3.6. Business Plan Development
3.6. Business Plan Development
3.6. Business Plan Development
School of Mechanical & Industrial Eng. Lecture Note on Business Plan Development
3.6.1 Introduction
3.6.2 Why write a business plan?
3.6.3 Who prepares the business plan?
3.6.4 Overview of business planning aspects
3.6.5 Business planning format
It can be used as a vehicle to attract any external finance needed by the business.
It can convince investors that the owner/manager has identified high growth
opportunities.
The plan can uncover weakness or alert the entrepreneur to sources of possible danger.
In order to prepare a complete business plan, try to encompass the information outlined in the
table below. More over, the business plan format, including all necessary explanations are
provided in the next section 3.6.5 and 3.6.6 to help you in developing successful business plan.
Business Plan
Personal Data
Full name of the entrepreneur/ partners................................................................
Address: ........................................................................................................
Educational qualification................................................................................
Special training..............................................................................................
Work experience............................................................................................
Naming your business
Determining the right name for your business is a critical step
The name should communicate:
What you do or make
What customers should value in your product or service
Include adjectives to bring your name to make the name more memorable
Cover page
The external appearance has its own contribution in communicating the content of the business
plan. The information included in the cover sheet must be simple highlighting the name of the
company with full address (telephone, fax, e-mail and name of person to be directly contacted
for further question with the date of business plan preparation), company logo if there is one
with limited size and at the centre the word business plan preceded by the company name
should appear. The second page will be for table of contents and it is highly preferable that it will
be limited to one page.
Executive Summary
The Executive Summary, although appearing first in the order of presentation in the Business
Plan, is actually the last to be prepared, that is, after the three sections of the business plan
(marketing, production/operation, and finance) have been completed.
If the executive summary does not succeed, your business plan will never sell investors. It is
recommended to place executive summary at the beginning of your business plan. Since one of
its primary functions is to capture the investors attention, the summary should be no longer than
two pages. The shorter the better.
Explain the fundamentals of the proposed business: What will your product be? Who will your
customers be? Who are the owners? What do you think the future holds for your business and
your industry?
Give a brief introduction of yourself as an entrepreneur, your background, your past track record,
business experience and training, especially mention those skills, qualities, networks and
contacts with persons/enterprises needed by or related to the project, and how you plan to use
this knowledge and skills to successfully run the business.
3. What are the project's contributions to the local and national economy?
Describe the important socio-economic and developmental contributions of the proposed project
to the local and/or national economy. These contributions should be significant factors and
priority concerns of the government, banks and society in general. These contributions may
include employment generation, utilisation of local skills and materials, income generation,
import substitution, export earnings, etc.
If applying for a loan, state clearly how much you want, precisely how you are going to use it,
and how the money will make your business more profitable, thereby ensuring repayment.
Mission Statement: Many companies have a brief mission statement, usually in 30 words or
fewer, explaining their reason for being and their guiding principles. Under mission statement,
describe your ultimate goal. Briefly explain Why does your organization exist? What do
differently? How create value?
A good mission statement is compelling, inspiring, concise, and clear and measurable goal.
Your mission statement will be followed by company objectives (you may also include company
goal).
Goal and Objectives: Goals are destinationswhere you want your business to be. Objectives
are progress markers along the way to goal achievement. For example, a goal might be to have a
healthy, successful company that is a leader in customer service and that has a loyal customer
following. Objectives might be annual sales targets and some specific measures of customer
satisfaction. It is recommended to specify your short-term (12 months) and long-term (after the
first 12 months) financial target in terms sales amount, profit and growth rate.
We aspire to carry a reputation in the marketplace for developing and delivering [time saving,
better-way products sold at a fair price for uses in the {x} market]. We can achieve this by
[cutting edge product development, close understanding of market trends and needs, innovative
and profitable merchandising and packaging].
Example #3:
To make, distribute and sell the finest quality all-natural ice cream and related products in a
wide variety of innovative flavors made from Vermont dairy products.
To satisfy the world's appetite for good food, well served, at a price people can afford.
McDonalds
Describe in depth your products or services (technical specifications, drawings, photos, sales brochures,
and other bulky items belong in Appendices). What burning marketplace needs are addressed by your
product? What value do you add to the product?
