Twf2014.01 Use of European Standards For TW Design 24 November 2014 Final
Twf2014.01 Use of European Standards For TW Design 24 November 2014 Final
Twf2014.01 Use of European Standards For TW Design 24 November 2014 Final
Document: TWf2014: 01
Synopsis General
Historically, the majority of temporary works in the The Temporary Works Forum gratefully acknowledges the
UK have been designed to British Standards using contribution made by members of the working party in the
permissible stress methods. The harmonization of preparation of this guidance.
European structural design codes has led to the Although the Temporary Works Forum does its best to
withdrawal of many of these documents and a change to ensure that any advice, recommendations or information
a limit state approach. Although there is a great deal of it may give either in this publication or elsewhere is
published guidance for the Permanent Works Designer, accurate, no liability or responsibility of any kind (including
very little is available for the application of European liability for negligence) howsoever and from whatsoever
Standards to Temporary Works. In order to assist all cause arising, is accepted in this respect by the Forum, its
interested parties, and foster a common approach, this servants or agents
guidance note provides a comprehensive background to
the subject and makes general recommendations on the Readers should note that the documents referenced
application of European Standards to Temporary Works. in this guidance note are subject to revision from time
to time and should therefore ensure that they are in
The Temporary Works sector is currently in a state of possession of the latest version.
transition and unless specified by the contract a designer
is free to choose a suitable method of design.
1 Introduction Contents
1.1 Foreword To navigate to page - hover over an item below and
This document has been written by the click. Return to contents by clicking on the Return to the
Temporary Works Forum (TWf) in response contents at the bottom of every page.
to the limited information available regarding
the application of European Standards (ENs) Section Page
to Temporary Works.
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
It is intended to foster a common approach
and act as starting point for further industry 1.1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
wide discussion. 1.2 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
The majority of the European structural 1.3 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
design standards and all of the Eurocodes
are aimed at the design of Permanent 1.3.1 European Standards . . . . . . . . . . . . . . . . . . 4
Works. Because of the differences between 1.3.2 European Standards for
Temporary Works and Permanent Works Temporary Works . . . . . . . . . . . . . . . . . . . . 4
the straight application of the European
1.3.3 BS 5975: Code of practice for temporary
Standards to the design of Temporary
works procedures and the permissible
Works may not be appropriate and could
stress design of falsework . . . . . . . . . . . . . 5
lead to unacceptably low factors of safety.
The Temporary Works Designer (TWD) must 1.3.4 Relationship between BS 5975
consider these differences and apply the and EN 12812 . . . . . . . . . . . . . . . . . . . . . . 5
ENs appropriately. 1.3.5 Definitions of Temporary Works
In comparison to Permanent Works, and Falsework . . . . . . . . . . . . . . . . . . . . . . 6
Temporary Works:
1.3.6 Summary of Requirements given in
tend to have a greater proportion of Temporary Works Standards . . . . . . . . . . . 6
variable actions;
1.3.7 Factors of Safety . . . . . . . . . . . . . . . . . . . . 7
can have greater uncertainty of loads;
1.4 Considerations common to all
in many forms (and in all forms of Temporary Works . . . . . . . . . . . . . . . . . . . . . . . . 7
falsework), the maximum variable action
1.4.1 Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 7
is expected every time; in permanent
works, the maximum variable action can 1.4.2 Contract stipulations . . . . . . . . . . . . . . . . . . 7
be expected to occur only exceptionally
1.4.3 Risk management . . . . . . . . . . . . . . . . . . . 7
over a long design life;
1.4.4 Data provision . . . . . . . . . . . . . . . . . . . . . . 7
tend to have less redundancy and lower
residual stiffness; 1.4.5 Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
frequently have more, and greater, 1.5 Outline Requirements for Temporary
initial imperfections, such as lack of fit, Works Design using European Standards . . . . 9
eccentricities, corrosion and damage
1.5.1 Falsework . . . . . . . . . . . . . . . . . . . . . . . . . 10
from previous use;
1.5.2 Formwork . . . . . . . . . . . . . . . . . . . . . . . . . 11
have a shorter time allocated for design
and procurement; 1.5.3 Access Scaffolding . . . . . . . . . . . . . . . . . . 11
tend to be removed after use, often 1.5.4 Geotechnical Design . . . . . . . . . . . . . . . . 12
requiring de-stressing prior to removal;
1.5.5 Tower Crane Foundations . . . . . . . . . . . . . 13
and
1.5.6 Temporary Vehicle and
tend to have limited site investigation
Pedestrian bridges . . . . . . . . . . . . . . . . . . 14
available which must be considered
when selecting soil parameters. 1.5.7 Propping of Bridges . . . . . . . . . . . . . . . . . 14
1.6 European Standards and Reference
Documents Relevant to Temporary
Works Design . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.6.1 European Standards . . . . . . . . . . . . . . . . . 16
1.6.2 British Standards . . . . . . . . . . . . . . . . . . . 17
1.6.3 Other documents . . . . . . . . . . . . . . . . . . . 17
Works given in Section 1.3.6 forms the basis of the text was substantially re-ordered
all Temporary Works designs to the ENs. In some to bring all the procedures into a single
instances the TWD may choose not to fully apply section (Section 2);
this advice but it is expected that this will only be the title of Temporary Works Co-
the case in a small minority of situations. ordinator (TWC) was reinstated, having
The ENs emphasise performance requirements being changed from the original Bragg
and a numeric approach and rely on the designer recommendation to Falsework Co-
using supplementary sources of information such ordinator;
as text books and design guides. a new role of Designated Individual was
For a full listing of ENs, and other published instigated to take overarching responsibility
information currently applicable to Temporary for all TWCs within an organisation.
