EN USER MANUAL METAL TURNING LATHE

ED 1080ADIG

Edition: 05.08.2015 Revision - 00 CEC- DE/EN

 OWNERS MANUAL

CONTENTS
1. NOTE---------------------------------------------------------------------------------- 2
2. LIMITED WARRANTY------------------------------------------------------------ 2
3. PASSPORT DATA----------------------------------------------------------------- 3
4. TEST PROTOCOL---------------------------------------------------------------- 4
5. GENERAL DESCRITION OF THE MACHINE------------------------------ 7
GENERAL DATA-------------------------------------------------------------------- 7
BASIC TECHNICAL DATA-------------------------------------------------------- 9
6. DESCRIPTION FO THE MAIN UNITS---------------------------------------- 10
GEAR BOX--------------------------------------------------------------------------- 10
QUADRANT-------------------------------------------------------------------------- 10
FEED BOX--------------------------------------------------------------------------- 10
CARRIAGE GROUP--------------------------------------------------------------- 10
THREAD INDICATOR------------------------------------------------------------- 11
TAIL STOCK-------------------------------------------------------------------------- 11
RESTS--------------------------------------------------------------------------------- 11
7. MACHINE INSTALLATION------------------------------------------------------ 12
TRANSPORTATION--------------------------------------------------------------- 12
UNPACKING------------------------------------------------------------------------- 12
HANDLING--------------------------------------------------------------------------- 12
PREPARATION---------------------------------------------------------------------- 12
MOUNTING, FOUNDATIONS AND LEVELLING--------------------------- 12
CONNECTION TO THE EL. SUPPLY SOURCE-------------------------- 13
PUTTING INTO OPERATION--------------------------------------------------- 13
8. MACHINE SERVICE-------------------------------------------------------------- 15
LUBRICATION---------------------------------------------------------------------- 15
RECOMMENDED LUBRICANTS---------------------------------------------- 16
9. MACHINE OPERATION---------------------------------------------------------- 17
PUTTING INTO OPERATION--------------------------------------------------- 17
CUTTING OF THREAD AND FEEDS----------------------------------------- 17
FRETTED PARTS------------------------------------------------------------------ 20
10. MECHANISMS ADJUSTMENT------------------------------------------------ 21
11. SAFETY------------------------------------------------------------------------------- 21
12. MACHINE CARE AND MAINTENANCE------------------------------------- 22
13. TRANSMISSION SYSTEM & PARTS---------------------------------------- 23
14. BEARING DISTRIBUTION------------------------------------------------------- 26

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 OWNERS MANUAL

NOTE
This manual has been prepared for the owner and operators of this lathe.
Its purpose, aside from machine operation, is to promote safety through
the use of accepted correct operating and maintenance procedures.
Completely read the safety and maintenance instructions before operating
or servicing the machine. To obtain maximum life and efficiency from your
lathe, and to aid in using the machine safety, read this manual.

Since we continually strive to incorporate latest developments in the

construction of the lathe, it is quite possible at time, due to printing and
shipping requirements, some data may not correspond to the lathe in the
question.

LIMITED WARRANTY

We makes every effort to assure that our products meet high quality and
durability standards and warrants to the original retail consumer/purchaser of
our products that each product be free from defects in materials and
workmanship as follow: 1YEAR LIMITED WARRANTY ON ALLPRODUCTS
UNLESS SPECIFIED OTHERWISE. This Warranty dose not apply to defects
due directly or indirectly to misuse, abuse, negligence or accidents, normal
wear and tear or alterations outside our facilities, or to a lack of maintenance.

We shall in no event be liable for death, injuries to persons or for incidental,

contingent, special, or consequential damages arising from the use of our
products.

To take advantage of this warranty, the product or part must be returned to for
examination, postage prepaid. Proof of purchase date and an explanation of
the complaint must accompany the merchandise. If our inspection discloses a
defect, we will either or replace the product, or refund the purchases price if we
cannot readily and quickly provide a repair or replacement, if you are willing to
accept a refund. We will return repaired product or replacement at our expense,
but if it is determined there in no defect, or that the defect resulted from causes
not within the scope of our warranty, then the user must bear the cost of storing
and returning the product.

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 OWNERS MANUAL

PASSPORT DATA

Model: Serial No.:

Main el. motor: V Ph Hz

GEOMETRIC ACCURACY CHECKING

The machine lathe guide way horizontality shall be checked in longitudinal and
transverse direction towards the machine axis by the help of level with an
accuracy up to 0.02/1000 mm and 0.04/1000 mm. before starting any
accuracy measurement.

To avoid one-sided loading of the machine body, place the carriage in the
center of the body while leveling.

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 OWNERS MANUAL

TEST PROTOCOL
No. Diagram of measuring method Inspection item Tolerance Data

a. Alignment of
Full travel
longitudinal bed slide
0.25 (+)
ways in vertical place

G1

b. Parallelism of
1000:0.06
transverse direction

Parallelism of
tailstock to
longitudinal motion of
G2 carriage.
a. In vertical plane a. 500:0.03
b. In horizontal b. 500:0.025
plane

G3 Spindle nose run out 0.015

Spindle taper run out

a. At the end of a. 0.01
G4 spindle nose
b. At the end of b. 300:0.03
300mm test bar

Parallelism of spindle
center line to
longitudinal motion of
carriage
G5
a. In vertical plane a. 300:0.02
(upward)
b. In horizontal b. 300:0.02
plane (forward)

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 OWNERS MANUAL

No. Diagram of measuring method Inspection item Tolerance Data

G6 Spindle center run out 0.02

Parallelism of center
line of tailstock spindle
to longitudinal motion of
G7
carriage
a. In vertical plane a. 200:0.03
b. In horizontal plane b. 200:0.03

Difference in center
height between
G8 0.06
headstock and tailstock
(tailstock upward)

Spindle
a. 0.015
a. Axial run out
G9 b. 0.02
b. Run out on spindle
(axial run
base plane
out
included)

Verticality of cross slide 0.02/150

G10
to spindle center line a 90

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 OWNERS MANUAL

No. Diagram of measuring method Inspection item Tolerance Data

Parallelism of top slide

G11 0.04
to spindle center line

Lead screw cam

G12 0.03
action

Accuracy of outside
round cutting
G13
a. Roundness a. 0.015
b. Cylindricity b. 300:0.04

Flatness of the face for 0.015

G14 finishing cutting (for
(concave) 160mm)

Precisely thread
cutting on work piece
G15 7g
between tow centers
(steel)

Date: Supervisor:

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 OWNERS MANUAL

1. GENERAL DESCRIPTION OF THE MACHINE

1.1. GENERAL DATA

MAIN ASSEMBLIES (See Fig. 1a)

1. Bed way 13. Leads crew (with Guard)

2. Headstock 14. Feed rod
3. Feed box 15. Switch rod
4. Carriage box 16. Tool holder
5. Electrical box 17. Quadrant
6. Chuck protecting cover 18. Oil tray
7. Splash guard 19. Steady rest
8. Lower carriage 20. Foot stand
9. Top carriage 21. Thread indicator
10. Cooling 22. Foot brake
11. Working light 23. 3 jaw chuck
12. Tailstock

CONTROLS (See Fig. 1b)

1. Lever for starting, stopping and reversing the carriage feed movement
while threading
2. Lever for spindle speed stages
3. Wrench for the tool-holder
4. Flywheel for shifting the tool-holder slide
5. Handle for tail-spindle fixing
6. Handle for tailstock fixing
7. Flywheel for tail-spindle shifting
8. Handle for starting or stopping of the carriage longitudinal shifting while
threading
9. Lever for starting the spindle in forward or reverse stroke and its stopping.
When shift in forward direction, the spindle will turn counter-clockwise, and
when shift in backward direction, the spindle will turn clockwise. When in
the center position, the spindle stopped.
10. Lever starting and stopping the carriage transverse and longitudinal
shifting.
11. Flywheel for manual shifting of the carriage in longitudinal direction
12. Flywheel for feeding the cross slide
13. Drum (handle) for selection of feed or thread
14. Button-emergency stop
15. Switch-coolant pump
16. Button-test bottom for the main el. motor
17. Signal lamp. It glows when the main el. motor is switched on