What factors will give you competitive advantages or disadvantages? Examples include level of quality or
unique or proprietary features.
This is a crucial section to show your uniquenesses to your sources of capital. Investors must see
something unique, proprietary, or protected about your product or service. Explain the unique value-added
characteristics your product line or process provides to customers and how these characteristics translate
into a competitive advantage for your company.
Uniqueness
o How is your product unique?
o Why will your product or service be successful in the market?
Competitive Comparison
o How is your product different from the product of your competitors?
What is the current state of your product or service? Is it ready for the market?
If No, When will it be ready? What is missing?
How will your product be further developed?
2. Market Study
2.1. Introduction
Briefly describe your marketing activities. Use the following seven sentence introduction and
example as a guideline to write your introduction.
Seven sentence introduction
1. The first sentence tells the purpose of the marketing strategy.
2. The second tells how youll achieve this purpose, focusing upon your benefits.
3. The third tells your target market or markets.
4. The fourth, the longest sentence, tells the marketing weapons youll employ.
5. The fifth tells your niche.
6. The sixth tells your identity.
7. The seventh tells your budget, expressed as a percentage of your projected gross
revenues.
Describe the benefits. That is, what will the product do for the customer?
Note the difference between features and benefits, and think about them. For example, a house
that gives shelter and lasts a long time is made with certain materials and to a certain design;
those are its features. Its benefits include pride of ownership, financial security, providing for the
family, and inclusion in a neighborhood. You build features into your product so that you can sell
the benefits.
What after-sale services will you give? Some examples are delivery, warranty, service contracts,
support, follow-up, and refund policy.
2.3 Customer Analysis
Identify your targeted customers, their characteristics, and their geographic locations.
The description will be completely different depending on whether you plan to sell to other
businesses or directly to consumers. If you sell a consumer product, but sell it through a channel
of distributors, wholesalers, and retailers, you must carefully analyze both the end consumer and
the middleman businesses to which you sell.
The following is a series of checklists, which can guide you in your interview with wholesalers,
retailers, and consumers (people who use the product) or customers (people who buy your
product). The questions are intended to be illustrative and you should learn how to begin your
interview (by being friendly with your interviewees so that they will open up and not feel
suspicious or threatened) and pose your questions diplomatically, politely and clearly to attain
the desired information and accurate answers.
If the questions are adequately answered, you can make a preliminary estimate of the total
demand in your market area and the share of the market which you can realistically capture,
given an effective marketing strategy. If similar products are distributed mainly by wholesalers
and retailers, conducting such a survey is really the first step in establishing a relationship with
your customers and finding out their needs.
There are two main reasons for carrying out the survey:
a) Accurate collection of information, so that a reliable level of sales and production can be
forecasted;
b) Establishment of good relations with your own potential customers.
Wholesalers'/Importers' checklist
Most consumer products such as biscuits, sugar, toothpaste, matches, etc. find their way to the
consumers by means of wholesalers who purchase the goods in bulk from a factory or
distributors and then sell them in smaller quantities to grocery stores and retail shops
(customers). Since there are usually few wholesalers and many retailers, it is often best to start
your market survey by visiting the wholesalers. Once you have defined your market area, try and
locate all the wholesalers who supply your area and ask the following questions:
1) How many wholesalers are there in your market area? What are their names and where are
their locations?
2) What market areas does each wholesaler cover?
3) How often does each of your products sell per year? Are your sales of the product increasing
every year? If yes, by how much?
4) Are seasonal fluctuations present?
For example: 1 2 3 4 5 6 7 8 10 11 12 months
High
Medium
Low
5) What about the extent of competition? Are they large in size, are their product features the
same, what are their quality standards? What are their marketing practices?
6) What about product improvements, i.e. do they think the market needs some new designs,
more varieties, better features, new product specifications?
7) What are their selling prices of your products?
8) At what price do they buy them?
9) What is the length of credit extended to them by their suppliers (one week, one month?), if
any?
10) Assuming your product is of suitable quality and priced competitively, how much of your
product would they take as a sample order?