Works, see Section 1.6. The sections on materials were reviewed and,
1.3.3 BS 5975: Code of practice for temporary in particular, the values for timber, scaffold
works procedures and the permissible tube and scaffold fittings were updated to give
stress design of falsework comparable results to the relevant ENs.
BS 5975 was first published in 1982 under the The loading section was updated to use the
title Code of practice for falsework. It contained same values as the ENs. The calculation of
procedures and design advice and drew together dynamic wind pressure was changed to that
a lot of technical information and practical given in EN 1991-1-4.
advice into a single document. It complements The design section was updated to include
Falsework, Report of the Joint Committee (The advice on head fixity and partially braced
Concrete Society and The Institution of Structural structures; both of which had become more
Engineers. Technical Report TRCS 4, July relevant since the standard was first drafted.
1971). Shortly after starting work on BS 5975
a major falsework collapse occurred resulting 1.3.4 Relationship between BS 5975 and EN 12812
in the Bragg Report (1975), and BS 5975 was Unlike the majority of other established British
informed by its recommendations, the two most Standards, BS 5975 has not been withdrawn
well-known of which are: and exists in parallel with BS EN 12812. This
That, for stability, the design must consider relationship is emphasised by the Forewords in
a minimum horizontal destabilizing force each standard referring to the other. The reasons
equivalent to 3% of the total vertical load (This for them existing in parallel are:
was reduced in BS 5975 to 2.5%). EN 12812 defines two classes of falsework,
A suitably qualified Temporary Works Co- A and B; Class A has no design rules and
ordinator should be appointed to ensure that is defined as small simple construction,
procedures are followed and relevant designs/ which follows established good practice
checks have been carried out. which may be deemed to satisfy the design
requirements. As BS 5975 provides
The final Bragg Report was published in established good practice it was decided to
1976 during a period of high construction retain it, with the recommendation that, in the
activity that was also marked by a number of UK, Class A falsework be designed to
bridge collapses during construction. Since BS 5975.
the publication of BS 5975, and its adoption
throughout the industry, there have been no EN 12812 does not provide any procedural
falsework or excavation failures in the UK on the control, an area that Bragg highlighted
scale of the failures of the 1960s and 1970s. as being critical for the safe execution of
falsework and which forms a central part of
Minor changes were made to BS 5975 in 1996. BS 5975.
In 2008 a major update was carried out to reflect
changes made over the preceding 25 years. The BS 5975s principal use of permissible stress
principle changes in the 2008 revision are: design is not seen to directly conflict with
that of EN 12812 which uses a limit state
Emphasis on the importance of the approach.
procedures and their application to all
Temporary Works and not just Falsework; in Although for falsework BS 5975 has been
this regard: retained in parallel with BS EN 12812,
BS 5973: 1993, for tied tube-and-fitting access
the name of the standard was changed scaffolds, was withdrawn on publication of
to Code of practice for temporary works BS EN 12811-1.
