15
Synchronizing the paper
Important information...........5
feed....................................22
Instructions...........................5
Intended use.........................6 T
Irrecoverable error..............16 Tear-off mode.....................22
L Touchscreen display...........14
Lithium battery......................7 U
Loading continuous media Unpacking..........................10
from roll...............................17
Loading material.................17 W
Loading transfer ribbon......19 Warning stickers...................7
M
Margin stops.....................8, 9
Modifications........................7
36 36
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