Retailers' checklist
Retail shops are the last link between producers and consumers. Ultimately, they make the final
sale to the public. Their proximity to the buyers makes them valuable sources of information on
what people actually want and buy.
For example, if a person buys ink that turns out to be of poor quality, then the customer will
complain to the shop where he purchased it, rather than going to the factory. For this reason,
retailers are in a strategic position to identify gaps within the market, particularly between what
the customers demand is and what his wholesalers can supply. A few creative retailers may be
able to give you new product ideas that could also be realised in your factory.
The objectives of interviewing retailers are:
a) To cross-check data provided by wholesalers;
b) To learn about the needs, wants, tastes, buying habits, etc. of the consumers;
c) To look for potential new products;
d) To learn how to position your product as against your competitors products;
e) To learn how to market your product more effectively;
f) To help identify promotional measures that will be useful in selling the product (e.g. display
boards, give-aways, samples, etc.);
g) To help formulate the marketing strategy of the business.
A few questions which may be asked from the retailer:
1) How much of the product does he sell in a year?
2) How many competitors does he have in his neighbourhood?
3) Does he experience any seasonal fluctuation in sales?
4) From what wholesaler or manufacturer does he buy the product?
5) Is he given any credit by his suppliers?
6) If he is given credit for the product, for how long is the credit given?
7) Does he sell on wholesale anywhere, if so, where?
8) What is his purchase price of the product?
9) What is his selling price of the product?
10) Does he have any ideas whether his customers would like some changes or improvements of
the product?
11) Does he buy the product by means of cash or on credit?
12) Does he sell on commission?
3.4. Competition
What products and companies will compete with you?
List your major competitors: (Names and addresses)
Will they compete with you across the board, or just for certain products, certain customers, or in
certain locations?
Will you have important indirect competitors? (For example, video rental stores compete with
theaters, although they are different types of businesses.)
How will your products or services compare with the competition?
Use the Competitive Analysis table below to compare your company with your two most
important competitors. In the first column are key competitive factors. Since these vary from one
industry to another, you may want to customize the list of factors.
In the column labeled Me, state how you honestly think you will stack up in customers' minds.
Then check whether you think this factor will be a strength or a weakness for you. Sometimes it
is hard to analyze our own weaknesses. Try to be very honest here. Better yet, get some
disinterested strangers to assess you. This can be a real eye-opener. And remember that you
cannot be all things to all people. In fact, trying to be causes many business failures because
efforts become scattered and diluted. You want an honest assessment of your firm's strong and
weak points. Now analyze each major competitor. In a few words, state how you think they
compare. In the final column, estimate the importance of each competitive factor to the customer.
1 = critical; 5 = not very important.
Competitive Analysis
Company
Reputation
Location
Appearance
Sales Method
Credit Policies
Advertising
Image
Now, write a short paragraph stating your competitive advantages and disadvantages.
2.5. Target Market size and Sales Forecast
2.5.1. Geographic Area of Target Market
Determining the geographical coverage (that is, where to market the product) depends very much
on the nature of the product; how well it lend itself to transport and distribution; the size of the
market in different localities; the presence of strong competitors in the areas under consideration;
your willingness to travel and, of course, on existing contacts or channels of distribution you are
familiar with. In general, it is easier to deal with a limited market area, since travel time and
distribution costs can be kept to a minimum.
2.5.2. Estimation of Currently Available Market Size
This estimate should be possible to carry out in a number of ways. Basically, the approach is to
move from the general to the particular. For example, you can start by estimating consumption,
usage or sales of the product per head of the population in your market area.
Then, one by one eliminate certain segments (specific groups categorised by age, income,
location, sex, habits, etc.) of the population who may not be your consumers, so that at the end a
reasonable figure can be assumed to be correct. If possible and available, it is also good to check
certain statistics. If you cannot make use of any reliable statistics (secondary data), it may be
better to carry out a simple and low-cost sample survey, i.e., gather firsthand or primary data. For
example, if you know how many shops there are which sell your or similar products, and if you
question a few of them regarding their sales, you can estimate the total sales of the product.
2.5.3. Market Share
Here, you are expected to answer the question-What share or percent of the above estimated
market size can be captured by your proposed business?