procedures and the permissible stress
design of falsework; Unless specified by the contract, for the design
of falsework in the UK, designers are currently
free to choose either a limit state approach The introduction to BS EN 12812: 2008 states:
as set out in BS EN 12812 or the permissible Most falsework is used:
state approach in BS 5975. There is a danger
that if only ENs are specified in contracts the a) to carry the loads due to freshly poured
procedural control will inadvertently be left out. concrete for permanent structures until these
Regardless of the design approach adopted, the structures have reached a sufficient load
procedural controls given in BS 5975 should be bearing capacity;
used. b) to absorb the loads from structural members,
1.3.5 Definitions of Temporary Works and plant and equipment which arise during the
Falsework erection, maintenance, alteration or removal of
buildings or other structures;
BS 5975: 2008 has the following definitions:
c) additionally, to provide support for the
3.16 Falsework temporary storage of building materials,
temporary structure used to support a structural members and equipment.
permanent structure while it is not self-supporting The definition of Falsework can be applied
3.40 Temporary Works equally to a cofferdam or facade retention as
parts of the works that allow or enable the more conventional applications of vertical
construction of, protect, support or provide support. However, the majority of the design
access to, the permanent works and which might advice in BS 5975 and BS EN 12812 applies
or might not remain in place at the completion of most directly to the support of concrete and
the works building materials. This does not mean that
BS 5975 and BS EN 12812 should not be
NOTE Examples of temporary works are applied to other forms but that the designer
structures, supports, back-propping, earthworks must decide which aspects of the design
and accesses. advice is relevant.
The following table summarizes the requirements given in BS ENs 12810 to 12813:
Load combinations: Simplified loading combinations, compared with the Eurocodes, are
suggested. All the combination factors are 1.0 and there is no use of leading
and other variable actions.
Note: Load combinations factors are used to combine variable loads that may
not occur concurrently and are distinct from partial load factors that are always
applied.
Partial factors: Partial load factors of 1.35 on permanent and 1.5 on variable loads are
applied. A partial material factor of 1.1 is specified for steel and aluminium.
BS EN 12812 also introduces an additional partial material factor of 1.15 for
Class B2 falsework designs. BS EN 12811-1 does not differentiate between
permanent and variable loads and uses a single value or 1.5.
Calculation of internal forces: The calculation of internal forces should take second order (p-delta) analysis
into account where appropriate.
Equilibrium: Static equilibrium including: global sliding, overturning and uplift use partial
load factors of 0.9 on stabilizing loads and 1.5 on destabilizing loads
1
Eliminate, Reduce, Inform and Control (See: http://www.cskills.org/uploads/CDM_Designers4web_07_tcm17-4643.pdf).
It is clearly essential that any load quoted with a Working Load, it will be necessary to
by a supplier (or required capacity quoted understand how this relates to the ultimate
by a contractor) is unambiguously stated. capacity and, where tested, the test conditions.
The consequences of confusion between The user has a parallel responsibility (under
Serviceability (working) loads (SLS), and Ultimate section 2 and 3 of HASWA and the Regulations).
(failure) loads (ULS), in the units adopted, or in Hence, if the equipment lacks the necessary
the use of alternative terms, are obvious. data, the users must satisfy themselves as to its
In addition to knowing the SLS or ULS it is fitness, either by insisting on its provision or by
necessary to know how it is derived. For their own determination.
example, where proprietary products are quoted
Group 1 Group 2
Falsework Geotechnical
Support to wet concrete Trench Support
Tower Crane bases
Propping Pilling/Crane Mats
Clear Span Openings Retaining Walls
Slope Stability
Faade Retention
Foundations
Needling Cofferdams
Flying Shores Horizontal Propping
Shafts
Gantries/cantilever Underpinning
Service Bridges
Group 3
Jacking
Vehicle and pedestrian
Structures providing stability during construction or Temporary bridges
demolition Propping of live road, rail or pedestrian bridges
Moving of structures Temporary edge protection
Group 4
Access
Underground
Tied Scaffolds
Tunnels
Freestanding Scaffolds Shafts
Gantries Chambers
Tunnelling thrust pits
Formwork Group 5
Vertical (Wall and Column)
Marine Temporary Works
Soffits Cofferdams
Sloping Dolphins
Access Jetties
Floating Plant
Advancing Falsework/Formwork
Formwork Travellers (Horizontal) Group 6
Climbing Formwork (Vertical) Structural support to cranes
Advancing/Launching Formwork Temporary grandstands
Push launched bridge structures
Protection
Crash Decks
Hoardings
In the UK the Concrete Society published, in To assist design to limit state, recommendations
May 2012, a third edition of, Formwork a guide on relevant factors are given in Appendix E of the
to good practice (the Formwork Guide). This Formwork Guide and, to further assist designers,
publication was informed by the Eurocodes the Concrete Society obtained approval,
and is considered the authoritative guidance on from trade associations and from supply
all formwork matters in the UK. The Formwork organisations, to publish their characteristic
Guide covers the philosophy of design of values for commonly used wood-based sheet
formwork for walls, columns, and for soffits. materials. These, also, are given in Appendix E of
Information is presented in permissible stress the Formwork Guide.
terms, with information on limit state included in The recommended safe structural properties
an appendix. of these materials, based on the characteristic
1.5.2.1 Formwork Loads values stated, are given in Appendix D of the
Formwork Guide.