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1.2. BASIC TECHNICAL DATA

Form 1

CQ6230 SERIAL C0632C

Max swing over bed 300 mm 320mm
Max swing over gap 430 mm 450mm
Max swing over cross slide 180 mm 180mm
Distance between centers 900 mm / 750 mm 1000 mm
Taper of spindle bore 38 mm
Range of spindle speed 9 steps 751400 rpm /
18 steps 65-1810 rpm
Taper of spindle bore M.T. 5
Taper of tailstock spindle M.T. 3
Max. travel of carriage 760mm / 560 mm 880 mm
Max. travel of cross slide 130 mm
Max. travel of top slide 75 mm
Max. travel of tailstock spindle 100 mm
Motor power 1.1 KW / 1.5 KW

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2. DESCRIPTION OF THE MAIN UNITS

GEAR BOX
The gear box is mounted on the machine corp. the rotation motion to this gear
box is transferred through V-belts and belt pulley from an el. motor mounted on
the guide way.

QUADRANT
The quadrant is destinated to transfer the motion from the gear box to the feed
box through some change gears. It is mounted in the quadrant box. The latter
is closed by a cover.

FEED BOX
The feed box is fixed to the face side of the machine corp.just below the gear
box. It includes all the mechanisms, by the help of which is effected the
adjustment for selection of the feed or thread pitches.

Required adjustments for the different values of the feed or thread pitch are
realized by the help of respective drums, located on the front part of the feed
box.

CARRIAGE GROUP AND ITS MECHANISMS

The carriage group is destinated for fixing and driving the cutting too. It
includes five basic parts: carriage box, carriage board, lower slide, cross piece
and upper (top) slide.

A. Carriage box
The carriage box is mounted on the carriage board. It contain the mechanisms
that are used for driving the carriage longitudinal and cross feed, as well as the
mechanism for engagement of the nut to the lead-screw while threading and
the mechanism for manual feed of the carriage.

B. Carriage board
The carriage board is mounted on the corp. guide ways. All the rest parts of the
carriage group are fixed to this carriage board.

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 OWNERS MANUAL

C. The lower slide moved on the guide ways of the carriage board in
transverse direction. This movement may be effected automatically or
manually.

D. When short cones have to turned by hand, the cross piece may be
swiveled at 90 towards the lower slide in both directions and be fixed in the
required position by the help of suitable bolts and nuts.

E. The top slide on which the four-position tool holder is mounted, may be
shifted only by hand in the direction of the cross-piece.

Thus you may obtain longitudinal, cross and combined feed for the cutting tool.

THREAD-INDICATOR

This device is mounted to the carriage box (disengaged to the driving screw)
for getting into thread pitch

TAIL STOCK

The tailstock is clamped to the corp. guide ways. It is designed for working
piece clamping during machining between centers for drilling operations with
manual feed of the tool.

RESTS

In response to the special request of the client, the lathe may be competed
additionally with a steady and a follow rest.
The two types are with sliding quills. The steady rest is fixed to the corp. guide
ways and the follow rest to the carriage board.

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3. MACHINE INSTALLATION

TRANSPORTATION
The machine is transported in a special wooden case (or with foot stands
separately packed in carton), being fixed to the base of the case or slide by
suitable bolts. Some of the accessories are mounted on the lathe well fixed
and the other packed in a separate box or directly fixed on the case base.

The places where the ropes or chains have to be passed during handling of the
packed machine are marked on the packing. Be aware of the heavy side while
you are handling the machine with forklift.

UNPACKING
After the machine had been unpacked, check carefully its general condition, as
well as the availability and condition of all the accessories, shown in the
packing list.

HANDLING
Unpacked machine shall be handled only by the help of a suitable crane.
Before passing the ropes over the specified places, shown on the Fig.2, pull
out the tailstock and carriage and fix them in the rear hand position so that
when lifting the machine you will obtain required balancing. When handling the
machine never strike or hit it sharply because this may affect the machine
accuracyirrespective of whether there are or not may visible defects.

Since the paint on some part of the machine may be damaged during handling,
place protective pads of fabrics or other suitable material on the respective
places.

PREPARATION
Before mounting the machine on the predetermined place, clean it carefully
from the protective oil. Respective machine surface shall be washed by the
help of pure naphtha or benzine.

This protective oil shall not be removed by hard objects or solvent that may
damage the metal surface or paint of the machine. Well-cleaned surfaces are
dried by the help of dry threads and covered with pure machine oil. Remove
the end gear cover. Clean all components of the end gear assembly and coat
all gears with heavy, non-slinging grease.

MOUNTING, FOUNDATIONS AND LEVELLING

To obtain accurate, durable and trouble-free operation of the machine, mount it
only on suitable, foundation and level it carefully. The foundation is prepared

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 OWNERS MANUAL

by concrete with a thickness from 200 to 300 mm according to the soil

strengthness.

The unpacked machine is lifted by crane according to the specified method

and after the anchor and leveling bolts are in place, lower the foundation so
that the anchor bolts enter into the respective holes. The leveling plates (shims)
are placed below the leveling bolts. The guide way horizontality is checked in
longitudinal and transverse direction towards the machine axis by the help of
level with an accuracy of 0.02/1000 mm and 0.04/1000 mm. After this initial
machine leveling had been carried out, pour the holes for the anchor bolts and
the space blew the machine legs with cement putty with ratio between the
cement and sand 1:3

After the cement is setted well (3-4days), tighten the nuts of the anchor bolts
carefully and evenly.

Check the machine leveling once again and if necessarycorrect it by the help
of the leveling bolts.

CONNECTION TO THE EL. SUPPLY SOURCE

Check whether the data on the el. panel scheme (voltage and frequency of the
supply source) correspond to the available.

The controlling level should remain in the middle and also press down the
switch to keep the machine power off.

Make sure the lathe in properly grounded.

PUTTING INTO OPERATION

Before starting the machine, clean it once again carefully and lubricate it
according to the Fig. 3a 3b 3c Lubrication System.

Check the V-Type belt, which located from motor to the low speed wheels,
whether its too tight or not. Too tight belt will spoil the bearings, also, if the
V-Type belt is too lengthened, it will skid, so the belt must be adjusted

Starting is effected in the following order:

Check manually the movement of all mechanisms. It shall be smooth. Check
also the operation of all the controls.

Fill the tank of the cooling system with the specified coolant (optional
accessory to be ordered separated). Switch on the main el. motor.

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1. 4. MACHINE SERVICE

LUBRICATION

The trouble-free operation on the lathe depends on its careful servicing. Of

special importance is the regular lubrication of all machine-operating parts with
the recommended lubricants. These lubricants are listed in the Fig. 3a 3b 3c
Lubricating System.

The headstock (see Fig. 3a 3b 3c) is lubricated by the splash in of the oil,
charged in it. The oil may be poured into after removal of the cap from the
combined oil vent with oil filler. (p.1), located in the headstock cover. The oil
draining by unscrewing the plug (p.1--1) to the oil draining tube. If the oil has to
be replaced, clean the headstock with pure naphtha carefully. While charging
new, its level must be to the middle of the oil sight glass. The disk couplers and
the main spindle front bearing are lubricated by an oil-collecting groove.
The feed box is charged oil through a hole (p.2), located in its l. h. side (III type
feed box) and r. h. side (I & II type feed box) (viewed frontally). The oil quantity
must be also such that its level reaches the middle of the sight glass. The oil
drainage is effected through the plug (p.2--2).