This is always a difficult question to answer precisely, since much depends on your ability as an
entrepreneur to sell your product, your network, the effectiveness of your marketing strategy and
your aggressiveness in pushing the product combined with business common sense. It also
depends on the extent and strength of competition. However, certain guidelines can be given. If
you have done your market survey properly, you will know the following information on your
competitors:
a) whether there are few or many competitors;
b) whether they are large or small in size;
c) whether their product features are similar or different to one another;
d) whether their product features are similar or different to yours.
The following decision guide may help in processing this information to make an estimate of
your market share.
Decision Guide
Number of Their Size * Their Product Market Share (in %)
Competitors Features
Many Large Similar 0 - 2,5
Few Large Similar 0 - 2,5
One Large Similar 0 - 5
Many Large Dissimilar 0 - 5
Few Large Dissimilar 5 - 10
Many Small Similar 5 - 10
Few Small Similar 10 - 15
One Large Dissimilar 10 - 15
Few Small Dissimilar 20 - 30
One Small Similar 20 - 50
One Small Dissimilar 40 - 80
Total 100
* Assumed that your business is in the "small" category when entering the market.
2.5.4. Sales Forecast
Now that you have estimated the market share you can realistically capture, make an estimate of
your targeted sales (sales forecast), that is, every month for the first year and yearly for the next
five years. The first annual sales forecast is generally a fraction of the estimated market share and
could be anywhere from 60 to 80% of the market share at the beginning. This is to take certain
errors in estimating the market into consideration.
Checklist Marketing
Customers
Who are or will be your customers? Individual Consumers (answer questions related to individual
consumers)
Businesses (answer questions related to businesses)
Wholesalers
Retailers
Service providers
Government
Other
Individual consumers
Where do your customers live (geography)?
What is the age range of your customers?
What is the annual estimated income of your
customers?
What is the educational background of your
customers?
What is the sex of your customers?
What is the family size of your customers?
What is the occupation of your customers?
Businesses
What kind of business is it? Manufacturer
Retailer
Wholesaler
Service provider
What is the company size? (micro, small,
medium?)
Where are they located?
What are their sales volumes?
How many employees do they have?
Important factors
What factors are important for your customers Appearance (colour, texture, shape, material etc)
when buying your product or similar ones? Durability
Fragility (ease of handling, transportability)
Innovation
Operating characteristics (efficiency, adaptability etc)
Packaging
Quality
Service
Warranties
Why, when and where?
Why would the customers buy your product
(Good quality, low price, good service etc)?
What benefits do you (can you) provide your
customers?
Why will they buy your products or services and
not the ones of your competitors?
When would the customers buy your product or
service?
Where do the customers currently buy products or
services similar to yours?
3. Production
3.1. Production Process
In order to find out what costs (labour, raw material and overheads) are involved in production, it
is useful to follow the whole production process and to identify how the raw material are
received and gradually, step-by-step, transformed through various processes (e.g., cutting,
mixing, assembling, finishing, packaging, etc.) into a finished product. Description of the process
need not be a lengthy explanation, but should cover all the major operations. A process flow
chart is a useful tool to depict the production process. This will also clarify how many workers
are required at each stage and what skills are needed.
In this section, make sure that your business plan contains the following issues:
Production Process (Manufacturer)
Production methods
- What is involved in the production process? (show the flow process chart)
Materials
- What buildings and machinery (fixed assets) are needed and what will be their cost?
- When and where can the machinery be obtained?
- When and how will the machinery be paid for?
- How will maintenance be done and are spare parts available locally?
- What materials do you need for the production of the products and how much?
Source of supply
- Which parts of your product will be bought and which parts will you do yourself?
- Who delivers these products?
- What are the sources of raw materials? Are they available throughout the year?
Production Capacity
- What is your production capacity?
- How much capacity will be used?
- What are the plans for using spare capacity?
Labour
- How many workers are needed and what skills should they have?
- How is the availability of labour?
Costs
- What are the design and development costs?
- How much will the raw materials cost?
- What will be the cost of labour?
- What factory overhead expenses are involved?
- What is the production cost per unit?
Service providers
- What is the process of delivering the service?
- What is your service delivery capacity?
