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Charts
provided by adaptivebms.com Issue 2.06

Yamazumi Process Modeling Tool

Prepared By: Department: Engineering Date:
Process Name: Build Process Process Type: Product Measurement Method: Video

Time Unit secs Process Step/Station Process Step/Station Process Step/Station Process Step/Station Process Step/Station Process Step/Station
Spring Finger Spring Finger Tab Bending Tab Bending Gasket Frame Heatsink Lightpipe
Task Work Type Assembly I Assembly II (auto) (manual) Ink Marking Assembly Sliding Gasket Assembly Assembly Pin Inspection Visual Inspection <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in>
Transfer spring finger on foam NVA 0.39
Get cage NVA 0.32
Get spring finger, insert VA 1.45
rotate cage NVA 0.30
Get spring finger, insert VA 1.27
rotate cage NVA 0.30
place on tray NVA 0.32
rotate tray (12 units) Waste 0.22

Transfer spring finger on foam NVA 0.25

Get cage NVA 0.32
Get spring finger, insert VA 1.45
rotate cage NVA 0.30
Get spring finger, insert VA 1.27
rotate cage NVA 0.30
place on tray NVA 0.32
rotate tray (12 units) Waste 0.22
Get cage, place on machine NVA 1.27
Press start button NVA 0.50
Machine cycle VA 1.00

Remove cage from machine, place on tray NVA 0.73

rotate tray (12 units) Waste 0.22

Get cage, place on machine NVA 1.33
Pull lever to bend VA 1.91
Remove cage from machine, place on tray NVA 1.26

rotate tray (12 units) Waste 0.22

Get cage, place on fixture NVA 0.86
Load fixture on conveyor NVA 0.22
Machine cycle VA 2.00
Unload fixture from conveyor NVA 0.22
Remove cage from fixture, place on tray NVA 0.65

rotate cage (12 units) Waste 0.22

Get cage and jig NVA 0.65
insert on cage NVA 0.84
Get gasket frame, insert on cage VA 1.30
Remove jig NVA 0.95
Lock gasket frame VA 3.62
place on tray NVA 0.65
rotate tray (12 units) Waste 0.22
Get cage NVA 0.59
Get gasket, insert on cage VA 3.42
place on tray NVA 0.59
rotate tray (12 units) Waste 0.22
Get cage, place on fixture NVA 0.71
Get heatsink clip NVA 0.53
Get heatsink, insert on clip VA 0.80
Hook clip on cage (one side) VA 1.10
Hook clip on cage (one side) VA 3.67
place on tray NVA 0.53
rotate tray (12 units) Waste 0.22
Get cage, place on fixture NVA 0.65
Get lightpipe NVA 0.55
Assemble lightpipe on cage VA 2.86
place on tray NVA 0.55
rotate tray (12 units) Waste 0.22
Get cage, place on go gauge NVA 2.10
place on tray NVA 0.22
Get tray, inspect top Waste 1.62
Get cage, inspect NVA 8.25
place on tray NVA 0.55
rotate tray (12 units) Waste 0.22

1.75
 12.00

10.00
Cycle Time

8.00

6.00

4.00

2.00

0.00
Spring Finger Assembly I Spring Finger Assembly II Tab Bending (auto) Tab Bending (manual) Ink Marking Gasket Frame Assembly Sl

Spring Finger Assembly I Spring Finger Assembly II Tab Bending (auto) Tab Bending (manual) Ink Marking Gasket Frame Assembly

Total VA Total VA Total VA Total VA Total VA Total VA

Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA

Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste

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Gasket Frame Assembly Sliding Gasket Heatsink Assembly Lightpipe Assembly Pin Inspection Visual Inspection <fill in> <fill in>

Gasket Frame Assembly Sliding Gasket Heatsink Assembly Lightpipe Assembly Pin Inspection Visual Inspection Visual Inspection

Total VA Total VA Total VA Total VA Total VA Total VA Total VA

Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA

Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste
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data

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Total VA Total VA Total VA Total VA Total VA Total VA Total VA

Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA

Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste
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data

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Total VA Total VA Total VA Total VA Total VA Total VA Total VA

Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA

Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste
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data

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Total VA Total VA Total VA Total VA Total VA Total VA

Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA

Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste
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