The change gear sleeve for the quadrant shall be lubricated with grease once
per day by the help of suitable oiler. The change gears shall be lubricated with
oil once per shift.

The carriage box is lubricated through a common hole (p.3), wherefrom the oil
is fed into a tank which is also common for the whole box. By suitable grooves
the oil is fed further to the respective bearing as a portion of it drops on the
bottom of the box, from where the gears are oiled. The oil is drained through a
plug (p.3--3).

The carriage as well as the slide-guiding surface are lubricated by the help of
suitable oilers (p.6), pressed into the carriage and cross slider (p.8). The el.
motor bearing shall be cleaned well and filled with new grease once per six
months. All the friction surfaces of the carriage, traveling stock and conic lineal
shall be oiled by the help of an oil-holder or oiler according to the lubricating
system. The lubricating points are marked in the Fig. 3a 3b 3c Lubrication
System.

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 OWNERS MANUAL

RECOMMENDED LUBRICANTS
For normal and other climatic conditions Form 2

Lubricating Lubricating
Assembly Lubricant Lubricating interval
point method
Oil replacement: --for
Gears and
the first timeafter 10
bearings.
days operation of the
Spindle front Oil
lathefor the second
Headstock bearing. bathby Machine oil
timeafter 20 days
Spindle rear splashing
operation of the
bearing. Belt
lathenext timeonce
pulley bearing
per each 60 days

Gears, bearing Oil

Feed box and all the bathby Machine oil
mechanisms splashing

Gears, bearing Oil

Carriage and all the bathby Machine oil
mechanisms splashing

Changes
Machine oil Once per shift
gears
Quadrant By hand
Quadrant idle
Grease L Once per shift
axle

Corp bed ways By hand

Carriage
Slide bed with help of Machine oil Once per shift
slide
ways oilers

Support of the By hand oil

screw in the tank,
Cross
slide. located in Machine oil Once per shift
carriage
Cross screw the
for carriage carriage
Carriage bed
ways.
Cross-shaped
carriage bed
Cross-shap
ways. Screw By hand Machine oil Once per shift
ed carriage
of the
cross-shaped
carriage.
Tool-holder
Screw support
Tailstock By hand Machine oil Once per shift
quill
Lead screw
bearing
Feed rod
Console By hand Machine oil Once per shift
bearing
Switch rod
bearing

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5.MACHINE OPERATION

PUTTING INTO OPERATION

After performing the previous instruction, the machine is ready for operation,
the connection to the el. supply source is effected by the help of the main
interrupter. Turning on of the control lamp shows that the machine is connected
to the el. supply circuit.

All the speed within the range 751400 rpm (651810 rpm) at different
position of the levers are shown on Nameplate.

When starting the machine, check carefully whether all the gears are well
engaged

This is obtained by placing the handles at their fixed positions.

THE CHANGE-OVER OF THE GEARS SHALL BE EFFECTED ONLY

UNDER IDLING CONDITIONS.

The machine operating mode selection shall be realized from the speed
indication nameplate.

When trying the machine, put the speed change lever in low speed stage and
keep the machine running for at least 20 minutes, then gradually change the
speed of the spindle up to fastest, every stage running over 5 minutes.

CUTTING OF THREADS AND FEEDS

The feed box receives its motion from shaft V of the gearbox through a set of
change gears. If the handle 3 (Fig. 4. 5. 6) is placed in its r.h. position, the lathe
is set for cutting of r.h. thread. If the same handle is placed in its l.h. position,
the lathe is set for cutting of l.h. threading.

It is not required to place on the quadrant respective change gear set in order
to prepare the lathe for necessary feed.

The different values for feeds and threads are obtained by the different setting
of the quadrant and changing the position of drums / handle 4, 5, 6, 21 and
handle 3.

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 OWNERS MANUAL

All the quadrant setting and drums / handle different position are shown in
nameplate for threads and feeds.

I & III TYPE FEEDBOX:

Select handle 4 for feeding or threading. Handle / drums 5,6,21 are for
controlling the speed of feedbox.

II TYPE FEEDBOX:

Push handle 4 inside then move left or right to select feeding or threading,
drawing back then move left or right for controlling the feed rate and size of the
threads. Same operation on Handle 5 for the controlling the feed rate and size
of the threads.

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 OWNERS MANUAL

Adjust the nut gap on the carriage see Fig. 7. Rotate the p.1 on the nut to
satisfied saddle moving and required travel.

Chuck and faceplate mounting see Fig. 8. The connection between spindle
and chuck or faceplate is made by D-Cam lock structure. When mounting, put
the three pull pins of chuck or faceplate into the three holes on the spindle face
end, then turn the three cams with the aid of square head wrench, when
turning the cams clockwise, the chuck or faceplate will be locked, when turning
the cams counter-clockwise to certain point, the chuck or faceplate can be
detached.

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 OWNERS MANUAL

FRETTED PARTS
Form 3
NO. Name Material Mount Note
1 Feeding nut ZQSn6-6-3 1 CQ6230-5104
2 Half nut ZQSn6-6-3 1 CQ6230-4003

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 OWNERS MANUAL

2. 6. MECHANISMS ADJUSTMENT

All the mechanisms are adjusted and tested in the producers plant. After a
prolonged exploitation, some of the mechanisms have to be readjusted
because of the wearing off of the friction surfaces. The adjustment and setting
of the different mechanisms shall be effected after each machine repair too. It
is recommended these adjustments to be performed by qualified specialists in
respective service.

7. SAFETY

All lathe operators must be constantly aware of the safety hazards that are
associated with using the lathe and must know all safety precautions to avoid
accidents and injuries.
Some important safety precautions to follow when using the lathe are:

1. Correct dressing is important, remove rings and watches, roll sleeves

above elbows.
2. Always stop the lathe before making adjustments.
3. Do not change spindle speeds until the lathe comes to a complete stop.
4. Handle sharp cutters, centers, and drill with care.
5. Remove chuck keys and wrenches before operating
6. Always wear protective eye protection.
7. Handle heavy chuck with care and protect the lathe ways with a block of
wood when installing a chuck.
8. Know where the emergency stop is before operating the lathe
9. Use pliers or a brush to remove chips and swarf, never your hands.
10. Never lean on the lathe.
11. Never lay tools directly on the lathe ways. If a separate table is not
available, use a wide board with a cleat on each side to lay on the ways.
12. Keep tools overhang as short as possible.
13. Never attempt to measure work while it is running
14. Never file lathe work unless the file has a handle.
15. File left-handed if possible
16. Protecting the lathe ways when grinding or filing.
17. Use two hands when sanding the work piece. Do not wrap sand paper or
emery cloth around the work piece.

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8. MACHINE CARE AND MAITENANCE

Lathes are highly accurate machine tool designed to operate around the clock
if properly operated and maintained. Lathes must be lubricated and checked
for adjustment before operation. Improper lubrication or loose nuts and bolts
can cause excessive wear and dangerous operating conditions.
1. The lathe ways are precision ground surfaces and must not be used as
table for other tools and should be kept clean of grit and dirt.
2. The lead screw and gears should be checked frequently for any metal
chips that could be lodged in the gearing mechanisms.
3. Check the lathe prior to operation for any missing parts or broken shear
pins. Refer to the manual before attempting to lift the lathe.
4. Newly installed lathe should be properly leveled before any operation to
prevent vibration and wobble.
5. When the lathe is transported out of a normal shop environment should be
protected from dust, excessive heat, and very cold conditions.
6. Change the lubricant frequently if working in dusty conditions.
7. In hot working areas, use care to avoid overheating the motor of damaging
any seals.
8. Operate the lathe ate slower speeds than normal when working in cold
environments.
9. Lubricate all slide ways lightly before every using. The change gears and
the leads crew must also be lightly lubricated with lithium base grease.
10. During the operation, the chips which falls onto the sliding surface should
be cleaned timely, and the inspection should be often made to prevent
chips falling into the position between the machine tool saddle and lathe
bed guide way. Asphalt felt should be cleaned at certain time.
11. After the operation every day, eliminate all the chips and clean different
part of the machine tool and apply machine tool oil to prevent rusting.
12. In order to maintain the machining accuracy, take care of the center, the
surface of the machine tool for the chuck and the guide way and avoid
mechanical damage and the wear due to improper guide.
13. If the damage is found, the maintenance should be done immediately.