- What are the design and development costs (e.g. consulting fee, preparation of
materials, training)
-You should also include any issues that are applicable in your business from
manufacturers section (listed above)
3.2. Building and Machineries (Fixed Asset) Requirement
I. What building and machinery (fixed assets) are needed and what will be their costs?
Identify these items carefully and estimate their costs accurately. If the requirements are over-
estimated, the results can either be:
a) Too much production occurs and stocks are built up - this costs money and ties up capital
uselessly and unnecessarily;
b) Excess capacity means that you are investing in certain assets or paying interest on building
and equipment that are not providing you with any return. This will also increase costs in the
long-run by having a higher depreciation than necessary;
c) There is also the possibility that the project may not be financed at all because it appears too
expensive.
In general, it is better to start on a very modest scale with a small building, or even rented space,
and with the minimum essential machinery. Remember, if the demand for your product exceeds
the 8-hour capacity (one shift) of the equipment, an extra shift can be added at a later stage, or
you can operate on overtime after the regular shift has ended. Especially when starting a
business, proceed with capital purchases with extreme caution and only when the market is
secured.
Regarding machine capacity the supplier should give the correct information to the entrepreneur.
In many cases, suppliers tend to over-rate the capacity and efficiency of their machinery; so do
not count on the machines working at 100% rated capacity.
By determining the realistic capacity of each machine, it is then possible to estimate accurately
the proper balancing of the machines and men, i.e. how many of each tools or machines are
required, and correspondingly the workers and skills required operating the machines to ensure a
smooth and efficient production operation.
Determining the costs of building and machinery should be relatively easy, since every
entrepreneur can find out this information from machinery suppliers. Again, you should be
cautious not to build fancy buildings or obtain equipment, which is too modern or too
sophisticated to operate and maintain. Machinery salespersons usually try to sell the most
expensive or most modern equipment first, so be aware of what you need and can afford, and do
not be led into purchasing equipment, which may not be essential or even suitable to your scale
of production, especially in the initial stages of your operation.
Be aware that there may be a wide range of technology options ranging from labour-intensive
(more labour is required relative to the number of machines or investment in machines) to
capital-intensive (more machines are used or higher investment in machines relative to the labour
required).
If quality labour supply can be assured, it is often wise to use labour-intensive technology, since
your factory will be less dependent on its machines, which can break down at any time, suffer
from power failure, and be idle for lengthy periods. If, on the other hand, labour is troublesome
and unreliable due to seasonal availability, a more capital-intensive approach on a modest scale
may be more practical. However, if workers are properly motivated, they can be encouraged to
become more reliable.
Finally, list all the land and improvements, building, furniture and fixture, machinery and factory
equipment including installation costs, stating their size, capacities and costs, to eventually arrive
at the total costs of fixed assets.
The answer will depend on the make of the building (i.e., whether made of wood, concrete
structure, etc.) and machinery and on how much you use your fixed assets. To arrive at an annual
depreciation charge, deduct the scrap value at the end of its expected life, and then divide the
value of the asset by the number of years of its productive life. If it has no scrap value, simply
divide the value by the number of years.
Tax Office of different countries publish different general rates of depreciation. In many
countries, general practice is as follows, although certain variations may exist:
Building 20 years 5%
Furniture 5 years 20%
III. How will maintenance be done and are spare parts available locally?
It makes little sense to import equipment which, although it may be more dependable, may result
in long work stoppages while you wait for the arrival of spare parts from abroad. Maintenance
service and spare parts should be available locally to ensure continuous production. Do not forget
to estimate the costs of maintenance and spares, as this will form part of the production costs.
Maintenance costs are part of factory overhead expenses.
It is necessary to check with machinery suppliers. Estimate accurately the delivery time of the
machinery, as this is vital in preparing your pre-operating schedule. Also, do not forget to include
in the costs of the machinery, the transport costs to the factory, import duties (if imported),
insurance up to the point of installation and installation charges, if any.
100% capacity utilisation normally means that the equipment is working eight hours a day, six
days a week. Most factories work on an 8-hour, one shift basis and many of them use their
equipment for only a portion of this time. Seasonal fluctuations in capacity utilisation should be
accounted for. A good example is a brick factory where operations may run continuously for 24
hours a day during the construction season and may be shut down for six months due to rainy
season.
