Getting Started
Getting Started
Guide
Introduction ....................................................................................................................................... 4
Supporting Applications....................................................................................................................... 7
Compiling ........................................................................................................................................ 41
The guide starts with overview information and a basic installation procedure. This is followed by some preparation
of Edgecam for the exercises.
You then work through the complete process of producing toolpaths for machining a part supplied as a solid model.
In the exercises you use the intelligence of Edgecam to quickly produce results. You see how Edgecam speeds
up your work by automatically setting many of the machining details for you. As your knowledge of Edgecam
increases you will learn how you can take more detailed control of your machining, if necessary.
As a general introduction to the Edgecam software the guide is not a substitute for a formal instructor-led
training course.
The guide assumes that you are familiar with a PC and Microsoft Windows. Some experience with CAD/CAM
methods and terminology would be beneficial, but is not essential.
The guide is for use with Edgecam version 2015 R2 and above.
Code Wizard - Configure the requirements of a CNC machine into a new code generator, which is then
used to produce CNC code tailored
to that machine. (Not available in Homework Mode.)
Comms Setup - Set up communication links so that you can transmit and receive files between PCs and
machine tools over your local area network. (Not available in Homework Mode.)
Editor - A dedicated CNC file editor with essential editing, comparison and formatting features.
Technology Assistant - Automatically calculate feeds and speeds for tools to be used within Edgecam.
Toolkit Assistant - Manage your ToolStore database more effectively and streamline the process of
preparing to write an NC file.
ToolStore Administrator - Manage your tooling databases - switch active database, backup, restore,
delete and so on.
Utilities - A range of utilities for managing the Edgecam environment. There is a utility for setting the
paths for various categories of Edgecam related files for example, or for restoring factory settings.
For a quick and easy installation that is ready for the exercises, at the prompts accept all the default choices. At the
Type of Installation prompt choose Typical.
The installer should start automatically when you insert the Edgecam DVD.
Install If
Autodesk Inventor
SolidWorks
Solid Edge
For further information, please refer to the Licensing Guide. To access the Licensing Guide, click Start button All
Programs Edgecam 2015 R2 Help Licensing Guide.
Note: If you are using an educational classroom or Homework license, you do not need to check the Homework
Mode option.
Alternatively on the Windows taskbar, click the Start button, then All Programs Edgecam 2015 R2
Edgecam Launcher 2015 R2.
You see a message dialog stating you are in Homework Mode. Click Yes to continue.
Registering Edgecam
If you are starting Edgecam for the first time you now have an opportunity to register.
We strongly recommend you register your copy of Edgecam. This allows you to access online support and
Frequently Asked Questions, track the progress of service calls and download the latest Edgecam updates.
After completing the registration Edgecam starts ready for you to begin work on a new part.
Create stock.
Create machining for the features using 'operations'. An operation is a complete package, including machining
cycles (that control the toolpath) and any necessary moves to tool change, tool changes and so on.
For example:
Roll the top of the mouse wheel away from you to zoom in.
Roll the top of the mouse wheel towards you to zoom out.
Your added stock disappears. You could now recreate stock with different settings, for example.
Leave the stock displayed as you prefer (stock is shown as wireframe in the exercises).
1. The CPL Selector needs to be set to Top. If it is not, click on the selector and in the list that opens click Top.
The Features window is a central area for working with the loaded solids, and any features found in the solids.
For an alternative display, click the List View button in the title bar of the Features window.
To continue with the tutorial, switch back to the tree view. Note how the features are now also displayed in the new
order in this view.
2. As this is the first save, a dialog opens for specifying a file name and location. Save to a folder and file name of
your choice. For the file name you could add your initials to the default name (which is from the original solid
model file).
All your work in Edgecam is saved to the '.epf' file, including features and machining instructions (which you will be
creating in later exercises).
The '.epf' format is for educational purposes, with restrictions on what you can do with the file (for example you
cannot generate CNC code). The normal licensed file format is '.ppf'.
You could now take a break from the exercise and close Edgecam:
1. Click the Close button in the top right corner of the Edgecam window.
(Alternatively, on the File menu click Exit).
To reopen the file and continue with the exercises after restarting Edgecam:
2. On the File menu click Open, then navigate to the file and open it.
computer_name\ecsqlexpress\Sample_ToolStore<version number>
for example:
frank_smith\ecsqlexpress\Sample_ToolStore_2015R1
5. In the Change Active ToolStore Database dialog, click Browse... to select a new active database. Select
Sample_ToolStore<version number> from the list and click Select.
6. Click Change to accept the changes and then to close the dialog.
7. Click OK to close the Preferences dialog. The database switch is now complete.
1. On the Component Setup menu, select Mild Steel EN8 from the Material drop-down list.
2. On the Create Milling Sequence dialog, Click to select Show All Machines.
5. Click Next to display the New Sequence dialog and then click OK to confirm and close the dialog.
1. Select the Machining menu and click Advanced to display the Advanced features.
3. You are prompted to Select Points. Move the cursor over the
centre of the hole in the boss until the hole changes colour.