ATTENTION: before performing any checking, repairing or maintenance

operation, switch off the main switch and make an additional check to ensure
that the machine is not under voltage.
Oil, grease and cleaning agents are pollutants and must not be disposed of
through the drains or in normal refuse Dispose of those agents in accordance
with current legal requirements on the environment. Cleaning rags
impregnated with oil, grease and cleaning agents are easily inflammable.
Collect cleaning rags or cleaning wool in a suitable closed vessel and dispose
of them in an environmentally sound way-do not put them with normal refuse!

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 OWNERS MANUAL

TRANSMISSION SYSTEM & PARTS (See Fig.11)

Form.4
No. of Modulus
Parts Pressure
Parts Kinds teeth of Of Material Notes
No. angle
thread pitch
1 Gear 42 M2 20 45 2013
2 Gear 23 M2 20 45 2018
3 Gear 47 M2 20 45 2019
4 Gear 36 M2 20 45 2021
5 Gear 55 M2 20 45 2020
6 Gear 31 M2 20 45 2022
7 Gear 45 M2 20 45 2016
Headstock 8 Gear 58 M2 20 45 2015
9 Gear 21 M2 20 45 2017
10 Gear 45 M2 20 45 2008
11 Gear 59 M2 20 45 2029
12 Gear 46 M2 20 45 2030
13 Gear 83 M2 20 45 2031
45 M2 20 45
14 Paired Gear 2026
40 M2 20 45
40 M2 20 45
15 Gear 2032
45 M2 20 45
16 Gear 24 M2.25 20 45 3029B
17 Gear 16 M2.25 20 45 3031B
18 Gear 18 M2.25 20 45 3032B
18 M2.25 20 45
Triplicate
19 18 M2.25 20 45 3005B
Gear
18 M2.25 20 45
20 Gear 20 M2.25 20 45 3003B
21 Gear 28 M2.25 20 45 3002B
Feed-box
22 Gear 27 M2.25 20 45 3027C
23 Gear 21 M2.25 20 45 3025C
24 Gear 21 M2.25 20 45 3018C
Paired 18 M2.25 20 45
25 3026C
Gear 30 M2.25 20 45
26 Gear 22 M2.25 20 45 3007C
Paired 15 M2.25 20 45
27 3006C
Gear 22 M2.25 20 45

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 OWNERS MANUAL

Continuing
28 Gear 23 M2.25 20 45 3009B
29 Gear 17 M2.25 20 45 3016C
30 Gear 15 M2.25 20 45 3014C
31 Gear 11 M2.25 20 45 4028
32 Rack M2.25 20 45
Lead Single 8T.P.lor 3mm 29 or 30 45
33 screw thread

Halfnut Single ZQSn6-6-3

34 thread

Worm Single MS2 20 45

35 thread
Worm 24 MS2 20 ZQSn6-6-3 4017
36 gear
37 Gear 15 M2 20 45 4030
38 Gear 50 M2 20 ZQSn6-6-3 4029
39 Gear 25 M2 20 45 4014
Apron Left
Nut Single 10T.P.L.2mm ZQSn6-6-3 hand
40 thread tread
Single
41 Screw 10T.P.L.2mm 45
thread
42 Gear 14 M2 20 45 4019
43 Gear 51 M2 20 45 4013
44 Gear 43 M2 20 45 5127
45 Gear 25 M2 20 45 4010
46 Gear 48 M2 20 45 4012

Screw Single 10T.P.L.2mm 45

47 thread

Nut Single 10T.P.L.2mm ZQSn6-6-3

48 thread

Rod Single Left

49 screw thread 10T.P.L.2mm 45 hand
Tail- tread
stock Left
Nut Single 10T.P.L.2mm ZQSn6-6-3 hand
50 thread tread
Gear 22 M1.25 20 3076C
Gear 24 M1.25 20 45 2002C
Change Gear 26 M1.25 20 45 3075C
gear Gear 44 M1.25 20 45 3077C
Gear 48 M1.25 20 45 3039C
Gear 52 M1.25 20 45 3039C

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Paired
127(120) M1.25 20 45 3078C
Gear

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BEARING DISTRIBUTION (See Fig.12)

Form 5
TYPE Name Specification Qty Installation

60104 Ball bearing single row 204212 1

60105 Single row ball bearing with shield 254712 1

304 Single row ball bearing with shield 205215 1

104 Single row ball bearing 204212 2 Headstock

105 Single row ball bearing 251712 2

204 Single row ball bearing 204714 1

D7211 Single row taper roller bearing 5510022 1

D7212 Single row taper roller bearing 6011022 1

102 Single row ball bearing 15329 3

103 Single row ball bearing 173510 8

7000103 Single row ball bearing 17358 1

Feedbox
8103 Single row pillow block bearing 17328 1

8104 Single row pillow block bearing 203510 1

8101 Single row pillow block bearing 12269 2

Carriage

8102 Single row pillow block bearing 15289 2

8101 Single row pillow block bearing 12268 1 Tail stock

Change
60103 Single row ball bearing 173510 2
gear

Page - 26 -
 OWNERS MANUAL

PARTS DRAWING
&
PARTS LIST

BE SUBJECT TO ALTERATION WITHOUT NOTICE

CONTENTS
1. BED ASSEMBLY------------------------------------------------------------------ 28
2. HEAD STOCK -------------------------------------------------------------------- 29
3. GEAR BOX ------------------------------------------------------------------------ 32
4 GEAR BOX -I----------------------------------------------------------------------- 35
5 GEAR BOX -II--------------------------------------------------------------------- 38
6 GEAR BOX -III-------------------------------------------------------------------- 41
7 APRON------------------------------------------------------------------------------ 44
8 COMPOUND REST---------------------------------------------------------------- 48
9 SADDLE---------------------------------------------------------------------------- 50
10 TAIL STOCK----------------------------------------------------------------------- 52
11 CHANGE GEAR ----------------------------------------------------------------- 53
12 CONTROL SWITCH ASSEMBLY-------------------------------------------- 54
13 BED AND DRIVE ASSEMBLY------------------------------------------------- 55
14 SPECIAL ACCESSORIES----------------------------------------------------- 56
15 STEADY REST-------------------------------------------------------------------- 59
16 FOLLOW REST------------------------------------------------------------------- 60
17 POSITION DEVICE-------------------------------------------------------------- 61
18 PROTECTING COVER--------------------------------------------------------- 62
19 GUARD----------------------------------------------------------------------------- 63