Machines and equipment should be used as much as possible. This keeps the workers in a steady
rhythm and the equipment in good running order. During periods where low capacity utilisation
is foreseen, attempts should be made to ensure that other works (e.g., product improvement and
development) are undertaken, which may not at first be directly related to the main production,
but which at a later stage may be developed into a new product.
Certain machinery suppliers are prepared to sell their equipment on hire-purchase scheme. This
spreads the costs of the machinery over a longer period of time, resulting in higher total costs,
but it enables the business to have greater cash liquidity or lower investment requirements during
the start up period. Before purchasing the equipment, find out the terms of sale, i.e. whether cash,
credit, or leasing, the length of payment and other conditions, such as guarantees, after-sales
services, training of operators.
VIII. Where will the factory be located and how will the factory be arranged?
Almost always in small and medium industries the factories have the same location as their
business addresses.
Equally important is to determine the floor space required by the business (for production, office,
store room, toilet, etc.) and more importantly how the factory space is going to be laid out in
terms of the spatial arrangement of the machines and equipment. To answer this question, it is
essential that you must know the production process and the machines/equipment needed for
each process, so that you can arrange the machines according to the production flow as much as
possible.
You can also determine the size of the machines and the space they will occupy (including
allowance for movement). A plant layout will be very useful for this purpose. You can arrange
your machines in a straight line or a U-shape.
Now that you have a good idea of the production level you want to achieve, find out the type,
quality and quantity of raw material needed. Find out the input-output ratio or conversion ratio,
e.g. how many kilos of oil would be required to produce 120 kg of soap per day. These should be
specified according to square meter, kilo, ton, pieces, etc., which will be used per month.
After determining the quality and quantity of the needed raw material, find out their unit costs
(i.e.,2,000 Birr per ton, 15 Birr per square meter, etc.), list these costs next to the material and
prepare a list of average monthly raw material requirements and their costs. Include duties and
relevant taxes, if raw material is imported.
III. What are the sources of raw material? Are they available throughout the year?
In sourcing raw material, at least three factors are critical. Firstly, the price should be as low as
possible. Secondly, their source should be as close as possible to the production site to reduce
transport costs. Thirdly, the source should be reliable.
If raw material is not available throughout the year, at least two alternatives are possible - either
the factory will have to reduce production or it must build up a stock of raw material when they
are available and plentiful, so that production can be continuous. If the latter is chosen, additional
working capital is required and should be included in the calculation of your cash needs and
determination of your project's investment requirements, so that the business can cope with this
situation. For example, think of the problem involved in obtaining fruit for a fruit processing
plants during off-season!
Factory overhead expenses include such costs as rent of factory space, maintenance and repair
costs, depreciation of factory machines and equipment, costs of utilities (water, electricity, and
salary of supervisors, cleaners and maintenance men). In the case of electricity, if it is used in a
large quantity and the amount used depends directly on the level of production, it should be
treated as a raw material rather than as an overhead expense. But if electricity is only used for
lighting and general purposes, treat it as an overhead expense.
Only the costs, such as those listed-above that do not change or vary much according to the level
of production are treated under overheads.
*
NOTE:- Total factory overhed expenses = Utilities/Infrastructure (3.5.1) + Administrative and
Selling Costs(3.5.2)
Production costs include the costs of direct raw material, direct labour and factory overheads.
Two methods are mentioned here to calculate production costs per unit, as follows:
The complication of unit cost estimation arises from the fact that few small industries produce
only one item for sale. Whereas it may be easy to identify the raw material costs in any one item,
estimating the labour content or allocating a portion of the overheads to a particular item presents
another problem.
To arrive at the production costs per unit, First, determine the costs of direct raw materials
required (step 3.3) and allocate direct labour cost (step 3.4), and overhead expenses (step 3.5)
for each product of your business.
To assign direct labour costs to any product, follow this simple rule: Multiply the hourly direct
labour charge by the number of hours of direct labour that goes into manufacturing the product.