Now click, and the hole changes colour again to show it is
selected.
Finish button.
6. Click OK.
Finish button.
3. You are prompted to Select boundary entities.... Terminate without selecting anything.
6. Click the Depth tab and set Clearance to 5, Level to 0, Depth to 0 and Cut Increment to 2. Click OK to
close the dialog.
7. You are prompted to Select stock. Rest the cursor on one of the
lines comprising the top profile of the stock. The line changes
colour and the ToolTip indicates 'Stock'. Double-click to select
the whole top profile. Then right-click to terminate the stock
selection.
To do this, repeat the previous Roughing operation, but with slight changes. Here is a summary, with the changes
marked '*':
3. Select no boundaries.
4. In the Roughing dialog, General tab, set Rest Rough to checked *, Offset to 0.2, and Select Stock to
unchecked * (you can leave the other settings as they are).
5. Click the Tooling tab and from ToolStore select the tool 6.0 mm Multi-Flute End Mill-LS* (you can leave the
other settings as they are).
6. Click the Depth tab and set Clearance to 5, Level to 0, Depth to 0 and Cut Increment to 2. Click OK to
close the dialog and generate the operation. (There will be no prompt for stock.)
2. You are prompted to Select geometry to machine. Select the whole solid and terminate, as you did before for
the Roughing operations.
3. At the Select boundary entities... prompt right-click to terminate without making a selection.
5. Click on the Tooling tab and from ToolStore select 8.0 mm Multi-Flute End Mill-LS. (Other settings can be
left as they are.)
6. Click the Depth tab and set Clearance to 5, Level to -0.1 and Depth to 0.
2. At the Select boundary entities... prompt right-click to terminate without making a selection.
5. Click the Depth tab and set Clearance to 5, Level to 0, Depth to 0, Cut Increment to 2 and Cusp Height to
0.
7. The tool graphic can sometimes get in the way. Use the View and
Render buttons to remove the tool and holder. Repeat to show the tool
again. Set this as you prefer.
To do this repeat the previous Profiling operation, but with slight changes. Here is a summary, with the changes
marked '*':
1. Click the Features window tab and in the Features window click on the top 2D Boss*. As the feature is
highlighted in the graphics area you may notice slot markers in the four recess areas. These are not used in this
exercise.
2. With a right mouse click, open the shortcut menu and select the Profiling
Operation.
3. Select no boundaries.
4. In the Profiling dialog General tab, set Offset to 0 and Lead Radius to 4. (Other settings can be left as they
are).
5. In the Profiling dialog Tooling tab, check the Use Current Tool option. (Other settings can be left as they are.)
6. In the Profiling dialog Depth tab, set Clearance to 5, Level to 0, Depth to 0, Cut Increment to 2, and Cusp
Height to 0. Click OK to close the dialog and generate the operation.
To do this repeat the previous Profiling operations, but with slight changes. Here is a summary, with the changes
marked '*':
3. Select no boundaries.
4. In the Profiling dialog General tab, set Offset to 0 and Lead Radius to 4. (Other settings can be left as they
are).
5. In the Tooling tab, click Find to open ToolStore. Select the 3.0 mm Multi-Flute End Mill*. (Other settings can
be left as they are.)
6. In the Depth tab, set Clearance to 5, Level to 0, Depth to 0, Cut Increment to 2, and Cusp Height to 0.
Click OK to close the dialog and generate the operation.
You will be quickly running through the main features of the Simulator, there are many more you will use with
experience.
Use these buttons on the Main toolbar to control the simulation at any time:
If speed control is not enabled, click the Speed Control button to activate the slider.
You see your part being machined out of the stock. Notice how the progress of the simulation is indicated in the
Sequence Browser.
Collisions are indicated by red flashes. To prevent collisions, you would edit the operation parameters and/or
select a different tool, for example.
A message tells you 'This option is not available in Homework Mode', so this is as far as you
can go with the live exercise.
You have taken a solid model design and produced CNC code for producing parts to the design.
Code generators are stored files; a typical example is the 'facnuc3x.mcp' you used earlier. (There are also '.tcp'
turning code generators and '.wcp' wire erosion code generators.) You create and configure code generators using
the Code Wizard.
Click the Start button, then All Programs Edgecam Programs Code Wizard.
After starting the Code Wizard you see this dialog. Click Start a new document and click OK.
In the next dialog make further settings relating to your machine's configuration.
2. Use the dialog to save the '.cgd' file with a name, and in a folder, of your choice.
Compiling
A code generator file is created. This is automatically named after the saved '.cgd' file (or 'Untitled' if there was
no save), with the appropriate extension (such as '.mcp' for a milling code generator).
B F
C Feature finding........................................................ 18
editor ................................................................. 37 I
creating.............................................................. 39 L
registering .......................................................... 11 O
S ToolStore
Starting Edgecam.................................................... 11 V
Zooming ................................................................. 15