Page - 27 -
 OWNERS MANUAL

BED ASSEMBLY

BED ASSEMBLY

NO. NAME QTY NOTE NO. NAME QTY NOTE

1 Lathe bed 1 10047 4 Screw 6 M615

2 Screw 6 M12 40 5 Pin 6 520

3 Rack gear 1 1009 6 Rack gear 2 1011

Page - 28 -
 OWNERS MANUAL

HEAD STOCK

Page - 29 -
 OWNERS MANUAL

HEAD STOCK
No. NAME QTY NOTE No. NAME QTY NOTE
1 Spindle 1 2034 34 Circlip 1
2 Lock pin 3 2035 35 Gear 1 2022
3 Spring 3 0.6422 36 Gear 1 2020
4 Screw 3 M816 37 Gear 1 2021
5 Cover 1 2038 38 Circlip 1
6 Oil seal 1 2006 39 Bearing 1 6104
7 Bearing 1 D7212 40 Cover 1 2009
8 Gear 1 2031 41 Oil seal 1 2009A
9 Gear 1 2030 42 Key 1 8108
10 Gear 1 2029 43 Screw 2 M38
11 Nut 1 2024 44 Oil seal 1
12 Gear 1 2008 45 Fascia 1 2055
13 Bearing 1 D7212 46 Screw 6 M38
14 Nut 2 2007 47 Screw 2 M612
15 Cover 1 2005A 48 Washer 2 2003
16 Oil seal 1 2023 49 Gear 2 2026
17 Screw 4 M816 50 Circlip 1 25
18 Screw 2 M88 51 Bearing 1
19 Collar 2 2025 52 Shaft 1 2027a
20 Screw 4 M816 53 Circlip 1 42
21 Screw 2 M38 54 Bearing 1
22 Key 1 845 55 Circlip 1 20
23 Key 1 880 56 Oil seal 1 D204010
24 Shaft 3 2037 57 Cover 1 2004A
25 Screw 5 M816 58 Oil seal 2 2066
26 Cover 1 2040 59 Gear 1 2002B
27 Oil seal 1 2028 60 Screw 3 M6115
28 Bearing 1 61 Key 1 C58
29 Shaft 1 2039 62 Key 1 C520
30 Gear 1 2017 63 Cover 1 2063
31 Key 2 518 64 Circlip 1
32 Gear 1 2015 65 Bearing 1
33 Gear 1 2016 66 Shaft 1 2010B

Page - 30 -
 OWNERS MANUAL

No. NAME QTY NOTE No. NAME QTY NOTE

67 Key 1 580 95 Headstock 1 2033

68 Key 1 C524 96 Pin 2 424

69 Gear 1 2019 97 Oil seal 7 162.4

70 Gear 1 2018 98 Shaft 2 2046

71 Gear 1 2013 99 Shaft arm 2 2042

72 Circlip 1 47 100 Pin 3 424

73 Bearing 2 101 Circlip 3

74 Circlip 1 102 Shifter 2 2041

75 Cover 1 2012B 103 Key 2 516

76 Oil seal 1 D254010 104 Handle 3 2058

77 Screw 4 M620 105 Boss 2 2059

78 Pulley 1 2014 106 Ball 4

79 Washer 1 2011 107 Spring 4 1620

80 Screw 1 M820 108 Gear 2 2047

81 Oil seal 1 109 Screw 4 M88

82 Screw 1 M68 110 Screw 2 M1225

83 Shaft 1 2001 111 Screw 4 M36

84 Circlip 2 47 112 Fascia 2 2060

85 Gear 1 2032 113 Screw 2 M620

86 Bearing 1 114 Gear 2 2061

87 Circlip 1 115 Screw 1 M68

88 Screw 6 M630 116 Shift arm 1 2054A

89 Screw 2 M620 117 Collar 1 2079

90 Screw 1 M161.5 118 Shifter 1 2048

91 Oil seal 1 162.4 119 Shaft 1 2052

92 Screw 1 M161.5 120 Pin 1 540

93 Cover 1 2044 121 Boss 1 2051

Page - 31 -
 OWNERS MANUAL

94 Oil seal 1 2062

GEAR BOX

Page - 32 -
 OWNERS MANUAL

GEAR BOX

No. NAME QTY NOTE. No. NAME QTY NOTE.