The hourly direct labour charge is derived by dividing the total direct labour costs by the number
of hours of direct labour available. For example, if 8 direct labourers work 8 hours a day, 6 days
a week for 4 weeks, then the total hours of direct labour available per month is:
Assume the total costs of these direct labourers amount to 4,000 Birr,
Then the cost of a labour per hour (hourly rate in birr) is:
Example-1:
If a chair requires 6 hours of direct labour to manufacture, then the direct labour costs of that
chair lies at:
The first and preferred way is to relate overhead expenses to the hours of direct labour involved
in manufacturing the product. This can be done by dividing the total overhead expenses by direct
labour hours available and then multiplying this amount by the number of hours it takes to
manufacture the product.
If total overhead expenses amount to 3,000 Birr and total direct labour hours are 1536 then the
hourly overhead rate is:
Total overheads of 3,000Birr / 1536 total hours = 1.95 Birr per direct labour hour (Hourly
overhead rate). Then, multiply the hourly overhead rate by the number of direct labour hours
used to make the product:
Hourly Overhead Rate of 1.95 Birr x 6 hours to manufacture one chair = 11.70 Birr
This figure can then be added to the raw material and direct labour charge to arrive at the unit
production costs of the product.
The second method of allocating overheads is according to the percentage of sales (% of sales)
of that particular product in relation to total sales. If, for example, a furniture maker produces the
following products:
Therefore, 20% of overheads could be allocated to chairs. The overhead charge per chair can
then be calculated as follows:
Therefore, the overhead charge for each chair is 30 Birr (600 Birr/20 chairs = 30 Birr)
After having determined the raw material costs per unit, the direct labour costs per unit and the
overhead rate per unit, the unit production costs can be calculated by adding all of these three
cost components:
4. Financials
Financing will be calculated on the basis of the preceding cost calculation and the availability of
own funds. Own funds are important to convince the financial institution to grant loan because
own funds show the capability of the business owner of organized savings and business
management.
4.1 Total Capital Requirement
Total capital requirement, also known as total project costs or total investment requirement is
composed of three items: Pre-operating expenses, Fixed assets and Working capital.
Pre-Operating Expenses
Pre-operating expenses are those necessary expenses that are incurred before the business starts
operating. These include registration fees and licenses, training costs, costs of preparing the
business plan, trips to raw material and equipment suppliers, etc.
Fixed Assets
Fixed assets is the sum total of all costs of land and improvements, building, machinery, furniture
and fixtures, vehicles, etc. (step 3.2)
Working capital is the amount of money permanently needed in cash or in kind to keep the
business operating while it is awaiting full payment for goods sold to customers.
1) The costs of maximum raw material stocks that will have to be stored to ensure continuous
production. In a few cases this may be three to six months worth, if the raw material is difficult
to obtain or has to be imported, whereas in other cases (where raw materials are readily
available) only one or two weeks worth may be needed;
To determine the costs of raw material stocks, simply multiply the quantity needed by its
purchase price;
2) The costs of finished goods kept in stock and awaiting distribution to the customers
To determine the costs of finished goods stock, multiply the number of units to be kept by
the unit production costs (step 3.6)
3) The costs of a work-in-process that is on factory floor, but have not yet been converted into a
final product or finished goods
To determine the costs of the work-in-process, first estimate the percentage of operation
remained to finish each semi-finished item, then multiply this by their respective unit
production cost, finally add the costs to finish each product together to obtain the total
work-in-progress inventory cost.
4) The costs of goods already distributed to customers, but have not yet been paid (accounts
receivable)
To determine the costs of goods already distributed, but not yet paid for, estimate the
quantity that will be given on credit and multiply this number by the unit production costs
To determine the amount of cash needed in the business, add the monthly labour costs in
step 3.4 and overheads (Utilities in 3.5.1 & administrative and selling expenses in 3.5.2)
Add these five cost elements together to arrive at the total working capital requirement.
The Profit and Loss Statement (PLS) is one of the financial analysis tools employed by business
enterprises to track the performance of their enterprises. The PLS is the difference between sales
and expenses of an enterprise over a given period of time, often one year. If this difference is
positive, it is termed profit, while if it is negative, it is then termed loss.