Concrete pressure should be calculated using
CIRIA Report R108, Concrete pressure on Where only the characteristic values of Plywood,
formwork. Advice on its application to modern Particleboard or OSB are available from the
concrete types and classifications is given in the supplier and the designer wishes to use
Formwork Guide. permissible stress design, the Formwork Guide
gives numerical factors to enable the formwork
Imposed service loads should be taken from the designer to establish both the grade stress and
relevant EN as discussed in the loading section the elastic moduli for wall and for general soffit
above. use of the materials.
1.5.2.2 Properties of Timber and wood-based 1.5.2.3 Factors of Safety
products
The recommendation in the Formwork Guide,
Timber and wood-based products have for permissible stress design, is that a minimum
many different modification factors for varying factor of safety (FoS) of 2.0, against failure,
conditions. Timber stresses can change should be used. Deflections at serviceability state
depending on exposure, duration of load, etc. should be considered and may control.
Timber is often used in Temporary Works, and
the design process and common rules for limit There is no guidance in the ENs on appropriate
state design are covered in BS EN 1995-1-1. partial factors for use in limit state design for
Separate ENs give section sizes, stresses, formwork. The use of the global (or combined)
methods of testing, etc. Appendix E to the safety factor of 1.65 (based on the product of
Formwork Guide gives recommendations for a material factor of 1.1 and load factor of 1.5),
the relevant modification factors, to be applied might be suitable for steel or aluminium products,
to basic stresses, for use by the designer in limit but might not suit fabricated components, or
state design. plastic or timber products.
The recommended permissible stresses and When considering static equilibrium (overturning)
moduli of elasticity for formwork timbers are given the Eurocodes state partial safety factors of 0.9
in the Formwork Guide for various conditions for stabilizing loads and 1.5 for destabilizing
of use. The values, which are based on the loads, giving a combined value of 1.66. This is
characteristic strengths stated in BS EN 1995, first stated in BS EN 1990 and repeated in
are published as grade stresses in BS 5268-2. BS EN 12812. This compares with a value of
1.2 given in BS 5975 and the Formwork Guide.
The European Standards Committee failed in Although this reduced value has been used for
their attempt to produce a product standard many years in the UK, in order to comply with the
for the various wood-based sheet materials ENs the higher value should be used.
currently available. They have, though,
produced a method of testing (see BS EN 1.5.3 Access Scaffolding
789: 2004, Timber structures. Test methods. BS EN 12811-1 was published In June 2004 and
Determination of mechanical properties of wood gives the performance requirements and general
based panels, to determine the characteristic design criteria for all UK scaffolds. It replaced the
strengths of plywood) and it is the responsibility permissible stress code, BS 5973. Further ENs
of the supplier/importer to provide the relevant cover prefabricated scaffolds (BS EN 12810),
1.5.5.2 Designing tower crane foundations to Many clients choose to specify the design of site
Eurocodes access bridges to Eurocodes. This does usually
lead to confusion.
CIRIA C654, Appendix 2, provides examples of
foundation design calculations using traditional The Eurocodes allows, Agree with approving
allowable ground bearing stress design and body. Here, the approving body can agree
BS EN 1997-1: 2004. load factors (Ref BS EN 1990 Part 2 (bridges),
Appendix. A notes under table).
Since the split in the loads between permanent
and variable actions are not currently available, Typical examples of risks for site access bridges
the report gives guidance on the appropriate if adopting Eurocodes:
partial factors to be used for stability, Using a load factor 1.35 for a single
geotechnical capacity and structural design. vehicle. The 1.35 factor is intended for the
It is worth noting that if an element of the conservative public highway notional load
foundation, e.g. the pile design, is to be designed patterns and not an actual vehicle.
by a specialist designer, then the loading data Impact factors are often much lower for public
supplied to the designer needs to clearly state highway bridges and/or built into the notional
if the loads are characteristic or design actions/ highway load. Appropriate impact factors that
loads and for clarity state the design actions/ are commonly applied to site vehicles range
loads for both Combination 1 and 2 for Design from 1.25 up to 1.50 depending on specific
Approach 1. circumstances.