1 Oil Cup 1 21 Boss 1 2057

2 Circlip 1 22 Pin 1 540

3 Gear 3 3015 23 Gear Box 1 3001

4 Bushing 3 3016 24 Screw 3 M88

5 Washer 1 3024 25 Spring 2 14.57

6 Gear 1 3023 26 Sted Ball 2

7 Shaft 1 3022 27 Screw 2 M1030

8 Key 1 510 28 Spring washer 2

9 Cover 1 3031 29 Feed Rod 1 1006

10 Screw 3 M616 30 Shaft 1 3047

11 Guide Screw 1 1005 31 Gear 1 3004

12 Sheath 2 3084 32 Plate 1 3029

13 Bearing 4 8103 33 Screw 4 M616

14 Pin 2 535 34 Shaft 1 3039

15 Shaft 1 3028 35 Circlip 1

16 Key 2 514 36 Shifter Arm 1 3040

17 Gear 1 3026 37 Pin 1 530

18 Nut 4 M12 38 Shifter 1 3041

19 Washer 4 3025 39 Bushing 1 3019

Page - 33 -
 OWNERS MANUAL

20 Lever 1 6056 40 Screw 1 M612

No. NAME QTY NOTE No. NAME QTY NOTE

41 Washer 1 3021 61 Pin 1

42 Gear 2 3018 62 Gear 1 3027

43 Washer 2 3017 63 Shaft 1 3020

44 Gear 1 3012 64 Key 1 575

45 Gear 1 3011 65 Key 1 3042

46 Gear 1 3010 66 Top 1 3043

47 Gear 1 3009 67 Key 2 3014

48 Gear 1 3008 68 Shaft 1 3003

49 Gear 1 3007 69 Pin 2 518

50 Gear 1 3006 70 Top 2 3002

51 Gear 1 3005 71 Screw 2 M65

52 Gear 2 3044 72 Shaft 2 3051

53 Pin 4 625 73 Shaft 2 3054

54 Gear 2 3045 74 Spring 2 1847

55 Bushing 1 3046 75 Sleeve 2 2053

56 Bearing 2 76 Housing 2 3055

57 Gear 1 3013 77 Nut 2 M6

58 Gear 2 3049

Page - 34 -
 OWNERS MANUAL

59 Bushing 2 3050

60 Shifter Lever 2 3052

GEAR BOX-

Page - 35 -
 OWNERS MANUAL

Page - 36 -
 OWNERS MANUAL

GEAR BOX-
No. NAME QTY NOTE No. NAME QTY NOTE

1 Oil Cup 1 29 Gear 1 3026C

2 Screw 7 M612 30 Gear 1 3007C

3 Cover 1 3034B 31 Washer 1 3008C

4 Oil seal 1 3035C 32 Circlip 2

5 Bearing 8 33 Bearing 1

6 Key 1 513 34 Gear 1 3009B

7 Shaft 1 3041B 35 Key 1 C540

8 Key 3 690 36 Shaft 1 3019C

9 Gear 2 3005B 37 Shaft 1 3004B

10 Washer 2 3066B 38 Key 1 535

11 Screw 1 M68 39 Circlip 1

12 Gear 1 3027C 40 Gear 1 3006C

13 Key 1 615 41 Pin 2 525

14 Key 1 635 42 Gear 1 3018C

15 Shaft 1 3067C 43 Bearing 1 8103

16 Gear 1 3025C 44 Cover 1 3084D

17 Bearing 3 45 Oil seal 1 3068D

18 Cover 3 3017B 46 Bearing 1 8104

19 Cover 2 3044B 47 Shaft 1 3021C

20 Oil seal 2 3046B 48 Nut 2 M201.5

21 Washer 1 3045B 49 Pin 1 525

22 Shaft 1 3033B 50 Bushing 1 3020D

23 Gear 1 3029B 51 Fasica 1 3060D

24 Gear 1 3031B 52 Oil seal 1 3071D

25 Gear 1 3032B 53 Cover 1 3059B

26 Gear 1 3003B 54 Cover 1 3042C

27 Washer 1 3030B 55 Oil seal 1 3070C

28 Gear 1 3002B 56 Gear box 1 3001C

Page - 37 -
 OWNERS MANUAL

No. NAME QTY NOTE No. NAME QTY NOTE

57 Screw 6 M612 85 Shifter 3 3049B

58 Pin 2 525 86 Cover 1 3061B

59 Spring washer 2 87 Screw 8 M816

60 Screw 2 , 1030 88 Oil window 1

61 Screw 1 M612 89 Shifter 1 3062B

62 Washer 1 6325 90 Shifter arm 1 3063B

63 Bushing 1 3024C 91 Boss 2 3057C

64 Gear 1 3016C 92 Shaft 2 3056C

65 Screw 1 M616 93 Oil seal 2 162.4

66 Shaft 1 3015C 94 Hand wheel 2 3054C

67 Oil seal 1 222.65 95 Key 2 58

68 Gear 1 3014C 96 Washer 2

69 Cover 1 3022F 97 Screw 2 M610

70 Oil seal 1 3086D 98 Lever 2 3051C

71 Screw 5 M625 99 Key 2 58

72 Shaft 1 3013E 100 Pin 1

73 Oil seal 1 254010 101 Shifter arm 1 3058C

74 Screw 2 M161.5 102 Screw 4 M36

75 Washer 2 103 Ball 4 15

76 Oil seal 2 162.4 104 Spring 4 1514

77 Screw 1 M610 105 Screw 4 M85

78 Position piece 1 3012E 106 Pin 2 M525

79 Support 1 7003C 107 Shifter arm 2 3065C

80 Screw 2 M420 108 Sign board 2 2060

81 Screw 8 M816 109 Shaft 1 3011D

82 Knob 2 M840 110 Screw 2 M440

83 Oil seal 2 252.65

Page - 38 -
 OWNERS MANUAL

84 Shifter Arm 1 3053B

GEAR BOX-

Page - 39 -
 OWNERS MANUAL

GEAR BOX-
No. NAME QTY NOTE No. NAME QTY NOTE
1 Oil Cup 1 33 Bearing 1
2 Screw 7 M612 34 Gear 1 3009B
3 Cover 1 3034B 35 Key 1 C540
4 Oil seal 1 3035C 36 Shaft 1 3019C
5 Bearing 8 37 Shaft 1 3004B
6 Key 1 513 38 Key 1 535
7 Shaft 1 3041B 39 Circlip 1
8 Key 3 690 40 Gear 1 3006C
9 Gear 2 3005B 41 Pin 2 525
10 Washer 2 3066B 42 Gear 1 3018C
11 Screw 1 M68 43 Bearing 1 8103
12 Gear 1 3027C 44 Cover 1 3084D
13 Key 1 615 45 Oil seal 1 3068D
14 Key 1 635 46 Bearing 1 8104
15 Shaft 1 3067B 47 Shaft 1 3021C
16 Gear 1 3025C 48 Nut 2 M201.5
17 Bearing 3 49 Pin 1 525
18 Cover 3 3017B 50 Bushing 1 3020E
19 Cover 2 3044B 51 Fascia 1 3060B
20 Oil seal 2 3046B 52 Oil seal 1 3071D
21 Washer 1 3045B 53 Cover 1 3059D
22 Shaft 1 3033B 54 Cover 1 3042C
23 Gear 1 3029B 55 Oil seal 1 3070C
24 Gear 1 3031B 56 Gear box 1 3001D
25 Gear 1 3032B 57 Screw 6 M612
26 Gear 1 3003B 58 Pin 2 525
27 Washer 1 3030B 59 Spring washer 2
28 Gear 1 3002B 60 Screw 2 M1030
29 Gear 1 3026C 61 Screw 1 M610
30 Gear 1 3007C 62 Washer 1 6325

Page - 40 -
 OWNERS MANUAL

31 Washer 1 3008C 63 Bushing 1 3024C

32 Circlip 2 64 Gear 1 3016C

Page - 41 -
 OWNERS MANUAL

NO. NAME QTY NOTE NO. NAME QTY NOTE

65 Screw 1 M616 97 Pad 2 3048D
66 Shaft 1 3015C 98 Bulb 2 3052D
67 Oil seal 1 222.65 99 Oil seal 2 8.51.8
68 Gear 1 3014C 100 Shaft 2 3056D
69 Cover 1 3022F 101 Pin 2 3079D
70 Oil seal 1 3086D 102 Spring 2
71 Screw 5 M625 103 Ball 4
72 Shaft 1 3013D 104 Spring 4 1514
73 Oil seal 1 105 Screw 4 M85
74 Screw 2 M161.5 106 Pin 2 M525
75 Washer 1 107 Pin 2 525
76 Oil seal 1 162.4 108 Hand lever 2 3055D
77 Screw 1 3012C 109 Pin 4 A620
78 Oil window 1 110 Pin 2 A515
79 Bracket 1 3011D 111 Screw 4 M46
80 Screw 1 112 Shifter 3 3062B
81 Screw 4 M2224 113 Spring 2 1514
82 Screw 2 M410 114 Shifter arm 1 3058D
83 Circlip 8 115 Shifter arm 1 3053D
84 Shifter arm 1 3063D 116 Tag 1 3064D
85 Shifter 1 3049B 117 Tag 1 3069D
86 Cover 1 3061B 118 Handle 2 2058
87 Shifter arm 1 3065D 119 Knob 2 M840
88 Jacket 2 3050D 120 Switch rod 1 3011D
Transparent
89 4 3080D 121 Screw 1 M610
scale
Position
90 Screw 6 M410 122 1 3012E
block
91 Key 4 56 123 Bearing 1 8103
92 Oil seal 2 21.51.8 124 Pin 1 540
Connection
93 Turn plate 2 3057D 125 1 3020D
part
94 Tag 1 3071D 126 Ball 2 6
95 Channel plate 2 3054D 127 Spring 2 1520
96 Tag 1 3074D 128 Screw 2 M88
Page - 42 -
 OWNERS MANUAL