The PLS is important for entrepreneurs/managers in checking the efficiency of their business
strategies and taking proper actions. The statement is also important for bankers to check
business profitability before extending credit. The statement can only be drawn up based on
certain source documents such as the cashbook; otherwise it would be very difficult to apply,
especially for micro enterprises.
For the statement to be applied in a given enterprise a certain level of accounting system is
needed to be in place. The PLS statement has the following components:
Gross sales: the total value of sales which is obtained by multiplying the price of each
product with the total units of output sold.
Returns and allowances: stands for the value of damaged goods that are returned by
customers to the business enterprise for which the business replaces the damaged goods
with new. It also considers payments made as sales commissions, discounts, etc., which
again are deducted from Gross Sales to result in Net Sales.
Costs of goods sold: stands for the costs involved with regard to direct labour, direct
material and factory overhead costs which are deducted from Net Sales to arrive at Gross
Profit: Direct material: stands for those material costs directly accrued in the production
process, such as raw material. Direct labour: refers to costs of all labour inputs directly
used in the production of goods/services of a given enterprise. Often direct labour costs
are measured on unit rates and costs of daily labour. Overhead costs: stands for those
costs incurred, but which are not directly related to the production process. E.g.
depreciation of machinery or equipment, shade rent, etc.
Administrative and selling expenses: This includes costs incurred for certain
administrative purposes and for the distribution of products. These are deducted from
Gross Profit to arrive at Operating Profit. These expenses are for example, salaries of
management and support staff, expenses related to telephone, water and electricity bills
as well as office rents and other similar expenses.
Interest expense: this is the amount of interest to be paid on the amount of loan obtained,
based on the current interest rate. Try to figure out if the interest is charged at a flat or
declining rate.
Estimated income tax: the amount of tax that has to be paid as per the income tax
proclamation.
Table 4.2.Projected Profit and Loss Statement
Projected Profit and Loss Statement
Sales: 120 kg per day x 20 days per month x 12 months x 14 Birr 403,200
Less:
Raw Material: 26,070 Birr x 12 months - 312,840
Labour: 1,600 Birr x 12 months -19,200
Overheads: 2,333 Birr x 12 months - 27,996 - 360,036
Less:
Marketing & Administrative Costs (500 x 12 months) - 6,600
Less:
Interest Expense (step 4.6) -7,002
Date
Signature
2. Inflows:
2.1 Sales 0 22,000
2.2 Others 0 0
2. Total Inflows 0 22,000
3. Outflows:
3.1 Dividends 0 8,000
3.2 Labour costs 0 12,000
3.3 Promotion material 1,500 1,500
3.4 Rent 19,000 6,500
3.5 Energy 0 1,000
3.6 Telephone 6,000 1,000
3.7 Publicity/Promotion 10,000 0
3.8 Registration fee 3,000 0
3.9 Others (Insurance...) 0 0
3. Total Outflows 55,000 30,000
4. Net Flow Return (2-3) -55,000 -8,000
5. Final Cash Flow (1+4) 35,000 27,000
b. BEP Production
To determine BEP Production Volume, divide BEP Sales by the Unit Selling Price (USP):
A further method is to: Divide Annual Fixed Costs by the Unit Selling Price less Unit Variable
Costs, also known as Contribution Margin, that is, the remainder of what is left to cover fixed
costs and profit. At BEP, the contribution margin can only cover fixed costs, not profit:
c. BEP Percentage
To determine the BEP Percentage on yearly sales, multiply the yearly fixed costs by 100, divided
by annual sales minus the variable costs.
Net Profit
Return on Investment = x 100
Total Equity
A variation in the profitability measure is the Return on Owner's Investments (ROI). This is
derived by dividing Net Profit before Taxes by the Owners Equity (Capital or Investment) times
100, as shown below:
Net Profit
Return on Owners Investment = x 100
Owners capital
If the percentage is greater than the banks rate on long-term deposits, including allowances for
the countrys inflation rate during the same period, then the project appears to be financially
viable. If it is below the bank rate, then you may consider several alternatives which could
include measures, such as increasing the level of production (provided the market is sufficient),
looking for ways to reduce costs, or even abandoning the project altogether.