1.5.6 Temporary Vehicle and Pedestrian bridges Factors of safety equivalent to traditional working
1.5.6.1 Public Highway Bridges stress methods such as 1.7 are recommended.
1.6 European Standards and Reference Documents Relevant to Temporary Works Design
1.6.1 European Standards
EN 39: 2001 Loose steel tubes for tube and coupler scaffolds. Technical delivery conditions
EN 74-1: 2005 Couplers, spigot pins and base plates for use in falsework and scaffolds Couplers for
tubes. Requirements and test procedures
EN 74-2: 2008 Couplers, spigot pins and baseplates for use in falsework and scaffolds Special
couplers. Requirements and test procedures
EN 74-3: 2007 Couplers, spigot pins and baseplates for use in falsework and scaffolds Plain base
plates and spigot pins. Requirements and test procedures
BS EN 789: 2004 Timber structures. Test methods. Determination of mechanical properties of wood
based panels
EN 1004: 2004 Mobile access and working towers made of prefabricated elements. Materials,
dimensions, design loads, safety and performance requirements
EN 1058: 2009 Wood-based panels. Determination of characteristic 5-percentile values and
characteristic mean values
EN 1065: 1999 Adjustable telescopic steel props. Product specifications, design and assessment by
calculation and tests
EN 1090-1: 2009+A1: 2011 Execution of steel structures and aluminium structures Requirements for conformity
assessment of structural components
EN 1090-2: 2008+A1: 2011 Execution of steel structures and aluminium structures Technical requirements for steel
structures
EN 1090-3: 2008 Execution of steel structures and aluminium structures Technical requirements for
aluminium structures
EN 1263-2: 2002 Safety nets Safety requirements for the positioning limits
EN 1298: 1996 Mobile access and working towers. Rules and guidelines for the preparation of an
instruction manual
BS EN 12063: 1999 Execution of special geotechnical work. Sheet pile walls
EN 12369-1: 2001 Wood-based panels. Characteristic values for structural design OSB, particleboards
and fireboards
BS EN 12369-2:2011 Wood-based panels. Characteristic values for structural design. Plywood
EN 12810-2: 2003 Facade scaffolds made of prefabricated components. Particular methods of structural
design
EN 12811-1: 2003 Temporary works equipment. Scaffolds. Performance requirements and general design
EN 12811-4: 2013 Temporary works equipment Protection fans for scaffolds. Performance requirements
and product design
EN 12812: 2008 Falsework performance requirements and general design
EN 12813: 2004 Temporary works equipment. Load bearing towers of prefabricated components.
Particular methods of structural design
EN 13331-1: 2002 Trench lining systems Product specifications
EN 13374: 2013 Temporary edge protection systems. Product specification. Test methods
EN 13377: 2002 Prefabricated timber formwork beams. Requirements, classification and assessment
EN 14653-1: 2005 Manually operated hydraulic shoring systems for groundwork support Product
specifications
EN 14653-2: 2005 Manually operated hydraulic shoring systems for groundwork support Assessment by
calculation or test
EN 16031: 2012 Adjustable telescopic aluminium props. Product specifications, design and assessment
by calculation and tests
Reference Title
BS 1139: Part 2: Metal Scaffolding. Couplers. Specification for Steel Couplers, Loose Spigots and
Section 2.1: 1991 Baseplates for use in Working Scaffolds and Falsework Made of Steel Tubes
BS 1139: Part 2: Metal Scaffolding. Couplers. Specification for Steel and Aluminium Couplers, Fittings
Section 2.2: 1991 and Accessories for use in Tubular Scaffolding
BS 1139: Part 4: 1982 Metal Scaffolding. Specification for Prefabricated Steel Splitheads and Trestles
BS 1139: Part 6: 2005 Metal scaffolding. Specification for prefabricated tower scaffolds outside the scope of
EN 1004, but utilizing components from such systems
BS 2482: 2009 Specification for timber scaffold boards
BS 5975: 2008+A1: 2011 Code of practice for temporary works procedures and the permissible stress design of
falsework
Title
TG20:13 Good Practice Guidance for Tube and Fitting Scaffolding, NASC
Hewlett, Jones, Marchand and Bell (2014), Re-visiting Bragg to keep UKs temporary works safe under EuroNorms.
Proceedings of the Institution of Civil Engineers Forensic Engineering 167 (May 2014): 58-68
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