GEAR BOX-

Page - 43 -
 OWNERS MANUAL

GEAR BOX- III

NO. NAME QTY NOTE NO. NAME QTY NOTE

1 Oil cup 1 26 Gear 1 3003B

2 Screw 7 M612 27 Washer 1 3030B

3 Cover 1 3034B 28 Gear 1 3002B

4 Oil seal 1 3035C 29 Gear 1 3026C

5 Bearing 8 89103 30 Gear 1 3007C

6 Key 1 513 31 Washer 1 3008C

7 Shaft 1 3041B 32 Circlip 2

8 Key 3 690 33 Bearing 1 89103

9 Gear 2 3005B 34 Gear 1 3009B

10 Washer 2 3066B 35 Key 1 C540

11 Screw 1 M68 36 Shaft 1 3019C

12 Gear 1 3027C 37 Shaft 1 3004B

13 Key 1 615 38 Key 1 535

14 Key 1 635 39 Circlip 1

15 Shaft 1 3067B 40 Gear 1 3006C

16 Gear 1 3025C 41 Pin 2 56

17 Bearing 3 89102 42 Gear 1 3018C

18 Cover 3 3017B 43 Bearing 1 8103

19 Cover 2 3044B 44 Cover 1 3084D

20 Oil seal 2 3046B 45 Oil seal 1 3068D

21 Washer 1 3045B 46 Bearing 1 8104

22 Shaft 1 3033B 47 Shaft 1 3021C

23 Gear 1 3029B 48 Nut 2 M201.5

24 Gear 1 3031B 49 Pin 1 56

Page - 44 -
 OWNERS MANUAL

25 Gear 1 3032B 50 Bushing 1 3020E

NO. NAME QTY NOTE NO. NAME QTY NOTE

51 Fascia 1 3060E 76 Screw 8 M815

52 Oil seal 1 3071D 77 Screw 1 M610

53 Cover 1 3059D 78 Position piece 1 3012D

54 Cover 1 3042C 79 Support 1 7003B

55 Oil seal 1 3070C 80 Screw 2 M420

56 Gear box 1 3001C 81 Shaft 1 3011D

57 Screw 6 M612 82 Gear rack 1 3050C

58 Pin 2 525 83 Gear rack 2 3049C

59 Spring washer 2 84 Shaft 2 3089A

60 Screw 2 M1030 85 Oil seal 4 121.8

61 Screw 1 M612 86 Screw 2 M46

62 Washer 1 6325 87 Gear rack 1 3062C

63 Bushing 1 B1260 88 Screw 12 M36

64 Gear 1 3016C 89 Sign board 4 2060

65 Screw 1 M616 90 Screw 4 M86

66 Shaft 1 3015C 91 Spring 4 1525

67 Oil seal 1 222.65 92 Steel ball 4 5

68 Gear 1 3014C 93 Screw 4 M610

69 Cover 1 3022F 94 Washer 4

70 Oil seal 1 3086D 95 Hand wheel 4 3054F

71 Screw 5 M625 96 Key 4 58

72 Shaft 1 3013E 97 Gear 4 3088

73 Oil seal 1 183010 98 Oil window 1 A12

74 Screw 2 M161.5 99 Oil seal 4 162.4

Page - 45 -
 OWNERS MANUAL

75 Washer 2

APRON-LEFT

Page - 46 -
 OWNERS MANUAL

APRON-RIGHT

Page - 47 -
 OWNERS MANUAL

APRON-LEFT OR APRON-RIGHT

NO. NAME QTY NOTE NO. NAME QTY NOTE

1 Bushing 1 4026 23 Leaf spring 1 4037

2 Gear 1 4029 24 Shaft 1 4015

3 Pin 1 530 25 Gear 1 4012

4 Space 1 4027 26 Pin 1 533

5 Gear shaft 1 4028 27 Gear 1 4013

6 Worm am 1 4008 28 Gear 1 4014

7 Worm 1 4009 29 Bushing 1 4016

8 Flat key 1 B536 30 Apron case 1 4001

9 Handle 1 4032 31 Screw 1 M66

10 Lever 1 4033 32 Gear 1 4010

11 Hand wheel 1 4034 33 Shaft 1 4011

12 Index ring 1 4036 34 Screw 3 M645

13 Screw 1 M620 35 Screw 1 M88

14 Bracket 2 4031 36 Spring 2 1456

15 Oil cup 1 37 Ball 2

16 Gear shaft 4 4030 38 Lever 1 4041

17 Screw 1 M612 39 Gear shaft 1 4042

18 Washer 1 4035 40 Pin 1 525

19 Screw 4 M610 41 Bushing 1 4020

20 Washer 1 4038 42 Gear 1 4019

21 Boss 1 4039 43 Pin 1 525

22 Key 1 516 44 Shaft 1 4018

Page - 48 -
 OWNERS MANUAL

Page - 49 -
 OWNERS MANUAL

NO. NAME QTY NOTE NO. NAME QTY NOTE

45 Worm gear 1 4017 67 Gib 1 3022

Half nut
46 Oil window 1 A12 68 2 M625
house

47 Screw 2 M533 69 Screw 2 M535

48 Washer 3 6 70 half nut 1 4002

49 Screw 1 M610 71 Screw 1 4003A1

50 Screw 1 M66 72 Screw 2 M615

51 Limit block 1 4043 73 Nut 2 M6

52 Safety shifter 2 4025 74 Thread dial 1 4006

53 Shaft 1 4024 75 Housing 1 4005

54 Screw 1 M88 76 Screw 1 M665

55 Boss 1 4045 77 Gear 1 4044

56 Pin 1 540 78 Screw 1 M615

57 Cam 1 4021

58 Screw 1 M512

59 Shaft 1 4023

60 Screw 1 M830

61 Washer 2 8

62 Screw 2 M10120

63 Washer 1 10

64 Lever 1 4007

65 Lever 1 4044

66 Pin 2 510

Page - 50 -
 OWNERS MANUAL

COMPOUND REST

Page - 51 -
 OWNERS MANUAL

COMPOUND REST

NO. NAME QTY NOTE NO. NAME QTY NOTE

1 Handle 1 5010 23 Key 1 48

2 Boss 1 5009 24 Bearing 1 8101

3 Collar 1 5008 25 Scale 1 5026A2

4 Screw 8 M1045 26 Rivet 2 24

5 Tool post 1 5005 27 Screw 2 M625

6 Shaft 1 5006 28 Bracket 1 5013

7 Nut 1 5003 29 Bearing 1 8101

8 Pin 1 5004 30 Index ring 1 5014A3

9 Spring 1 1.24.88 31 Hand wheel 1 5016A

10 Oil cup 1 32 Washer 1 5028

11 Nut 1 M6 33 Screw 1 M612

12 Screw 1 M616 34 Lever 2 5031

13 Compound 1 5001 35 Leaf spring 1 4037

14 Screw 2 5107 21A Nut 1 5012

15 Nut 2 M10 22A Guide screw 1 5011

16 Compound 1 5002 30A Index ring 1 5014

17 Pin 1 5024 31A Washer 1 5016

18 Screw 1 M68 32A Nut 1 5025

19 Gib 1 5023 33A Screw 1 M68

20 Screw 2 5021 34A Lever 1 M863

21 Nut 1 5012A1 36 Bracket 1 5120

Page - 52 -
 OWNERS MANUAL

22 Guide screw 1 5011A3 37 Pin 1 316

SADDLE

Page - 53 -
 OWNERS MANUAL

SADDLE
NO. NAME QTY NOTE NO. NAME QTY NOTE

1 Saddle 1 5101 28 Press plate 1 5131

2 Screw 8 M5132 29 Press plate 2 5116

3 Wipper 1 5108 30 Key 1 520

4 Cover 1 5106 31 Press plate 1 5129

5 Screw 1 M38 32 Pin 1 320

6 Press plate 2 5130 33 Index ring 1 5124A3

7 Press plate 2 5110 34 Leaf spring 1 4037

8 Wipper 2 5109 35 Hand wheel 1 5122A

9 Screw 1 5113 36 Washer 1 5028

10 Screw 1 5128 37 Screw 1 M616

11 Pin 2 645 38 Hand 1 4033

12 Screw 4 M1030 39 Lever 1 4032

13 Oil cup 5 40 Bearing 1 8102

14 Screw 2 5115 41 Bracket 1 5125A

15 Tool post 1 5102 42 Screw 2 M830

16 Screw 1 M612 43 Washer 1 5126

17 Bushing 1 5105 44 Guide screw 1 5103A3

18 Gib 1 5114 35A Collar 1 5122

19 Screw 2 M412 36A Nut 1 5121

20 Nut 1 5104A2 37A Screw 1 M66

21 Gear 1 5127 41A Bracket 1 5125A

22 Screw 1 M68 44A Guide screw 1 5103A2

23 Screw 7 M825 45 Rivet 2 24

24 Nut 4 M8 46 Scale 1 5133A2

25 Screw 4 M825 47 Bracket 1 5120

Page - 54 -
 OWNERS MANUAL

26 Press plate 2 5112 48 Pin 1 420

27 Wipper 1 5111

TAIL STOCK

TAILSTOCK
NO. NAME QTY NOTE NO. NAME QTY NOTE
1 Handle 1 4033 17 Nut 1 6012
2 Lever 1 4032 18 Quill 1 6013
3 Nut 2 M10 19 Tail stock 1 6001
4 Washer 1 A10 20 Lock screw 1 6022
5 Hand wheel 1 6005 21 Handle 1 6021
6 Leaf spring 1 4037 22 Shaft 1 6017
7 Index ring 2 6010 23 Handle 1 6004
8 Screw 4 M616 24 Pin 1 530
9 Bracket 1 6011 25 Collar 1 6018
10 Oil cup 1 26 Screw 1 M1050
11 Bearing 1 27 Screw 1 6003
12 Key 1 415 28 Base 1 6002
13 Guide screw 1 6006 29 Shaft 1 6019

