DOUBLE FLUSHBOLT

Cut out the 16 x 156 slot in the edge of the door.

for aluminium doors
BEFORE ASSEMBLING THE DOOR
Austral Illustrated fitting instructions Drill a o 10.0mm hole in the top and bottom door sections as shown.
Lock ILLUSTRATED FITTING INSTRUCTIONS Drill a o 9.0mm hole through the top and bottom corner stakes as shown.
Note: These holes must be straight and centered to ensure
correct operation of the lock bolts.
Assemble the door and ensure both holes are aligned with each other.

0 10
.
doo 0 hole
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0
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21.0 take ough
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156

16 width
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MOUNTING ASSEMBLED
CUTOUTS PRODUCT

Ensure the arrows on the side of the lock body are pointing towards Insert the threaded end of the bolt tubes into the door and locate into the
the top of the door, and the funnel slides are in the retracted position threaded hole in the funnel slides.
(lever is in the downward position).
Screw the parts together until tight. Carefully use pliers to grip the tube to
Fit the lock body into the slot and secure with the allow sufficient tightening.
two G8 x 10mm CSK screws provided. NOTE: When using pliers on the bolt tube,
DO NOT CLAMP WITHIN 100mm OF THE DOOR EDGE, so any damage
top to the bolt tube will be removed when the tube is cut to correct length.
funnel slide
G8 x 10
CSK screw bolt tube

There are 3 spacing tabs

lock body at the back of the lock body. door edge

If required, these can be

snapped off using pliers
lever down to fit the Double Flushbolt
into smaller size sections.
G8 x 10
CSK screw
spacing tabs

bottom
funnel slide

Make sure the bolt tubes are in the retracted position (lever down) and Fit the steel bolt tips into the end of the tubes and push hard by hand or
mark the tubes right at the hole (as shown). tap gently with a hammer until they are fully inserted.
Extend the bolt tubes by operating the Double Flushbolt lever upwards. Each bolt tip must be flush with (or below) the edge of the door when
Carefully cut the tubes on the underside of the markings ensuring neat fully retracted as shown in box below.
straight cuts. CHECK the operation of the lever and bolts before fitting the door
Use a file to clean the cut tubes and remove burrs. and make any adjustments needed.

bolt tip
Mark tube here Marking on edge of
when retracted, then bolt tip
bolt tube door
extend and cut. (extended) bolt tube

Cut on the
underside of door
the marking.

CLE THIS
CY P
PLEASE RE

AC
KAGING

PLEASE TURN PAGE FOR INSTRUCTION STEP 6.

(Pk0239) Double Flushbolt Instructions (Trade A4) 03.cdr
 To assemble the strike plates, mark the center position of the bolt tips on door frame
the head and sill of the door frame.
Drill the large o 9 hole to a depth of 20mm.
Secure the strike plate to the head/sill using the G8 x 1 AB CSK screws provided.
Note: The screw holes must be placed away from the edge of the door as shown below. G8 x 1 AB
CSK screws

48 strike plate

o 9.0 x 20mm deep

Centerline
of door

Double Flushbolt - CARE & MAINTENANCE

Installation
The product must be installed according to the instructions included in the product packaging and the
door should be apertured according to the cut-out dimensions and tolerances shown.

Prior to fitting ensure that:

Doors stored on site are stored in a clean dry area free from cement, lime, paint, acid etc.
During fitting of the lock ensure that :
No metal swarf or other contaminants enter the lock body.
The fixing screws do not damage the product finish.
After installation of the door/window ensure that:
The door is correctly adjusted with the correct clearances.
The lock bolts extend and retract correctly.
The door is protected from building fall-out such as wet plaster, mortar, paint and welding splatter.
If the door becomes contaminated:
Do not paint the fixing plate or cover plate.
Remove wet plaster, cement, mortar and other droppings immediately, using ample clean water and a sponge or rag, to avoid permanent
staining or scratching of the product finish. If removal is delayed and scraping becomes necessary the surface finish may suffer.

Maintenance
Annually inspect the door to confirm that it operates with the correct clearances, closes and opens without obstruction and confirm that the bolt tips slide freely
into position - adjust the tips if necessary.
Quarterly wipe the bolt tips with a soapy rag to remove built up debris and to lubricate the tips.
NB : The Double Flushbolt assembly has been lubricated for life, and should not be disassembled by the user.

Cleaning Powder Coatings

Every six months, powder coated surfaces should be cleaned to protect the finish. However, in areas where pollutants are more prevalent, especially in
coastal or industrial regions, cleaning should be carried out every two to three months.
To clean the powder coated surface:
1. Carefully remove any loose deposits with a wet sponge.
2. Use a soft brush (non abrasive) or cloth and a mild household detergent solution to remove dust, salt and other deposits. Do not use steel
wool, scrapers, scouring liquids or powders to remove deposits as these permanently scratch the coating surface.
3. Rinse off with clean fresh water.

Cleaning Satin Chrome Finishes

Plated finishes are susceptible to tarnishing if they come into contact with moisture, wet paint, or water vapour. All plated finishes should be coated with a
non-abrasive furniture or car wax immediately after installation. Plated finishes should be regularly wiped with a non-abrasive furniture or car wax, taking care not
to scratch any protective finishes that are employed to protect the surface and prevent tarnishing.

Double Flushbolt - MAINTENANCE LOG

In order to protect your warranty, record all maintenance activity in the following log:

Address of Building :

Name of Door:
Austral Lock
Date Activity Signed

31 - 33 Alfred Street
Blackburn
VIC 3130 Australia

ph 13 14 18
fax 13 18 14
www.ausloc.com

A Division of
GAINSBOROUGH
Hardware Industries
Limited

(PK0239) Double Flushbolt Instructions (Trade A4) 02.cdr