Page - 55 -
 OWNERS MANUAL

14 Lock nut 1 6023 30 Base shoe black 1 6020

15 Oil cup 1 31 Nut 1 M12
16 Screw 2 M68

CHANGE GEAR

CHANGE GEAR

NO. NAME QTY NOTE NO. NAME QTY NOTE

1 Screw 2 M612 12 Circlip 1

2 Washer 2 2003 13 Washer 1

3 Gear 1 2002C 14 Screw 1 M1045

4 Key 1 C58 15 Washer 1 3037A

5 Nut 2 M10 16 Gear 1 3039C

6 Washer 1 3035 17 Key 1 518

7 Gear 1 3038C 18 Washer 1 3034B

8 Bearing 1 19 Change gear 1 3076C

Page - 56 -
 OWNERS MANUAL

9 Collar 1 3033 20 Change gear 1 3075C

10 Quadrant 1 3043B 21 Change gear 1 3077C

11 Screw 1 3034 22 Change gear 1 3078C

CONTROL SWITCH ASSEMBLY

CONTROL SWITCH ASSEMBLY

NO. NAME QTY NOTE NO. NAME QTY NOTE

1 Guide screw 1 1005B 12 Pin 1 420

2 Rod 1 1006B 13 Bracket 1 1014B

3 Bracket 1 1012 14 Spring 1 1.28.10

4 Pin 2 665 15 Screw 2 M615

5 Screw 2 M860 16 Bracket 1 1015B

6 Oil cup 2 17 Handle ball 1 M1032

7 Ball 1 18 Handle 1 1016

8 Pin 1 420 19 Circlip 1

Page - 57 -
 OWNERS MANUAL

9 Bushing 1 1035B 20 Spring 1 1530

10 Feed rod 1 1010 21 Screw 1 M810

11 Key 1

BED AND DRIVE ASSEMBLY

BED AND DRIVE ASSEMBLY

NO. NAME QTY NOTE NO. NAME QTY NOTE

1 Cover 1 1021 9 Screw 1 M68

2 Screw 2 1002 10 Motor 1

3 Nut 2 1001 11 Spacer 4 8

4 Trestle 1 1024 12 Screw 4

Page - 58 -
 OWNERS MANUAL

5 Washer 3 1013 13 Nut 2 M6

6 Screw 3 14 Screw 2 M845

7 Key 1 840 15 Screw 2 M830

8 Pulley 1 1003A5

SPECIAL ACCESSORIES

Page - 59 -
 OWNERS MANUAL

SPECIAL ACCESSORIES--BRAKE PART

NO. NAME QTY NOTE NO. NAME QTY NOTE

2 Open circlip 1 53 Spring pin 1 525

3 Brake block 1 54 Spring 1 1048

4 Shaft 1 1040 55 Shaft 1 1047

16 Screw 2 M612 56 Circlip 1 20

18 Screw 1 M410 57 Shifter 1 1045

19 Draw rod 1 1043 58 Shaft 1 1052

20 Bracket 1 1053 59 Screw 1 M630

21 Pivot 1 1042 60 Draw rod 1 1054

22 Pin 1 820 61 Spring pin 1 540

23 Shifter 1 1041 62 Shaft 1 1049-1

24 Washer 2 63 Screw 1 M612

25 Open clip 2 2.516 64 Connecting sleeve 1 1049-3

27 Draw rod 1 1044 65 Shaft 1 1049-2

28 Screw 1 M1030 66 Paddle 1 1050

52 Shaft 1 1051 67 Spring pin 1 425

Page - 60 -
 OWNERS MANUAL

SPECIAL ACCESSORIES--BASE PART

NO. NAME QTY NOTE NO. NAME QTY NOTE

1 Chip guard 1 1023 31 Back plate 1 8601

5 Screw 4 M616 32 Nut 4 M6

8 Oil pan 1 1022 33 Right bracket 1 8603

26 Left cabinet 1 8400 45 Right cabinet 1 8500

29 Left bracket 1 8602 51 Screw 4 M616

30 Screw 4 M616

SPECIAL ACCESSORIES--COOLING PART

NO. NAME QTY NOTE NO. NAME QTY NOTE

6 Coolant pipe 1 39 Filter 1 9203

9 Screw 4 M512 40 Pipe 1 9204

10 Pipe connecting 1 9206 41 Hooping 1

11 Washer 1 9207 42 Pine 1 161000

14 Bracket 1 9208 43 Coolant 1

X6121-06011
15 Shaft 1 44 Screw 4 M510
A

17 Screw 2 M835 46 Pipe 1 M1615

34 Coolant pipe 1 47 Metal pipe 1 81800

35 Coolant pipe 1 48 Cover 1 9210

36 Screw 4 M612 49 Pipe 1 9206

Page - 61 -
 OWNERS MANUAL

37 Cover 1 9201A 50 Coolant box 1 9209

38 Papet lining 1 9205

SPECIAL ACCESSORIES--LIGHTING PART

NO. NAME QTY NOTE NO. NAME QTY NOTE

7 Working lamp 1 13 Screw 2 M512

12 Bracket 1 7015

STEADY REST

Page - 62 -
 OWNERS MANUAL

STEADY REST

NO. NAME QTY NOTE NO. NAME QTY NOTE

1 Knob 3 8205 11 Hex screw nut 1 M6

2 Screw 3 M68 12 Screw 1 M625

3 Collar 3 8207 13 Base body 1 8201

4 Pressing lever 3 8206 14 Hex screw nut 1 M12

5 Pressing collar 3 8208 15 Washer 1 12

6 Pressing base 3 8209 16 Pressing plate 1 6020

7 Upper body 1 8202 17 Square ad bolt 1 M1260

8 Screw 3 M610 18 Spring pin 1 425

9 Screw 3 M616 19 Locking lever 1 8203

10 Hex screw nut 3 M6 20 Locking screw nut 1 8204

FOLLOW REST

Page - 63 -
 OWNERS MANUAL

FOLLOW REST

NO. NAME QTY NOTE NO. NAME QTY NOTE

1 Screw 2 M66 7 Screw 2 M610

2 Knob 2 8205 8 Hex screw nut 2 M6

3 Collar 2 8207 9 Screw 2 M616

4 Pressing lever 2 8206 10 Body 1 8201

5 Pressing collar 2 8208 11 Bolt 2 M840

6 Pressing base 2 8209

POSITION DEVICE

Page - 64 -
 OWNERS MANUAL

POSITIONING DEVICE

NO. NAME QTY NOTE NO. NAME QTY NOTE

1 Knob 1 8705 5 Body 1 8703

2 Pin 1 M36 6 Indictor 1 8707

3 Guide screw 1 8706 7 Screw 1 M610

4 Pressing plate 1 8704 8 Screw 2 M612

PROTECTING COVER

Page - 65 -
 OWNERS MANUAL

PROTECTING COVER
NO. NAME QTY NOTE NO. NAME QTY NOTE

1 Nut 1 M6 5 Shaft 1 8902

2 Screw 1 M6 16 6 Protecting cover 1 8903

3 Switch box 1 8901 7 Pin 1 M4 12

4 Screw 2 M6 45

GUARD

Page - 66 -
 OWNERS MANUAL

GUARD

NO. NAME QTY NOTE NO. NAME QTY NOTE

1 Left box 1 1120 5 Apron 1 4000

2 Down board 1 1118 6 Bracket 1 1012

3 Up board 1 1117 7 Gear Box 1 3000

4 Right box 1 1110

Page - 67 -
 OWNERS MANUAL

Distributor:

Page - 68 -